OPEN JOINT STOCK COMPANY
MELINVEST
founded in 1858
CATALOG 2012
EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
• • • • • • •
GRAIN ELEVATORS AND GRAIN STORING FACILITIES GRAIN CLEANING FACILITIES AND THE EQUIPMENT GRAIN DRYERS HANDLING EQUIPMENT FLOUR MILLS AND THE MILLING EQUIPMENT FEED MILLS AND THE EQUIPMENT GROATS PLANTS, HUSK AGGREGATES
CONTENTS
The Company’s History and the Present Days
2
Grain Elevators and Grain Storing Facilities
3
Grain Cleaning Facilities and the Equipment
7
Grain Dryers VESTA Model
12
Grain Dryers ASTRA Model
15
Handling Equipment
18
Flour Mills and the Milling Equipment
19
Feed Mills and the Equipment
22
Groats Plants, Husk Aggregates
24
Contacts
25
1
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
ABOUT THE COMPANY WWW.MELINVEST.RU
Melinvest OJSC: While others talk — we construct! “Melinvest” Open Joint Stock Company is a multifaceted manufacturing company serving Grain, Food and Feed Industries. The company is located in the Central European part of Russia in the city of Nizhny Novgorod (the former Gorky city) around 400 km to the North-East of Moscow. The plant’s experience accounts for over 150 years, out of which the plant keeps its profile — flour milling and grain storing equipment manufacture — for more than a century. Melinvest is known today as the company manufacturing highly efficient modern machines and equipment designed to increase capacity, to reduce cost and to rise profitability. 2
Melinvest’s up-to-date integrated solutions have become an important part of the infrastructure of post-harvesting treatment, grain and oil seeds processing and formulated feed production. When buying machines and equipment manufactured by Melinvest, the permanent Melinvest’s customers believe in the only objective criterion, which is the financial result in long-term perspective. They understand the difference between the short-term effect of equipment purchase and the equipment economical efficiency in operation. Modular concept of complex lines manufactured by Melinvest allows to upgrade the equipment practically without stopping
its operation, thus extending functionality and increasing its productivity at the customer’s request. Investments in the machines and equipment manufactured by Melinvest pay back many times and in a record short time. This is possible due to three key factors: reduction of power consumed by equipment, minimization of losses and improvement of the finished product quality.
WHILE OTHERS PROMISE, WE CONSTRUCT A RELIABLE FOUNDATION FOR YOUR PROSPERITY!
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
GRAIN ELEVATORS AND GRAIN STORING FACILITIES GRAIN ELEVATORS
MELINVEST OFFERS ALL TYPES OF SILOS OF VARIOUS VOLUMES: • Flat Bottom Silos • Hoppered Silos • Hoppered Silos for Loading the Stored Product into Trucks or Railway Cars We are always at your disposal whenever you are looking for a small Grain Storage or a big Grain Elevator! Already at the initial stage the client has the possibility to see the future project, placed at the possible installation site, in a three-dimensional draſt. 3-D modeling enables the customer to estimate the degree of the future project compliance with the specification requirements and to define the equipment structure in detail at the pre-project stage. Technically difficult, various in capacity and purpose Grain Storages and Grain Elevators have deserved the right to be the highest manufacturing stage in the activity of Melinvest. High professionalism of the Company designers and production engineers as well as the partnership with the leading engineering companies have made it possible to put into life numerous grain storing facilities all over Russia and CIS countries. Melinvest has honestly gained its good reputation. The Company’s professionalism in this field has been highly assessed by Russian and foreign enterprises. Melinvest’s customers differ in size and specialization, but they are united by one point — the will to operate high-producing, economical and long-life equipment.
GRAIN ELEVATORS AND GRAIN STORING FACILITIES
3
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
GRAIN ELEVATORS AND GRAIN STORING FACILITIES FLAT BOTTOM SILOS
FLAT BOTTOM SILOS TECHNICAL CHARACTERISTICS Galvanized Metal Sheets — 450 gr/m2, ensure anticorrosion safety for 30 years.
HIGH CONSTRUCTION RIGIDITY IS ENSURED BY • ROOF BEAM STRUCTURE • CORRUGATED WALL RINGS • EXTERNAL VERTICAL SUPPORTS • ROOF WIND RINGS AND RING STIFFENERS Each silo’s construction is designed in compliance with the climatic zone, the facility will be located at, and is able to bear the wind, snow and seismic loads of the given region.
WORKING VOLUME (m2) AND THE MAIN DATA OF THE FLAT BOTTOM SILOS number of rings, pcs 5
height of the cylinder, m 5,71
silo diameter, m 4,58 5,35 6,11 6,88 7,64 8,40 9,17 10,70 11,46 12,22 12,99 13,75 14,51 15,28 16,04 16,81 17,57 18,33 19,10 20,63 22,92 24,45 27,50 32,08 102
140
6
6,86
120
165
218
279
347
424
7
8,01
139
191
251
321
400
487
8
9,15
158
217
285
364
452
550
661
9
10,30
176
242
318
406
504
613
736 1015 1172 1341 1525 1720 1927 2151 2385 2636 2898 3173 3466 4093 5143 5922 7666 10788
10
11,44
195
268
351
449
556
677
811 1118 1289 1475 1676 1889 2116 2360 2615 2889 3174 3474 3793 4474 5613 6457 8343 11709
11
12,58
214
294
385
491
609
740
886 1220 1407 1609 1827 2059 2304 2570 2846 3142 3450 3774 4120 4855 6084 6992 9020 12630
12
13,73
233
319
418
533
661
803
962 1323 1524 1742 1978 2228 2493 2778 3076 3395 3727 4075 4446 5236 6554 7528 9697 13552
13
14,87
251
345
452
576
713
866 1037 1425 1642 1876 2129 2397 2682 2987 3307 3648 4003 4376 4773 5617 7025 8063 10374 14473
14
16,02
270
370
485
618
765
929 1112 1528 1760 2010 2280 2566 2870 3197 3537 3901 4280 4677 5099 5998 7495 8598 11051 15395
15
17,16
289
396
519
660
818
993 1188 1630 1877 2143 2432 2736 3059 3405 3767 4154 4556 4978 5426 6380 7965 9133 11728 16316
16
18,30
308
422
552
703
870 1056 1263 1733 1995 2277 2583 2905 3247 3615 3998 4407 4832 5279 5753 6760 8436 9668 12405 17237
17
19,45
327
447
585
745
922 1119 1338 1835 2112 2411 2734 3074 3436 3823 4228 4660 5109 5579 6079 7141 8906 10204 13083 18159
18
20,59
345
473
619
788
974 1182 1413 1938 2230 2545 2885 3244 3624 4032 4458 4913 5385 5880 6406 7522 9376 10739 13760 19080
19
21,74
364
499
652
830 1027 1245 1489 2040 2347 2678 3036 3413 3813 4241 4689 5166 5662 6181 6733 7903 9847 11274 14437 20001
20
22,88
383
524
686
872 1079 1308 1564 2143 2465 2812 3187 3582 4001 4450 4919 5419 5938 6482 7059 8284 10137 11809 15114 20923
height of the roof, m
1,31 1,60 1,77 2,08 2,21 2,42 2,64 3,12 3,31 3,53 3,75 3,87 4,13 4,41 4,55 4,78 5,00 5,18 5,41 5,93 6,54 6,98 7,86
Bigger silos are available. 4
913 1054 1208 1374 1551 1739 1942 2155 2383 2621 2872 3140 3712 4673 5387 6989
8966
9,26
HOPPERED SILOS
HOPPERED SILOS Hopper silos are meant for both long-term and short-term grain storing prior to and following such technological operations as drying or cleaning. There are two types of hopper silos: • Silos with the cone angle of 45° • Silos with the cone angle of 60° WORKING VOLUME (m³) AND THE MAIN DATA OF THE HOPPER SILOS WITH THE CONE ANGLE OF 45° Model
m3
HC
H
Model
m3
HC
H
Model
m3
HC
H
4,58/4
95 114 133 151 170 189 208 226 245 264
4,58 5,72 6,86 8,01 9,15 10,30 11,44 12,58 13,73 14,87
8,84 9,99 11,13 12,27 13,42 14,56 15,71 16,85 17,99 19,14
5,35/4
134 160 185 211 237 262 288 314 339 365
4,58 5,72 6,86 8,01 9,15 10,30 11,44 12,58 13,73 14,87
9,77 10,91 12,06 13,20 14,35 15,49 16,63 17,78 18,92 20,07
6,11/4
6,11/14
181 214 248 281 314 348 381 415 448 482 515
4,58 5,72 6,86 8,01 9,15 10,30 11,44 12,58 13,73 14,87 16,02
10,34 11,48 12,63 13,77 14,92 16,06 17,20 18,35 19,49 20,64 21,78
4,58/5 4,58/6 4,58/7 4,58/8 4,58/9 4,58/10 4,58/11 4,58/12 4,58/13
5,35/5 5,35/6 5,35/7 5,35/8 5,35/9 5,35/10 5,35/11 5,35/12 5,35/13
6,11/5 6,11/6 6,11/7 6,11/8 6,11/9 6,11/10 6,11/11 6,11/12 6,11/13
Model
m3
HC
H
Model
m3
HC
H
Model
m3
HC
H
6,88/4
237 279 322 364 406 449 491 534 576 618 661 703 745
4,58 5,72 6,86 8,01 9,15 10,30 11,44 12,58 13,73 14,87 16,02 17,60 19,18
10,95 12,09 13,24 14,38 15,52 16,67 17,81 18,96 20,10 21,24 22,39 23,53 24,68
7,64/4
301 353 406 458 510 562 615 667 719 771 824 876 928
4,58 5,72 6,86 8,01 9,15 10,30 11,44 12,58 13,73 14,87 16,02 17,60 19,18
11,28 12,43 13,57 14,71 15,86 17,00 18,15 19,29 20,43 21,58 22,72 23,87 25,01
8,40/4
375 438 501 565 628 691 754 817 881 944 1007 1070 1133
4,58 5,72 6,86 8,01 9,15 10,30 11,44 12,58 13,73 14,87 16,02 17,60 19,18
10,34 11,48 12,63 13,77 14,92 16,06 17,20 18,35 19,49 20,64 21,78 24,59 25,73
Model
m3
HC
H
9,17/4
460 536 611 686 762 837 912 987 1063 1138 1213 1289 1364
4,58 5,72 6,86 8,01 9,15 10,30 11,44 12,58 13,73 14,87 16,02 17,60 19,18
12,72 13,86 15,00 16,15 17,29 18,44 19,58 20,72 21,87 23,01 24,16 25,30 26,44
6,88/5 6,88/6 6,88/7 6,88/8 6,88/9 6,88/10 6,88/11 6,88/12 6,88/13 6,88/14 6,88/15 6,88/16
9,17/5 9,17/6 9,17/7 9,17/8 9,17/9 9,17/10 9,17/11 9,17/12 9,17/13 9,17/14 9,17/15 9,17/16
7,64/5 7,64/6 7,64/7 7,64/8 7,64/9 7,64/10 7,64/11 7,64/12 7,64/13 7,64/14 7,64/15 7,64/16 Model 10,70/10 10,70/11 10,70/12 10,70/13 10,70/14 10,70/15 10,70/16
m3
HC
H
1278 1380 1483 1585 1688 1790 1893
11,44 12,58 13,73 14,87 16,02 17,60 19,18
20,63 21,77 22,91 24,05 25,20 26,33 27,47
8,40/5 8,40/6 8,40/7 8,40/8 8,40/9 8,40/10 8,40/11 8,40/12 8,40/13 8,40/14 8,40/15 8,40/16
GRAIN ELEVATORS AND GRAIN STORING FACILITIES
5
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
GRAIN ELEVATORS AND GRAIN STORING FACILITIES HOPPERED SILOS FOR LOADING THE STORED PRODUCT INTO TRUCKS OR RAILWAY CARS
HOPPERED SILOS
WORKING VOLUME (m³) AND THE MAIN DATA OF THE HOPPER SILOS WITH THE CONE ANGLE OF 60° Model
m3
HC
H
Model
m3
HC
H
Model
m3
HC
H
4,58/4
100 119 138 157 175 194 213 232 251 269 288 307
4,58 5,72 6,86 8,01 9,15 10,30 11,44 12,58 13,73 14,87 16,02 17,60
9,44 10,59 11,73 12,87 14,02 15,16 16,31 17,45 18,59 19,74 20,88 22,03
5,35/4
143 168 194 220 245 271 296 322 348 373 399 425
4,58 5,72 6,86 8,01 9,15 10,30 11,44 12,58 13,73 14,87 16,02 17,60
10,17 11,31 12,46 13,60 14,75 15,89 17,03 18,18 19,32 20,47 21,61 22,75
6,11/4
194 227 260 294 327 361 394 427 461 494 528
4,58 5,72 6,86 8,01 9,15 10,30 11,44 12,58 13,73 14,87 16,02
10,84 11,98 13,13 14,27 15,42 16,56 17,70 18,85 19,99 21,14 22,28
4,58/5 4,58/6 4,58/7 4,58/8 4,58/9 4,58/10 4,58/11 4,58/12 4,58/13 4,58/14 4,58/15 Model
m3
HC
H
6,88/4
255 297 340 382 425 467 509 552 594 637 679
4,58 5, 72 6, 86 8, 01 9, 15 10, 30 11, 44 12, 58 13, 73 14, 87 16, 02
12,65 13,79 14,94 16,08 17,22 18,37 19,51 20,66 21,80 22,94 24,09
6,88/5 6,88/6 6,88/7 6,88/8 6,88/9 6,88/10 6,88/11 6,88/12 6,88/13 6,88/14
6
5,35/5 5,35/6 5,35/7 5,35/8 5,35/9 5,35/10 5,35/11 5,35/12 5,35/13 5,35/14 5,35/15
6,11/5 6,11/6 6,11/7 6,11/8 6,11/9 6,11/10 6,11/11 6,11/12 6,11/13 6,11/14
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
GRAIN CLEANING FACILITIES GRAIN CLEANING SEPARATORS
Melinvest manufactures completely equipped Grain Cleaning Facilities and a complete range of equipment for the reconstruction and updating the existing lines: • for post harvesting grain cleaning • for grain cleaning at the Grain Elevators • for seed cleaning of a wide range of cereals such as corn, wheat, rye etc., oil containing cereals: sunflower, rape seeds etc., barley, millet, corn, beans etc. Our machines and equipment answer the main standards of energy saving production and are suitable for any kind of raw material, the facts facilitating their quick payback. Using the Melinvest grain cleaning machinery increases sufficiently the efficiency of grain drying and handling equipment and extends immensely the further grain storing, therefore it improves the grain quality and raises its market cost.
GRAIN CLEANING SEPARATORS GRAIN CLEANING SEPARATORS, BIS AND BLS MODELS, are meant for separating wheat grain from impurities which differ in width, thickness and aerodynamic properties by means of sieves and airflow. Grain cleaning separators, BIS and BLS Models, are considered to be among the most popular and recognizable grain cleaning machines not only in Russia, but also in CIS countries. Grain cleaning separators are used at grain preparation sections and at grain storages of flour milling plants.
GRAIN CLEANING FACILITIES
7
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
GRAIN CLEANING FACILITIES SEPARATORS • ASPIRATORS
SEPARATORS, MODELS A1-BIS-150, A1-BIS-200 are used for the first stage grain cleaning as well as for grain calibrating at the grain elevators and at the grain preparation sections off flour mill. They are also used in the grain cleaning lines.
А1-BLS-12
Capacity (while cleaning wheat with moisture content 15% and content of impurities up to 3%), Cleaning efficiency,
t/h %
Installed power,
kW
Air consumption for aspiration and pneumatic separation,
m3/h
Total number of sieve frames, Overall dimensions, mm
pcs. Length Width Height
Mass,
kg
А1-BLS-16
А1-BIS-100
А1-BLS-100
А1-BIS-150
А1-BLS-150
Р1-BIS-200
12
16/50
100
100
70/20*
150
200
80 1,3
75/40 1,5
40 1,5
40 1,9
60 2,2
40 1,92
4500
8000
8500
8500
8500
10500
4 2600 1365 1510 1020
4 2090 2520 1510 1450
8 2600 2520 1510 1600
8 2600 2520 1510 1670
16 1980 2510 2060 2000
8 2640 3600 1510 2130
40 2,38 1200015000 16 3000 2820 2120 2300
* In the calibrating regime
ASPIRATORS Aspirators are meant for grain cleaning from aerodynamic light impurities as well as for separating peeling materials from grits (shell and hulling bran screening). Closed air cycle allows to decrease considerably electrical energy consumption due to the aspiration systems reduction.
Capacity (wheat with bulk weight 760 kg/m3, moisture content up to 14%), Technological efficiency of peelings selection aſter the first hulling, %
t/h Millet
А1-BDZ-6
А1-BDZ-12
R1-BDZ-16
R1-BDZ-50
R1-BDZ-M “Vihr”
6
12
16
50
70
9700
9700
6,55 2810 1412 2113 1250
6,55 2950 2060 1490 1360
Rice Buckwheat Barley Wheat impurities
Air consumption, Auger diameter for tailings removal, Electric motor power, Overall dimensions, mm
m3/h, not more than kW, not more than Length Width Height
Mass,
8
4000
4000
1,1 835 1245 1855 430
1,5 1435 1245 1855 600
mm, not more than
kg, not more than
80±5 95±5 90±5 90±5 60±5 6000 150 3 2275 1245 1855 870
DRUM SCALPING MACHINES • TRIEUR BLOCKS
DRUM SCALPING MACHINES Drum scalping machines are meant for separating coarse and large foreign and straw impurities to prevent from clogging the receiving and distributing systems of the grain cleaning equipment to come next in the line. SCALPERATOR, A1-BZO MODEL Frequency-response transformation devise ensures optimal cleaning of any sort of product despite its humidity or foreign material content.
Capacity (wheat with bulk weight 760 kg/m3, moisture content up to 14%), Efficiency of grain cleaning from coarse impurities, Sieve cylinder id, Sieve cylinder length, Sieve cylinder rotation speed, nominal, Installed power, Air consumption for aspiration, Overall dimensions, mm, not more than
А1-BZO N1
А1-BZO N2
А1-BZO N3
R1-BZO-M
R1-BZO-2M
40 100 950 1078 0÷56 0,75 720 2430 1130 1665 420
100 100 950 1078 0÷56 0,75 720 2430 1130 1665 420
150 100 1205 1188 0÷56 1,5 960 2600 1380 2050 520
80* 100 940 2100 0÷31 2,2+1,5 3000 4200 1130 3000 1000
180* 100* 1265 3700 0÷30,5 4+1,5+1,1 3000 6210 1600 3380 2500
t/h % mm mm rot./min kW m3/h Length Width Height
Mass,
kg, not more than
* In the scalperating regime
TRIEUR BLOCKS Trieur Blocks are meant for separating impurities which differ in length from the basic crops. A Trieur Block separates short impurities (corn cockle, buckwheat and cracked grain) and long impurities (oat grass and straw).
THE MACHINE INCORPORATES: • Cylinder Trieur R1-BBK-700 — Disks Cockle Separator • Cylinder Trieur R1-BBO-700 — Disks Oat Separator
TRIEUR BLOCK, R1-BBT-700-8 MODEL The reduction motor installed in the machine ensures sufficiently the operational reliability of the machine.
Capacity (while cleaning wheat with bulk weight 760 kg/m3, moisture content up to 14%), Nominal power, including:
t/h kW, not more than
Cockle separator motor-reducer power Wild-oat separator motor-reducer power
Wheat cleaning efficiency, Air consumption for aspiration, Trieur cylinder, mm,
%, not less than m3/min, not more than Diameter Length
Overall dimensions, mm, not more than
Length Width Height
Number of cylinders, Mass,
pcs. kg, not more than
R1-BBT-700-8
R1-BBT-700-16
8,0 3,0 1,5 1,5 75 16 700 3040 4955 980 2565 2 1500
16 6,0 3 3 75 32 700 3040 4955 1945 2565 4 2500
GRAIN CLEANING FACILITIES
9
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
GRAIN CLEANING FACILITIES CONCENTRATORS
CONCENTRATOR, R1-BZK MODEL Concentrators are meant for grain grading by unit weight, size and density at grain storing and processing plants.
Technical capacity (while cleaning wheat with bulk weight 760 kg/m3, moisture content up to 14%), Nominal power,
t/h
kW, not more than Electric vibrator Illumination lamp
Grain fractional separation efficiency, %
Heavy Mixed
Separation of wastes and feeble grain, Air consumption for aspiration, Number of sieve frames, Overall dimensions, mm, not more than
% m3/h, not more than pcs. Length Width Height
Mass,
kg, not more than
variant 1
variant 2
6,5 0,41 0,37 0,04 60-80 20-40 0,2-3,0 5400 2 2800 960 2150 670
12,7 0,78 0,37х2 0,04 60-80 20-40 0,2-3,0 10800 4 2800 1830 2150 1200
Our cleaning equipment is successfully used at small as well as at big agricultural companies all over Russia and abroad. Grain cleaning lines are equipped with modern, dependable, energy saving and efficient handling equipment. Efficient aspiration system provides comfortable working conditions, fire and ecological safety. UPDATING ENVISAGES
10
1. Optimal disposition of the new equipment in the existing line. The new machines are easy to operate and maintain.
Melinvest upgrades the old type grain cleaning lines increasing their cleaning capacity.
2. The possibility to install a grain dryer with the capacity of 5 t/h and bigger.
Melinvest installs and commissions the equipment, train the personnel.
3. The possibility of loading and uploading trucks of any carrying capacity.
We offer the 18 months warranty service period for the updated facilities.
FLOW CHART OF GRAIN CLEANING LINE
GRAIN CLEANING FACILITIES
11
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
VESTA GRAIN DRYER ABOUT VESTA GRAIN DRYER
Shaſt-type Grain Dryer, “VESTA” Model, is a perfect dryer to dry all types of cereals, beans and oil-bearing crops. Strictly set heating & cooling regimes and use of calculated air volume allow to maintain the perfect drying technology. The polymeric lining of the bearing elements protects grain from stress & crash. Delicate drying regimes allow using VESTA Grain Dryers for drying seed grain. High cost efficiency is achieved due to the dryer’s unique construction design, that allows using heating energy and the sections’ working volume to the highest possible efficiency. This grain dryer can operate on natural gas, condensed gas (LPG) & diesel fuel. These dryers have high efficiency which may still be increased by additional thermal insulation.
Long service life of Melinvest’s equipment is ensured by application of wear-resistant materials as well as high-quality metal sheeting manufactured at up-to-date Italian and Japanese equipment, installed at Melinvest’s production facilities. The service life of the primary structural elements makes up 15 years and more. Low vibration and noise level, complete line automation ensures comfortable working conditions for the personnel. The facility maintenance is managed by 1 or 2 operators. High-quality dust aspiration guarantees fire and explosion safety. Grain dryers are delivered assembled in modules. It allows to decrease the erection and commissioning time. 12
DESIGN FEATURES AND TECHNICAL SPECIFICATIONS
AIR HEATER Combustion chamber is made of heat-resisting stainless steel. The unique structure ensures high efficiency.
CONTROL PANEL The panel is provided with a pictogram and built-in protection functions; ensures manual and automated operation.
FANS Fans productivity ensures the necessary air volume for removing the set percent of moisture content.
PNEUMATIC SEPARATOR WITH A SPREADING MECHANISM Cleans grain of light impurities and evenly distributes it throughout the shaſt, excluding the product self-sorting and increasing grain drying efficiency.
BURNER Burning mode is maintained mechanically. The temperature in heating and cooling areas is set from the control panel with the accuracy up to 1°C.
ASPIRATION SYSTEM, MODEL R1-SAS The system of horizontal cyclones is used to deposit light waste coming from a grain dryer’s fans.
AIR DUCTS Tapered section eliminates formation of stagnation zones and improves the dryer fire safety.
ANTIADHESIVE COATING Eliminates grain injure, increases abrasion resistance of the outlet hopper.
TECHNICAL SPECIFICATIONS VESTA 5
Capacity, Wheat
moisture removal from 19% to 15%
Corn
moisture removal from 25% to 15%
Sunflower
moisture removal from 13% to 9%
Rape seeds
moisture removal from 13% to 9%
Tonnage,
m3
Maximum power, (without bucket elevators)
kW
Heat power of the gas-fired air heater heater,
kW
Heat power of the liquid-fuel air heater heater,
kW
Air consumption Fuel Fuel consumption tone/%
Natural gas, m3 Diesel fuel, kg
Processed crops Overall dimensions, mm: heat generator is not included
Length (depth) Width Height (without bucket elevators)
Mass,
VESTA 10
VESTA 15
VESTA 20
VESTA 30
VESTA 40
VESTA 50
t/h:
kg
5 (15*) 10 (25*) 15 (30*) 20 (35*) 30 (50*) 40 (60*) 50 (75*) 2,5 (5*) 5,2 (8*) 7,8 (15*) 10,7 (20*) 16,1 (25*) 24 (35*) 27 (40*) 1,9 (5*) 3,9 (8*) 6,2 (13*) 8,1 (15*) 12,2 (20*) 15 (25*) 16,2 (28*) 3,7 (5,2*) 6,9 (8,5*) 10,2 (13*) 16,4 (21*) 19 (27*) 22 (31*) 32,8 (40*) 17,1 25,2 33,3 45,4 77 77 87,8 12 20,2 28,1 36,3 39,15 48,0 60,15 440 814 1163 1512 2326 3024 4580 450 830 1186 1540 2372 3080 4886 25000 50000 75000 100000 100000 125000 150000 Diesel fuel / Natural gas 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1 1 1 1 1 1 1 (Feeding grain, bread-grain, seed grain) wheat, rye, barley, soya, peas, buckwheat, corn, oats, millet, rape, sunflower 5350 5350 5350 5350 6500 6500 6500 3400 3400 3400 3400 5700 5700 5700 8500 10600 12800 16050 17600 19800 22000 5000 7100 8000 9000 13500 15500 18500
Capacity is calculated based on bioclean grain with bulk weight 750 g/l at environment temperature +15°С and air humidity up to 70%, including the cooling zone.
* flow rate
VESTA GRAIN DRYER
13
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
VESTA GRAIN DRYER FLOW CHART OF VESTA MODEL GRAIN DRYER
Drying agent of 1 and 2 heating zones Initial product Product in the first heating zone Product in storing zone Product in the second heating zone Product Exhaust air of the first heating zone Exhaust air of the second heating zone Atmospheric air Cleaned cooled air AIR SEPARATOR
Upper level sensor
LOADING ZONE, PRELIMINARY HEATING
Lower level sensor Sensor of the lower level limit Sensor of the drying agent temperature of the first heating zone FIRST HEATING ZONE Grain temperature sensor of the first heating zone
STEEPING ZONE Sensor of the drying agent temperature of the second heating zone
Exhaust air temperature sensor Grain temperature sensor of the second heating zone
SECOND HEATING ZONE
COOLING ZONE Grain temperature sensor of the cooling zone DISCHARGING ZONE Sensor of the discharging device
14
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
ASTRA GRAIN DRYER DESCRIPTION AND ADVANTAGES
The record efficiency of the module type tower Grain Dryer “ASTRA”, is achieved due to the innovative placement of the burner inside the dryer’s body. Multiple use of the heated air (recuperation) minimizes heat losses, whereas the dryer’s efficiency factor reaches its maximum value. The Dryer’s design is recognized as one of the most efficient in the world. Apart from fuel savings, tower-type Grain Dryer, “ASTRA” Model, ensures high quality of the commodity and seed grain. The Grain Dryer can operate on natural gas, condensed gas (LPG) & diesel fuel. ASTRA Grain Dryer is a Module Type dryer which allows to increase the drying capacity from 20 t/h to 80 t/h by just adding more modules to the working module.
MODULE TYPE “ASTRA” GRAIN DRYER THIS IS 1 DURABILITY 2 EFFICIENCY 3 90% SHOP PREASSEMBLED 4 MODULE TYPE 5 AUTOMATION AND EASY OPERATION 6 SAFE AND ENVIRONMENTAL CLEAN
ASTRA GRAIN DRYER
15
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
ASTRA GRAIN DRYER FEATURES AND TECHNICAL SPECIFICATIONS
THE DRYER FEATURES • Tower-type Grain Dryer is ideal for drying maize, corn, wheat, rye, barley, rice, oleaginous and bean cultures, as well as seed grain
• Grain Exchanger prevents the product from overheating and insures the drying uniformity • The Dryer’s self-cleaning system allows to maintain the stated capacity of the dryer throughout the whole operating period
• Drying technology incorporates heating, drying and cooling zones • The dryer’s body is made of anticorrosion materials (galvanized steel, aluminum), the factor extending immensely the operation life of the dryer
BURNER Combustion chamber is made of heat-resisting stainless steel. The unique structure ensures high efficiency.
CONTROL PANEL The panel is provided with a pictogram and built-in protection functions; ensures manual and automated operation.
FANS Fans productivity ensures the necessary air volume for removing the set percent of moisture content.
COOLING ZONE
TECHNICAL SPECIFICATIONS Capacity, t/h
Wheat, moister removal from 19% to 15% Corn, moister removal from 25% to 10%
Maximum power, (without bucket elevators)
kW
Heat power of the air heater,
kW/h
Air consumption for heating Air consumption for cooling Fuel consumption, tone/%
Natural gas, m3 Diesel fuel, kg
Overall dimensions, mm
Length (depth) Width Height
Mass,
Capacity is calculated based on bioclean grain with bulk weight 750 g/l at environment temperature +15°С and air humidity up to 70%, including the cooling zone.
16
kg
ASTRA I
ASTRA II
ASTRA III
ASTRA IV
20 10 39 900 65000 25500 0,6 1 2540 2340 12900 6500
40 20 78 1800 130000 51000 0,6 1 5100 2340 12900 13000
60 30 117 2700 195000 76500 0,6 1 2540 10200 12900 19500
80 40 156 3600 260000 102000 0,6 1 5100 6300 12900 26000
FLOW CHART OF ASTRA MODEL GRAIN DRYER
45÷105 C° Air in the plenum 40-60 C° Hot recirculating air 45 C° Preliminary heated recirculating air Recirculated air heated by grain 45-55 C° Used air 10-15 C° Atmospheric air Humid grain
Loading hopper
Dry grain
Grain level sensor
Exhaust air temperature sensor
Exhaust of the waste air section
The dryer body is made of anticorrosion material (galvanized steel), extending immensely the operation life of the dryer
Grain interchanger prevents the product from overheating and irregular drying Drying agent temperature sensor Zone of the heated air recirculation Gas burner provides for homogeneous air temperature in the plenum
High efficient heating fans Heat exchanger Cooling fan — due to the high volume air flow sieves are not clogged with wastes. It increases the efficiency of grain dryer and minimizes the maintenance time
Metering discharging system allows to regulate precisely humidity of the discharged grain thus preventing its under- or overdrying
Emergency discharging system
Control panel
ASTRA GRAIN DRYER
17
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
HANDLING EQUIPMENT BUCKET ELEVATORS • SCREW CONVEYORS • FLIGHT CONVEYORS • BELT CONVEYORS • REVERSING VALVES • SHUTTERS
Bucket elevators and conveyors are widely used both as part of Melinvest’s technological lines and for updating the existing facilities of native and international brands. Use of up-to-date technologies and materials ensures low energy consumption, reliability and durability of handling equipment and, what is most important, allows to considerably decrease grain stress and crash.
MELINVEST MANUFACTURES AND SELLS • Bucket Elevators of various capacities up to 250 t/h, bulk product can be raised to the height of 65 m • Belt Conveyors • Flight Conveyors with adjustable flights. Capacity up to 175 m/h • Chain Conveyors • Screw Conveyors — horizontal and inclined. Length up to 30 m, capacity up to 175 t/h
PECULIAR FEATURES OF THE HANDLING EQUIPMENT 1 Screw Conveyor • Antiadhesive durable coating • One piece screw enforced at the screw axes keeps its form and operates longer 2 Durable polymeric coating • Keeps the equipment from wear out 3 Galvanized body • Reliable operation for 10 years or more 4 Buckets • Light polymeric material • Energy saving up to 15-20% due to decrease in the buckets weight • Save grain and seed quality • Low friction coefficient • Prevent the product sticking to the bucket walls • Do not deform when struck • Corrosion durability • Service 2-3 times longer 5 Universal Bucket Elevators • Right and leſt location of the motor • Grain loading is available in the direction of the belt motion and in the opposite direction • Equipped with explosion plate, speed control and belt enlighnment brake device eliminating reverse belt movement at sudden stops
18
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
FLOUR MILLS INTEGRATED FLOUR MILLS
Literally one Flour Mill, manufactured by Melinvest, can guarantee “food supply security” of a whole area or a rural district. With the help of our equipment grain manufacturers can reliably supply themselves with flour of the highest quality not depending on price fluctuation in grain markets. Melinvest has been specializing in manufacturing flour milling equipment for over 150 years. Melinvest has been the first company in Russia to start manufacturing roller mills and nowadays it is the leading company in Russia offering the modern engineering solutions and know-how. Melinvest manufactures Mini Flour Mills as well as Flour Mills of large capacity. Integrated Flour Mills perform the integrated cycle of grain processing into high and first grade flour and into semolina. Rye milling is possible introducing slight change into the Flour Mill configuration. Melinvest manufactures Compact (Mini) Flour Mills, BMV Model and Integrated Flour Mills of big capacities, MVS, MVS-2, MVS-2M and MVS-3M Models. ADVANTAGES OF FLOUR MILLS, PRODUCED BY MELINVEST 1 Reduced consumption of electric power: up to 70 kW for processing 1 ton of grain 2 Increased yield 3 Quality adjustment option 4 Local and complete automation of the manufacturing process 5 Eliminating human factor effect
TECHNICAL SPECIFICATIONS OF THE INTEGRATED FLOUR MILLS Capacity,
kg/h
Flour yield,
%
including
High grade flour First grade flour Second grade flour
Semolina screening, Quantity of roller mills
% VS 600 VS 1000
Installed power, Overall dimensions, mm
kW Length Width Height
Mass, Operating staff,
kg persons
R1-BMV-02
MVS
MVS-2
700 71-75 40-45 25-30 – 1-3 2 – 85 7500 7500 7500 19000 3
1000 71-75 40-45 25-30 – 1-3 3 – 92 10000 5500 7500 22500 3
2000 71-75 40-45 25-30 – 1-3 6 – 180 20000 10500 7500 45000 6
FLOUR MILLS
19
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
FLOUR MILLS DE-STONERS • SCOURING MACHINES • DAMPING MACHINES
DE-STONER, R1-BKM-6 MODEL It is meant for grain cleaning from mineral impurities by dry method at grainprocessing plants.
R1-BKM-6
Capacity while wheat cleaning,
t/h, not less than
Efficiency of grain cleaning from mineral impurities,
%, not less than
Installed drive power (without ventilator),
kW, not exceeding
Air consumption,
m3/h, not exceeding
Overall dimensions, mm, not exceeding
Length Width Height
Mass,
kg, not exceeding
6,5 98-99 0,37 4800 1880 1420 1780 275
SCOURING MACHINE, R1-BOS MODEL The machine is meant for processing the wheat upper cover and for removing barley and oats flower coating.
Capacity,
t/h
Cylinder, mm,
Diameter Length
Nominal installed motor power,
kW
The machine technical efficiency while cleaning wheat (per one pass),
%, not overcoming
Increase of the amount of broken grain Content of the initial grain in the waste Air consumption, Overall dimensions, mm, not exceeding
m3/h, not less than Length Width Height
Mass,
6 300 637 7,5
kg, not exceeding
1 1 430 1400 750 1600 400
DAMPING MACHINE, R1-BUS MODEL The Damping Machine is meant for uniform grain damping for 3-4 % in the process of vertical grain mixing with water. Capacity, while treating wheat with the bulk weight 0,75 t/m3 and moisture content 15%, Grain dampness increase, Water consumption, Rotor rotation, Electric motor power, Overall dimensions, mm, not exceeding
t/h
5-7
%
3-4 250 317 4 2145 490 1745 300
l/h, not exceeding rot/min kW Length Width Height
Mass,
20
kg, not exceeding
ROLLER MILLS • REDRESSERS • SIEVE PURIFYING MACHINES
ROLLER MILLS For milling grain and intermediate ground materials. Specific load,
kg/cm per 24 hours
Nominal length of the working surface,
mm
Nominal roller diameter,
mm
Overall dimensions (without drive and feed pipe),
Length
mm, not exceeding
Width Height
Machine mass (without electric drive),
kg, not exceeding
VS-600
VS-1000
65-85 600 250 1300 1500 1350 2000
65-85 1000 250 1700 1500 1350 2600
NEW! Roller Mills, Models VS.600, VS.800, VS.1000 • product loading along the entire feed rollers length • pneumatic mechanism of the roll gap adjustment The drive from the worm motor-reducer through the gear drive simplifies the unit maintenance. REDRESSERS (PLANSIFTERS) For fraction grading based on the ground product size. Capacity,
t/h
Electric motor power,
kW
Number of sections,
pcs.
Number of sieve frames in a section,
pcs.
Sieve frame dimensions,
mm
General active sieve area,
m2
Circular vibrations radius,
mm
Circular vibrations frequency,
vib/min
Occupied square,
m2
Overall dimensions, mm, not exceeding
Length Width Leight
Mass,
The Sieve Purifying Machine, А1-BSB Model, enriches ground materials for producing highgrade flour and semolina in large quantities.
kg
ZRSH4-4M
ZRSH6-4M
16 4 4 18 400x800 18 40-47 220+15-10 3,5 2430 1440 2370 2030
24 4 6 18 400x800 27 40-47 220+15-10 6,24 3090 2020 2370 3180
SIEVE PURIFYING MACHINES For enriching and sorting two parallel flows of grits and dunsts by their quality during wheat high-grade milling. Capacity,
t/h
Electric motor power,
kW
Electric vibrators total power,
kW
Number of sieve frames,
pcs.
Sieve frame dimensions,
mm
Number of sieve frame layers,
pcs.
Sieve box vibration frequency,
vib/min
Sieve box vibration amplitude, Air consumption for aspiration,
mm m3/min, not exceeding
Overall dimensions, mm, not exceeding
Length Width Height
Mass,
kg, not exceeding
R1-BSN
A1-BS2-0
A1-BSB
0,6 0,55 – 12 502x432 3 480-525 4,5-6,5 1200 2700 670 1400 590
1,8-2,2 1,1 – 24 502x432 3 480-525 4,5-6,5 4200 2700 1270 1400 970
2,2-2,4 – 0,36 24 502x432 3 570-588 4,5-5,5 4860 2750 1290 1400 970
FLOUR MILLS
21
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
FEED MILLS STANDARD FEED MILLS • BLOCK OF MICROADITIVES BINS
Feed Mills, manufactured by Melinvest, incorporate highly efficient technologies of preparing particular feeding stuff. The line prepares precisely calculated rations for each class of animals in automatic mode. Highly valuable, well balanced and uniform feed reveals all genetic resources of pedigree cattle and poultry, raises their productivity with minimum investments on the part of farming enterprises. Such plants are installed at many poultry farms, cattle and pig facilities, etc. FEED MILLS PECULIAR FEATURES 1 EASY TO ASSEMBLE, SIMPLE TO OPERATE 2 PRECISE GRAIN COMPONENTS WEIGHT MEASURING 3 POSSIBILITY OF USING VITAMIN AND MINERAL ADDITIVES 4 COMPLIANCE WITH ENVIRONMENTAL REQUIREMENTS 5 MAXIMUM POSSIBLE AUTOMATION OF THE MANUFACTURING PROCESS (UP TO 38 COMPOSITIONS) 6 LOW SPECIFIC INDICES OF POWER CAPACITY
TECHNICAL SPECIFICATIONS of the Standard Feed Mills R1-BKZ
Capacity,
t/h
Consumed power,
kW
Installed power,
kW
Number of main grain components, (w/o microadditives) Air consumption for aspiration,
m3/h, not more than
Operating staff,
persons
Overall dimensions, mm, not more than
Length Width Height
Mass,
kg
R1-BKZ-5
2 4,5 35-40 72 50 90 6 6 2100 1-2 2 18200 15000 5000 10000 8000 16000 9000 10000
BLOCK OF MICRO ADITIVES BINS, MODEL R1-BMD-8 R1-BMD-8
Number of bins,
pc
One bin volume
m3
Feeding conveyor type Made of Minimal dozing limit,
kg
Weighing bin volume,
m3
Motors rated capacity, Dimensions, mm
kW, not overcoming Length Width Height
22
8 0,5 Screw conveyor Galvanized steel 0,5 0,6 10,3 3615 2841 4620
MIXERS • INSTALLATION FOR ADDING LIQUID COMPONENTS • GRINDERS • DOSING DEVICES
MIXER Working volume,
m3 (l), not less than
Installed power,
kW, not exceeding
Mixing turn over,
R1-BSK
R1-BSK-2
2,2 7,5
3 22 5-7 4-6 5-10* 10-30* 46 0,9-0,95 3650 1450 1710 3042
min, including
а) time for mixing feed components,
min
б) time for loading,
s
в) time for discharge,
s
Frequency of mixer screw rotation,
20 0,75 2530 1300 2800 480
rev./min, not exeeding
Mixing homogeneity,
not less then
Overall dimensions, mm, not exceeding
Length Width Height
Mass,
kg
* Depending on components
INSTALLATION FOR ADDING LIQUID COMPONENTS Installation for adding liquid components
Working tank volume,
0,5 Vegetable oil 0,3-1 4,5 2010 1630 950 400
m3
Added component Capacity,
m3/h
Motor power,
kW
Dimensions, mm
Length Width Height
Mass,
kg
GRINDER Capacity (capacity is calculated based on product humidity up to 15% and density not less than 750 g/l), t/h, not less than Sieve’s hole diameter, Electric motor total power,
mm kW, not more than
including one major motor screw drive motor Operating staff,
persons
Overall dimensions, mm
Length Width Height
Mass,
kg, not more than
R1-BDK-10P
R1-BDK-10M
R1-BDK-5M
R1-BDK-M
10
8-10
–
1,5-2
7,0 77,2 75 1,1*2 1 1635 1250 2137 1590
7,0 77,2 75 0,75 1 1800 1500 3200 1400
7,0 38,75 37 0,75 1 1890 1480 3800 1050
7,0 15,25 15 – 1 1500 1500 2700 920
FEEDER Hopper volume, Electronic platform scales VPP-2-1, kg
m3, not less than Top weighting limit Low weighting limit
Electronic tensometric scales VP2-1515, kg
Top weighting limit Low weighting limit
Overall dimensions, mm, not more than
Length Width Height
R1-BDU
R1-BDU-10
1,6 – – 2000 10 – – –
2 2000 10 – – 2500 2500 2490
FEED MILLS
23
MELINVEST OJSC EQUIPMENT FOR CLEANING, DRYING, STORING AND PROCESSING GRAIN
GROATS PLANTS, HUSK AGGREGATES HUSK AGGREGATES • HULLING AND POLISHING MACHINES • PLANSIFTERS • SEPARATORS • ASPIRATORS • ROLLER MILLS
Easy in operation Groats PLants, manufactured by Melinvest, allow to produce marketable products — cereals and cereal mixtures of high nutritious value. Groats Plants are fully completed with technological equipment for processing a wide range of crops. The equipment ensures high quality grain and cereals sorting. It is easily adjusted to a new kind of product and complies with environmental requirements. MACHINES INCORPORATING THE HUSK AGGREGATE R1-BRA-M • Hulling machine • Peeling machine • Grain-cleaning multiple-purpose machine ZKM-1,5 • De-Stoner • Separator • Bucket elevators • Set of hoppers • Aspiration system • Electric equipment • Metal structures
1
2
MACHINES FOR THE GROATS PLANT 1 HULLING AND POLISHING MACHINE for wheat and rye hulling at Flour Mills, hulling and polishing groats from various crops
3
4
2 PLANSIFTER A1-BRU for crops and intermediate products sorting, cleaning from impurities and size grading 3 SEPARATORS for grain separating from impurities, which differ in thickness and aerodynamic qualities
5
4 ASPIRATOR with closed air circuit A1-BDZ for separating the hulling products and for cleaning from light impurities 5 ROLLER MILL R1-BSK for hulled grain grinding into grits
24
CONTACTS WWW.MELINVEST.RU
ADDRESS 95 Internatsionalnaya Str., 603950, GSP-1156, Nizhny Novgorod, Russian Federation SALES DEPARTMENT +7 (831) 277-66-11 +7 (831) 277-66-12 +7 (831) 277-76-95 +7 (831) 246-04-04 SPARE PARTS DEPARTMENT +7 (831) 277-69-13 +7 (831) 277-97-15 SECRETARY +7 (831) 277-97-79 CONTACT PERSON Valentina Kukushkina Tel. +7 (831) 246-45-79 e-mail: valentina@melinvest.ru FAX +7 (831) 277-76-43 +7 (831) 277-76-63 e-mail oďŹƒce@melinvest.ru
ISO 9001-2001 Certificate All equipment is provided with: > Sanitary Epidemiological Conclusion > Compliance Certificate of GOSSTANDART of Russia > ROSTECHNADZOR Authorization for application
© “MELINVEST” OJSC, 2012.