Scheda tecnica Vision by Pulsar Engineering

MACCHINE DI ISPEZIONE DELLA QUALITÀ QUALITY INSPECTION MACHINE FOR WRAPPED PRODUCTS

QUATIS VISION INDICE / INDEX

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

QV-H..................................................................... 5 QV.......................................................................11

© Copyright 2021 Pulsar Engineering srl I contenuti di questo catalogo sono di esclusiva proprietà della Pulsar Engineering srl. Ne è proibita la duplicazione anche parziale, salvo espressa autorizzazione dei proprietari. É stata prestata la massima attenzione affinché le informazioni ivi contenute risultassero le più esatte possibili; la Pulsar Engineering srl declina comunque ogni responsabilità che possa essere imputata per eventuali errori o omissioni. La Ns. azienda si riserva inoltre il diritto di apportare qualsiasi modifica costruttiva. © Copyright 2021 Pulsar Engineering srl The contents of this catalog are the exclusive property of Pulsar Engineering srl. Duplication, even partial, is prohibited, unless expressly authorized by the owners. The utmost care was taken to ensure that the information contained therein was as accurate as possible; Pulsar Engineering srl declines any responsibility that may be attributed to any errors or omissions. Pulsar Engineering Srl also reserves the right to make changes to the machine drawings and dimensions.

LISTA ISPEZIONI PRODOTTI CONFEZIONATI INSPECTIONS LIST WRAPPED PRODUCTS

CODE

STANDARD INSPECTION

1.4.1

Detection of noncompliant side sealing

INSPECTION SCHEME

IDENTIFICATION SYMBOL

INSPECTION POINTS

VALUE PROVIDED

CHECK

SETTINGS

Value in mm2 of the holes in the The machine looks The sensitivity film which leave for holes in the threshold is set film on the HMI the rolls uncovered

TRAVEL DIRECTION

NOTES & REMARKS

The size of detectable openings depends on the type of the film, on the thickness, on the surface characteristics and on the temperature variations suffered during the welding process. Nominal values can be provided after analysis of sample products

Inspection points are: • Left Side E

F1 TRAVEL DIRECTION

1.4.2

Detection of the incorrect print centering – check on partial surface

TRAVEL DIRECTION

Inspection point:

The machine provides the percentage (%) of deviation of the print compared to the correct position.

The machine detects the deviation percentage (%) compared to the nominal position set on the HMI.

The threshold value is set on the HMI

TRAVEL DIRECTION

Inspection point: • Top C

F1 TRAVEL DIRECTION

1.5.1

Detection of noncompliant cross sealing

TRAVEL DIRECTION

F1 TRAVEL DIRECTION

1.5.2

Detection of the presence of paper between the 2 film layers in the area of the bottom cross sealing (this is possible only with the presence of a marker on the film)

The machine The sensitivity The percentage (%) of surface not checks the surface threshold is set on the HMI sealed not sealed

The film MUST be tight and not loose

No setting Presence of paper stuck between The machine looks required - it is the 2 film layers for paper in the just a matter of in the bottom position shown. presence/absenc e sealing area

The detection is possible only if the inner film layer has colored parts or markers that could be covered by the paper

Inspection point: • Side F1

F1 TRAVEL DIRECTION

Inspection point:

F1 TRAVEL DIRECTION

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

1.4.3

Check for noncompliant logos/images (check done on the whole surface)

The machine detects the The machine distances from the provides the edges of the position of the logo/image saved logo saved The threshold which must be at (distance in mm value is set on least 50x50 mm. from the edges) the HMI The check is done looking for it on on the whole the whole surface. The surface. position tolerance is of +/- 5 mm.

LISTA ISPEZIONI PRODOTTI SFUSI INSPECTIONS LIST UNWRAPPED PRODUCTS

CODE

STANDARD INSPECTION

INSPECTION SCHEME

INSPECTION POINTS

Compliance of the rectangular shape from top Inspection points is: • Top C

Compliance of the rectangular shape of the 2 sides

Inspection points are: • Side E and side F

Presence of dirt on the paper of the 2 side

VALUE PROVIDED

CHECK

SETTINGS

1. Value in % compliance to the perfect shape which has 4 90° angles (=100%) 2. Value in % compliance to the X/Y dimensions from top as set in the recipe

The machine measures angles and dimensions

The sensitivity threshold is set on the HMI

1. Value in % compliance to the perfect shape which has 4 90° angles The machine (=100%) measures angles 2. Value in % and dimensions compliance to the X/Y dimensions from top as set in the recipe

The sensitivity threshold is set on the HMI

Value in mm2 of the dirty surface based on the sensitivity values set.

The machine identifies and measures the The sensitivity areas recognized threshold is set on the HMI as “dirty” based on the sensitivity values set

2 Value in mm of the dirty surface based on the sensitivity values set.

The machine identifies and measures the The sensitivity areas recognized threshold is set on the HMI as “dirty” based on the sensitivity values set

Value in % compliance to the perfect shape which has a homogeneous surface without “wrinkles” (=100%)

The machine gives a value to the surface areas that have “wrinkles”

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

Inspection points are: • Side E and side F

Presence of dirt on the paper of the front and the rear Inspection points are: • Side A and side B

Presence of “wrinkles” on the paper of the upper side Inspection points is: • Top C

Presence of “dirt” on the paper of the upper side Inspection points is: • Top C

WARNING The efficiency in this inspection is influenced by: • relative darkness of dirty area to be detected • paper color (white or brown) • paper surface (embossed or smooth) and must be assessed for each specific configuration

The sensitivity threshold is set on the HMI

The machine identifies and measures the The sensitivity dirty surface based areas recognized threshold is set on the sensitivity as “dirty” based on on the HMI values set. the sensitivity values set 2

Value in mm of the

NOTES & REMARKS

“Dirt” areas can be associated to: • oil stains • dark inclusions inside the paper pulp • compressed paper dust sticked on upper paper surface WARNING The efficiency in this inspection is influenced by: • relative darkness of dirty area to be detected • paper color (white or brown) • paper surface (embossed or smooth) and it must be evaluated for each specific combination of above conditions

QV-H CODICE MACCHINA / MACHINE CODE

1 1 *fino a 120 prodotti/minuto *up to 120 products minute fino a 120 prodotti/minuto up to 120 products minute da 1 a 3 from 1 up to 3 da 1 a 6 from 1 up to 6 W 120 - L 250 - H 120 W 120 - L 250 - H 120 150 kg 150 Kg Espulsore a soffio d’aria Air blast reject unit

* per velocità superiori contattare l’ufficio tecnico commerciale * for higher speed, please refer to the technical department

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

Vie ways Unità di scarto automatico Automatic ejection unit Capacità di scarto Max inspection capacity Camere Cameras Verifiche conformità Compliance check Dimensione massima pacchi Maximum pack dimensions Peso ~ Weight ~ Sistema di scarto Ejection System

QV-H

DESCRIZIONE

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

1 Unità di visione 2 Nastro di alimentazione del cliente 3 Unità di scarto

DESCRIPTION 1 Vision unit 2 Customer infeed belt conveyor 3 Ejection unit

CONFIGURAZIONI CONFIGURATIONS v

CONFIGURATION QVS-H1

(WITH EJECTION UNIT)

CUSTOMER CONVEYOR

CONFIGURATION QVS-H2

(WITH EJECTION UNIT) N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

CUSTOMER CONVEYOR

CONFIGURATION QVS-H3

CUSTOMER CONVEYOR

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

CONFIGURATION QVS-H1

CUSTOMER CONVEYOR

(WITH EJECTION UNIT)

CONFIGURATION QVS-H2

CUSTOMER CONVEYOR

CONFIGURATION QVS-H3

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

CUSTOMER CONVEYOR

QV CODICE MACCHINA / MACHINE CODE

* per velocità superiori contattare l’ufficio tecnico commerciale * for higher speed, please refer to the technical department

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

DESCRIZIONE

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

1 Unità di visione 2 Nastro di alimentazione del cliente 3 Unità di scarto

DESCRIPTION 1 Vision unit 2 Customer infeed belt conveyor 3 Ejection unit

CONFIGURAZIONI CONFIGURATIONS CONFIGURATION QVS-A2

LEGENDA / LEGEND 1. MACCHINA QUATIS CON UNITA’ DI SCARTO 1. QUATIS MACHINE WITH EJECTION UNIT

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

CONFIGURATION QVS-B3

CONFIGURATION QVS-C2

LEGENDA / LEGEND

1. GRUPPO ROTAZIONE PRODOTTO 1. PRODUCT ROTATING UNIT 2. MACCHINA QUATIS CON UNITA’ DI SCARTO 2. QUATIS MACHINE WITH EJECTION UNIT

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

CONFIGURATION QVS-D5 LEGENDA / LEGEND 1. MACCHINA QUATIS CON UNITA’ DI SCARTO 1. QUATIS MACHINE WITH EJECTION UNIT 2. GRUPPO ROTAZIONE PRODOTTO 2. PRODUCT ROTATING UNIT 3. GRUPPO RADDRIZZA PRODOTTO 3. PRODUCT UPENDING UNIT 4. MACCHINA QUATIS CON UNITA’ DI SCARTO 4. QUATIS MACHINE WITH EJECTION UNIT

CONFIGURATION QVS-E4 LEGENDA / LEGEND 1. MACCHINA QUATIS CON UNITA’ DI SCARTO 1. QUATIS MACHINE WITH EJECTION UNIT 2. GRUPPO ROTAZIONE PRODOTTO 2. PRODUCT ROTATING UNIT 3. MACCHINA QUATIS CON UNITA’ DI SCARTO 3. QUATIS MACHINE WITH EJECTION UNIT 4. GRUPPO ROTAZIONE PRODOTTO 4. PRODUCT ROTATING UNIT

LEGENDA / LEGEND 1. MACCHINA QUATIS CON UNITA’ DI SCARTO 1. QUATIS MACHINE WITH EJECTION UNIT 2. GRUPPO ROTAZIONE PRODOTTO 2. PRODUCT ROTATING UNIT 3. MACCHINA QUATIS CON UNITA’ DI SCARTO 3. QUATIS MACHINE WITH EJECTION UNIT 4. GRUPPO ROTAZIONE PRODOTTO 4. PRODUCT ROTATING UNIT

N.B.: TUTTE LE MISURE INDICATE SONO IN MILLIMETRI E SONO INDICATIVE - ALL MEASURES ARE IN MILLIMETERS AND ARE INDICATIVE

CONFIGURATION QVS-F5

Pulsar America Inc. 975 Parkview Rd (Suite 15) Green Bay, WI 54304 Phone +1 (920) 425 4078 Fax +1 (920) 221 0076 info@pulsaramerica.com www.pulsaramerica.com

Pulsar Shanghai Address 2F, Building #11 No. 988 Zhongchun Road Minhang District, Shanghai, Cina info@pulsarshanghai.cn www.pulsarshanghai.cn

PQVIS00NIE2201

Pulsar Engineering Srl Via Marino Serenari, 29 I-40013 Castel Maggiore BO - Italy Tel. +39.051.6323011 Fax +39.051.6323050 info@pulsarengineering.com www.pulsarengineering.com