MULTI-STAGE SURGE PROTECTION
SurGe
Installation and Operating Instruction ACDC Surge Protectors Type - PI (780; 7100; 7125; 7200) 1/1 - GS EIGHT (8) STAGES SERIES PROTECTOR 1/1 & 3/3 Single Phase & Three Phase CLASS I+II+III Hard Wire Installation on Rail 35mm - Modular System Cascade bi-directional EMI-RFI filtering of phase (L) and neutral (N) wire Indication for bed grounding, remote alarm CLASS
LPZ
I+II+III
0 1 2 3
IP
20
home
telecom
IT center
industry
SurGe Protection
Type - PI (780; 7100; 7125; 7200) 1/1 - GS
Empowered by Innovation
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Mounting of Protectors
SurGe
MULTI-STAGE SURGE PROTECTION
Mounting of ACDC Surge Protectors ACDC Surge Protectors Type - PI 1/1 - GS have to be installed at ENTRY POINT at the the Main Power Distribution Boards (MDB) or in internal Sub Distribution Boards (SDB) or right in front of the input power to the device that should be protected. The ACDC Surge Protector could be install in series or parallel configuration depending of total load per phase (>100A<). - If the load per phase is <100A the ACDC Surge Protector have to be install ed in SERIES configuration. - If the load per phase is >100A the ACDC Surge Protector must be installed in PARALLEL configuration. ! If the the load per phase is <100A, our RECOMMENDATION is to install the surge protector in SERIES configuration because only in this state your electrical devices will be fully protected. ! If the total load per phase is >100A and ACDC Surge Protector is installed in PARALLEL configuration our RECOMMENDATION is to install another ACDC Surge Protector in SERIES configuration (in Sub Distribution Board), downstream power grid where the load per phase drops bellow 100A. ! CAUTION Only in SERIES configuration all eight (8) protection stages are in function.
Condition for Installations: ACDC Surge Protectors must be installed in an enclosure or panel that: - provides adequate electrical and safety protection - Prevents the ingress of moisture and water - Allows operating diagnostic status to be inspected . Mounting: ACDC Surge Protectors are designed to clip to horizontal 35mm DIN rail (standard En50022).
.
Terminal and Wire size: Each terminal is designed to accept wire sizes from 4mm2 to 25mm2 solid or stranded conductor. The wire insulation should be stripped back 8mm ! DANGER THIS UNIT SHOULD BE INSTALLED AND SERVICED ONLY BY QUALIFIED PERSONNEL.
Before installing the ACDC Surge Protector, AC power must be OFF. : During the installation please check: 1. The voltage of the ACDC Surge Protector matches actual system voltage. 2. All conductors are in accordance with the appropriate installation drawings. ! CAUTION CORRECT INSTALLATION - THE LIGHTS GREEN AND YELLOW ARE LIT ! CAUTION TROUBLESHOOTING - IF THE RED LED IS BLINKING THE GROUND WIRE IS NOT CONNECTED OR THE GROUND OF THE
POWER GRID SYSTEM IN NOT WELL PERFORMED
acdc-dcac@acdc-dcac.eu
New materials, New design, New approach to Surge Protection Industry
MULTI-STAGE SURGE PROTECTION
SurGe
Installation Instruction
Installation Instruction for Type - PI (780; 7100; 7125; 7200) 1/1- GS SERIES - Single Phase Installation with phase (L) and neutral (N) filtering
Fuse
L
SERIES - Three Phase Installation with phase (L) and neutral (N) filtering L1
Fuse
L2
Fuse
L3
Fuse
N
N
PE
PE
LIN
L
PARALLEL
L LOUT
LIN
PARALLEL
L
PARALLEL
L LOUT LIN
PARALLEL
MULTI-STAGE
Type - PI Green Series Load Rating: 230VAC @ 100A
GND II IV,VI
Type - PI Green Series Load Rating: 230VAC @ 100A
SURGE
GND II IV,VI
PROTECTION
Series
Type - PI Green Series Load Rating: 230VAC @ 100A
GND II IV,VI
Fuse
L LOUT
LIN
L
PARALLEL
L LOUT LIN
PARALLEL
MULTI-STAGE
L
PARALLEL
L LOUT LIN
PARALLEL
MULTI-STAGE
SURGE
Type - PI Green Series Load Rating: 230VAC @ 100A
GND II IV,VI
MULTI-STAGE
SURGE
PROTECTION
Series
ACDC SURGE PROTECTOR
L LOUT
PARALLEL
SURGE
PROTECTION
Series
Green
L
PARALLEL
MULTI-STAGE
SURGE
PROTECTION
Type - PI Green Series Load Rating: 230VAC @ 100A
GND II IV,VI
PROTECTION
Series
ACDC SURGE PROTECTOR
Green
Type - PI Green Series Load Rating: 230VAC @ 100A
GND II IV,VI
CORRECT
CORRECT
mark
FAULT
CLASS I+II+III
CORRECT
C1'
CORRECT
NIN NOUT NOUT GND
FAULT
CLASS I+II+III
CORRECT
CORRECT
FAULT
CORRECT
CLASS I+II+III
EIGHT PROTECTION STAGES 1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
CORRECT
EIGHT PROTECTION STAGES 1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
FAULT
CLASS I+II+III
EIGHT PROTECTION STAGES 1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
mark
Green
GND II IV,VI
EIGHT PROTECTION STAGES
mark
Series
ACDC SURGE PROTECTOR
Green
1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
N
CORRECT
Fuse
L3
PARALLEL
Fuse
CORRECT
Fuse
L2
PE
PARALLEL - Single Phase Installation ( for current > 100A per phase )
FAULT
CLASS I+II+III
CORRECT
CORRECT
FAULT
L1
PE
ACDC SURGE PROTECTOR Type - PI Green Series Load Rating: 230VAC @ 100A
CLASS I+II+III
SERIES - Three Phase Installation with phase (L) and without neutral (N) filtering
N
L
mark
NIN NOUT NOUT GND NIN NOUT NOUT GND NIN NOUT NOUT GND
N
PARALLEL
CORRECT
CORRECT
Fuse
LIN
CORRECT
1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
FAULT
1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
CLASS I+II+III
1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
CORRECT
1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
FAULT
CLASS I+II+III
EIGHT PROTECTION STAGES
mark
Green
GND II IV,VI
EIGHT PROTECTION STAGES
mark
Series
ACDC SURGE PROTECTOR
Green
EIGHT PROTECTION STAGES
SERIES - Single Phase Installation with phase (L) and without neutral (N) filtering
C1
MULTI-STAGE
PROTECTION
ACDC SURGE PROTECTOR
Green
EIGHT PROTECTION STAGES
mark
L
L LOUT
PARALLEL
SURGE
Series
ACDC SURGE PROTECTOR
L
PARALLEL
MULTI-STAGE
PROTECTION
Series
Green
NIN NOUT NOUT GND
L
L LOUT LIN
PARALLEL
SURGE
PROTECTION
ACDC SURGE PROTECTOR Type - PI Green Series Load Rating: 230VAC @ 100A
L
PARALLEL
MULTI-STAGE
SURGE
mark
NIN NOUT NOUT GND NIN NOUT NOUT GND NIN NOUT NOUT GND
PARALLEL - Three Phase Installation ( for current > 100A per phase ) L1
C1
Fuse
L2
C2
Fuse
L3
C3
Fuse
N PE
PE
C1'
LIN
L
PARALLEL
L LOUT
LIN
PARALLEL
C2'
L
PARALLEL
L LOUT LIN
PARALLEL
MULTI-STAGE
PARALLEL
L LOUT LIN
PARALLEL
MULTI-STAGE
SURGE
Type - PI Green Series Load Rating: 230VAC @ 100A
GND II IV,VI
MULTI-STAGE
SURGE
PROTECTION
Series
ACDC SURGE PROTECTOR
L LOUT
PARALLEL
SURGE
PROTECTION
Series
Green
L
PARALLEL
MULTI-STAGE
SURGE
PROTECTION
ACDC SURGE PROTECTOR Type - PI Green Series Load Rating: 230VAC @ 100A
C3'
L
Type - PI Green Series Load Rating: 230VAC @ 100A
GND II IV,VI
PROTECTION
Series
ACDC SURGE PROTECTOR
Green
Type - PI Green Series Load Rating: 230VAC @ 100A
GND II IV,VI
CORRECT
CORRECT
FAULT
CORRECT
CLASS I+II+III
CORRECT
mark
FAULT
CORRECT
Integrated Multi-Stage Protection
NIN NOUT NOUT
CLASS I+II+III
NIN NOUT NOUT G
CORRECT
mark
FAULT
CLASS I+II+III
EIGHT PROTECTION STAGES 1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
CORRECT
EIGHT PROTECTION STAGES 1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
CORRECT
EIGHT PROTECTION STAGES 1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
FAULT
CLASS I+II+III
EIGHT PROTECTION STAGES
ND
Green
GND II IV,VI
1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) 125kA (8x20μs); 20kA (10/350μs)
mark
Series
ACDC SURGE PROTECTOR
Green
mark
GND NIN NOUT NOUT GND NIN NOUT NOUT GND
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Operation
MULTI-STAGE SURGE PROTECTION
SurGe
Diagnostic System
Operation Diagnostic System Normal:
Red
Yellow
Green Led Indication for correct stage no. 2,4 and 6. The stages no. 1,3 and 7 (high garde bi-directional filtering) are always in function along with ultimate (5-th) protection stage.
Continuous yellow and green
Fault: Led Indication for correct stage no. 4,6 and un correct no 2. The stages no. 1,3 and 7 (bi-directional filtering) are always in function along with ultimate (5-th) protection stage.
Continuous green
Fault: Led Indication for bed grounding (Low impedance equipotential ground is not provided)
Blinking red
Fault: Continuous red
Only stages 1,3 and 7 are still in function along with ultimate (5-th) protection stage.
Connections for common contact alarm
LIN
L LOUT LIN
L
PARALLEL
PARALLEL
L
PARALLEL
L LOUT LIN
PARALLEL
L LOUT
PARALLEL
MULTI-STAGE
MULTI-STAGE
MULTI-STAGE
PROTECTION
PROTECTION
PROTECTION
Series
Series
SURGE
ACDC SURGE PROTECTOR
Type - PI Green Series Load Rating: 230VAC @ 100A
L
PARALLEL
SURGE
ACDC SURGE PROTECTOR
Green
Type - PI Green Series Load Rating: 230VAC @ 100A
GND II IV,VI
SURGE
Series
ACDC SURGE PROTECTOR
Green
Type - PI Green Series Load Rating: 230VAC @ 100A
GND II IV,VI
GND II IV,VI
CORRECT
CORRECT
FAULT
CORRECT
CLASS I+II+III
CORRECT
1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) mark 125kA (8x20μs); 20kA (10/350μs)
FAULT
1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) mark 125kA (8x20μs); 20kA (10/350μs)
CLASS I+II+III
1, 3 and 7 Stage: Filter (bi-directional wave tracking); 3dB-3kHz,38dB-100kHz,50dB-300kHz; 50bB-500kHz 2, 4 and 5 Stage: Surge Limiter (L-N) 150kA (8x20μs); 22kA (10/350μs) 6. Stage: MOSFET Limiter-500A (8x20μs)(RT<1ns) 8. Stage: Surge Limiter (N-Gnd) mark 125kA (8x20μs); 20kA (10/350μs)
CORRECT
EIGHT PROTECTION STAGES
CORRECT
EIGHT PROTECTION STAGES FAULT
CLASS I+II+III
EIGHT PROTECTION STAGES
Green
NIN NOUT NOUT GND NIN NOUT NOUT GND NIN NOUT NOUT GND
-
+ 13
Free Contact Alarm Every ACDC Surge Protector Type -PI (740; 780; 7125; 7200) Green Series have free contact alarm as basic option. The alarm is activate in two cases: 1. When some of the protection stages (2, 4 or 6) are damaged or burned and Red Led is ON. Alarm contacts 1-3 are permanently closed. 2. When the ground of the power grid system is not well performed (pour grounding). Alarm contacts1-3 are closing with frequency of 2Hz (0,5s) Red led is blinking. . Free contacts are on the cover of the protector with contact no. 1 and 3. (see picture) . The contact is a optocoupler with maximum value of voltage 70VDC and current of 10mA. In normal condition it is open.
acdc-dcac@acdc-dcac.eu
ACDC DCAC Dane Krapcev no.2/1, 1000-Skopje, Macedonia
-
+ 1
N.C
3
Phone: 389 2 3216 988; Fax: 389 2 3216 993