BULK
HANDLING Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l
T O D A Y Mar 2014
Business in Chile & Peru Mining Indaba 2014 March 2014 1
BULK HANDLING TODAY
TIVAR LOW FRICTION LINING SYSTEMS ®
FOR BULK MATERIALS HANDLING Quadrant Chemplast (Pty) Ltd has developed a number of low friction lining products specifically for bulk material handling applications. Our extensive range of TIVAR® liners exhibit exceptional impact & abrasion resistance properties. Common flow problems such as caking, bridging and rat-holing can be reduced or eliminated thereby avoiding stoppages and bottle-necks of dry or moist materials and in so doing saving many costly man hours and downtime. TIVAR® has the lowest coefficient of friction apart from PTFE. It has excellent abrasion resistance characteristics and ease of installation. The TIVAR® Range of low friction liners have been proven in many installations. Linings of storage and transport installations for a wide range of bulk materials have been successfully performed in both South Africa and around the world. TIVAR® Liners have significantly decreased downtimes, thereby reducing running cost substantially.
We have an installation team available for you!
Eliminates bridging & caking hang-ups
Increase flow & reduce wear
TIVAR Characteristics: ®
Low coefficient of friction; Long life sliding abrasion applications - often outlasting steel; Chemical & corrosion resistant; Absorbs noise and impact; Shatter resistant; Moisture repellant.
A cost effective solution to recurrent flow problems
Industry Applications: Coal:
Bunkers, hoppers, chutes, filter discharge chutes, reception bins, rapid unloading and/or transfer points and equipment (Bulk Materials Handling).
Mineral Sands:
Silos, chutes, reception bins, hoppers.
Power Generation:
Apart from coal above, TIVAR® Low Friction Linings have been successfully used in fly and fine ash handling facilities, including ash conditioners.
Food / Agriculture:
Grain and animal feed applications as well as sugar and other industries. Antistatic & UV Resistant grades also available.
Decreased downtimes = reduced running costs
NEW! NEW! NEW! NEW! NEW! NEW! NEW! Introducing New TIVAR Quickslide & Visiliners: ®
Engineered to withstand harsh field conditions, protect your equipment and handle any kind of bulk material.
The VISILINER is a unique wear optimised UHMWPE material specially developed for bulk material conveying applications. The top silver/grey layer, made of a modified extremely high molecular weight UHMWPE grade and wear resistant fillers, exhibits excellent abrasion resistance. The bottom red layer also made from UHMWPE, indicates to the maintenance crew that the liners have reached the end of their life cycles and require replacement of the complete liner. Can be fitted to any grade of TIVAR®. Call us for assistance.
Contact Us Branches:
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Head-Office East Rand Port Elizabeth Tel: +27(0)11 397 4150 Tel: +27(0)41 453-1802 Fax: +27(0)11 397 4715 Fax: +27(0)41 453-1804 Mail: contact.sa@qplas.com Web: www.quadrantplastics.com BULK HANDLING TODAY March 2014
West Rand Tel: +27(0)11 760-3100 Fax: +27(0)11 763-3107
Cape Town Tel: +27(0)21 552-1148 Fax: +27(0)21 552-4672
Durban Tel: +27(0)31 579-2377 Fax: +27(0)31 579-2378
T O D A Y
BULK
HANDLING Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l
Mar 2014
Business in Chile & Peru Mining Indaba 2014
BULK HANDLING TODAY
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Built solid Metso apron feeders backed by real-world experience Metso apron feeders are designed tough and built solid to handle the most severe impact conditions, because your productivity depends on it. Backed by experience with more than 4,000 feeders worldwide, you can rely on Metso’s equipment and reputation. They’re both rock solid. BEE Ownership Compliant metso.com – email: email: mmsa.info.za@metso.com
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BULK HANDLING TODAY
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Simon Curry
The Melco 1 fourball winners
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Geared Motors \ Drive Electronics \ Drive Automation \ Industrial Gears \ Services
1THREAD_4147_BHT
The new operating efficiency
Saving energy is not only an important contribution for protecting the environment, it can also be measured financially. With MOVIGEAR速, the mechatronic drive system for horizontal materials handling technology, we set entirely new standards with respect to efficiency and functionality. MOVIGEAR速 combines the gear unit with a motor and matching drive electronics, all within one product. Reduce the energy costs and downtime of your operation by subscribing to the multiple benefits of using MOVIGEAR速. SEW-EURODRIVE - Driving the world.
Tel: +27 11 248-7000 Web: www.sew.co.za
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One Source for all your material
handling needs
FLSmidth delivers a complete line of reliable material handling systems designed for enhancing performance, increasing energy efficiency and safety, while helping to reduce emissions and operating costs. Rely on the brands you’ve come to trust – ROYMEC, RAHCO, KOCH, MVT, Buffalo & ABON. ROM TIPS • CONVEYORS • STOCKYARDS • PORTS • LOADOUT STATIONS • WASTE HANDLING SYSTEMS For further information please contact us at: Tel: +27 (0)10 210 4000 • www.flsmidth.com
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BULK HANDLING TODAY
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The 20th "Investing in African Mining Indaba" concluded on 6 February 2014 at the Cape Town International Convention Centre on an optimistic note. 7 250 global professionals including 2 100 international companies from six continents, 37 African government delegations and 10 non-African government delegations converged for the world’s premier mining investment event.
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F L Smidth's Dave Capstick
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The extensive range of mobile crushing, screening and recycling equipment is in line with Bell’s philosophy of expanding strategic alliances with global OEMs
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The crusher range complement Bell’s range of articulated dump trucks, excavators and wheel loaders already manufactured, distributed and supported in southern Africa
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Capex
$
Drilling/Blasting
1.3
10.8%
Loading
3.6
30.0%
Haulage
7.1
59.2%
Sum
12.0
100.0%
Opex
$/ton
Capital Cost
0.6
33.3%
Drilling/Blasting
0.3
16.7%
Loading/Haulage 0.8
44.4%
Auxiliary
0.1
5.6%
Mining costs
1.8
100.0%
Auxiliary Capital Cost
Loading/Haulage Drilling/Blasting
Opex surface mine
Table 1: 1988 cost estimation of a 4,5 Mtpa surface mine. Capital cost @10% discount (SME Mining Engineering Handbook)
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Figure 1: Fixed crushing station
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Figure 2: Semi-mobile crushers feeding one overland conveyor
Figure 3: PF300 fully mobile crushing system consisting of a loading shovel, the mobile crusher, a belt bridge and a track-shiftable bench conveyor
BULK HANDLING TODAY
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Figure 4: Power demand for 100 m lifting at 10 000 t/h
Figure 5: Ramp conveyor at a copper mine, Arizona. The difference in inclination between a truck ramp and an IPCC conveying ramp is clearly visible
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Semimobile
Semimobile
Figure 6 shows a conveyor tunnel exit configuration as built at a copper mine in Northern Europe (note flat topography)
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Drive Transformer
Figure 7: Principle of direct gearless drive technology (Courtesy: ABB)
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BULK HANDLING TODAY
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Grant Harris, business development manager at Interflex
From the bond warehouse, customers can either choose to import the belting to South Africa for keeps or take the belting directly from the warehouse to another country in Africa
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V13811
Protect Your Belt Conveyors with Voith Fluid Couplings. The Voith Fluid Coupling, type TVVS, is predominantly used in belt conveyor drives. The coupling protects the drive against overload and dampens torsional vibrations. This protects your system and increases its productivity.
Key Benefits: • Very smooth start-up • Torque limiting up to 140% of nominal load • Automatic adjustment to different load states info.vtza@voith.com Tel: +27 11 418 4000 www.rsa.voithturbo.com
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BULK HANDLING TODAY
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The conveyor belts arriving per container are randomly checked at our testing facility while some belts are sent out for third-party evaluation
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Delivering Engineering Solutions with World Class Technology Partners Since 1919
Engineered to Deliver
Engineering Long-term Relationships
55 Sixth Road, Hyde Park, Sandton, South Africa PO Box 413149, Craighall, 2024 Tel: +27 (0) 11 772-1400 Facsimile: +27 (0) 11 325-6680 Email: sales@elb.co.za • Website: www.elb.co.za
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BULK HANDLING TODAY
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We manufacture belts up to two metres in width and in the various grades conforming to international standards
B-BBEE Level 2
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Solids Handling Specialists With more than 42 years in manufacture of dry bulk materials handling equipment, AMD-ROTOLOK is proud to continue the supply of quality equipment to our many long standing and valued both local and international clients.
Our partial product range includes: Rotary Valves Flap Valves Knife Gate Screw Conveyors Bucket Elevators, etc
Dirk Botha, Tel: (011) 674-1166/7, Fax: (011) 674-4372, Email: info@amd-rotolok.co.za, www.amd-rotolok.co.za
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BULK HANDLING TODAY
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Caterpillar team: Gary Hill, Adrian Potts, Moosa Hassim, Michael Mukhwa
BULK HANDLING TODAY
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Coralynne & Associates +27 (011) 422 1949
ABSOLUTE MATERIAL FLOW CONTROL
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• • • • • •
Optimum material flow Up to 80% decrease in material degredation Reduced dust and noise levels Virtually maintenance free Great reduced spillage Significant reduction in belt damage
Tel: +27 (0) 11 827-9372 Fax: +27 (0) 11 827-6132
w w w . w e b a c h u t e s . c o m
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w e b a @ m j e n g . c o . z a
MARKET FORUM
The new telehandler models’ stabilisers, fully extended
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► EIA Process
► Environmental Risk Assessments
► Geographical Information Systems
► Agricultural Assessment and Advise
► Project Managment
► Wetland and Riparian Services
► Natural Resource Services
► Visual Impact Assessments
► Ecological/Biodiversity Services
► Public Participation Process
► Application Assistance
► Game Ranch Management
► Developement Research, Monitoring and Evaluation
N2 Mnini ECO Duties
Plant rescue
Durban Coal Terminal Site Inspection
Ohlanga Pump station ECO Duties
Freightpak Warehouse Site Audit
Public participation Makhabeleni
Ballito Interchange Botanical survey
Site assessment Sundumbili pipeline
l Tel: (031) 303-2835 l Fax: 086 692 2547 l
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l Email: info@afzelia.co.za l www.afzelia.co.za l
BULK HANDLING TODAY
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Skills on Site
Septmeber 2012
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MARKET FORUM
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MARKET FORUM
Rio-Carb director Martin Maine
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BULK HANDLING TODAY
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Nicolas MHD G2 SPE with coupled PowerPack
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MARKET FORUM
Specialists in conveyor and transmission belting, hose, instrumentation, sealing and valves
Rubber and PVC hose, hose fittings
Valves - steam, pressure relief, check, ball, gate, globe, butterfly, pinch valves & cryogenic
Rubber, PVC, PU modular conveyor belting
Sealing - cut gaskets, gasket sheeting, metal gaskets
Roller, idlers, frames, splicing solutions and tools
Instrumentation - level, flow and process indicators
Tel: (011) 610-5600, Email: enquiries@belting.co.za, www.belting.co.za / www.bestobell.co.za
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www.promech.co.za * * * * *
Easy navigation through the site Comprehensive archive Free to users No registration Searchability
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BULK
HANDLING Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l
T O D A Y Feb 2014
m LIFTING VIA RADIO REMOTE CONTROL m m VULCANISATION PROCESS OPTIMISED m
G U I D IN AFRICA E
BULK
HANDLING 2014
Endorsed by: CMA l LEEASA l SAIMechE l SAIMH l
l Conveying l Crushing l Trucking l Storage l Lifting l
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MARKET FORUM
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Rock stars.
You don’t become a star in this business by taking the day off. And that means every machine in the circuit all performing together. That’s the whole idea with Enduron® machines. It starts with an expanded, full-circuit line of equipment – crushers, screens and feeders to meet the toughest demands of the mining, sand and aggregate industries. Each machine built to the highest standards for durability and reliability. And totally supported almost anywhere in the world. Star performance. From Weir Minerals. For more information contact us on +27 (0)11 9292600
To learn more about Enduron® machines go to : weirminerals.com/enduron.aspx Copyright © 2014, Weir Slurry Group, Inc. All rights reserved. ENDURON is a trademark and/or registered trademark of Weir Minerals Europe Ltd; WEIR is a trademark and/or a registered trademark of Weir Engineering Services Ltd.
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