The RACING DYNAMICS Performace Programme for the BMW 3 Series [E46]

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The R35 Motor The R35 Motor for the M52TU and M54 motors is the 6th iteration of one of our most successful motors to date. In this version, the aluminium block posed new challenges that were brilliantly resolved by our engineering

Tech Talk

staff. The result is a block that is machined to its absolute limit, then sleeved with a unique design sleeve that maintains the original rigidity and does not allow the bores to ”pump”.

R35 Motor (Step 6)

The long stroke billet crankshaft is connected to six Formula 1 style forged pistons with ultra-lightweight wrist pins through six H-section connecting rods. The R35 packs more technical gadgetry than most racing engines

The R35 Motor is the largest displacement motor built on the BMW M52/M54 platform available to date. As all R Motors, it is sold as an exchange unit for your motor, or as a complete motor ready to go. The R35 packs a punch that is equivalent to that of a small V8, and gives your BMW the kind of acceleration that leaves you gasping for air. Its third gear progression is fantastic, and always leaves you wandering why didn’t you know about it sooner. The massive torque of the Step 6 make this motor unsuitable with current automatic transmissions fitted on the 3 Series, therefore we are only offering it for manual transmission models. All R35 Motors come with a 2 year 50.000 Km. limited warranty.

do, including variable camshaft

Sport Clutch Assembly

timing and sequential fuel injection

As any sport driver knows, having massive amounts of torque is great for acceleration, but it creates all sorts of strains on the original clutch.

to ensure it will set your BMW in front of the pack.

The Sport Clutch Assembly will fit any 6 cylinder motor. It features an upgraded pressure plate with a diaphragm spring that has 30% more clamping force than the stock unit, yet it is still comfortable in every day use.

EMS

Sport Clutch Assembly for M52TU and M54 Motors

The Engine Management Software from Racing Dynamics is a tested solution that will enhance your driving pleasure by optimizing the engine performance without any additional modifications. Each program is TÜV Approved and comes with an additional drivetrain warranty.

Racing Dynamics® EMS 330i [E46] - 530i [E39] - X5 3.0i [E53] Z3 3.0 [E36] - Z4 3.0 [E85]

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Final Drive Ratios  Improve the acceleration and match the gearing of your BMW 3 Series to your driving conditions by installing a different set of final drive ratios. Many options available, please consult your local Racing Dynamics Performance Center.

M54 B30 Motor

kW

HP

260

181kW (246HP) @ 6000 -1/min

180

160

240

220

200

Oil Cooler Kit

140 180 lbs-ft

Nm

322Nm (237 lbs-ft) @ 4750 -1/min

320

120

300

100

280

80

260

60

240

40

160

240

220 210

140

120

100

200 80

190 180

60

40 20 20 DIN Norm 1940/6270/70020-6

0 0

1000

2000

3000

4000

5000

-1/min (RPM)

Engine Speed

6000

7000

8000

0

Power

Torque

230

The Oil Cooler Kit is commonly used by race teams throughout the world. The Oil Cooler kit allows your motor to run at high RPM for sustained periods of time without overheating. We also have found this kit to be effective in hot climate areas around the world. The kit includes a new oil filter housing with extra oil ports, 4-row high-performance radiator, the complete hose assembly, and all mounting hardware. Oil Cooler Kit for all M52TU and M54 motors

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Power System The Power Systems for the various 3 Series motors are perfect entry-level performance options that give the driving enthusiast a fully-tested and proven performance platform. The Racing Dynamics Power Systems include new camshafts with higher lift and duration, which are then matched to a performance Sport Exhaust, which is designed to reduce exhaust back pressure at the higher engine speed that the upgraded motor is designed to reach. The final and most important component of the Power System is the Engine Management Software (EMS) which optimizes the operation of the variable cam timing (VANOS), increases the fuel rate by increasing the injector pulse, and advances the ignition timing for crisper engine response. It also removes the speed limiters and resets the engine speed limiter to 7400 RPM, allowing motor to make full use of the new camshaft profiles. It is within this extended range that the Power System generates its maximum horsepower gains.

Sport Sound Intake System The Racing Dynamics Sport Sound Intake System is a complete replacement of the original BMW filter unit and increases intake flow by utilizing a Dacron® air filter. The Carbonfiber cone creates a RAM effect that creates positive air pressure around the filtration element, thus improving engine performance. Sport Sound Intake System for 320i-330i

Sport Rear Silencer.

Sport Exhaust Manifolds The Racing Dynamics Sport Headers for the 6 cylinder 3 Series are the state of the art in performance tuning for your BMW motor. These units, made of the highest grade stainless steel, maximize exhaust output and deliver improvements in torque and horsepower throughout the powerband. May only be legal for track use in certain countries. Sport Exhaust Manifolds for M52TU Motors Sport Exhaust Manifolds for M54 Motors

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130 08 52 461 130 08 54 461

The latest version of the Racing Dynamics Sport Rear Silencers features a efficient pass-through construction with 50mm pipes that jettison the exhaust gasses through our twin oval tips. The tips are 85x91mm and are embossed with our logos, then polished and chromed, for a top-notch appearance. The Sport Silencer is lighter than the original unit and carries the full EWG certification.

Sport Silencer 318i [N43] Sport Silencer 320d [M47] Sport Silencer 320i-328i [M52TU] Sport Silencer 320i-330i [M54] and 330d [M57]

130 14 43 461 130 14 47 461 130 14 52 461 130 14 54 461


RS Front Strut Brace 6 The RS Strut Brace was designed using the most advanced FEA software and is the most rigid unit available today. The whole bar is machined out of billet Ergal® and features non-pivoting joints that vastly improve overall stiffness compared to our previous design. RS Front Tower Brace for 6 cylinder models

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Sport Spring Set Our Sport Springs are the entry level performance suspension components. They lower the car by approximately 20mm, giving it a racier appearance. By lowering the center of gravity, they reduce body roll, and provide a ride that is only slightly stiffer than standard. Sport Spring Set

196 03 46 542

Sport Coilover Suspension The 3 Series suspension geometry is close to perfect as it is, but the Racing Dynamics Sport Suspension replaces the original shocks with 4 high-pressure units that are valved to match the stiffer and shorter springs. Sport Suspension

196 06 46 000

Sport Stabilizer Bars Our newest bars feature revised bends for easier fitting and superior performance. Both front and rear bars feature 3 adjustment holes per side, giving you 5 adjustment positions on each axle, and a total of 25 settings that allow you unprecedented flexibility when you need to dial in your BMW’s suspension. Stabilizer Bars

196 81 46 100


Tornado AeroKit The Tornado AeroKit is arguably the best looking aero package available for the E46 3 Series. Its extremely clean looks are the epitome of Racing Dynamics’ design philosophy. The front spoiler has a design that is disarming in its simplicity, yet it gives the 3 Series the most aggressive look ever without recurring to fake slats, intakes and all the other ornamental features that are so prominent in many other kits offered by our competitors. Made in Germany of impact resistant PU-RIM, primed at the factory for minimal paint prep. The Tornado Aero Kits are available for Coupé, Cabrio, Saloon, and Touring versions including the face-lift models.


RS 2 Cast Modular

RD 2 Cast Monobloc  The Racing Dynamics traditional five spoke design reaches its latest evolutionary progression in the new RD 2. It features a split spoke for maximum weight savings, and a range of true staggered fitments specifically designed for the E46.

RD 2 Cast Monobloc

RS 2 Cast Modular

Front Axle

Rear Axle

Front Axle

Rear Axle

8,0j x 17 H2 8,0j x 18 H2 8,5j x 19 H2

8,0j x 17 H2 9,0j x 18 H2 8,5j x 19 H2

8,0j x 18 H2 8,0j x 19 H2 8,5j x 19 H2

9,0j x 18 H2 9,0j x 19 H2 10,0j x 19 H2

The RS 2 wheel is the lightweight champion amongst 3-piece tuner wheels. Whether you choose, the reverse contour 18” or the traditional contour 19”, you will have picked one of the most technically advanced wheels for your 3 series.

Brake Systems Anyone who is serious about performance driving knows that engine torque is only one piece of the puzzle. Stopping your car in the shortest distance possible is as critical to driving fast as engine power is. The Racing Dynamics Brake Systems are designed as ready made, TÜV approved solutions that are optimally sized for the 3 series chassis. We offer an entry level upgrade with our Sport System, and an all-out street and track option with our RS Brake System. Optional rear axle systems and components are available. Please ask your Racing Dynamics Performance Centre. RS Brake System 355/34mm Sport Brake System 320/28mm

RS 5 Forged Modular 5 The RS 5 wheel is extremely strong and light. Whether you choose the reverse contour 19” or standard contour 20”, the RS 5 forged wheels will allow clearance for the largest of big brake upgrades.

R5 5 Forged Modular Front Axle

Rear Axle

8,0j x 19 H2 8,5j x 19 H2 8,5j x 20 H2

9,0j x 19 H2 10,0j x 19 H2 9,5j x 20 H2

180 00 46 115 180 00 36 112


Race Shift Knobs

Parking Brake Handle Cover

The RS Shift Knobs are sized to fit your hand perfectly. The machined aluminum knob will add a bright accent to your interior or you can opt for the competition inspired Teflon finish. RS Shift Knob Aluminium RS Shift Knob Teflon

The rally-inspired parking brake handle has both finger grooves and gnurling for extra grip. Available with a bright, polished finish and machined Racing Dynamics logo.

122 18 00 100 122 18 00 101

Parking Brake Handle Cover

122 18 01 001

RS Sport Shifter Reduce the throw of the original BMW manual transmission and achieve blindingly fast gear shifts. The Racing Dynamics RS Sport Shifter is machined out of aluminium and stainless steel. It reduces the throw 37% and is optimized for maximum feel and a smooth glide between gears. RS Sport Shifter for 320i/323i/325i RS Sport Shifter for 328i/330i/330d

Dead Pedal The Racing Dynamics Dead Pedal covers the original footrest and offers increased surface area and grip. The all-aluminium construction is dimpled and cut to maximize its grab on the shoe sole. The terrace edge increases contact area by 140% over the stock unit. Dead Pedal E46 LHD Black Dead Pedal E46 LHD Blue Dead Pedal E46 RHD Black Dead Pedal E46 RHD Blue

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Sport Pedal Set 

Automatic 

The Racing Dynamics Sport Pedals are stamped out of Ergal and are designed to give you the best possible grip. Their shape gives you increased contact area and is ideal for track driving where heel-and-toe is critical. Sport Pedal Set - Manual - Black Sport Pedal Set - Manual - Blue Sport Pedal Set - Automatic - Black Sport Pedal Set - Automatic - Blue Sport Pedal Set - SMG II - Black Sport Pedal Set - SMG II - Blue

123 12 00 010 123 12 00 110 123 12 00 011 123 12 00 111 123 12 00 012 123 12 00 112

Manual 

 SMG II

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Racing Dynamics S.p.A.

World Headquarters via Bigli, 15 I-20121 Milano Italia

Export Office 21 Rancho Circle Foothill Ranch, CA 92630 U.S.A.

Telephone +1 (949) 325-2100 Facsimile +1 (949) 325-2101 Web www.racdyn.com

P/N 900 46 04 101 EN

Printed in Italy - 03/2004


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