5400D-1 REV. C3
1
2
5
3
7
4
3
WASHER
4
UPPER SPRING RETAINER
13
6 12
18
8
19
15 16
11
B1 SS1 B2 SS2 B3 SS3
26
9
22
20 21
23
25 31 27
24
28
32
29
ITEM 32 BREAKDOWN
UPPER STEM
7
SPRING
1 1 1
3-15 6-30
1
UPPER STEM O-RING
1
*13 14 15 16 17
BACK-UP RING SET SCREW DIAPHRAGM HOUSING SCREW DIAPHRAGM HOUSING NUT COTTER PIN
1 2 12 12 1
*18
DIAPHRAGM O-RING
1
BEARING WASHER LOWER ACTUATOR STEM ACTUATOR YOKE POSITION INDICATOR SCALE MACHINE SCREW HEX JAM NUT TRAVEL INDICATOR BREATHER PLUG PACKING PLUG RING RETAINER HAMMER NUT PACKING WASHER
2 1 1 1 2 2 1 1 1 1 1 1
STEM
1
19 20 21 22 23 24 25 26 27 28 29 30 31 B B1 B2 B3 *32 SS SS1 SS2 SS3
36
39
40
PACKING KIT UPPER PACKING RETAINER PACKING LOWER PACKING RETAINER ‡ PACKING KIT UPPER PACKING RETAINER PACKING LOWER PACKING RETAINER
1 1 1 1 1 1
PACKING SPRING PACKING PLUG O-RING ROLL PIN SOLID DRIVE PIN 1" NPT PLUG (TEE BODY ONLY) SEAT O-RING VALVE PLUG, 0.25-0.75 QO VALVE PLUG, 1.00 QO VALVE PLUG, 0.25 THROTTLE VALVE PLUG, 0.38 THROTTLE VALVE PLUG, 0.50 THROTTLE VALVE PLUG, 0.75 THROTTLE VALVE PLUG, 1.00 THROTTLE CAGE/SEAT, 0.25 CAGE/SEAT, 0.38 CAGE/SEAT, 0.50 CAGE/SEAT, 0.75 CAGE/SEAT, 1.00 GLOBE VALVE BODY,NPT GLOBE VALVE BODY,150# RF GLOBE VALVE BODY,300# RF GLOBE VALVE BODY,600# RF GLOBE VALVE BODY,600# RJ GLOBE VALVE BODY,900# RF GLOBE VALVE BODY,900# RJ GLOBE VALVE BODY,1500# RF GLOBE VALVE BODY,1500# RJ TEE/ANGLE VALVE BODY,NPT TEE/ANGLE VALVE BODY,150# TEE/ANGLE VALVE BODY,300# TEE/ANGLE VALVE BODY,600# TEE/ANGLE VALVE BODY,600#
1
PART NUMBER MAT'L 51324 CS 51326 CS #35 ACT #70 ACT N/A 51328 CS 51328 51330 51332 CS 51332 51333 51334 51412 CS 51412 51413 51338 51340 SST 51340 51341 51292 51294 51294 51295 51276 51278 BUNA 51272 51274 CS 51342 51344 CS 51343 51284 51286 CS 51346 BUNA 51348 ‡ VITON 51350 TFE 51352 CS 51314 CS 51316 CS 53084 CS 51310 BUNA 51312 ‡ VITON 51306 STEEL 51354 SST 51250 CS 51255 SST 51257 CS 51259 CS 51251 SST 51309 CS 51260 CS 51436 SST 51195 CS 51189 CS 51187 SST 51188 ‡ 316 SST 83585 51203 BRASS 51205 TFE 51210 316 SST 83587 51204 316 SST 51205 TFE 51210 316 SST 51198 SST 1 51197 ‡ INCONEL 51191 BUNA 1 51193 ‡ VITON 51185 SST 1 51186 ‡ 316 SST 51199 1 CS 51181 BUNA 1 51183 ‡ VITON 17-4PH SST CARBIDE
0.25 QO 0.38 QO 0.50 QO 0.75 QO 1.00 QO
CARBIDE TRIM REPAIR KITS PART NUMBER DESCRIPTION BUNA VITON 83561 80102 0.25 THROTTLE 83563 80103 0.38 THROTTLE 83565 80104 0.50 THROTTLE 83567 80105 0.75 THROTTLE 83569 80106 1.00 THROTTLE
PART NUMBER BUNA VITON 83571 80107 83573 80108 83575 80109 83577 80110 83579 80111
DESCRIPTION #35 BUNA #35 VITON
VALVE REPAIR KITS (LESS TRIM) PART NUMBER DESCRIPTION 81501 #70 BUNA 81503 #70 VITON
PART NUMBER 82502 82504
1
SEE TRIM REPAIR KIT TABLE
1
SEE TRIM REPAIR KIT TABLE
1
RF RF RF RJ
1" 51101 51103 51105 51107 51109 51110 51111 51112 51113 51117 51121 51123 51125 51127
* RECOMMENDED SPARE PARTS ‡ MEETS NACE MR-01-75 SPECIFICATIONS
11/9/20067:59 AM5400D-1-C3.SLDDRW
0.25 QO 0.38 QO 0.50 QO 0.75 QO 1.00 QO
DESCRIPTION
COMPLETE VALVE TOP WORKS (LESS TRIM) PART NUMBER PART NUMBER DESCRIPTION DESCRIPTION 83590 83594 #35 FAIL OPEN #70 FAIL OPEN 83592 83596 #35 FAIL CLOSED #70 FAIL CLOSED
ITEM 2 3 14 15 16 24 26 27 28
MARINE OPTION QTY HEX NUT 1 WASHER (#70 ACT. ONLY) 1 SET SCREW 1 DIAPHRAGM HOUSING SCREW 12 DIAPHRAGM HOUSING NUT 12 HEX JAM NUT 2 BREATHER PLUG 1 PACKING PLUG 1 SNAP RING 1 DESCRIPTION
2" 52202 52204 52206 52208 52210 52211 52212 52213 52214 52218 52222 52224 52226 52228
PART NUMBER 51432 51329 51353 51420 51422 51430 51434 51262 51436
MAT'L SST SST SST SST SST SST SST SST SST
VITON IS A REGISTERED TRADE NAME OF DUPONT DE NEMOURS CORP.
MALLARD CONTROL TITLE
5400 CONTROL VALVE 1" - DIRECT ACTING E.C.N:
N/A
APPROVED
DATE
DRAWN
DATE
03-03-04 PHL 03-03-04 Model File: 5400D-1-C3
TDK
SIZE
B
5400D-1
SH 1 OF 1
REV.
C3
5400D-1 SHEET 1 OF 1
38
2" ANGLE BODY
1
*12
1" ANGLE BODY SHOWN
1" GLOBE BODY
1
DIAPHRAGM PLATE
35
40
37
1
UPPER DIAPHRAGM HOUSING
*34
39
1
10
35
38
3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30 3-15 6-30
11
*37
36
QTY 1 1
DIAPHRAGM LOWER DIAPHRAGM HOUSING
33
34
33 30
PIPE PLUG HEX NUT
6
*8 9
10
DESCRIPTION
SPRING COVER
5
14
PART NUMBER BUNA VITON 81515 80097 81517 80098 81519 80099 81521 80100 81523 80101
DESCRIPTION ITEM 1 2
SH 1 OF 1
17-4PH SST TRIM REPAIR KITS PART NUMBER DESCRIPTION BUNA VITON 81505 80093 0.25 THROTTLE 81507 80094 0.38 THROTTLE 81509 80095 0.50 THROTTLE 81511 80096 0.75 THROTTLE 81513 81514 1.00 THROTTLE