Green Sand Solution SME / SMB market
Go for growth Go for green Manish Kothari & Amit Shah
Rhino Machines Pvt. Ltd.
Understanding the challenges Why? Manpower availability for foundries Increasing expectations on consistency of casting quality Your customers are somebody else’s prospects. If you won’t take care of them, someone else will. That’s guaranteed! At stage of vendor approval Manufacturing process consistency Assurance for deliverables Commercial competitiveness Domain & Clusters India v/s China After building relationship Consistent Deliverables Quality & Quantity Time & Schedule Real time reporting plus Online control & monitoring system Maximizing profit & fund management Achieving competitive advantage by delivering a level of service that will rise above & beyond customer expectations
Green Sand Circulation System
Sand Conditioning & Preparation System
Moulding System
Return Sand Management
Looking Beyond Technology
Sand Conditioning & Preparation System
Batch Hopper with Load Cell
Tools Drive with VFD Control
Exhaust Sand Heat & Fines
Butterfly Valve for Sand Inlet
Machined Lined Shell with Mixing Tools
Discharge Gate Fluidising Air For Evaporative Cooling
Typical Deliverables INPUT SAND
OUTPUT SAND 62 54 55 54
44
48
38 35 33 3231 30 31 31 28 25 25 27
43 44 42 39 41 33
Lean Management & Six Sigma Analysis
Online Green Sand Control at your door step World leading technology at affordable investment Salient features
Plug & Play system – just Install & Start It can be installed on any type or brand mixer Improve casting quality to compete internationally No skilled operator require, controlled by lab – auto Get ROI in a year – Save money, money will save you Remote data evaluation for management & Remote support by Rhino Return On Investment ‐ ROI – Working
Plant Capacity Value of Material Saving in rejected casting due to sand problems Direct saving in weight of casing @ 0.15% Total saving in casting weight Total saving in a month TOTAL SAVING IN ONE YEAR
300 35,000 1.50 0.45 1.95 68,250 8,19,000
TPM Rs/MT TPM TPM TPM Per Month Per Annum
Green Sand Circulation System
Moulding System
Moulding System ‐ The Options Jolt Squeeze
High Pressure Moulding
Unsafe
Inconsistent
Noisy
More Manpower
Human Dependant
More Energy
More Space
More Equipment
Strong Foundation
Higher Ownership Cost
Rigid & Dense Mould Noise"less" operation, no sound pollution
Better casting surface finish
Dimensional stability
Single Point Sand Filling
Air "less" process ‐ no compressed air
Single semi‐ skilled Operator
Higher Productivity
Phased Implementation
Economical, Flexible and Scalable
EcoFlex v/s Conventional EcoFlex SOLUTION Space : 30 x 8 Mtr, 9 Mtr high 3 Belts, No Bucket Elevator, 45 cu.mtr Pit only Maintainable, Manageable, Clean
CONVENTIONAL SOLUTION Space : 30 x 8+12x16 Mtr, 14 Mtr high 6 Belts, 2 Bucket Elevators 100 cu.mtr Pit approx
Overtaking the challenges Why? Manpower availability for foundries Increasing expectations on consistency of casting quality Your customers are somebody else’s prospects. If you won’t take care of them, someone else will. That’s guaranteed! At stage of vendor approval Manufacturing process consistency Assurance for deliverables Commercial competitiveness Domain & Clusters India v/s China After building relationship Consistent Deliverables Quality & Quantity Time & Schedule Real time reporting plus Online control & monitoring system Maximizing profit & fund management Achieving competitive advantage by delivering a level of service that will rise above & beyond customer expectations
Facility Management Services
Facility management is an interdisciplinary field devoted to the coordination of space, infrastructure, people and organization, often associated. However, FM facilitates on a wider range of activities than just business services and these are referred to as non‐core functions. FM has become highly competitive, subject to continuous innovation and development, under pressure to reduce costs and to add value to the core business of the client organisation where possible. Pre Sales Support as an competent partner of our customer to evaluate & procure the best techno commercial Solution, Supply, Service & Source.
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