BULK
HANDLING Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l
T O D A Y
Nov/Dec 2014
Nimble companies stay afloat 1
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Idler with a 20gm breakaway BULK HANDLING TODAY
Nov/Dec 2014
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LIFTING EQUIPMENT ENGINEERING ASSOCIATION OF SA
LEEASA, formed in 2003, is a division of the Chamber of Engineering Technology (COET), a non-profit organisation. The association’s objectives include, but are not limited to: the transfer of knowledge and training within the field of the Lifting Industry, to improve safety, promote the use of standards and to promote Professional and Ethical practices.
I
t is represented on the Engineering Council of South Africa (ECSA) and a number of ECSA committees as well as on various task teams at the South African Bureau of Standards (SABS).
What’s in it for you:
As an Individual member who is registered as a Lifting Machinery Inspector (LMI), you may qualify for any concessionary fee granted by ECSA (this could save you over R1 000 a year). ECSA registered COET / LEEASA members are awarded one Continuing Professional Development (CPD) credit in category
3 each year. CPD is an ECSA requirement to retain registration. Members obtain a discount on training and seminars validated by the association, especially useful in earning ECSA CPD credits. Members benefit from the collective power of a recognised and established association and collective co-ordination in dealing with authorities in policy making and matters concerning the industry. LEEASA has some 500 members (Individuals and Companies).
.
Tel/Fax: (011) 787-1302, Email: engineer@netactive.co.za, www.leeasa.mirrorz.com 4 22
BULK BULKHANDLING HANDLINGTODAY TODAY
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Simon Curry
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The South African Institute Of Materials Handling
SAIMH
The South African Institute of Materials Handling (SAIMH) is a Non-Profit organisation set up with an objective to encourage the transfer of knowledge associated within the fields of Bulk Materials Handling (conveyors, stacker, reclaimers, tipplers, train loading systems, etc.) through a combination of seminars and networking sessions. The SAIMH is made up of professional engineers, each practising their trade in a variety of organisations who volunteer their time to execute the SAIMH’s objective. The main aim is thus to promote the advancement of the art, science, theory and practice of the Bulk Materials Handling principles and techniques. For the SAIMH and the industry as a whole to prosper requires the support of companies such as yours and key individuals from within your organisation who share the same passion and vision within the Bulk Materials Handling industry. The advantages of being a corporate member of the Institute are as follows: • To make the industry aware of the professional standards that our members provide, • To encourage the interchange amongst members of the institute of knowledge, experience relating to all aspects of the bulk materials handling, • To promote education, training to all levels of employees within the industry, To introduce and encourage the utilisation of leading world class material handling methods and techniques, • To be able to transfer and obtain additional knowledge at the bi-monthly joint Forum lectures, • To be able to communicate through the monthly official journal (which is sent to member free of charge). These are just a few of the advantages that you will benefit from by being a corporate member. Just give us a few minutes of your valuable time and view our website, www.saimh.co.za, or email us on saimh@global.co.za and we will assist with your enquiry.
MEMBER COMPANIES Afripp Projects cc Bateman Engineered Technologies Bearings International (Pty) Ltd Brelko Conveyor Products (Pty) Ltd Bulkcon CPM Engineering CT Systems cc Conveyor Watch (Pty) Ltd David Brown Gear Industries (Pty) Ltd Deebar Mining & Industrial Supplies East Rand Engineering Services ELB Engineering Services (Pty)Ltd Engicon Systems (Pty) Ltd Facet Engineering cc GMR Hydraulics Goba Consulting Engineers Group Line Projects (Pty) Ltd Hagglunds Drives SA (Pty) Ltd Hansen Transmissions SA (Pty) Ltd Hatch Africa (Pty) Ltd Illustech
Kimrae Engineering Projects Macsteel VRN Martin Engineering Melco Conveyor Equipment Morris Materials Handling SA (Pty) Ltd Osborn Engineered Products (Pty) Ltd PD Engineering Services cc PDNA M&I (Pty) Ltd PH Projects Holdings (Pty) Ltd Quadrant PHS Renold Crofts (Pty) Ltd Rio Carb (Pty) Ltd Sandvik Materials Hanlding Africa Screw Conveyors & Material Handling Senet SEW Eurodrive Shatterprufe a Div. of PG Group Pty Ltd Spar Western Cape Super Dock Systems Unitek Engineering Zest Electric Motors (Pty) Ltd
PO Box 1047 Southdale, 2135
6
SAIMH Golf Day 11 October 2012 ERPM Golf Club
Tel: (011) 867 0902 Fax: (011) 867 0036
saimh@global.co.za • www.saimh.co.za BULK HANDLING TODAY
UPCOMING MEETINGS
Nov/Dec 2014
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BULK HANDLING TODAY
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Premises in Cape Town allow the company the space to deliver bespoke solutions to clients
The J & A Engineering Services factory in Cape Town
Manufacturing under way
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ABC Hansen Afripp Projects AMD-Rotolok Africa
Name of company
BMG
Brelko Conveyor Products
Total Number of Employees
55
5
23
3000
140
Employees with tertiary qualifications
6
3
6
-
25
Number of years operating in SA
24
14
46
41
28
Private
Private
Private
Public
Private
-
N/A
8
4
4
No
No
No
Yes
Yes
Belt, Chain, Bucket, Spiral, Pipe, Pneumatic, Screw
Belt
Chain, Bucket, Screw
Belt, Chain, Bucket, Pocket, Pipe
Belt
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
Ownership BEE rating ISO Accredited Type of conveyors handled Primary area of expertise: ▪ Overland ▪ Underground ▪ Bulk Handling Machines (stackers, reclaimers, loaders etc)
ü
Contract to supply and install: ancillary items such as crushers, chutes, screens, apron feeders, etc
Yes
Yes
Yes
Yes
Yes
R 17.5m
R3.5 m
R2.7 m
R25 m
R2 m
7
20
+-85
-
40
Value of largest contract completed in past 5 years
15 m
R2.5 m
R2.8 m
R15 m
R3 m
Size of largest contract in terms of tons conveyed per hour
450
5000
1500
7000
2 200
▪ Conceptualisation to commissioning
ü
ü
ü
ü
▪ Work to specification
ü
ü
ü
ü
Total value of last two contracts Number of projects completed in 2013
Capabilities:
▪ Sub-contractor for specifics ▪ Turnkey
ü ü
ü
▪ Manufacture and delivery to site
ü
ü
▪ Assembly on site
ü
ü
▪ Commissioning
ü
ü
▪ On-site supervision
ü
ü
ü ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
Service support:
▪ Personnel training
ü
▪ On-site annual shutdown service Number of export orders: over past 5 years
15
5
+7
-
600
Percentage of total business
30%
-
4%
18%
20%
Total value of export orders: over past 5 years
R30 m
-
R2.8 m
R120 m
R90 m
Yes
Yes
Yes
Yes
Yes
-
SAIMechE, CMA, SAIMH, ECSA
CMA
CMA, SAIMH, ISO 9001, ISO 14001 Empowerdex OHSAS 18001, International Dry Bulk Terminals Group, SEIFSA
CAD and/or CAM facilities
Professional affiliations
10
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Bulkmatic Solids Machinery
Conveyor & Industrial Supplies
Clyde Bergemann Africa
DemcoTECH Engineering
Dunlop Belting Products
ELB Engineering Services
59
80
140
15
267
167
4
30
100
-
68
70
14
31
35
18
95
93
Private
Private
Private
Private
Private
Public
8
-
L3
7
4
5
Yes
No
Yes
No
Yes
Yes
Belt, Chain, Bucket, Pipe, Pocket, Spiral, Screw
Belt, Bucket, Pocket
Chain, Screw Pneumatic
Belt, Pipe
Belt, Bucket, Pocket, Pipe
Belt, Chain, Bucket, Pipe, Sandwich, Pneumatic, Screw
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
Yes
No
No
Yes
No
Yes
R382 000
R8m
R20 m
-
R150 m
R2 bn
864 pieces of equipment
ongoing
4
3
16
R2,01 m
$55 m
-
R74 m
R350 m
1000
180
10 000
± 3000
4 000
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
65
-
7
110
17
9,2%
-
40%
-
35%
R19.9 m
-
-
R56 m
R1,5 bn
Yes
Yes
Yes
Yes
Yes
SEIFSA, ISO 9001
-
-
CMA, SAIMH, SEIFSA, SABS
CMA, SAIMH, SACOB
ü
ü
ü
ü
ü ü
ü ü
BULK HANDLING TODAY
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CONVEYOR SURVEY
Goodyear Engineered Products
Lorbrand
Martin Engineering
Mato Products
Megaroller Industries
6300(Globally) 189 (S.Africa)
250
175
15
67
Employees with tertiary qualifications
44
36
25
3
6
Number of years operating in SA
99
29
35
27
30
Ownership
Private
Private
Subsidiary of overseas principal
Private
Private
BEE rating
3
-
8
6
4
Yes
Yes
Yes
Yes
In progress
Belt, Pipe, Cable
Belt, Chain, Pipe
Belt, Cable
Belt
Belt
▪ Overland
ü
ü
ü
▪ Underground
ü
ü
ü
Name of company Total Number of Employees
ISO Accredited Type of conveyors handled Primary area of expertise:
▪ Bulk Handling Machines (stackers, reclaimers, loaders etc)
ü ü
ü
ü
Contract to supply and install: ancillary items such as crushers, chutes, screens, apron feeders, etc
No
No
Yes
No
No
Total value of last two contracts
R200 m
R140 m
R8 m
R18 m
R14 m
Number of projects completed in 2013
3
138
2
-
3
R140 m
R110 m
R65 m
-
R10 m
-
22 500
2 000
-
100 m
Value of largest contract completed in past 5 years Size of largest contract in terms of tons conveyed per hour Capabilities: ▪ Conceptualisation to commissioning
ü
▪ Work to specification
ü
ü
ü
ü
ü
ü
▪ Sub-contractor for specifics ▪ Turnkey Service support: ▪ Manufacture and delivery to site
ü
▪ Assembly on site
ü
ü
▪ Commissioning
ü
ü
▪ On-site supervision
ü
ü
▪ Personnel training
ü
ü
▪ On-site annual shutdown service
ü
Number of export orders: over past 5 years
-
800+
±250
±30
25
Percentage of total business
10%
90%
5-8%
20%
10%
Total value of export orders: over past 5 years
R250 m
R600 m
R25 m
± R1.8 - 2 m
R6 m
Yes
Yes
Yes
No
Yes
CMA
CMA, SABS, IAF - ISO, CEMA, MERSETA, MEIBC, TUV
CMA, SAIMH, ECSA, Merseta, Chamber of Mines
-
CMA, MEIBC, NEASA, ISO 9001
CAD and/or CAM facilities
Professional affiliations
12
BULK HANDLING TODAY
Nov/Dec 2014
ü
ü ü
ü
ü
CONVEYOR SURVEY
Melco Conveyor Equipment
Nepean Conveors
PH Projects Holdings
Protea Conveyors
Rema Tip Top SA
Rula Bulk Materials Handling
Sandvik Mining Systems
456
20
109
16
120
-
137
41
5
13
6
42
-
82
44
23
25
26
34
44
9
Private 26% Black ownership
Subsidiary of overseas principal
Private
Private
Private
Private
Subsidiary
4
3
5
-
4
4
5
Yes
-
No
No
Yes
Yes
Yes
Belt, Pipe
Belt
Belt, Bucket, Spiral, Screw
Belt, Chain, Bucket, Pocket
Belt, Bucket, Pocket, Pipe
Belt, Chain, Bucket, Screw, Pneumatic, Cable
Belt
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
No
No
Yes
Yes
Yes
Yes
Yes
R95 m
R40 m
R124 m
R118 m
R11 m
R50 m
R352 m
135
4
6
8
9
Multiple
2
R60 m
R35 m
R 87 m
R96 m
R2.1 m
R800 m
R763 m
15 000
8 000
5 500
-
-
4 000
10 000
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü
ü ü
1 120
10
0
60+
-
7
15
20%
20%
0%
-
15%
-
28%
R+220m
R45 m
0
-
-
-
-
Yes
Yes
Yes
Yes
Yes
Yes
Yes
CMA, SAIMH, ISO, SABS, SEIFSA
CMA
PMI, ECSA, Admitted Advocate, CA
CMA
CMA, German Chamber of Commerce
CMA
ECSA
BULK HANDLING TODAY
Nov/Dec 2014
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Sure Guide
Techmatic Engineering
Tenova Takraf Africa
ThyssenKrupp Industrial Solutions (South Africa)
WAM Group
Total Number of Employees
21
55
-
400
2800
Employees with tertiary qualifications
2
6
-
80%
3
Number of years operating in SA
22
28
44
55
4
Ownership
Private
Private
Private
Subsidiary of Overseas Principal
Subsidiary of Overseas Principal
BEE rating
3
8
3
4
Yes
ISO Accredited
No
No
Yes
Yes
Yes
Type of conveyors handled
Belt
Belt, Chain, Bucket, Spiral, Pneumatic, Screw
Belt, Chain, Pipe, Pneumatic
Belt, Pipe
Bucket, Pneumatic, Screw
Name of company
Primary area of expertise: ▪ Overland
ü
▪ Underground ▪ Bulk Handling Machines (stackers, reclaimers, loaders etc)
ü
ü
Contract to supply and install: ancillary items such as crushers, chutes, screens, apron feeders, etc
No
Yes
Yes
No
Total value of last two contracts
-
R26 m
-
R2.7 m
Number of projects completed in 2013
-
100
-
15
Value of largest contract completed in past 5 years
-
R32 m
-
R3 m
Size of largest contract in terms of tons conveyed per hour
-
140
4000
-
ü
ü
ü
ü
Capabilities: ▪ Conceptualisation to commissioning
ü
▪ Work to specification
ü
ü
▪ Sub-contractor for specifics ▪ Turnkey
ü
ü
ü
▪ Manufacture and delivery to site
ü
ü
ü
▪ Assembly on site
ü
ü
ü
▪ Commissioning
ü
ü
ü
▪ On-site supervision
ü
ü
ü
▪ Personnel training
ü
▪ On-site annual shutdown service
ü
ü
Service support: ü
Number of export orders: over past 5 years
+50
63
-
20
Percentage of total business
26%
23%
-
50%
Total value of export orders: over past 5 years
-
R86 m
-
R5 m
Yes
Yes
Yes
Other
CCMA
SAIME, SEIFSA
CMA, CIDB, NOSA
-
CAD and/or CAM facilities Professional affiliations
14
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CMA, SAIMH
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16
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18
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Wayne Swaffield (centre), owner of Sprag Components with his sons Kyle, general manager, and Chase, workshop manager
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One Source
One Source for all your material handling needs FLSmidth delivers a complete line of reliable material handling systems designed for enhancing performance, increasing energy efficiency and safety, while helping to reduce emissions and operating costs. Rely on the brands you’ve come to trust – ROYMEC, RAHCO, KOCH, MVT, Buffalo & ABON. ROM TIPS • CONVEYORS • STOCKYARDS • PORTS • LOADOUT STATIONS • WASTE HANDLING SYSTEMS
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For further information please contact us at: Tel: +27 (0)10 210 4000 • www.flsmidth.com BULK HANDLING TODAY
Nov/Dec 2014
All parts are engraved with a unique serial number
New measuring equipment
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Industry focus
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The Butcher | September 2014
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BRELKO
SPILLAGE CONTROL =
COST CONTROL
CONVEYOR PRODUCTS
§ Brelko design and manufacture conveyor belt cleaning
equipment for a trouble-free flow of materials at transfer and load points. This is backed up by an installation and maintenance package supported by 37 fully trained service teams. § We have over 25 years experience as a supplier and
advisor on spillage control to the bulk materials handling industry and offer proactive and ongoing maintenance for preventative spillage control and optimum belt cleaning. § We are accredited with ISO 9001:2008 and OHSAS
18001:2007 certification and are members of the Institute of Materials Handling and Conveyor Manufacturers Association. §
We supply and service our products throughout the world, with branches in the United Kingdom and the United States, our master distributors in Australia and Greece, and agents located Africa and in more than 40 countries.
Tel : +27 11 013 4000
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BULK HANDLING TODAY
Fax : +27 11 013 4150
Nov/Dec 2014
PRODUCTS § Air Cannons
§ Belt Scrapers
§ Belt Ploughs
§ Chute Sealing Systems
(Keyskirt®)
§ Hi-Impact systems
E-Mail : info@brelko.com
§ Impact Beds
§ Belt Tracking Systems
§ Belt Wash and Dust
Suppression Systems.
§ Service & Maintenance
Website : www.brelko.com
®
Coralynne & Associates +27 (011) 849 3142
ABSOLUTE MATERIAL FLOW CONTROL
• • • • • •
Optimum material flow Up to 80% decrease in material degredation Reduced dust and noise levels Virtually maintenance free Greatly reduced spillage Significant reduction in belt damage
Tel: +27 (0) 11 827-9372 Fax: +27 (0) 11 827-6132
w w w . w e b a c h u t e s . c o m
•
w e b a @ m j e n g . c o . z a
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TRANSMISSION COMPONENTS MINING WEEKLY - NOV 2014 118mm (height) x 93mm (width)
Transmission Components (PTY) LTD 96 Plane Road Spartan / Kempton Park Tel: (011) 394 1830 Fax: (011) 975 6504 www.transmission.co.za
Quality Industrial Power Transmission BULK HANDLING TODAY
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We also believe in buying premium-brand vehicles that are able to deliver the best cost per kilometre until they give up the ghost
The Ngululu logo reflects the companies origins in rural Limpopo and Mpumalanga
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BULK HANDLING TODAY
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MARKET FORUM
Rio-Carb director, Martin Maine
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► EIA Process
► Environmental Risk Assessments
► Geographical Information Systems
► Agricultural Assessment and Advise
► Project Managment
► Wetland and Riparian Services
► Natural Resource Services
► Visual Impact Assessments
► Ecological/Biodiversity Services
► Public Participation Process
► Application Assistance
► Game Ranch Management
► Developement Research, Monitoring and Evaluation
N2 Mnini ECO Duties
Plant rescue
Durban Coal Terminal Site Inspection
Ohlanga Pump station ECO Duties
Freightpak Warehouse Site Audit
Public participation Makhabeleni
Ballito Interchange Botanical survey
Site assessment Sundumbili pipeline
l Tel: (031) 303-2835 l Fax: 086 692 2547 l l Email: info@afzelia.co.za l www.afzelia.co.za l
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BULK HANDLING TODAY
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Skills on Site
Septmeber 2012
1
MARKET FORUM
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44 44
BULK TODAY SeptNov/Dec SupplyHANDLING Chain Today 2014 2014
MARKET FORUM
The MP2500 was selected because it can process large volumes of rock as a single machine
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MARKET FORUM
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Geared Motors \ Drive Electronics \ Drive Automation \ Industrial Gears \ Services
1THREAD_7030_BHT
A total plant solution
PARTNERING FOR A HIGHER LEVEL OF AUTOMATION MAXOLUTION offers solutions in various areas of materials handling. Through our new approach, SEW-EURODRIVE takes a consultative role in looking at the desired end result and works back to come up with the most energy efficient and modern solution in collaboration with our client and our international team of experts. The process draws on past tried and tested methods and technologies to ensure the client doesn’t have to learn through the hard knock school of trial and error.
Tel: +27 21 552 9820 Web: www.sew.co.za
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