POLARIS – AFH MODULAR FILLER «HYBRID» CONCEPT»
Version EN – Cod. TCPOOINPEN1902 - Del 15/04/2019 Pag. 1 di 26
MBF PROJECT – EARLY BEGINNING
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MBF PROJECT – EARLY BEGINNING
MBF 15 – NOKIA
First AFH – FTT 20clip/bag machine Installed in February 2015 at Nokia facility
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MBF PROJECT – EARLY BEGINNING
MBF 15 NOKIA
First AFH – FTT 20clip/bag machine Installed in February 2015 at Nokia facility
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MBF PROJECT – EARLY BEGINNING
MBF 20 – SKELMESDALE First AFH – SmartOne Roll machine Installed in September 2015 at Skelmersdale facility and in January 2016 in Nokia facility
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MBF PROJECT – EARLY BEGINNING MBF 20 SKELMERSDALE First AFH – SmartOne Roll machine Installed in September 2015 at Skelmersdale facility and in January 2016 in Nokia facility
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MBF 20W – 17397 – EVOLUTION TO DATE
FULL ROCKWELL CAM-DRIVEN WORKING PRINCIPLE 9 SERVOMOTORS LH/RH MODULAR DESIGN MODULAR CABINET LOCATION (ON/OFF BOARD) QUICK&EASY CHANGEOVER PRINCIPLE LOW AIR PRESSURE & CONSUMPTION FULL VENTURI TRIM SUCTION AND EXTRACTION NO CHANGEOVER NEEDED ON BAG FEED CONVEYOR AUTOMATIC BAG WICKET EXTRACTION UP TO 30’ BEFORE RE-FILL WITH BAG STACKS FULL ACCESS FOR OPERATION AND/OR MAINTENANCE
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MBF 20W – 18548 – EVOLUTION TO DATE
FULL ROCKWELL CAM-DRIVEN WORKING PRINCIPLE 9 SERVOMOTORS LH/RH MODULAR DESIGN MODULAR CABINET LOCATION (ON/OFF BOARD) QUICK&EASY CHANGEOVER PRINCIPLE LOW AIR PRESSURE & CONSUMPTION FULL VENTURI TRIM SUCTION AND EXTRACTION NO CHANGEOVER NEEDED ON BAG FEED CONVEYOR AUTOMATIC BAG WICKET EXTRACTION UP TO 30’ BEFORE RE-FILL WITH BAG STACKS FULL ACCESS FOR OPERATION AND/OR MAINTENANCE
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MBF 20 – EVOLUTION TO DATE
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MBF 20 – EVOLUTION TO DATE
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MBF 20 – EVOLUTION TO DATE
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MBF 20 – EVOLUTION TO DATE
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POLARIS PROJECT – «HYBRID» CONCEPT
FORMING BAGS FROM «CONTINUOUS TUBE» ADVANTAGES:
SPACE SAVING & COST INVESTMENT: Two packaging leg in one: only one machine and oneconveyor leg for both bag & shrink bundle packing PRODUCT COST REDUCTION: Tube reels are considerably cheaper than pre-made bags STOCK & LOGISTIC SIMPLIFICATION: Tube reels need less floor space than pre-made bag stacks and can be stocked in layers HIGHER CONVERTING EFFICIENCY: Bags can be produced/finalized «Just in Time», all the issues related to stick-slip and static accumulation during stockage are fully avoided CONTINUOUS CONVERTING LOOP with a «single bag» feeding principle there’s no needing for operators to load bag stacks on bagfiller machines HIGHER FLEXIBILITY Starting from «Flat Tube» reels (without side gussets) or flat poly reels it is possible to adjust the bag dimensions at any time
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MHF PROJECT – «HYBRID» CONCEPT
FORMING BAGS FROM «CONTINUOUS TUBE»
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MHF PROJECT – «HYBRID» CONCEPT
«SINGLE BAG» PREPARATION & FEEDING MODULE MAIN FEATURES: PRE-FORMED TUBE FILM UNWIND UP TO 3 TUBE-REEL POSITION AUTOMATIC REEL CHANGE OPTION CONTINUOUS SIDE GUSSET FORMING OPTION OPERATOR CROSSING CHANNEL AVAILABLE AS OPTION SEAL&CUT BAG FORMING STATION (HANDLE FORMING STATION AVAILABLE AS OPTION) AUTOMATIC FORMED BAG PICK&PLACE VACUUM FEEDING CONVEYOR FOR «SINGLE BAGS»
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POLARIS PROJECT – «HYBRID» CONCEPT
«BAG STACK» PREPARATION & FEEDING MODULE MAIN FEATURES: PRE-FORMED TUBE FILM UNWIND UP TO 3 TUBE-REEL POSITION AUTOMATIC REEL CHANGE OPTION CONTINUOUS SIDE GUSSET FORMING OPTION OPERATOR CROSSING CHANNEL AVAILABLE AS OPTION SEAL&CUT BAG FORMING STATION (HANDLE FORMING STATION AVAILABLE AS OPTION) AUTOMATIC FORMED BAG «STARWHEEL» PICK&PLACE BAG STACK FORMING & LOADING ON WICKET CONVEYOR
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POLARIS PROJECT – «HYBRID» CONCEPT
FROM FLAT FILM TO «TUBE FILM» PREPARATION MAIN FEATURES: FLAT FILM UNWIND MULTIPLE DANCERS FOR CONTINUOUS FILM UNWIND SEMI-AUTOMATIC REEL CHANGE OPTION MODULAR DESIGN ROLLER DESIGN SINGLE PLIER (NO CHANGEOVER NEEDED) CONTINUOUS DRIVEN PULLING ROLLERS LONGITUDINAL SEAL&CUT TUBE PREPARATION TRIM REWINDER
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POLARIS PROJECT – «HYBRID» CONCEPT
FROM FLAT FILM TO «SINGLE BAG» PREPARATION MAIN FEATURES: FLAT FILM UNWIND MULTIPLE DANCERS FOR CONTINUOUS FILM UNWIND SEMI-AUTOMATIC REEL CHANGE OPTION MODULAR DESIGN ROLLER DESIGN SINGLE PLIER (NO CHANGEOVER NEEDED) CONTINUOUS DRIVEN PULLING ROLLERS LONGITUDINAL SEAL&CUT TUBE PREPARATION TRIM REWINDER PRE-FORMED TUBE FILM UNWIND OPTION, UP TO 3 TUBE-REEL POSITION, AUTOMATIC REEL CHANGE OPTION CONTINUOUS SIDE GUSSET FORMING OPTION OPERATOR CROSSING CHANNEL AVAILABLE AS OPTION SEAL&CUT BAG FORMING STATION (HANDLE FORMING STATION AVAILABLE AS OPTION) AUTOMATIC FORMED BAG PICK&PLACE VACUUM FEEDING CONVEYOR
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POLARIS PROJECT – «HYBRID» CONCEPT
FROM FLAT FILM TO «BAG STACK» PREPARATION MAIN FEATURES: FLAT FILM UNWIND MULTIPLE DANCERS FOR CONTINUOUS FILM UNWIND SEMI-AUTOMATIC REEL CHANGE OPTION MODULAR DESIGN ROLLER DESIGN SINGLE PLIER (NO CHANGEOVER NEEDED) CONTINUOUS DRIVEN PULLING ROLLERS LONGITUDINAL SEAL&CUT TUBE PREPARATION TRIM REWINDER PRE-FORMED TUBE FILM UNWIND OPTION, UP TO 3 TUBE-REEL POSITION, AUTOMATIC REEL CHANGE OPTION CONTINUOUS SIDE GUSSET FORMING OPTION OPERATOR CROSSING CHANNEL AVAILABLE AS OPTION SEAL&CUT BAG FORMING STATION (HANDLE FORMING STATION AVAILABLE AS OPTION) AUTOMATIC FORMED BAG «STARWHEEL» PICK&PLACE BAG STACK FORMING & LOADING ON WICKET CONVEYOR
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POLARIS PROJECT – «HYBRID» CONCEPT 4 POSSIBLE
MHF LAY-OUT CONFIGURATIONS A
B
D
C
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POLARIS PROJECT – «HYBRID» CONCEPT MHF PROJECT
HYBRID BAG FEEDING CONVEYOR
• • •
DUAL FEEDING PRINCIPLE (SINGLE BAG & BAG STACK) QUICK & EASY CHANGEOVER FULL COMPATIBILITY VS. PREVIOUS MBF MACHINES
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POLARIS PROJECT – «HYBRID» CONCEPT
MHF 20W DUAL FEEDING PRINCIPLE: • PRE-FORMED BAG IN STACKS • JIT SINGLE FORMED BAG (FROM FLAT POLY REEL)
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MBF20 - POLARIS
MBF 20W PRELIMINARY LAY-OUT
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MBF15 - POLARIS
MBF 15 PRELIMINARY LAY-OUT
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POLARIS PROJECT – «HYBRID» CONCEPT
SAMPLE LINE COMPARISON LINE 344 ACTUAL LAY-OUT, TWO LEGS FOR 2 PRODUCTS: • PRE-FORMED «HIGH QUALITY» BAGS • SHRINKED CLEAR BUNDLES
LINE 344 POSSIBLE LAY-OUT, ONLY ONE LEG FOR 3 PRODUCTS: • PRE-FORMED «HIGH QUALITY» BAGS • SHRINKED CLEAR BUNDLES • JIT FORMED BAGS
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Thank you for your KIND ATTENTION
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