RICO PRCB Press Brake EN

Page 1

PRECISION IDEAS

PRCB

HYDRAULIC SYNCHRONIZED PRESS BRAKE


HYDRAULIC PRESS BRAKE PRCB THE RICO PRESS BRAKE PRCB IS A SYNCHRO MACHINE SUITABLE FOR ALL TYPES OF PRODUCTIONS. THIS NEW CONCEPT OF BENDING MACHINE PROVIDES A REMARKABLE RELATION QUALITY/PRICE, ESPECIALLY BY BIG PERFORMANCES AND ACCURACY.


PRECISION IDEAS

MAIN CHARACTERISTICS + PRODUCTIVITY The productivity of a machine is increasingly vital for the success of a company. We at RICO fully understand the importance of producing machinery that assists our customers to be competitive, we strive to update our specification at every opportunity and we constantly embrace and evaluate new technologies. - CNC control system that gives automatic calculation of the angle, with simple correction procedures, the positioning of the axes. - Easy handling of the machine controls in the preparation and implementation of the parts to be manufactured. - High speeds of movement for all axes. - Self centring table: using centring dies, adjustment is done only by the front of the machine, not being necessary to align with the punch.

+ VERSATILITY - With ample “throat depth“ and distance between side frames, having flexibility for the handing of plates of greater dimensions. - Software offline Esa Gv freeware: possibility of graphical programming and transference for the command.

+ ACCURACY - SYNCHRO - (electronic-hydraulic balancing of bending beam) - The position of the bending beam is monitored by the reading of two linear encoders (0,01 mm accuracy) situated at Y1 and Y2. The position of the attachment of the encoders is important. With RICO machines the attachment method ensures that the encoders are free of the machines frame. The significance of this is that even if there is deformation in the machine structure during bending, the angle is not affected, in other words, the angle calculated by CNC is not subject to errors caused by deformation of the machines frame. - Back gauge equipped with hardened ball screws and brushless servo-motors.

+ SAFETY - DSP laser (Category IV) - Back safety barriers (Category IV) - Machines with EC certification

+ RELIABILITY At RICO we have a strict policy of choosing components suppliers very carefully in line with experience gained over many years. All the components are certified in accordance with European standards. The main sources of our components are: Germany, USA, Italy, Switzerland and Holland.


STANDARD EQUIPAMENT - ESA GV S530 control; - 3 Automatic Y1 + Y2 + X axis; - 4 Manual R1 + R2 + Z1 + Z2 axis; - Standard BGS type back gauge equipped with ball screws and brushless motors; - SFS type sheet frontal supports; - Frontal protection: DSP safety Laser (category IV); - Back protection: Safety barriers (category IV); - CNC control mounted to a moveable pendant arm; - Self centring table; - Standard Tools; - Back lighting; - Software off-line ESA GV.

OPTIONAL EQUIPAMENT - Automatic R axis; - RICO CNC crowning table; - Wila New Standard crowning table; - Quick clamping of Wila New Standard tools; - Quick clamping of punches ROL1, ROL5.

Numerical control


PRECISION IDEAS

Safety laser

Supports


CONTROLS ESA GV S530 - Operating system: Windows - Monochromatic 5.7’’ LCD screen - USB interface OPTIONAL - Polychromatic 5.7’’ LCD screen - Automatic graphical development

BGS BACK GAUGE

BGA BACK GAUGE

- Aluminum profile; - Back gauge fingers supported on easily slidable rule; - Aluminum slide rule; - Hardened ball screws; - Hardened linear shafts; - Automatic X axis; - Manual R1+R2+Z1+Z2 axis.

- Robust structure in steel; - Back gauge fingers supported on easily slidable rule with automatic brake; - Aluminum slide rule; - Hardened ball screws; - Linear guidances with recirculation of balls; - Automatic X axis; - Automatic R axis.


PRECISION IDEAS


AXES X

R

STROKE (mm)

700

150

SPEED (mm/s)

500

170

ACCURACY (mm)

+/- 0.1

+/- 0.20

REPEATABILITY (mm)

+/- 0.1

+/- 0.20

MOTOR TYPE

Brushless

Brushless

MECHANICAL SYSTEM

Ball screws

Ball screws

AUTOMATIC AXIS

Y1 Y2

X R

Y1 Cylinder 1 (Standard) Y2 Cylinder 2 (Standard)

X Back gauge (Standard) R Back gauge (Optional)

TOOLING QUICK CLAMPING MODEL

TYPE

Rolleri ROL1 Quick clamping of the punch

Mechanical

Rolleri ROL1 PN Quick clamping of the punch

Pneumatic

Rolleri ROL1 HYD Quick clamping of the punch

Hydraulic

Rolleri ROL5 Quick clamping of the punch

Hydraulic

Rolleri ROL2 Quick clamping of the die

Mechanical

Rolleri ROL2 HYD Quick clamping of the die

Hydraulic


PRECISION IDEAS

CROWNING TABLE This system allows compensating the deformations that are subject the beam during bending. In such a way ensures that the angle is constant throughout the length. RICO

WILA

FRONTAL SUPPORTS SFA

SFS

- Support in slide rules; - Height adjustment for positions; - Milimetric scale; - Transporting balls; - Adjustable stopper plate; - Device die approach; - Removable supports.

- Support in each position of the chocks; - Manual height adjustment.


PRCB TECHNICAL CHARACTERISTICS

B

700 500

150

30

250 200

395

220

0-10

140

65

700 500

70

300 200

395

180

0-10

120

125 700 500

PRCB 20100 2100 100 300 200

395

180

0-10

135

PRCB 2570 2600

300 200

395

180

0-10

PRCB 25100 2600 100 300 200

395

180

PRCB 3070 3100

300 200

395

PRCB 30100 3100 100 300 200 PRCB 30135 3100 135 400 200

PRCB 2070 2100

Model

PRCB 2030 2100

Dimensions

mm/s HP/CV mm

mm

mm

mm

Aprox. Weight

65

Heigth Under the Floor

140

Distance Between Frames

0-10

30

Total Width (C)

220

PRCB 1530 1600

Total Height (B)

395

mm

Back Gauge Speed

Total Length (A)

250 200

Ton

Beam Speed

Motor Power

mm

mm

Fast Speed

Lts

Throat Depth

mm mm/s mm/s mm/s

Tonnage

mm

Bending length

Back Gauge Stroke

R

Oil Capacity

Return Speed

X

Daylinght

Slow Speed (Work Speed)

C

Beam Stroke

A

mm

Kg

4

2280 2290 1370 1100

0

1900

150

4

2780 2290 1370 1600

0

2750

150

7.5

2850 2490 1530 1600

0

3900

125 700 500

150

10

2880 2490 1550 1600

0

5600

120

125 700 500

150

7.5

3350 2490 1530 2100

0

4300

0-10

135

125 700 500

150

10

3380 2490 1550 2100

0

6060

180

0-10

120

125 700 500

150

7.5

3850 2490 1530 2600

0

5280

395

180

0 -10

135

125 700 500

150

10

3880 2490 1550 2600

0

7040

395

180

0 -10

120

160 700 500

150

15

3880 2620 1850 2600

0

8580

PRCB 30160 3100 160 400 200

395

180

0 -10

110

180 700 500

150

20

3900 2720 1900 2600

0

9350

PRCB 30200 3100 200 400 200

405

180

0 -10

110

200 700 500

150

25

3920 2740 1930 2600

0

11000

PRCB 35100 3600 100 300 200

395

180

0-10

135

125 700 500

150

10

4360 2530 1550 3100

0

8140

PRCB 35135 3600 135 400 200

395

180

0 -10

120

160 700 500

150

15

4360 2570 1850 3100

0

9100

PRCB 35160 3600 160 400 200

395

180

0 -10

110

180 700 500

150

20

4400 2720 1900 3100

0

9950

PRCB 35200 3600 200 400 200

405

180

0 -10

110

200 700 500

150

25

4420 2740 1930 3100

0

12000

PRCB 40100 4100 100 300 200

395

180

0 -10

135

125 700 500

150

10

4880 2490 1550 3100

0

8900

PRCB 40135 4100 135 400 200

395

180

0 -10

120

160 700 500

150

15

4880 2620 1850 3100

0

10050

PRCB 40160 4100 160 400 200

395

180

0 -10

110

180 700 500

150

20

4900 2720 1900 3100

0

11000

PRCB 40200 4100 200 400 200

405

180

0 -10

110

200 700 500

150

25

4920 2740 1930 3100

0

13200

PRCB 60100 6100 100 400 200

395

180

0 -10

110

125 700 500

150

10

6880 2700 1900 5100

0

13000

PRCB 60135 6100 135 400 200

405

180

0 -10

110

160 700 500

150

15

6880 2780 1900 5100

0

13800

PRCB 60160 6100 160 400 200

405

180

0 -10

110

180 700 500

150

20

6900 2880 2000 5100

0

17500

PRCB 60200 6100 200 400 200

405

180

0 -10

110

200 700 500

150

25

6920 2980 2050 5100 1150 21000

70 70


PRECISION IDEAS

BENDING TABLE

BENDING FORCE NECESSARY (t/m) R=42 da N/mm2 - R=70 da N/mm2

S (mm) R

B

V

0,5

3

0,7

0,5

0,6

0,8

4

4

6

12

3,5

5

3

0,8

4

6

2

1

5,5

8

1,3

6,5

10

1,5

8

12

2

10,5

16

2,5

13

20

3,2

16,5

25

4,4

21

32

5

26

40

6,5

32,5

50

8

41

63

10

52

80

12

65

100

15

81,5 125

20

104 160

25

130 200

37

163 250

45

195 300

7 5 4

10

5 3 2

8 6 4

1

1,2

1,5

2

2,5

3

4

5

6

8

10

12

15

20

25

30

20

9

15

7

11

18

8

12

24

6

9

15

30

7

12

23

39

8

16

27

44

6

12

20

31

60

9

14

23

44

76

11

16

32

54

85

12

23

39

62

124

18

29

45

88

151

22

33

70

109 173

25

46

79

124 213

35

58

91

155 302

44

66

113 220 373

50

81

158 269 425

62

115 197 310

15 12

5 4

8 6

25 19 13 10

5

8

30 21 15 12

5

8

35 26 20 13 10

50 38 26 19 15

66 45 33 24 18

71 52 38 27 21

101 73 53 38 30

126 90 66 48 37

142 103 76 55 42

202 147 117 77 59

252 182 131 96 74

288 207 151 110 83

354 258 189 135 104

504 367

630 448

192

89

148

328

709 517

144 227 240

378

120 173 200

288


RICO - TOMÁS CASTRO SILVA, LDA. RUA DE CERQUIDO ZEBREIROS 4515-118 | FOZ DO SOUSA GONDOMAR | PORTUGAL SALES DEPARTMENT T. +351 224 542 923 TM. +351 963 184 770 F. +351 224 541 424 E.comercial@rico.pt

T. +351 224 540 370 F. +351 224 541 424 E. geral@rico.pt W.rico.pt

AGENT


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