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Mike Moran, Cascade Gasket’s general manager, was responsible for earning the company’s critical AS9100 certification.
Cascade Gasket: Lean manufacturing by Danielle Rhéaume
T
he call to “Go West, young man, and grow up with the country” has motivated many Americans, both male and female, to move to Washington state. Some of them moved spontaneously to “get out of Dodge,” while others scrimped and saved for years so they could afford their journey. Modest dreams of a humble life inspired some, while grandiose visions of success fueled others. With all of their variations, they had one thing in common: hope for a better life with new opportunities. Franklin Terry, the founder of Cascade Gasket, was no different. His dream of being a business owner in the aerospace industry inspired him to quit his day job in the chemistry lab at Detroit Gasket Co., collect his wife and children and move to Washington. There, in an abandoned brick kiln near Boeing Field, he would open Cascade Gasket’s predecessor, North West Co., in January 1946. Boeing’s need for custom-molded gaskets then launched what would become a long-term and mutually beneficial relationship between the aerospace giant and North West Co., later renamed Cascade Gasket. By the mid-1950s Cascade Gasket had already earned a reputation for quick, reliable turnaround of quotes and parts and business was going strong. They soon expanded into a larger facility where they could better meet the needs of their customers.
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Cascade Gasket managed to succeed through their relationship with Boeing and other aerospace businesses until around 2003, when Boeing deselected them as a vendor because of their small size and because they didn’t have AS9100 certification—a quality-management system widely adopted by the aerospace industry. This system provides increased consistency in the expectations of the industry, reduces the need for verification and audits, and improves quality and safety while also decreasing costs and waste. Cascade Gasket was devastated, but instead of buckling, the company’s president, Lee Terry, made a swift and wise decision to hire plastics manufacturing industry veteran Mike Moran as their new general manager. Moran had already made a name for himself at another local plant — Renton’s Aero-Plastics — where he had recently helped the company earn its AS9100 certification.
Lean manufacturing — not for ‘brickheads’ As general manager, Moran not only wanted Cascade Gasket to earn its certification, but he also wanted to secure the company a sustainable future in the manufacturing world. As Moran saw it, the only way to do that was by proving themselves to be “the best and most efficient company possible.” Cascade Gasket needed to earn its AS9100 certifi-