Webbrochure preservation 2015 Eng Reàl Marine AS

PROTECTING YOUR PRODUCTS

CORROSION, IMPACT, FROST, UV,

DUST, FIRE HUMIDITY

PROTECTING YOUR PRODUCTS

Mechanical action, transport damage, frost and heat, corrosion, dust and sand can damage your equipment.

Companies use billions to repair or substitute damaged products, damages that could have been avoided through correct preservation/protection.

A large offshore project or installation is assembled with components made by numerous manufacturers around the world. Such a project will take years to finish. During this time components as pipes, tanks, vessels, pumps, valves and electronics will be exposed to extreme conditions during transportation, warehousing and during installation with hundreds of workers painting, welding and sandblasting nearby.

Our job is to ensure that these valuables are protected from the day they leave your plant until installation and commissioning.

Jon H. Leren, Managing Director

WHO ARE WE? Real Marine has delivered preservation services to the Oil and Gas, Maritime and land based industries worldwide since 1998.

We always have a method or a product available to protect your plant or product, even the most complex needs we can solve. If you work for an oil company or an engineering company we can help in writing specifications and procedures.

WWW.REALMARINE.NO

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VCI PACKING Corrosion protection is in the packaging. Zerust VCI plastic protects metal parts against corrosion for many years by creating an inhibiting atmosphere inside the rapping. VCI plastics are widely used in the auto industry. The plastic film can be supplied in many forms and shapes i.e. bags, sheets, shrink rapping, pallet covers and as stretch film.

VCI VAPOUR CAPSULES VCI capsules create a corrosion-inhibiting atmosphere when installed in electrical cabinets, switch boxes, transmitters and boxes in general.

Zerust is the largest producer of VCI in the world. In our portfolio, we have capsules that protect from 4 litres to 24m3 for up to 2 years. We also supply flash vapour capsules that protect much faster than any other VCI.

Size

Packaging

BxHxD (mm)

VC05-1 (1-1s)

50/box

25x25x18

118 l /1 year (59l /2 years)

VC1-1

50/box

55x25x18

118 l /1 year (59l /2 years)

VC2-1

25/box

55x30x23

938 l /1 year (459 l /2 years)

VC2-2

10/box

77x30x23

938 l /2 year

VC6-1

1/box

205x103 x53

24000 l /1 year

3/4� PlastTab

25/1000 bag

20x20x3

4 l /2 year

Protected (Vol.)/(Year)

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Part

VCI CHEMICALS VCI chemicals work by creating a corrosion-inhibiting atmosphere that prevents water to react with metal to create rust.

The active substances we use in our VCI packing and vapor capsules are also used as additives in our program of oils, grease, coating, powder and hydrotest inhibitor products.

Form

Powder for dry Active 10-LS fogging in hollows, pipe and tanks

Protected 3 years, 15 years if sealed

Spray-G

Liquid grease/ coating for machines

2 years indoors, 1 year outdoors

Axxatec 80C

Water based coating

12 months indoor

Axxatol 750

Thin oil with a barrier.

10 months indoor and 3 months outdoor

Axxanol 34CD

Thin Oil

6 months indoors

Axxatol 34CD

HST-10

24 month Heavy duty grease indoors,12 for outdoor stormonths outage doors Pressure test inhibitor

N/A

DESICCANTS Silica gel crystals absorb the humidity from the air inside the sealed packaging to stop the water vapor corrosion. The silica gel crystals can absorb as much as 40% of its own weight.

We stock Silica Gel in bags from 3 grams to 2500 grams. Readily available is also self-indicating gel, alumina and container desiccants with practical

mounting brackets. We deliver barrier foil, welding equipment and produce tailor made foil bags at your request.

Silica gel is also the active component in breathing filters for transformers and tanks from Air Sentry Breathers prohibit water vapor to seep in through air spaces.

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PROTECTORS Our proprietary Rapid Soft Cover are tailor made for ANSI, API and CF flanges. Rapid Soft Covers have a hard outside of plastic and a soft rubber inside liner and combine shock and dust protection with reuse. Assembly and disassembly are done in seconds using the FXP-fixing bolts.

We manufacture flange protectors in plywood, POM or PE. We also stock a large variety of plastic and rubber protectors for pipe and flange protection: • Distixx 1,5mm adhesive rubber • EP 304, 305,310 Flange protectors • EP 260 pipe protectors • Hammer Union protectors • Thread protectors

COVERING Real Marine is a specialist in preservation solutions that are used in the Oil and Gas industry and often according to NORSOK regulations.

• Tailor made flame resistant tarpaulins for transport

protection of electrical units and vendor packages.

• Glass fibre sheets and weatherproof tape for packing.

• Self-amalgamating (vulk) tape for valves.

• Petrolatum tape for fittings • Coverguard flame-resistant plastic sheets.

• Nitrile rubber for packing and shock protection.

PROTECTING

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DRILLPIPE We stock a large amount of drill pipe /tool joint protectors with the most common threading. We represent a network of leading manufacturer of drill pipe and casing protectors with accessories as lifting nipples, rack-systems and bumper rings.

NC, FH, REG, HYDRIL, DPM MT, VM, VAM TOP, TSH, NK, PAC, PH, TT, NEW VAM, HT, XT, LTC, TENARIS, AMS, EUE, BTC etc.

OTHER PRESERVATION SOLUTIONS Real Marine can supply preservation solutions from A to Z- from engineering and procedure work to complete packaging projects together with our sister company.

Preservation solutions we can offer: •

Wooden crates

• Boxes • Padding • Vacuuming •

Shock protection

•

Shaft protection net

• Cylinder/Cable Drum protection • Stratofoam •

Shock indicators

•

Splash protection

• Lubricants • Coatings • Teflon • Oils • Glycol

REร L MARINE We have supplied the offshore petroleum industry with highly specialized preservation products since 1998.

Over the years, our methods have developed to meet and surpass the specifications of NORSOK, and the needs and demandings of oil companies operating on the norwegian continental shelf.

Many of our products and methods have been implemented as the preferred standard for this industry sector.

Reรกl Marine AS Skvadronveien 25-27 4050 SOLA +47 51944700 post@realmarine.no WWW.REALMARINE.NO

PROTECTING YOUR PRODUCTS