1301 Bulletin Feb 1996

Page 1

Bulletin 71.1:1301

February 1996

Types 1301F and 1301G H igh-Pressure R egulators The proven reliability and accurate regulation of the Types 1301F and 1301G (see figure 1) regulators make them ideal for numerous high pressure drop applications. They are direct operated, high-pressure regulators designed for inlet pressures up to 6000 psig (411 bar). The outlet pressures for the Type 1301 range from 10 to 225 psig (0.7 to 16 bar) in three separate ranges, while the Type 1301G range from 200 to 500 psig (14 to 35 bar) in one range. These multi-purpose regulators can be used as pilotsupply or pressure-loading regulators where high-pressure operating medium must be reduced for use by gas regulator pilots or pressure-loaded regulators. Their rugged design offers versatility for a wide variety of applications including air, gas, water and, other liquids. An optional spring case with a tapped vent and adjusting screw closing cap is available that enables the Type 1301F to be used as a pressure-loaded regulator.

W1928-2 / IL

TYPE 1301F SHOWN

SPRING

CASE

Features

REGULA TOR SPRING

D Durable Stainless Steel Diaphragm— Diaphragm consists of two stainless steel sheets for long diaphragm life and a wide range of allowable temperatures

DIAPHRAGM

D Spare Valve Disk Provided— Valve disk holder has a disk on both ends; holder can be easily inverted to provide new seating surface D ANSI Class VI Shutoff— Stainless steel valve spring and soft seat ensure shutoff, even at low spring settings and high inlet pressures D Sour Gas Service Capability— For sour gas applications, the Types1301F and 1301G regulators are available in materials that comply with the National Association of Corrosion Engineers (NACE) Standard MR0175-92

Fisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc. All other marks are the property of their respective owners. EFisher Controls International, Inc. 1974, 1996; All Rights Reserved

ORIFICE VAL VE DISK BOTTOM CAP SP ARE DISK

VAL VE SPRING

W0603-4 / IL

TYPICAL

SECTIONAL

VIEW (TYPE 1301F SHOWN)

Figure 1. Type 1301 Regulators


Bulletin 71.1:1301 Specifications Available Configurations

Diaphragm Plate: Zinc-plated steel

Type 1301F: Direct–operated, high–pressure reducing regulator for inlet pressures to 6000 psig (414 bar) and outlet pressure ranges from 10 to 225 psig (0.7 to 16 bar) in three ranges Type 1301G: Direct–operated, high–pressure reducing regulator for inlet pressures to 6000 psig (414 bar) and outlet pressures from 200 to 500 psig (14 to 35 bar)

Adjusting Screw: Plated steel Upper Spring Seat: Plated steel Diaphragm: 302 stainless steel

NACE Construction Body and Bottom Cap: 316 stainless steel Spring Case: 316 stainless steel Orifice: 316 stainless steel

End Connections 1/4–inch NPT female (one inlet and two outlet connections), 300 RF, 600 RF, 1500 RF,or

Din PN 25 RF – All flange finishes are 125 RMS

Valve Disk and Holder: PTFE and 316 stainless steel Orifice Yoke: 316 stainless steel Gaskets: Fluoroelastomer

Maximum Inlet Pressure

Bottom Cap O-ring: Fluoroelastomer

Air and Gas: 6000 psig (414 bar)

Regulator Spring: Zinc-plated steel

Liquid with PTFE Disk: 1000 psig (69 bar)

Valve Spring: Inconel X750

Liquid with Nylon Disk: 2000 psig (138 bar)

Diaphragm Plate: Zinc-plated steel Adjusting Screw: Plated steel

Maximum Emergency Outlet Pressure

Upper Spring Seat: Plated steel

Type 1301F: 250 psig (17 bar)

Diaphragm: K-Monel

Type 1301G: 550 psig (48 bar)

Temperature Capabilities(1)

Outlet Pressure Ranges Type 1301F: 10 to 75 psig (.07 to 48 bar), 50 to 150 psig (3.4 bar to 13 bar) 100 to 225 psig (7 bar to 16 bar) Type 1301G: 200 to 500 psig (13.7 to 34.3 bar)

Nylon Valve Disk and Neoprene Gaskets: –20 to 180°F (–29 to 400°C) PTFE Valve Disk and Fluoroelastomer Gaskets: –20 to –400 °F (–29 to 204°C) not recommended for hot water use PTFE Valve Disk and Ethylene-Propylene Gaskets: –40 to 300°F (–40 to 149°C)

Pressure Registration Internal

Low Temperature Service(1)

Construction Materials

Service to –65°F (–54°C) is available with low temperature bolting and special low temperature nitrile O-rings to replace the gaskets

Body and Bottom Cap and Spring Case: Forged brass, or 316 stainless steel Orifice: 303 stainless steel Valve Disks and Holder: Nylon and zinc-plated brass, PTFE and zinc-plated brass, nylon and 316 stainless steel, or PTFE and 316 stainless steel

Orifice Diameter 5/64–inch Flow Capacities

Orifice Yoke: Brass, or 316 stainless steel

Air: See Tables 1 and 2

Valve Disk Collar: 303 stainless steel

Water: See Tables 3 and 4

Elastomers: Neoprene, fluoroelastomer, or ethylene-propylene

Cv Coefficients at 20% Offset

Regulator Spring: Zinc-plated steel

Type 1301F: See table 5

Valve Spring: 302 stainless steel

Type 1301G: See table 6 – Continued -

2


Bulletin 71.1:1301 Specifications (continued) Recovery Coefficient Km = 0.72 Flow Coefficients for Relief Valve Sizing Wide-Open Cv: 0.13 Wide-Open Cg: 5.0 C1: 38.5 Spring Case Vents Type 1301F Brass Spring Case: Four 5/32–inch holes Type 1301F Stainless Steel Spring Case: One 1/4–inch NPT female connection

Type 1301G: One 1/8–inch NPT female connection with screen Options Closing cap over adjusting screw and 1/4 NPT tapped spring case vent (Type 1301F brass spring case only), Handwheel adjusting screw (Type 1301F only), Panel mounting spring case with T-handle adjusting screw (Type 1301G only) Bracket for mounting regulator on yoke of control valve actuator, or Inlet filter disk

Approximate Weight 8 pounds (3.6 kg)

1. The pressure/temperature limits in this bulletin and any applicable standard or code limitation for valve should not be exceeded.

Principle of Operation The Type 1301 regulators are direct operated. Downstream pressure is registered internally through the body to the underside of the diaphragm. When downstream pressure is at or above set pressure, the disk is held against the seat and there is no flow through the regulator. When demand increases, downstream pressure decreases slightly allowing the regulator spring to extend, moving the yoke and disk assembly down and away from the seat. This allows flow through the body to the downstream system.

To determine regulating capacities at pressure settings not given in tables 3 and 4, or to determine wide-open capacities for relief sizing at any inlet pressure, use the Catalog 10 liquid sizing procedures in conjunction with the appropriate liquid sizing coefficients (Cv and Km see Specifications section). Convert cubic meters per hour according to the preceding paragraph if necessary. Liquid Sizing for Liquids Other than Water Q CV

P G

Capacity Data Air Capacities Regulating capacities at selected pressures and outlet pressure flows are given in scfh (60°F and 14.7 psia) of air at 60°F. To determine the equivalent capacities for other gases, multiply the table capacities by the following appropriate conversion factors: 1.29 for 0.6 specific gravity natural gas, 0.810 for propane, 0.707 for butane or 1.018 for nitrogen. For gases of other specific gravities, divide by the square root of the appropriate specific gravity. If capacity is desired in normal cubic meters per hour at 0°C and 1.01325 bar, multiply scfh by 0.0168. See tables 1 and 2 for air capacities.

Where: Q = Flow in gpm ∆P = Valve differential in psi Cv = Valve sizing coefficient (see Specification section G = Specific Gravity

Example: 5/64-inch orifice Glycol (Specific Gravity) = 1.11 Pinlet = 500 psig (34.3 bar) Pout (set point) = 225 psig (15.4 bar) CV = 0.097 from table 5 Calculate capacity based on 20% offset from set point Pout at full flow = 225 psi (15.4 bar) set point – 45 psi (3.08 bar) offset = 180 psi (12.3 bar) ∆P = 500 – 180 (34.3 –12.3 bar) = 320 psi (21.9 bar)

Water Capacities Tables 3 and 4 give capacities in U.S. gallons per minute of water (multiply by 0.2271 to convert to cubic meters per hour of water).

Q 0.097

320 1.11

= 1.6 gpm Glycol

3


Bulletin 71.1:1301 Maximum Allowable Pressure Drop for Liquid Service Pressure drops in excess of allowable will result in choked flow and possible cavitation damage. Choked flow is the formation of vapor bubbles in the liquid flowstream causing a crowding condition at the vena contracta which tends to limit flow through the regulator. The vena contracta is the minimum cross-sectional area of the flow stream occurring just downstream of the actual physical restriction. Cavitation and flashing are physical changes in the process fluid. The change is from the liquid state to the vapor state and results from the increase in fluid velocity at or just downstream of the greatest flow restriction, normally the regulator orifice. To determine the maximum allowable pressure drop for water: ∆P(allow) = Km (P1) Where: ∆P = Valve differential — psi

4

Installation Types 1301F and 1301G may be installed in any position. Spring case vents must be protected against the entrance of rain, snow, debris, or any other foreign material that may plug the vent openings. The inlet connection is marked ‘‘In’’ and the two outlet connections are marked ‘‘Out.’’ If a pressure gauge is not installed in one outlet connection, plug the unused connection. See figure 2 for dimensional drawing.

NACE Standard MR0175-92 Compliance Optional materials are available for applications handling sour gases. These constructions comply with the recommendations of National Association of Corrosive Engineers (NACE) MR0175-92. The manufacturing processes and materials used by Fisher Controls assure that all products specified for sour gas service comply with the chemical and physical requirements of NACE standard MR0175-92.


Bulletin 71.1:1301 Table 1. Type 1301F Regulating Capacities in Scfh of Air SPRING RANGE, RANGE PART NUMBER AND COLOR CODE

OUTLET PRESSURE SETTING Psig

Bar

INLET PRESSURE, PSIG (Bar) 100 (6.8)

250 (17)

500 (34)

750 (51)

1000 (69)

1500 (103)

Offset

Offset

Offset

Offset

Offset

Offset

10%

20%

10%

20%

10%

2000 (137) Offset

20%

10%

20%

10%

20%

10%

20%

10%

20%

10 to 75 psig (0.69 to 5.14 bar) 1D387227022 Blue

25 50 75

1.71 3.42 5.14

190 280 250

290 400 400

300 480 600

480 800 900

400 720 900

650 1000 1400

500 840 1000

750 1200 1600

520 900 1100

770 1300 1700

540 950 1200

800 1400 1800

560 1000 1300

820 1500 1900

50 to 150 psig (3.4 to 10.3 bar) 1B788527022 Cadmium

75 150

5.14 10.3

200 ––––

350 ––––

500 750

800 1000

800 1100

1300 1800

950 1450

1500 2300

1000 1600

1600 2600

1100 1700

1700 2800

1200 1800

1800 3000

100 to 225 psig (6.85 to 15.4 bar) 1D465127142 Red

150 225

10.3 15.4

–––– ––––

–––– ––––

650 500

900 800

1000 1400

1700 2100

1350 1900

2200 2900

1500 2400

2250 3500

1650 2700

2750 4000

1800 3000

3000 4500

Table 2. Type 1301G Regulating Capacities in Scfh of Air SPRING S G RANGE G AND PART NUMBER

200 to 500 psig (13.7 to 34 bar)) ( 1K1 602 142 1K156027142

OUTLET OU PRESSURE SETTING

OFFSET

INLET PRESSURE, PSIG (Bar)

200 psig (13.7 bar)

10 20 30 40

0.69 1.37 2.05 2.74

350 650 900 1100

550 900 1350 1650

750 1200 1700 2100

950 1500 2000 2500

1500 (103) 1100 1800 2300 3000

500 psig (34 bar)

15 25 50

1.03 1.71 3.42

-------

-------

800 1400 2200

1000 1600 2800

1300 2000 3300

Psig

Bar

300 (21)

500 (34)

750 (51)

1000 (69)

2000 (137) 1250 2000 2700 3500

2250 (154) 1400 2100 3000 3700

1500 2600 4000

1600 2800 4500

Table 3. Type 1301F Regulating Capacities (1) in Gallons Per Minute of Water SPRING RANGE, PART NUMBER AND COLOR CO CODE

OUTLET PRESSURE SETTING Psig Bar

10 to 75 psig (0.69 to 5.14 bar) 1D387227022 Blue

25 50 75

1.71 3.42 5.14

0.50 0.50 0.46

0.73 0.83 0.91

0.94 1.12 1.28

1.09 1.32 1.52

1.16 1.43 1.69

NR(3) NR(3) NR(3)

NR(3) NR(3) NR(3)

50 to 150 psig (3.4 to 10.3 bar) 1B788527022 Cadmium

75 150

5.14 10.3

0.43 - - -(2)

0.88 1.01

1.24 1.64

1.49 2.02

1.65 2.31

NR(3) NR(3)

NR(3) NR(3)

100 to 225 psig (6.9 to 15.4 bar) 1D4651270142 Red

150 225

10.3 15.4

- - -(2) - - -(2)

0.95 0.84

1.56 1.73

1.96 2.27

2.24 2.68

NR(3) NR(3)

NR(3) NR(3)

INLET PRESSURE, PSIG (Bar) 100 (6.8)

250 (17)

500 (34)

750 (51)

1000 (69)

1500 (103)

2000 (137)

1. Water flow based on a 20% offset. 2. Outlet pressure greater than or equal to inlet pressure. 3. Inlet pressures greater than 2000 psig (137 bar) not recommended for water service.

Table 4. Type 1301G Regulating Capacities (1) in Gallons Per Minute of Water SPRING RANGE, PART NUMBER AND COLOR CO CODE

OUTLET PRESSURE SETTING Psig Bar

300 (21)

500 (34)

200 - 500 psig (13.7 to 34 bar) 1K156027142 No Color

200 500

1.12 - - -(2)

1.73 - - -(2)

13.7 340

INLET PRESSURE, PSIG (Bar) 750 (51) 2.24 1.99

1000 (69) 2.64 2.58

1500 (103) NR(3) NR(3)

2000 (137) NR(3) NR(3)

2250 (154) NR(3) NR(3)

1. Water flow based on a 20% offset 2. Outlet pressure greater than or equal to inlet pressure. 3. Inlet pressures greater than 2000 psig (137 bar) not recommended for water service.

5


Bulletin 71.1:1301 Table 5. Cv Coefficients (1) for the Type 1301F Regulator SPRING RANGE, PART NUMBER AND COLOR CO CODE

OUTLET PRESSURE SETTING Psig Bar

10 to 75 psig (0.69 to 5.14 bar) 1D387227022 Blue

25 50 75

1.71 3.42 5.14

50 to 150 psig (3.4 to 10.3 bar) 1B788527022 Cadmium

75 150

100 to 225 psig (6.9 to 15.4 bar) 1D4651270142 Red

150 225

INLET PRESSURE, PSIG (Bar) 100 (6.8)

250 (17)

500 (34)

750 (51)

1000 (69)

1500 (103)

2000 (137)

0.056 0.065 0.073

0.048 0.057 0.066

0.043 0.052 0.061

0.040 0.050 0.058

0.037 0.046 0.055

0.032 0.041 0.051

0.029 0.038 0.049

5.14 10.3

0.068 - - -(2)

0.064 0.089

0.059 0.084

0.057 0.080

0.054 0.078

0.050 0.075

0.047 0.074

10.3 15.4

- - -(2) - - -(2)

0.083 0.100

0.080 0.097

0.078 0.095

0.076 0.094

0.074 0.092

0.074 0.091

1. Based on a 20% offset from setpoint flow. 2. Outlet pressure greater than or equal to inlet pressure.

Table 6. Cv Coefficients (1) for the Type 1301G Regulator SPRING RANGE, PART NUMBER AND COLOR CO CODE

OUTLET PRESSURE SETTING Psig Bar

300 (21)

500 (34)

750 (51)

200 - 500 psig (13.7 to 34 bar) 1K156027142 No Color

200 500

0.095 - - -(2)

0.094 - - -(2)

0.092 0.106

13.7 340

INLET PRESSURE, PSIG (Bar) 1000 (69) 0.091 0.105

1500 (103) 0.089 0.104

2000 (137) 0.088 0.103

2250 (154) 0.088 0.103

1. Based on a 20% offset from setpoint flow. 2. Outlet pressure greater than or equal to inlet pressure.

Ordering Information

a. Minimum controlled flow

When ordering, specify:

b. Normal flow

Application 1. Type of media being controlled (water, natural gas, air, etc.). List any factors that may affect compatibility of the media with the regulator trim parts. 2. Specific gravity 3. Temperature range 4. Range of flowing inlet pressures to regulator 5. Flow rates

6

c. Maximum flow 6. Line size and end connection size of adjacent piping Construction Refer to the ‘‘Specifications’’ section and to each referenced table. Specify the desired selection whenever there is a choice to be made. For installation dimensions, refer to figure 2.


Bulletin 71.1:1301

MATERIAL

INLET 1/4” NPT

A

B

Inches

mm

Inches

mm

Brass

3.38

86

1.69

43

Stainless Steel

3.50

89

1.75

44

INLET 1/4” NPT

A

A

OUTLET 1/4” NPT

OUTLET 1/4” NPT

B

.69 (17.5)

B

.69 (17.5)

OUTLET 1/4” NPT

OUTLET 1/4” NPT

6.50 MAX (165)

5.62 MAX (143)

1.88 (48)

A1223-2 / IL

1.88 (48)

TYPE 1301F

TYPE 1301G

INCHES (mm)

Figure 2. Dimensions

7


Bulletin 71.1:1301

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

For information, contact Fisher Controls: Marshalltown, Iowa 50158 USA Cernay 68700 France Sao Paulo 05424 Brazil Singapore 0512 8

Printed in U.S.A.


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