2014/11 - Bullk Handling Today

BULK

HANDLING Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l

T O D A Y

Nov/Dec 2014

Nimble companies stay afloat 1

BULK HANDLING TODAY

February 2012

Idler with a 20gm breakaway BULK HANDLING TODAY

Nov/Dec 2014

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BULK HANDLING TODAY

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BULK HANDLING TODAY

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LIFTING EQUIPMENT ENGINEERING ASSOCIATION OF SA

LEEASA, formed in 2003, is a division of the Chamber of Engineering Technology (COET), a non-profit organisation. The association’s objectives include, but are not limited to: the transfer of knowledge and training within the field of the Lifting Industry, to improve safety, promote the use of standards and to promote Professional and Ethical practices.

I

t is represented on the Engineering Council of South Africa (ECSA) and a number of ECSA committees as well as on various task teams at the South African Bureau of Standards (SABS).

What’s in it for you:

As an Individual member who is registered as a Lifting Machinery Inspector (LMI), you may qualify for any concessionary fee granted by ECSA (this could save you over R1 000 a year).

ECSA registered COET / LEEASA members are awarded one Continuing Professional Development (CPD) credit in category

3 each year. CPD is an ECSA requirement to retain registration.

Members obtain a discount on training and seminars validated by the association, especially useful in earning ECSA CPD credits.

Members benefit from the collective power of a recognised and established association and collective co-ordination in dealing with authorities in policy making and matters concerning the industry.

LEEASA has some 500 members (Individuals and Companies).

.

Tel/Fax: (011) 787-1302, Email: engineer@netactive.co.za, www.leeasa.mirrorz.com 4 22

BULK BULKHANDLING HANDLINGTODAY TODAY

Nov/Dec June 20142014

BULK HANDLING TODAY

February 2012

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Simon Curry

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The South African Institute Of Materials Handling

SAIMH

The South African Institute of Materials Handling (SAIMH) is a Non-Profit organisation set up with an objective to encourage the transfer of knowledge associated within the fields of Bulk Materials Handling (conveyors, stacker, reclaimers, tipplers, train loading systems, etc.) through a combination of seminars and networking sessions. The SAIMH is made up of professional engineers, each practising their trade in a variety of organisations who volunteer their time to execute the SAIMH’s objective. The main aim is thus to promote the advancement of the art, science, theory and practice of the Bulk Materials Handling principles and techniques.

For the SAIMH and the industry as a whole to prosper requires the support of companies such as yours and key individuals from within your organisation who share the same passion and vision within the Bulk Materials Handling industry. The advantages of being a corporate member of the Institute are as follows: • To make the industry aware of the professional standards that our members provide, • To encourage the interchange amongst members of the institute of knowledge, experience relating to all aspects of the bulk materials handling, • To promote education, training to all levels of employees within the industry, To introduce and encourage the utilisation of leading world class material handling methods and techniques, • To be able to transfer and obtain additional knowledge at the bi-monthly joint Forum lectures, • To be able to communicate through the monthly official journal (which is sent to member free of charge).

These are just a few of the advantages that you will benefit from by being a corporate member. Just give us a few minutes of your valuable time and view our website, www.saimh.co.za, or email us on saimh@global.co.za and we will assist with your enquiry.

MEMBER COMPANIES Afripp Projects cc Bateman Engineered Technologies Bearings International (Pty) Ltd Brelko Conveyor Products (Pty) Ltd Bulkcon CPM Engineering CT Systems cc Conveyor Watch (Pty) Ltd David Brown Gear Industries (Pty) Ltd Deebar Mining & Industrial Supplies East Rand Engineering Services ELB Engineering Services (Pty)Ltd Engicon Systems (Pty) Ltd Facet Engineering cc GMR Hydraulics Goba Consulting Engineers Group Line Projects (Pty) Ltd Hagglunds Drives SA (Pty) Ltd Hansen Transmissions SA (Pty) Ltd Hatch Africa (Pty) Ltd Illustech

Kimrae Engineering Projects Macsteel VRN Martin Engineering Melco Conveyor Equipment Morris Materials Handling SA (Pty) Ltd Osborn Engineered Products (Pty) Ltd PD Engineering Services cc PDNA M&I (Pty) Ltd PH Projects Holdings (Pty) Ltd Quadrant PHS Renold Crofts (Pty) Ltd Rio Carb (Pty) Ltd Sandvik Materials Hanlding Africa Screw Conveyors & Material Handling Senet SEW Eurodrive Shatterprufe a Div. of PG Group Pty Ltd Spar Western Cape Super Dock Systems Unitek Engineering Zest Electric Motors (Pty) Ltd

PO Box 1047 Southdale, 2135

6

SAIMH Golf Day 11 October 2012 ERPM Golf Club

Tel: (011) 867 0902 Fax: (011) 867 0036

saimh@global.co.za • www.saimh.co.za BULK HANDLING TODAY

UPCOMING MEETINGS

Nov/Dec 2014

BULK HANDLING TODAY

Nov/Dec 2014

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BULK HANDLING TODAY

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Premises in Cape Town allow the company the space to deliver bespoke solutions to clients

The J & A Engineering Services factory in Cape Town

Manufacturing under way

BULK HANDLING TODAY

Nov/Dec 2014

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ABC Hansen Afripp Projects AMD-Rotolok Africa

Name of company

BMG

Brelko Conveyor Products

Total Number of Employees

55

5

23

3000

140

Employees with tertiary qualifications

6

3

6

-

25

Number of years operating in SA

24

14

46

41

28

Private

Private

Private

Public

Private

-

N/A

8

4

4

No

No

No

Yes

Yes

Belt, Chain, Bucket, Spiral, Pipe, Pneumatic, Screw

Belt

Chain, Bucket, Screw

Belt, Chain, Bucket, Pocket, Pipe

Belt

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

Ownership BEE rating ISO Accredited Type of conveyors handled Primary area of expertise: ▪ Overland ▪ Underground ▪ Bulk Handling Machines (stackers, reclaimers, loaders etc)

ü

Contract to supply and install: ancillary items such as crushers, chutes, screens, apron feeders, etc

Yes

Yes

Yes

Yes

Yes

R 17.5m

R3.5 m

R2.7 m

R25 m

R2 m

7

20

+-85

-

40

Value of largest contract completed in past 5 years

15 m

R2.5 m

R2.8 m

R15 m

R3 m

Size of largest contract in terms of tons conveyed per hour

450

5000

1500

7000

2 200

▪ Conceptualisation to commissioning

ü

ü

ü

ü

▪ Work to specification

ü

ü

ü

ü

Total value of last two contracts Number of projects completed in 2013

Capabilities:

▪ Sub-contractor for specifics ▪ Turnkey

ü ü

ü

▪ Manufacture and delivery to site

ü

ü

▪ Assembly on site

ü

ü

▪ Commissioning

ü

ü

▪ On-site supervision

ü

ü

ü ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

Service support:

▪ Personnel training

ü

▪ On-site annual shutdown service Number of export orders: over past 5 years

15

5

+7

-

600

Percentage of total business

30%

-

4%

18%

20%

Total value of export orders: over past 5 years

R30 m

-

R2.8 m

R120 m

R90 m

Yes

Yes

Yes

Yes

Yes

-

SAIMechE, CMA, SAIMH, ECSA

CMA

CMA, SAIMH, ISO 9001, ISO 14001 Empowerdex OHSAS 18001, International Dry Bulk Terminals Group, SEIFSA

CAD and/or CAM facilities

Professional affiliations

10

BULK HANDLING TODAY

Nov/Dec 2014

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Bulkmatic Solids Machinery

Conveyor & Industrial Supplies

Clyde Bergemann Africa

DemcoTECH Engineering

Dunlop Belting Products

ELB Engineering Services

59

80

140

15

267

167

4

30

100

-

68

70

14

31

35

18

95

93

Private

Private

Private

Private

Private

Public

8

-

L3

7

4

5

Yes

No

Yes

No

Yes

Yes

Belt, Chain, Bucket, Pipe, Pocket, Spiral, Screw

Belt, Bucket, Pocket

Chain, Screw Pneumatic

Belt, Pipe

Belt, Bucket, Pocket, Pipe

Belt, Chain, Bucket, Pipe, Sandwich, Pneumatic, Screw

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

Yes

No

No

Yes

No

Yes

R382 000

R8m

R20 m

-

R150 m

R2 bn

864 pieces of equipment

ongoing

4

3

16

R2,01 m

$55 m

-

R74 m

R350 m

1000

180

10 000

± 3000

4 000

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

65

-

7

110

17

9,2%

-

40%

-

35%

R19.9 m

-

-

R56 m

R1,5 bn

Yes

Yes

Yes

Yes

Yes

SEIFSA, ISO 9001

-

-

CMA, SAIMH, SEIFSA, SABS

CMA, SAIMH, SACOB

ü

ü

ü

ü

ü ü

ü ü

BULK HANDLING TODAY

Nov/Dec 2014

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CONVEYOR SURVEY

Goodyear Engineered Products

Lorbrand

Martin Engineering

Mato Products

Megaroller Industries

6300(Globally) 189 (S.Africa)

250

175

15

67

Employees with tertiary qualifications

44

36

25

3

6

Number of years operating in SA

99

29

35

27

30

Ownership

Private

Private

Subsidiary of overseas principal

Private

Private

BEE rating

3

-

8

6

4

Yes

Yes

Yes

Yes

In progress

Belt, Pipe, Cable

Belt, Chain, Pipe

Belt, Cable

Belt

Belt

▪ Overland

ü

ü

ü

▪ Underground

ü

ü

ü

Name of company Total Number of Employees

ISO Accredited Type of conveyors handled Primary area of expertise:

▪ Bulk Handling Machines (stackers, reclaimers, loaders etc)

ü ü

ü

ü

Contract to supply and install: ancillary items such as crushers, chutes, screens, apron feeders, etc

No

No

Yes

No

No

Total value of last two contracts

R200 m

R140 m

R8 m

R18 m

R14 m

Number of projects completed in 2013

3

138

2

-

3

R140 m

R110 m

R65 m

-

R10 m

-

22 500

2 000

-

100 m

Value of largest contract completed in past 5 years Size of largest contract in terms of tons conveyed per hour Capabilities: ▪ Conceptualisation to commissioning

ü

▪ Work to specification

ü

ü

ü

ü

ü

ü

▪ Sub-contractor for specifics ▪ Turnkey Service support: ▪ Manufacture and delivery to site

ü

▪ Assembly on site

ü

ü

▪ Commissioning

ü

ü

▪ On-site supervision

ü

ü

▪ Personnel training

ü

ü

▪ On-site annual shutdown service

ü

Number of export orders: over past 5 years

-

800+

±250

±30

25

Percentage of total business

10%

90%

5-8%

20%

10%

Total value of export orders: over past 5 years

R250 m

R600 m

R25 m

± R1.8 - 2 m

R6 m

Yes

Yes

Yes

No

Yes

CMA

CMA, SABS, IAF - ISO, CEMA, MERSETA, MEIBC, TUV

CMA, SAIMH, ECSA, Merseta, Chamber of Mines

-

CMA, MEIBC, NEASA, ISO 9001

CAD and/or CAM facilities

Professional affiliations

12

BULK HANDLING TODAY

Nov/Dec 2014

ü

ü ü

ü

ü

CONVEYOR SURVEY

Melco Conveyor Equipment

Nepean Conveors

PH Projects Holdings

Protea Conveyors

Rema Tip Top SA

Rula Bulk Materials Handling

Sandvik Mining Systems

456

20

109

16

120

-

137

41

5

13

6

42

-

82

44

23

25

26

34

44

9

Private 26% Black ownership

Subsidiary of overseas principal

Private

Private

Private

Private

Subsidiary

4

3

5

-

4

4

5

Yes

-

No

No

Yes

Yes

Yes

Belt, Pipe

Belt

Belt, Bucket, Spiral, Screw

Belt, Chain, Bucket, Pocket

Belt, Bucket, Pocket, Pipe

Belt, Chain, Bucket, Screw, Pneumatic, Cable

Belt

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

No

No

Yes

Yes

Yes

Yes

Yes

R95 m

R40 m

R124 m

R118 m

R11 m

R50 m

R352 m

135

4

6

8

9

Multiple

2

R60 m

R35 m

R 87 m

R96 m

R2.1 m

R800 m

R763 m

15 000

8 000

5 500

-

-

4 000

10 000

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü

ü ü

1 120

10

0

60+

-

7

15

20%

20%

0%

-

15%

-

28%

R+220m

R45 m

0

-

-

-

-

Yes

Yes

Yes

Yes

Yes

Yes

Yes

CMA, SAIMH, ISO, SABS, SEIFSA

CMA

PMI, ECSA, Admitted Advocate, CA

CMA

CMA, German Chamber of Commerce

CMA

ECSA

BULK HANDLING TODAY

Nov/Dec 2014

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Sure Guide

Techmatic Engineering

Tenova Takraf Africa

ThyssenKrupp Industrial Solutions (South Africa)

WAM Group

Total Number of Employees

21

55

-

400

2800

Employees with tertiary qualifications

2

6

-

80%

3

Number of years operating in SA

22

28

44

55

4

Ownership

Private

Private

Private

Subsidiary of Overseas Principal

Subsidiary of Overseas Principal

BEE rating

3

8

3

4

Yes

ISO Accredited

No

No

Yes

Yes

Yes

Type of conveyors handled

Belt

Belt, Chain, Bucket, Spiral, Pneumatic, Screw

Belt, Chain, Pipe, Pneumatic

Belt, Pipe

Bucket, Pneumatic, Screw

Name of company

Primary area of expertise: ▪ Overland

ü

▪ Underground ▪ Bulk Handling Machines (stackers, reclaimers, loaders etc)

ü

ü

Contract to supply and install: ancillary items such as crushers, chutes, screens, apron feeders, etc

No

Yes

Yes

No

Total value of last two contracts

-

R26 m

-

R2.7 m

Number of projects completed in 2013

-

100

-

15

Value of largest contract completed in past 5 years

-

R32 m

-

R3 m

Size of largest contract in terms of tons conveyed per hour

-

140

4000

-

ü

ü

ü

ü

Capabilities: ▪ Conceptualisation to commissioning

ü

▪ Work to specification

ü

ü

▪ Sub-contractor for specifics ▪ Turnkey

ü

ü

ü

▪ Manufacture and delivery to site

ü

ü

ü

▪ Assembly on site

ü

ü

ü

▪ Commissioning

ü

ü

ü

▪ On-site supervision

ü

ü

ü

▪ Personnel training

ü

▪ On-site annual shutdown service

ü

ü

Service support: ü

Number of export orders: over past 5 years

+50

63

-

20

Percentage of total business

26%

23%

-

50%

Total value of export orders: over past 5 years

-

R86 m

-

R5 m

Yes

Yes

Yes

Other

CCMA

SAIME, SEIFSA

CMA, CIDB, NOSA

-

CAD and/or CAM facilities Professional affiliations

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BULK HANDLING TODAY

Nov/Dec 2014

CMA, SAIMH

BULK HANDLING TODAY

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15

16

BULK HANDLING TODAY

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BULK HANDLING TODAY

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18

BULK HANDLING TODAY

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BULK HANDLING TODAY

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Wayne Swaffield (centre), owner of Sprag Components with his sons Kyle, general manager, and Chase, workshop manager

BULK HANDLING TODAY

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One Source

One Source for all your material handling needs FLSmidth delivers a complete line of reliable material handling systems designed for enhancing performance, increasing energy efficiency and safety, while helping to reduce emissions and operating costs. Rely on the brands you’ve come to trust – ROYMEC, RAHCO, KOCH, MVT, Buffalo & ABON. ROM TIPS • CONVEYORS • STOCKYARDS • PORTS • LOADOUT STATIONS • WASTE HANDLING SYSTEMS

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For further information please contact us at: Tel: +27 (0)10 210 4000 • www.flsmidth.com BULK HANDLING TODAY

Nov/Dec 2014

All parts are engraved with a unique serial number

New measuring equipment

BULK HANDLING TODAY

Nov/Dec 2014

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Industry focus

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The Butcher | September 2014

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BULK HANDLING TODAY

Nov/Dec 2014

BULK HANDLING TODAY

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BRELKO

SPILLAGE CONTROL =

COST CONTROL

CONVEYOR PRODUCTS

§ Brelko design and manufacture conveyor belt cleaning

equipment for a trouble-free flow of materials at transfer and load points. This is backed up by an installation and maintenance package supported by 37 fully trained service teams. § We have over 25 years experience as a supplier and

advisor on spillage control to the bulk materials handling industry and offer proactive and ongoing maintenance for preventative spillage control and optimum belt cleaning. § We are accredited with ISO 9001:2008 and OHSAS

18001:2007 certification and are members of the Institute of Materials Handling and Conveyor Manufacturers Association. §

We supply and service our products throughout the world, with branches in the United Kingdom and the United States, our master distributors in Australia and Greece, and agents located Africa and in more than 40 countries.

Tel : +27 11 013 4000

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BULK HANDLING TODAY

Fax : +27 11 013 4150

Nov/Dec 2014

PRODUCTS § Air Cannons

§ Belt Scrapers

§ Belt Ploughs

§ Chute Sealing Systems

(Keyskirt®)

§ Hi-Impact systems

E-Mail : info@brelko.com

§ Impact Beds

§ Belt Tracking Systems

§ Belt Wash and Dust

Suppression Systems.

§ Service & Maintenance

Website : www.brelko.com

®

Coralynne & Associates +27 (011) 849 3142

ABSOLUTE MATERIAL FLOW CONTROL

• • • • • •

Optimum material flow Up to 80% decrease in material degredation Reduced dust and noise levels Virtually maintenance free Greatly reduced spillage Significant reduction in belt damage

Tel: +27 (0) 11 827-9372 Fax: +27 (0) 11 827-6132

w w w . w e b a c h u t e s . c o m

•

w e b a @ m j e n g . c o . z a

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TRANSMISSION COMPONENTS MINING WEEKLY - NOV 2014 118mm (height) x 93mm (width)

Transmission Components (PTY) LTD 96 Plane Road Spartan / Kempton Park Tel: (011) 394 1830 Fax: (011) 975 6504 www.transmission.co.za

Quality Industrial Power Transmission BULK HANDLING TODAY

Nov/Dec 2014

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We also believe in buying premium-brand vehicles that are able to deliver the best cost per kilometre until they give up the ghost

The Ngululu logo reflects the companies origins in rural Limpopo and Mpumalanga

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BULK HANDLING TODAY

Nov/Dec 2014

MARKET FORUM

Rio-Carb director, Martin Maine

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► EIA Process

► Environmental Risk Assessments

► Geographical Information Systems

► Agricultural Assessment and Advise

► Project Managment

► Wetland and Riparian Services

► Natural Resource Services

► Visual Impact Assessments

► Ecological/Biodiversity Services

► Public Participation Process

► Application Assistance

► Game Ranch Management

► Developement Research, Monitoring and Evaluation

N2 Mnini ECO Duties

Plant rescue

Durban Coal Terminal Site Inspection

Ohlanga Pump station ECO Duties

Freightpak Warehouse Site Audit

Public participation Makhabeleni

Ballito Interchange Botanical survey

Site assessment Sundumbili pipeline

l Tel: (031) 303-2835 l Fax: 086 692 2547 l l Email: info@afzelia.co.za l www.afzelia.co.za l

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BULK HANDLING TODAY

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Skills on Site

Septmeber 2012

1

MARKET FORUM

BULK HANDLING TODAY

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MARKET FORUM

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BULK TODAY SeptNov/Dec SupplyHANDLING Chain Today 2014 2014

MARKET FORUM

The MP2500 was selected because it can process large volumes of rock as a single machine

BULK HANDLING TODAY

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MARKET FORUM

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BULK HANDLING TODAY

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BULK HANDLING TODAY

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Geared Motors \ Drive Electronics \ Drive Automation \ Industrial Gears \ Services

1THREAD_7030_BHT

A total plant solution

PARTNERING FOR A HIGHER LEVEL OF AUTOMATION MAXOLUTION offers solutions in various areas of materials handling. Through our new approach, SEW-EURODRIVE takes a consultative role in looking at the desired end result and works back to come up with the most energy efficient and modern solution in collaboration with our client and our international team of experts. The process draws on past tried and tested methods and technologies to ensure the client doesn’t have to learn through the hard knock school of trial and error.

Tel: +27 21 552 9820 Web: www.sew.co.za

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BULK HANDLING TODAY

Nov/Dec 2014