Multi Functio nal tools Contents Application Example
C02
MGT Series MGT MGT Face Grooving MGT Aluminum Wheel Available Insert for MGTSeries MGT Special Insert Order Form
C04 C09 C11 C13 C15
Saw-man Saw-man(Parting off) Grooving & Profiling
C16 C18
Technical Information for MGT Series C23 New Fine Tools Technical Information for Fine Tools New Fine Tools
C30 C31
Application Example For external machining
New Fine Tools
Saw-man
MGT Series
Multi functional tools
>>> Width:3.0~8.0 T- MAX:3.0~5.0
MRMN
Width:1.25~4.5 Width:3.0~5.0 T- MAX:1.5~5.0 D- MAX:30~50
TB
POB
Width:1.23~4.28 T- MAX:1.5~4.0
Width:1.1~8.0 T- MAX:2.1~9.0
Width:3.0~8.0 T- MAX:14
Width:1.5~8.0 T- MAX:10~28
GO, GS
GW, BF
DC, DB
MGMN, MRMN,MRGN, MGGN
For internal machining
C 02
Width:0.75~4.02 T- MAX:4.8~10.2
Width:2.0~8.0 T- MAX:2.0~8.0
Width:1.1~8.0 T- MAX:2.1~9.0
Width:1.25~2.8 T- MAX:1.5~2.3
NFTG, NFTF, NFTT
GR
GW, BF
IG
Width:1.5~8.0 T- MAX:4.0~10
MGMN, MGGN,MRMN, MRGN
Width:3.0~8.0 T- MAX:3.5~6.5
MRMN
Application Example For face grooving
>>>
Width:1.5~8.0 T- MAX:3.0~9.0
Multi functional tools MGT Series
MGMN, MGGN
FGD, FGM, FMM
MGMN, MFMN
New Fine Tools
Width:3.0~4.0 T- MAX:10~15
Saw-man
Width:3.0~5.0 T- MAX:12~25
For parting off
Width:2.0~5.0 T- MAX:10~28
MGMR
Width:2.0~6.0 D-MAX:32~70
Width:2.0~6.0 D-MAX:35~125
SP
Width:3.0~5.0 D-MAX:30~50
POB
C 03
MGT MGEHR/L For Grooving, Turning, Parting off, Reliefing, Profiling, Aluminum machining
New Fine Tools
Saw-man
MGT Series
Multi functional tools
>>>
MGMN MGMR MGGN MRMN MRGN
R type insert (mm)
Parts
Designation
H=(h) R
MGEHR/L
W
L
S
Wrench
MGMN150-G
LTX0514
TW20L
MGMN200-G MGMN200-M MGMN200-
MHA0512
HW40L
MGMN250-G MGMN250-M
MHA0512
HW40L
BHA0616
HW50L
T-MAX
L
1616-1.5 2020-1.5 2525-1.5 1212-2 1616-2 2020-2 2525-2 1616-2.5 2020-2.5 2525-2.5 1616-3 2020-3 2020-3-T10 2525-3 2525-3-T10 3232-3 3232-3-T10 2020-4 2020-4-T10 2525-4 2525-4-T10 3232-4 3232-4-T10 2020-5 2020-5-T15 2525-5 2525-5-T15 3232-5 3232-5-T15 2020-6 2020-6-T15 2525-6 2525-6-T15 3232-6 3232-6-T15 2525-8 2525-8-T15 3232-8 3232-8-T15 2525-6A 2525-6A-T15 3232-6A 3232-6A-T15 2525-8A 2525-8A-T15 3232-8A 3232-8A-T15
Applicable inserts, see pages C13, C14
C 04
Screw
Stock Inserts 16 20 25 12 16 20 25 16 20 25 16 20 20 25 25 32 32 20 20 25 25 32 32 20 20 25 25 32 32 20 20 25 25 32 32 25 25 32 32 25 25 32 32 25 25 32 32
16 20 25 12 16 20 25 16 20 25 16 20 20 25 25 32 32 20 20 25 25 32 32 20 20 25 25 32 32 20 20 25 25 32 32 25 25 32 32 25 25 32 32 25 25 32 32
100 125 150 100 100 125 150 100 125 150 100 125 125 150 150 170 170 125 125 150 150 170 170 150 150 150 150 170 170 125 125 150 150 170 170 150 150 170 170 150 150 170 170 150 150 170 170
16.25 20.25 25.25 14.25 16.25 20.25 25.25 16.30 20.30 25.30 16.35 20.4 20.4 25.4 25.4 32.4 32.4 20.4 20.4 25.4 25.4 32.4 32.4 20.5 20.5 25.5 25.5 32.5 32.5 20.6 20.6 25.6 25.6 32.6 32.6 26.1 26.1 33.1 33.1 25.6 25.6 32.6 32.6 26.1 26.1 33.1 33.1
14.5 14.5 14.5 14.5 14.5 14.5 14.5 16.5 16.5 16.5 18.5 18 10 18 10 18 10 18 10 18 10 18 10 23 15 23 15 23 15 23 15 23 15 23 15 28 15 28 16 23 15 23 15 28 16 28 15
MGMN300-M MGGN300MRMN300-M MGMR300-
MGMN400-M MGGN400MRMN400-M MGMR300-
MGMN500-M MGGN500MRMN500-M MGMR500-
MGMN600-M MGGN600MRMN600-M
M
M
M
M
MRMN800-M
MRGN600-A
MRGN800-A
: Stock item
: Under preparing for stock
MGT MGEUR/L For Reliefing, Profiling, Aluminum machining
>>>
MRMN MRGN
R type insert
Designation
H=(h) R
MGEUR/L
W
L
S
BHA0616
HW50L
Inserts 20 25 32 20 25 32 20 25 32 20 25 32 25 32 25 32 25 32
125 150 170 125 150 170 125 150 170 125 150 170 150 170 150 170 150 170
23 28 35 23 28 35 24 29 36 24 29 36 30 37 29 36 30 37
3 3 3 3 3 3 4 4 4 4 4 4 5 5 4 4 5 5
MRMN300-M
MRMN400-M
MRMN500-M
MRMN600-M
New Fine Tools
20 25 32 20 25 32 20 25 32 20 25 32 25 32 25 32 25 32
Saw-man
Applicable inserts, see pages C14
Wrench
T-MAX
L
2020-3 2525-3 3232-3 2020-4 2525-4 3232-4 2020-5 2525-5 3232-5 2020-6 2525-6 3232-6 2525-8 3232-8 2525-6A 3232-6A 2525-8A 3232-8A
Screw
Multi functional tools MGT Series
(mm)
Parts
Stock
MRMN800-M MRGN600-A MRGN800-A
: Stock item
: Under preparing for stock
C 05
MGT MGEVR/L
For Grooving, Turning, Profiling, Reliefing, Aluminum machining
>>>
MGMN MGGN MRMN MRGN
New Fine Tools
Saw-man
MGT Series
Multi functional tools
R type insert (mm)
Stock Designation
H=(h) R
MGEVR/L
2020-1.5 2525-1.5 3232-1.5 2020-2 2525-2 3232-2 2020-2.5 2525-2.5 3232-2.5 2020-3 2525-3 3232-3 2020-4 2525-4 3232-4 2020-5 2525-5 3232-5 2020-6 2525-6 3232-6 2525-8 3232-8 2525-6A 3232-6A 2525-8A 3232-8A
Applicable inserts, see pages C13, C14
C 06
W
L
S
T-MAX
L 20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 25 32 25 32 25 32
20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 20 25 32 25 32 25 32 25 32
125 150 170 125 150 170 125 150 170 125 150 170 125 150 170 125 15 170 125 150 170 150 170 150 170 150 170
23 28 35 23.5 28.5 35.5 24 29 36 25.5 30.5 37.5 25.5 30.5 37.5 27 32 39 27 32 39 34 41 32 39 34 41
3 3 3 3.5 3.5 3.5 4 4 4 5 5 5 5 5 5 7 7 7 7 7 7 9 9 7 7 9 9
Min. diameter 250 250 250 130 130 130 100 100 100 110 110 110 100 100 100 100 100 100 90 90 90 50 50 90 90 50 50
Parts
Screw
Wrench
LTX0514
TW20L
BHA0616
HW50L
Inserts MGMN150-G
MGMN200-M MGMN200-G MGMN250-M MGMN250-G MGMN300-M MGGN300MRMN300-M MGMN400-M MGGN400MRMN400-M MGMN500-M MGGN500MRMN500-M MGMN600-M MGGN600MRMN600-M
M
M
M
M
MRMN800-M MRGN600-A MRGN800-A
: Stock item
: Under preparing for stock
MGT MGIUR/L For Reliefing, Profiling, Aluminum machining
>>>
MRMN MRGN
R type insert
Designation
D R
MGIUR/L
d
L
T-MAX
H
MHA0512
HW40L
BHA0616 BHA0620 BHA0616 BHA0620 BHA0616 BHA0620 BHA0616 BHA0620 BHA0616 BHA0620
HW50L
Inserts 20 25 32 20 25 32 25 32 25 32 25 32 25 32 25 32
150 200 250 150 200 250 200 250 200 250 200 250 200 250 200 250
45 45 65 45 45 65 45 65 45 65 45 65 45 65 45 65
3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 6.5 6.5 3.5 3.5 5.0 6.5
18 23 30 18 23 30 23 30 23 30 23 30 23 30 23 30
13 15.5 19 13 15.5 19 15.5 19 19 19 15.5 19 15.5 19 18.5 22
MRMN300-M
MRMN400-M
MRMN500-M MRMN600-M MRMN800-M MRGN600-A MRGN800-A
: Stock item
New Fine Tools
35 40 50 35 40 50 40 50 40 50 40 50 40 50 40 50
Saw-man
Applicable inserts, see pages C14
Wrench
S
L
3520-3 4025-3 5032-3 3520-4 4025-4 5032-4 4025-5 5032-5 4025-6 5032-6 4025-8 5032-8 4025-6A 5032-6A 4025-8A 5032-8A
Screw
Multi functional tools MGT Series
(mm)
Parts
Stock
: Under preparing for stock
C 07
MGT MGIVR/L
For Grooving, Turning, Reliefing, Profiling, Aluminum machining
>>>
MGMN MGGN MRMN MRGN
New Fine Tools
Saw-man
MGT Series
Multi functional tools
R type insert (mm)
Parts
Stock Designation
D R
MGIVR/L
L
T-MAX
H
Wrench
MHB0310
HW25L
S
L
Inserts
2016-1.5 2520-1.5 2925-1.5 2016-2 2520-2 2925-2 2016-2.5 2520-2.5 2925-2.5 2520-3 3125-3 3732-3 2520-4 3125-4 3732-4 3125-5 3732-5
20 25 29 20 25 29 20 25 29 25 31 37 25 31 37 31 37
16 20 25 16 20 25 16 20 25 20 25 32 20 25 32 25 32
125 150 200 125 150 200 125 150 200 150 200 250 150 200 250 200 250
35 45 45 35 45 45 35 45 45 45 45 65 45 45 65 45 65
4 4 4 5 5 5 6 6 6 6 6 6 6 6 6 8 8
15 18 23 15 18 23 15 18 23 18 23 30 18 23 30 23 30
11.3 13.1 16.2 12.4 14.0 17.2 12.5 15.1 18.2 15.6 18.9 21.5 15.6 18.9 21.5 19.4 21.5
3125-6 3732-6
31 37
25 32
200 250
45 65
8 8
23 30
19.4 21.5
3732-8 4540-8 3125-6A 3732-6A 3732-8A 4540-8A
37 45 31 37 37 45
32 40 25 32 32 40
250 300 200 250 250 300
65 70 45 65 65 70
10 10 8 8 10 10
30 37 23 30 30 37
23.4 27.2 19.4 21.5 23.4 27.2
Applicable inserts, see pages C13, C14
C 08
d
Screw
MGMN150-G MGMN200-G MGMN200-M MRMN200-M MGMN250-G MGMN250-M MGMN300-M/G M MGGN300MRMN300-M MGMN400-M/G M MGGN400MRMN400-M MGMN500-M/G M MGGN500MRMN500-M MGMN600-M/G M MGGN600MRMN600-M MRMN800-M MGMN800-M MRGN600-A MRGN800-A
MHA0512
HW40L
MHB0310
HW25L
MHA0512
HW40L
MHB0310
HW25L
MHB0512
HW40L
MHA0512
HW40L
BHA0616 BHA0620 BHA0616
BHA0620
HW50L
BHA0616 BHA0620
: Stock item
: Under preparing for stock
MGT Face Grooving MGFHR/L
For Face Grooving, Turning machining
>>>
MFMN MGMN
R type insert
Designation
H=(h) R
W
L
S
T-MAX
Min.
Wrench
BHA0616
HW50L
Max.
L
MGFHR/L 325-24/35-T10 325-29/40-T10 325-34/50-T10 325-44/70-T10 325-64/99-T10 425-62/120-T15 425-112/200-T15
Screw
Multi functional tools MGT Series
(mm)
Parts
Stock Inserts 25 25 25 25 25 25 25
25 25 25 25 25 25 25
150 150 150 150 150 150 150
25.6 25.6 25.6 25.6 25.6 25.6 25.6
10 10 10 10 10 15 15
24 29 34 44 64 62 112
35 40 50 70 99 120 200
MFMN300
MGMN400-M
Saw-man
: Stock item
Applicable inserts, see pages C13
: Under preparing for stock
New Fine Tools
MGFVR/L
For Face Grooving, Turning machining
MFMN MGMN
R type insert (mm)
Parts
Screw
Wrench
MFMN300
MHA0512
HW40L
MGMN400-M
BHA0616
HW50L
Stock Designation
H=(h) R
W
L
S
T-MAX
Min.
Max.
L
MGFVR/L 325-24/35-T10 325-29/40-T10 325-34/50-T10 425-44/60-T15
Applicable inserts, see pages C13
Inserts 25 25 25 25
25 25 25 25
150 150 150 150
18 18 18 25
10 10 10 15
24 29 34 44
35 40 50 60
: Stock item
: Under preparing for stock
C 09
MGT Face Grooving FGHH/FGVH
For Face Grooving, Turning machining
FGHH
>>>
Multi functional tools
FGD FGM FMM
MGT Series
FGVH
New Fine Tools
Saw-man
R type insert (mm)
Designation
H=(h) R
FGHH FGVH
W
L
S
T-MAX
Min.
320R - 25/30 30/35 35/48 48/60 60/75 75/100 100/140 325R -25/30 30/35 35/48 48/60 60/75 75/100 100/140 420R -25/30 30/35 35/48 48/60 60/75 75/100 100/140 425R -25/30 30/35 35/48 48/60 60/75 75/100 100/140 520R -25/30 30/35 35/40 40/48 48/60 60/75 75/100 100/140 525R -25/30 30/35 35/40 40/48 48/60 60/75 75/100 100/140
Screw
Wrench
BHA0616
HW50L
Max.
L
Applicable inserts, see pages C13
C 10
Parts
Stock Inserts 20 20 20 20 20 20 20 25 25 25 25 25 25 25 20 20 20 20 20 20 20 25 25 25 25 25 25 25 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25
20 20 20 20 20 20 20 25 25 25 25 25 25 25 20 20 20 20 20 20 20 25 25 25 25 25 25 25 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25
125 125 125 125 125 125 125 150 150 150 150 150 150 150 125 125 125 125 125 125 125 150 150 150 150 150 150 150 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150
20.6 20.6 20.6 20.6 20.6 20.6 20.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 20.6 20.6 20.6 20.6 20.6 20.6 20.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 20.6 20.6 20.6 20.6 20.6 20.6 20.6 20.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6
12 12 12 22 22 22 22 12 12 12 22 22 22 22 12 12 12 25 25 25 25 12 12 12 25 25 25 25 12 12 20 20 25 25 25 25 12 12 20 20 25 25 25 25
25 30 35 48 60 75 100 25 30 35 48 60 75 100 25 30 35 48 60 75 100 25 30 35 48 60 75 100 25 30 35 40 48 60 75 100 25 30 35 40 48 60 75 100
30 35 48 60 75 100 140 30 35 48 60 75 100 140 30 35 48 60 75 100 140 30 35 48 60 75 100 140 30 35 40 48 60 75 100 140 30 35 40 48 60 75 100 140
FMM300R-03
FGD300R-03 FGM300R-03
FMM300R-03
FGD300R-03 FGM300R-03
FMM400R-04
FGD400R-04 FGM400R-04
FMM400R-04
FGD400R-04 FGM400R-04
FMM500R-04
FGD500R-04 FGM500R-04
FMM500R-04
FGD500R-04 FGM500R-04 : Stock item
: Under preparing for stock
MGT Aluminum Wheel MGEHR/L
>>>
MRGN
R type insert
Designation
H=(h) R
MGEHR/L
H2
W
L
S
R
Wrench
BHA0620
HW50L
T-MAX
L
Inserts 7 8 7 8 7 8 7 8
150 150 150 150 150 150 150 150
25 32 25 32 25 32 25 32
25.55 32.55 25.55 32.55 25.55 32.55 25.55 3255
6 12 6 12 6 12 6 12
23.5 27 23.5 27 23.5 27 23.5 27
MRGN6N-A MRGN6N-AP MRGN6N-AM MRGN6N-A5 MRGN8N-A MRGN8N-AP MRGN8N-AM MRGN8N-A5
Applicable inserts, see pages C14
: Stock item
Saw-man
25 32 25 32 25 32 25 32
25N-6A 32N-6A 25N-6A5 32N-6A5 25N-8A 32N-8A 25N-8A5 32N-8A5
Screw
Multi functional tools MGT Series
(mm)
Parts
Stock
: Under preparing for stock
New Fine Tools
MGEHR/L-15
MRGN
R type insert (mm)
Parts
Stock Designation R
H=(h)
H2
W
L
S
R
T-MAX
25 32 25 32 25 32 25 32
7 8 7 8 7 8 7 8
25 32 25 32 25 32 25 32
150 150 150 150 150 150 150 150
32.2 39.2 32.2 39.2 32.2 39.2 32.2 39.2
6 12 6 12 6 12 6 12
20 25 20 25 20 25 20 25
L
MGEHR/L 25N-6A-15 32N-6A-15 25N-6A5-15 32N-6A5-15 25N-8A-15 32N-8A-15 25N-8A5-15 32N-8A5-15
Screw
Wrench
BHA0620
HW50L
Inserts MRGN6N-A MRGN6N-AP MRGN6N-AM MRGN6N-A5 MRGN8N-A MRGN8N-AP MRGN8N-AM MRGN8N-A5 : Stock item
Applicable inserts, see pages C14
: Under preparing for stock
MGIUR/L-MR
MRGN
R type insert (mm)
Parts
Stock Designation
D R
MGIUR/L
d
L
T
H
Applicable inserts, see pages C14
Wrench
BHA0616
HW50L
S
L
6832-8A-MR 6832-8A5-MR
Screw
Inserts 68 68
32 32
170 170
65 65
8 8
30 30
26 26
MRGN8N-A/AM/AP MRGN8N-A5
: Stock item
: Under preparing for stock
C 11
MGT Aluminum Wheel MGIXR/L
>>>
MRGN
(mm)
Parts
Stock Designation R MGIXR/L
D
d
70 70
50 50
L
T
H
S
7.7 7.7
46 46
30.2 30.2
L
7050-8A-MR 7050-8A5-MR
Screw
Wrench
BHA0616
HW50L
Inserts 350 350
80 80
MRGN8N-A/AM/AP MRGN8N-A5
Applicable inserts, see pages C14
: Stock item
: Under preparing for stock
MGEXR/L
New Fine Tools
Saw-man
MGT Series
Multi functional tools
R type insert
MVGN
R type insert (mm)
Parts
Stock Designation
H=(h) R
W
L
S
Wrench
BHA0620
HW50L
T-MAX
L
MGEXR/L 25N-8A-5V 25N-8A-22.5V
Screw
Inserts 25 25
25 25
150 150
29 35
23.5 27
5 22.5
MVGN8N-A-R1.2 MVGN8N-A-R1.6
: Stock item
Applicable inserts, see pages C14
: Under preparing for stock
MGIUR/L-MV
MVGN
R type insert (mm)
Parts
Stock Designation
D R
MGIUR/L
L
T
H
6832-8A-MV
Wrench
BHA0616
HW50L
S
L
Applicable inserts, see pages C14
C 12
d
Screw
Inserts 68
32
170
65
8.0
30
26
27.5
MVGN8N-A-R1.2 MVGN8N-A-R1.6
: Stock item
: Under preparing for stock
Available Insert for MGT PC230 CN20
PC6510
PC8010
PC3525
PC3535
PC215K PC9030
NC3030
NC3120
(mm)
b
r
l
d
t
Configuration
Page
FGD
300R-03 400R-04 500R-04
3.0 4.0 5.0
0.3 0.4 0.4
3.0 4.0 5.0
2.0 3.0 4.0
4.0 4.5 5.0
FGM
FGM
300R-03 400R-04 500R-04
3.0 4.0 5.0
0.3 0.4 0.4
3.0 4.0 5.0
2.0 3.0 4.0
4.0 4.5 5.0
FMM
FMM
300R-03 400R-04 500R-04
3.0 4.0 5.0
0.3 0.4 0.4
3.0 4.0 5.0
2.0 3.0 4.0
3.91 3.96 4.42
C10
3
0.2
18
2
3
C09
MGGN 300-02-M 300-04-M 300-08-M 400-02-M 400-04-M 400-08-M 500-02-M 500-04-M 500-08-M 600-02-M 600-04-M 600-08-M
3.0 3.0 3.0 4.0 4.0 4.0 5.0 5.0 5.0 6.0 6.0 6.0
0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8
21.0 23.5 21.0 23.5 21.0 23.5 21.0 3.3 21.0 3.3 21.0 3.3 26.0 4.1 26.0 4.1 26.0 4.1 26.0 5.0 26.0 5.0 26.0 5.0
4.8 4.8 4.8 4.8 4.8 4.8 5.8 5.8 5.8 5.8 5.8 5.8
C04 C06 C08
MGMN 150-G 200-G 250-G 300-G 400-G 500-G 600-G
1.5 2.0 2.5 3.0 4.0 5.0 6.0
0.15 0.2 0.2 0.4 0.4 0.8 0.8
16.0 1.2 3.5 16.0 1.6 3.5 18.5 2.0 3.85 21.0 2.35 4.8 21.0 3.3 4.8 26.0 4.1 5.8 26.0 5.0 5.8
C04 C06 C08
MGMN 200-M 250-M 300-02-M 300-M 350-03-M 400-02-M 400-M 500-04-M 500-M 600-M 800-M
2.0 2.5 3.0 3.0 3.5 4.0 4.0 5.0 5.0 6.0 8.0
0.2 0.2 0.2 0.4 0.3 0.2 0.4 0.4 0.8 0.8 0.8
16.0 1.2 3.5 18.5 2.0 38.5 21.0 23.5 4.8 21.0 23.5 4.8 21.0 2.9 4.8 21.0 3.3 4.8 21.0 3.3 4.8 26.0 4.1 5.8 26.0 4.1 5.8 26.0 5.0 5.8 31.0 6.0 6.5
C04 C06 C08
Face Grooving
C10
Saw-man
Face Grooving
C10
Multi functional tools MGT Series New Fine Tools
Face Grooving
Dimensions
>>>
Grooving Turning
Cermet
FGD
MFMN 300
MFMN
MGGN-M
Grooving
MGMN-G
Grooving Turning
NC3010
Designation
Picture
NC3020
Coated
Face Grooving
Application
Available Inserts
MGMN-M
C 13
Available Insert for MGT
Parting off
MGMR/L-PT MGMR/L 200-6D-PT
Parting off
300-6D-PT 300-8D-PT 300-15D-PT 400-4D-PT 500-4D-PT
Configuration
r
l
d
t
3 3 3 4 5
0.2 0.2 0.2 0.3 0.3
21 21 21 21 26
2.35 2.35 2.35 3.3 4.1
4.8 4.8 4.8 4.8 5.8
C04
2 3 3 3 4 5
0.2 0.2 0.2 0.2 0.3 0.3
16 21 21 21 21 26
1.6 2.35 2.35 2.35 3.3 4.1
3.6 4.8 4.8 4.8 4.8 5.8
C04
4.0 5.0 6.0 8.0
2.0 2.5 3.0 4.0
21.0 26.0 26.0 31.0
3.3 4.1 5.0 6.0
3.3 4.1 5.0 6.0
C04 C05 C06 C07 C08
MRMN-M
MRMN 200-M 300-M 400-M 500-M 600-M 800-M
2.0 3.0 4.0 5.0 6.0 8.0
1.0 1.5 2.0 2.5 3.0 4.0
16.0 1.50 21.0 2.35 21.0 3.3 26.0 4.1 26.0 5.0 31.0 6.0
3.5 4.8 4.8 5.8 5.8 6.5
C04 C05 C06 C07 C08
Picture
Designation
Coated
Uncoated
DP150
G10
Dimensions
(mm)
b
r
l
d
t
MVGN
MVGN
8N-A-R1.2 8N-A-R1.6
8.0 8.0
1.2 1.6
30.0 30.0
8.0 8.0
6.9 6.9
MRGN-A
MRGN
6N-A 6N-AM 6N-AP 6N-A5 8N-A 8N-AM 8N-AP 8N-A5
6.0 6.0 6.0 6.0 8.0 8.0 8.0 8.0
3.0 3.0 3.0 3.0 4.0 4.0 4.0 4.0
26.0 26.0 26.0 26.0 30.0 30.0 30.0 30.0
7.2 7.2 7.2 7.2 8.0 8.0 8.0 8.0
5.9 5.9 5.9 5.9 6.5 6.5 6.5 6.5
Configuration
Page
C12
C11 C12
: Stock item
C 14
Page
b
MRGN 400-A 500-A 600-A 800-A
Reliefing Profiling Application For Aluminum Wheel For Aluminum Wheel
(mm)
MRGN-A
Aluminum
Saw-man
MGT Series
Multi functional tools
>>>
300-8D-PS 300-15D-PS 400-4D-PS 500-4D-PS
G10
H01
DP150
PC230
MGMR/L-PS MGMR/L 300-6D-PS
New Fine Tools
Dimensions
Uncoated
PC6510
PC3525
PC9030
Designation
NC3120
Picture
NC3030
Coated
NC3020
Application
Available Inserts
: Under preparing for stock
MGT Special Insert Order Form Classification
Designation
Configuration
M F G N 4 - 0.5R - 30D Fig. 1
Forming Clamp part : 4mm
Grinding Nose Radius : 0.5
>>>
Multi Feed Direction Degree : 30°
Ex) MFGN4-0.5R-30D
MFGN4 - 0.5R - L 50 D - R 30D Refer to No. 1 Degree : 50°
Nose Radius : 0.5 Right
Multi functional tools MGT Series
Fig. 2
Left Degree>30° Ex) MFGN4-0.5R-L50D-R30D
MFGN4 - 2.0 - R 020 250 - L 105 335 Fig. 3
Width of cutting edge : 2.0mm Degree : 25.0° Degree : 35.5°
Right Left Ex) MFGN4-2.0-R020250-L105335
Saw-man
Refer to No. 1 Nose Radius : 0.20 Nose Radius : 1.05
MFGN5 - 4.0R F Radius : 4.0
New Fine Tools
Refer to No. 1
Front(Concave) Ex) MFGN5-4.0RF
Fig. 4
MFGN5 - 4.0R B Refer to No. 1
Radius : 4.0
Back(Concave) Ex) MFGN5-4.0RB
MFGN5 - 4.0 - R 005 - L 030 Fig. 5 Refer to No. 1 Nose Radius : 0.05
Width of cutting edge : 4.0mm Left
Right Nose Radius : 0.30 Ex) MFGN5-4.0-R005-L030
MFGN5 - 4.0 - 0.05 R Fig. 6 Refer to No. 1 Width of cutting edge: 4.0mm Nose Radius: 0.05
Ex) MFGN5-4.0-0.05R
MFG R 5 - 4.0 - 5D - R 002 - L 115 Fig. 7 Refer to No. 1 Width of cutting edge: 4.0mm Nose Radius: 0.02
Right Lead angle: 5 Left
Clamp part: 5mm Right Nose Radius: 1.15
Ex) MFGR5-4.0-5D-R002-L115
MFG L 5 - 4.0 - 15D - 1.5R Fig. 8
Refer to No. 1 Width of cutting edge: 4.0mm
Left Lead angle: 15
Clamp part: 5mm Right Nose Radius: 1.5 Ex) MFGL5-4.0-15D-1.5R
MFG R 5 - 4.10 - 25D - R012 - L000 Fig. 9
Refer to No. 1 Width of cutting edge: 4.1mm Left Nose Radius :0.0
Right Degree: 25
Clamp part: 5mm Right Nose Radius: 1.2 Ex) MFGR5-4.10-25D-R012-L000
C 15
Saw-man SPB/SPB-S (Stopper type)
Fig. 1
Fig. 2
R type insert
(mm)
Parts Designation
Stock
H
W
L
Wrench
Fig.
h Inserts
SPB
SPB-S
New Fine Tools
Saw-man
SPB-S
SP
MGT Series
Multi functional tools
>>>
SPB
226 326 426 526 626 232 332 432 532 632 226-S 326-S 426-S 526-S 626-S 232-S 332-S 432-S 532-S 632-S
26 26 26 26 26 32 32 32 32 32 26 26 26 26 26 32 32 32 32 32
1.6 2.4 3.2 4.0 5.2 1.6 2.4 3.2 4.0 5.2 1.6 2.4 3.2 4.0 5.2 1.6 2.4 3.2 4.0 5.2
110 110 110 110 110 150 150 150 150 150 110 110 110 110 110 150 150 150 150 150
21 21 21 21 21 25 25 25 25 25 21 21 21 21 21 25 25 25 25 25
SP200, 200R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP600, 600R/L SP200, 200R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP600, 600R/L SP200, 200R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP600, 600R/L SP200, 200R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP600, 600R/L
SW50L
-
1
-
SW15S
2
: Stock item
Applicable inserts, see pages C17
SPH/SPH-S (Stopper type)
SPH
SPH-S
Fig.1
Fig. 2
: Under preparing for stock
SP R type insert
(mm)
Parts
Stock Designation
H=(h) R
SPH
SPH-S
L
d
316R/L 320R/L 420R/L 520R/L 325R/L 425R/L 525R/L 316R/L-S 320R/L-S 420R/L-S 520R/L-S 325R/L-S 425R/L-S 525R/L-S
Wrench
S
L
Applicable inserts, see pages C17
C 16
W
Fig. Inserts
16 20 20 20 25 25 25 16 20 20 20 25 25 25
16 20 20 20 25 25 25 16 20 20 20 25 25 25
100 120 120 120 150 150 150 100 120 120 120 150 150 150
32 40 50 60 50 60 70 32 40 50 60 50 60 70
16.3 20.3 20.4 20.5 25.3 25.4 25.5 16.3 20.3 20.4 20.5 25.3 25.4 25.5
SP300, 300R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP300, 300R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L SP300, 300R/L SP400, 400R/L SP500, 500R/L
SW50L
-
1
-
SW15S
2
: Stock item
: Under preparing for stock
Saw-man SMBB
(Saw-man blade block)
>>>
R type insert
Parts Designation
H
Stock
W
H3
L
H1
H2
W1
B
Multi functional tools MGT Series
(mm) Wrench
M Blades
SMBB
16 20 20 25 25 32
1626 2026 2032 2526 2532 3232
12 19 19 23 23 30
26 26 32 26 32 32
86 86 100 86 110 110
43 43 50 43 50 54
13 9 13 4 8 5
30 38 38 42 42 48
5.3 5.3 5.3 5.3 5.3 5.3
3-M6 3-M6 4-M6 4-M6 4-M6 4-M6
SPB
26
SPB
32
SPB
26-S
SPB
26-S
HW50L
Saw-man
: Stock item
Applicable blades, see pages C16
: Under preparing for stock
SP
Parting off
SP
Dimensions
ST30A
PC6510
PC9030
Uncoated
PC8010
NC500H
PC230
NCM325
Designation
NC3030
Picture
NC3120
Coated
200 200R 200L 300 300R 300L 300H 400 400R 400L 400H 500 500R 500L 600 600R 600L
New Fine Tools
Application
Available Inserts (mm)
W
I
r
2.2 2.2 2.2 3.1 3.1 3.1 3.1 4.1 4.1 4.1 4.1 5.1 5.1 5.1 6.4 6.4 6.4
9.3 9.3 9.3 11.3 11.3 11.3 11.4 11.3 11.3 11.3 11.4 11.4 11.4 11.4 11.4 11.4 11.4
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.25 0.25 0.25 0.25 0.3 0.3 0.3 0.35 0.35 0.35
Configuration
R type
L type
W= : Stock item
Applicable holders, see pages C16
Neutral
0.1
: Under preparing for stock
Features of multi parting tools Available for various workpiece. - Alloy steel, Cast iron, Stainless steel, etc.
Cutting tool life has been increased due to specially designed rake angle. Minimum size of Nose radius R has been employed to get rid of Burr Line-up of various lead angles for the best machining. Small width of chip can be acquired due to special chip breaker & cutting edge design.
Recommended cutting condition Workpiece
PVD
CVD NC3120 NC3030 NCM325 NC500H
SM C 80~180 SCM 70~150 GC/GCD STS Non-ferrous metal(AL, Copper)
70~150
70~150
70~150
PC230
Uncoated
PC8010 PC9030 PC3525 PC6510
Cutting width 2
3
4
(mm)
5
6
0.02~0.15 0.03~0.2 0.08~0.3 0.10~0.4 0.12~0.5
80~180 70~150
70~150 50~100
50~120
ST30A
50~120
60~140
50~100 0.05~0.12 0.1~0.25 0.1~0.30 0.1~0.35 0.1~0.40 0.02~0.1 0.03~0.15 0.08~0.25 0.1~0.35 0.12~0.40 200~450 0.05~0.1 0.05~0.2 0.05~0.25 0.05~0.30 0.05~0.35
C 17
Grooving & Profiling IGH For Internal grooving
>>>
IG R type insert (mm)
Parts D
R IGH
d
H
L
Screw
Wrench
FTKA02565
TW07P
S
L
Inserts 14 16 20
214R/L 216R/L 220R/L
16 16 20
15 15 18
150 150 200
25 30 40
6.6 7.6 9.6
IG125-280
: Stock item
: Under preparing for stock
Available Inserts
IG
IG
Dimensions
ST30A
G10
Designation
H01
Picture
Uncoated
NC3120
Coated
NC3010
Internal grooving Application
New Fine Tools
Saw-man
MGT Series
Multi functional tools
Stock Designation
125 145 175 200 230 280
(mm)
b
g
t
d
d1
1.25 1.45 1.75 2.0 2.3 2.8
1.5 1.5 1.5 2.3 2.3 2.3
3.18 3.18 3.18 3.18 3.18 3.18
6.35 6.35 6.35 6.35 6.35 6.35
2.8 2.8 2.8 2.8 2.8 2.8
Configuration
: Stock item
: Under preparing for stock
DBH For Deep and Wide grooving
DB DC R type insert (mm)
Parts
Stock Designation
H=(h) R
DBH
W
L
Clamp Screw
Screw
Locator
Wrench
Inserts
L 20 25 20 25 20 25
320R/L 325R/L 520R/L 525R/L 720R/L 725R/L
Clamp
S
Marked
20 25 20 25 20 25
150 150 150 150 150 150
40 40 40 40 40 40
22.3 27.3 24.3 29.3 26.3 31.3 each insert dimension
,
22.8 27.8 24.3 29.3 26.3 31.3
DB300 400 DC300, 400 DB500, 600 DC500 DB700, 800
CGH5R1
MHA0512 MHB0410
LD34
HW30L HW40L
CGH5R2
MHA0512 MHB0410
LD56
HW30L HW40L
CGH5R3
MHA0512 MHB0410
LD78
HW30L HW40L
: Stock item
: Under preparing for stock
Grooving(Deep & Wide)
DB
DB
DC
DC
300 400 500 600 700 800 300 400 500
G10
Uncoated
H01
Designation
Cermet
CT10
Picture
NC3120
Coated
NC3010
Application
Available Inserts Dimensions
(mm)
b
I
t
r
3.0 4.0 5.0 6.0 7.0 8.0 3.0 4.0 5.0
20 20 20 20 20 20 20 20 20
7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5
0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.25 0.3
: Stock item
C 18
Configuration
: Under preparing for stock
Grooving & Profiling GFT For Deep and Wide grooving
>>>
GW R type insert (mm) Clamp
Screw
Pin
Wrench
GW110~300R/L,BF3
CS5R1
DHA0514
PN0308
HW25L
GW315~500R/L,BF5 GW600~800R/L,BF8
CS6R1 CS8R1
DHA0617 DHA0820
PN0312 PN0314
HW30L HW40L
Stock R GFT
Parts H=(h)
W
L
20 25 25 25
20 25 25 25
125 150 150 150
S
L
320R/L 325R/L 525R/L 825R/L
Multi functional tools MGT Series
Designation
Inserts 23.5 23.5 25.5 28.5
25 32 32 32
Use same hand of tools
: Stock item
: Under preparing for stock
Saw-man
GFIP For Deep and Wide grooving
New Fine Tools
BF GW R type insert (mm)
Stock Designation R GFIP
Parts D
d
H
L
20 26 32 50 32 50 50
16 20 25 40 25 40 40
15 18 23 37 23 37 37
150 150 200 300 200 300 300
L
316R 320R 325R 340R 525R 540R 840R
Clamp
C-ring
Screw
Pin
Wrench
CS5R2
CR04
CHX0513
PN0310
HW25L
CS6R2
CR05
CHX0616
PN0310
HW30L
CS8R1
-
S Inserts 17 22 22 32 22 32 32
11 13 17 27 17 27 27
GW110L-300R/L, BF3
GW315L-500R/L, BF5 GW600L-800R/L, BF8
DHA0820 PN0314 HW40L : Stock item : Under preparing for stock
Use right-hand insert for left-hand holder
Internal grooving Application
Available Inserts Uncoated
Picture BF
Designation BF
-3 -5 -8
GW
110R/L 130R/L 160R/L 185R/L 215R/L 265R/L 300R/L 315R/L 415R/L 500R/L 600R/L 800R/L
ST30A
Grooving(Deep & Wide)
R
GW
Dimensions
(mm)
b
g
W
I
t
-
-
3.1 5.1 8.1
16.4 22.4 27.4
5.26 6.26 7.26
1.1 1.3 1.6 1.85 2.15 2.65 3.0 3.15 4.15 5.0 6.0 8.0
2.1 2.3 2.6 2.9 3.2 3.7 4.0 4.2 5.2 6.0 7.1 9.0
3.1 3.1 3.1 3.1 3.1 3.1 3.1 5.1 5.1 5.1 5.1 5.1
16 16 16 16 16 16 16 22 22 22 22 22
Configuration
L 5.0 5.0 5.0 5.0 5.0 5.0 5.0 6.0 6.0 6.0 7.0 7.0 : Stock item
: Under preparing for stock
C 19
Grooving & Profiling TBH For Narrow grooving
>>>
TB
Stock Designation TBH
Saw-man New Fine Tools
Parts H=(h)
R
MGT Series
Multi functional tools
R type insert (mm)
320-23R/L 320-33R/L 320-43R/L 325-23R/L 325-33R/L 325-43R/L 420-23R/L 420-33R/L 420-45R/L 425-23R/L 425-33R/L 425-45R/L
W
L
Clamp
Clamp Screw
Wrench
CS6R1
DHA0617
HW30L
S
L
Inserts 20 20 20 25 25 25 20 20 20 25 25 25
20 20 20 25 25 25 20 20 20 25 25 25
125 125 125 150 150 150 125 125 125 150 150 150
25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5 25.5
25 25 25 30 30 30 25 25 25 30 30 30
TB3125-3230 TB3280-3330 TB3430 TB3125-3230 TB3280-3330 TB3430 TB4125-4230 TB4250-4330 TB4350-4450 TB4125-4230 TB4250-4330 TB4350-4450
: Stock item
: Under preparing for stock
Narrow grooving
TB
C 20
TB
3125R 3145R 3175R 3185R 3200R 3230R 3280R 3330R 3430R 4125R 4145R 4150R 4175R 4185R 4200R 4215R 4230R 4250R 4265R 4280R 4300R 4330R 4350R 4400R 4430R 4450R
Uncoated
ST20
CN20
Cermet
CT10
Designation
Picture
NC3120
Coated
NC3010
Application
Available Inserts Dimensions
(mm)
b
g
W
r
1.25 1.45 1.75 1.85 2.00 2.30 2.80 3.30 4.30 1.25 1.45 1.50 1.75 1.85 2.00 2.15 2.30 2.50 2.65 2.80 3.00 3.30 3.50 4.00 4.30 4.50
1.5 1.5 2.5 2.5 2.5 3.5 3.5 3.5 3.5 2.0 2.0 3.5 3.5 3.5 3.5 3.5 3.5 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 5.0
4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76 4.76
0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.3 0.4 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.4 0.4 0.4
d 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 12.7 : Stock item
Configuration
: Under preparing for stock
Grooving & Profiling O-ring grooving GH For Snap-ring grooving
>>>
GO GS
R type insert (mm)
Parts
Stock H=(h) R GH
W
L
L
2020R/L-3 2525R/L-3 2020R/L-4 2525R/L-4
Clamp
Clamp Screw
CS6R1
DHA0617
Screw
Wrench
S
Multi functional tools MGT Series
Designation
Inserts 20 20 25 25 20 20 25 25 Use same hand of tools
GS 125~280 GO 250 GS 330 / 430 GO 320 / 410
22 27 21 26
125 150 125 150
PTMA03508 TW09P-HW30L
: Stock item
: Under preparing for stock
GO
Dimensions
ST30A
ST20
H01
Designation
NC3120
NC3010
Picture
Uncoated
(mm)
b
g
W
r
d
Configuration
GO
250 320 410
2.5 3.2 4.1
1.5 2.0 2.5
3.3 3.8 4.5
0.35 0.35 0.65
9.525 9.525 9.525
GS
125 145 175 185 200 230 280 330 430
1.23 1.43 1.73 1.83 2.03 2.28 2.78 3.28 4.28
1.5 1.5 2.0 2.0 2.5 3.5 3.5 4.0 4.0
2.5 2.5 2.5 2.5 2.5 2.8 3.3 3.8 4.5
0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.3 0.4
9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 9.525 : Stock item
GS
New Fine Tools
Grooving(Narrow O-ring Snap-ring)
Coated
Saw-man
Application
Available Inserts
: Under preparing for stock
GFIK For Reliefing
GR R type insert (mm) Clamp
C-ring
Screw
Pin
Wrench
GR3
CH5R2 CH5R2 CS5R1
CR04 CR04 -
CHX0513 CHX0513 CHA0514
PN0310 PN0310 PN0310
HW25L HW25L HW25L
GR5
CS6R1
-
CHA0617
PN0314
HW30L
GR8
CS8R1
-
Parts
Stock Designation R GFIK
316R/L 325R/L 340R/L 525R/L 540R/L 840R/L
D
d
H
L
22 32 50 32 50 50
16 25 40 25 40 40
15 23 37 23 37 37
150 200 300 200 300 300
S
L
Inserts 21.5 21.5 35.4 27.5 39.5 41.8
11 17 27 17 27 27
CHA0820 PN0314 HW40L : Stock item : Under preparing for stock
Relief
GR
GR
310R 315R 520R 525R 830R 840R
ST30A
ST20
Designation
Uncoated
H01
Picture
NC3120
Coated
NC3010
Application
Available Inserts Dimensions
(mm)
b
g
W
I
t
2.0 3.0 4.0 5.0 6.0 8.0
2.0 2.9 4.0 5.0 6.0 8.0
3.1 3.1 5.1 5.1 8.1 8.1
15.9 15.9 21.9 21.8 26.8 26.7
5.0 5.0 6.0 6.0 7.0 7.0
r 1.0 1.5 2.0 2.5 3.0 4.0 : Stock item
Configuration
: Under preparing for stock
C 21
Grooving & Profiling EH Regrinding type insert
>>>
ESB R type insert (mm)
Stock
W
H(h)
L
Clamp
Clamp Screw Chip Breaker
Shim
Shim Screw
Wrench
S Inserts
EH
20 25
620R 625R
20 25
125 150
36 36
27 32
ESB 34
CTH 6R2 BHA0616
CB20
SES33C SHX0310 HW50L HW20L
: Stock item
: Under preparing for stock
Available Inserts Application
Uncoated
Picture
Designation ESB
ST10
Dimensions
Configuration
W
I
t
9.525
30.0
6.35
ST20
34
(mm)
ESB
General
New Fine Tools
Saw-man
MGT Series
Multi functional tools
Parts Designation
: Stock item
: Under preparing for stock
PH
For Parting off Deep grooving
POB R type insert (mm)
Stock Designation R PH
W
H
L
19 19 19 19 19 19
19 25 19 25 19 25
150 150 150 150 150 150
S
h
22.25 22.25 23.5 23.5 24.4 24.4
19 25 19 25 19 25
L
320R/L 325R/L 420R/L 425R/L 520R/L 525R/L
34 34 34 34 34 34
Clamp
Clamp Screw
Stopper
POB300
CGH6R1
BHA0616
STP5
KHD0510 HW25L-HW50L
POB400
CGH6R2
BHA0616
STP5
KHD0510 HW25L-HW50L
POB500
CGH6R3
BHA0616
STP5
KHD0510 HW25L-HW50L
Parts
Max. ( ) 30 40 30 40 50 50
Stopper Screw
Wrench
Inserts
: Stock item
: Under preparing for stock
Parting off
Application
Available Inserts Uncoated
Picture
POB
Designation POB
300 400 500
ST10
Dimensions
ST20
(mm)
W
I
t
3.0 4.0 5.0
55 55 55
6.0 7.0 8.0
Configuration
: Stock item
C 22
: Under preparing for stock
Technical Information for MGT Series Features of MGT Features
Multi functional tools MGT Series
Geometry of chip breaker
>>>
Inserts are offered with two edges, for better economical machining. Multi function operations Reduce cycle time & increase productivity with the ability to groove, turn, face or copy in an application. Shorten time & save on tool cost. Korloy’s MGT system allows a machinist to apply one tool against many applications, reducing the number of tools. Flat Cutting Edge MGT tools have a flat geometry on its cutting edge to ensure excellent surface roughness. Even in high feed applications by using a wiper function, Korloy ensures excellent surface roughness even in roughing operation
In your description of the inserts, I recommend the following adjustments.
MGM(G)N-M
Specially designed high positive geometry, ideal for machining aluminum. The chip breaker’s super buffed, high rake angle allows optimal chip flow of aluminum.
Full radius geometry for applications that require profiling. Available for relief machining.
MGMR-PS
MGMR-PT
Sharply designed cutting edge. Recommended in machining low carbon steel and stainless steel. Specially designed chip breaker allows narrower chips to promote better chip flow. Able to machine feed rates and small diameter cutting.
Stronger cutting edge with a negative land for tougher applications. Able to machine at feed rates as high and bar stock. Chip breaker design helps narrows chips for better flow.
MFMN300 New Fine Tools
MRGN-A
MRMN-M
Specially designed chip breaker allows narrower chips to promote better chip flow. Specifically designed for grooving applications.
Saw-man
Specially designed chip breaker allows a smoother chip flow versus conventional flat-top geometries through the use of a central chip breaker. Specially placed convex dots assists with chip control in external machining, for a smoother chip flow. - Chip breaker designed for turning & grooving applications.
MGMN-G
Specially designed chip breaker allows narrower chips to promote better chip flow. Chip breaker specially designed for face-grooving.
Parting off ( MGMN / MGMR/L ) Cutting Speed CVD
Workpiece
NC3120 NC3030 NCM315 NC500H 80~180 SM C 70~150 SCM GC/GCD STS Non-ferrous metal(AL, Copper)
70~150
70~150
PC230
PC8010 PC9030 PC3525 PC6510
2
3
4
(mm)
5
6
70~150 50~100
50~120
ST30A
0.02~0.15 0.03~0.2 0.08~0.3 0.10~0.4 0.12~0.5
80~180 70~150
70~150
Feed Cutting width
Uncoated
PVD
50~120
60~140
50~100 0.05~0.12 0.1~0.25 0.1~0.30 0.1~0.35 0.1~0.40 0.02~0.1 0.03~0.15 0.08~0.25 0.1~0.35 0.12~0.40 200~450 0.05~0.1 0.05~0.2 0.05~0.25 0.05~0.30 0.05~0.35
Facing ( FGD / FGM / FMM / MFMN / MGMN ) Cutting Speed Workpiece
CVD NC6110
SM C SCM GC/GCD STS Non-ferrous metal(AL, Copper)
PVD
NC3030
NC3120
PC3525
50~130
100~160 50~130
50~130
120~150
Feed Cutting width
Uncoated
PC215K
PC8010/PC9030
(mm)
H01
3
4
5
200~800
0.05~0.1 0.05~0.1 0.05~0.1 0.05~0.1 0.05~0.15
0.05~0.12 0.05~0.12 0.05~0.12 0.05~0.12 0.08~0.15
0.05~0.15 0.05~0.15 0.05~0.15 0.05~0.15 0.08~0.15
120~150 60~150
Grooving, Turning ( MGMN / MRMN ) Workpiece
CVD
Cutting Speed PVD
Cermet
NC3010 NC3120 NC3030 PC215K PC9030 PC230 PC3525 CN20
CT10
Feed Cutting width
Uncoated ST30A
ST20
0.5~1.0 1.0~2.0
2~3
3~4
(mm)
4~5
6~8
80~120 80~120 80~120 0.03~0.08 0.04~0.09 0.05~0.1 0.05~0.12 0.05~0.15 0.05~0.2 80~200 80~200 80~180 80~200 SM C 80~120 80~120 0.03~0.07 0.04~0.08 0.05~0.08 0.05~0.1 0.05~0.12 0.05~0.15 80~180 80~180 80~180 80~160 80~180 80~180 80~120 SCM 60~130 0.03~0.07 0.04~0.08 0.05~0.08 0.05~0.1 0.05~0.10 0.05~0.12 GC/GCD 0.03~0.08 0.04~0.09 0.05~0.10 0.05~0.12 0.05~0.12 0.05~0.15 60~100 60~100 STS 150~400 0.05~0.12 0.05~0.15 0.05~0.15 0.08~0.15 0.08~0.15 0.10~0.20 150~300 Non-ferrous metal(AL, Copper)
C 23
Technical Information for MGT Series Turning and Grooving Selection of Insert
Notice for turning
Insert edge width
Recommendation of external turning Corner radius size
Notice for Finishing (offset need final quality) After desired diameter is grooved, continuous turning operation might cause some deflection of the workpiece. In these cases follow the given formula, offsetting these factors enables the desired diameter that you want.
- A larger radius extends tool life, use the largest radius insert possible. - In case of high cutting load pressure, you can use a smaller nose radius, lower feed rates or use a narrower insert. 2
D1- D2 2 Incorrect usage
New Fine Tools
Saw-man
MGT Series
Multi functional tools
>>>
The width of the insert contributes to its strength, when possible a machinist should try to use the widest width possible. The width of the cutting edge will help determine the range of chip control allowed by an insert. The narrower the insert’s edge, the better the chip control at lower feeds. Using the wider edge of an insert when is the optimal choice when trying to increase cutting speed.
MGT tools are designed to incur side cutting force from its clearance angle; this feature gives you advantage over a standard ISO insert. The standard MGT insert also provides a “wiper” effect to improve surface roughness.
Large nose R - Strong cutting load
Small nose R - Weak cutting load
Cutting speed - It is always recommended that you do exceed Korloy’s cutting speed recommendations. - The insert’s maximum feed rate depends on insert’s characteristics as well as what a machine can accept for cutting load pressure. - A smaller nose radius reduces an insert’s tool life in high feed applications. - The maximum feed rate should not exceed the tool’s radius. - In grooving applications, chip evacuation problems can be remedied by using step feed methods at small intervals. Max. Feed : Fmax = W x 0.075
Depth of cut - The minimum depth of cut should not exceed the insert’s nose radius. - The maximum depth of cut depends of a machine’s cutting load capabilities.
To eliminate the difference in the machined diameter by utilizing the clearance angle (which generates commonly while final turning operation) follow the directions above when machining. To obtain a good surface roughness without offsetting in an application follows the directions below. 1) Groove to the desired diameter. 2) Pull the tool backs a total distance of /2. 3) Continue the external turning operation to desired diameter.
Notice for MGT turning applications M.G.T tools are available for grooving and turning as a multifunctional tool. When using a M.G.T tool keep in mind that the tool imitates a standard ISO turning application. The application uses a positive clearance angle where a tool’s cutting force and depth of cut are all applied in an application. This might create normal wear on the insert, after turning, a grooving process might not meet the desired diameter on the work piece. To off set this, adjust the tool 0.004 inches and return to the original position of the grooving application.
Incorrect usage
C 24
Technical Information for MGT Series
>>>
Machining workpiece with a radius smaller than the insert’s corner radius
Multi functional tools MGT Series
Stabilize your tool pressure. MGT tools create a cutting load when machining a workpiece with a radius larger than the corner radius of insert (shown in the picture). The unequal cutting force might initially break the insert or holder. Incorrect usage
Saw-man New Fine Tools
Notice for wide grooving An important benefit of the MGT tool is the ability to machine between walls. Follow a line of continuous machining. When most of the material is machined pull back the tool to profile. Roughing 1
Roughing 2
Roughing 3
Finishing 4
Finishing 5
Finishing 6
C 25
Technical Information for MGT Series Parting off & Grooving Insert
Setting of Parting off
New Fine Tools
Saw-man
MGT Series
Multi functional tools
>>>
Lead angle applications 4 6 8 15
- Pipe (Tubing and hollow bar) - Pipe and solid bar - Solid bar - Small diameter Solid bar
Lead angle( )
Lead angle 0 (Neutral) - Parting off on solid bar type. - Occurring the center stub when parting off. - Prevent to be deflected workpiece by cutting diretion during parting off. - Availble for use deep parting depth. Lead angle 4 ~8 - Reduce the center stub when parting off on solid bar type. - Reduce the burr when parting off on tubing or hollow bar type. Lead angle 8 ~15 - Parting off on small diameter and hollow bar type. - Reduce the burr and center stub when parting off on small diameter solid bar type.
Selection of Insert To properly match the insert and cutting condition, the following factors should be considered. - Width of insert. - Chip breaker. - Grade and nose R. The relationship between the cutting width and cutting depth. - Neutral type, inserts with a 0 degree lead angle are best when used an applications maximum depth of cut. - In general alloy steel, the maximum depth of cut = W x 0.8 Insert with lead angle. To reduce burrs, we recommend using insert with a lead angle. Insert that have larger lead angles reduce burrs but will also decrease tool life. In the case where burrs are acceptable, we recommend using a neutral type insert.
Setting of Holders The cutting position should be exactly mounted on machined axis in order to create a perpendicular direction or 90 to minimize vibration.
C 26
The edge height of an insert should be set within 0.1mm based on the center line. - Parting off should be done as close to the chuck as possible to minimize vibration.
Notice Keep a consistent cutting speed and feed. Use proper amounts of coolant for better performance. Properly clean insert pocket before mounting insert.
Usage If insert is worn, immediately replace with a new insert. This is to prevent the damage on the workpiece. If the holder seat is worn or damaged replace with a new one immediately for stable clamping. Do not grind or regrind the holder seat.
Selection of Chip Breaker Our chip breakers are designed to narrow chips during grooving operations. Narrow chips usually offer the following advantages Decrease friction between chips and the workpiece. This usually gives a better surface roughness finish. With better chip flow, a machinist is able to increase feed rates due to a reduced cutting load.
Technical Information for MGT Series
Trouble Shooting
6. To reduce built-up edge Use the proper geometry and insert grade Increase cutting speed. Use proper coolant an amount 7. Parting off eccentric tube For tube operations, we recommend an insert with a 4 degree lead angle. However, poor machine precision and eccentric tubes may increase “feed-snap� and lead to insert damage. In these cases, we recommend an 8 degree insert with a larger lead angle.
Saw-man New Fine Tools
3. To improve chip control Choose the proper chip breaker Use a neutral type insert.(0 degree lead angle) Replace worn insert corner to a new corner or insert. Confirm a perpendicular angle (90 degree) from the cutting edge and the machine axis Use proper coolant an amount Increase feed rates accordingly If the long chip curling is grown when grooving, step feed at small intervals
Multi functional tools MGT Series
2. To improve straightness Replace inserts that are worn or that have any chipping Use neutral type insert.(0 degree lead angle) Use a holder with a minimal overhang Confirm a perpendicular angle (90 degrees) between the cutting edge and the machine axis Tightly fixture the work piece to the machine
5. To prevent insert fracture along the cutting edge Use the proper geometry and insert grade. Use an insert with a larger corner radius. Reduce factors that lead to tool vibration Use proper coolant an amount Decrease feed rates at about 50% around the surrounding center part.
>>>
1. To improve surface roughness Increase cutting speed Use a neutral type insert.(0 degree lead angle) Use the proper chip breaker for better chip control Use a coated insert Use proper coolant an amount Reduce factors that lead to tool vibration
4. To minimize burrs Reduce feed by 50% on approaching when approaching desired diameter. Place the inserts edge height along the center line of the workpiece. Use right or left handed inserts with lead angle. When using a neutral insert, use an insert with a small cutting width. Match the center line exactly and the supporting parts. When machining hollow bars or pipes, we recommend chamfering the work piece with an internal boring bar before parting.
Fig.1
Fig.2
C 27
Technical Information for MGT Series Face grooving tools For Shallow Grooving
For Deep Grooving
MGMN400-M
FGD
FGM
Cutting width 3mm
Cutting Width 4mm
Vertical MGFHR
Horizontal MGFVR
Vertical FGHH
Horizontal FGVH
Machined diameter 24~200mm
Machined diameter 24~60mm
Machined diameter 25~140mm
Machined diameter 25~140mm
FMM
Deep face grooving (G class) Wide face grooving turning (G class) Wide face grooving turning (M class)
New Fine Tools
Saw-man
MGT Series
Multi functional tools
>>>
MFMN300
Features
Features
Economical tools utilizing a double ended cutting edge system. Newly designed chip breakers that help ensure chip control for various face grooving applications. Korloy face grooving tools provide various holder line-ups to give you more options and benefits.
Selection System of Holder
Choose the holder with the shortest overhang that will still meet the cutting depth required
Choose the largest size of shank depending on the initial grooving diameter required in the application.
Notice for Face Grooving Before machining, check and adjust the following holder position.
Check the cutting edge height at the center of the workpiece. Machine towards the center and check for burrs.
C 28
Note FGM and FMM have similar application rages but are NOT interchangeable with each other’s holder.
Optimization of Face Grooving
Follow these 3 simple directions to choose the right insert and holder for your application.
Choose the insert and holder that best applies to your application according to the cutting width and workpiece shape to be machined.
These tools are suitable for deep grooving with a single cutting edge. (Tmax 25mm) A variety of chip breakers enable a machinist to apply a wide range of functions in machining. A variety of holders ensures multiple application ranges.
For better surface roughness, set up the insert in order to perpendicular at center line.
Roughing: When face grooving decrease the cutting speed 40% below a normal face turning operation.
Grooving at the initial diameter
Face turning away from center
Face turning to center
Finishing: When face grooving decrease the cutting speed 40% below a normal face turning operation. Grooving at the initial diameter to the final cutting depth and face turning away from center.
Radius operation toward final dimension at the bottom.
Face turning to center.
Grooving for the right dimension you want.
Technical Information for MGT Series MGT - Machining Al Wheels Features >>>
Optimally designed inserts for aluminum wheel machining. Longer tool life when matched with the best grade for application. Unique clamping mechanism places a strong clamp over insert. A variety of insert types for multi application functions.
Multi functional tools MGT Series
Various insert types
MRGN type : Full “Round geometry
MRGN-A(For general)
MRGN-A5(For copying)
MRGN-AM(Medium finishing)
MRGN-AP(PCD)
MVGN-A(For fine finishing)
High rake angle, Sharp cutting edge
Reinforced clamping force
For ductile cast iron
Improved chip control
High rake and relief angle
Saw-man
New clamping system Insert Centering
Improving safety and good positioning of insert even under eccentrical cutting load.
New Fine Tools
Before tightening
1st powerful clamping
After tightening
Reinforcing the clamping force due to radius designed on the top & bottom side of insert and convex DOT on the top of insert.
PATENT
Application of Al Wheels MACHINING A
MACHINING C
MACHINING B
Recommended cutting condition Workpiece Aluminum alloy (Forged) Aluminum alloy (Cast) Copper alloy Magnesium alloy
Unhardened Hardened Unhardened Hardened
Hardness Brinell (HB)
kc (MPa)
vc (m/min)
fn (mm/rev)
50 ~ 70 90 ~ 110 70 ~ 80 80 ~ 110 90 ~ 110 70 ~ 80
500 ~ 600 700 ~ 900 700 ~ 800 800 ~ 950 700 ~ 900 700 ~ 800
1,000 ~ 2,500 300 ~ 1,000 300 ~ 1,000 200 ~ 600 300 ~ 800 300 ~ 1,000
0.1 ~ 0.6 0.1 ~ 0.5 0.1 ~ 0.5 0.1 ~ 0.4 0.1 ~ 0.5 0.1 ~ 0.5
C 29
Technical Information for Fine Tools Technical Information for Fine Tools Application range Internal grooving, Profiling, Threading and Boring at >>>
Features Strong clamping system and specially designed insert are suitable for small diameter machining. Six kinds of inserts can be clamped in one holder for various operations. Guarantee long tool life due to good toughness substrate with new TiAlN. Adopting accurate ground insert ensures high precision machining.
Application examples
MGT Series
Multi functional tools
8mm~ 16mm
New Fine Tools
Saw-man
(Grooving, Turning)
(Forming)
(Threading)
Recommended cutting condition Cutting Condition
Grade
Workpiece
PC130
8 vc fn vc fn vc fn vc fn
Carbon steel Alloy steel Cast iron Non-ferrous alloy
Minimum diameter for machining ( Dmin) 11 14
30~80 0.01~0.04 30~80 0.01~0.02 30~80 0.01~0.05 70~150 0.02~0.06
30~100 0.01~0.05 30~100 0.01~0.04 30~100 0.01~0.05 100~150 0.02~0.06
30~100 0.02~0.05 30~100 0.02~0.04 30~100 0.02~0.05 100~150 0.02~0.06
16 30~100 0.02~0.06 30~100 0.02~0.05 30~100 0.02~0.05 100~150 0.02~0.06
Note - In case of chattering, reduce the cutting speed and feed. - To find the optimal cutting conditions, advise to gradually increase from the lowest cutting condition of the above recommendation. - In case of the unilateral grooving depth over 1mm, work to the step feed rate.
Clamping system Screw
Insert R Type
Holder
Available R/L type insert with one holder
L Type
Shank (Cemented carbide or Steel) Grooving
+
+ Forming
Overhang (3D, 4D, 5D) Threading
R Type
Stable clamping according to the tripod structure
C 30
L Type
No-Spin-System design for strong clamping
New Fine Tools NFTIH
Fig.1
Fig.2
>>>
NFTF NFTT NFTG
Dimensions Designation
NFTIH
Stock
D
6 12 12 12 12 12 8 12 12 12 12 12 12 16 12 16 12 16 12 12 16 12 12 12 12 16 16 16
65 70 80 80 90 100 80 75 95 95 110 120 75 75 100 100 110 110 130 130 130 130 130 130 150 130 130 150
15.5 24 24 32 40 20 33 33 44 55 20 20 34 34 45 45 64 64 64 48 48 64 80 48 64 80
T-MAX
H
S
1.0 1.0 1.0 1.0 1.0 1.0 2.3 2.3 2.3 2.3 2.3 2.3 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.3 4.3 4.3 4.3 4.3 4.3 4.3
4 10 10 10 10 10 7 11 11 11 11 11 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 11 11 11 11 15 15 15
4.8 4.8 4.8 4.8 4.8 4.8 6.7 6.7 6.7 6.7 6.7 6.7 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 10.2 10.2 10.2 10.2 10.2 10.2 10.2
Application
Designation NFTF
Profiling
PTKA02508
TW08P
1
NFTG11000R/L NFTT11000R/L NFTF11000R/L
PTKA03510
TW15P
2
NFTG14000R/L NFTT14000R/L NFTF14000R/L
PTKA0412
TW15P
2
NFTG16000R/L NFTT16000R/L NFTF16000R/L
PTKA0512
TW20P
2
: Stock item
: Under preparing for stock
Shank Material (S : Steel, C : Carbide) Shank Diameter Entering Depth Minimum Machined Diameter Dimensions
Coated
NFTF R/L
Fig.
NFTG08000R/L NFTT08000R/L NFTF08000R/L
Code system : NFTIH 08 3 12 S
Available Inserts Picture
NFTG : Grooving NFTT : Threading NFTF : Forming
Wrench
New Fine Tools
8 8 8 8 8 8 11 11 11 11 11 11 14 14 14 14 14 14 14 14 14 16 16 16 16 16 16 16 Applicable inserts, see pages C31, C32
L
Side lock
Parts Screw
Saw-man
08206C 08212C 08312C 08312S 08412C 08512C 11208C 11212C 11312C 11312S 11412C 11512C 14012C 14016C 14112C 14116C 14212C 14216C 14312C 14312S 14316C 16312C 16312S 16412C 16512C 16316C 16416C 16516C
d
R type insert
Applicable inserts
(mm)
Multi functional tools MGT Series
For NFTIH14~.
08082R 08122R 08182R 11082R 11122R 11182R 11202R 11302R 14122R 14182R 14202R 14222R 14302R 16182R 16222R 16302R 16402R
PC130
PC215K
D
8
11
14
16
b
r
0.82 1.22 1.82 0.82 1.22 1.82 2.02 3.02 1.22 1.82 2.02 2.22 3.02 1.82 2.22 3.02 4.02
0.41 0.61 0.91 0.41 0.61 0.91 1.01 1.51 0.61 0.91 1.01 1.11 1.51 0.91 1.11 1.51 2.01
S
7.75
10.7
13.5
15.7
(mm)
g
1.3 1.3 1.3 2.6 2.6 2.6 2.6 2.6 4.3 4.3 4.3 4.3 4.3 4.6 4.6 4.6 4.6
d2
Configuration
t
5.9
3.85
8
4.9
9
5.85
11
5.8
: Stock item
: Under preparing for stock
C 31
New Fine Tools Application
Available Inserts Picture
Designation NFTG
Grooving Threading
New Fine Tools
Saw-man
MGT Series
Multi functional tools
>>> NFTG R/L
NFTT
Threading
NFTT R/L
08075R 08085R 08095R 08121R 08141R 08152R 08171R 08202R 11075R 11085R 11095R 11121R 11141R 1115 R 11171R 11202R 11202R - 02 11252R 11302R 14075R 14085R 14095R 14121R 14141R 14152R 14171R 14202R 14252R 14302R 16075R 16085R 16095R 16121R 16141R 16171R 16202R 16252R 16302R 16352R 16402R 0805MR 0810MR 0815MR 1110MR 1115MR 1120MR 1125MR 1410MR 1415MR 1420MR 1425MR 1610MR 1615MR 1620MR 1625MR 1630MR 1635MR 1640MR
Applicable holders, see pages C31
C 32
Dimensions
Coated
PC130 PC215K
D
8
11
14
16
8
11
14
16
b 0.75 0.85 0.95 1.21 1.41 1.52 1.71 2.02 0.75 0.85 0.95 1.21 1.41 1.52 1.71 2.02 2.02 2.52 3.02 0.75 0.85 0.95 1.21 1.41 1.52 1.71 2.02 2.52 3.02 0.75 0.85 0.95 1.21 1.41 1.71 2.02 2.52 3.02 3.52 4.02 -
r
-
S
7.75
10.7
0.2
-
13.5
-
15.7
-
7.75
-
10.7
-
13.5
-
15.7
g 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.8 1.8 1.8 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 1.8 1.8 1.8 4.3 4.3 4.3 4.3 4.3 4.3 4.3 1.8 1.8 1.8 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 -
(mm)
d2
t
5.9
3.85
8.0
4.9
9.0
5.85
11
5.8
6
3.85
8
4.9
9
5.85
11
5.8
Pitch
f
0.5 1.0 1.5 1.0 1.5 2.0 2.5 1.0 1.5 2.0 2.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
1.0 1.0 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.5 1.6 1.8
Configuration
: Stock item
: Under preparing for stock