EXTREME CABLE PROTECTION
LIFETIME WARRANTY
TOLL FREE 1-800-827-7887
ELASCOPRODUCTS.COM
SALES@ELASCOPRODUCTS.COM
INDUSTRIES THAT USE OUR PRODUCTS: • Entertainment
• Oil & Gas
• Construction
• Temporary Power
• Manufacturing
• Traffic Safety
• Material Handling
• Transportation
• Military
• Utilities
• Mining
• Venues & Events
TABLE OF CONTENTS ULTRA GUARDS
5 Channel-UG5140....................... Pg. 5 7 Channel-UG7140....................... Pg. 6 5 Channel-UG5140-ADA.............. Pg. 7
LITE GUARDS
1 Channel-LG1100....................... Pg. 9 2 Channel-LG2125....................... Pg. 9 3 Channel-LG3125..................... Pg. 10 5 Channel-LG5150B................... Pg. 10
MIGHTY GUARDS
1 Channel-MG1200.................... Pg. 13 1 Channel-MG1300.................... Pg. 13 2 Channel-MG2200.................... Pg. 13 3 Channel-MG3200.................... Pg. 14 5 Channel-MG5200.................... Pg. 15
XTREME GUARDS
2 Channel-MG2400.................... Pg. 17 4 Channel-MG4400.................... Pg. 17
ASSOCIATIONS WE PROUDLY SUPPORT
DROPOVERS
1 Channel-ED1050..................... Pg. 19 1 Channel-ED1010..................... Pg. 19 1 Channel-ED2010..................... Pg. 19 1 Channel-ED8200..................... Pg. 19
ELASGLOW GUARDS 1 Channel-ED1010-GLOW......... Pg. 21 2 Channel-LG2125-GLOW......... Pg. 21 5 Channel-UG5140-GLOW......... Pg. 21
Custom Options......................... Pg. 22 Installation Instructions & FAQ.Pg. 23
ABOUT ELASCO PRODUCTS Elasco Products is headquartered in Huntington Beach, California, USA. Elasco has been dedicated to manufacturing the highest quality cable protectors in the marketplace for three decades. Our manufacturing process provides the strongest and most durable Cable Protectors & Drop Overs on the market. Made in the USA and backed by a limited lifetime warranty, Elasco’s products set the industry standard.
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ELASCO PRODUCTS, LLC – SALES@ELASCOPRODUCTS.COM – PHONE: 800.827.7887 – FAX: 714.596.3748 – WWW.ELASCOPRODUCTS.COM
ELASCO PRODUCTS
F E AT U R E S & B E N E F I T S Feature - Lightweight construction with built-in handles Benefit - Reduced shipping costs and less fatigue with handling
Feature - Abrasion resistant polyurethane Benefit - More durable
Feature - Button lid fasteners Benefit - Lids stay shut to protect your cables
Feature - Flush hinges Benefit - Less failure from continued use
Feature - Smooth Hammer interlock design Benefit - Strong connections and easy installation
UG5140
(shown open)
Feature - Non-slip surface design Benefit - Safer use for heavy pedestrian traffic
Safety Warning Symbols Molded into Lid
Feature - Orange and black color scheme Benefit - Eye-catching colors ensure safety
- Polyurethane Product: High-quality material provides strength and durability equating to extremely high load bearing capabilities and resistant to chemical substances. - Operating Temperature: Able to withstand extreme conditions ranging from -40ยบF to 120ยบF. - Hinge Pin: Reinforced fiberglass rod provides durability & strength to lid hinge, which will never corrode, rust or break. - Maintenance: Easily cleaned using water and mild detergent. - Surface Pattern: Tread pattern designed for stability to minimize slip and falls. - Safety Colors: Standard and non-standard colors for high visibility. - Compliant: Compliant with safety regulations including NEC, OSHA, REACH & RoHS.
MADE IN USA
LIFETIME WARRANTY
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ULTRA GUARDS COLLECTION
Hammer Connection
COLLECTION OVERVIEW –– ULTRA GUARDS The UltraGuard collection is versatile across all industries. Ranging from light to heavy duty projects, it offers a low profile cable ramp designed for easy vehicle and pedestrian traffic. Offering 5 channel and the first ever 7 channel protector on the market, this collection features Elasco’s exclusive lid design that enhances the safety of your product. The lid’s push button fasteners ensure the lid is properly closed and secure at all times. Elasco Products now offers this product line in an ADA compliant series. SPECIFICATIONS Measurements in inches. Weight in pounds. Load capacity based on 7”x7” footprint. CHANNEL
SKU
UG5140 UG5140-45L UG5140-45R UG5140-ED UG7140 UG5140-ADA
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LOAD CAPACITY
OVERALL
NO.
WIDTH
HEIGHT
LENGTH
WIDTH
HEIGHT
WEIGHT
POUNDS/TIRE
5 5 5 5 7 5
1.38 1.38 1.38 1.38 1.38 1.38
1.25 1.25 1.25 1.25 1.25 1.25
36.00 26.00 25.50 7.75/15.50 36.00 19.00
20.00 25.00 23.00 20.00 24.00 52.50
1.75 1.75 1.75 1.75 1.75 1.75
24.00 14.00 13.00 10.00 30.00 30.00
20,000 20,000 20,000 18,000 20,000
ELASCO PRODUCTS, LLC – SALES@ELASCOPRODUCTS.COM – PHONE: 800.827.7887 – FAX: 714.596.3748 – WWW.ELASCOPRODUCTS.COM
ULTRA GUARDS COLLECTION FIVE CHANNEL
UG5140
A
Button Lid Fasteners A= 1.38" PER CHANNEL Shown as Lid Opened
1 ⁄8" Channel Width 3
Low Profile
D
C
Five Channel
C= 36" IN LENGTH D= 20" IN WIDTH
F
UG5140-ED End Caps
E (LEFT)
UG5140-ED (Shown Attached)
E= 26" IN LENGTH F= 25" IN WIDTH
F
UG5140-45L 45º Left
UG5140-45 45º Right
E (RIGHT) E= 25" IN LENGTH F= 23" IN WIDTH
MADE IN USA
LIFETIME WARRANTY
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ULTRA GUARDS COLLECTION SEVEN CHANNEL
UG7140
A
Button Lid Fasteners 13⁄8" Channel Width
A= 1.375" PER CHANNEL Shown as Lid Opened
D
Low Profile C
Seven Channel
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C= 36" IN LENGTH D= 25" IN WIDTH
ELASCO PRODUCTS, LLC – SALES@ELASCOPRODUCTS.COM – PHONE: 800.827.7887 – FAX: 714.596.3748 – WWW.ELASCOPRODUCTS.COM
ULTRA GUARDS COLLECTION FIVE CHANNEL
UG5140-ADA
A
Low Profile
Button Lid Fasteners
ADA Compliant
13⁄8" Channel Width
A= 1.38" PER CHANNEL
C
Able to Customize in 2-7 Channels
D C= 52.50" IN LENGTH D= 19.00" IN WIDTH
ADA Ramps Connected to Standard UG5140
Two ADA Ramps Connected Together
Available in ADA Blue
MADE IN USA
LIFETIME WARRANTY
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LITE GUARDS COLLECTION
Hammer Connection
COLLECTION OVERVIEW –– LITE GUARDS The LiteGuard collection offers 1” to 1.38” size channels. While smaller in size and weight, these products are still designed for significant load bearing strength. Commonly used in vehicle or pedestrian settings, the LiteGuard collection provides invaluable protection.
SPECIFICATIONS Measurements in inches. Weight in pounds. Load capacity based on 7”x7” footprint. SKU
LG1100 LG2125 LG2125-ED LG3125 LG3125-ED LG5150B
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CHANNEL
LOAD CAPACITY
OVERALL
NO.
WIDTH
HEIGHT
LENGTH
WIDTH
HEIGHT
WEIGHT
POUNDS/TIRE
1 2 2 3 3 5
1.00 1.25 1.25 1.25 1.25 1.38
1.00 1.25 1.25 1.25 1.25 1.38
36.00 36.00 4.25/8.50 36.00 4.25/8.50 36.00
9.50 11.25 11.25 13.00 13.00 16.50
1.75 1.75 1.75 1.75 1.75 1.75
12.00 13.00 3.00 16.00 3.00 18.00
12,500 12,500 14,000 8,250
ELASCO PRODUCTS, LLC – SALES@ELASCOPRODUCTS.COM – PHONE: 800.827.7887 – FAX: 714.596.3748 – WWW.ELASCOPRODUCTS.COM
LITE GUARDS COLLECTION ONE CHANNEL
LG1100
A
1" Channel Width
A= 1" PER CHANNEL
Light Duty
D C
Single Channel
C= 36" IN LENGTH D= 9.5" IN WIDTH
TWO CHANNEL
LG2125 A
11⁄4" Channel Width
A= 1.25" PER CHANNEL
Light Duty D
Dual Channel
LG2125-ED
C
C= 36" IN LENGTH D= 11.25" IN WIDTH
LG2125-ED (Shown Attached)
MADE IN USA
LIFETIME WARRANTY
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LITE GUARDS COLLECTION THREE CHANNEL
LG3125 A
11⁄4" Channel Width Light Duty A= 1.25" PER CHANNEL
Triple Channel
D
C C= 36" IN LENGTH D= 13" IN WIDTH
LG3125-ED
LG3125-ED (Shown Attached)
FIVE CHANNEL
LG5150B
A
A= 1.38" PER CHANNEL Shown as Lid Opened
13⁄8" Channel Width D
Light Duty C
C= 36" IN LENGTH D= 16.5" IN WIDTH
Five Channel
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OUR PRODUCTS IN ACTION
Our UG5140-ADA connected to the standard 5 channel UG5140 easily handling 140,000 lbs. load.
Two UG5140-GLOW connected together showing the strong glow element.
Many of our products offer turns to increase the flexibility of your run. Here our MG5200 five channel 2” protector offers an X-Intersection and 90 degree left turn
Our MG2200 offers two 2” channels and can withstand up to 33,000 lbs. per axle. This full-loaded pickup easily drove over our product with ease.
MADE IN USA
LIFETIME WARRANTY
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MIGHTY GUARDS COLLECTION
Hammer Connection
COLLECTION OVERVIEW –– MIGHTY GUARDS This Heavy Duty collection offers 2” & 3” size channels. Products are available in multiple channel options including turns and end caps. The MightyGuard collection focuses on protecting larger size cables & hoses from heavy duty vehicle traffic. SPECIFICATIONS Measurements in inches. Weight in pounds. Load capacity based on 7”x7” footprint. SKU
MG1200 MG1200-ED MG1300 MG2200 MG2200-ED MG3200 MG3200-45L MG3200-45R MG3200-ED MG3200-X MG5200 MG5200-90L MG5200-90R MG5200-X
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CHANNEL
LOAD CAPACITY
OVERALL
NO.
WIDTH
HEIGHT
LENGTH
WIDTH
HEIGHT
WEIGHT
POUNDS/TIRE
1 1 1 2 2 3 3 3 3 3 5 5 5 5
2.00 2.00 3.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00
2.00 2.00 3.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00
36.00 5.50/11.00 36.00 36.00 5.25/10.50 36.00 25.50 30.50 5.50/11.00 36.25 36.00 31.75 31.75 36.25
14.00 14.00 20.50 16.50 16.50 19.00 23.00 25.00 19.00 38.25 24.00 30.50 30.50 38.25
2.50 2.50 3.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50
23.00 5.50 30.00 25.50 6.00 28.50 19.00 25.00 6.50 36.00 35.00 36.00 36.00 40.00
19,000 19,750 16,500 12,250 12,250 12,250 12,250 15,750 15,750 15,750 15,750
ELASCO PRODUCTS, LLC – SALES@ELASCOPRODUCTS.COM – PHONE: 800.827.7887 – FAX: 714.596.3748 – WWW.ELASCOPRODUCTS.COM
MIGHTY GUARDS COLLECTION ONE CHANNEL
A
MG1200 2" Channel Width
A= 2" PER CHANNEL
Heavy Duty
D
Single Channel
C C= 36" IN LENGTH D= 14" IN WIDTH
MG1200-ED
MG1200-ED (Shown Attached)
A
MG1300 3" Channel Width
A= 3.00" PER CHANNEL
Heavy Duty
D
Single Channel
C C= 36" IN LENGTH D= 20.5" IN WIDTH
TWO CHANNEL
MG2200
A
2" Channel Width
A= 2" PER CHANNEL
Heavy Duty
D
Dual Channel MG2200-ED
C C= 36" IN LENGTH D= 16.5" IN WIDTH
MG2200-ED (Shown Attached)
MADE IN USA
LIFETIME WARRANTY
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MIGHTY GUARDS COLLECTION THREE CHANNEL
A
MG3200
A= 2" PER CHANNEL
2" Channel Width
D C
Heavy Duty
C= 36" IN LENGTH D= 19" IN WIDTH
Triple Channel F
E (LEFT)
E= 25.5" IN LENGTH F= 23" IN WIDTH
MG3200-ED End Caps
MG3200-ED (Shown Attached)
F
E (RIGHT) MG3200-45L 45º Left
MG3200-45R 45º Right
MG3200-X
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E=30.5" IN LENGTH F=25" IN WIDTH
G G= 36.25" IN LENGTH
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MIGHTY GUARDS COLLECTION A
FIVE CHANNEL
MG5200
A= 2" PER CHANNEL
2" Channel Width C C= 36" IN LENGTH D= 24" IN WIDTH
F
Heavy Duty
Five Channel E (LEFT) E= 31.75" IN LENGTH F= 30.5" IN WIDTH
F
MG5200-90L 90ยบ Left
MG5200-90R 90ยบ Right
E (RIGHT) E= 31.75" IN LENGTH F= 30.5" IN WIDTH
G
MG5200-X
G= 36.25" IN LENGTH
MADE IN USA
LIFETIME WARRANTY
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XTREME GUARDS COLLECTION
Fish Bone Connection
COLLECTION OVERVIEW –– XTREME GUARDS Elasco has introduced the first gull-wing designed cable protector in the industry that comes in 4.5” size channels. Able to withstand the highest load capacity available, this patent-pending design is offered in two or four channel options. Both options include bonus 2” channels in addition to an updated tread pattern and connector design. Designed for extreme heavy load conditions in any industry, these products can withstand the most brutal and demanding environments. SPECIFICATIONS Measurements in inches. Weight in pounds. Load capacity based on 11”x11” footprint. SKU
XG2400 XG4400
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CHANNEL
LOAD CAPACITY
OVERALL
NO.
WIDTH
HEIGHT
LENGTH
WIDTH
HEIGHT
WEIGHT
POUNDS/TIRE
2/1 4/2
4.5 / 2.0 4.5 / 2.0
4.5 / 2.0 4.5 / 2.0
27.50 27.50
32.00 40.00
6.00 6.00
100.00 118.00
30,000 40,000
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XTREME GUARDS COLLECTION TWO CHANNEL
B
Patented Pending Design Extreme Duty Applications
A
A=4.5" PER CHANNEL B=2" PER CHANNEL
Two Large Channels + One Bonus Channel
D
XG2400
C
Able to withstand equipment up to 600 tons.
C= 32" IN WIDTH D= 27.5" IN LENGTH
Shown as Lid Unopened
FOUR CHANNEL
Patented Pending Design Extreme Duty Applications A
B Four Large Channels + Two Bonus Channels
A=4.5" PER CHANNEL B=2" PER CHANNEL
XG4400
Able to withstand equipment up to 400 tons.
D
C
C= 40" IN WIDTH D= 27.5" IN LENGTH
Shown as Lid Opened
MADE IN USA
LIFETIME WARRANTY
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ELASCO DROPOVERS COLLECTION
ED8200-R
ED1050-BK
COLLECTION OVERVIEW –– DROPOVERS Elasco’s DropOvers are available in four different sizes including the largest Drop Over in the industry. These products offer a quick and easy solution to cover and protect your wires, hoses and pipes. Available in red or black these products offer an alternative to a cable protector. Our DropOvers come with a single channel but can accommodate a multitude of products. Now also available with glow in the dark capabilities. SPECIFICATIONS Measurements in inches. Weight in pounds. Load capacity based on 7”x7” footprint. SKU
ED1010-BK ED1010-R ED1050-BK ED1050-R ED2010-BK ED2010-R ED8200-BK ED8200-R
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CHANNEL
LOAD CAPACITY
OVERALL
NO.
WIDTH
HEIGHT
LENGTH
WIDTH
HEIGHT
WEIGHT
POUNDS/TIRE
1 1 1 1 1 1 1 1
4.00 4.00 1.50 1.50 2.75 2.75 7.50 7.50
1.00 1.00 0.50 0.50 1.25 1.25 1.60 1.60
36.00 36.00 36.00 36.00 36.00 36.00 36.00 36.00
10.50 10.50 5.25 5.25 11.25 11.25 20.00 20.00
1.50 1.50 0.75 0.75 1.75 1.75 2.50 2.50
6.00 6.00 2.00 2.00 15.00 15.00 30.00 30.00
8,850 8,850 6,125 6,125 12,500 12,500 7,500 7,500
ELASCO PRODUCTS, LLC – SALES@ELASCOPRODUCTS.COM – PHONE: 800.827.7887 – FAX: 714.596.3748 – WWW.ELASCOPRODUCTS.COM
ORDER
ELASCO DROPOVERS COLLECTION ONE CHANNEL
ED1050 B
Light Duty
A
ED1050-BK
A= 1.5" PER CHANNEL B= 0.5" PER CHANNEL
ED1050-R
D
1 ⁄2" x ⁄2" Single Channel 1
1
C
C= 36" IN LENGTH D= 5.25" IN WIDTH
ED1010 Medium Duty
B A
ED1010-BK
A= 4" PER CHANNEL B= 1" PER CHANNEL
ED1010-R
4" x 1" Single Channel
D
C C= 36" IN LENGTH D= 10.5" IN WIDTH
ED2010 Heavy Duty
B A
ED2010-BK
A= 2.75" PER CHANNEL B= 1.25" PER CHANNEL
D
ED2010-R
23⁄4" x 11⁄2" Single Channel
C C= 36" IN LENGTH D= 11.25" IN WIDTH
ED8200 B
Heavy Duty
A A= 7.5" PER CHANNEL B= 1.6" PER CHANNEL
ED8200-BK
D ED8200-R
7 1⁄2" x 13⁄5" Single Channel
MADE IN USA
LIFETIME WARRANTY
C
C= 36" IN LENGTH D= 20" IN WIDTH
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GLOW PROTECTORS COLLECTION
COLLECTION OVERVIEW –– GLOW Elasco now offers the most visible glow in the dark cable protectors in the industry. In addition to our high quality urethane protectors, we have incorporated the highest grade of strontium aluminate which requires only 10 seconds of UV exposure to fully charge and will maintain its visibility throughout the night. Requiring no maintenance, batteries or electricity, these glow protectors are ideal for providing additional visibility when needed in dark conditions. SPECIFICATIONS Measurements in inches. Weight in pounds. Load capacity based on 7”x7” footprint. SKU
CHANNEL NO.
ED1010-BK-GLOW ED1010-R-GLOW LG2125-GLOW UG5140-GLOW
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1 1 2 5
LOAD CAPACITY
OVERALL
WIDTH
HEIGHT
4.00 4.00 1.25 1.38
1.00 1.00 1.25 1.25
LENGTH
WIDTH
HEIGHT
WEIGHT
POUNDS/TIRE
36.00 36.00 36.00 36.00
10.50 10.50 11.25 20.00
1.50 1.50 1.75 1.75
6.00 6.00 13.00 24.00
8,850 8,850 12,500 20,000
ELASCO PRODUCTS, LLC – SALES@ELASCOPRODUCTS.COM – PHONE: 800.827.7887 – FAX: 714.596.3748 – WWW.ELASCOPRODUCTS.COM
ELASGLOW COLLECTION ONE CHANNEL
ED1010-GLOW
B
Medium Duty
A
A= 4" PER CHANNEL B= 1" PER CHANNEL
ED1010-BK
D
ED1010-R
4" x 1" Single Channel
LG2125-GLOW
C C= 36" IN LENGTH D= 10.5" IN WIDTH
A
Light Duty A= 1.25" PER CHANNEL
LG2125
D
11⁄4" Channel Width Dual Channel
UG5140-GLOW
C
C= 36" IN LENGTH D= 11.25" IN WIDTH
A
Heavy Duty A= 1.38" PER CHANNEL Shown as Lid Opened
UG5140
D
Low Profile Button Lid Fasteners
13⁄8" Channel Width Five Channel
MADE IN USA
LIFETIME WARRANTY
C C= 36" IN LENGTH D= 20" IN WIDTH
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CUSTOMIZE CUSTOMIZE YOUR ORDER
Customize your Elasco Products to your color scheme! Elasco’s Cable Protectors come standard with a black base and orange lid. Elasco’s Drop Overs are offered in four sizes in red or black color options. If you are interested in custom urethane or glow color options, contact us to learn more.
Drop Overs available in one color option. Cable Protectors have two color options – one for the lid and one for the base.
Add text such as ‟CAUTION WATCH YOUR STEP”
Customize your cable protectors to your exact criteria: Colors, Logos, Stencils & Overall Custom Solutions
Contact us today for a custom quote
Black/Green
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Yellow/Red
ELASCO PRODUCTS, LLC – SALES@ELASCOPRODUCTS.COM – PHONE: 800.827.7887 – FAX: 714.596.3748 – WWW.ELASCOPRODUCTS.COM
INSTALLATION & FAQ INSTALLATION INSTRUCTIONS When purchasing your Elasco Cable Protectors, be sure to consider all of your project requirements, including the number of channels, the size of the channels, and your load bearing. Step 1: When positioning your Elasco Cable Protectors, aim to have traffic approaching the product from the hinge side first. Avoid irregular surfaces where possible; water and other fluids can collect and create a slipping hazard. Step 2: When connecting the pieces together, always have the female side on top of the male side of the product (see picture to the right). Push down on the pieces at the connecting points. Step 3: Now you are ready to flip open the lid and insert your cables into your Elasco Cable Protectors. Start by placing cables in the channel closest to the leading edge. Be sure to always load the most sensitive cables and hoses closest to the hinge-side of your Elasco Cable Protectors. Do not overfill the channels; this can cause damage or cause a tripping hazard. Once the cables are laid out, either tuck the lid under the lip of your Protector or, if applicable, secure the buttons on the lid to the base of your Elasco Cable Protectors.
FEMALE
MALE
FAQs Where are your products manufactured? Our Elasco Protectors are all manufactured in the USA. All our materials are sourced domestically and produced at our facility in Southern California. Are Elasco Products’ cable protectors compliant? Elasco Products is compliant with numerous domestic agencies, including OSHA (Occupational Safety and Health Administration) and NEC (National Electric Code). We are also compliant with European standards, including both REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals) and RoHS ( Restriction of Hazardous Substances). Can you ship internationally? Yes, Elasco Products can ship to anywhere approved by the US State Department. I have a custom project which needs a custom solution, can Elasco help? Elasco Products’ engineering team can customize almost any product. Contact our sales team to find your product solution. How is my load capacity calculated? Based on the overall weight of your load, plus the tire size and number of tires on your axle, we can calculate the capacity that our products can withstand. All our products are rated for vehicle traffic but contact us if you would like more information on extreme heavy load situations. How do I clean the products? Simply use ordinary soap and water to clean your Elasco Cable Protectors. FOR FULL WARRANTY INFORMATION http://elascoproducts.com/warranty
MADE IN USA
LIFETIME WARRANTY
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Proper use by the customer is necessary for the effectiveness of the products, as well as the safety of those using the product. Because Manufacturer and/or Distributor are unable to oversee the proper installation and use of its products, Manufacturer and/or Distributor cannot guarantee performance. Manufacturer and/or Distributor expressly disclaim any and all liability for misuse of its products. In the event of a manufacturing defect, buyer’s remedy shall be strictly limited to refund of the purchase price or replacement. Buyer specifically acknowledges waiver of any claim against either Manufacturer or Distributor regarding consequential damages to a person or property, damages for loss of use, lost time, lost income, lost profit, or other incidental or consequential damages. Manufacturer and/or Distributor expressly disclaim any and all warranties not set forth herein, including any warranty of fitness for a particular purpose and/or warranty of merchantability that might otherwise be applicable. Manufacturer and/ or Distributor reserve the right to make price changes and changes to product specifications without prior notice or any subsequent obligations.
ELASCO PRODUCTS, LLC – SALES@ELASCOPRODUCTS.COM – PHONE: 800.827.7887 – FAX: 714.596.3748 – WWW.ELASCOPRODUCTS.COM