Ramset Fire Protection Catalogue by Ramset

Fire Protection Product Catalogue

Fire Protection Ramsetâ&#x201E;˘ fire protection systems are used for the fire rated sealing of construction joints and services penetrations in buildings. The full range of Ramsetâ&#x201E;˘ Fire Protection systems are independently tested and comply with Australian fire test standards AS1530.4 and AS4072.1 to provide up to 4 hours protection in a fire situation. Choose a fire rated system to suit applications such as: 4 Electrical and communication cable penetrations 4 Plastic and metal pipe penetrations 4 Mechanical services penetrations 4 Floor, wall and ceiling joints 4 Concrete to concrete structures 4 Concrete to fire rated plasterboard walls 4 Fire rated plasterboard walls 4 Fire rated anchors

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Contents Fire Protection

Introduction

Stackwork Fire Collars - Cast-in

Stackwork Fire Collars - Retrofit

Fire Rated Anchors

BlazeBrake™ Foam & Sealant

FyreBrake™ Sealant

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Stackwork Fire Collars

Fire Protection

Cast-in Tall & Short

Key Features

• Complies with AS1530.4 and AS4072.1 • Fire Rated up to 240 minutes • Tested and approved for use with PVC, HDPE, PPR & PE pipes • Suitable for pipe diameters (nom) 40 to 150mm

Description

Ramset™ fire collars are fire and smoke protection devices for stackwork pipe penetrations in concrete structures. Under fire conditions, the intumescent compound in the Ramset™ fire collar expands and seals the softened pipe preventing flames, smoke and gases from spreading between compartments. Prior to activation, the pipes remain obstruction free allowing air and fluids to pass through the pipes completely unrestricted. Ramset™ fire collars were developed by the Ramset™ product engineering laboratory and independently tested by CSIRO to Australian fire standards.

Installation

Fix fire collar firmly to formwork using the tab points around the base. Use appropriate screw, nail or gas pin to suit the formwork. For short fire collars, prior to the concrete pour insert the correct pipe size, length and type, till flush with the surface of the formwork. Ensure pipe length used is greater than the floor thickness and of sufficient length to complete pipe installation. Ensure pipe is installed perpendicular to the formwork prior to the concrete pour. For tall fire collars securely fix the base to the formwork as above and ensure cap Is securely attached. After concrete floor has cured, cut cone to floor thickness (if necessary). Seal any gaps between pipe and inside wall of collar at the floor side of the slab with fire rated sealant. Insert and connect correct pipe size.

Features & Benefits

• No fabrication on site, no extra parts to assemble • Fast to fix. Screw, nail or gas pin fix • Reinforced base with multiple fix points for firm clamping • Suitable for concrete floor thicknesses from 100mm upwards • Can be used with specialised concrete floor systems and also with permanent steel formwork systems

Trades & Applications Application Pipe Penetrations

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Plumber 4

Mechanical Services 4

Maintenance Services 4

Stackwork Fire Collars Cast-in Tall & Short

Pipe installations after the concrete floor is poured

When using this method of installation the fire collar is fixed to the formwork in the desired position with the cap fitted. The pipes are installed after the concrete floor has been poured, and the formwork removed. Cast-in (Tall) Fire collars • High profile design (250mm height) to suit multiple concrete floor thicknesses. • Choose from 3 body sizes with tall cones that suit pipe diameters and types: - Small body for pipe diameters 40/50/65mm (nom) - Large body for pipe diameters 80/90/100mm (nom) • Water, debris and smoke tight rubber seal with cap protection. • Flexible rubber membrane absorbs pipe movement and vibration.

Cast-in Stackwork Fire Collars TALL Part No. Pipe size(nom)/type

RFCH65S RFCH100S RFCH150S PVC 40/50/65mm PVC 80/90/100mm PVC 150mm HDPE 75mm HDPE 100mm. PP 100mm PE 150mm PPR 32/40/50/63/75mm PPR 90/100mm ✓ ✓ Body material Polypropylene ✓✓ ✓ ✓ Intumescent material Expanding fire resistant ✓✓ ✓ ✓ Retaining ring Galvanised steel ✓✓ Smoke & water seal rubber membrane ✓✓ ✓✓ ✓✓ Full height 250mm 250mm 250mm Full width (base) 162mm 215mm 305mm Internal cutout width (base) 107mm 160mm 235mm Fire Rating Level (FRL) Up to 240 minutes. Refer test certificates for test data

Fire Protection

- Extra large body for pipe diameters 150mm (nom)

Pipe installations before the concrete floor is poured

For this method of installation the fire collar is fixed in position on the formwork, then a pipe of a suitable length for the application is inserted into the fire collar until flush with the surface of the formwork. The pipe installations are completed after the concrete floor has been poured, and the formwork removed. Cast-in (Short) Fire collars • Low profile design (80mm height) suitable for concrete floor slab thicknesses from 100mm upwards. • Pipe tight neck design holds pipe perpendicular and concrete tight. • Choice of 6 fire collar sizes for pipe diameters: 40/50/65/80/90/100mm.

Cast-in Stackwork Fire Collars SHORT Part No. Pipe size(nom)/type

Body material Polypropylene Intumescent material Expanding fire resistant Retaining ring Galvanised steel Full height Full width (base) Internal cutout width (base) Fire Rating Level (FRL)

RFCL40S PVC 40mm PPR 32/40mm

✓ ✓ ✓ 80mm 162mm 107mm

RFCL50S PVC 50mm PPR 50mm

RFCL65S PVC 65mm PPR 63mm

RFCL80S PVC 80mm PPR 75mm

RFCL90S PVC 90mm PPR 90mm

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ 80mm 80mm 80mm 80mm 162mm 162mm 215mm 215mm 107mm 107mm 160mm 160mm Up to 240 minutes. Refer test certificates for test data

RFCL100S PVC 100mm HDPE 100mm PP 100mm PPR 100mm ✓ ✓ ✓ 80mm 215mm 160mm

IMPORTANT: Consult technical data for tested applications and fire ratings, before commencing use. For detailed technical data and instructions go to www.ramset.com.au. For applications outside those tested, refer to your Fire Consultant for compliance advice.

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Stackwork Fire Collars Retrofit Surface Mounted

Description

Where a pipe penetration through a cored hole in a concrete floor requires fire protection, use retrofit surface mounted fire collars. Also suitable for the fire rating of existing pipe penetrations in multiple level buildings undergoing refurbishment, renovation or upgrade. Retrofit fire collars are installed around the pipe, then anchored direct to the underside of the concrete floor.

Fire Protection

Features & Benefits

• Complies to AS1530.4 & AS4072.1. • Fire rated up to 240 minutes. • Rated and approved for use with PVC, HDPE, PPR and PE pipes. • Low profile design (40mm height) for normal space, tight space and close to ceiling applications. • For pipe clusters with limited space between each pipe. • One piece galvanised steel body with fixed mounting brackets. • Choose from 2 body sizes that suit multiple pipe diameters and types: - Small body for pipe sizes 40/50/65mm (nom). - Large body for pipe sizes 80/90/100mm (nom).

Installation

Seal the gap between the pipe and edge of pipe hole on the underside of the concrete floor with fire rated sealant. Before fitting Retrofit collars refer to sealant instructions for correct use. Unlock metal tab and open up body (dia. a & b). Place body around pipe and reconnect tab. Push body up till feet are flush against underside of concrete floor (dia. c). Use 4 x fire rated anchors (5 or 6mm Diam.) to secure fire collar. Use Ramset™ AnkaScrew™ 5x30mm Hex. Part No. - AS05030H

40mm

Retrofit Stackwork Fire collars LOW PROFILE Part No.

RFC65R

Concrete Floor Slab Pipe size(nom)/type Concrete Wall Body material Galvanised steel Intumescent material Expanding Fire Resistant Mounting brackets Galvanised steel Body height Fire Rating Level (FRL)

RFC100R PVC 80/90/100mm. PVC 40/50/65mm (nom) HDPE 100mm (nom) PPR 100mm. PVC 50mm (nom) PE 100mm (nom) ✓ ✓ ✓ ✓ ✓ ✓ 40mm 40mm Up to 240 minutes. Refer test certificates for test data

Trades & Applications Application

Plumber

Pipe Penetrations

Mechanical Services 4

Maintenance Services 4

Related Products

DynaDrill™ / Hammer Drill Driver Carbide Drill Bits 5mm Ankascrew™ Hex Head Hex Driver Bit

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Fire Rated Anchors Pipe and Cable Services

Description

Ramset™ fire rated anchoring systems have been developed and tested to provide superior fire resistance under fire conditions. When installing fire rated pipe and cable services such as fire sprinkler pipes, fire rated cables, cable trays and retrofit fire collars Ramset™ has a suitable solution to suit the application. Choose from mechanical or screw-in anchors or fast gas fixing systems for lowest total installed costs.

Features & Benefits

Fire Protection

• Fire tested and compliant to AS1530.4 & AS4072.1. • Up to 2 hours fire protection • Shallow embedment, small hole diameter • Fast and easy installation • Suits solid concrete and hollow concrete block • Choice of pipe and cable suspension systems

AnkaScrew™

The AnkaScrew™ 5 x 30mm Hex Anchor is a screw-in medium duty anchor for solid concrete and hollow concrete materials. Key applications include: cable and pipe suspension systems, metal brackets and fittings, retrofit fire collars. • Complies to AS1530.4 • Close to edge fixing • Suitable for standard and hard concrete, hollow concrete block • Impact driver tool installation • Small hole 5mm • Fast installation • Part No. ASO5030H

DynaSet™

The DynaSet™ Anchor is a medium duty, displacement setting anchor for solid concrete. Key applications include: suspended services, cable tray, ventilation ducts, plumbing fixtures, installation racking and suspended ceilings. • Complies to AS1530.4 • Shallow embedment and simple setting action • Threaded rod can be cut to equal lengths • Flanged M10 version sits flush with surface in overdrilled holes • Internal threaded design • No protruding metal parts when bolt or rod is removed • Part No. DSF10 (M10 x 30mm flanged) DSM12 (M12 x 50mm Straight)

FP FireFix™

The FP FireFix™ clip fire cable installation system has been developed for installing the specialised fire protection cable required for the safe operation of essentail service equipment during fire emergencies. This system consists of the FP FireFix™ clip installed with a Pulsa pin using the CableMaster™ Pulsa gas tool. • • • • • •

Complies to AS1530.4 Fixes fire rated cables ten times faster than traditional drilling methods Clip manufactured from 316 Stainless Steel powder coated Simply clips shut holding the cable(s) securely. 2 cables per clip Can be used with stainless steel cable ties to install larger cables Fast fixing to non combustible materials such as solid concrete, hollow concrete block and steel

Installation

1. Fit adaptor to the CableMaster pin guide. 2. Position the FP FireFix™

RediDrive

™

The RediDrive 5 x 30mm Anchor is a medium duty, impact setting interference fit anchor for solid concrete. Key applications include: conduit and pipework, window frames, battens and retrofit fire collars ™

• Complies to AS1530.4 • Hammer in anchor • Mushroom head is tamper resistant and interference fit is permanent • Mechanical Zinc Plating • 5mm hole size • Part No. RD05030

3. Push the tool against the substrate and fix the FP FireFix™ clip in place. NOTE: remove battery from the tool when fitting the FP FireFix™ adaptor. ITW Ramset™ recommends application tests on-site before commencing use.

Part No.

Description

Cable Outer Order Diameter Qty

Contractor Pack (500 x clips, SC620 Pins, 5 Fastener Guide Adaptors) Contractor Pack (500 x clips, SC620 CPGFPO4 Pins, 5 Fastener Guide Adaptors) CPGFPO2

7 - 8.1mm

8 - 9.5mm

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Fire Rated Anchors Screw in Suspension System

Fire Protection

Patented Sinuloc® Wave Thread prevents accidental unscrewing or movement due to vibration (Stud only)

Low thread pitch resists cyclic loading Wide thread angle increases the mechanical interlock with the substrate

Patented “shark’s tooth” thread reduces installation torque

Description

Designed specifically for overhead threaded rod applications, AnkaScrew™ Rod provides a faster screw-in anchoring solution than traditional drop-in anchors. AnkaScrew™ Rod is suitable for suspension of sprinkler pipe systems, metal and plastic pipes, steel ductwork, steel trays, steel channel and steel trapeze and can be used for overhead, horizontal and vertical applications. AnkaScrew™ Stud is ideal for fast, direct to surface mounting of steel pipe clamps, metal brackets, steel trays and sprinkler clamps. AnkaScrew™ Stud provides users with the same features and benefits as AnkaScrew™ Rod. Both anchors are well suited to close-to-edge or close-to-anchor fixing as they do not expand and risk bursting the surrounding substrate.

Specification

Material Corrosion Protection Head Style Fixing Method Setting Method Anchoring Method Drilled Hole Diameters Anchor Lengths Substrates

High Carbon Steel Mechanical Galvanising M10 Internally Threaded 13mm Hex Head M12 Internally Threaded 15mm Hex Head (AnkaScrew™ Rod), M8 Externally Threaded Stud with 10mm Hex (AnkaScrew™ Stud) Fixture Aligned Rotation Thread Forming 6mm 35mm Concrete, Solid Brick, Solid Block, Hollow Brick, Hollow Block, Hollow Slab

Related Products

DynaDrill™ / Hammer Drill Driver Carbide Drill Bits Hole Cleaning Pump Wet and Dry Vacuum

Impact Wrench Long Impact Hex Sockets (10mm, 13mm & 15mm)

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Features & Benefits

• Fire Rated to and complies with AS1530.4 • The patented “shark’s tooth” thread reduces installation torque, while the wide thread angle and low thread pitch increases the mechanical interlock with the substrate and resists cyclic loading. • Both AnkaScrew™ Rod and Stud are fast and easy to install as they simply screw into a small (6mm) pre-drilled hole, using an impact driver, reducing the risk of incorrect setting, as well as the dust, noise and fatigue associated with traditional overhead anchoring methods that require larger (12mm and 16mm) holes and manual setting. • Short body length minimises re-bar strikes, increasing carbide life. • Both AnkaScrew™ Rod and Stud are easily removed leaving an empty hole with no protruding metal parts to grind off. • Ideal for close-to-edge and close-to-anchor installation. Self-tapping, rotation setting method of installation is not subject to any expansion pressure, therefore does not risk bursting the substrate.

Fire Rated Anchors Screw in Suspension System

Trades & Applications Pipe Suspension ✔ Cable & Cable Tray Suspension Duct Suspension

Plumbing Contractor

Electrical Contractor

Mechanical Services Contractor

4 4

4 4 4

✔

Fire Protection

Installation

1. Drill a 6mm diameter x 45mm (min) deep hole in the desired position. Remove the debris with a hand pump, compressed air, or vacuum. 2. Insert the AnkaScrew™ Rod or Stud and screw it into the hole with either a socket wrench or an impact wrench using slight pressure until the self-tapping action begins. 3. Tighten the AnkaScrew™ Rod or Stud until firm. If resistance is experienced when tightening, unscrew the anchor one turn and re-tighten. Ensure that you do not over tighten.

AnkaScrew™ Stud

AnkaScrew™ Rod

AnkaScrew™ Suspension Anchors - Mechanically Galvanised Part No Description AnkaScrew™ Rod - M10 Thread AS06035R AS06035RM12 AnkaScrew™ Rod - M12 Thread AS06035S AnkaScrew™ Stud - M8 Thread

AnkaScrew™ Suspension Anchors nchor Size/ A Hole Ø (mm) 6

Embedment Depth (mm) 45

Anchor Size (mm) 6 6 6

Anchor Length (mm) 35 35 35

Drilled Hole Ø (mm) 6 6 6

Min Hole Depth (mm) 45 45 45

Min Edge Distance (mm) 25

Hex Socket Size (mm) 13 15 10

Order Qty 50 50 100

Min Anchor Spacing (mm) 50

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BlazeBrake™Foam

Fire Protection

Fire Rated Expanding Polyurethane

Key Features

• Complies to AS1530.4 • Fire rating of up to 4 hours • Fire rated to suit: - joint widths 10 mm to 80 mm - joint depths 100 mm to 200 mm - 34 mm diameter (nominal) steel pipe • No dispensing tools required • Acoustic rating ISO140

VmOpliCant Co

Description

BlazeBrake™ Fire Rated Foam is a one component expanding PU foam suitable for sealing construction joints and service penetrations. It prevents the penetration and transfer of flames, smoke and gases between building compartments. BlazeBrake™ FR Foam reacts with moisture in the air causing it to expand to fill any shaped hole or cavity. The cured foam can then be cut or shaped and painted as desired.

Typical Properties Density Yield, Free Expansion

20 to 28 Kg / m3 37 litre average

Maximum expansion obtained with container at 20°C. Cold, heat and low humidity will result in lower yields. Tack Free Cuttable (30 mm dia bead) Weight Bearing Time (30 mm dia bead) Heat conductivity coecient DIN52612 Compressive Strength ISO844 Tensile Strength DIN53455 Elongation at Break DIN53455 Shear Strength DIN53422 Water Absorption DIN53428 Temperature Resistance (Long Term) Temperature Resistance (Short Term) Application Temperature

10 min, 23°C, 50% RH 60 min, 23°C, 50% RH 24 hours, 23°C, 50% RH 25 to 30 mW/m.K 75 kPa (10% Deformation) 60 kPa 20% 30 kPa 0.3 vol% -40 to 90°C -40°C to 130°C

Acoustic Rating ISO 140 Shelf Life Substrates

R ST ,W (C;C tr) 58 9 months maximum

Ambient: +5°C up to +35°C Can: +10°C up to +30°C

Concrete, Brickwork, Concrete Blockwork, Stone, Plaster, Wood, Fibre Cement Sheet, Metal, Polystyrene Foam, PU Foam, Polyester, Rigid PVC

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Features & Benefits

• 50% post expansion rate • Suitable for sealing gaps around window and door frames • Sound dampening and sealing against draughts and moisture • High bond strength • Excellent dimensional stability • Can be painted and covered with plaster • Excellent thermal insulator • CFC & HCFC free (ozone layer friendly) • VOC data available

Related Products

BlazeBrake™ Sealant - Fire Rated Acrylic (450g Cartridge or 960g Sausage) Fomo Cleaning Solvent (500ml Aerosol Can - FMSVM500)

BlazeBrake™Foam Fire Rated Expanding Polyurethane

Trades & Applications Plumbing Contractor 4 4 4

Builder Precast and tiltup concrete walls Concrete ceilings & floors Small metal pipe penetrations

4 4 4

Electrical Contractor 4 4

Mechanical Services 4 4 4

Passive Fire Specialist 4 4 4

Maintenance Services 4 4 4

Installation

Fire Protection

Consult technical data for tested applications and fire ratings, before commencing use. For detailed technical data and instructions go to www.ramset.com.au. For applications outside those tested, refer to your Fire Consultant for compliance advice.

Surface rebate filled with BlazeBrake™ FR Acrylic Sealant (if required)

Internal joint cavity filled with BlazeBrake™ FR Foam

Metal Pipe Penetration

• BlazeBrake™ Foam with or without Acrylic Sealant • Steel pipe 34mm (nom)

Vertical Joints (up to 80mm)

• BlazeBrake™ Foam with or without Acrylic Sealant • Joint width from 10 to 80mm • Joint depth from 100 to 200mm

Concrete Slab Installation Data

Source: CSIRO report FCO2662

Dimensions in mm Joint Depth 210 210 210 210 200 200 200 210 210 210

Joint Width 10 20 10 20 20 20 20 80 60 40

Rebate* 10 10 10 10 -

Rebate Filler

FRL

FR Silicone FR Silicone FR Silicone BlazeBrake™ Sealant -

-/240/240 -/240/240 -/240/240 -/240/240 -/240/240 -/240/240 -/180/180 -/60/60 -/90/90 -/180/180

Rebate Filler

FRL

BlazeBrake™ Sealant BlazeBrake™ Sealant -

-/240/240 -/120/120 -/180/90 -/60/60

Concrete Block Wall Installation Data Dimensions in mm Joint Depth 100 100 100 100

Joint Width 10 10 20 20

Rebate 10 10 -

Steel Pipe through Aerated Concrete Block Wall Installation Data Hole Dia 80 80

Dimensions in mm Pipe Dia 34 34

Hole Depth 150 150

Rebate 10

Source: CSIRO report FCO2680

Rebate Filler

FRL

BlazeBrake™ Sealant

-/60/60 -/240/90

BlazeBrake™Foam Part No. FRF700

Colour Light Grey

Volume 750mL Can

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Order Qty 1

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BlazeBrake™Sealant Fire Rated Acrylic

Fire Protection

Key Features

• Complies to AS1530.4 • Fire rating of up to 4 hours • Fire rated to suit: - concrete joint widths 10 mm to 80 mm - copper pipe up to 80 mm dia.(nominal) - multiple small copper pipes - cable bundles - concrete floor & walls - plasterboard FR walls • Acoustic rating

VmOpliCant Co

Description

BlazeBrake™ 201 is a highly flexible fire rated and acoustic acrylic sealant, suitable for interior and exterior sealing of concrete joints, cable, metal pipe and service penetrations. Prevents the spread of flames, smoke and gases through walls and floors or between building compartments.

Typical Properties Colour Chemical Type Service Temperature Specific Gravity (Density) Application Temperature Tool Working Time Max. Joint Movement Max. Joint Width Full Cure

Grey Acrylic co-polymer -20°C to + 90°C Wet 1.6 Kg / L Dry 1.8 Kg / L +5°C to + 35°C 15 minutes at 25°C ± 15% 50mm 7 days at 25°C Rain resistant after 24 hours Rw 56 17 g / ml Up to 4 hours

Acoustic Rating VOC Fire Rating Substrates

Concrete, Brickwork, Concrete Blockwork, FR Plaster Board, Fibre Cement Sheet

Related Products

BlazeBrake™ Foam - Fire Rated Self Expanding Polyurethane FyreBrake™ Sealant - Fire Rated Polyurethane Caulking Gun / Sausage Barrel Gun Backing Rod

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Features & Benefits

• Flexible and crack resistant • Joint movement ± 15% • Suitable for exterior use (see precautions) • Easy to dispense in cold weather. • Non toxic. Low odour. Easy tooling • Water clean up. Sag resistant • Not HAZARDOUS – no isocyanates, no heavy metals, no solvents and no asbestos • Low VOC • Paintable with acrylic coatings and oil-based coatings after 24 hours at 20°C.

BlazeBrake™Sealant Order No. BLBRGYC BLBRGYS

Pack Size 300ml/450g cartridge 600ml/960g sausage

Order Qty 1 1

BlazeBrake™Sealant Fire Rated Acrylic

Trades & Applications 4 4 4

Plumbing Contractor 4 4 4

Builder Precast and tiltup concrete walls Concrete ceilings & floors Metal pipe penetrations Cable penetrations Plasterboard FR wall

Electrical Contractor 4 4 4 4

Mechanical Services 4 4 4 4 4

Passive Fire Specialist 4 4 4 4 4

Maintenance Services 4 4 4 4 4

Cable and Metal Pipe Penetrations

Sealing of Joints and Cavities

Up to 4 hours Fire Rating in Concrete Floor

Up to 4 hours Fire Rating in Concrete Floor/Wall

Metal Pipe Penetration

• BlazeBrake™ Acrylic Sealant • Copper pipe up to 80mm (nom) • Copper pipe 200mm (nom)

Metal Pipe Penetration

• BlazeBrake™ Acrylic Sealant • Multiple copper pipes 3 x 20mm (nom)

Vertical Joints (up to 80mm) • BlazeBrake™ Foam with or without Acrylic Sealant • Joint width from 10 to 80mm • Joint depth from 100 to 200mm

Fire Protection

Installation

Floor Control Joint

• BlazeBrake™ Acrylic Sealant • Joint width 25mm • Sealant depth 12mm with foam backer rod

Up to 2 hours Fire Rating in Plasterboard FR Wall

Metal Pipe Penetration

• BlazeBrake™ Foam with or without Acrylic Sealant • Steel pipe 34mm (nom)

Electrical & Data Cables

• BlazeBrake™ Acrylic Sealant • Cable bundle 65mm diam. (max)

Up to 2 hours Fire Rating in Plasterboard FR Wall

2hr Metal Pipe Penetration

• BlazeBrake™ Acrylic Sealant • Copper pipe up to 80mm (nom) • FR wall thickness 26mm

1hr Metal Pipe Penetration

• BlazeBrake™ Acrylic Sealant • Copper pipe up to 80mm (nom). • FR wall thickness 16mm

2hr Cable Penetration

• BlazeBrake™ Acrylic Sealant • Electrical and data cable bundle 65mm diam. (max) • FR wall thickness 26mm

1hr Cable Penetration

• BlazeBrake™ Acrylic Sealant • Electrical and data cable bundle 65mm diam. (max) • FR wall thickness 16mm

2hr Deflection Head

2hr Intersection / Masonry

1hr Deflection Head

1hr Intersection / Masonry

• BlazeBrake™ Acrylic Sealant • Joint width 20mm • FR wall thickness 26mm

• BlazeBrake™ Acrylic Sealant • Joint width 20mm • FR wall thickness 16mm

2hr Control Joint

• BlazeBrake™ Acrylic Sealant • Joint width 20mm • FR wall thickness 26mm • Rondo® P35 control joint

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• BlazeBrake™ Acrylic Sealant • Joint width 15mm • FR wall thickness 26mm

• BlazeBrake™ Acrylic Sealant • Joint width 15mm • FR wall thickness 16mm

1hr Control Joint

• BlazeBrake™ Acrylic Sealant • Joint width 20mm • FR wall thickness 16mm • Rondo® P35 control joint

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FyreBrake™Sealant Fire Rated Polyurethane

Fire Protection

Key Features

• Complies to AS1530.4 • Fire rating of up to 4 hours • High joint movement ± 25% • Acoustic 5 star rating (AAAC) • Meets BCA acoustic requirements

VmOpliCant Co

Description

FyreBrake™ is a high performance, 100% polyurethane construction sealant, which does not shrink, dry out or crack. FyreBrake™ is fire and acoustic rated for sealing residential and office partitions, concrete block, tilt-up and precast concrete.

Typical Properties Typical properties after 7 days cure at 25°C and 50% RH Appearance Grey, Non sag smooth thixotropic paste Chemical Type Polyurethane Specific Gravity 1.6 Sag ASTM C639 None Application Temperature +4°C to + 40°C Tool Working Time 2 – 4 hours @ 24°C, 50% RH Cure Rate 2 mm per 24 hour period Max. Joint Movement Max. Joint Width Elongation at Break ASTM D412 Cure Hardness ASTM C661 Peel Adhesion ASTM C794 Max Tensile Strength ASTM D412 Service Temperature Water Resistance AAMA 800 VOC Acoustic Rating

Full cure within 7 days ± 25% 50mm 500% Shore A 47 67 N 2.24 N/mm2 -40°C to + 93°C Passes 20 gram / litre Up to Rw (STC) = 60

Rw + Ctr = 52 Substrates Plasterboard, Fibre Cement Sheet, Solid Concrete, Brick, Concrete Block, Aluminium Steel

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Features & Benefits

• VOC Rated • UV and Weather Resistant. No sagging or running • Easy to dispense in cold weather • Strong adhesion. Excellent flexibility – joint movement ± 25% • Non-corrosive neutral cure • Paintable with acrylic based surface coatings • Complies with:

- TT-S-00230 C (Type II) Class A, Non-sag, One component - ASTM C920 Type S, Grade NS, Class 25, Use-NT, Use-A, Use-M, Use-G, Use-O - AAMA 808.3-92

Related Products

BlazeBrake™ Foam - Fire Rated Self Expanding Polyurethane BlazeBrake™ Sealant - Fire Rated (450g or 960g) Caulking Gun / Sausage Barrel Gun Backing Rod

FyreBrake™Sealant Fire Rated Polyurethane

Trades & Applications Ceiling & Partitioning Contractor

Builder Precast and tiltup concrete walls Concrete ceilings & floors Plasterboard FR wall

4 4 4

Window & Door Installers 4

4 4

Passive Fire Specialist 4 4 4

Maintenance Services 4 4 4

Installation

Sealing of Joints and Cavities - in Concrete Floor/Wall

Up to 4 hours Fire Rating Vertical Joints (2 Sides Sealed)

Up to 2 hours Fire Rating Plasterboard / Masonry (2 Sides Sealed)

• FyreBrake™ Sealant with backer rod • Joint width up to 20mm • Joint depth 10mm

• FyreBrake™ Sealant • Double wall • Joint width up to 20mm

Fire Protection

Up to 2 hours Fire Rating Plasterboard / Plasterboard (2 Sides Sealed) • FyreBrake™ Sealant with backer rod • Double wall • Joint width up to 20mm

Acoustic Installation

The following detail was extracted from Graeme E. Harding & Associates Report 056-202, available from Ramset™ or the website. Wall Construction Frame: Rondo 92 mm wide floor, edge and head channels. Rondo 92 mm wide vertical channels at 600 mm spacings. Cavity Insulation: 60 mm thick Bradford Soundscreen R1.6 Rockwool Partition Batts Cladding - Transmission Side: 2 layers of 13 mm Boral fire rated plasterboard installed horizontally with nominal 10 mm gap top and bottom and 5 mm gap on each side. Sheets of outer layer staggered to cover joins between sheets in inner layer. Joints were not taped or set. Cladding - Receiving Side: 3 layers of 13 mm Boral fire rated plasterboard installed horizontally with nominal 10 mm gap top and bottom and 5 mm gap on each side. Sheets of outer layers staggered to cover joins between sheets in inner layers. Joints were not taped or set. Ramset™ Fyrebrake™ sealant was installed in the perimeter gaps after measuring sound insulation of the uncaulked wall. Total Mass: 54.6 kg / m2 Total Thickness: 157 mm Test Results Rw (dB) Ctr (dB) Rw + Ctr (dB) Uncaulked Wall 24 0 24 Wall caulked with 60 -8 52 Fyrebrake™ Sealant The wall was designed to achieve an Rw = 58 + 2 dB. The test demonstrated that using Ramset™ Fyrebrake™ sealant in the perimeter gaps enabled the wall’s full design insulation to be achieved.

FyreBrake™Sealant Part No. FYBRGYS

Colour Grey

Volume 960g Sausage

www.ramset.com.au

Order Qty 1

1300 780 063

Sales, Orders and Enquiries Tel:

Fax: Email: Web:

HEAD OFFICE 296-298 Maroondah Highway Mooroolbark, Victoria 3138 Tel: 03 9726 6222

1300 780 063 1300 780 064

enquiry@ramset.com.au www.ramset.com.au

STATE BRANCHES VICTORIA 5/71 Victoria Crescent, Abbotsford 3067 296-298 Maroondah Highway, Mooroolbark 3138 SOUTH AUSTRALIA 115 Sir Donald Bradman Drive, Hilton 5033

New South Wales QUEENSLAND 71 Carnarvon Street, Silverwater 2128 281 Montague Road, West End 4101 563 Gardeners Road, Mascot 2020 153 Ingham Road, Townsville 4810 3/8 Channel Road, Mayfield West 2034 ACT 5/19 Tennant Street, Fyshwick 2609

WESTERN AUSTRALIA 1/12 Colin Jamieson Drive, Welshpool 6106

ITW Construction Systems Australia Pty. Ltd. ABN 48 004 297 009 trading as Ramset™. ™Trademarks of Cetram Pty. Ltd. used under licence by Ramset™ FP FireFixTM is a trademark of Perelli Cables © Copyright 2010 RAM/FP9/2010

In the interests of product improvement, Ramset™ reserves the right to alter product specifications as required. Information included in this Product Guide is correct at time of printing. It is the responsibility of the user to ensure product selected is appropriate for its intended use. For further technical information go to www.ramset.com.au or contact Ramset™ on the numbers indicated.