2016/01 - Bullk Handling Today by Promech Publishing

BULK

HANDLING Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l

RECORD-BREAKING BELT REELER SUCCESSFUL REFURBISHING PROJECT

T O D A Y

January 2016

AFRICAN TRADING TRADING AFRICAN GROUP GROUP BULK HANDLING TODAY

January 2016

► EIA Process

► Environmental Risk Assessments

► Geographical Information Systems

► Agricultural Assessment and Advise

► Project Managment

► Wetland and Riparian Services

► Natural Resource Services

► Visual Impact Assessments

► Ecological/Biodiversity Services

► Public Participation Process

► Application Assistance

► Game Ranch Management

► Developement Research, Monitoring and Evaluation

N2 Mnini ECO Duties

Plant rescue

Durban Coal Terminal Site Inspection

Ohlanga Pump station ECO Duties

Freightpak Warehouse Site Audit

Public participation Makhabeleni

Ballito Interchange Botanical survey

Site assessment Sundumbili pipeline

l Tel: (031) 303-2835 l Fax: 086 692 2547 l l Email: info@afzelia.co.za l www.afzelia.co.za l Skills on Site

Septmeber 2012

AFRICAN TRADING GROUP

BULK HANDLING TODAY

January 2016

ENDORSER OF “BULK HANDLING TODAY”

LIFTING EQUIPMENT ENGINEERING ASSOCIATION OF SA

LEEASA, formed in 2003, is a division of the Chamber of Engineering Technology (COET), a non-profit organisation. The association’s objectives include, but are not limited to: the transfer of knowledge and training within the field of the Lifting Industry, to improve safety, promote the use of standards and to promote Professional and Ethical practices.

t is represented on the Engineering Council of South Africa (ECSA) and a number of ECSA committees as well as on various task teams at the South African Bureau of Standards (SABS).

What’s in it for you:

As an Individual member who is registered as a Lifting Machinery Inspector (LMI), you may qualify for any concessionary fee granted by ECSA (this could save you over R1 000 a year). ECSA registered COET / LEEASA members are awarded one Continuing Professional Development (CPD) credit in category

3 each year. CPD is an ECSA requirement to retain registration. Members obtain a discount on training and seminars validated by the association, especially useful in earning ECSA CPD credits. Members benefit from the collective power of a recognised and established association and collective co-ordination in dealing with authorities in policy making and matters concerning the industry. LEEASA has some 500 members (Individuals and Companies).

Tel/Fax: (011) 787-1302, Email: engineer@netactive.co.za, www.leeasa.mirrorz.com BULK HANDLING TODAY

February 2012

Simon Curry

BULK HANDLING TODAY

January 2016

The South African Institute of Materials Handling

Sample

The South African Institute of Materials Handling (SAIMH) is a Non-Profit organisation set up with an objective to encourage the transfer of knowledge associated within the fields of Bulk Materials Handling (conveyors, stacker, reclaimers, tipplers, train loading systems, etc.) through a combination of seminars and networking sessions. The SAIMH is made up of professional engineers, each practising their trade in a variety of organisations who volunteer their time to execute the SAIMHâ&#x20AC;&#x2122;s objective. The main aim is thus to promote the advancement of the art, science, theory and practice of the Bulk Materials Handling principles and techniques.

Company Affliates as at January 2016 Afripp Projects cc Brelko Conveyor Products (Pty) Ltd Bulkcon CPM Engineering CT Systems cc Conveyor Watch (Pty) Ltd David Brown Gear lndustries (Pty) Ltd ELB Engineering Services (Pty) Ltd Engicon Systems (Pty) Ltd Facet Engineering cc Flexco (SA) (Pty) Ltd

Hagglunds Drives SA (Pty) Ltd Hansen Transmissions SA (Pty) Ltd Hatch Goba (Pty) Ltd lllustech J & A Engineering Services Kimrae Engineering Prolects Loadtech Load Cells (Pty) Ltd MacsteelVRN Martin Engineering Melco Conveyor Equipment Morris Material Handling SA (Pty) Ltd

Osborn Engineered Products (Pty)Ltd PD Engineering Services cc PH Projects Holdings (Pty) Ltd Rio Carb (Pty) Ltd Sandvik Materials Handling Africa Screw Conveyors & Material Handling Senet SEW Eurodrive Spar Western Cape SSAB South Africa (Pty) Ltd Tenova Zest Electric Motors (Pty) Ltd

Tel: (011) 867-0902 l Fax: (011) 867-0036 l Email: saimh@global.co.za l www.saimh.co.za

BULK HANDLING TODAY

January 2016

Name of company Total Number of Employees Employees with tertiary qualifications Number of years operating in SA ISO Accredited Ownership CAD/FEA and/or CAM facilities BEE rating

Atlas Copco

Aury Africa

FLSmidth SA

Metso

Osborn Engineered Products SA

1200 (SA) 39 000 (Global)

892

13 000 (Global)

344 (SA) 3900 (Global)

102

5 5

70% ± 20

71% 91 +

91 +

Yes Subsidiary of Overseas Principal -

Yes

Private

Yes Public / Subsidiary of Overseas Principal Yes

Yes Subsidiary of Overseas Principal Yes BEE ownership compliant

Yes

Subsidiary of Overseas Principal Yes BEE ownership compliant

Type of crushers handled ▪ Jaw

▪ Cone

▪ Mineral sizers

▪ Gyratory ▪ Impact Crushers

— Horizontal Shaft

— Vertical Shaft

— Hammer mill

ü ü ü ü ü ü

ü ü ü ü ü

Primary area of expertise: ▪ Design ▪ Manufacture/assembly ▪ Import ▪ Export ▪ Installation and commissioning ▪ Turnkey Contract to supply and install ancillary items such as: ▪ Structures ▪ Screens ▪ Chutes and feeders ▪ Pit civils and front-ends ▪ Grizzly screens ▪ Cyclones ▪ Separators ▪ Liners

ü ü

ü ü ü ü ü ü

ü ü ü ü ü

ü ü ü ü

ü ü ü ü ü ü ü ü

ü ü ü ü ü ü ü -

R1 m 2

ü ü ü ü ü ü ü >R500 m ±5

ü ü ü ü ü ü ü 32

ü ü ü ü ü ü ü -

R3.9 m

± R1.6 b

R170 m

150 tons

1 500 tons

3 500 tons

>20

>5%

10%

500 + including spares 60%

R3.9 m

Yes

ü ü ü ü ü ü ü

ü ü

Service support: ▪ Manufacture and delivery to site ▪ Assembly on site ▪ Commissioning ▪ On-site supervision ▪ Personnel training ▪ On-site annual shutdown service ▪ Maintenance contracts Total value of last two contracts Number of projects completed in 2015 Value of largest contract completed in past 5 years Size of largest contract in terms of tons conveyed per hour Number of export orders over past 5 years Percentage of total business Total value of export orders over past 5 years Professional affiliations

BULK HANDLING TODAY

January 2016

Pilot Crushtec

Sandvik Mining

Weir Minerals

Wirtgen SA

Total Number of Employees

104

169

1228

Employees with tertiary qualifications Number of years operating in SA

70% 23

50% 56

ISO Accredited

Yes

Name of company

Ownership CAD/FEA and/or CAM facilities BEE rating

Private Yes

Subsidiary of Subsidiary of Subsidiary Overseas of Overseas Overseas Principal Principal Principal Yes Yes -

55 points

▪ Jaw

▪ Cone

Type of crushers handled

▪ Mineral sizers

▪ Gyratory

▪ Impact Crushers

— Horizontal Shaft

— Vertical Shaft — Hammer mill Primary area of expertise: ▪ Design ▪ Manufacture/assembly ▪ Import ▪ Export ▪ Installation and commissioning ▪ Turnkey Contract to supply and install ancillary items such as: ▪ Structures ▪ Screens ▪ Chutes and feeders ▪ Pit civils and front-ends ▪ Grizzly screens ▪ Cyclones ▪ Separators ▪ Liners

ü ü

ü ü ü ü ü ü

ü ü ü ü ü

ü ü ü

ü ü ü ü

ü ü ü ü ü ü

ü ü ü ü

ü -

ü ü ü ü ü ü ü R150 m 6

ü ü ü ü ü ü ü R40 m -

ü ü ü ü ü ü ü R48 m 16

R750 m

R23 m

R32 m

10 000 tons

600 tons

380 tons/h

25%

R1 000 m

R60 m

R30 m

Yes

ü ü ü ü

BULK HANDLING TODAY

January 2016

BULK HANDLING TODAY

January 2016

BULK HANDLING TODAY

January 2016

BULK HANDLING TODAY

January 2016

BULK HANDLING TODAY

January 2016

BULK HANDLING TODAY

January 2016

BULK HANDLING TODAY

January 2016

Your boutique business destination Surrounded by lush gardens in the hub of Johannesburgâ&#x20AC;&#x2122;s northern suburbs, The Peartree in Craighall Park caters for groups of two through to 100 guests in nine well-appointed and equipped business suites. Breakfast meetings, working lunches, indoor or outdoor dining, half-day and full-day packages including all welcome refreshments, teas and lunches are offered in Standard, Gold and Platinum packages. Secure parking, business centre, fibre optic broadband AV, lockable space, and an onsite Hair & Beauty Boutique, all underpinned by highly qualified and helpful staff dedicated to ensuring your event is a success, make The Peartree a destination of choice.

www.thepeartree.co.za e-mail: info@thepeartree.co.za Tel: 011 781 0682 41 St. Albans Ave, Craighall Park

BULK HANDLING TODAY

January 2016

Claudia, Wayne and Louise of Sprag Components

BULK HANDLING TODAY

January 2016

BULK HANDLING TODAY

January 2016

BULK HANDLING TODAY

January 2016

www.promech.co.za * Easy navigation through the site * Comprehensive archive

T O D A Y

BULK

HANDLING

Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l

August 2015

* Free to users * No registration * Searchability

LIFTING gUIDE

FIRE SUPPRESSION ON CONVEYOR BELTS SYNAPSE RISK ENGINEERING

BULK HANDLING TODAY

2014/15

February 2012

BULK

HANDLING

Also publishers of “Bulk Handling Today”

IN AFRICA

G U I D E

2015

Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l

086 111 TOCO (8626)

Lifting Guide

2014/15

BULK HANDLING INlAFRICA 2015 1 l l Conveying l Crushing l Trucking l Storage Lifting

BULK

HANDLING Buyers

Guide

Also publishers of “Bulk Handling Today”

2 0 1 5 2 0 1 6

BULK HANDLING TODAY

January 2016

BULK HANDLING TODAY

January 2016

Battery and Charger Supplies

Products designed to save you time, space and money, from the industry innovators. Head OďŹ&#x192;ce (JHB): 011 965-1875 | info@eternitytechnologies.co.za Cape Town: 021 551-2327 | Durban: 031 569-3474 | Port Elizabeth: 041 451 0160

www.eternitytechnologies.co.za

Graph 1

BULK HANDLING TODAY

January 2016

Polygraphs today are not the great big machines of TV and movie fame. They are a set of wires linked to the fingers, thorax and a cuff. These produce digital results via a laptop

safrench

BULK HANDLING TODAY

January 2016

Conrad van der Merwe

One Source many solutions For more information contact us Tel no. +27 (0)10 210 4000 • flsm-za@flsmidth.com • www.flsmidth.com

BULK HANDLING TODAY

January 2016

BULK HANDLING TODAY

January 2016

MARKET FORUM

BULK HANDLING TODAY

January 2016

MARKET FORUM

BULK HANDLING TODAY

January 2016

Supply Chain Today

Sept 2014

MARKET FORUM

BULK HANDLING TODAY

January 2016

MATERIALS HANDLING SOLUTIONS THAT DELIVER! BMG offer a complete range of products for bulk and light materials handling applications. We provide valuable insight in to the technical requirements of your operating process as well as foresight as to how our technical expertise, design and on-site maintenance capabilities and training can all be applied to maximize your production efficiencies. For more information contact: ryanf@bmgworld.net Tel: 011-620 1500

BEARINGS • SEALS • POWER TRANSMISSION • DRIVES & MOTORS • MATERIALS HANDLING • FASTENERS & TOOLS HYDRAULICS • PNEUMATICS • FILTRATION • LUBRICATION • VALVES • TECHNICAL RESOURCES • FIELD SERVICES

BEE 3 36

BULK HANDLING TODAY

BMG-BUL10122015

January 2016

BMG-BUL13012016

or your nearest BMG branch.

MARKET FORUM The Cat 428F2 is powered by a Cat 3054C engine with a net power rating (ISO 9249) of 64,9 kW. F2 units feature a new step design with reduced height, which enhances cab access/ egress safety, with a bottom step that is resiliently mounted to prevent damage from debris

Global Footprint Last year marked the 30th anniversary of Caterpillar’s first backhoe loader and coincided with the worldwide release of the latest generation F2 series, the next advance in on-site performance, where lowest cost of ownership is the deciding key factor. Key focus areas for Caterpillar’s research and development engineers include safety,

ergonomics, operator functionality, fuel efficiency and enhanced power delivery, all of which feature prominently on the F2 model line-up, comprising the Cat 416F2 centre pivot model, and the Cat 422F2, 428F2, 432F2, 434F2 and 444F2 side-shift units. All are powered by fuel efficient Tier II Cat 3054C mechanically turbo-charged engines.

Height-adjustable Rams

Machines sold into southern Africa come equipped with a new generation four speed manual transmission (in forward and reverse). Top speed remains at around 40 km/h. Barloworld Equipment Alastair Currie Tel: (011) 301-4000 Email: acurrie@barloworld-equipment.com

A new, patented Block-Buster hydraulic bulk bag conditioner from Flexicon conditions bags ranging from short to extra tall using hydraulically-actuated rams that automatically adjust in height during conditioning cycles. The rams of the new design provide approximately two metres of vertical travel, roughly double the range of most conditioners employing scissor lifts to raise the bag, while the fixed-height turntable reduces loading deck height by about half. The user can programme single or multiple heights at which the rams condition the bag, the amount of pressure applied by the rams’ contoured end plates, the frequency of ram actuations and the number of 90-degree rotations of the turntable, loosening solidified materials throughout the bag for discharge through the bag spout. The company also manufactures bulk bag conditioners that utilise scissor-lifts and conditioners integral to bulk bag dischargers, as well as bulk bag fillers, flexible screw conveyors, tubular cable conveyors, pneumatic conveying systems, manual dumping stations, drum/box/container tippers, weigh batching systems, and automated plant-wide systems integrated with new or existing process equipment. Flexicon Africa, Linton Grange, Tel: (041) 453-1871, Email: sales@flexicon.co.za, www.flexicon.co.za

BULK HANDLING TODAY

January 2016

MARKET FORUM

BULK HANDLING TODAY

January 2016

DRIVING TECHNOLOGY DELIVERING PRODUCTIVITY Sandvik Mining is your single-source design, project construction and management provider for multi-disciplinary mining systems projects. Whatever your bulk materials handling need, weâ&#x20AC;&#x2122;ve got you covered. We specialize in underground, in-plant and long complex overland conveying systems, crushing and screening plants, total stockyard systems including stackers and reclaimers, spreader systems, IPCC systems, shiploaders and export terminals.

For enquiries, please contact +27 (0) 11 657 4600 MINING.SANDVIK.COM