Rhino Machines Success Story of Setting Innovative Path for MSME Foundries

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5KLQR 0DFKLQHÂśV 6XFFHVV 6WRU\ RI 6HWWLQJ ,QQRYDWLYH 3DWK IRU 060( )RXQGULHV This is for the second time Vadodara-based Rhino Machines Pvt. Ltd. has been awarded at Global Cleantech Innovation Programme (GCIP) for their innovative ecofriendly foundry equipment. Rhino ha ; Â&#x; <¤Â? ; ; š ­ }Â?<Â&#x; ˜ " # | ; € # ` }Â?<Â&#x; $ $ ] œ¡ Design Sand Handling System. GCIP – Global Cleantech Innovation Programme ;; ` `{` ‡ ; ; ‰ ˜ " ˆ ÂŤ " š " ˜ $ {‚ ÂŒ

;; $ `{` ² ^ ups and existing industries. Rhino Machines has always come out with unique solutions and has adapted to modern technologies of the world. Its ` | ‘ ^š ‘ ; ˜ Post Graduate from IIT Mumbai always carried a vision of being “originalâ€? and adaptive to the Indian foundry needs. ` ` ‘ " ` | ‘ ^ š `{ Âł _ ; <¤¤<

Indian Foundry Journal

was exposed to International <¤¤= š ‚" š # part of the partnership with " ^ principal partners of Rhino in Green Sand Technology – process and machines. Rhino passed through several Mr. Manish Kothari ; ; ˜ # Managing Director initial period of implementing the high pressure moulding " # # $ $ ; " ž ; ˜ ‚ \ | $ ; \ Jolt Squeeze Machines – as these were obsolete in terms

" " $ a few. | # \ $ ; { High Pressure Moulding Machine with the technical ;; | ª ;; }��¢" #

91 Vol 62 No. 11 November 2016

Fig.-1

\ ; \ build this product line were: ž Focus on Moulding process – not on automation ž Simple Machine – without requiring a number of auxiliary machines ž ‚ `{` ^ ; to be comparable to presently available option of JSQ ž Lower cost of ownership ž Higher safety level ž ; ž Machine to be built completely in India ž ž Process automation to be incorporated ž Modular and expandable technology In }Â?Â?¤" | $ \ ÂŞ " ‚ # pay the cost of the machine alone after successful trials of the Moulding Technology. With a vision to meeting all $ " | ` ‘ " | _ \ ­ ‡ # ³­ ‰ # | ÂŞ ;; ; 92 Vol 62 No. 11 November 2016

# | <Â&#x; { ; }Â?Â?¤ ; # $ and with the support of Hydraulic system associates and ­] ; | " ; itself was established. In this p " { ; \ ^ ‚_ { \\ ^ young and dynamic industrialist put his faith in Rhino and ordered a machine for a larger box size and thus }Â?<Â? | # # | ­ ` ; Âś }Â?<Â? ‚ # | ² # # ¸ " | #" ; \ ; }Â?<< ˜ }Â?<} # ÂŒ = ˆ ‚ " # became the starting reference point. " | # $ $ # $ ; its brand in the High Pressure Moulding Machine vacant ; `{` ‚ ; \ ; # " ; # $ " ; ˜ ; " " ; # ;

Indian Foundry Journal

| ² ² ; }Â?<~ # ; | ` ; " ; $ + # $ ; " # ;  ² ­ ` { ˆ ` " '` \ * ; $ " ; # `{` $ `{` ^ ÂŤ $ ; " ‚ # # $ ˜ ˆ ÂŤ `{` ; š ­ ` ­ $ ž ^ ÂŤ ÂŤ " `{` ÂŤ " ‚ ;; | ` " $ # ;

| ` }Â?<~ ; # $ "

\ ; $ | # # _ ; ; | ² ; ž š ‚ }Â?<~" | # \ ; $ $ { $ {  { ] œ¡ # " ; $ | # \ \ | <Â&#x;Â? ; ; ; }Â? |

$ " $ |

` " ˜ ;; ; " | ² $ $ `{` The Business Building training imparted by Cleantech {‚ # # \ ; # # |

\ \ " ; | # ; " $ # the only mature industry and the only industry from the core manufacturing sector to bring forward a product with such a strong impact. ‚ ; ˆ{ }Â?<Â&#x; | ; € # " | ² ; ` ] ] Âś ^ High Pressure Moulding Machine. |

\ ' * $ ` " ; ; _ # tangible commercial sense. The energy savings did # #  # $ " \ š ­ }Â?<~" |

\ $ the power consumption comparison. ‚ \+ $ # \ # \

Fig.-2

Indian Foundry Journal

93 Vol 62 No. 11 November 2016

Simultaneous Jolt Squeeze Machine was measured at ‘ " € $ { " ` # \ | ² ` # `Â’ { | _\ $

` Though it was obvious from engineering that the power ; energy or power input to the compressor and the energy delivered at the point of use was on an average only ÂŒÂ?ÂŁ" # ; $ ~ Â&#x; {ž{ ‡ž{°Â‰ ` " ` ‡` ‰ ÂŒÂ?ÂŁ ‚ ; # ; Â? <¤ \+ Â’ ` ÂŞ Â&#x;Â?Â? ~Â?Â? <~Â? " {ž{ ; Â? ÂŒ \+ Â’ ÂŞ

~}Â? ~}Â? | # ;

energy monitoring to validate the energy consumption

` $ In addition to the direct impact of energy consumption " in better dimensional stability and reduced weight variation of the casting. This impact was validated at some of the installations who were producing the same casting with the same pattern in the same plant in both the processes. Some important points can be highlighted as follows ‡ < } ‰ „ < \ ^ ‚ {` " # ~Â?ÂŁ ˆ ² <Â? ` ` casting production. Let us leave alone the micro and ˜ $ $ $

\ <=~ }Â?<Â&#x; 2.

The tangible impacts from the implementation of <=~ ‡ ~Â?ÂŁ ; ˜ ~Â?ÂŁ #‰ can be listed as below: { $ ; „ ÂŒ¢ ] \ \+ $ { $ $ ; # # $ „ ÂŒ< ] \ \+ $

94 Vol 62 No. 11 November 2016

2 ~"~Â?Â? ` $ [ $ ; <=~ ´ }Â? \ Â’ 2 ; ; ^ }  ~ ] \ ÂŒ ; ² ˆ $ ¢~ €" complying with industrial noise level norms in moulding area | ˆ ; ; ; | \ ; € # \ $ " ;  {‚{ ˜ { „<=Â?Â?Â? f. Global competitiveness ; ` acceptance \ # " # # ÂŒÂ? ; " Government and the Industrial bodies start to focus

; " \ ; "  {‚{" ; ; #" effort to upgrade with technologies which are now $ " $ ; ; sustainable. " | # that Indian Innovators too can partner Indian foundries and vice-versa to grab the opportunity of a huge # \ _ " and there are many more innovations in line. Rhino has # \ $ | on High Pressure Moulding Machine in India and also # " \ the old glory of invention and innovation to India. Manish Kothari with the entire team of Rhino Machines and the Kothari family who have been promoters and directors of Rhino Machines are proud of their innovations and pledge to continue doing so!

Indian Foundry Journal

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