Taegutec T-clamp

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The New TDXY Insert for Multi-purpose Grooving and Turning Applications

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KEY POINT

TaeguTec has launched the new TDXY insert for multi-purpose grooving and turning applications.

TaeguTec has added the new TDXY insert featuring unique chip breaker geometries to the existing line of multipurpose inserts.

The TDXY insert is designed for various applications: external, internal and face grooving as well as turning applications. High feed capability due to the reinforced edge strength and optimal chip breaker result in improved productivity.

The insert line enables good performance even in both continuous and interrupted cutting conditions; the straight front cutting edge shape not only enables a flat bottom surface when grooving but also improves tool life by minimizing chipping and notch wear.

The insert is available in 3, 4, 5, and 6 mm widths. It is suitable for processing a variety of workpieces with the TT9080 grade, TT6080 for cast irons and the new TT3010 grade for machining Heat Resistant Super Alloys.

For further questions, please contact the product manager.

Features  For external and internal grooving as well as turning applications  Good chip control when face grooving and turning  Flat bottom surface machining  Suitable for medium to high feed machining  Ideal for steel, stainless steel, cast iron and super alloys machining Straight front cutting edge and wide chip breaker design  L ow cutting force on grooving applications and

flat bottom surface machining  The reinforced edge increases tool life ood chip control on external face grooving G applications

Special chip breaker design ood chip control on turning applications G pplicable to medium to high feed rates A  L ow cutting force on turning applications

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Cutting conditions 0.35

0.35 0.30 0.24

0.18

0.18

0.20

0.23

0.12 0.06

0.06

0.07

3

4

0.08

0.12

 Turning

Depth of cut (mm)

Feed (mm/rev)

 Grooving

6.0 5.0 4.0

TDXY 3

3.0

TDXY 4

2.0

TDXY 5

1.0

5 6 Width (mm)

 Available PVD coated grades TT6080

K05 - K25 H05 - H25

TT3010

S05 - S20

TT9080

P20 - P40 M20 - M40 S20 - S40

TDXY 6 0.1 0.2 0.3 0.4 0.5 Feed (mm/rev)

Harder

Tougher

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TDXY

Double-ended inserts for grooving, turning and face grooving 7˚

Size

INSL

3E-0.4 4E-0.4 4E-0.8 5E-0.4 5E-0.8 6E-0.4 6E-0.8

RE CW±0.05

CW 3.0 4.0 4.0 5.0 5.0 6.0 6.0

Dimension (mm) RE BW INSL 0.40 2.2 20 0.40 3.0 20 0.80 3.0 20 0.40 4.0 25 0.80 4.0 25 0.40 5.0 25 0.80 5.0 25

BW

0.17-0.20 0.20-0.27 0.22-0.27 0.22-0.32 0.25-0.37 0.25-0.38 0.26-0.42

0.06-0.18 0.07-0.20 0.07-0.20 0.08-0.23 0.08-0.23 0.12-0.35 0.12-0.35

      

      

      

K10

0.5-1.8 0.5-2.4 1.0-2.4 0.5-3.0 1.0-3.0 0.5-3.6 1.0-3.6

TT8020

3 4 4 5 5 6 6

Uncoated TT7220

TDXY 3E-0.4 4E-0.4 4E-0.8 5E-0.4 5E-0.8 6E-0.4 6E-0.8

TT9080

Feed (mm/rev)

TT5100

Feed (mm/rev)

TT3010

ap (mm)

TT6080

Designation

Coated TT7505

Grooving Cermet CT3000

Insert

Turning

Insert seat size

: Standard Items

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Recommended Cutting Conditions Grooving and Turning ISO

Material <0.25%C Non-alloy steel, >=0.25%C cast steel, free <0.55%C cutting steel >=0.55%C

P Low alloy steel

and cast steel (less than 5% of alloying elements)

High alloy steel, cast steel and tool steel steel M Stainless and cast steel

K

Gray cast iron (GG) Cast iron nodular (GGG) Malleable cast iron Aluminum - wrought alloy

N

Aluminumcast, alloyed Copper alloys

<=12% Si >12% Si >1% Pb

Non-metallic

S

High temp. alloys

Fe based Ni or Co based

Titanium, Ti alloys

H

Hardened steel Chilled cast iron Cast iron nodular Steel

Stainless steel

Condition

Tensile Hardness Material strength HB No. 2 (N/mm )

Annealed Annealed Quenched and tempered Annealed Quenched and tempered Annealed

420 650 850 750 1000 600 930 1000 1200 680 1100 680 820 600

Quenched and tempered Annealed Quenched and tempered Ferritic / martensitic Martensitic Austenitic Ferritic Pearlitic Ferritic Pearlitic Ferritic Pearlitic Not cureable Cured Not cureable Cured High temp.

Free cutting Brass Electrolitic copper Duroplastics, fiber plastics Hard rubber Annealed Cured Annealed Cured Cast Alpha+beta alloys cured Hardened Hardened Cast Hardened Cast iron

125 190 250 220 300 200 275 300 350 200 325 200 240 180 160 250 180 260 130 230 60 100 75 90 130 110 90 100

Rm 400 Rm 1050

Nonferrous

200 280 250 350 320 55HRC 60HRC 400 55HRC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

High temp. alloys

Cutting speed Vc(m/min) Coated TT6080

TT3010

TT9080 100-200 100-180 80-160 80-160 70-130 100-160 80-160 80-150 80-130 90-130 50-80 80-170 80-150 80-170

40-60 30-50 30-40 25-35 25-35 140-180 40-80

30-50 20-40 20-30 15-20 15-20 130-170 40-70

110-250 90-140 120-230 90-180 90-180 80-150

Hardened steel

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Recommended Cutting Conditions Face grooving and Internal grooving ISO

Material <0.25%C >=0.25%C Non-alloy steel, cast steel, free <0.55%C cutting steel >=0.55%C

P Low alloy steel

and cast steel (less than 5% of alloying elements)

High alloy steel, cast steel and tool steel steel M Stainless and cast steel

K

Gray cast iron (GG) Cast iron nodular (GGG) Malleable cast iron Aluminum - wrought alloy

N

Aluminumcast, alloyed Copper alloys

<=12% Si >12% Si >1% Pb

Non-metallic

S

High temp. alloys

Fe based Ni or Co based

Titanium, Ti alloys

H

Hardened steel Chilled cast iron Cast iron nodular Steel

Stainless steel

Condition

Tensile Hardness Material strength HB No. 2 (N/mm )

Annealed Annealed Quenched and tempered Annealed Quenched and tempered Annealed

420 650 850 750 1000 600 930 1000 1200 680 1100 680 820 600

Quenched and tempered Annealed Quenched and tempered Ferritic / martensitic Martensitic Austenitic Ferritic Pearlitic Ferritic Pearlitic Ferritic Pearlitic Not cureable Cured Not cureable Cured High temp.

Free cutting Brass Electrolitic copper Duroplastics, fiber plastics Hard rubber Annealed Cured Annealed Cured Cast Alpha+beta alloys cured Hardened Hardened Cast Hardened Cast iron

125 190 250 220 300 200 275 300 350 200 325 200 240 180 160 250 180 260 130 230 60 100 75 90 130 110 90 100

Rm 400 Rm 1050

Nonferrous

200 280 250 350 320 55HRC 60HRC 400 55HRC

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

High temp. alloys

Cutting speed Vc(m/min) Coated TT6080

TT3010

TT9080 100-150 60-100 60-110 60-110 70-110 60-90 60-90 50-80 50-130 40-130

70-120 60-100 70-110 60-90 60-110 50-90

30-50 25-40 25-35 20-30 20-30 100-130 30-60

Hardened steel

20-40 15-30 15-20 15-20 15-20 90-120 20-50