Vic / Haomei - Catalogo 2014

A l u m i n i u m

E x t r u d e d

P r o f i l e s

History Haomei was established in Foshan (PRC) back in 1990. The business was mainly based on the production of windows, doors and curtain wall extrusions. Originally the factory was set up in Dali, within the Nanhai area of the Guangdong province over an area of approximately 60,000 sqm. Within 15 years, the company increased its production capacity, acquiring 11 new extrusion presses.

In 2002, HAOMEI was one of the Chinese leaders in the production of aluminium extruded profiles and became certified ISO9001: 2001 by the IQNET commission. The company became also Qualinod and Qualicoat certified, to better penetrate the European market. In 2004, Haomei was awarded “Best provider of customer satisfaction based on quality/ service ratio�.

In 2005, due to the need for expansion of the business, new facilities were constructed, covering an area of over 500,000 sqm. At that time Haomei and Vic sign a joint venture agreement. Today Vic holds the position of exclusive branch office of HAOMEI in Europe.The ability to transfer the Italian innovative layout and technological know-how to the Asian partner has facilitated consistent and continuous increase in production ensuring not only significant economic advantage, but maximum quality, reliability and logistics fluidity.

The combination of asian and european properties brings international fame to the Chinese company strengthening the consolidation of its position as leader of the aluminium market - holding in 2011, 34 operating presses with approximately 200,000 active dies.

A new Production site, built close to the current one, covers 2 millions square meters, enabling Haomei to achieve a total of 2.5 millions square meters area.

Since October 2013, Haomei has achieved listing in the Shanghai Stock Exchange, the largest in the world.

The Green Haomei

Although the huge dimensions of Haomei operating buildings, its view and surrounds are envy to many. The plant is encircled by natural mountains and gardens. In the interest of preserving the environment, our eco-system, our future and that of our children, the treatment of recycled water and any pollutants from our business are dealt with utilising the latest environmental concepts available to us.

We support therefore the culture of low business impact and recycling, which are core in HAOMEI business model and compatible with research and progress.

Following the latest global initiative on safeguarding the environment, the plant uses a biogas power plant and effluent treatment technology that ensures that our production facility leaves a minimal carbon footprint and is environmentally friendly.

The Plant‌

Haomei industrial park was set up in 2005 covering an area of 500,000 square meters. The constant increase in production year after year, enables the company to expand its own production site. By the beginning of 2012, the industrial park covers a total area of about 1 million sqm., of which about 550,000 are covered.

HAOMEI manage the entire production chain from the design, the implementation of the dies, the extrusion process, the anodizing or powder coating of the profiles to the thermal cut, the additional mechanical finishing of the material to the logistics of transportation.

The production is highly automated and all the main functions are totally computerized thanks to the importation of the best technologies and machinery from Japan, Taiwan, USA and Europe.

‌ and the new Plant Built on 2 million square meters, the new Haomei workshop covers an area twice the size of the current production site, hosting offices, warehouse and the new center of research and development for the creation of open and sliding systems favouring the expansion of the brand Bucalus throughout the world. Production continues at a fast pace and aims to be completed by the end of 2016.

New presses will be installed from 1,500 t to 12,000 t, more anodic plants, new powder coating lines horizontal and vertical, PVDF, sublimation, phosphochroming, as well as automatic lines drawing.

Giant presses of 6,000/ 9,000/ 10,000/12,000 tons will be installed in addition to a new automated machine.

Facilities

The actual plant has seven smelting furnaces of 20 tons, four furnaces for casting a total of 30 ton in billets (with vertical “hot pot� technique), two horizontal homogenization ovens and one linear degassing and filtration system, complete with the latest ceramic filters.

The smelting and casting facilities have the technology and state of the art laboratory equipment to supply homogenized billets for high quality extrusion and operate 24 hours a day, 365 days per year basis, using only primary aluminium ingots. This has not only improved the production efficiency, but also the quality of the aluminium billets possessing higher metallurgical specifications.

We are specialized in the series 6xxx and also 2xxx, which we developed enhancing their mechanical properties so that they can replace some steel components in many industrial fields.

The modern computerized control system present in our internal laboratories, enables the alloy to be checked and issued with analysis certificated on site.

Dies are produced for the extrusion of aluminium profiles and are constantly improved and corrected if necessary, on the basis of our customers’ need.

The department of die production and maintenance, is spread over an area of 20,000 sqm. and we currently guarantee the management of 200,000 active dies, with an extremely wide range of sizes of standard profiles.

At the same time, we work together with our customers to create new customized products of high quality, which are very competitive on the market in any application field.

Production Line

We produce a wide range of alloys for different market segments, with a capacity of approximately 150.000 tons/year.

The department has 34 presses of different sizes – mostly Taiwanese and Japanese with US pullers from GRAMCO, as listed below: • • • • • •

2 3 6 8 9 6

presses presses presses presses presses presses

– – – – – –

4,000 2,500 2,000 1,500 1,250 1,800

ton ton ton ton ton ton

During 2015 and 2016, new presses from 1,500 t to 12,000 t, will be installed in the new production site next to the current location and aluminium global production will be doubled.

In addition to: • More anodic plants; • Powder coating lines horizontal and vertical, PVDF, sublimation, phosphochroming; • New lines for hard alloys’ drawing.

Surface Finishing Haomei introduced 5 powder coating lines from Switzerland, 3 vertical and two horizontal. One of these lines is interchangeable and can be used both for powder coating and electrophoresis or PVDF treatments.

All the lines use Swiss GEMA technology and are fully automated. The maximum length for the horizontal lines is 12m and 7m for the vertical lines.The annual capacity is around 20 million sqm., or approx. 75,000 tons.

Haomei anodizing department has recently grown by 30% including 4 anodising lines which use latest generation equipment. Two of them are specifically made to obtain any organic and/or electric colour.

The third line has been designed for polishing, it is suitable for profiles that are mechanically or manually cleaned. The fourth line is used for nickel and special treatments. The department has 188 eight meters long tanks, including 31 current rectifiers with a total capacity of 60,000 A.

Products and Mechanical Fabrication From our early beginnings with the production of windows, doors and curtain walls extrusions, we expanded our production to include a wide variety of products directed to different fields of application. With a solid technological basis and great technical-productive capabilities, we continuously investigate new products to satisfy the highly customised requirements of each industrial sector. Currently we have 200,000 active dies, with an extremely wide range of sizes of standard profiles.

HAOMEI produces alloys of high technological content to exploit the potential of each element and create a metal that satisfies the expectations of the different industrial sectors.

Alloys of the 6xxx series cover the majority of extruded production.

These alloys are used in many industrial sectors for their appealing characteristics: high transformability, simplicity of heat treatment, good conductivity, good mechanical properties, high quality of surface finish, high resistance to corrosion, easy solderability. In addition to the 6xxx series, we developed the 2xxx series, enhancing its mechanical properties and offering at the same time the opportunity of replacing some steel components used in various industrial sectors.

The department is constantly updated with state of the art machinery to provide a product that is always competitive on the international market. On top of lathes, simple cutting machinery and high precision adjustment, there are: • • • •

7 1 1 3

Emmegi Emmegi Emmegi Emmegi

double head saws automatic drilling saw automatic scissors 4 and 5 axes numeric control CNC

The area, recently extended by a further 9,000 sqm. in September 2010, covers an area of 25,000 sqm.

Export Packaging

Every care is taken regarding the packaging and loading of the material into the container. Each bundle is packed using the strictest rules on the protection and preservation of surfaces according to customers’ specifications and requirements.

Once ready, the bundles are loaded onto the container using special steel trolleys, which allow an easier handling of the goods, making the process of loading and unloading much quicker. The bundles are secured inside the container with very strong straps and are fixed to the walls using special lateral highly protective airbags.

Applications

HAOMEI’s profile sections are used in a number of different applications including but not limited to the following: • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •

Advertising Air conditioning Furniture accessories for kitchens Bedrooms Dining rooms Wardrobes Bathroom fittings Offices Building industry Bicycles Motorcycles Cars Blinds – internal and external Curtain walls Articles for D.I.Y. Exhibition stands Sporting equipment Garage Doormats Doors and windows Automatic gates Greenhouses Hardware articles Industrial main doors, robotics, aerials, design profiles, machinery Insulating panels Internal signs Lighting Mosquito and sunscreen nets, lounges, umbrellas Nautical and naval articles Radiators Road signs Roller shutters Shower boxes Stairs Sun shades Sun breaks Slats Textile machinery Transport Standard profiles Mining Electrical parts Railing balustrades Door trims Pv solar industry Thermal solar industry

Laboratories and Certificates In 2002 HAOMEI Aluminium Co. Ltd became one of the first enterprises in China whose products were exempt from Chinese Quality Surveillance Inspection. In respect to our QA management, HAOMEI Aluminium Co. Ltd received authentication of ISO9001:2000 Standard Quality Management System from IQNET for the production of aluminium extrusions, including anodizing, powder coating and electrophoresis coated surface treatments.

Who we are VIC S.r.l. is an industrial consultancy company built upon 25 years experience in the field of aluminium extrusion. We offer European customers an alternative solution, a product that is both high quality and competitive in price. Our strength is in the delocalisation of production, which is organised and implemented in synergy with reliable partners, dedicated to quality, innovation, industrial growth and technological development.

We chose to delocalise production to Asia following a joint venture agreement with HAOMEI Ltd. HK, a giant in the field of extrusion, a company that shares our aim of continual growth. Today we are the exclusive branch office of HAOMEI in Europe. Being able to transfer the Italian innovative layout and technological know-how to our Asian partner has facilitated consistent and continuous growth. This guarantees to our customers not only significant economic advantage, but maximum quality, reliability and logistics fluidity.

Our partnership with leaders of international transportation ensures total respect of delivery times. VIC is capable of providing customised logistics, based on our customer needs.

How we work Only the perfect combination of these three factors: high quality, strict logistics and favourable economic conditions - leads to real saving. Our goal is to find the best solution and supply aluminium profiles of high quality. In order to achieve this, VIC has selected partners of excellence to create active synergies for both standard and customised profiles.

Our team Our sales system is innovative and we have created very specialized and versatile personnel: not agents but sales managers who work shoulder to shoulder with the company, but are independent and free to operate across the whole European territory. Each member of the sales team has absorbed our company politics of flexibility and efficiency and – with the help of the new communication technologies – each of them is able to provide immediate feedback to VIC and the customers.

The customer is directly linked to one sales manager, which is his point of referral and supports all his requirements during the whole process of purchasing, from the receipt of the order to the delivery of the material.

Services We provide the best solutions for European companies. Our customers benefit from VIC’s direct relationship with Haomei Ltd. HK and other production partners. VIC doesn’t charge any brokerage fee and ensures total transparency in the process of purchasing. We guarantee complete support during the development, production and acquisition of material: • Commercial development and support for European companies interested in the Chinese market.

• Acquisition, start-up and management of strategic production partners.

• Customer support during the whole production process: from the production of drawings to the dies, from the Romidots to the samples, the extrusion and the complete finishing of the material.

• Management of extra mechanical fabrications on all profiles using Emmegi double head saws and Emmegi 5 axes numeric control machines. We can fulfill every requirement, including: cutting, milling, drilling, countersinking, tapping, punching, bending, insertion of accessories such as brushes, seals, polyamide for thermal breaks etc.

• Management of commercial and production issues: supported by a strategic team, specialised in each industrial sector.

• Management of commercial and production issues: supported by a strategic team, specialised in each industrial sector.

• Logistics consultancy: we can organise all transportation to your premises (door to door).

• VAT tax deposit: it is possible to bring in material from countries outside the EU, thanks to a fiscal deposit service run together with our forwarder partner Francesco Parisi Spa. With this procedure, the VAT will be paid through the accounts, without advanced payment, offering an immediate and significant economic advantage. This practice is allowed only in case of large volumes of material.

HAOMEI ALUMINIUM CO., Ltd. EUROPE OFFICE Vic srl Viale della Bornata, 3 - 25123 Brescia - Italy Tel: (39)030 2451111 - Fax: (39)030 5109977 President: Carlo Valvassori E- mail: info@vicsrl.it Web: www.vicsrl.it HONG KONG HEADQUARTER OFFICE Rm1004, C C Wu Building, 302-308 Hennessy Road, Wanchai, Hong Kong.

Tel: (852)2745 8021 - Fax: (852)3101 9996 CHINA PLANTS No. 1 Taiji Industrial City, Yinzhan, Longtang Town, Qingcheng District, Qingyuan City, Guangdong, 511540 China Tel: (86)736 3699777 - Fax: (86)763 3699713 Bucalus windows and curtain walls system Qingyuan City, Guangdong Province, Taiji Industrial City Tel: (86)400 8301300 – Fax: (86)763 3699463 SINGAPORE OFFICE ENS International Marketing PTE Ltd. No.68, Joo Koon Circle, jurong Industrial Estate, Singapore 629083 Tel: (65)6863 2844 - Fax: (65)6863 2844

www.vicsrl.it