BULK
HANDLING Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l
T O D A Y
August 2014
A story behind every rock Advantages of Strand7 BULK HANDLING TODAY
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BULK HANDLING TODAY
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BULK
HANDLING Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l
T O D A Y
August 2014
A story behind every rock Advantages of Strand7
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LIFTING EQUIPMENT ENGINEERING ASSOCIATION OF SA
LEEASA, formed in 2003, is a division of the Chamber of Engineering Technology (COET), a non-profit organisation. The association’s objectives include, but are not limited to: the transfer of knowledge and training within the field of the Lifting Industry, to improve safety, promote the use of standards and to promote Professional and Ethical practices.
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t is represented on the Engineering Council of South Africa (ECSA) and a number of ECSA committees as well as on various task teams at the South African Bureau of Standards (SABS).
What’s in it for you:
As an Individual member who is registered as a Lifting Machinery Inspector (LMI), you may qualify for any concessionary fee granted by ECSA (this could save you over R1 000 a year). ECSA registered COET / LEEASA members are awarded one Continuing Professional Development (CPD) credit in category
3 each year. CPD is an ECSA requirement to retain registration. Members obtain a discount on training and seminars validated by the association, especially useful in earning ECSA CPD credits. Members benefit from the collective power of a recognised and established association and collective co-ordination in dealing with authorities in policy making and matters concerning the industry. LEEASA has some 500 members (Individuals and Companies).
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Tel/Fax: (011) 787-1302, Email: engineer@netactive.co.za, www.leeasa.mirrorz.com 4 BULK HANDLING TODAY Aug 2014 22
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Conference Preliminary Programme includes ….
Informing industry
Event not to be missed
SafeCon
Conference on Belt Conveyor Safety 21—22 October 2014
l a r u g u na
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Keynote speakers Day 1 Wilco Uys Day 2 Don Thompson Covering the full spectrum of BELT SPLICING: Dave Pitcher on design of safe belt splices; André van Staden on splicing methodology; Ben-Piet Terblanche on splice failures. Prof Gabriel Lodewijks on applied belt splice design; Prof Gabriel Lodewijks on safety integrity level in design. Jaco Swartz on potential legal liabilities posed by conveyor belt installations. Simon Curry on spillage—what are we missing? Ben-Piet Terblanche on advances in flame retardant belting. Henk Zwart on VSD/VFD new National Standard for hazardous locations and the impact it will have on the mining industry. Stuart Marais and Lou Kilian on expect the unexpected. Brian O’Connor on fire detection and suppression systems. Jan Botes on Impumelelo Mine project—26.8km overland conveyor system. Laza Lazarevic on high rise head pulley changeover.
SafeCon 2014 Conveyor Manufacturers Association of SA Ltd promoting the excellence of belt conveying in southern Africa
Birchwood Conference Centre, Boksburg (NB: Seating is limited)
Cost R7750.00 2 ECSA CPD credits for attendance
Safecon—Conference on Belt Conveyor Safety
An industry platform to inform and advise current legal requirements [information] examine case studies [Learn from past mistakes] review statistics to identify hazards and risks [analysis, assessment] encourage designers to design for safe construction, operation and maintenance of all conveyor installations [design] This section is for you to complete and return Emails to ctr@cmasa.co.za or Fax to 086 503 4524 Keep me on the mailing list for all updates I would like to attend—please send me a registration form.
CMA Secretariat: Cost Time Resource cc
Telephone ++27 11 888-7163 Local fax to email 086 503-4524 Email ctr@cmasa.co.za Website www.cmasa.co.za
I have a block booking of……….. people who would like to attend. ……………………………………………………………………………………………………………….. My details:
Name ………………………………………………………………………………... Company ……………………………………………………………………………. Email ……………………………………………………………………………….... Telephones ………………………. ………..
…………………………………...
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Global Leaders in Bulk Materials Handling
n Hundreds of complete systems and equipment supplied globally n Offer feasibility studies to turnkey and project-managed materials handling contracts n African projects include n Mozambique coal sector n One of the longest single flight belt conveyors in the southern African region n The largest number of Rapid Train Loading Systems and dome covered circular stockpiles in southern Africa Tenova TAKRAF is a key supplier of equipment and systems for open pit mining & underground solutions, materials handling and mineral processing to the global mining and general industries
58 Emerald Parkway Road, Greenstone Hill Ext 21, Johannesburg 1609, South Africa +27 11 201 2300 enquiries.TMM@tenova.com www.tenova.com
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BULK HANDLING TODAY Aug 2014 TENOVA is a worldwide supplier of advanced technologies, products and engineering services for the metals and mining & minerals industries
The South African Institute Of Materials Handling
SAIMH
The South African Institute of Materials Handling (SAIMH) is a Non-Profit organisation set up with an objective to encourage the transfer of knowledge associated within the fields of Bulk Materials Handling (conveyors, stacker, reclaimers, tipplers, train loading systems, etc.) through a combination of seminars and networking sessions. The SAIMH is made up of professional engineers, each practising their trade in a variety of organisations who volunteer their time to execute the SAIMH’s objective. The main aim is thus to promote the advancement of the art, science, theory and practice of the Bulk Materials Handling principles and techniques. For the SAIMH and the industry as a whole to prosper requires the support of companies such as yours and key individuals from within your organisation who share the same passion and vision within the Bulk Materials Handling industry. The advantages of being a corporate member of the Institute are as follows: • To make the industry aware of the professional standards that our members provide, • To encourage the interchange amongst members of the institute of knowledge, experience relating to all aspects of the bulk materials handling, • To promote education, training to all levels of employees within the industry, To introduce and encourage the utilisation of leading world class material handling methods and techniques, • To be able to transfer and obtain additional knowledge at the bi-monthly joint Forum lectures, • To be able to communicate through the monthly official journal (which is sent to member free of charge). These are just a few of the advantages that you will benefit from by being a corporate member. Just give us a few minutes of your valuable time and view our website, www.saimh.co.za, or email us on saimh@global.co.za and we will assist with your enquiry.
MEMBER COMPANIES Afripp Projects cc Bateman Engineered Technologies Bearings International (Pty) Ltd Brelko Conveyor Products (Pty) Ltd Bulkcon CPM Engineering CT Systems cc Conveyor Watch (Pty) Ltd David Brown Gear Industries (Pty) Ltd Deebar Mining & Industrial Supplies East Rand Engineering Services ELB Engineering Services (Pty)Ltd Engicon Systems (Pty) Ltd Facet Engineering cc GMR Hydraulics Goba Consulting Engineers Group Line Projects (Pty) Ltd Hagglunds Drives SA (Pty) Ltd Hansen Transmissions SA (Pty) Ltd Hatch Africa (Pty) Ltd Illustech
Kimrae Engineering Projects Macsteel VRN Martin Engineering Melco Conveyor Equipment Morris Materials Handling SA (Pty) Ltd Osborn Engineered Products (Pty) Ltd PD Engineering Services cc PDNA M&I (Pty) Ltd PH Projects Holdings (Pty) Ltd Quadrant PHS Renold Crofts (Pty) Ltd Rio Carb (Pty) Ltd Sandvik Materials Hanlding Africa Screw Conveyors & Material Handling Senet SEW Eurodrive Shatterprufe a Div. of PG Group Pty Ltd Spar Western Cape Super Dock Systems Unitek Engineering Zest Electric Motors (Pty) Ltd
UPCOMING MEETINGS SAIMH Golf Day 11 October 2012 ERPM Golf Club
PO Box 1047 Southdale, 2135
Tel: (011) 867 0902 Fax: (011) 867 0036
saimh@global.co.za • www.saimh.co.za BULK HANDLING TODAY
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Stan Fisher of Keestrack South Africa
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Recycling waste construction material
MEET THE FAMILY
POWERFUL, EFFICIENT & SAFE POWER
TO RESTORE
& IMPROVE MATERIAL
FLOW
Martin Engineering Offers a Full Line of Air Cannon Technologies
Our combination of multi-faceted handling equipment means that Linde machines are perfectly equipped for big jobs, small jobs and everything in between. With our comprehensive logistical know how, Linde has fast become the industry symbol for superior quality, seamless functionality and innovation. Available to lease, rent or on hire purchase, investing in Linde machines ensures the remarkable efficiency of each member of our family.
Martin® Air Cannons improve flow from silos, bins, bunkers and storage vessels by knocking down rat holes, blockages and buildups to boost plant efficiency. MARTIN ENGINEERING RSA call +27(0)13 656 5135 | visit martin-eng.co.za email service@martin-eng.com Linde Material Handling
For more information on Linde dealerships, products and services contact us on Tel : +27 11 723 7000 or visit www.linde-mh.co.za
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A global company. ® Registered trademark of Martin Engineering Company in the US and other select locations. © 2014 Martin Engineering Company. Additional information can be obtained at www.martin-eng.com/trademarks.
The load-sensing system provides cost savings of about 30% compared with other screeners that do not have this technology
Keestrack was the first company in the world to come up with direct feed screens
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Metso Apron Feeders Backed by more than 140 years of experience and expertise Metso Apron Feeders set the world standard in Apron Feeders • • • •
Providing a competitive edge through greater capacity and efficiency Achieving high standards through quality and performance Maximising performance Information technology through optimisation and control
• • • •
Apron feeders for Primary Gyratory Crusher discharge and stockpile reclaim Designed with impact pads to carry the load Rugged Apron Feeder accessories for specific applications Setting the standards for quality, durability and reliability
BEE Ownership Compliant www.metso.com | email: mmsa.info.za@metso.com | +27 (0)11 961 4000
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They also cater for the hordes of small miners all over Africa
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A trommel screen
Every now and then we receive an enquiry for parts that are no longer available, and then we simply make it
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A complete range of vulcanizing and conveyor solutions
Now direct in South Africa! Today, Shaw Almex Africa is not only a world leader in quality presses, we also provide:
• a full line of hot vulcanizing materials and Fusion cold bond adhesives
• on site vulcanizing repair and refurbishing • local production of rubber and ceramic pulley lagging
• a complete range of splicing tools • a customized program designed
www.almex.com
to train your team in cost-saving best practices
SHAW ALMEX AFRICA PTY. LTD.
11 Picaroon St., Lazer X30 Honeydew, Roodepoort 2030, South Africa Tel (011) 794-8262 Fax (011) 794-5096 EMAIL wilton_monnery@almex.com
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Figure 1. CST finite element analysis model
Figure 2. CST model with distortion magnified 300 times
Figure 3. Q4 rectangular element deformed mesh
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6875 - EMA 2014 VISPROM PROMECH 176x130 AD Paths.indd 1
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2014/06/25 11:44 AM
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Welcome to HBC‐radiomatic SA (PTY) Ltd From the competent consultation up to sales and services. We will find a radio Solution for you.
Unit 7 The Stewards Industrial Park C/o Main Reef & Beryl Street The Stewards Benoni Phone : +27 11 421‐0004/25 +27 10 020‐0607,0608,0609
QUADRIX
MICRON 5
Fax : +27 11 422‐2571 www.hbc‐radiomatic.co.za
HBC radiomatic SA
MICRON 7
radiomatic® report
Useful information at your disposal. • The HBC data logger stores different operational data of machine utilization, for example the usage time of drive functions. • HBC user identification. Data is collected for individually users. • Determins how long the crane was used and by which user.
• The collected data can be helpful in various situations, for example in service cases. • The data is read out via Bluetooth® interface and visualized with HBC developed software.
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DATA LOGGER
ECO
SPECTRUM
SPECTRUM E
Safe working with camera assistance radiomatic® photon enables safe and precise working in demanding situations where visibility is restrictd.
SPECTRUM B
CARD REMOTE
The intelligent card for more safety and information
TECHNOS User identification by radiomatic® report is based on a handy login‐ card (HBC Smart Card). With its key function it protects the control from unauthorized use. BULK HANDLING TODAY
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Figure 6. Comparison of results from models representing alternate cover thicknesses
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Figure 7. Model showing very low stress contours to demonstrate that the model is experiencing stress on its right boundary
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Figure 8. Results for models of different lengths
Coralynne & Associates +27 (011) 849 3142
ABSOLUTE MATERIAL FLOW CONTROL
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• • • • • •
Optimum material flow Up to 80% decrease in material degredation Reduced dust and noise levels Virtually maintenance free Greatly reduced spillage Significant reduction in belt damage
Tel: +27 (0) 11 827-9372 Fax: +27 (0) 11 827-6132
w w w . w e b a c h u t e s . c o m
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w e b a @ m j e n g . c o . z a
Figure 9. Comparison of experimental and numerical data
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Raise your Safety Standards with the very best Lifting Brands Green Pin Shackles Green Pin from Van Beest is a premium European manufactured shackle respected worldwide and has become synonymous with exceptional quality, safety and professional reliability.
速
Vitalift Chain Slings Vitalift premium quality Grade 80 & 100 Chain Slings assembled with Thiele chain from Germany
Insist on these premium international brands. Take your safety standards to new heights.
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www.liftingbrands.com
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For your nearest reseller or trade enquiries
Figure 10. Three dimensional conveyor belt model 11
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Raising the Standard of Lifting Performance • Electric and manual winches and hoists • Overhead jib and travelling cranes • Trolleys and load balancers • Electronic devices • Accessories • Spare parts Extend your lifting performance levels with Verlinde Cranes & Hoists! Over 150 years’ experience in the design and manufacture of high-quality lifting equipment is reflected in a range of French-engineered overhead cranes and lifting equipment speciallyadapted to the unique application challenges of modern mining and industry. Continuous research & development, innovation and a commitment to advancing the possibilities of lifting technology has established Verlinde as the leader in lifting equipment for mines and industries
• ISO 9001:2008 and ISO 14001:2004 certified • European and International Engineering standards: FEM • DIN • TUV. Visit Verlinde Cranes & Hoists at Electra Mining Africa, Hall 8 stand B09
www.verlinde.com • verlinde@iafrica.com • 0861 837 546 Represented throughout southern Africa with dealers in Limpopo, Vaal Triangle, North West, Northern Cape, Free State, Mpumalanga, Zimbabwe, Zambia, DRC and Namibia.
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One Source
One Source for all your material handling needs FLSmidth delivers a complete line of reliable material handling systems designed for enhancing performance, increasing energy efficiency and safety, while helping to reduce emissions and operating costs. Rely on the brands you’ve come to trust – ROYMEC, RAHCO, KOCH, MVT, Buffalo & ABON. ROM TIPS • CONVEYORS • STOCKYARDS • PORTS • LOADOUT STATIONS • WASTE HANDLING SYSTEMS
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For further information please contact us at: Tel: +27 (0)10 210 4000 • www.flsmidth.com BULK HANDLING TODAY
Aug 2014
Visit u s at the Electr a Min i Expo ng Hall 6 Stand no. D16
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We make sure that everything we supply complies with safety requirements
Alastair Stride, managing director of Burncrete
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THE POWER OF EXPERIENCE A complete range of industrial and high performance couplings together with a comprehensive selection of torque limiting products available from a single source. Part of the
Altra Industrial Motion Group Turboflex Couplings
Gear Couplings
Marland Backstops Grid Couplings Rotofluid Couplings
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Unit 11. Middle Park, Cnr.Craig & Dormehl roads, Anderbolt, Boksburg. PO Box 16524, Atlasville, 1465 • Tel: +27 11 918 4270 • Fax +27 11 918 4240 • Email: sales@bibbyturboflex.co.za
Visit our stand B35 Hall 6 @ Electra Mining Africa - Nasrec 15-19 Sept
Aug 2014
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► EIA Process
► Environmental Risk Assessments
► Geographical Information Systems
► Agricultural Assessment and Advise
► Project Managment
► Wetland and Riparian Services
► Natural Resource Services
► Visual Impact Assessments
► Ecological/Biodiversity Services
► Public Participation Process
► Application Assistance
► Game Ranch Management
► Developement Research, Monitoring and Evaluation
N2 Mnini ECO Duties
Plant rescue
Durban Coal Terminal Site Inspection
Ohlanga Pump station ECO Duties
Freightpak Warehouse Site Audit
Public participation Makhabeleni
Ballito Interchange Botanical survey
Site assessment Sundumbili pipeline
l Tel: (031) 303-2835 l Fax: 086 692 2547 l
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l Email: info@afzelia.co.za l www.afzelia.co.za l
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Skills on Site
Septmeber 2012
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MARKET FORUM
over
Tel:+27 11 011 6111 BULK HANDLING TODAY
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Konecranes industrial cranes operating in the manufacturing sector
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Lifting your world
As South Africa’s leading manufacturer of pneumatic lifting equipment we can offer custom lifting and material handling solutions for all environments. Our comprehensive range includes mining hoists, industrial hoists, ultra low headroom hoists, trolleys, single drum winches and capstan winches. Our products have a reputation of quality and reliability, forged in South Africa’s harsh underground mining environment, and are backed by outstanding product support.
M.M.E. MANUFACTURING CO. (PTY) LTD P.O. BOX 355 CARLETONVILLE 2500, SOUTH AFRICA TEL: +27 (18) 788-6674/5/6 FAX: +27 (18) 786-1479 Email: info@mmelifting.com Website: www.mmelifting.com MME Ad.indd 1
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MARKET FORUM
Edwa r d Se arle_Strip Advert
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A trusted industry leader For 90 years, SCAW, a South African industry leader, has been a preferred supplier to the lifting and rigging industry. From wire & strand products, Haggie® Steel Wire Rope, chain products aswell as fittings and attachments, Scaw continues to design and deliver the highest quality products to customer specifications. Highly qualified teams with extensive experience in all aspects of the application of our products are on call to advise and support the selection, handling, installation and maintenance of products vital to driving safety, productivity and profit in the lifting and rigging industry.
www.scaw.co.za
Proud Manufacturers of Haggie Products & McKinnon Chain
Experience Matters. BULK HANDLING TODAY
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