Timber Trader UK Issue 24 (Spring 24)

SPRING 2024

www.timbermedia.co.uk ISSN 2517–26X (PRINT)

TXM LEAN SOLUTIONS

 26

Five industry tips to help woodworking and joinery businesses get the most out of factory teams and deliver quality products to customers

BUSY AS BEESLEY  28

Beesley & Fildes talked to us about the shape of the timber merchant sector and what to expect in 2024

MATERIALS & FINISHES SHOW  40

The UK’s furniture manufacturing and joinery industries gather at the Birmingham NEC

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22  Positive Growth Path

Despite the volatility of recent years and the subdued start to 2024, the longer-term trend of UK timber and panel product imports remains upward, according to the latest TDUK statistics.

26  Cover Story: 5 Ways to a Lean and Efficient Joinery Factory

TXM Lean Solutions identify five key tips to help your company get the most out of your factory team and deliver quality joinery products.

28  Busy as Beesley

We spoke to James Beesley, commercial director at Beesley & Fildes, about development plans, the shape of the merchant sector and what progress to expect in 2024.

30  RAVIC Facility Gets Timber Boost

Muir Construction has officially completed a state-of-the-art innovation hub for Scotland’s Rural College, Inverness and was recently opened by HRH The Princess Royal.

34  Engineered Ingenuity

The National Manufacturing Institute Scotland (NMIS) new world-class, flagship facility has opened its doors, paving the way for the future of manufacturing in Scotland.

38  New Learning Hub for Timber

In a move that will significantly improve access to high-quality timber skills training, the STA has launched an online Skills Hub incorporating its new STA Installer Training Scheme.

40  Get Ready to Connect

What to expect from the upcoming Materials & Finishes Show as those in the furniture manufacturing and joinery industries gather at the Birmingham NEC.

44  Make Double Capacity a Reality

How do you double your manufacturing capacity without increasing your overheads? Working with industry partners, machinery specialist Weinig prove exactly what can be achieved.

48  Know Your Plywood

BM TRADA’s Gavin Fidler, clears up some common misunderstandings surrounding buying plywood and what can be used safely for structural applications.

NMITE re-engineers timber courses for targeted learning

The New Model Institute for Technology & Engineering (NMITE) has announced the reconfiguration of its pioneering Timber Technology Engineering Design (TED) courses into specialised, concise programmes tailored for professionals within the UK’s built environment sector. An evolution of the award-winning, twelveweek part-time courses (TED1 and TED2), this initiative reflects NMITE’s proactive approach to sustainable construction education, addressing the needs of learners to access short courses to suit individual circumstances

Responding to the industry’s demand for specialised knowledge, NMITE has segmented the comprehensive TED 1 and 2 curriculums into focused three-week modules. A four-week module, including a week in residence for Timber Design, has also been introduced. The beauty of this new course design is its flexibility. It allows learners to participate in a selection of courses based on their availability and job roles.

These offerings are designed to enrich professionals, including architects, engineers, and construction experts, who deeply understand sustainable timber use in building projects without disrupting their work commitments. Endorsed by the CIOB, CIAT and TDUK for industry excellence, the courses are as follows:

• Timber Sustainability (TED 1): Learn how to design and build in a highly sustainable way

• Timber Materials (TED 1): Delve into the nuts and bolts of traditional and engineered wood materials

• Timber Design (TED 1): Apply practical knowledge of timber to create real-world functional designs

• Timber Construction (TED 2): Develop new knowledge to specify construction methods for different contexts

• Timber Technology (TED 2): Delve into the digital technologies used in the timber construction industry

• Timber Design (TED 2): Explore construction with timber to reduce costs and create more sustainable environments.

“Adapting our Timber Technology Engineering Design courses to the evolving educational and professional landscape signifies our

dedication to sustainability and innovation in construction,” said Steve Bertasso, Timber TED Course Lead. “The revised format allows professionals to experience the same content with few disruptions to work schedules and a lower carbon footprint to attend. Our courses are a cornerstone in our mission to nurture a generation of professionals equipped to lead the transition to sustainable building practices.”

The newly structured courses are designed for utmost convenience and efficacy, catering to the busy schedules of professionals. Each course is compact, enabling participants to immerse themselves in intensive learning sessions over the three weeks with opportunities to engage with other students in discussion and project-based learning. This format not only facilitates a deep dive into the specific aspects of timber technology but also ensures that the learning experience is manageable and compatible with the demanding timelines of professionals in the field.

Delivered in collaboration with Timber Development UK and Edinburgh Napier University, the updated courses maintain NMITE’s tradition of excellence in timber education. By offering these focused educational pathways, NMITE seeks to expand its influence on sustainable practices in the construction industry both nationally and globally.

18% of European timber importers unaware of incoming deforestation legislation

New research from iov42, a technology company specialising in digital identity, trust, and data integrity has revealed that almost one in five (18%) European timber importers are not aware of any incoming deforestation legislation, despite the fact that regulations like the EU Deforestation Regulation (EUDR) and UK Environment Act will imminently become law.

Despite the uncertainty around deforestation regulation timings, more than a quarter (27%) of respondents claim to be fully prepared, although there is a marked difference in levels of preparedness from country to country. 44% of UK respondents feel somewhat prepared, whereas in Belgium almost a quarter (24%) have not even commenced preparations.

iov42’s ‘2024 Deforestation Regulation Readiness Survey’ is based on responses from those with active involvement in importing timber and related commodities in the UK, Germany, France, Belgium, Austria, and Italy. All of whom will be or are affected by existing and incoming regulation designed to combat deforestation, one of the biggest environmental challenges of our time, significantly contributing to climate change, biodiversity loss, and disruptions in indigenous communities.

The survey reveals that over half of respondents (51%) have said they prefer to see what others in the market are doing before they adopt traceability systems or solutions. This is despite half of respondents saying they believe better traceability is beneficial for the industry at large and for

their organisation in particular. A notable 58% of respondents indicate that their suppliers are either unwilling or unable to support their efforts towards enhanced traceability, with almost three in five (59%) of organisations reporting insufficient funds to implement necessary traceability solutions.

Despite some uncertainty, 40% are still planning to achieve compliance within 6-12 months of the regulation being enforced. The survey has also uncovered a great deal of positive sentiment towards deforestation legislation. A significant majority (59%), agree that adhering to regulatory requirements will bolster their customer base, while 54% foresee a positive impact on their profits. Almost two thirds (63%) also anticipate that compliance will expand their market share.

Half of all respondents believe that full traceability would notably enhance their organisation’s growth. Additionally, 53% acknowledge that sourcing timber would be significantly streamlined through the adoption of traceability systems. This sentiment is echoed by 51% of organisations surveyed who said they were eager to implement traceability solutions, underlining a widespread acknowledgment of their benefits.

Despite the imminence of regulation and the need for compliance, consumer pressure was cited as the single biggest driver towards increased traceability with one third (33%) of respondents saying this was their biggest influence. This was followed by regulatory pressure (31%), market access (29%) and the need to combat disrupted supply chains

(29%). The environment (25%) and social impact (24%) were the least pressing drivers with a quarter of respondents citing these as their biggest influences.

Over four fifths (82%) of organisations report dedicating half or more of their operational time to tracking down information for customers, a figure that rises to 90% within the UK. The absence of a dedicated team to manage compliance exacerbates this issue, with over half (52%) of organisations acknowledging this gap. Over a quarter (26%) of respondents cite the lack of time and/or resources as the primary barrier to adopting traceability solutions, which could significantly mitigate the burden of customer information requests.

Dominic von Trotha Taylor, CEO and chairman at iov42 said: “The 2024 Deforestation Regulation Readiness Survey from iov42 gives a unique insight into the mindsets of those most affected by incoming deforestation regulations. These ambitious legislative frameworks all place stringent due diligence and traceability requirements on affected companies, so it is positive to see that European Operators are optimistic about the benefits regulation and traceability can bring. It is clear, however, that meeting the requirements of these regulations is a huge undertaking for time-poor companies, but help is out there, notably from a range of best-ofbreed technology solutions working together to help collect, analyse, verify, store, manage and securely share data.”

More at  www.iov42.com

Timber industry hosts its first net zero event in Scottish Parliament

The Scottish Timber Trade Association (STTA) brought the timber and wood products industry together at Holyrood on 30 April to host a reception about driving net zero awareness and timber’s benefits to the economy.

Along with three other leading timber and wood products organisations – Confor, Timber Development UK and the Structural Timber Association (STA), the STTA invited more than 40 businesses operating in the timber and wood product industry supply chain to meet with MSPs and discuss the critical role it plays in the economy, and its place in supporting the drive to net zero.

The reception was sponsored by Fergus Ewing MSP and Willie Rennie MSP, who each spoke about the benefits of timber as a lowcarbon construction product: how timber planting, processing, and use in construction creates skilled career opportunities and supports employment in rural areas, and how Scottish Government policies on tree planting can support the long-term future of the industry.

Wille Rennie MSP said: “This is an opportunity for parliamentarians to fully understand this important sector, what makes it a success and what government needs to do to allow it to make an even larger contribution to jobs and the economy. There’s been much talk about tree

planting from ministers to tackle climate change and biodiversity which is right, but we also need to understand that for construction purposes we also need to plant the right type of trees in the right numbers and ensure the supply chain and sector is working effectively.”

It is estimated that the built environment is responsible for 40% of the UK’s carbon emissions, and the construction industry contributes 60% of the waste produced in the country. As the UK Government announced its Timber in Construction Roadmap last year to boost UK construction and reduce emissions, timber is identified as the solution to creating high-quality, sustainable homes.

Alex Goodfellow, CEO of Offsite at the Donaldson Group and STA board member, spoke about Scotland’s need to increase the production of timber as global demand grows, and to preserve jobs for the future. These topics also impact the UK more widely. In 2023, the UK Government introduced a target to increase the tree canopy and woodland cover in England to 16.5% by 2050. The increased safe use of timber in construction in England will create an opportunity to increase demand for domestic timber.

Speaking about the event, Alex Goodfellow said: “The reception was the first time the timber industry has gathered at

Holyrood to discuss sustainability and how timber in construction supports the drive to net zero. Scotland excels at timber production, and we lead the UK in the use of timber frame construction, both of which support the country’s economy and sustainability goals. However, more production is needed.

“Global demand for timber is increasing and we predict that based on current production levels, we will be fighting for product by 2050. There is ample scope for increasing productive woodland in Scotland and especially as we promote increased use of timber across the rest of the UK, we have a great opportunity to further support the Scottish economy through the supply of this low carbon construction product.”

Crawford Churchill, STTA president, said: “As timber is increasingly recognised for its structural applications as well as its sustainability, it is important that we continue to advocate for both its production and its use in Scotland. As a low embodied carbon material that can be repaired, reused, and recycled, it has a vital role to play in construction here and across the UK. Bringing the industry together with policymakers at Holyrood in an important step in this process.”

More at  www.stta.org.uk

Nicola Aitken, Willie Rennie, Alex Goodfellow, Fergus Ewing, David Hopkins, and Stuart Goodall

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Jacksons Fencing introduces Jaksun™ solar fence panel

Jacksons Fencing has launched its new and innovative Jaksun™ Solar Fence Panel, providing homeowners with a remarkable garden fence option which not only provides an attractive boundary but produces energy too.

Incorporating conventional solar panels into its structure, this pioneering fence panel transforms outdoor spaces into hubs of green energy production, whilst enhancing visual allure by combining it with Jacksons’ range of appealing timber fence panels. With an impressive 425-watt capability per panel, the Jaksun™ Solar Fence Panel harnesses the power of renewable energy. Homeowners can optimise their energy production by strategically positioning panels in areas with maximum sunlight exposure, such as south-facing locations with minimal shading. Its sleek and pleasing design not only adds elegance to any garden but also offers a substantial return on investment, making it a wise choice for those looking to enhance their property’s appeal and sustainability credentials.

Installation of the Jaksun™ Solar Fence Panel is straightforward, mirroring the simplicity of traditional panel fencing methods. Equipped with solar variants of standard Jakposts, the Jaksun™ Solar Fence Panel seamlessly integrates cabling within its posts and capping rail, ensuring a tidy appearance without compromising on performance.

For connection to the mains electricity network, the expertise of a qualified solar installer is essential. Their proficiency ensures a seamless integration of the solar power system with existing or new electrical infrastructure, ensuring safety and efficiency.

Students at an Ofsted-outstanding construction college have been learning about thermal bridging, airtightness, U and R values – with help from one of the specification team at insulation specialist Actis. Budding builders from Barnsley College Construction Centre were also given a chance to test out one of the Actis Hybrid products as part of the session.

Regional specification manager Amaret Chahal was invited to speak to the 17, 18 and

Crafted with durability in mind, the sturdy construction of the Jaksun™ Solar Fence Panel makes it an ideal choice for eco-conscious homes and Passivhaus developments. Backed by Jacksons Fencing’s 25-year guarantee against rot and insect attack for the timber, and a 25-year product warranty and 25-year linear power output warranty provided by the solar panel manufacturer, customers can invest with confidence, knowing they’re making a lasting contribution to a more sustainable lifestyle.

Peter Jackson, Managing Director of Jacksons Fencing, said: “The introduction of the Jaksun™ Solar Fence Panel marks a significant milestone in our commitment to sustainable innovation. By seamlessly integrating solar technology into the very fabric of our fences, we’re empowering homeowners to make meaningful and sustainable action right in their back gardens.”

Construction students benefit from thermal bridging training

19-year-olds courtesy of Louise Wagstaff, a former Actis colleague who now works for Howarth Timber in Wakefield – and is keen to spread the message about the merits of reflective insulation. Amaret’s role was both academic and hands on, with the students reinforcing their learning about energy efficiency before measuring, cutting and installing Actis honeycomb style insulation Hybris into stud walls in the dedicated timber frame workshop.

Amaret, who co-wrote one of the Actis CPD modules explained: “The students already knew about other forms of insulation and wanted to learn about reflective insulation too to broaden their knowledge.

The Construction Centre is excellent and one of only a few in the country with an outstanding Ofsted report. We hope to be able to return during ‘Skill Build Week’ to help the students when they create both a mini timber framed building and a full-size one in their workshop, which will see them develop a structure to meet Passivhaus standards.”

The Barnsley College Construction Centre offers T-levels and apprenticeships in various professions including bricklaying, tiling, plumbing, plastering, joinery, decorating, carpentry and surveying as well as HNDs and HNCs in Modern Methods of Construction (MMC).

More at  www.insulation-actis.com

DTE announces senior appointment as it invests in developing talent

Leading manufacturer of engineered timber components, Donaldson Timber Engineering Ltd (DTE) has promoted Anya Mayor to business systems director, as the business continues to invest in developing talent from within. In her new role, Anya will be responsible for managing the business systems, streamlining processes and sharing best practices within DTE branches, while also taking learnings from her extensive time in the I-joist side of the business into the truss side.

Anya began her career as a graduate trainee at the Wolseley Group, before becoming an I-Joist Designer. Since joining DTE in 2010, she has moved up the ranks from an I-Joist Designer and Design Office Manager to General Manager, before taking on her current role as Business Systems Director.

Anya’s promotion has also enabled five other colleagues to progress, into leadership positions at DTE - Tom Edwards (General Manager), Lauren Murdoch and Tom Pocklington (Assistant General Managers), and Abbie Murphy and Lynsey Fowler (Team Leaders). This reflects DTE’s continued focus on investing in talent and nurturing progression. Anya succeeds Callum Henderson, who has retired after more than 27 years with the business.

Commenting on the appointment, Luke Roberts (managing director) said: “Having worked with Anya in the I-Joist team for over a decade, she has continued to make an impressive contribution to the business. With a diligent approach and strong relationships with customers and colleagues, she is a great asset to the team. I look forward to working with Anya in her new role as we streamline and future-proof the business.”

Anya added: “I am excited to take on this new role to drive growth and further DTE’s outstanding reputation for product quality, service and delivery. Since joining DTE over 14 years ago, I have seen a lot of positive change within the business, and I hope to help continue driving this in my new role. Developing talent from within has always been a key commitment from Luke and the team, and by giving employees the opportunity to try different areas of the business, as I have, we are proud to help colleagues, including women, move up.”

DTE is the UK’s leading and longest-established manufacturer and supplier of roof trusses, open web joists and I-joists, with a regional network of nine branches across the UK.

MDF Recovery appoints new head of business development

MDF Recovery, the UK based innovator which has developed proprietary technology to recycle MDF waste, has announced that Rob Elias has joined the company as head of business development within its newly created commercial team. The technology development organisation is transitioning from an intense period of R&D into its commercial growth phase, and Rob’s appointment reflects company ambitions.

Rob will work alongside managing director, Craig Bartlett and head of commercial, Steve Harvey to help provide sustainable technology to those organisations who want to embrace being part of the circular economy. Recovering high-value wood fibres from discarded MDF means organisations can be part of a growing desire to be more environmentally friendly.

Steve Harvey, head of commercial at MDF Recovery said: “In Rob we’ve hired an expert in the science that underpins our proposition to the marketplace – there’s simply no one who knows more about MDF production technology or could be better placed to join the team. As a company looking to license the technology to manufacturers and other organisations, Rob’s knowledge in talking to customers and prospects will be invaluable – he understands their challenges and I’m hugely excited he’s joining the team.”

Rob, with a PhD from Bangor University, Wales, currently directs the institution’s BioComposites Centre, overseeing its management, scientific endeavours, and strategic vision. In collaboration with MDF Recovery, he currently offers technical guidance and contributes to research programs advancing technology – including facilitating MDF Recovery’s demonstration of fibre drying technologies to prospective clients. Previously, Rob worked at Kronospan and later at CSC Forest Products (now West Fraser) in Scotland.

In his new role, Rob will use his vast knowledge of the production processes to help unlock the potential of MDF Recovery’s revolutionary technology for organisations including MDF manufacturers, furniture manufacturers, construction and building companies, retailers and even government agencies.

“I’m thrilled to be joining MDF Recovery and am excited to apply my knowledge and experience gained over many years of collaboration to help further develop and commercialise its innovative fibre recovery technologies,” said Rob Elias. “MDF Recovery is pioneering a more sustainable future for the wood products industry, and I look forward to contributing to continued success.”

CPA welcomes Adam Turk

The Construction Products Association (CPA) is delighted to welcome Adam Turk, CEO of Siderise Group, as its new chair. With decades of experience across the construction industry, and having supported the CPA for over fifteen years, Adam is well placed to provide both leadership and insight as we move into a new phase for the sector.

The last few years have seen many challenges for the construction industry, from the impacts of COVID to the repercussions of the Russo-Ukraine war and far-reaching implications of the Grenfell Tower tragedy. The CPA has been instrumental in working with the industry and with government bodies to meet these challenges and find solutions, and our outgoing chair, Phil Johns has skilfully guided the Association to navigate these challenges for the last two years. Our heartfelt thanks go with him as he takes a new direction.

Looking forward, the new building safety regime is now fully established in law, and the next two years will bring both challenges and opportunities as the industry gets to grips with the requirements. Adam’s work on the CPA Marketing Integrity Group helped to deliver one of the most important tools the construction product sector has to demonstrate its commitment to this— the Code for Construction Product Information (CCPI).

Speaking at the annual Spring lunch on 25 April, Adam emphasised the need for the industry to get its own house in order. Citing the three

pillars of culture, competence and reliable product information, he called for “a top-down commitment to best practice, producing trustworthy product information and driving competence within our own organisations and the wider construction supply chain.”

Speaking on his appointment, he added: “I am very honoured to have been appointed as the next CPA Chairman. The construction products industry is a great industry. One I am very proud to have been a part of for many years, and one that I am now excited to help lead for what promises to be an interesting period as the building safety regime begins to embed itself. I believe that, with the right focus and application, the construction product industry can get the attention it deserves, and we can create a trusted, successful and financially strong sector of the British economy.”

Peter Caplehorn, Chief Executive of the CPA commented: “Change is inevitable, and the CPA is committed to working with its members, with government and with the wider industry to help ensure that it is driven in the right direction. This role has been ably conducted by Phil during a very challenging time. We now welcome Adam as Phil’s successor, and look forward to seeing how his drive, expertise and integrity will support us in achieving these next steps towards a safer and more sustainable built environment.”

More at  www.constructionproducts.org.uk

MGM Timber launches online service for trade customers

Scotland’s largest independent specialist timber merchant, MGM Timber, continues to invest in its growth with the launch of a new online service for trade customers, giving them access to their agreed rates, invoicing, and full product range 24 hours a day.

The new platform will have the same functionality as a standard e-commerce site, with a full selection of products on offer, but it will also have individual user logins for trade customers to access the same benefits they would usually gain in-store. From agreed pricing and instant quotes, to finance details like the ability to pay outstanding invoices, it gives tradespeople the opportunity to do their admin outside of normal branch hours.

With decades of experience and strong customer relationships, MGM Timber has committed to adapting to customer feedback, and opening its trade services outside of usual trading hours is something that the business believes will transform the customer experience. As one of the UK’s most advanced e-commerce portals for merchants, it will also have functionality that allows tradespeople to customise their quote documents to be issued to their own customers, and individual project lists will enable them to keep track of all products and costs for multiple projects at one time.

The new and improved website will also have an increased product offering for DIY customers and those without trade accounts, including options to filter by scale to better determine required quantities. MGM Timber is an expert in timber products, supplying both trade customers and the public with a variety of sawn and finished timber. At the centre

of the product offering is a commitment to quality, sustainability, and customer service.

Steve Galbraith, managing director of MGM Timber, said: “Our customer service is one of our greatest strengths at MGM Timber, so we are not aiming to completely replace the in-branch experience for tradespeople. Our branches will still be open for in-person support, as well as by phone, but many of our customers have told us that fitting all their admin into their usual working day is challenging and having the ability to check costs, place orders, and pay invoices in their own time would make their jobs easier.

“We are also conscious that people expect better online services generally, so our new website will also improve the user experience for our DIY customers or anyone shopping without a trade account. We have made the site easier to navigate with clear product specifications, and a better range of deals and discounts. We’ll always be happy to welcome people to one of our 15 branches but we’re building for the future, and we hope this creates efficiencies for our customers and supports a better overall experience.”

NESP rebrands to Decorpanel

Premier Forest Products has announced that its subsidiary, NorthEast Sheets & Panels Ltd. (NESP), will be rebranded as Decorpanel. This strategic move comes as part of Premier Forest’s ongoing commitment to streamline its operations and enhance its brand presence in the northern region of England. Premier Forest acquired NESP in November 2023. NESP is a specialist manufacturer and supplier of kitchen and bathroom cabinets, panels and worktops to contractors, installers and showrooms across the UK.

NESP is based in County Durham, just a short distance away from Decorpanel at Tyne & Wear. Established in 1998, Decorpanel has built a strong reputation as a specialised panel processing business, offering tailor-made solutions to its customers, with a four-acre facility encompassing 76,000ft² of warehouse and factory space, and a team of 63 skilled professionals.

Anthony Hopps, managing director of Decorpanel, said: “We are pleased to unite both companies under the Decorpanel brand. This move represents more than just a change in name; it signifies a strategic synergy of expertise, resources, and capabilities. By integrating the strengths of both NESP and Decorpanel, we are poised to offer our customers an unparalleled level of service and product quality. Together, as Decorpanel, we are committed to driving innovation, exceeding customer expectations, and achieving sustained growth in the timber processing and distribution sector.”

Terry Edgell, co-founder and CEO of Premier Forest Products added: “The rebranding of NESP to Decorpanel underscores our commitment to delivering value to our customers and driving our growth. As part of the Premier Forest family, Decorpanel will continue to uphold its legacy of excellence while benefiting from the collective resources and expertise of our organisation.”

More at  www.decorpanel.co.uk

Visit TDUK at Carrefour International du Bois

Timber Development UK (TDUK) is partnering with Carrefour International du Bois, the largest timber trade show in Europe, to offer VIP networking opportunities. Under the terms of the partnership TDUK will be offering limited-edition VIP Tickets (free for TDUK members) to the conference, taking place from 28-30 May 2024 in Nantes, France. These VIP Tickets allow members to benefit from special networking opportunities, access to the VIP/Press Lounge with free coffee and soft drinks, and an invitation to the closing Gala Drinks Networking event.

Speaking about the partnership, TDUK CEO David Hopkins, said: “We’re very pleased to be partnering with Carrefour International du Bois this year. Europe is the UK’s main source of supply for all timber products and Carrefour attracts the widest range of companies covering all product bases. TDUK acts as a window into the UK market for overseas suppliers, so we are looking forward to the networking opportunities this brings to both sides. These relationships are crucial, and we look forward to seeing many members there.”

well as a new publication from TDUK, Timber Policy, a comparative study of policies across Europe which aim to encourage a greater use of timber in construction.

David will be a key speaker at the Carrefour International du Bois session “Timber Architecture and Global Trends” on Tuesday 29 May alongside speakers from across France. During the session he will outline of the UK Government’s Timber in Construction Roadmap as

Carrefour du Bois is the largest timber trade show in Europe, bringing together hundreds of exhibitors and thousands of international visitors over three days in Nantes, France from 28-30 May 2024.

TRA Announces 2024 Roofscape Design Award Winners

A packed audience of Trussed Rafter Association (TRA) members gathered recently to see who would win the hotly contested Roofscape Design Awards 2024. The Awards, now in their second year, celebrate the highly technical skills required to design trussed rafter roofs, joists, and panels. The awards took place at the TRA Annual General Meeting and Conference at Mercure Warwickshire Walton Hall Hotel & Spa. The awards were given in three categories:

• Residential Project of the Year (for newbuild dwellings)

• Conversion and Refurbishment Project of the Year (for existing housing projects)

• Commercial Project of the Year (for all non-domestic projects)

The judging panel included Nick Boulton, Chief Executive of the TRA, Rob Lockey (former Head of Training at the NHBC) and Les Fuller, Chair of the Technical Committee of the TRA. In the Residential Project of the Year

went to designer Phil Morgan of Wyckham Blackwell Ltd for – The Copper House project. The judges were impressed with the extensive knowledge of the architectural requirements of the designer and how the design applied a trussed rafter application and ensured that the ‘form did follow the function’.

Wyckham Blackwell Ltd also took home the award for the Conversion and Refurbishment Project of the Year with The Black Country Living Museum, designed by Joe Dudley. The judges agreed that it was an example of how to successfully comply with client and historical requirements and still achieve suitable timber engineering for a project.

For the Commercial Project of the Year, it was a unanimous decision that Acorn Timber Engineering’s Welton Extra Care Apartments and Bungalows designed by Simon Copley was the winner for the category. The project started with suppling metal web joists to ending up tendering for the entire roof structure of the main apartment building and ten individual bungalows - resulting in almost

3,500sq m of the roof surface and 2,500 manufactured items.

The highly commended design was awarded to DWB Roof Truss Ltd’s Phil Daniels for the Sianwood project. Judges were impressed by the application of Posi-Joists in ensuring a prefabricated design solution for the project that was creatively achieved.

Nick Boulton said: “The trussed rafter industry is keen to highlight the problemsolving and design skills required in such an important element of the roofing system in construction projects. Thank you to all the designers who have entered the awards this year, it was very fascinating to see the creativity and technical expertise in all the designs that were submitted. I would like to congratulate all those who took part, particularly the winners of this year’s Awards and look forward to watching your continued success in the industry. The Roofscape Design Awards will be returning in 2025.”

More at  www.tra.org.uk

Green Building Store announces full rebrand

Building products supplier and high-performing homes specialist Green Building Store has announced a full rebrand to 21°, in line with its refreshed vision and common purpose: to help customers create healthy and comfortable homes through optimising energy performance.

The rebrand took full effect from 21 March 2024, with a fresh new website and the updating of its digital channels. The business’ signage, vehicle fleet, and other collateral went live with the updated brand on 21 February and has been received extremely well by customers and other stakeholders.

While the firm’s people, products, and services remain the same, 21° will look to focus on its offering of solutions that provide for life changing homes. This method consists of incorporating a core range of products and services — including triple glazed windows and doors to MVHR among others — that serve to make a property as airtight as possible.

This approach has the effect of reducing draughts and promoting air that’s free from outdoor pollutants, as well as maintaining an ambient temperature within the property all year round — with the added benefit of ensuring that the building is ultra-low energy.

Andy Mitchell, managing director at 21° commented: “We’re thrilled to announce the rebrand of Green Building Store to 21°. While our customers will be able to enjoy the same exceptional service and expertise, they’ve relied on for almost 30 years, we’re excited to have our vision for the future reflected in our brand and communications.

And while we’ll continue to offer advice and guidance for obtaining Passivhaus certification, we’ll also support those not able or looking to achieve full accreditation, but who still want to create a home that’s designed with wellbeing at the forefront.”

When it comes to planning for a high-performing home, Luke Gilman, windows department manager at 21° advised, “When looking to create an enjoyable home environment, we must consider radiant heat — meaning the warmth or coolness of the surfaces around us — rather than the air temperature itself. As humans, we’re much more sensitive to this type of heat, and our perception of comfort is affected more by the internal surface temperatures that surround us.

Tom Heywood, 21°’ MVHR department manager, added, “To create a healthy environment, air quality is central to the equation — managing the pollutants within is the key to wellbeing. By utilising Mechanical Ventilation with Heat Recovery (MVHR), you can ensure a good ventilation rate, replacing the indoor impure air with fresh air from outdoors, filtering out any pollutants before it enters the home. This also has the added benefit of ensuring humidity levels are kept within healthy limits of 40-60%, stopping condensation buildup and preventing mould, therefore positively impacting health.”

BSW Group appoints Gavin McLaughlin as head of ESG

BSW Group has appointed Gavin McLaughlin as head of ESG (Environmental, Social and Governance) across the group’s stable of brands. A component of BSW’s long-term commitment to responsible and sustainable business practices, this new role aims to create lasting and purposeful change for the business and wider forestry industry..

Gavin has worked in the environmental sector for over 16 years at a variety of companies operating in very different parts of the supply chain. Having gone on to join BSW as environmental manager in 2022, his breadth of experience makes him uniquely suited to the task of creating and implementing initiatives that will unite the wide range of companies in BSW’s brand stable, bringing them together with a shared purpose and commitment.

As part of his duties, Gavin will chair BSW’s ESG Governance Committee, working to drive forward ESG at the timber group, supporting the various teams to achieve targets across the UK. Gavin will also work to develop a comprehensive ESG strategy that will provide a detailed programme to tackle key elements around environmental and social impact, as well as how governance structures are managed within BSW.

Gavin McLaughlin, head of ESG at BSW Group said: “I am delighted to be moving into this role. BSW is unique in its position as a fully contained forestry ecosystem, where each step of the supply chain seamlessly leads into the next. This offers us unprecedented opportunities to create systems and efficiencies that allow us to make the most of every natural resource, piece of machinery

and by-product throughout the timber process. We are committed to building longterm, sustainable businesses, which will grow, provide employment, and generate economic benefit in an environmentally and socially responsible manner.”

More at  www.thebswgroup.co.uk

Nine Zero reveals its commitment to reducing carbon footprint

The UK Government recognised timber’s place in the route to sustainable projects by setting out its groundbreaking Timber in Construction Roadmap in December. With full support of the initiative, aimed at aiding supply, Nine Zero Timber Windows and Doors has gone one step further in setting out its commitment to reducing carbon emissions, by detailing to customers the eco-centric decisions and practices it has in place.

Nine Zero manufactures and supplies FSC-certified timber windows and doors with an unrivalled 6-8 week lead time to meet every project demand. Three day-to-day processes demonstrate Nine Zero’s overarching sustainability goals: recycling timber waste, providing renewable energy to local homes, and selecting an eco-responsible energy supplier.

Nine Zero products are made in the UK, and an intrinsic part of the manufacturing process is ensuring all waste produced is appropriately reused. Partnering with farms

local to its Cornwall workshop, Nine Zero supplies timber waste for animal bedding and composting, reducing landfill contributions and supporting the agricultural community.

Since its launch in 2017, Nine Zero has taken strides towards sustainability. By converting the energy generated from recyclable materials into renewable energy, the company supplies power to local homes, reducing the UK’s reliance on fossil fuels. Nine Zero has also chosen to partner with green energy supplier, Pozitive Energy, strengthening the business’ ownership and accountability in taking action against climate change.

“It’s reassuring to see the government setting out a clear roadmap to increase timber supply, which is so needed to reach our sustainability goals, both in construction and globally,” says Steve Winscott, company director at Nine Zero. We have always taken a proactive approach to reducing our carbon footprint at Nine Zero, and I think it’s

important that manufacturers look at their own processes to see how they can drive this down. It may feel like a ‘small act’ here and there, but these small acts, when multiplied by millions, will lead to significant change.”

Double win for SAM at STARK UK Supplier Awards 2024

SAM, the market leader in the manufacture of MDF mouldings celebrated outstanding success at the recent STARK UK Supplier Awards Dinner held in Birmingham. SAM clinched two prestigious accolades – the Overall Supplier of the Year Award and Supply Chain Award, marking an unprecedented back-to-back victory in the former category.

For the prestigious Overall Supplier of the Year Award, Mark Esling, CCO STARK Building Materials UK praised SAM’s excellence in their partnership, saying: “SAM Mouldings has truly gone above and beyond in every aspect of their partnership with us. It’s not just about providing exceptional products—it’s about embodying our values, exceeding our expectations, and consistently delivering excellence in every interaction. They delivered excellent service, at all levels of the organisation, with a collaborative approach that demonstrates their commitment to true partnership.”

The Supply Chain Award was awarded to SAM for its proactive and innovative approach to enhancing service delivery. Mark Esling added: “SAM Mouldings consistently goes above and beyond to improve the service we provide to our customer base. They demonstrated an unwavering commitment to partnership and collaboration, improving load flexibility, delivery options and simplified pricing, amongst others. They proactively undertook a range review, offering solutions to improve our stock turn. SAM continue to offer exceptional service to all parts of the STARK UK business.”

Sam McCrea, CEO at SAM, expressed immense pride in the team’s accomplishments: “Winning these awards, especially Overall Supplier of the Year for the second consecutive year, is a momentous achievement for

us and one we are extremely proud of. It not only reflects the hard work and dedication of our entire team but reflects the fantastic partnership we have built with STARK UK, who continue to put their trust in us year after year.” SAM recently announced a significant £7million investment aimed at enhancing product quality, expanding stock range, and improving logistics. This investment underscores the company’s dedication to providing superior service and maintaining their industry-leading position.

Pictured (L-R): John Carter, CEO, STARK Building Materials UK, Paul Lavery, joint managing director, SAM, Cat McCrea, joint managing director, SAM, Søren P. Olesen, CEO, STARK Group, Gerard Wilson, sales director, SAM, Martin Cunliffe, senior category manager, STARK Building Materials UK, Lisa Lynch, head of internal sales and marketing, SAM and Mark Esling, chief commercial officer at STARK Building Materials UK.

More at  www.samonline.co.uk

First project completed in Stora Enso’s new automated coating line

The Bourdonnières School in Nantes, France becomes the first project completed using Stora Enso’s automated coating line for cross-laminated timber (CLT). The production line is levelling up the protection for mass timber against moisture, UV radiation and insects.

The 2,150sq m school, designed by forma6, was constructed by making use of Stora Enso’s prefabricated kit of parts – Sylva™ by Stora Enso. For the first time ever, these parts were automatically precoated with hydrophobic protection against moisture in the new fully automated production line at the Stora Enso mill in Ybbs, Austria, that is up and running since the beginning of this year. Coatings are applied as part of the prefabrication of the components and help streamline onsite construction, protect the mass timber elements as well as increase the speed of the project. A shorter installation time – an advantage for mass timber elements in general – meant less noise pollution and traffic in and around the school area.

The school’s façade is designed with recycled materials and certified bio-based wood fibre insulation in addition to sustainable and reusable wood. In the space developed using Sylva™ CLT Floors, Roofs and Walls a total of 230 students will be attending classes, spread across two levels. The building features excellent indoor air quality – vital for children’s lungs –, biophilic design, and high acoustic performance, all contributing to an excellent learning environment for both children and teachers.

Timber specialist OBM explained that the City of Nantes faced an urgent need for new sustainably built schools in the area. Stora

Enso’s range of prefabricated wood-based applications coated with hydrophobic protection, that shortened the construction time, was the perfect solution to meet those needs.”

Kim Ekberg, product manager at Stora Enso commented: “For the construction of the Bourdonnières school we were working on a very tight timeframe and had several constraints at the site itself. For example, we knew that we would have to leave the elements exposed on-site for a period of time, which can be a risk due to the weather. Our hydrophobic coating from our new coating line combats this risk by protecting the wood from absorbing moisture and making it easier to keep the surfaces clean from dirt.”

This first project completion follows Stora Enso’s initial investment of EUR 9 million in 2022 to develop this new state-of-the-art automated coating line at the Ybbs sawmill in Austria, which continues to serve the global market. The line offers coatings to protect Sylva CLT elements from moisture, UV damage and / or insects and additionally allows for a visually enhanced surface with several grades of white. The industrial application delivers shorter construction times as well as improved quality through prefabrication and quality control.

The Wood Products division is Europe’s largest sawn timber producer and a leading provider of sustainable wood-based solutions for the global construction industry. Additionally, it offers window and door components, and co-products such as pellets made from wood residuals.

More at  www.storaenso.com/woodproducts

Positive Growth Path

Falls in softwood, hardwood and plywood imports account for a 6% drop in volumes during January 2024, despite 2023’s figures finishing just 2% down on the previous 12 months, according to the latest TDUK statistics.

Timber import volumes started 2024 around 6% lower in January than the market saw in January 2023, down by around 45,000m3. Softwood, hardwood and plywood imports were all lower than in January 2023, but particleboard, engineered wood, OSB and MDF products all saw imports increase slightly.

This is despite the volumes of the main imported timber and panel products ending 2023 just 2.2% down on the previous 12 months after rallying towards the end of the year. In fact, despite the challenging end to 2023 seen across the construction sector, timber import volumes for the year were actually higher in three of the six product groups.

After a slow start, softwood imports gained impetus in the second half of the year, finishing 2023 1% higher. Hardwood, plywood, particleboard and engineered wood product imports were all lower in 2023, but OSB volumes were significantly higher (up 19.4%) and MDF volumes were 2.2% higher than in 2022.

Crucially, 2023 saw greater stability return to the market, with substantially less volatility in imports compared to each of the four quarters of 2020, 2021 and 2022, during which time the timber market fluctuated significantly.

TDUK’s head of technical and trade, Nick Boulton said: “The ability of timber products to weather the instability and adverse influences of the first three years of the 2020’s and emerge with virtually all products

remaining on a positive growth path is a testament to the strength and resilience of the UK timber industry.”

Don’t be discouraged despite January fall

Breaking the January 2024 import figures down by timber product type, softwoods saw a 9.6% drop during the month, with import values also 15% lower in January 2024 than they were in January 2023. This was caused by the volume decline, coupled with a 5.6% fall in the average price of a basket of softwood products, down from £256m3 to £241m3

Hardwood imports experienced a 13.8% fall, largely due to tropical hardwood imports being down by around 3,000m3. There were signs of growth, however. Volumes of

temperate hardwoods increased 2% and, while overall plywood imports were also down 6%, hardwood plywood volumes rose 36%.

Particleboard imports grew 3.4% growth, while OSB and MDF imports were up 6% and 4.1% respectively. Finally, 12.8% growth in engineered wood product import volumes rounds out the varied January 2024 results.

The slight fall in timber import figures seen in January 2024 might be disappointing, but Nick has warned the industry not to be discouraged at this early stage, saying: “It’s always very difficult to accurately assess

import and export trends at the start of a year, because with just one month’s data available, small changes from last year can result in significant shifts in performance. A truer reflection of the sector’s product performance will be visible when the Q1 figures are available, but the 6% reduction we’ve seen in January’s figures does confirm the greater stability in the market when compared to the high increases and decreases experienced from 2020 to the end of 2022.

“We also need to bear in mind the latest housing start data, which indicates that while

“The ability of timber products to weather the instability and adverse influences of the first three years of the 2020’s and emerge with virtually all products remaining on a positive growth path is a testament to the strength and resilience of the UK timber industry.”

Nick Boulton, TDUK head of technical and trade

housing starts and completions held up well in 2021 and 2022, data for the full 2023 year is likely to be substantially lower once it is made available. Housing starts in England during Q4 2023, for example, were 51% below Q4 2022, on the back of a similar 52% reduction in Q3 2023 over Q3 2022. Given the importance of the newbuild housing sector to the timber industry, this is likely to indicate we can expect continuing challenges in the short term, and likely until after the coming General Election.

“However, despite the volatility of recent years and the subdued start to 2024, the longer-term trend of UK timber and panel product imports remains upward, and the government’s renewed focus on timber as a core construction material suggests that the future continues to look brighter.”

TDUK members can sign in and read the full report, as well as viewing regular monthly import statistics at  www.timberdevelopment.uk

Installing Ecogate® is a ‘No-Brainer’

SLocal Exhaust Ventilation (LEV) specialist Extractly Limited is installing the extraction system to handle dust and wood waste from machinery operating in the Demo Zone at the Materials & Finishes Show.

ince Ecogate® was first launched in the UK, at the W-10 exhibition, the benefits of this energy-saving technology have continued to receive critical acclaim but today – with industry having been subjected to unprecedented rises in energy costs – it’s relevance to manufacturers in 2024 is more significant than ever before.

William Kenyon, Technical Director at Extractly Limited, puts forward a compelling argument for the energy-saving Ecogate® system, saying: “Many joinery manufacturers and sawmill owners are having to deal with huge increases in the cost of electricity to power their dust extraction fans. The good news though, whatever your electricity bill is today, an Ecogate® installation can reduce by half the amount of energy consumed by a typical extraction system, which means you’ll be saving at least 50% off your electricity bill from day one.”

Come and see us on Stand K31 at The Materials and Finishes Show where we will be presenting an interactive demonstration of the latest in Ecogate® ‘on-demand’ extraction technology – the energy-saving system which can significantly reduce your extraction running costs.

Central to any Ecogate® installation is the greenBOX controller, and the greenBOX Nxt is truly the ‘next generation’ of Ecogate® controllers. Suitable for all industrial dust and fume extraction systems, this highly intelligent controller has the capacity to efficiently control the operation of an extraction system with multiple main fans and up to 72 individual workstations.

As well as controlling the extraction system, the Ecogate® greenBOX Nxt will monitor machine utilisation across the entire factory and continuously display real-time performance data to show how much electricity the fan motor is consuming. The greenBOX Nxt can also stop and start the extraction system automatically at both ends of the working day – system performance is checked at start-up and can be confirmed by text or email – and at the end of the day, greenBOX

Nxt will message again to confirm successful system shutdown. The greenBOX Nxt also monitors and reports on air volume data, fan and filter pressures, fan power and, of course, energy savings.

“In short,” adds William Kenyon, “If you’re still running extraction fans at full power, all day every day, installing Ecogate® is simply a ‘no-brainer’ – the typical payback period on your capital investment is generally less than two years and, after that, it’s just half price electricity.”

More at  www.extractly.co.uk  www.ecogate.co.uk

Ecogate® greenBOX Nxt controller controls extraction and provides real-time system data

Automatic Ecogate® dampers open and close automatically as machinery comes on or offline

Opportunities Grow on Trees –Moelven Grow with Opportunities

Ambitions to challenge the largest timber suppliers in the UK have taken a leap forward for Scandinavian timber group Moelven with the launch of a new saw line at Moelven Valåsen located in Karlskoga, Sweden.

mbitions to challenge the largest timber suppliers in the UK have taken a leap forward for Scandinavian timber group Moelven with the launch of a new saw line at Moelven Valåsen located in Karlskoga, Sweden.

With supply chain issues in Finland and the devastating situation in Ukraine, this represents a source of high quality timber from one of the most respected Scandinavian wood processing companies. Providing a ‘one-stop-shop’ Moelven offers only PEFC and FSC certified sustainable timber from Norwegian and Swedish forests.

The future is built with wood

“For more than 100 years, sustainability and a deep understanding of the market has been crucial to our competitiveness,” says Pehr Eriksson, Managing Director for Moelven. “Our research shows that our existing and potential customers want more planed products. We now have our own planer connected to the sawmill, so that we can ensure the supply of both sawn and planed wood products from Moelven Valåsen. Our

5 Ways to a Lean and Efficient Joinery Factory

EOver the past 20 years, leading operational excellence consultancy, TXM Lean Solutions have worked with around 50 joinery and woodworking companies around the world and have identified five key tips to help your company get the most out of your factory team and deliver quality products.

veryone knows that ‘lean thinking’ originated in the automotive industry. What does a system of manufacturing developed for making cars on assembly lines have to do with manufacturing doors, windows, cabinetry, staircases, furniture, and other wood products?

Lead time is key

There are lots of measures that you can apply to joinery, but improving one measure can have more impact than others – that is the lead time from receiving raw materials to shipping finished quality product to your customer. Lead time matters in so many ways.

Firstly, cash flow is a critical challenge for suppliers to the construction industry. Every uncompleted job on your floor is money you have invested for which you have not had a return. If you can turn jobs around faster, then you can turn your cash around faster and have more money in the bank rather than sitting on the shop floor.

Secondly, lead time is also space. Joinery and woodworking products are usually bulky. The longer your lead time, the more jobs you have in progress and the more space they take. Space costs money in terms of bigger buildings and more rent. Also, more space

means more double handling of jobs, wasting labour and increasing the chance that a job will get damaged.

Thirdly, lead time means flexibility. Builders are notorious for changing delivery dates. The longer it takes you to make a job, the earlier you must start it and the greater chance that the builder’s predicted delivery date will have slipped, and you will have to hold the finished job. Start by measuring the lead time on each job and understand where jobs are held up and what key improvements need to be made to overcome those bottlenecks.

It’s what you finish that counts –not what you start

Like many manufacturing processes – in woodworking the fastest processes are often the first processes completed. Cutting material to the required size and shape on a beam saw or CNC router is a fast process, whereas downstream processes such as assembly are often slow manual activities. Many businesses focus on keeping their expensive key machines running continuously and their key measure is the number of boards processed. However, in most cases the customer is buying finished products – not just boards – and the CNC machines are rarely the bottleneck. Therefore, all pushing production through your CNC machines does, is cause jobs

to build up behind the real bottleneck, which is usually finishing and assembly. This build-up of jobs is usually a key driver of lead time – your most important metric.

Design is a production process

Whether you are making cabinetry, windows, doors, staircases or custom beams, most woodworking businesses make a product customised to customer needs. This means that jobs must be individually designed, drawn and programmed prior to manufacture. Your designers (sometimes called technical detailers) may sit in an office and work behind a computer screen, but they are as much a part of the production process as a joiner working on a carpentry bench. We frequently find woodworking businesses where the design office is the major bottleneck. It is surprising that most businesses don’t measure throughput, lead time or quality in their design office and even fewer focus on working with the designers to improve these metrics. Often improving lead time or throughput in the design office can be achieved with simple changes and at a fraction of the cost of changes in the factory. Your design team is critical to the performance of your factory and their daily performance needs as much focus and support as any other part of the factory.

Quality needs to be achieved at every step of the process

Making custom wood products is complex. A huge amount of information needs to be transferred accurately and completely through the end-to-end process, if the customer is to get exactly what they want in terms of features, dimensions, finishes and performance. Too often woodworking companies deliver their products to site to find that the original site measurements were wrong, finishes are not exactly as specified, or defects and damage are visible on the product. Quality cannot be achieved by inspection at the end of the process. While this is necessary, true quality needs to be achieved by getting information complete and accurate and product right first time at every step of the process. This starts with the initial sales and quoting process, goes through design and every step of manufacturing to delivery and installation.

Start measuring the cost of defects in your business. How many hours are spent returning to site correcting or reworking jobs and how many parts and products are scrapped? The numbers are likely to shock you. Improving quality starts by measuring performance all the way through the process, from the completeness and accuracy of information collected from the customer by sales, to the accuracy and readability of drawings

and work instructions, to the number of parts and products damaged in production or transport. Each defect or error you find, should be seen as an opportunity to learn and improve your process rather than to “find the guilty.” Over time the combination of measuring defects and errors and fixing their root causes will lead to higher quality, quicker trouble-free installations, and lower costs.

A clean and well organised workshop is an efficient workshop

Most people believe that woodworking shops are naturally dirty, dusty places. All those saws kicking up plumes of woodchips and sanders creating clouds of dust. However, the customer expects a pristine product delivered to their home or office and employees do not want to work in a mess. With modern extraction systems and good housekeeping disciplines, having a messy shop is not necessary. In fact, poor cleanliness often masks poor condition of machines which leads to breakdowns.

A disorganised workplace is also rarely safe or efficient. Tools, materials, and consumables are lost damaged and wasted and never to be found

where they are needed, when they are needed, leading to endless labour wasted “looking for things.” Practical ‘5S’ is a methodology for organising and standardising a workplace. It sets a standard for how the workshop should look and establishes controls and accountabilities to make sure that these standards are maintained and progressively improved. It is cheap to implement and a great way to engage your team in improving their workplace.

One more tip… manage your offcuts

One of the biggest sources of mess and clutter in many woodworking shops – offcuts are a product of every woodworking process. Few designs can use exactly a full length of timber or a full sheet of board every time. As a result, large pieces of valuable materials are often left behind in the production of a job. Few business owners like simply throwing away offcuts (even though most will cost the full sheet or length into the job). The offcut is then simply put to one side in the hope it will be used later. We have seen woodworking businesses with literally decades of offcuts piled up around the walls of the factory.

To manage offcuts, first decide which offcuts you are most likely to use. For example, is there a minimum length or minimum sheet size that you are likely to use? Pieces smaller than that can be discarded immediately. Then sort the offcuts by size and type so that they are easily accessed. Next put a limit on how much you will hold (perhaps by limiting the size of the rack). Finally, consider ways to encourage your team to use the offcuts. By presenting the offcuts in an accessible way, only saving usable pieces and encouraging your team to use them, you will find you will throw out less and discover space you never knew you have. These ideas are just a start but will hopefully get you thinking about how a practical approach to ‘lean’ combined with an understanding of your industry can make a real difference.

Busy as Beesley

As a timber merchant undertaking successful expansion and development plans, we spoke to James Beesley, commercial director at Beesley & Fildes, about the shape of the sector and what progress to expect in 2024.

Afamily builder’s merchant business with a 200-year heritage, Beesley & Fildes combines 11 branch locations with a team of in-house product specialists supporting customers and acting as a supply chain partner to all construction trades.

“We have a strong presence across the North West as well as national reach through online orders,” says James. “Timber has always been a core part of this offer and accounts for circa 30% of our business. To meet individual requirements, we seek to regularly update our range and provide customised solutions for many timber projects. Timber carcassing, redwood and plywood are the most popular products for the construction sector along with our engineered timber services for roof and floor build ups.”

With an extensive product range, the business has adopted a proactive strategy, which despite market challenges, has seen them continually invest in its facilities. “In 2022, we ploughed £1.2million into our timber mill in Widnes to create more efficiency and throughput for timber stock items as well as bespoke orders from our branches and customers,” says James. “Last year, we invested £300,000 in a new timber treatment plant at our Chester branch enabling us to treat timbers in green and brown from this site while tripling output.

Timber treatments

“Timber for decking, fencing and posts can all be treated at the plant which uses pressure to reach the centre of the wood to preserve it. A blend of copper and organic co-biocides is used in the process to ensure long-lasting protection against wood decay and pests. As well

as the treatment area, the new plant comprises a secure storage facility and is fully bunded throughout to maximise health and safety.

“With no need for manual equipment, up to 38 cubic metres of timber can be treated per day. Thanks to new technology, drying time, which previously could take between 24 and 48 hours, has also been reduced so treated timber can be collected on the same day. Our engineered timber products, which are designed and manufactured at our Widnes branch, also help to set us apart. These include bespoke roof trusses available as a complete package as well as i-Beams and Posi-Joists.”

An e-commerce approach is so important with a cutting-edge digital shop front playing a central part in the customer experience. “Our website is an essential tool,” adds James. “If a customer chooses to buy a timber product from our website, we want the process to be as quick and simple as possible. We have invested in lots of improvements to make the website more user friendly and ensure it meets customers’ changing needs. This includes adding more product information to ensure transactions can be completed seamlessly, without the need to call the branch to ask questions. Most recently, this has seen us add tally sheets next to timber products which show the length options, how much stock is available for each, and the price.”

Sustainability and energy efficiency

Further key concerns for all businesses surround sustainability. For timber merchants this doesn’t just mean sourcing certified timber but wider issues including electric vehicles and energy efficiency. “Our timber products are certified to FSC and PEFC standards.

“Merchants

must look forward rather than focusing on the hurdles of the past year or so. Times have been tough but staying proactive will pay dividends for merchants in the future, ensuring we can meet customers’ changing needs and are in strong position to take advantage of new opportunities.”

These certifications form part of a much wider sustainability strategy which has been evolving for several years,” says James. “As our company and our footprint have grown, so has our focus on green initiatives. One of our first and most significant measures was implemented in 2017 when we invested in a £500,000 biomass plant at our Widnes branch. Previously, pallets and offcuts would be put into several skips every week and taken to landfill. Now, the waste timber is chipped and sent directly into a storage area for the biomass fuel.

James Beesley, commercial director at Beesley & Fildes

“This enables our plant to generate enough energy to provide heating and hot water for all six departments at the branch. In the summer, the chippings are stored for extra fuel in the winter or if we need more energy at other points in the year. To further reduce our carbon footprint, we installed 600 solar panels at the Widnes branch last year, which are on track to save 49 tonnes of CO2 annually – the equivalent to 9,378 trees and more than 1,000 long-haul flights.

“In terms of transport, we have invested £3million in a new fleet of DAF trucks with lower emissions and which comply with the Government’s legal requirement to reduce nitrogen dioxide levels on local roads by 2026. We have also purchased two electric cars as well as six hybrid models for sales representatives and managers who need to travel regularly. A further six hybrid models will join the fleet later this year.”

The UK timber market faced many challenges throughout 2023 with prices rising throughout 2022 and started falling in early 2023 – but this has created problems. “As the price of timber dropped, merchants were left with the unenviable task of having to devalue their stock,” says James. “The impact of high interest and mortgage rates also put the brakes on newbuild housing which has had a knock-on effect on timber orders. This has required a tricky balancing act to ensure there is sufficient stock to meet customers’ demands without the risk of significantly reducing margins or losing money.

“These pressures have inevitably resulted in some timber merchants shutting their doors. But rather than cutting back, we have

remained proactive with an eye on the future and opportunities for growth. This strategy was the driver behind us acquiring stock from Silva Timber which went into administration in October 2023. The deal added a specialist timber range to our portfolio, including external cladding, coated wood, hardwood decking, slatted screen fencing and cedar shingles.”

Looking ahead

Against a backdrop of ongoing economic uncertainty, there is room for optimism across the timber merchant industry. The Government’s recently released Timber in Construction Policy Roadmap aims to boost timber use in construction to help reduce emissions and reach net zero. This includes promoting the safe, sustainable use of timber as a construction material in homes and other buildings. How does James see the wider timber and merchant sector developing in 2024 and beyond?

“Although the past 18 months have been challenging, I think the timber market is now at a point where the only way is up,” says James. “Prices are beginning to stabilise, the demand for renovation is holding its own and there are signals that private housebuilding is on the rise in regional markets. As trading conditions continue to change for the better, a willingness to adapt will be key both in terms of timber product portfolios and services. Merchants must look forward rather than focusing on the hurdles of the past year or so. Times have been tough but staying proactive will pay dividends for merchants in the future, ensuring we can meet customers’ changing needs and are in strong position to take advantage of new opportunities.”

More at  www.beesleyandfildes.co.uk

RAVIC Facility Gets Timber Boost

Muir Construction has officially completed a state-of-the-art innovation hub for Scotland’s Rural College (SRUC), Inverness and was recently opened by HRH The Princess Royal.

The all-new Rural and Veterinary Innovation Centre (RAVIC) is located at the Highlands and Islands Enterprise (HIE) Inverness Campus – which forms the heart of the Scottish Highlands’ thriving bioscience sector. The building was designed by Threesixty Architecture, Narro Associates and Rybka, and project managed by Currie & Brown, assisted by cost consultants Thomson Gray, who all collaborated closely with Muir Construction throughout the delivery of the project.

Enhancing energy-efficiency, Muir Construction worked closely with the centre’s designers and structural engineers to incorporate a number of passive design measures throughout. The structure has been designed using hybrid mass timber and steel frame, with bespoke insulated timber components with fire protective qualities manufactured by Muir Construction’s sister company – Muir Timber Systems – exceeding strict building standards and complementing the raw, natural feel of the building’s interior.

Hybrid approach

“High sustainability targets and our people first approach, combined with strong concepts informed the design of this project to successfully create an all-encompassing space in which academia, research and development can thrive together,” said Richard Scott, project architect at Threesixty Architecture. “Working collaboratively with Muir Construction, Muir Timber Systems, SRUC and all our

partners, we’re excited to see this ambitious vision come to life and we’re confident it provides a dynamic collaborative space for everyone to enjoy. Collaborating with both Muir Construction and Muir Timber Systems was a key factor in creating such a truly unique building that will play a significant role in SRUC’s future.”

The new facility provides a modern knowledge ‘cauldron’ to enhance collaborative learning and development. This offers an exciting and inspiring space in which academia, business and research and

development can come together to drive forward the latest industry innovations. This also supports the growth of Scotland’s life sciences sector on a global scale.

SRUC teams based in Inverness, including consultants, researchers and members of Vet Services, will all be located at the facility with a key focus on animal health, infectious disease control and zoonotic disease research. It will also build key connections in human health through close collaboration with NHS Highland and University of the Highlands and Islands. The centre is also set to bring a number of economic benefits to the wider community, using technology and big data expertise to create new jobs and support new and existing businesses in the industry.

Lowering carbon levels

Patrick Reel, managing director of Muir Construction, says: “The requirements for the centre provided a great opportunity to bring several of our divisions at Muir together, to not only build the exceptional facility, but also create bespoke high performance timber panelling that creates a distinctive feature throughout.

“Using building materials with lower embodied carbon and working with the design team to create a space that uses less energy, we have created a building that is truly sustainable. This exciting building will play a major role in bringing local organisations together. It provides a high-quality facility which will make a great impact across the country’s science industry for years to come.”

With distinctive cladding around its exterior, the building’s one-of-a-kind 11,450sq ft design is centred around a vibrant atrium. This brings all aspects of the facility together to encourage social interaction, and focuses on the use of height, colour and natural materials. Full height glazing maximises daylight and creates a welcoming environment for visitors.

The structure has been designed using hybrid mass timber and steel frame, with bespoke insulated timber components with fire protective qualities.

The building comprises superb new lecture, workshop and community events spaces. These are designed to enhance knowledge sharing by facilitating industry talks, presentations and showcasing of the latest innovations. A necropsy suite for wildlife, main office areas and high-quality laboratory spaces located in ‘The Blue Jewel’ – recognised through its rich colour and spacious surroundings - have also been incorporated to support the development of new products and services, as well as industry-focused research.

Martin Smith, CEO of Muir Group, said: “We’re thrilled to have played a key role in bringing this new, exciting bioscience facility to Scotland. The project had an extremely unique brief and we’re delighted to have gone above and beyond to exceed our client’s expectations. Seeing HRH The Princess Royal open this facility

demonstrates just how important this new building will be for the Highlands.

SRUC principal and chief executive Wayne Powell added: “We are delighted with our state-of-the-art Rural and Veterinary Innovation Centre, which will enable us to build new links between science and industry to help address planetary health challenges and grow the natural economy. Sustainability is at the heart of everything we do and was central to the building’s design, reflecting SRUC’s commitment to preserving natural resources.”

More at  www.muirtimbersystems.co.uk

Structural Timber Awards 2024

10 Year Anniversary Celebrations | 02 October 2024, NCC Birmingham

Due to popular demand, we are increasing capacity by 25% – more networking for you!

Enhanced marketing campaign – a 15% increase in the marketing budget –greater profile for you!

The offsite timber construction industry has undergone notable evolution, marked by significant progress and a commitment to a more productive and innovative future.

Videographer –more post-event profile for you!

The Structural Timber Awards serve as a prominent platform to showcase excellence within this dynamic sector, providing an opportunity to position your brand alongside influencers and pioneers.

Champagne on every table – now that’s the way to celebrate our 10th anniversary!

Live music and increased postevent entertainment in the bar area –fun until midnight!

Aligning your business with the Structural Timber Awards demonstrates your commitment to fostering progression, innovation, and talent in timber design, engineering, and construction. Sponsorship provides a unique opportunity to gain valuable exposure through our extensive event PR coverage, positioning you as a champion of sustainable construction and innovation to a wide audience.

18 categories to enter!

Brand new entry platform for the 10-year anniversary

Sponsorship Packages are available

 Headline Sponsor Acknowledgement in pre-publicity

 A table for 12 in the front row at the Awards dinner to invite guests

 Full page advertisement in the on-the-night event brochure

 Logo and bio in the onthe-night event brochure

 Logo on master presentation slides

 Acknowledgement, logo, bio and website URL on the Awards website

 Animated GIF banner on the Structural Timber Magazine website until event date

 Dedicated Social Media activity regarding the sponsorship

and include:

 Photograph of table/ guests provided electronically post-event

 Logo on lectern and staging at the Awards

 Acknowledgment from the Awards host at the Awards

 Opportunity to (first come, first serve – one of each package available)

Category sponsor opportunities remaining:

Raise your profile and make the most of 6 months of brandawareness raising by sponsoring one of the Structural Timber Awards Categories.

Our marketing campaign is about to go up a notch –so make the most of it!

Engineered Ingenuity

The National Manufacturing Institute Scotland (NMIS) new world-class, flagship facility has opened its doors, paving the way for the future of manufacturing in Scotland.

The design has pushed the boundaries for the application of engineered timber and required innovative solutions, demanding close collaboration between contractors and consultants. The ground-breaking facility, operated by the University of Strathclyde, boasts BREEAM Outstanding status and over 11,500sq m of operationally carbon neutral campus.

Developed to connect Scottish universities and colleges with industry and the public-sector, it aims to undertake ground-breaking R&D to boost the skills of current and future workforces. Engineered timber is at its core, aiming to promote collaborative working, sustainability and innovation in an environment that is both carbon-neutral and optimised for productivity.

There was an impressive group of specialists leading on the project – HLM as project architect and with Waterman Group designing the foundations, B&K Structures worked with supply chain partners Engenuiti to design the complex glulam, cross laminated timber (CLT) and steel superstructure. B&K Structures called on manufacturers Stora Enso for the CLT aspects and Rubner to deliver a diagrid style roof structure, together with the diagonal glulam columns which define the building’s striking appearance. Visible on the skyline, the 32m x 12m ‘window to the world’ provides a view into the facility, framed by the dramatic glulam structure that springs above the office and collaborative spaces.

Highly recognizable externally and internally, NMIS’s unique structural identity offers an 18 x 80m column-free space, maximising flexibility and the potential for reconfiguration. The prefabricated diagrid structure and panelised CLT roof were assembled on-site, with the bespoke CLT rooflight frames being formed as an offsite solution to increase efficiency, speed and accuracy. The CLT slabs span between a series of primary beams arranged with secondary beams in a diagrid pattern, and are supported on limited steel columns internally, with a series of diagonal glulam columns along the façade line which also provide lateral stability to the entire timber frame.

An external CLT canopy is formed around the perimeter and is supported by slender circular steel columns. While large timber roofs are subject to load deflections as well as thermal and moisture movement, the complexity of the geometry and slenderness of the sections here required sophisticated connections which B&K Structures and timber designers Engenuiti devised over a two-month period.

The Skills Academy has been designed to operate without the use of fossil fuels for its energy generation. Instead, it prioritises ‘fabric first’ passive measures, low u-values and energy efficiency, making use of 100% renewable energy generated on-site. Not only does engineered timber store significant amounts of carbon for the lifetime of the building, but the relatively low carbon emissions required to produce and erect the timber further reduce the embodied energy of the development.

By utilising the manufactured CLT, energy-efficiency was maximised by addressing equally the system U-values, heat loss at junctions and air tightness. As the CLT panels for this project form a very airtight layer within the superstructure, the overall amount of insulation material required was reduced.

Chris Courtney, CEO of NMIS said: “A facility of this scale and ambition doesn’t happen by chance. Thank you to our colleagues and partners, who have worked together tirelessly for many years to make it a reality. It’s been a truly collaborative effort – from creating a shared vision of NMIS to delivering our world-class new building.”

There are also passive benefits to a mass timber structure with the breathable nature of the material meaning moisture can be absorbed in periods of high humidity and released slowly later. The volume offers a degree of thermal mass to mitigate extremes of temperature and the design of the diagrid roof contributes to cutting reverberation.

More at  www.nmis.scot

The Future of Wood

In an era where sustainability and environmental consciousness are at the forefront of consumer choices, Abodo represents a paradigm shift towards carbon-negative timber building materials.

Carefully crafted timber with tomorrow in mind, Abodo stands as a testament to responsible forestry practices and environmental stewardship and is crafted from sustainably sourced New Zealand Radiata Pine and certified by the Forest Stewardship Council® (FSC®).

“We’re committed to meeting the increasing needs of today’s building industry without disadvantaging future generations,” says Daniel Gudsell, founding director at Abodo. For more than 20 years, Daniel has been working with rapidly renewable plantation timber to create beautiful, durable, carbon-beneficial feature timbers.

Carbon negative timber

The European export market has pushed Abodo to outperform on other measures as well, Daniel says: “Because we trade in Europe,” says Daniel. “We have to compete with the global market on CO2 emissions. We find that the architects we work with there are often even more driven by those measures than they are by design aesthetic. Embodied carbon is a priority, and even when we’re shipping product 20,000km, it’s still storing around 500kg of CO2 per cubic metre. This means that, in addition to being energy efficient and having no chemical additives, our thermally modified Vulcan timber is carbon negative.”

Abodo’s thermally modified timbers are free from harmful chemicals, making them safe for people and minimising negative impacts on the environment. Thermal modification also provides the following benefits:

• Durability class 1 (EN350-1)

• Ideal for interior, exterior and joinery applications

• Improved stability (less movement).

Creating a more sustainable future for the building industry is at the heart of Abodo’s values. even if the path to get there isn’t always easy. Daniel adds: “We recognise that people value these old-growth materials because of the way they look and how they perform over time, but they don’t always take into account that they are unsustainable, no matter how you spin it. The question we need to be asking is whether or not there will be as much or more of a resource left for future generations. If the answer is no, it’s not sustainable. It’s that simple.”

Thermally modified timber

Abodo has brought thermal modification technology to New Zealand, enabling the transformation of renewable plantation timber into durable wood that can stand the test of time. “This technology was developed over 100 years ago,” says Daniel. “It uses high-temperature kilns to caramelise the resins in the wood and alters its cellular walls, making it more durable without the need for any chemical treatments or additives. We’ve had to go through a lot of testing to show that our thermally modified Vulcan timber is as good or better than existing timber solutions.”

Vulcan timbers perform particularly well in window and door applications, Daniel says: “In addition to being aesthetically pleasing – akin to a tropical timber – and stable, Vulcan also boasts 20% better thermal conductivity, meaning it is a better insulator than traditional timbers.” An important consideration in the design of windows and doors, the right timber choice will greatly improve the value, health, and sustainability of the building. Vulcan Joinery timber provides an ultra-low thermal conductivity rating of ~0.095 W/(mK).

Timbmet are delighted to be the stocking partner in the UK for the full Abodo product portfolio – including a wide product range across flatsawn (25-75mm) and vertical grain (engineered) is held ex-stock. From Timbmet’s in-house sawmill, they can also offer both standard and bespoke profiles. Full nationwide delivery is available from Timbmet’s two stocking depots – Oxford and Glasgow.

Clifton Hill - Vulcan Charred Cladding, Abodo Wood

The Future of Wood

Stock Range

Features & Benefits

Uses

Sawn Timber

25mm to 75mm Thicknesses

100mm to 225mm Widths

Lengths up to 5.4m

Engineered Timber

150 mm x 150mm Section Sizes

Lengths up to 5.4m

Carbon Negative

Class 1 Durability

Ultra Low Thermal Conductivity

FSC®

Suitable for Interiors & Exteriors

15 Year Warranty

Windows

Cladding / Battens / Screening

Doors

Gates

General Joinery

New Learning Hub for Timber

In a move that will significantly improve access to high-quality timber skills training, the STA has launched an online Skills Hub incorporating its new STA Installer Training Scheme (ITS).

The Structural Timber Association (STA) has a long history of providing skills training and the new hub aptly coincides with the Government’s Timber in Construction Policy Roadmap having identified skills as a barrier to the increased use of structural timber in construction. The new Skills Hub and Installer Training Scheme will play a vital role in providing the industry with a highly skilled workforce that is well-equipped to deliver the policy roadmap’s aspirations.

The Installer Training Scheme replaces the previous Timber Frame Competency Award Scheme (TFCAS) and has been redeveloped and redesigned to provide sector-specific learning support for the installation of structural timber systems, aimed at ensuring both existing and new installers have the required knowledge and understanding to undertake the installation of structural timber buildings to the highest standards. The development of the ITS focused on five key outcomes:

• Accessibility – an online learning solution with a single point of entry, providing anytime/anywhere access

• Simplification – easy to follow categories and simple process from registration through to certification

• Consistency – a single approach to functionality across all STA training schemes

• Affordability – a training scheme that is cost neutral to STA members and their learners

• Credibility – supported by appropriate technology supports STA Assure – quality scheme assurance.

The scheme, which was created in conjunction with STA members as industry experts, provides individuals with access to an essential learning toolkit, structured around online learning, focusing on the key elements required when installing structural timber systems. This includes health and safety, installation of structural timber systems, roofs, and cavity barriers plus other general construction considerations. Each installer is required to successfully complete an invigilated examination, based on the key elements featured within the programme of learning.

The Skills Hub has been created to provide STA members and the structural timber community and the wider construction industry with the latest information and guidance on sector specific skills, training, and education. The online hub focuses on the following key areas:

• Apprenticeships

• Qualification availability

• Sector related training

• Funding opportunities

• Industry careers.

The Skills Hub will provide a useful platform for the STA to continue to provide the right information and guidance on the

latest developments within skills and training and shows commitment to progressing and meeting the objectives of the Timber in Construction Roadmap.

Tony Batchelor, skills manager at the STA, said: “The STA Installer Training Scheme and the online Skills Hub is a result of the STA continuous improvement programme. It follows the recognition that there is an industry requirement for relevant, current information and guidance for members and the wider industry. We believe that by introducing the Skills Hub, various elements of the supply chain building using structural timber systems, will find it simpler to attain the knowledge and guidance to build to best standards.

“And this is just the start, as further training schemes are planned for introduction in 2024 for both structural timber design and manufacturing, further underpinning the STA’s commitment to ensuring best practice and high standards, along with developing and enhancing the Skills Hub user experience. We are fully on board with Priority Theme 3 outlined in the Timber in Construction Policy Roadmap identifying that some barriers to the increased use of structural timber in construction related to skills shortages in the industry, and we are confident that the Skills Hub and Installer Training Scheme will support the industry in overcoming those barriers.”

Get Ready to Connect

The Materials & Finishes Show takes place at the NEC Birmingham 19-22 May and will be bringing the UK’s furniture manufacturing and joinery industries together once again. What will be happening?

Alongside networking with the entire industry under one roof, visitors will be able to see thousands of the latest products on the UK market and speak directly to leading manufacturers and suppliers for the woodworking sector. It is the primary platform for carpenters, joiners, machinists and installers to see running machinery, the latest materials, components, software, tools and innovations for the woodworking sector.

“We’re so excited to bring the UK furniture manufacturing and joinery industries back together, for the first time since 2018 at Materials & Finishes Show this month,” says event director David Todd. “We’ve been working hard behind the scenes to build on the legacy of W Exhibition and develop a platform that reflects the UK woodworking industry both now and in the future.

“The lineup includes over 160 exhibiting brands who will be showcasing thousands of the latest products. Whether you’re looking for the latest timber solutions, tools, fixtures, finishing products or machinery – this is your one-stop-shop. No where else can you compare all of the very latest products, side by side, under one roof in the UK.

“As well as seeing the latest products, software and tools, take advantage of being able to speak first hand to the manufacturers and suppliers behind the brands who are lined up and ready to take your questions. Alongside the new brands, there are a raft of new features that you will not want to miss at this year’s show.”

100s of brands, 1,000s of products

Whether you’re looking for the latest timber solutions, tools, fixtures, finishing products or machinery - Materials & Finishes Show really is your one-stop-shop. Nowhere else can you compare all of the very latest products, side by side. As well as seeing the latest products, software and tools, you’ll be able to speak first hand to the manufacturers and suppliers behind the brands who will be lined up and ready to take your questions.

Brand new Live Demo Zone

Head over to our brand-new Live Demo Zone where you’ll be able to see running machinery and demonstrations from brands including AMS, Leitz Tooling, The Joinery Network, Lamello, GreCon, Trend Tool Technology and Rubio Monocoat who will be showcasing their products across the four days of the show.

Alongside the construction of a timber window, visitors will also be able to see tooling, paint and finishing brands deliver hands-on, practical demonstrations, bringing new products, innovations and technology to life for joiners and carpenters on the show floor in a way like we’ve never done before at the event. All of the sessions are live on the website for you to start planning your visit today.

CPD Learning programme

The brand-new CPD learning programme will deliver four packed days of CPD certified learning content, from panel discussions and keynotes through to seminars, all delivered by industry experts. The programme has been carefully crafted to arm you with the latest information, knowledge and inspiration to

help you do better business once you leave the show.

Get ready for four days of sessions, from Navigating Compliance and Health and Safety Regulations, Social Media for Small Businesses, The Future of Factories through to Maximising efficiency and Minimising Cost: The Joinery Edition and Woodland to Workshop: Trees, Timber & Time. You can pre-book sessions via the Materials & Finishes Show website.

Networking & connect

If you’re not able to take a full day out of the office, our Sunday opening and late night on Tuesday 21 May offer additional opportunities for you to maximise your workweek as well as visit the Show. Our brand-new Materials & Finishes Show Bar will provide an informal setting to meet clients

and colleagues. We’ll also be running a big social meet-up on Monday 20 May where you will be able to meet online content creators including Robin Clevett, Tibby Singh, Alastair Johnson and Derek Barrett who are part of our new campaign working with social media influencers to deliver the show to a wider audience online.

Miss it and miss out

If you miss Materials & Finishes Show 2024, you’ll have to wait until the event returns in 2026. This is your main UK industry event platform to see every link in the supply chain all together, at the same time. Save time visiting multiple suppliers and distributors, cut out the need for more than one day to wrap everything up for the year ahead. Shop around, source, enquire, research, purchase, compare, network and learn.

LARGE STOCKISTS OF FR B & FR C Plywood. FR B MDF. Medite MDF, MR MDF, Clear (ZF) MDF. Sustainably sourced Plywood including Hardwood, Birch and Softwood, Planed and Sawn Softwood as well as CLS. Materials & Finishes Show is the UK’s leading trade show for machinery, manufacturers, processors and installers of wood and associated materials. The event, formerly W Exhibition, has over 50 years of heritage and returns to the Birmingham NEC in a new and reinvigorated format from May 19-22 2024. Register at  www.materialsandfinishesshow.com and receive regular updates in the run up to the event to make sure that your visit is a successful one.

 Leitz Tooling and Lignum: A Perfect Fit for Timber Window and Doors

Leitz Tooling, a leader in woodworking tool manufacturing, has partnered with The Joinery Network to create Lignum: a unique solution for manufacturing timber windows and doors, designed to combat the growing skills gap and simplify the production process. Lignum combines a versatile timber window and door system with high-efficiency tooling from Leitz, making it easier and more cost-effective for joiners to produce high-quality products tested to current regulations.

Traditionally, timber windows and doors have faced challenges in achieving consistent quality and meeting regulations. Lignum addresses this by offering a fully certified system that complies with the latest building regulations – Q, L & M, PAS 24:2016 security standards and even the coveted police ‘secured by design.’ This gives joiners peace of mind and flexibility, knowing their products meet industry requirements and they can compete in both newbuild and conservation markets.

Leitz brings its expertise in tooling design to Lignum. Their specially developed tooling system allows manufacturers to produce a wide range of timber window and door styles, including

 Unosand Sanding and Structuring Solutions

Unosand supply brush sanding and structuring solutions to the woodworking industry, making sanding brushes in the UK for any make of machine with fast lead times. We have a range of structuring machines giving timber an aged, weathered effect. Ideal for cladding, flooring and even beams up to 300mm high.

The machines have motorised height adjustment as standard, together with automatic feed belt tracking and variable feed speed and are available with between one and six heads for fast line speeds. Working widths of 300, 400 and 600mm are available. Machine can be configured to a range of production needs. Options include a horizontal belt to replicate band saw marks, side heads and oscillation for a more natural effect. Forward and reverse brush direction achieves different effects, with and against feed. A vacuum bed is available for small parts.

flush casement, box sash, and bifold doors, using traditional woodworking machinery, CNC or window line equipment.

Visit us on Stand K51. More at  https://shop.leitz.org

Inverters can be added to increase the versatility of the machine, allowing Unosand’s sanding brushes to cut raised fibres ready for coating and de-nibbing between coats. Unosand’s sanding brushes are ideal for cleaning reclaimed timer, whilst retaining the patina and character of the wood. Skirting, architrave and

mouldings can be sanded and de-nibbed. Unosand stock a range of wire and abrasive nylon brushes to achieve a range of effects for Thermowood, cedar, larch, Accoya, oak and pine and MDF.

Visit us on Stand F75. More at 

Wood-Mizer’s latest offering, the LT20START sawmill, is a budgetfriendly entry into professional sawmilling and comes equipped with full hydraulics for seamless log handling and Setworks for automatic cutting height adjustments. This model accommodates logs up to 80cm in diameter and 6.1m long, facilitating convenient and efficient operations without a hefty investment. It’s designed to provide newcomers with a professional yet affordable entry point for sawmilling.

The LT20 sawmill has long been a cornerstone for numerous global sawmilling enterprises, known for its daily versatility, precision, and reliability. The new LT20START maintains these qualities at a lower cost and easily supports semi-professional tasks. Its hydraulic features simplify log loading, turning, and leveling, while the automatic Setworks adjusts cutting height. The robust

sawmill

Make Double Capacity a Reality

How do you double your manufacturing capacity without increasing your overheads? This isn’t a trick question with machinery specialist Weinig working with industry partners to prove exactly what can be achieved.

Areal-life example is with London-based external joinery company, Stanbrook & Nicholson. Its recent investment in a Conturex Artis+ CNC single component production system from Weinig has seen the ambitious company introduce new revenue streams and have the capability to complete orders five times larger than ever before.

“In 2010, our company changed direction to become a specialist in external joinery,” says Ben Stanbrook, Director of Stanbrook & Nicholson. “It was at this point we bought our first window line. Since then, the goal has been to own a single component machine that could produce our complete product portfolio – reducing production times and increasing capacity without upping labour costs. In 2022, we found ourselves running at maximum capacity. We knew it was time to put our plans into action.”

In need of a machine that could produce any window component and automatically switch to another in direct sequence while offering zero change-over time on all parts (including profiles and ancillary operations), Ben and his business partner, Simon Nicholson, started investigating Weinig’s offering.

“We’d heard about the Conturex but we presumed it would be out of our financial reach,” says Ben. “Weinig are well known for installing multi-million pound window and door lines into largescale manufacturing facilities. We didn’t realise a machine like the Conturex would be attainable for a smaller manufacturer like us. When comparing the Conturex to other machines on the market, we knew we were looking at a completely different animal and incorporating this machine into our production would put us on a footing with the big guys.”

With a maximum tool diameter of 340mm and tool weight up to 12kg, the Conturex allows for mortise and tenon joints to be created with absolute precision

Before investing in the Conturex, Stanbrook & Nicolson would batch its machining. “We offer a wide range of products – from windows and doors to roof lanterns and by-fold doors – so our orders are often compiled of multiple parts. Batching items meant we’d be grouping different orders together and having to wait for other parts to be machined before we could complete an order. It made production planning more challenging, often leaving us paying overtime to get jobs done more quickly.

“We’d use a cross-cut saw to start with and move the pieces onto our window line to complete the inner profiles. Then we’d glue up and use a CNC to do the outer profiles. We’d also need to hand finish each piece before painting it. It was a slow process that left room for error and material damages.”

With a three or four-axis 30kW main shaft, profiling on the Conturex can be carried out in a single step, eliminating the need for a CNC and a dedicated operator. “Now, pieces go from the cross-cut saw directly onto the Conturex Artix+ before being painted. We no longer need two people running each machine. One person can now oversee the machining and also have time to support the team in the assembly area. Overtime is a thing of the past, too.”

Adaptive tooling has played a key part in the company’s production figures. Ben explains: “We worked closely with Oertli Tooling to create a tooling solution that would help us get the most out of the Conturex, which included duplicating tooling to speed up production. This has made a huge impact on the time it takes to machine different profiles and the fast rpm on the Conturex offers a much cleaner cut, which means less finishing.”

This has reflected on the company’s order book: “Not only can we confidently work on orders five times bigger than we could before, but we can also incorporate smaller, one-off items into our production schedules thanks to the machine’s quick and easy set-up. We no longer have to wait for a large batch to be completed before we can start work on it or halt production while we manually set-up the machine for a specific order. In fact, it’s so easy to work variations into our production that we now offer an express service to customers.”

The benefits of virtually unlimited design options and quick, precise machining have led to updates in the company’s portfolio. “We’ve change from externally glazed to internally glazed designs and introduced new products, including the Heritage Slim Light – a traditional sliding sash window that features individual panes of glass. To do this the old way, it would have been painfully slow and unviable financially.”

Ben concludes: “It’s clear to us that the Conturex can double our capacity and we’re

expecting to see a return on investment almost immediately. We were maxed out with a turnover of £2-2.5million each year. Thanks to the introduction of the Conturex, we now have the capabilities to reach upwards of £5million per year without any additional staff, bigger premises or more machinery. Our next job is to feed the beast and win larger contracts. Having this kit in our industry sets us at a new level and we’re already feeling the buzz around it. It’s a really exciting time for us and we’re looking forward to the next chapter in our story.” More at  www.weinig.co.uk

“When comparing the Conturex to other machines on the market, we knew we were looking at a completely different animal and incorporating this machine into our production would put us on a footing with the big guys.”

Ben Stanbrook, director of Stanbrook & Nicholson

As it doesn’t rely on any jigs or fixtures, the Conturex can go from any one window component to another in direct sequence

The Conturex performs five operations in one, replacing the need for several machines, including a drilling machine, mortising machine and/or CNC

Developing Our Rich Resource

The UK Government’s Timber in Construction Roadmap sets out a clear route to increase tree cover in England to 16.5% by 2050, to encourage more use of UK timber in construction. Charlie Law, Sustainability Director at TDUK explains more.

The UK is the second largest net importer of timber in the world – only China imports more. The latest figures from Forest Research show that, of the 15.8million m3 of timber consumed in the UK in 2022, almost 9.7million m3 (61%) was imported, mainly from northern Europe. However, it is estimated that almost 80% of the construction industry’s requirements are being met by these imports, meaning much of our UK grown resource is being used elsewhere. To ensure we have access to enough timber to meet the growing demand for structural timber going forward, we need to increase the supply and use of our UK-grown resource.

Currently only around 63%-67% of the UK net annual increment (NIA) is felled. The NIA is the net annual volume of timber available to harvest – considering any natural losses. The timber available to harvest is predicted to increase by around 20% by 2039, before falling back to current levels. Government targets to increase tree planting in England, means we will also have more timber available for use in construction over the long term. This means at least a third more of our UK grown timber resource could be available for construction if the demand was there. Using

more locally grown materials means we can reduce the embodied carbon from transport, which will help decrease an asset’s embodied carbon footprint. Products such as softwood, chipboard, OSB and MDF are all readily available from UK grown sources, unlike UK hardwood and plywood.

Softwood

Over half of all the timber consumed in the UK is sawn softwood, so this should be a key area of focus for timber specification. Of the UK annual resource of just under three million m3, it is estimated that a third is used for pallets, a third for fencing, with the final third used for construction.

timber frames, floor joists, rafters and cut roof timbers, and internal partitions. Coniferous trees in colder climates like the Nordic countries grow more slowly, coming to maturity in 60 years or more. This produces a higher proportion of timber meeting the properties of strength class C24/TR26 or higher – which makes them great for longer-span floor joists or trussed rafters. On average, the wholesale price of C16 timber is 10% less than C24.

To make the most efficient use of wood resources we need to use the whole range of wood products available, and that means fully utilising both C16 and C24 timbers for the right situations. TDUK publishes free span

“UK grown timber can be used for many of the applications for which we currently use imported timber. By making informed choices, specifiers and purchasers can ensure that more of the timber used on their projects is locally sourced, which helps the UK economy, and can lead to lower embodied carbon projects.”

In the UK, coniferous trees like spruce grow very well, maturing in around 40 years. This makes excellent structural timber at strength class C16, suitable for most general construction applications like structural

tables for C16 and C24 strength grades, so you can choose the right grade of timber for the right application. For example, 45mm x 220mm C16 softwood timbers could be used as floor joists spanning up to 4.19m (assuming

a dead load <0.25kN/sq m and imposed load <1.5kN/sq m), whereas 45mm x 220mm C24 softwood timbers would only span a little more, at 4.66m. One UK manufacturer is also producing roof trusses from UK-grown C16 softwood rather than the C24/TR26 that is normally used.

By specifying the right strength grade for the right application – and not over specifying – we can ensure we make the most efficient use of the finite sustainable softwood timber resource available to us.

Hardwood

About 5% of all timber consumed in the UK is sawn hardwood, and only 3% of this comes from UK woodlands. A Grown in Britain (GiB) WoodStock Report found that more oak was used in the UK than all other hardwood species combined, making up a whopping 57% of all specifications. Utilising only one species of hardwood to this extent is not sustainable, and the report recommends an increased focus on UK grown hardwood resources and alternative species specified wherever possible.

Sheet materials

Most chipboard, OSB and MDF used in the UK is already manufactured in the UK, and these utilise much of the by-products from sawn softwood and hardwood processing that would otherwise go to waste. Chipboard is used in everything from tongue and groove flooring to kitchen cabinets and incorporates both chips from the sawing of timber as well as post-consumer waste wood. OSB on the other hand uses the smaller diameter

thinnings from forests as well as the tops of sawlog trees.

Plywood isn’t manufactured in the UK, so we should consider specifying OSB as an alternative wherever possible, e.g. for roof sheeting or additional support within partition walls. There are now many different specifications of OSB that can be used for numerous applications. Not only does this mean we use more of our homegrown resource, but data published recently by TDUK, suggests UK manufactured OSB has less than a fifth of the embodied carbon of imported hardwood plywood.

Responsible sourcing

It is vital to ensure the timber we purchase has come from responsibly managed woodlands in the UK – it is important to understand what to ask for. This includes material recognised by the UK Government’s

• Design and specify C16 structural timber grades wherever these are suitable, rather than over specifying to C24 or higher

• Look to use alternative UK supplied temperate hardwood species, rather than automatically defaulting to oak, for example ash, beech, or sycamore for internal applications, and sweet chestnut or thermally modified timber for external applications

• Use UK manufactured OSB in place of imported hardwood plywood, wherever this is suitable, to reduce your embodied carbon footprint

• Check that your chipboard, MDF and OSB is from a UK supplier rather than imported from outside Europe

• Make sure the timber you purchase is sourced responsibly, by insisting on forest management certification with full chain of custody.

Central Point of Expertise on Timber (CPET) and its UK Timber Procurement Policy (UKTPP). Compliance is demonstrated via Category A Evidence – independent, thirdparty forest certification schemes, such as Forest Stewardship Council (FSC) and Programme for the Endorsement of Forest Certification (PEFC) plus Category B Evidence – all other forms of evidence – with Grown in Britain (GiB) certification or Forest Law Enforcement Governance and Trade (FLEGT) licenced timber examples.

UK grown timber can be used for many of the applications for which we currently use imported timber. By making informed choices, specifiers and purchasers can ensure that more of the timber used on their projects is locally sourced, which helps the UK economy, and can lead to lower embodied carbon projects.

 Homegrown Timber Key Points

Know Your Plywood

TWe might think we all know about plywood, but some facts may surprise you. BM TRADA’s Gavin Fidler, clears up some common misunderstandings and outlines some tips for buying quality plywood that can be used safely for structural applications.

he term ‘plywood’ is occasionally used as a ‘catchall’ term for all wood-based panel products. However, just like other wood-based panel products such as particleboards, oriented strand board (OSB) and fibre building boards, plywood is a distinct product with specific features.

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Plywood consists of an assembly of layers (plies) glued together, with the direction of grain in adjacent layers usually at right angles – a technique referred to as cross-graining. There are two types of plywood:

• Core plywood (or plyboard), such as blockboard and laminboard, have a central core of wood strips or other materials, with two or more outer wood veneers

• Veneer plywood plies are all made of veneers orientated with their plane parallel to the surface of the panel.

What to look for when buying plywood

At the design phase, specifiers can determine performance standards by limiting the acceptable levels of knots, core gaps or voids, splits or surface flaws in the material. Plywood performance also relies heavily on the quality of glue used and – as market forces drive prices downwards – manufacturers make cost savings by using cheaper glues. Purchasers should be aware that it is visually impossible to tell a good plywood glue bond from a bad one as glue dyes can be used to disguise a poor-quality glue.

How to specify plywood for quality

When buying plywood, the details provided by a third-party certification stamp can be key to preventing the potential misunderstandings around quality that a simple visual inspection can raise. The stamp will include information on the grade or class of that product. There are currently a number

of European Standards and British Standards which deal with plywood grades.

• General European Standards for plywood:

• BS EN 635 which deals with the surface appearance

• BS EN 636 which deals with the specifications

• British Standard for marine plywood: BS 1088

Most plywood used in construction work will be more reliant on glue bond quality than aesthetics. In the UK market, reference is frequently made to the class of the plywood, which relates primarily to the bond quality achieved rather than the durability of the timber veneers.

What plywood to use and where

Class 1 plywood are non-structural and will typically be used for interior furnishings only. Class 2 plywood applications are

Inside the BM TRADA timber laboratory

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typically where the boards will be protected from wetting but may be exposed to some degree of moisture during or following the construction phase. This can include floor decking, roof sarking and wall sheathing. Class 3 plywood are able to withstand full exposure to external weather conditions but may not be when in ground contact. These boards are useful for external cladding, site hoarding, signage and playground equipment.

Class 2 and Class 3 structural grades are capable of carrying structural loads and will be marked with an ‘S’, e.g. BS EN 636-2S.

Marine plywood contains Class 3 glue bonds but is also fabricated using naturally durable timber species. This means the boards can resist fungal decay, making them useful in environments where they are permanently exposed to wetting, including external environments that are in contact with the ground. Material sold as marine plywood without reference to BS 1088 may not be of the same quality.

How do I know my plywood is strong enough?

Design to Eurocode 512 requires characteristic design values for the product based on testing. For structural wood-based panels, these values are declared in the manufacturer’s Declaration of Performance (DoP) that is prepared before the product is placed on the market. There is an obligation

“Most plywood used in construction work will be more reliant on glue bond quality than aesthetics. In the UK market, reference is frequently made to the class of the plywood, which relates primarily to the bond quality achieved rather than the durability of the timber veneers.”

for all parties in the supply chain to ensure this technical information is passed along the chain, encompassed within the UKCA/ CE documentation. Where a specific strength property is required, purchasers should include this requirement within the purchase specification and check the UKCA/ CE documentation and the associated DoP for the goods received at delivery to ensure that specification is met.

Is the plywood I bought and used going to fail on-site?

Where plywood fails in service, laboratory testing can be undertaken to confirm whether the plywood was of the correct grade and of an appropriate quality. At BM TRADA, we have seen many examples of the wrong type or quality of plywood being used on site and subsequently failing.

BS EN 314 (parts 1 and 2) set out the methodology for plywood glue bond testing using the ‘shear test method’, where plywood test specimens are cut, exposed to moisture via a pre-treatment process which varies according to glue bond class and then clamped in a testing machine where loading is applied in tension until failure. Once the specimen fails, both the failure load (in Newtons per square millimetre) and failure

mode (wood fibre failure or glue failure) are calculated and rated against minimum performance requirements. By retaining a small sample of any plywood you use in your construction, you will be able to have that product tested if the worst happens.

What to do if your plywood fails in service

As part of a plywood manufacturer’s factory production control system, they should be undertaking glue bond testing on batches of plywood to monitor and confirm performance. This testing is normally carried out by the manufacturer in their own laboratory but may be audited as part of any certification they hold.

Some UK plywood importers and distributors choose to undertake additional plywood testing, and Timber Development UK (TDUK) requires its members to conduct third-party testing to verify the quality and performance of certain types of plywood that they place on the UK construction market. The majority of plywood testing which BM TRADA undertakes relates to either failure of plywood in service or additional conformity testing for UK plywood importers.

More at  www.bmtrada.com

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