This is jbj techniques!

Quality Products for Mechanical & Fluid Power

an excellence in engineering

jbj Techniques is a specialist supplier of high-quality products for the mechanical power transmission and

jbj Techniques Limited

fluid power sectors. The company offers a high level

providing . . .

of in-house expertise plus a huge selection of products

a diverse range of

to meet a very broad range of customer applications.

From

specification,

manufacture

through

to after-sales

technical

advice

and

support, jbj Techniques

mechanical drive & transmission

provides a comprehensive and valued service to the

solutions to industrial markets,

power transmission and hydraulics industries. The

including design engineering,

company fields a UK-wide team of technical sales engineers to ensure that the business is close to its

product supply

customers, and it enjoys excellent associations with

& after-sales service . . .

European manufacturers, acting as sole UK distributor in many cases. jbj’s

team

is

recognised

for

its

expertise

in

the

selection and configuration of hydraulic and mechanical transmission systems. Able to draw on an extensive product range that provides the building blocks for bespoke systems both large and small, the in-house design team offers a complete service, ranging from an assessment of customer requirements to full technical backup, including product specification, CAD based system design, system build and certification. Moreover,

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customers can take advantage of jbj’s own machineshop facilities and skilled engineers to guarantee quality

as extensive as the selection is,

and control costs. jbj Techniques provides probably the widest range of couplings available within the UK with 14 different

couplings make up a fraction of jbj’s portfolio

designs and 22 different styles of gear couplings alone.

The product portfolio includes miniature couplings, allsteel gear couplings, flexible spider couplings, shaft couplings, torque limiting couplings, disc and grid type couplings, ATEX compliant and shaft locking devices.

However, as extensive as the selection is, couplings make up a fraction of jbj’s portfolio. In addition, the company can provide gearboxes, clutches, pumps, hydraulic motors, flow meters, fluid power accessories - including cooling systems, reservoirs, seals and indicators - as well as a variety of bell housings and flanges, to name just a few of the product categories.

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video

jbj Techniques Limited is proud of it’s relationship and reputation with customers and suppliers. The core client base is stable and loyal, which is testament

ensuring a continuing high-

to the quality of service provided by the company. A

quality service in which

similar relationship exists with suppliers, ensuring a

customers can have complete

continuing high-quality service in which customers can

confidence.

have complete confidence.

from

Small Individual Components to

Large Combinations

an excellence in engineering comprehensive range of components www.jbj.co.uk

Gear Pumps/Motors

Mini Power Packs

Screw Pumps

Vane Pumps

Axial & Radial Piston Motors

Pneumatic Motors & Starters

BD Clutches & Gearboxes

BDS Clutches

Planetary Gearboxes

Splitter Gearboxes

Coolers

Oil Bath Clutches

LSHT Motors/Geared Motors

Bellhousings

Torsional Couplings

Torsionally Flexible Couplings

Torsionally Rigid Couplings

Anti-static/Flameproof Couplings

Tyre Couplings

Permanent Magnetic Couplings

Torque Limiting Couplings

Hydraulic Adaptors

Engine Adaptor Kits

Dampers

Pressure Intensifiers

Flow Dividers

Tanks/Accessories

Fluid Level Indicators

Flanges

Range of ATEX certificated

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

Power transmission couplings . . .

What is your application?

Which power transmission coupling would best serve your purpose?

Which size and specification of coupling will safely and cost effectively fulfill your requirements? jbj Techniques provide an extensive range of

power transmission couplings for almost any

couplings for mechanical power transmission

application. Comprehensive stocks for prompt

with 14 different designs and 22 different styles in

delivery to keep systems running. Downtime

our gear coupling range alone. Ranging from

costs money after all.

miniature couplings, all steel gear couplings,

There are also many bespoke varieties and we have

flexible spider couplings, shaft couplings, torque

the comprehensive machine shop to create those

limiting couplings, disc and grid type couplings,

custom designs for those not so common

ATEX compliant and shaft locking devices.

applications.

Magnetic couplings for power transmission

ATEX certificated couplings for hazardous areas

between hermetically sealed areas.

and magnetic couplings to transmit mechanical

There are a range of criteria in specifying the most

power between hermetically sealed areas.

suitable coupling for your application but the

We have the technical ability and experience to help

jbj Techniques technical department will guide you

specify and then supply the right coupling for

all the way to specify the right coupling for power

mechanical power transmission.

transmission. jbj Techniques have a wide range of mechanical

www.jbj.co.uk/couplings.html

Mechanical

Power Power Transmission Transmission

COUPLINGS

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & fluid power transmission.

Customer needs are the centre of our business.

an excellence in engineering comprehensive range of couplings www.jbj.co.uk

Spider Couplings

Gear Couplings

Steel Gear Couplings

Mechanical

Torsional Couplings

also known as jaw couplings

Disc Couplings

Power Transmission Transmission

COUPLINGS

Torque Limiting

Grid Couplings

S-Flex Couplings

ATEX Couplings

Tyre Couplings

Magnetic Couplings

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

Coupling element size selection chart

When your coupling element should look like this

but actually looks like this

you can size the element using this chart with just a fraction of the original coupling element

www.jbj.co.uk/couplingelementchart.html

Something a little different?

Need a non-standard, not “off the shelf” style coupling? jbj Techniques will be able to discuss your unique circumstances, and perhaps be able to recommend either an alternative that you were not aware of and/or recommend the least cumbersome course of action. jbj’s team is recognised for its expertise in the selection and configuration of hydraulic and mechanical transmission systems. Able to draw on an extensive product range that provides the building blocks for bespoke systems both large and small, the in-house design team offers a complete service, ranging from an assessment of customer requirements to full technical backup, including product specification, CAD based system design, system build and certification. Moreover, customers can take advantage of jbj’s own machine-shop facilities and skilled engineers to guarantee quality and control costs.

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & fluid power transmission.

Customer needs are the centre of our business.

an excellence in engineering comprehensive range of components www.jbj.co.uk

permanent magnetic couplings built to suit your system. external coupling half, motor side (atmosphere)

The rpm of the external half of the coupling is equal to the rpm of the internal half of the coupling.

internal coupling half, pump side (fluid)

containment shroud (does not rotate)

Magnetic couplings capable of transmitting torque from 3 to 600 Nm without mechanical contact between two shafts through magnetic forces that are established between the internal and external rotor. The magnetic coupling is ideal for applications where prevention of leakage from the pump is essential. Magnetic couplings also prevent vibrations and, radial and axial loads to the pump shaft. The magnetic coupling is a synchronous system with a primary function of hermetically separating two areas.

There is no need to alter your system as the magnetic coupling will be designed to suit your machinery.

These magnetic couplings can be used to connect gear pumps, screw pumps, centrifugal pumps, etc. with all

types of electric motor or gear box including U.S.A. standards such as NEMA types.

The magnetic coupling works by using the power generated by permanent magnets. No external power supply is needed, as these are permanent magnets not electro-magnets. » no fluid leakage from pump seals.* (depending on application) » maintenance free. » no transmitted vibration. » management of misalignment between shafts. » hermetic separation between two areas. » ability to limit a maximum torque.

ATEX on request

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

www.jbj.co.uk/bellhousings.html

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & uid power transmission.

Customer needs are the centre of our business.

an excellence in engineering comprehensive range of components www.jbj.co.uk

The most comprehensive range of bellhousings in Europe?

For use with Imperial or Nema standard electric motors, petrol, diesel and air motors.

Manufactured in either aluminium, grey cast iron or SG Iron to suit a variety of environments. jbj Techniques manufacture and supply the most comprehensive range of bellhousings in Europe meeting all European and worldwide standards such as VDMA, ATEX.

Tailored to suit each individual drive, we have the ability to connect electric motors with frame sizes from D56 to D400L to any given pump type without misalignment.

Available in aluminium, for general industrial power transmission applications, an additional range of noise reduction equipment exists for noise and vibration sensitive applications. Bellhousings made from cast iron and sg iron materials, with units speciďŹ cally designed for the most aggressive of environments.

A complete range of equipment also exists to allow the connection of diesel, petrol and air motors to any driven component.

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

www.jbj.co.uk/pumpsandmotors.html External gear pumps, the most popular pumps used in modern hydraulic systems. The combination of FEM (finite element method) simulation and latest production techniques has seen one range of hydraulic systems satisfy demands for efficiency, reliability and reduced noise. With displacements from 0.086 to 200.3 cc/rev and maximum continuous working pressures of up to 280 bar this range of gear pumps satisfies demands of a wide range of applications. www.jbj.co.uk/gearpumps.html

Versatility, power, compactness & low running costs are the main characteristics of vane pumps from jbj Techniques. All the components subject to wear are contained in a cartridge unit that can be easily removed for inspection and/or replacement without disconnecting the pump from the circuit, drastically reducing expensive machine down time. The cartridge contains a rotor, vanes and inserts, a cam ring and two covers. During operation the rotor is driven by a splined shaft coupled to the drive unit. As the rotation speed increases, centrifugal forces, in combination with the pressure generated behind the vanes, push the vanes outwards, where they follow the profile of the cam of the ring with a sufficient contact pressure to ensure adequate hydraulic sealing. www.jbj.co.uk/vanepumps.html

Volumetric self-priming screw pumps suited to handle oils and liquids with a minimum lubricating quality. The design simplicity makes these screw pumps intrinsically reliable and efficient. Three epicycloidal screws rotate inside a replaceable casing with close tolerances, so forming sealed chambers and provoking the axial displacement of the fluid. The idler spindles rotate without contact with the driving spindle because of the fluid itself, therefore being free from radial forces. The accurate hydraulic balance and the special profile of the screw thread guarantee a continuous flow with minimum pulsations and turbulance, resulting in extremely low noise levels even at high rotational speed. www.jbj.co.uk/screwpumps.html

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & fluid power transmission.

Customer needs are the centre of our business.

an excellence in engineering www.jbj.co.uk/coupling-bellhousing-pump-combination.html

coupling - bellhousing - pump www.jbj.co.uk/bellhousings.html jbj Techniques manufacture and supply one of the most comprehensive range of bellhousings in Europe meeting the IEC and Nema standards for motors.

Tailored to suit each individual drive, we have the ability to connect electric motors with frame sizes from D56 to D355L to any given pump type without misalignment.

www.jbj.co.uk/pumpsandmotors.html Comprehensive range of pumps and motors Groups 1, 2 and 3, and micro pumps held in stock for quick delivery. Gear pumps and motors, vane pumps, screw pumps to suit manufacturing process industry, factory machines, test rigs and test benches, commercial vehicles, agricultural and heavy plant machinery, lifting machinery, mining industry, offshore industries and renewable energy technologies, a vast range of hydraulic systems.

www.jbj.co.uk/couplings.html the right coupling for power transmission ranging from miniature couplings, all steel gear couplings, exible spider couplings, shaft couplings, torque limiting couplings, disc and grid type couplings, ATEX compliant and shaft locking devices, tyre couplings and the new range of magnetic couplings enabling power transmission between hermetically sealed areas without environmental pollution or contamination between the sealed areas.

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

www.jbj.co.uk/ELIKA_gearpumps.html

low noise, low pulsation gear The new

pump

The particular shape of the patented Elika® helical profile eliminates the phenomenon of air encapsulation typical of normal gear pumps, curing the source of the main cause of noise and vibrations.

The structure of the pump minimizes the internal leakage, maximizing the volumetric efficiency under all conditions. This feature makes the Elika® pump suitable for work operations with low speed and high pressure. Internal leakage, laminating from outlet to inlet and overheating the pump components, is virtually eliminated in the Elika® pump range.

Comparing the characteristics of the Elika® pump range to other volumetric pumps, it can be seen that, due to the wide rotational speed range, large working pressure and viscosity bands, Elika® is suitable for a wide range of applications.

75 Standard Gear Pump 70

[dBA]

Dual Flank Gear Pump Vane Pump

65

60 Internal Gear Pump ELIKA®

55

50 750

1000

1250

1500 [rpm]

1750

2000

2250

ELI2 is the first series in the ELIKA® range and includes pumps with displacement from 7 to 35 cm3/rev. Maximum operating pressures up

to 300 bar. The helical gear ensures the continuity of motion despite the low number of teeth.

The low number of teeth and shape of the profile significantly reduces pressure-oscillations and vibrations during operation transmitted to the other components, reducing the noise of the hydraulic system. Axial forces induced by the helical teeth are optimally balanced in all operating conditions by the axial compensation system integrated in the pump cover. Specific compensation areas into flange and cover, insulated by special gaskets reinforced with antiextrusion, allow for free axial and radial

movement of the bushings, which is proportional to pump operating pressure. In this way, internal leakage is dramatically reduced, ensuring very good volumetric and mechanical pump performances, as well as proper lubrication of moving parts.

The ELIKA® gear pump reduces the noise level by an average of 15 dBA compared with a conventional external gear pump.

Technical information is available from: jbj Techniques Limited technical office. www.jbj.co.uk/ELIKA_gearpumps.html

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & fluid power transmission.

Customer needs are the centre of our business.

an excellence in engineering www.jbj.co.uk/hydraulicmotors.html www.jbj.co.uk/hydraulicmotors.html

low speed, high torque (LSHT)

HYDRAULIC MOTORS These hydraulic motors have a high starting torque, ideal for instance, for safe operation of the heavy gates on the material lock in a nuclear power plant or to hand over the weighty coils in a rolling mill.

Due to the low amount of revolving mass, the rotational direction can be quickly changed, a feature very important in many test benches; when performing vibration tests on motorcycle forks or when testing the adjustment of wing flaps on aircraft. The components can perform up to 50 rotational direction changes per second.

An exact adherence to the specified rotational speed profile is of essential importance for many fields of application of hydraulic motors. Here is a new generation of motors, for which a significantly improved constancy of rotational speed is achieved compared to conventional motors. www.jbj.co.uk/hydraulicmotors.html

» high starting torque » immediately reversible » total efficiency up to 96% » extremely low moment of inertia » low maintenance » full torque available over complete speed range » shaft end can be subjected to high radial and axial forces » only very few moving parts in the rotating group » instrument shaft may be fitted » low leakage-built in wear compensation » suitable for use with fire resistant fluids » no counterpressure necessary when operated as a motor » suitable for use as pumps with boosted system » eminently suitable for control systems » control of feed and discharge possible » may be operated in parallel » small ports are B.S.P. type G threads according to ISO 22811 » SAE Flange connection

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

www.jbj.co.uk/pneumaticstarters.html

Pneumatic starter Type PS500 to PS2360 displacement pressure power torque

500 to 2360 cm3/rev up to 15 bar 8 to 70 kW 53 – 510 Nm

The constructive design of these pneumatic motors as a gear wheeled motor guarantees a high start up torque. This technology is particularly suitable for starting up diesel engines and turbines.

These pneumatic starters can be operated with air or gas as standard options. They are independent of electrical energy stores, maintenance free and explosion proof. Supplied as ready to use starter systems with all necessary accessories.

Reliable performance guarantees the safe start up of diesel engines, even under extreme environmental conditions. This means that the systems can be used everywhere from the tropics to the arctic and from the desert to offshore areas.

Addition of the HY-tact system to the standard starter ensures soft engagement of the pinion with the engine gear rim. This system ensures long life and reliability of the meshing gears. The start pinion is gently pushed out to meet the engine gear rim, if the pinion does not hit a tooth gap, it retracts and is rotated slightly ready for the next cycle. The cycle repeats until the pinion finds a gap and can move into full mesh, at this point, air is switched onto the starter to crank the engine.

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & uid power transmission.

Customer needs are the centre of our business.

an excellence in engineering www.jbj.co.uk/pneumaticmotors.html

Pneumatic Motors ideal for

Extreme Climatic Conditions!

ATEX compliant for use in hazardous areas.

Pneumatic motors designed for permanent operation and harsh operating conditions. Reliable in damp atmospheres and extreme climatic conditions.

Benefits / characteristics

Industrial areas of application

» rpm adjustment by easy throttle control. » direction change by way-valves with manual or remote control. » higher start-torque at max power. » difference-pressure-oiler for permanent operation and damp air. » works with gas, air and nitrogen. » special construction for operation with unoiled air. » time-unlimited overload also at stand still. » particularly suited for operation in explosive environment. » solid construction guarantees high operation security. » high life-time due to hardened and ground rotors. » good silencing due to long exhaust ways. » IEC flange and shaft dimensions according DIN 42677 waterproofed. » standardized flange and shaft dimensions exchangeable with electro-motors.

» Ship building/offshore technology. » Environmental technology. » Mining equipment. » Foundry machines. » Materials handling equipment. » Machine tools. » Smelting and rolling mill equipment. » Testing machines. » Printing and paper technology. » Vehicle construction. » Manipulators.

www.jbj.co.uk/pneumaticmotors.html

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

www.jbj.co.uk/clutchesgearboxes.html

Mechanically and hydraulically actuated over-centre clutches available in two mounting styles, speed increasing or decreasing gearboxes, oil bath clutches: » 'BD' series clutches for close couple to diesel engines with SAE style flywheel facility. ‘BD’ series clutches have been designed to mount onto any engine with flywheel and bellhousing conforming to SAE dimensions. These clutches consist of an over-centre clutch assembly mounted onto a tapered shaft carried on two bearings.

The pilot bearing is housed in the engine flywheel and the outer bearing serves to support the output shaft and is capable of withstanding radial loads as detailed within this catalogue.

For exceptionally high radial loads models BD290/150R, BD2200R and BD3300R are available with special heavy duty bearings.

Power is transmitted by clutch plates located within a driving ring bolted to the engine flywheel. The clutch mechanism is equipped with a unique automatic clutch adjustment device capable of compensating for reasonable clutch plate wear.

»

'BDS' clutches for independent, in-line arrangements, capable of accepting high radial loads and transmitting powers of up to 850 kW as standard. Versions are also available to close couple hydraulic pumps to the clutch output shaft.

Type BDS units provide a unique range of free-standing clutches intended for applications where engine mounting is not possible. BDS clutches consist of a BD type clutch but with a drive plate supported on the input shaft carried on two bearings in the independent bellhousing. The drive plate carries the driving ring and main shaft pilot bearing.

BDP and BDSP clutch units are constructed as per the standard type BD and BDS clutches, but offer a selection of hydraulic pump adaptors in place of output shaft.

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & fluid power transmission.

Customer needs are the centre of our business.

an excellence in engineering comprehensive range of components www.jbj.co.uk

» 'RM' version gearboxes are specifically designed for close coupling to industrial diesel engines and are available in either speed increasing or speed reducing format. Gearboxes can be supplied with output shaft either same or opposite rotation to input shaft. Input to the gearbox can be made either by rigid/flexible coupling or via a 'BD' series clutch.

The ‘RM’ version gearboxes consist of a 2-piece cast iron casing (*except RM20 units) with helical teeth, case hardened gears and shafts. Reverse rotation units have a primary gear on the input shaft driving directly onto the secondary gear powering the output shaft. Same rotation versions have an idler gear between primary and secondary gears.

There are 3 basic types of RM gearbox; RM-GR models are for close coupling to diesel prime movers and have a choice of SAE housing and rigid or flexible couplings; RM-BD models are similar to RM-GR but are fitted within an over-centre clutch in place of coupling, RM-BDS models offer independent mount units with over-centre clutch.

» Oil Bath Clutches are free standing clutches of the multiple plate, oil bath type.

These clutches are particularly suited to arduous applications and are capable of withstanding high radial loads.

The PFI 60 and PFI 120 are manufactured with input and output shafts. The PFI 60P and PFI120P are intended for hydraulic pump direct connection with the same pump adaptor flanges and couplings as on AM 230 - 450 pump drives which means the possibility to fit a large number of pumps with standard components.

Further information including dimensions, weight, torque, etc » pages 1 - 3 of the “Clutches & Gearboxes” catalogue For selection notes, service factors and specification catalogue visit www.jbj.co.uk/clutchesgearboxes.html Telephone: 01737 767493 or email: info@jbj.co.uk for help, advice and answers to any questions.

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

www.jbj.co.uk/planetarygearboxes.html jbj Techniques offer a complete selection of planetary gearboxes which include rotating shaft, rotating case, in-line and right angle output.

They can be supplied with inputs and outputs to suit customers application.

The flexible design offers a wide range of ratios and units can transmit maximum torques in excess of 1,000,000Nm. High power versions available for multiple motor inputs.

Multiple speed versions from same input allows speed change whilst in operation.

All gearing is designed to DIN 3990 or latest AGMA standards.

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & fluid power transmission.

Customer needs are the centre of our business.

an excellence in engineering www.jbj.co.uk/splittergearboxes.html www.jbj.co.uk/splittergearboxes.html jbj Techniques 'AM' splitter gearboxes (or multiple PTO)

suit the engine flywheel and particular pump shaft.

are available in a number of mounting formats with various increasing and decreasing ratios.

Multiple pump drives allow two or more pumps to be driven from a single prime mover.

Maximum input torques up to 5,600Nm can be accepted as standard whilst higher powers can be accommodated

Available in a number of mounting formats, sizes and

by the use of oil cooling.

increasing and decreasing speed ratios.

All units can be supplied with either hydraulically or

All models may be close coupled directly to the prime

mechanically actuated clutch units.

mover (Model B) or may be fitted with an over-centre

jbj Techniques can also offer specialist design and

(model BD) or for independent mounting (model BDS).

clutch (except AM 365 and AM 480) for close coupling manufacture for units outside of the standard range.

The multiple pump drive units are constructed from:The pump drives range of equipment allows a single or a

» cast iron casings.

multiple of pumps to be driven from a single prime

» straight tooth gears case hardened and ground,

mover.

shaved on AM216, AM320, AM220, AM330 series. » ball bearings.

Single

pump

drives

allow

a

pump

to

be

close

coupled to a diesel engine that has a flywheel and

» case hardened shafts. » Viton seals on input shafts.

flywheel housing in accordance with SAE standards (non standard can also be accommodated).

The input shaft is splined to the primary drive gear which transmits the drive to the

Supplied in a kit format

secondary gear on whose axis

consisting of a

drives

the

pump.

The

bellhousing fully

direction of rotation is

machined to suit

therefore opposite from

the particular pump

input to output.

mounting and a flexible coupling to

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

Satisfy a variety of industrial and mobile agricultural / heavy plant cooling requirements with solutions available from 5 dierent product ranges

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & uid power transmission.

Customer needs are the centre of our business.

an excellence in engineering www.jbj.co.uk/cooling-heatexchange.html

Oil / Air Coolers with Alternate Current Drives (3 x

KPV series bellhousing coolers to close couple

400 V) and Direct Current Drives (12/24 V )

virtually any hydraulic pump to an electric motor (up to and

» Compact Oil-Air Cooler

inclusive of a D180 Frame size) with integral cooling matrix

» High cooling capacity

and cooling fan that fits on to the electric motor drive

» High operating pressure

shaft.

» Low pressure loss

For applications where low levels of cooling are required and

» Low noise level

space is at a premium. No additional electrical installation

» Also available with declaration of conformity according

being required.

94/9/EG (ATEX)

Oil / Water Cooler with aluminium fins and rigid Off-line Oil / Air Coolers with Alternate Current Drives (3 x 400 V) and Direct Current Drives (12/24 V )

tube stack » extended cooling surface

» Compact design

» compact design

» High cooling capacity

» low pressure loss

» Efficient motors

» integrated test ports

» Low noise level

» cooling capacity up to 500kW » flow rate up to 850 l/min

Due to the integrated pump, these offline cooling units may operate independent of the main flow of the hydraulic system.

Thanks to the standardisation of individual components,

This ensures a continuous cooling of the hydraulic system and

technically sophisticated solutions are available at a highly

protects the radiator against damage from pressure peaks.

competitive price/performance ratio.

Plate heat exchangers

available as either brazed or gasketed plate designs for operating pressures up to 30 bar.

Manufactured from a wide range of plate materials to suit the most agressive fluids. Plate heat exchangers offer a high efficency from a compact, space saving unit and can be designed to meet specific application requirements, as such there are no limitations on fluid flow rates and dissipations.

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

www.jbj.co.uk/portflanges.html SAE standard 3,000 and 6,000 series flanges for screw or weld connection.

Available for straight connection, fixed or swivel elbow with solid or split clamps allowing great flexibility of system design.

CETOP, DIN and ISO flanges for large flows and high pressures up to 400 bar complete the range. Manufactured in ASTM 105 or AISI 316L. Large stocks ready for next day delivery.

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & fluid power transmission.

Customer needs are the centre of our business.

an excellence in engineering www.jbj.co.uk/QMreplaceableseal.html

pressures up to 450 bar flow rates up to 20,000 l.p.m. pipe sizes between 20 & 220 mm o.d. jbj Techniques manufactures and markets an innovative range of pipe flanges for fluid systems, designed for: pressures up to 450 bar. flow rates up to 20,000 l.p.m.

There are no comparable products at the high flow end of the range. The flange design has considerable commercial potential in areas where the cost of downtime is very high, such as in offshore industry.

pipe sizes between 20 and 220 mm o.d.

The flange can be supplied in any steels to suit the environment including 080M15 (standard), stainless or exotic alloys.

They are specifically aimed at the steel, oil, gas, chemical, pharmaceutical, and food industries where ease of maintenance features are economically particularly attractive, when downtime must be kept to a minimum.

As an alternative to tightening the flanges using traditional studs and nuts they can be supplied with a bolt tensioning system that utilizes a hand operated jacking system which enable pre-tensioning of two or more studs at one time, thus alleviating the need for large torque wrenches, spanners etc. which become a big problem when space is at a premium.

The ease of maintenance feature involves the ability to remove the seal, which is supported within a special retaining element, and replace it without fully disconnecting or moving the mating flange or runs of pipework as is typically the case with the standard DIN and CETOP flanges found in heavy pipework systems.

Further info and on-line catalogue found at www.jbj.co.uk/QMreplaceableseal.html

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

www.jbj.co.uk/fluidreservoirs.html » Al-Reservoirs NG3.5 – NG70. » Made of aluminium - high thermal conductivity. » Easy mounting and simple handling. » Standard-Al-Tanks are stackable. » No additional painting required. » Mineral-oil resistant oil drip-tray gaskets are available. » Oil drip-tray gasket NG30, 44, 70. » A large number of accessories available. » Cleaning covers, oil level gauges, filler and breather filler. » Screw-in heating rods for hydraulic oil. » Plunger heater. » Customised design possible.

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & fluid power transmission.

Customer needs are the centre of our business.

an excellence in engineering www.jbj.co.uk/fluidlevelindicators.html Electrical, visual and combination styles available in single or double format with the capacity for multiple level indication on request. Right angle versions for side entry into reservoirs. Units are available with flame proof head to EEXD standard and are supplied with certification. Combinations of level and high temperature sensing are also available. Can be supplied with flying leads or DIN plug connection on request.

Visual level gauges up to 2 metres in length with or without electrical contacts, bulls eye level gauges and viewing windows offer a versatile solution to monitoring fluid quality and volume within a reservoir.

Satisfy both technical and economical requirements using the GTSF Level indicator unit with breather plug because it can be applied to a single hole obtaining three services: oil filling, vapour venting and level indication.

The LV series of visual level gauges provides various useful options. Available with integrated valves which interrupt the flow to the gauge and allow oil sampling to take place without opening the tank or breaking into any supply lines. Manufactured with glass

fibre

and

acrylic

standard.

reinforced heads tube

as

(Polypropylene

heads and “Pyrex” glass tubes

for

high temperatures

or

applications where aggressive fluids are

present).

Various

options

include integrated thermometer, low level warning signal, sliding contacts, electromagnetic control switch of minimum and maximum level.

A comprehensive range of level gauges and indicators, filler breathers, filters, drain plugs and thermostats for use within many areas of industry manufactured using the most suitable and high quality materials, undergoing stringent inspection before delivery.

Contact jbj Techniques technical office for help and advise and this fluid power accessories catalogue or visit www.jbj.co.uk/accessories.html for the on-line copy.

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quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk - registered in England No: 1185469 -

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/E requirements

minimum effort, minimum cost, maximum effect www.jbj.co.uk/pressureintensifiers.html Generate high pressure from low pressure source with minimal effort and cost.

Reciprocating design automatically increases pressure (dependant on ratio).

Integrated high pressure valves simplify circuit design.

Increases functionality and flexibility of existing systems.

Various mountings available include:- in-line, Cetop (NG6) and flange mounting.

Compact design ensures easy installation in new and existing circuits.

Double acting version for high flow requirements.

Max. pressures up to 2000 bar.

Special materials available suit a variety of applications.

Compatible with the most aggressive of fluids (Water emulsions, phosphate esters, Skydrol etc).

jbj Techniques deal with customer needs; products for new systems, design and support, and most importantly limiting existing machinery downtime.

Manufacturer and distributor of quality products for mechanical & uid power transmission.

Customer needs are the centre of our business.

Technodrive: Splitter Gearboxes, Engine/Pump Adaptors, Overcentre Clutches, Speed Increasing/Reducing Gearboxes, Aluminium Reservoirs, Reservoir Accessories, Access Covers.

RAJA: Spidex Couplings, Dentex Couplings, Bellhousings, Bellhousing Cooler, Noise Absorbtion Flanges.

LoveJoy: Torsional Couplings, Grid, S-Flex, Curved Jaw and Sier-Bath Gear Couplings.

Marzocchi: High Pressure Gear Pumps, Gear Motors.

Seim: Screw Pumps, Flow Meters, Relief Valves.

B&C: Vane Pumps.

D端sterloh: Slow Speed/High Torque Radial Piston Motors, Pneumatic Motors, Pneumatic Starters.

Havit: Port/Pipe Flanges for SAE 3000 & 6000 Series, Cetop, DIN and ISO. E.Koed Christensen: Planetary Gearboxes.

Swep: Brazed Plate Heat Exchangers.

E. KOED CHRISTENSEN A/S

Tranter: Gasketed Plate Heat Exchangers.

Emmegi: Air/Oil, Water/Oil and Off-line Coolers.

Mintor: Reservoir and Gearbox Accessories.

Descase: Hygroscopic Breathers for Reservoirs and Gearboxes.

Concentric, formerly Haldex: Gear Pumps, Gear Motors, DC Mini Hydraulic Power Units, Gear Flow Dividers.

OleoTecno: Orbital Hydraulic Motors.

NewCool: Water/Oil Coolers, Air/Oil Coolers.

Scanwill: Hydraulic Pressure Intensifiers.

Une: Tyre Couplings, Brake Couplings, Spacer Couplings, Floating Axle Couplings, Safety Couplings. jbj Techniques: Cast Iron/SG Iron/Steel Bellhousings, JXL (atex) Couplings, Petrol Engine Adaptors, SAE Engine Adaptors, G-Series (spider) Couplings, Bespoke Flanges, 3D Modelling and Engineered Designs.

www.jbj.co.uk/e-catalogues.html jbj Techniques Limited provide quality products for mechanical and fluid power, having the expertise and resources to ensure a prompt and reliably efficient selection of products to meet customer requirements.

From specification, through technical advice, manufacture and support, together with our extensive product database, jbj Techniques provide a comprehensive and valued service to the transmission and hydraulic industries.

An established, nationwide team of highly efficient technical sales engineers and excellent associations with quality Excellent European manufacturers are further components of the mechanism that is an excellence in engineering . . . . . . jbj Techniques Limited.

jbj Techniques Limited 28 Trowers Way Holmethorpe Industrial Estate Redhill Surrey RH1 2LW. UNITED KINGDOM

quality products for mechanical & fluid power

01737 767493 jbj Techniques Limited is ISO certificated, committed to international coordination & unification of industrial standards.

info@jbj.co.uk registered in England No: 1185469

www.jbj.co.uk A range of products ATEX certificated to directive 94/9/EC requirements

set by James Harris, jbj Techniques Limited