Subsea & Offshore Service Magazine Dec'16 by sosmagazine.biz

December 2016 Issue

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T e c h SPOTLIGHT

edi to r s l et t er Welcome to the December issue of Subsea & Offshore Service Magazine, the monthly trade journal delivering extensive coverage of the offshore Industries worldwide. Chief Executive of Subsea UK, Neil Gordon who has encouraged subsea companies to expand into the renewables sector to sustain long-term growth. He also explains the advantages and challenges faced by companies (p6). David Ponchon, Oil & Marine Design Manager of Trelleborg Fluid Handling Solutions discusses the important factors behind hose management. As we go into 2017, our January Issue takes an in-depth look at each of the following market sectors: Lifting Equipment, Deck Machinery and Winches; Diving Equipment & Underwater Services; Connectors, Cables & Umbilicals; Training & Development and Hazardous Area. As a proud media sponsor of Subsea Expo 2017 we will begin to preview the event and highlight some of its features. Please get in contact with me to discuss your editorial requirements editor@sosmagazine.biz. For all advertising enquiries, please get in contact with Jon McIntosh for further details -jon@sosmagazine.biz. Thanks for reading!

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Contents

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Subsea-&-Offshore-Service-Magazine

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December 2016 | www.sosmagazine.biz | p5

Q&A?...

Q&A with neil gordon, chief executive of subsea UK

Is Subsea UK actively encouraging subsea companies, which have traditionally worked solely in oil and gas, to enter the offshore renewables sector?... The UK is at the forefront of the international subsea sector and is recognised as the global centre of subsea excellence because it has the largest concentration of subsea expertise and capability than anywhere else in the world. It leads the way in terms of experience, innovation and technology. However, the industry’s enduring success is based on its ability to maintain and grow its exports and exploit increasing diversification opportunities. With global offshore wind expenditure expected to reach £210 billion over the next ten years, Subsea UK is encouraging companies to expand into the renewables sector to sustain long-term growth. We have ran a number of events in partnership with Scottish Enterprise, the National Subsea Research Initiative (NSRI) and the ORE Catapult to help companies understand why harnessing a range of renewable resources is essential if the industry is to ensure security and longevity of the UK’s energy supply. We have done a lot of work recently to explore the opportunities in offshore wind, in a bid to provide practical help and advice on market entry in a bid to reduce dependency on the cyclical oil and gas industry.

Are there many opportunities for subsea companies to thrive in the offshore renewables sector?... Offshore renewables is a growing market which presents exciting new business

p6 | www.sosmagazine.biz | December 2016

opportunities for the UK supply chain. While fossil fuels are expected to continue dominating the global energy supply mix, renewables are taking off at an incredible rate. There are some natural synergies between the sectors, which provide a real advantage for subsea companies looking to expand their presence in multiple energy markets. Companies experienced in ROV operations, subsea construction, and IRM need to jump into action and adapt their offerings now if they are to meet the needs of the sector and drive long-term growth. Europe is most definitely leading the way in offshore wind. However China, Japan and the USA are growing markets which present a host of opportunities for UK firms over the next five to ten years.

Are there synergies between oil & gas and the offshore renewables sectors?...

The sustained low oil price, coupled with the predicted renewables boom, the energy industry is being forced to evolve. Subsea companies can support the development of the offshore renewables sector in a number of ways, from project management and installation support to maintenance and inspection services. If we can help companies to access the offshore wind market ahead of the predicted £210 billion global deployment boom, exporting their wealth of skills, innovation and experience, the rewards will be huge. Processes and innovative thinking developed over decades by the subsea industry can be transferred to renewables, bringing rapid cost reductions, standardisation and faster deployment techniques. A cohesive and collaborative supply chain can have an impact on reducing the cost of producing renewable energy for the long-term, both in terms of wind

farm installation and ongoing maintenance.

What are the main advantages for subsea companies to enter offshore renewables?... UK companies have what it takes to bolster the growth and development of offshore renewables. The offshore wind industry is focused on innovating to reduce costs, giving subsea companies the chance to introduce new technology and products to the industry. Diversifying into renewables provides greater resilience for companies and those who take an early lead will reap the benefits. Change brings opportunity and bold players who transform to become part of this huge global industry will make significant revenue gains. The return on investment for renewable projects can be achieved significantly quicker than those in the oil and gas sector, representing a natural, highly profitable diversification strategy.

What are the disadvantages/challenges for them entering this new sector?... In order to diversify into renewables, companies will need to reinvent themselves to a degree, adapting their current capabilities and operating models. Water depths for offshore wind turbines tend to be shallower than oil and gas projects, which presents different issues such as managing cable installation in stronger current strengths and wind speeds. Success will depend on companies’ ability to focus and transform their offerings based on where their expertise lies and how it can be applied to the renewables market. The innovation challenges are spread across six broad themes: blades, electrical infrastructure, foundations,

operations and maintenance, powertrain innovation, wave and tidal. Scotland and the rest of the UK, together with Germany and Denmark, are currently at the forefront of offshore wind development, accounting for around 90% of global offshore wind deployment to date. These countries along with the Netherlands and Belgium are forecast to build approximately 25GW of offshore wind by the end of the decade, worth an estimated £60 billion in capital and operational expenditure over the next five years. With a realisation that cost reduction will be critical to achieving these forecasts and maintaining offshore wind’s growth in the longer-term, incorporating best practice from other sectors will be key. Companies need to plan their diversification strategy carefully grasping opportunities as quickly as possible to ensure the UK leads the way and gains a competitive advantage over global industry players.

Is wind and the best offshore renewables niche for traditional subsea oil and gas players to use to enter the sector or are others such as tidal also of merit?... There are opportunities for subsea firms to make their mark in the offshore wind sector now. The tidal industry is also beginning to gain momentum, however the wave sector is years away from contributing to the UK’s energy mix. Each come with their own set of challenges. NSRI, the technology arm of Subsea UK has being working in partnership with the ORE Catapult to identify a number of specific technology innovation challenges, in a bid to encourage subsea companies to focus their efforts on the resolutions which will help drive down the cost of offshore renewable energy, and have a positive impact on the UK economy. They are looking for companies, both large and small to help address the associated challenges, working collaboratively with technical experts to develop ideas into market-ready technology.

Do you have any examples of subsea companies that have already entered the offshore renewable sector? I would like to contact them and ask how easy/difficult they found it and what the benefits are to the now?... There are already many firms from an oil and gas background that are now successfully operating within the offshore wind space, proving that cross-sector expertise is of great value to the growing renewables market. There have been a number of early adopters who have pledged to support a balanced energy future, including n-Sea, JDR Cables and ROVOP. JDR has a strong track record in offshore renewable projects, including Greater Gabbard, the world’s largest offshore wind farm to date and the Wave Hub, wave energy test centre. They also developed the first offshore 5MW turbine demonstrator cable for the Beatrice wind farm project in the North Sea, the world’s deepest water offshore wind farm.

Representing more than 300 members, Subsea UK is a self-sustaining industry body that champions the country’s subsea supply chain both at home and abroad. It acts as a focal point to promote the £9billion UK sector and maximise its opportunities as well as provide a national forum for collaboration, diversification and technology development.

www.subseauk.com

December 2016 | www.sosmagazine.biz | p7

Health, safety and welfare training from North East based global training provider, HTL Training Services HTL Training Services provide industry with Health and Safety courses which assist in supporting clients in embedding cultures of safety and care. The aim being to equip work forces with the skills and understanding to care about the health, safety and welfare of their employees. As stated by the HSE, hundreds of people are killed every year due to accidents at work and over one million people are injured through a lack of health and safety awareness. Training is an essential part of ensuring that you and your staff understand; and are competent in health and safety responsibilities. Harnessing a wealth of knowledge and experience, HTL’s enthusiastic team of instructors deliver training of Health and Safety approved courses from ECITB, NEBOSH, IOSH and QNUK. To name a few; CCNSG Safety Passport and Renewal, ECITB Approved Manual Handling, IOSH Managing Safely and QNUK Level 3 Award in First Aid at Work are all available from HTL Training Services. Bob Fogerty, Director of Training, HTL Training Services comments: “Health and safety must be an important and integral part of any business. At HTL Training Services we work with businesses to train staff in health, safety and welfare practices, so that staff are able to identify and assess risks, and therefore work towards reducing and preventing workplace accidents. Health and Safety training is a step in the right direction in improving the health and safety culture of a business and avoiding the unwanted costs and distress associated with workplace accidents.” With dedicated training facilities in Northumberland, Aberdeen and Great Yarmouth, HTL Training Services deliver their extensive training portfolio across the UK, and can also bring training direct to your site, globally. p8 | www.sosmagazine.biz | December 2016

Technology spin-off reaches commercial milestone

OEM Group MD takes second entrepreneurial crown this year

New start-up software specialist Particle Analytics, a University of Edinburgh spin-out company, has attracted business leaders, investors, academics and clients to the official launch of its disruptive simulation technology.

THE Managing Director of Aberdeen headquartered OEM Group is celebrating after winning a second accolade this year for his entrepreneurial flair. Barry Park picked up the Young Entrepreneur of the Year award at the WeDo Scotland Entrepreneur Awards held at the Sheraton Grand Hotel in Edinburgh.

Particle Analytics, which has already won awards for innovation, has developed intelligent software that allows organisations across a range of industries to simulate the movement of bulk solids and particles in a more advanced, efficient and cost effective way. The game changing technology enhances the efficiency of the conventional Discrete Element Modelling (DEM) software reducing the time needed for simulations from days to hours. It provides a more advanced and in-depth level of insight into the data produced, improving decision making and reducing design risk. Businesses are able to get products to market faster at a much reduced cost. Having received nearly £300,000 in investment from Mercia Fund Management and a further £150,000 from Old College Capital, the University of Edinburgh’s in-house venture capital fund in 2015, Particle Analytics’ innovative technology has already generated considerable interest from companies involved in a wide range of industrial applications spanning mixing, storage, transport, milling, excavation and soil movement across sectors as diverse as pharmaceuticals, mining, oil and gas, agriculture, manufacturing and construction. Its portfolio of clients already includes Procter & Gamble, Johnson Matthey, Astec Inc and a number of research organisations. In 2016, Particle Analytics won both Spin-Out Out of the Year at ERI’s annual Inspire Launch Grow 2016 Awards and a Scottish EDGE award which recognises entrepreneurial talent.

This follows on from the 32-year old’s win at the prestigious Elevator Awards in June, where he was named Emerging Entrepreneur of the Year. The WeDo Scotland Entrepreneur Awards is an annual celebration of outstanding enterprising success recognising the vision, ability and contribution of the country’s business men and women. Park established the oil and gas and marine services firm in 2012 after spotting a gap in the market for diesel engine services, spare part procurement and fuel conditioning for the oil & gas, marine and energy sectors. The company now has 30 employees based in offices in the UK, Australia and United Arab Emirates. On winning the award, Park (pictured below) said: “Words cannot describe how proud I feel right now. It is an honour to be acknowledged as Young Entrepreneur of 2016 by the WeDo Scotland Entrepreneur Awards judging panel – and to be accepting a second entrepreneurial title in less than six months. “It’s been an incredible journey so far, especially as the oil and gas sector has been going through an extremely challenging time. To enhance our offering, we streamlined our business units, OEM Engine Services, OEM Fuel Services and OEM Diesel Pty Ltd, and added OEM Middle East to form OEM Group. “Not long after this we invested in a larger workshop facility in Scotland, won several important contracts including a two-year award worth up to £1million with international energy services company Go Marine. “I am truly privileged to work with an incredibly talented and hard working group of individuals at OEM Group, and it’s thanks to their dedication and constant efforts that also allow the company to shine at times like this.”

Photography

accedited to

Ken Inglis.

Subsea Asia partners with OSEA 2016 to maximise overseas opportunities for UK firms

GLOBAL MARINE LEADS FIELD WITH ISO 9001:2015 ACCREDITATION Global Marine Systems Limited is pleased to announce that it has succeeded in upgrading its ISO 9001 certification to the new International Quality Standard ISO 9001:2015. Demonstrating its continued commitment to being at the forefront of developments in this discipline, Global Marine is one of the first companies in the industry to achieve accreditation to the revised quality standard. The company’s early transition to the standard, ahead of the September 2018 deadline, provides a number of key benefits for both the business and, in turn, customers. Certification to ISO 9001:2015 provides assurance that Global Marine has evolved its management system to meet the growing needs of customers and other key stakeholders, identifies future customer needs, improves customer retention with better customer service and addresses supply chain management more effectively. William Christie, Certification Director, AJA Registrars Ltd, said “Congratulations to all at Global Marine for achieving certification to ISO9001:2015. The changes within this revision of the standard required Global Marine not only to demonstrate a quality management system was in place, but that the system was designed and continually applied to provide the leadership team with valuable information in order to react positively to the increasingly changing business situations. This new approach to business risk management will provide confidence to their existing and potential customers of their commitment to future success.” Lorraine Harrison, Quality & Compliance Manager at Global Marine added, “The involvement of people across the organisation, together with support from the senior leadership team, has enabled a smooth transition from ISO 9001:2008 to ISO 9001:2015. By staying ahead of the curve, Global Marine sends a clear message to all customers, both current and future, that it is taking a leading and proactive approach to quality management.” This accreditation shows a continuing trend of excellence and commitment throughout the business to both Quality and Health & Safety standards. This success follows the recent ROSPA ‘Order of Distinction’ awarded for outstanding performance in health and safety over a period of 17 consecutive years.

Subsea Asia 2016 is set to offer more opportunities for UK businesses to establish links in the region than ever before as the event moves to a four day exhibition running alongside OSEA 2016 International Conference. Organised by Subsea UK, Subsea Asia 2016 runs from 29th November to 2nd December at the Marina Bay Sands Hotel in Singapore.

New industry group to harness potential of Southern North Sea gas reserves

Subsea Asia provides a platform for suppliers in the subsea industry to meet potential clients and showcase technology and expertise that can meet the demand in Asia – a region which continues to grow despite the lower oil price.

A steering group of offshore companies working together to explore opportunities to maximise remaining gas reserves in the Southern North Sea (SNS) has been appointed.

Established for over 40 years, OSEA 2016 features more than 1,000 exhibitors from 48 countries and an impressive line-up of 18 international group pavilions. A range of equipment, innovations and services for levelling up capabilities and productivity will be on show at the event which is taking place for the 21st time. This year’s Subsea Asia includes a dedicated exhibition area and a Subsea Theatre that will host presentations and information sessions. Sessions will cover a range of topics including subsea architecture, pipelines and inspection, repair and maintenance, and is free to attend to allow people to drop in or out throughout each day. In addition, the international arm of Scotland’s enterprise agencies, SDI and the British Chamber in Singapore will host a market overview session on the 29th to provide advice on approaches and initiatives that are available to UK firms looking to broaden their reach. On the evening of the 30th, Subsea UK in partnership with Scottish Development International (SDI), EIC and The British Chamber in Singapore with support from the Department of International Trade will co-host a networking reception at Eden House.

A mix of operators, duty holders, service businesses and supply chain organisations will form the group after a flood of applications to be part of the initiative launched by the Oil & Gas Authority (OGA), Oil & Gas UK and the East of England Energy Group (EEEGR). Work streams of the new SNS Rejuvenation Special Interest Group could help to secure the future of the offshore oil and gas industry in the East of England for more than two decades. Its first meeting will be held in December 2016. The group’s remit is wide - seeking to maximise economic recovery (MER) of gas reserves for at least another 20 years by identifying new opportunities, including examining the potential for carboniferous gas reserves. It will also seek to nurture collaboration and cooperation between existing operators, and with offshore wind developers, as well as examining how equipment and processes might be standardised to drive costs down. The work streams driven by the group could help to protect jobs for the next 20 years, making sure that the region’s businesses continue to reap the benefits of the industry. Companies selected for the steering group represent regional, national and international Interests and were chosen to reflect the spread of the industry following a gap analysis. Members are: Shell, Oranje-Nassau Energie (ONE), Premier Oil, ENGIE E&P UK, Centrica, ODE, Aker Solutions, James Fisher & Sons, DNVGL, Sembmarine SLP, Baker Hughes, Lloyds Register, Fraser Well Management, Acteon, SSE and Statoil.

NorSea Group and Scotoil combine as NSDecom NorSea Group (UK) Ltd and Scotoil Services Ltd, two of the leading service companies in the onshore decommissioning sector, have joined forces as NSDecom. The new collaborative venture will bring more efficient and cost effective benefits to the sector by providing a single project focal point for all services related to quayside and onshore decommissioning activity. Targeted at operators, project managers and lead contractors the new partnership combines the logistics expertise of NorSea Group with Scotoil’s track record of experience in waste management and NORM decontamination. NSDecom will deliver a complete onshore service from receipt of waste and equipment at the quayside through the cleaning and cutting process to the final reuse/recycle/ disposal option.

The main centre of operations will be at NorSea Group’s purpose built, deep-water decommissioning facility at Smith Quay in Peterhead. Relevant licences are also in place at Aberdeen Harbour and NorSea’s supply base in Montrose. “With the decommissioning sector being guided by SEPA, we recognised the importance of working alongside an experienced and well-established specialist waste contractor,” said Walter Robertson, MD of NorSea Group (UK). “Scotoil Services has more than 30 years of experience and both parties saw the benefits to the sector of combing NorSea Group’s quayside assets and logistics experience with Scotoil’s market-leading NORM decontamination service and special waste management capabilities.” Craig Smith, MD of Scotoil Services, said:

The collaborative alliance was developed in response to industry calls for more efficient and effective ways of working which would bring about lower costs and robust operational improvements. Together we have the key components to offer a complete and seamless onshore service which will benefit both operators and lead decommissioning contractors.

Oil & Gas UK Predicts Progress in Decommissioning A new report by Oil & Gas UK forecasts a gradual but steady rise in offshore oil and gas decommissioning in the UK and Norway over the next ten years, with activity growing from a market worth over £2 billion in 2015.

to date of anticipated activity in these two countries between now and 2025.

Targeted at operators, project managers and lead contractors the new partnership combines the logistics expertise of NorSea Group with Scotoil’s track record of experience in waste management and NORM decontamination. NSDecom will deliver a complete onshore service from receipt of waste and equipment at the quayside through the cleaning and cutting process to the final reuse/recycle/ disposal option.

Total decommissioning expenditure in the UK and Norway last year was £2.1 billion, compared with just under £1.6 billion in 2014, and represented 5% of total industry expenditure, compared with 2 per cent in 2010.

The report is the first survey of both the UK and Norwegian decommissioning markets and, according to the Oil & Gas UK, provides the most comprehensive picture p10 | www.sosmagazine.biz | December 2016

It confirms that decommissioning is a growing, if still emerging market, despite low oil prices continuing to challenge the economics of the more mature offshore assets around the North Sea.

The total amount forecast to be spent on decommissioning on the UK Continental Shelf (UKCS) between now and 2025 is £17.6 billion up from £16.9 billion for 2015-2024. Mike Tholen, Oil & Gas UK’s upstream policy director, said: “With low oil prices continuing, you might expect

decommissioning to be a key focus for the sector in the years ahead, however we are not witnessing a rush to decommission. “Different factors are at play and the picture is much more complex. Some companies are deferring cessation of production as field life has been extended by sustained efficiency improvements; others are delaying activity due to cash-flow constraints; while elsewhere, companies may be expediting decommissioning to take advantage of falling costs in the current downturn.” While 52 new projects appear for the first time in this year’s report, most of these have been a long time in the planning. Over the next decade, there are more than 100 platforms forecast for complete or partial removal from both the UK and Norwegian continental shelves. Over 1,800 wells are scheduled to be plugged and abandoned and around 7,500 km of pipeline is forecast to be decommissioned.

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Industry news

HTL Group expand in Aberdeen with HTL Group Scotland UK based HTL Group have relocated to a high profile facility on Raith’s Industrial Estate, Aberdeen. HTL Group are one of a number of companies who believe that even in challenging times there are still opportunities to serve the market with a range of high quality products and services delivered in today’s cost sensitive market, supported by a very high level of customer service. The move from HTLs facility in Dyce to Raith’s Industrial Estate is the perfect opportunity to introduce the Group’s complete range of products and services delivered via HTL Group Scotland. From the new facility, HTL Group Scotland will continue to offer an even more comprehensive range of controlled bolting equipment, joint integrity tooling, portable machines, cutting and maintenance tools for hire and sale. The move will also allow HTL Group Scotland to introduce new products and services such as flushing and testing equipment, an asset management service, HAVs, PAT and load testing, and an increased calibration capacity.

In addition and to support the market needs, HTL’s range of globally recognised ECITB approved, mechanical joint integrity courses, amongst many others will be delivered from their new training centre of excellence at HTL Group Scotland’s new facility.

associated with HTL.

Stephen Jones, Group CEO, comments:

We welcome you to visit our impressive new facility to meet our team, learn about our innovative solutions and allow HTL to partner with you to help meet challenges in an ever changing industry.

This move and the introduction of HTL Group Scotland with its wider offering will ensure our clients receive timely and cost effective solutions, whilst also receiving the high level of customer service

The new HTL Group Scotland address is Raith’s Industrial Estate, Kirkton Drive, Dyce, Aberdeen, AB21 0BG, for further information please contact HTL Group Scotland on: + 44 (0) 1224 728 820 Email: aberdeen@htlgroup.com or visit: www.hiretorque.com

Mech-Tool Engineering Ltd Completes Contract on BP Kinneil Scheme The North East’s leading product manufacturer and global supplier of fire, blast and radiant heat protection systems – Mech-Tool Engineering Ltd – has successfully completed a contract to deliver its world renowned hazard protection solutions for BP’s Kinneil Liquid Petroleum Gas (KLPG) Chilldown Project. The contract – awarded to the Darlington based company by fabrication specialists Burntisland Fabrications (BiFab) – involved supplying fire and blast relief walls and specialist fire louvres for BP’s new refrigeration plant at its Kinneil RLPG Plant in Grangemouth. The onshore terminal processes crude oil from the North Sea and is an integral part p12 | www.sosmagazine.biz | December 2016

of the BP Forties Pipeline System. The company will provide highly specialized fire louvres which will allow blasts to transfer through the wall systems as well as deflect these up, over and away from hazards. And the contract win adds to the company’s string of multi-millionpound deals awarded to the Mech-Tool Engineering business, adding to its already impressive portfolio. Most recently, the company announced it will be supplying fire and blast walls to be deployed on the Galloper Offshore Wind Farm and awarded by leading engineering and fabrication specialists Heerema Fabrication Group (HFG). Established in 1969 Mech-Tool Engineering

Limited has carved a reputation in the global offshore and onshore oil and gas, nuclear, energy and process sectors as a leading provider of pre-engineered fire, blast and radiant heat and solar protection solutions and complete turnkey modular build solutions. The company operates from its head office in Darlington and has specialised manufacturing facilities in Teesside and South Korea and offices globally including Aberdeen, Houston, India, UAE and Malaysia.

Industry news

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Q&A?...

METTLER TOLEDO opens new Competence Center to help Middle-East labs and manufacturers enhance their processes and profitability A brand-new 200m2 Competence Center has opened in the Dubai Science Park. This permanent demonstration space will offer year-round technical support to help local partners and customers optimize lab processes for heightened accuracy, better materials use and enhanced costsavings. The new facility will offer advanced analytical support for all industries operating in the Middle East and North Africa. It will also provide hands-on equipment training for METTLER TOLEDO’s range of products, which are designed to provide unparalleled accuracy while also saving time in busy labs and production environments. Jean-Claude Alder, General Manager of METTLER TOLEDO Sales International GmbH talked to the Subsea & Offshore Service Magazine:

Why was this facility created – what influenced the decision?... The Competence Center has been created to offer a service that is in close proximity to our customers in the Middle East region, helping them to optimise analytical processes via year-round expert technical support. The facility will enable METTLER TOLEDO to be more reactive to customer needs and better serve the growing demand for technical support in the region.

Which industries will it serve?... The Competence Center has been created to serve all market segments with a need for analytical lab products. There is no single focus in terms of industry as our customers span such a broad spectrum.

p14 | www.sosmagazine.biz | December 2016

What are the key benefits for customers from petrochemical industry?... Moreover, how they could making best use of the facility?...

The main benefit to customers is the ability to access fast and dedicated support locally with regard to daily analytical lab processes. Highly qualified METTLER TOLEDO engineers are easily accessible and are able to provide expert advice and training across all METTLER TOLEDO Analytical Lab products.

Which technologies are featured?... All METTLER TOLEDO Analytical Lab products are present at the facility, which cover a wide variety of applications. This includes Microbalances, Analytical and Precision Balances, Moisture Analyzers, Analytical Instruments such as Titration, Density, Refractometry, Melting & Dropping Point Analyzers, Thermal Analyzers, UV/VIS Spectrophotometers, pH Meters, Liquid Handling & Dosing, Automation and Software solutions.

How does the lab help customers to optimise analytical methods?... The focus of the lab is to improve reliability and accuracy for METTLER TOLEDO customers. In order to achieve this, our in-house experts test customer samples and adjust method parameters accordingly to ensure the full potential of equipment can be realised.

What are some of the biggest challenges your customers are facing?...

As market regulations and data management legislation continue to evolve, customers must constantly be aware of the need for compliance. By working with METTLER TOLEDO experts via the Competence Center, customers can learn how to best optimize processes in order to simultaneously remain compliant, increase productivity and improve workflow. Fast and accurate results are a key driver in these areas.

What is method development?... Can you explain this in more detail?... Method development is a combination of support and advice that METTLER TOLEDO gives its customers to provide new or alternative analytical solutions. METTLER TOLEDO studies all possibilities it can offer and performs specific physical and chemical tests on customer samples in order to provide the best solutions possible.

Can you think of any common mistakes people make in operating Laboratory equipment?... Inappropriate calibration procedures are common - for sensors and detectors for example – which can lead to a loss of accuracy in analytical processes. In addition, regular maintenance can often be left for longer than is advisable – which can lead to unscheduled downtime. Finally, manual recording and data handling can be time consuming and, where possible, should be automated to rule out the possibility of human error.

Is the facility free of charge to use for your customers?...

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The Competence Center will be free of charge for pre-sales services such as demonstrations and sample testing. Analytical method development and on-demand training does carry a charge, but not before the appropriate equipment has been decided upon and purchased.

Will the facilities on offer help customers to save money?... There are savings to be made on many levels. The service provided will make significant contributions to customers’ workflow and productivity, and will of course reduce travel time and expenses associated with training.

What might be coming down the road, in terms of technological advancement, regulatory requirements, etc.?... METTLER TOLEDO has a reputation for developing and implementing innovative solutions and this new competence center in the Middle East is testament to that. The facility is part of a larger Group development program, which will have more of a focus on Petrochemical Industry in this region in the future.

What is your growth strategy or future business plans in the Middle East region?... The Middle East is a very important region for METTLER TOLEDO and the company intends to consolidate its position as a market leader here by providing complete solutions to customers’ needs and requirements. The new Competence Center is testament to the company’s willingness to invest in the region and demonstrates the company’s commitment to better serving its customers here for many years to come.

About Jean-Claude Alder Jean-Claude Alder is General Manager of Mettler-Toledo Sales International GmbH, based in Greifensee, Switzerland. He is responsible for sales and marketing across all divisions in the Middle East, Europe, Latin America and Africa. Educated in Business Administration and Marketing, Jean-Claude has over 30 years of experience in training, sales and marketing. He holds an MBA from the University of São Paulo, Brazil. About METTLER TOLEDO METTLER TOLEDO is a leading global manufacturer of precision instruments. The Company is the world’s largest manufacturer and marketer of weighing instruments for use in laboratory, industrial and food retailing applications. The Company also holds top-three market positions for several related analytical instruments and is a leading provider of automated chemistry systems used in drug and chemical compound discovery and development. In addition, the Company is the world’s largest manufacturer and marketer of metal detection systems used in production and packaging. Additional information about METTLER TOLEDO can be found at:

www.mt.com

December 2016 | www.sosmagazine.biz | p15

Industry news news Industry

Dales Marine Services Collaboration Establishes International Shipping Benchmark One of the UK’s largest providers of specialist shipping solutions, Dales Marine Services, has formed a collaborative partnership agreement with Retrofit Specialists, Cleanship Solutions to provide a turnkey service for Ballast Water Management System retrofits. The IMO Ballast Water Convention was triggered after Finland’s ratification in September 2016, commencing a 12 month countdown to entry into force on 8th September 2017. The Convention will require all vessels carrying ballast water to retrofit type approved “ballast water treatment systems (BWTS)” on the renewal date of their IOPP certificate after entry into force, and is mandatory for all vessels sailing internationally and who carry seawater as ballast. The regulation stems from scientific evidence that vessels sailing in international waters are having a detrimental effect on the ecosystems and marine biology of territories they sail into and offload ballast from other waters.

best suits their needs and to go ahead with the retrofit engineering, procurement and retrofitting of systems. Kevin Paterson of Dales Marine Services states,

This is a milestone partnership between our two Companies. Founded on our combined experience and leaders in the shipping industry, this partnership is one that is underpinned by the ratification of a global IMO Standard. Whilst we at Dales Marine are proud of the collaboration we have formed with Cleanship Solutions, we equally understand the significance and impact this legislation has on the international shipping industry.

What makes this alliance particularly significant is that the emphasis on a non-commercial bias – all services will be carried out with 100% impartiality. Dales Marine and Cleanship Solutions will provide an entire vessel system review independent of any manufacturer. The service includes a Cleanship Solutions state of the art 3D Laser scan of the vessel and the proposed location of the new equipment, a full vessel system review, a review of equipment options with OPEX and CAPEX cost comparisons, costing and proposal estimates for the top 5 and top 10 system choice, pricing for a Ballast Water Management system, full engineering package of drawings, site plans and class approvals, pre-fabrication of spools and support structures, installation of new pipework and electrical integrating/upgrades and commissioning.

The added value and benefit to the client is that Dales Marine can provide riding squads to travel worldwide to fit these systems to clients vessels.

The partnership between Dales Marine and Cleanship Solutions has been established to facilitate a smooth transition from survey to feasibility to solution whether the vessel is berthed, in dry dock or laid up. Timing is everything with this new legislation as September 2017 and compliance dates draw nearer. Demand for BWTS is likely to increase and so will lead times. Therefore, Dales Marine and Cleanship Solutions aim to make it easier for clients to go through the process of determining their vessel requirements, have vessel surveys and reviews to establish what p16 | www.sosmagazine.biz | December 2016

The partnership between Dales Marine and Cleanship Solutions means that Dales will be able to offer the vessel survey, 3D laser scanning, BWTS feasibility study and the engineering and approval scopes related to the BWM systems. Dales will also provide the pre-fabrication of spools and supports for the new BWM systems, carry out installation of the systems and undertake all necessary integration to the vessel including any ship modifications required to fit the system.

Kevin added, “From speaking with clients already we are finding there is apprehension towards the new regulations as some are not aware of the requirements and what is required for their fleet. This partnership will enable our clients to contact us to have a fleet review done to see how they stand with time and costs depending on their vessel requirements. There is also scope to look at clients laid up vessels as this could provide an advantage later when going back into service.”

www.dalesmarine.co.uk

Industry news

Black Sea Oil & Gas SRL announces award of Midia Gas Development FEED contract Black Sea Oil & Gas SRL (“BSOG”) has recently announced that it has awarded, together with its co-venture partners, the contract for the Front End Engineering and Design (FEED) of its Offshore and Onshore facilities for the development of Ana and Doina Gas Discoveries on XV Midia Shallow Block, offshore Romania (the “Midia Gas Development Project”). The successful contractor for the FEED contract is Xodus Group, an integrated services company, that spans numerous disciplines involved in delivering complex projects including subsurface, process and facilities, subsea and pipelines, flow assurance, wells, integrity, vibration, safety, risk, environment and commercial advice. Mark Beacom, BSOG Chief Executive Officer, commented: “With this award we take a major step forward in delivering this offshore gas development in Romania’s Black Sea with expectations that we will reach Final Investment Decision in 2017. We look forward to once again working with Xodus Group.”

FEED is the project development phase in which plans for the Onshore and Offshore facilities are defined, engineered, designed and evaluated in more detail by a contracted engineering company. Offshore and Onshore FEED services to be provided by Xodus include engineering and design for the Midia Gas Development which consists of: • Well-head Platform (Jacket) at Ana (water depth ~69,5m) receiving and supporting production from a subsea tie-back from Doina subsea well controlled through umbilical; • In-field pipeline from Doina subsea well to Ana Well-head Platform (~18km) and offshore export pipeline from Ana Wellhead Platform to shore (~121km); • Onshore pipeline to Gas Treatment Plant (~5km) and also the Gas Treatment Plant (“GTP”) itself. Wim van der Zande CEO of Xodus Group said: “The development of the XV Midia Shallow Block is of strategic importance to gas production in the region and we are pleased

to be continuing to support BSOG on its plans to develop the Ana and Doina discoveries. Xodus Group continues to grow experience in the Black Sea and the new contract allows us to draw on our global expertise of delivering fully integrated engineering projects.” Black Sea Oil & Gas SRL, wholly owned by Carlyle International Energy Partners, is a Romanian based independent oil and gas company, targeting exploration and development of conventional oil & gas resources. The company’s current portfolio is made up of XV Midia Shallow Block and XIII Pelican Block concession in the Romanian Black Sea where it is the operator and holds a 65% interest. For further information: visit:

www.blackseaog.com or contact: office@blackseaog.com Tel: 021 231 32 56 Mark Beacom, CEO Black Sea Oil & Gas SRL

December 2016 | www.sosmagazine.biz | p17

Industry news

Neptune Subsea Launches in Houston Neptune Marine Services (Neptune) has established an office in Houston, Texas as it targets to expand its services within the Gulf of Mexico and the Americas. Operating under the name Neptune Subsea, the company will be led by ohn Allen, a Houston based Strategic Business Development Advisor, formerly of GE Oil and Gas. Allen is expected to drive the expansion and maximise Neptune’s opportunities in the region. The expansion has been supported by

Scottish Development International, the international arm of Scottish Enterprise. Funding was awarded to Neptune Subsea Engineering in Spring 2016 for Company Growth Business Support for expansion into the Gulf of Mexico.

Neptune. We are optimistic about the potential opportunities that our presence in the US will deliver and look forward to expanding our client relationships in the region.

Robin King, Neptune CEO, said:

Kevin Stephen, Neptune’s Operations and Business Development Director for Europe, Mediterranean and Africa, added: “We are delighted that the office in Houston is now in place. I would like to thank Scottish Enterprise for their support and advice which was a key factor in enabling Neptune’s expansion to become a reality.”

Our expansion into the US was a strategic initiative planned to provide key clients in the US with the technical expertise they have grown to expect from

MARSS Group Becomes Sonardyne’s Maritime Security Reseller Underwater technology company, Sonardyne International, has appointed MARSS Group as a nonexclusive reseller and integrator of its maritime security products. Under the terms of the agreement, MARSS will supply, support and integrate Sonardyne’s intruder detection sonar, Sentinel; forward-looking obstacle avoidance sonar, NOAS; together with related underwater technologies in

territories including Europe, the Middle East and South-East Asia, the company informed. Nick Swift, Business Development for Sonardyne, said that in recent years the two companies have collaborated on numerous maritime security projects around the world and the new arrangement is built on that success. Johannes Pinl, Founder of MARSS Group said,

We’re delighted to cement our relationship with Sonardyne by joining their network of resellers and agents. The integration of Sonardyne sensors within our NiDAR system enables us to offer our clients the most advanced underwater surveillance and navigational aids to deliver a complete air, surface and underwater security shield for the protection of high value assets.

Siemens Subsea Axes Jobs in UK and Norway Siemens Subsea employees have been notified that the company is proposing a global business restructuring in order to adjust to current market situation.

Norway operation, where the Kongsberg facility will be closed and the workload redistributed to other Siemens Subsea sites, including to Ulverston and Aberdeen.

The company said that the main reason behind its decision is the continued difficult market conditions driven by the low oil price and lower than expected customer orders.

Siemens Subsea employs 355 people in the UK, 333 in Ulverston and 22 in Aberdeen, excluding 43 apprentices, who are not affected by the restructuring plans.

Specifically, the proposed changes would mean that up to 52 jobs are to be put at risk in the Ulverston site and up to 6 jobs similarly affected in Aberdeen.

The plan is a reduction of a total of 159 employees, of which 95 in Norway. In addition to 50 positions at Kongsberg facility, locations in Trondheim and Bømlo will also be affected.

In addition, the proposed global restructure also affects Siemens Subsea

p18 | www.sosmagazine.biz | December 2016

Mike Henry from Siemens Subsea,

Ulverston said:

We are committed to minimising compulsory redundancies and we will invite applications for voluntary redundancy from across the Subsea business. We deeply regret the potential impact on our employees. If the proposed changes are made, we will provide support and redeployment opportunities wherever possible within the wider Siemens organisation. The proposed changes are expected to take place by the end of January 2017.

industry news

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December 2016 | www.sosmagazine.biz | p19

Industry news

Oil professionals rate supermajors as best employers Inaugural Ideal Employer Survey finds safety is biggest work priority The first major study of oil and gas workforce perceptions since the start of the global downturn has revealed which operators and service companies are rated highest by oil and gas professionals based on key issues including values, performance and pay rates. Shell, Chevron, ExxonMobil, BP and Halliburton make up the top five in the wide-ranging Ideal Employer Survey 2016, undertaken by Rigzone™, which attracted responses from 8,400 people in more than 100 countries. More than 3,000 oil and gas industry companies were named in the survey, published in November this year and despite the challenges faced by the sector through the depression in the oil price, no companies from other industries were ranked in the top 30. The research, the first of its kind in the sector, was carried out between July and September this year, ranking companies based on 19 questions focussed on their qualities and rating their ideal employers. Commitment to health and safety is the single most important attribute (securing 90% for people in the upstream, midstream and downstream sectors worldwide. Competitive salary, interesting and challenging work, and corporate integrity (all 88%) were equal second, with workplace culture, and training and development programs (87%) joint third. Regionally, only respondents in North America and Europe chose factors other than safety as their top priority. Salary, and manages business with integrity were joint top for North America, and the focus was on ‘interesting/ challenging work’ for Europe. Bucking the global trend, respondents in the UK and Africa had different number one ideal employers compared to the other regional breakdowns. The UK cited BP as their top ideal employer, followed by Shell, Chevron, Maersk and ExxonMobil. In Africa, Chevron came out on top, followed by ExxonMobil and then Shell.

p20 | www.sosmagazine.biz | December 2016

In the Middle East, Saudi Aramco was second, behind Shell, with Schlumberger in third, Halliburton fourth and BP fifth. The Abu Dhabi National Oil Company (ADNOC) ranked sixth and the Kuwait National Petroleum Company was listed as 14th. Respondents in APAC ranked Shell number one, with Chevron second, ExxonMobil third, with PETRONAS further down the list at number eight. James Bennett, Rigzone Managing Director said: “The results are revealing as this is the first major survey to be conducted with the global workforce, and against a background of continuing challenging economic circumstances for the sector. “That the largest companies in the sector complete the top 30, the majority having undergone significant change due to the effects of the downturn in the past 18 months, will give them confidence that the workforce remain committed to the sector.” On coming first in the survey, Jonathan Kohn, Shell HR VP for the UK, Ireland, Nordics and South Africa said: “Shell people are our strongest ambassadors and we are proud of the quality of the people that we’ve got. I think it’s pretty clear and central to the group’s strategy that having that access to quality people really is part of how we compete to win.”

The supermajor continues to invest in the development of the industry’s future workforce, and reiterated its desire to continue to bring new blood to the sector through graduate recruitment. Kohn added: “We have made a strong commitment to try to maintain our graduate recruitment through the whole cycle. We typically recruit in the range of 800 to 1,100 graduates per year around the world. We are at the bottom end of that range at the moment… But that is still a v ery substantial commitment.” James Bennett, said, “It is no surprise that health and safety is the overwhelming priority across the majority of respondents, but no-less reassuring for an industry which continues to put people first in all aspects of E&P and downstream activity. Across the industry, new challenges continue to emerge - companies that can best adapt to the current environment and take advantage of new technology will be most attractive to professionals looking for interesting and rewarding work. Ensuring that the working environment, from the perspective of corporate culture and integrity, remains attractive and continues to garner respect is an area where organisations will need to ensure they do not become complacent after these positive results.”

industrynews

Destec Engineering Ltd - Making and Maintaining the right connection Destec is synonymous with innovation engineering high quality connectors for the oil & gas industry. Destec has been in business for over 46 years and still a family owed company run by the Director Mr. Barry Porter.

This year has been good so far for Destec even with the uncertainly of the oil industry and not knowing when it will recover, with new product & onsite machining contracts with chemical companies in the UK & Asia, also extending the pricing agreement with one of their biggest clients for the next 5 years.

The engineers at Destec are coming up with new ideas for the subsea connections as the market becomes more innovated and complicated. The first GSB Single bolt clamp that Destec sold into the market was in 1984 and still to this day it is in Service in the North Sea, this shows the quality that Destec achieves. All of the products are fully traceable, manufactured and inspected at Destecâ&#x20AC;&#x2122;s Factory in Lincoln, Lincolnshire, this gives Destec a greater control over the products that it produces, and with our major customers like ExxonMobil, BP, Shell, Onesubsea, Chevron & GE only the best will do! Destec has a very well skilled workforce with most of the staff working at Destec for 25 years on average, but soon Destec will need more staff to cope with the foreseeable work.

The Destec onsite service team has just completed the 6 week turnaround work on the Milazzo Refinery in Sicily, which has consisted in the inspection, machining, ndt & assembly of the G range 4 bolt clamps which is used on all the high pressure valves and pipe work throughout the site. Mark Lamyman from Destec is very pleased with how the job went with no leaks and a very satisfied customer. Also later this year the service team will be working in the Norwegian & Australia offshore sectors as well as the U.K power generation industry.

www.destec.co.uk Destec have now designed & manufactured a Misalignment compact flange with sizes available from 4â&#x20AC;&#x2122; 1500lb to 24â&#x20AC;&#x2122; 1500lb and will mate to the standard Desflex compact flange. This product is used where there is a misalignment in the pipeline, and is also a swivel flange for bolt misalignment. Destec knows there is a market for this product and hope that it will take off like their other connector products.

Above: Destec G Range. Right: Onsite portable CNC Facing machine.

December 2016 | www.sosmagazine.biz | p21

drilling, exploration & production industry update

Maersk Drilling, NOV Aim to Optimise Drilling Equipment Maintenance Maersk Drilling and National Oilwell Varco have entered into a five-year partnership to improve maintenance predictability for drilling equipment. The shared vision behind the partnership is to implement a new maintenance mindset which should minimise operational down time, while lowering maintenance cost levels. The agreement covers Maersk Drilling’s three deepwater D-class semisubmersibles as well as the four ultra-deepwater V-class drillships. Until now, major overhaul of drilling equipment has been carried out with five-year intervals as part of the special periodic surveys (SPS) at quay side. Through this partnership agreement, Maersk Drilling will switch to a condition-based maintenance strategy, where overhaul and repairs will, to the extent possible, be carried out as rolling maintenance while the unit is operating.

This is a new way of looking at maintenance, and our ultimate goal is to eliminate the need for quay side SPS yard stays every five years, while still ensuring the highest level of safety and operational efficiency possible. In Maersk Drilling, we wish to collaborate with industry leaders to challenge traditional ways of thinking and continue to enhance the way we operate. Frederik Smidth, Chief Technical Officer, Maersk Drilling. “By partnering up with National Oilwell Varco, we aim at achieving a higher level of maintenance predictability, hereby reducing the cash-flow impact from maintenance activities – ultimately resulting in less down time for our customers. Collecting, analysing and sharing data as well as detailed knowledge about the equipment will be key in succeeding, which is why we believe a long term partnership is a must,”

p22 | www.sosmagazine.biz | December 2016

New Geotech Drilling Services and Tahltan Nation Development Corporation Partnership Enhances Drilling Services in Northwest British Columbia Maersk Drilling and National Oilwell Varco have entered into a five-year partnership to improve maintenance predictability for drilling equipment.

Above: Maersk Voyager; Photo: Maersk Drilling.

Smidth continues. As part of the agreement, NOV will establish a dedicated team which can assist Maersk Drilling’s rigs when needed. The team can be deployed instantly if an urgent task arises or if a window of opportunity opens in which the crew needs assistance with a major overhaul job. When needed and where circumstances allow, equipment will be replaced and sent onshore for a complete overhaul to minimise interference on the rig. Following the overhaul, the equipment will return to service on one of the sister rigs with all latest safety and operational upgrades in place.

In a challenged market like the one we are in today; joint value creation is of utmost importance. We have to look at all aspects of the way we conduct maintenance today, and we need to innovate and continue to optimise our ways of working. Through collaborative work on for example maintenance, we are able to draw on cross industry strengths and knowledge in order to unlock value, and ultimately reduce the total well cost for our customers. Smidth concludes.

Tahltan Nation Development Corporation (TNDC), the business arm of the Tahltan Nation, has expanded its service offering through a partnership with Geotech Drilling Services Ltd. (Geotech), a global, B.C.-based, multi-discipline surface and underground drilling company. Tahltech Drilling Services Ltd. will provide industry-leading exploration, geotechnical, environmental, construction, and geothermal drilling services to natural resource and industrial development projects in Tahltan territory in Northwest British Columbia. Geotech’s exploration services include exploratory drilling for numerous mining and exploration companies, many of which have properties in the Golden Triangle, that contract drilling service providers to facilitate these subsurface investigations to evaluate their properties. Its geotechnical services include exploratory drilling combined with testing and instrumentation installation to determine sub-surface ground characteristics for infrastructure development purposes including tailings storage feasibility or upgrades, pipeline alignment investigations, hydroelectric dam feasibility investigations and upgrades, road network evaluation, LNG facilities, construction/foundation design for buildings, rock anchoring for transmission lines and wind mills, and geothermal exploration investigations. Geotech also provides construction, environmental and geothermal drilling services. The partnership will see Geotech Drilling become the preferred drilling company operating in Tahltan territory, providing exploration, geotechnical, environmental, construction and other specialized drilling services for resource and infrastructure development projects. TNDC and Geotech will collaborate to secure drilling work on projects in Tahltan territory. Under the agreement, Geotech also will provide subcontracting, employment and training opportunities to Tahltan members.

drilling, exploration & production industry update

Tajiri Resources continues drilling at the Kaburi Gold Project in Guyana Tajiri Resources Corp. (the “Company”) (TSX VENTURE:TAJ) is pleased to announce that it will continue exploration at the Kaburi Project with diamond drilling at the Gussie prospect starting within 2 weeks and first results expected in January 2017. Located in the southwestern portion of the Kaburi Project the Gussie Prospect is located 4km north of the Smarts deposit at ASXlisted Troy Resources’ operating Karouni gold mine (16.7Mt @ 3.1g/t Au; 1.65 Moz Au), in central Guyana. The Smarts deposit was discovered in 2011 by drilling a vein system exposed in artisanal pits. The Gussie prospect comprises two artisanal pits, 75m wide with a total length of 500m, where, since 2012, artisanal miners have exploited bedrock gold bearing quartz veins. Within the district the Gussie prospect, after the Smarts and White Hole pits, is reputedly the third largest artisinal gold producer from in-situ gold mineralisation, yet Gussie remains undrilled. The Gussie gold vein zone comprises massive and sheeted quartz veins hosted by deformed subvertical northwest-trending mafic and felsic volcanics. Saprolitic volcanics are exposed below a cover of unconsolidated sand, which is up to 5m thick. Bedding and structural data indicate that mineralisation occurs on the eastern limb of an anticline plunging shallowly northwestward, similar to

the structural setting of mineralisation in the Karouni Mine. An initial drill program comprising an initial 500 metres of diamond core will explore the width and strike length of the Gussie vein systems exposed in the pits. Previous RC drilling by Tajiri Resource Corp, 3.8km east of Gussie, intersected goldbearing veins within a northwest-trending zone up to 50m wide. The best intersections were 22m @ 2.69g/t Au from 8m (KRC13) and 8m @ 6.48g/t Au from 6m (KRC031) intersected from 6.0m, hosted by saprolite. The zone is related to the regional northwest-trending Aurora-Gem Creek Shear, subparallel to the Smarts-Hicks Shear that houses the deposits of the Karouni Mine. Troy Resources are currently drilling the Gold Star prospect, 1km northwest and along strike from the Tajiri RC drill hole intercepts. The Gussie structure occurs between the Smarts-Hicks and Aurora-Gem Creek Shears and is yet to be drilled. Dominic O’Sullivan, who discovered the Karouni deposits and is Chairman of Tajiri Resources, declared that: “With the completion of our private placement exciting times for Tajiri have begun. We are not only commencing drilling but also embarking on building a portfolio of significant ground in Guyana with manifest drill-ready gold targets.” For more information, please visit:

www.tajiricorp.com

Nautilus Completes Another Piece of Solwara 1 Puzzle Nautilus informed that factory acceptance testing (FAT) of the riser tooling and the subsea pull-in skids for its Solwara 1 mineral exploration project was successfully completed this week in Poland and the USA respectively.

Nautilus seafloor recovery system. It allows the mineralized material to be transferred from the seafloor up onto the production support vessel without any interaction between the different water layers within the ocean, resulting in a very small environmental footprint.

The riser tooling, which was designed by GMC in Houston, is a piece of equipment that will be used for handling and coupling the 19 meter riser joints together for deployment. It was manufactured and underwent successful FAT in Poland.

Mike Johnston, Nautilus CEO, commented: “Completion of the riser tooling and all the subsea pull-in skids is a significant milestone for the project. The final piece of the subsea mineralization delivery system is the subsea slurry and lift pump, and we look forward to taking delivery of this from GE Oil & Gas by the end of the year.”

The ridged riser system is an integral part of the

Aker BP Begins Production from Viper and Kobra

Aker BP has started the production from Viper-Kobra project, which is tied back to the Alvheim FPSO. “The Viper-Kobra project is developed on time, on budget and is a small, but important project for Aker BP. Viper-Kobra leverages on the existing infrastructure in the Alvheim area, thus ensuring maximum utilization of the adjacent resources and will contribute to maintain the Alvheim production at a high level,” said Geir Solli, SVP Operation at Aker BP. The development costs for Viper-Kobra is approximately NOK 1.8 billion, including the drilling of two wells, subsea installations, pipelines and hook-up. Viper-Kobra consists of two separate discoveries, were Kobra was discovered in 1997, production licence 203, and Viper, production licence 203, in 2009. Viper-Kobra is not a separate field, but constitutes part of the Alvheim field. Thus, the development is included in the PDO for Alvheim, as are the other structures in the area, the company explained. The development comprises of a new subsea installation with a pipeline tied into the Volund manifold. The four well slots are designated for one well from Viper and one from Kobra, in addition to two well slots intended for potential future wells in the area. The two reservoirs contain approximately 4 million barrels of recoverable oil each. Including some gas, total recoverable reserves are estimated at 9 million barrels of oil equivalents. The estimated output of the two wells is planned to an average initial daily rate of 15 000 barrels of oil equivalents. The distribution of ownership interests corresponds to that of the Alvheim licence; Aker BP, operator, 65%, ConocoPhillips 20% and Lundin Norway with a 15% interest. December 2016 | www.sosmagazine.biz | p23

Subsea Could Stabilize in Long-Term A new report by energy research and consulting service, Douglas-Westwood (DW), said that due to the current reality of a ‘lower for longer’ oil price, many oil majors have opted to focus on subsea well tiebacks, as sanctioning floating production systems (FPS) for offshore projects has become financially unviable. Namely, no FPS units have been sanctioned over the past 18 months. In line with this, original equipment manufacturer (OEM) earnings have come down significantly in recently released third quarter reports with many reporting a decline of some 40 percent in their subsea backlog compared to Q3 2015, an indication that the subsea industry is at a crossroad.

However, with substantial cost cutting already achieved, and as E&P companies continuing to squeeze their supply chain, DW believes there is reason for optimism that E&P companies will be able to sanction new projects, with many needing to ensure production inventory remain high. Many operators will also be aiming to take advantage of the price pressures on the supply chain due to the current market downturn.

The current woes experienced by OEMs due to limited order intake over the past two years could evolve into long-term stability, as the industry continues to collaborate and resize itself. DW believes subsea tree orders have bottomed out, with mega subsea

projects such as BP’s Mad Dog Phase II, Anadarko’s Shenandoah, ENI’s Zabazaba and its commitment to the Coral South project off East Africa all expected to be sanctioned in 2017.

The reality of current market conditions can be tempered by a long-term view of the fact that subsea development will remain a critical aspect for future field developments as new reserves are found in more remote and deepwater basins. DW expects a trough in subsea tree installation to linger well into 2017 and 2018, however installation is expected to grow at 4% CAGR (Compound Annual Growth Rate) over the next five-year period, an indication of “a light at the end of what has been a long tunnel.”

Planys Technologies launches second underwater robot Planys Technologies, the country’s first Original Equipment Manufacturer (OEM) of compact underwater robots which are known as Remotely Operated Vehicles (ROVs) capable of Non-Destructive Testing (NDT), launched its second indigenously developed ROV Beluga in November this year. Beluga, the next generation of Planys’ advanced ROVs, has more than double the thrust capacity compared to the team’s previous products and an enhanced vision and illumination system and has an ability to reach 200 metre depth and go to speeds of up to four knots and light in weight. This is part of the company’s mission to provide portable, cost effective and customizable inspection solutions for oil

p24 | www.sosmagazine.biz | December 2016

and gas, shipping and port sectors. Beluga will be available for services from January 2017, said the company. Tanuj Jhunjhunwala, Co-Founder and CEO, Planys Technologies said,

Planys seeks to disrupt the way underwater inspections are performed in India and the neighborhood. He added that the ROV has been specifically designed for the Oil and gas and Shipping sector, but the platform is versatile to benefit numerous allied sectors. The company has more products in the pipeline. The first version of the ROV was named as Mike and companies such as L&T Hydrocarbon Engineering Ltd has used the vehicle, claimed Planys Technologies.

Krishnan Balasubramanian, Head, Centre for Non-Destructive Evaluation (IITM), Co-Founder and Chief Advisor at Planys said,

Planys is in a sweet spot today since there are not too many players who are a fusion of marine robotics, non-destructive inspection and advanced emerging technologies. Founded by IIT Madras alumni and faculty, Planys aims to cover the breadth of inspection solutions from customized design and fabrication of robotic platforms to integrated sensing and diagnostics. Its technology is spread across the domains of marine robotics, advanced Non-Destructive Testing (NDT), and post-inspection analysis tools.

subsea equipment & underwater inspection

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December 2016 | www.sosmagazine.biz | p25

subsea equipment & underwater inspection

KBA MARINE SERVICES PTE LTD - NEW SERVICE OFFERING (RANGE OF COMMERCIAL DIVING SERVICES) In view of the growing demand of compliant commercial diving services for diving projects in Singapore, KBA Marine Services Pte Ltd (KBAM) is rebranding its services to provide a range of subsea services for the inland/ inshore marine and construction industry sectors. By introducing this service, we will be setting new standards for commercial diving services in Singapore whereby only procedures, equipment and trained divers certified under Singapore National Recognised training requirement of ISO 29990:2010 Standard or equivalent are engaged for any project tasks.

Navy warships including the elite Naval Diving Unit, and in the last 25 years, owned and operated one of Singapore’s largest and experienced commercial inshore diving company where he was responsible for planning, management, supervision and post operation underwater operations. Richard brings a wealth of knowledge and experience to KBAM and aims to position KBAM as one of the leading diving contractors for the inland/inshore sectors in the region. While the KBA management team has over 120 years of experience between them in Military, inland / inshore and offshore (air and saturation) commercial diving experience, enabling KBAM to be able to harness the wealth of experience to provide a fully compliant and safe commercial diving service.

The range of services provided will now consist of underwater inspections, hull cleaning, propeller polishing, cofferdam installations, marine construction inspection, repair & maintenance (IRM) services and many more such as:-

Darren Brunton, Managing Director of KBA Group said,

• Underwater Paint Inspections • Class Approved In-Water Surveys & Inspections • Collision & Grounding Inspections • Underwater Hull Cleaning • Underwater Propeller Polishing • Underwater Blanking & Plugging • Underwater Welding & Cutting • Cofferdam Installations • Marine Construction Inspection, Repair & Maintenance • Underwater Security Inspections Currently, administrative and operation matters are in the development stage now such as hiring of trained and certified personnel (diving supervisors, technicians, divers etc), procurement of diving equipment and establishing the safety and operational procedures with a fully operational date to commence the services of 3rd January 2017. Mr. Richard Tan has been appointed as the General Manager of KBAM to spearhead the new service initiative. Previously, an exnaval officer (Lieutenant Colonel), who has held various commands of Singapore

p26 | www.sosmagazine.biz | December 2016

Oil & Gas sector is in a downward trend, and venturing into a new operational service might seem challenging however, the marine sector of inland inshore diving services is growing. Singapore, being one of the top three busiest port in the world, the need for a quality and compliant, safe diving contractor is evident. With a broad range of experience within the KBA group and a competent team of commercial divers in KBAM, we are definitely ready to offer the solution for our clients that fully complies with local Singapore legislative Standards and deliver the level service that others aspire to! Richard Tan, General Manager of KBAM, commented

Safety is paramount in our nature of work, ensuring that it is in accordance with the requirements of the relevant legislations such as

Safety and Health Act (WSHA), Code of Practice for Diving at Work (Singapore Standards SS 511) and Technical Advisory (TA) for Inland/Inshore Commercial Diving Safety and Health. All personnel are trained and qualified to perform the required tasks safely and accurately even in the tightest schedules. KBAM will be fully supported to ensure compliance by the consultancy and expertise from KBA and its training division KBA Training Centre, in its venture in the new arena. KBAM will continue with the quality service that KBA Group has upheld within the accreditation schemes of ISO 9001:2008 Quality Management Certificate as well as OHSAS 18001 Occupational Health and Safety Management. The KBA Group will be exhibiting in OSEA 2016 – the 21st International Oil & Gas Industry Exhibition & Conference, booth number 1R2-03. Visit us at this biennial event where you can find out more about our consultancy, training and commercial diving services.

For further information regarding the services offered, please contact Richard at: Tel: +65 6546 0939 divingenquiries@kbamarine.com or visit our website at:

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subsea equipment & underwater inspection

Seatooth® and ACFM® join forces to deliver intelligent subsea wireless crack monitoring WFS Technologies and TSC have launched Seatooth ACFM, a wireless smart NDT monitoring solution designed to reduce subsea inspection costs.

In this image: Seatooth Crack detection.

TSC‘s ACFM array probe range is a leading inspection equipment solution that can be installed on offshore structures to monitor the growth of surface breaking cracks; and Seatooth is an established subsea wireless communications system that provides reliable communications through seawater and through the splash zone. Combining the technologies together, ‘Seatooth ACFM’ is a non-intrusive, easy to deploy wireless network solution which can be retro-fitted to offshore structures and subsea assets. Seatooth ACFM units are user-configured to take readings as required, from once a minute to once per month. Seatooth ACFM can be configured as standalone sensors or within subsea wireless networks. As standalone devices, information is harvested by fly-by ROV or a diver. When configured as a wireless network on offshore platforms, real-time data is streamed wirelessly through the splash zone to an asset management control station located either on the platform or onshore, for ongoing live monitoring. Additionally Seatooth carries the benefits of being immune to biofouling, surface noise and turbidity. Seatooth ACFM systems come with an internal battery pack to support between 5 and 15 years of operation and are installed by light-class ROV deployed off platforms.

The ability to easily install the sensors to monitor aging assets means that the benefits of ACFM technology can now be offered even in the most challenging of environments. The ACFM technique has received approvals from various organisations including DNV, Bureau Veritas, Lloyds Register and ABS. Standard practice documents covering ACFM have been issued p28 | www.sosmagazine.biz | December 2016

by ASTM (E2261-03), ASME V and COFREND. David Parramore, TSC’s Engineering and Operations Director. Brendan Hyland, Chairman of WFS Technologies states

Seatooth ACFM delivers substantial cost savings to our customers along with improved quality of information. It is an essential tool for ageing asset management and lifetime extension strategies. For further information on Seatooth and ACFM capabilities and performance please contact TSC’s David Parramore via email:

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About TSC Inspection Systems TSC Inspection Systems provides advanced Non-Destructive Testing (NDT) solutions, founded on their unique and patented Alternating Current Field Measurement (ACFM®) technology. The ACFM® technique detects surface-breaking cracks in metallic structures and components, without the need to remove protective coatings, therefore minimizing downtime for critical operations. Independent tests show that ACFM® technology is one of

the world’s most reliable NDT methods, producing an audit-trail which makes the inspection process significantly more robust than traditional methods.

TSC Inspection Systems was established in 1984, as a spin-off from University College London, by a team of Professors and Lecturers who were recognised leaders in the fields of NDT, robotics and fracture mechanics. ACFM® was developed with support from BP, BG, Conoco and Shell, who were keen to significantly improve the reliability of underwater inspection, reduce the reliance on the diver operator and provide auditable inspection records. TSC Inspection Systems is the developer and sole supplier of ACFM® technologies, with bases in Milton Keynes, Aberdeen and Singapore. TSC design and manufacture rugged, field proven ACFM® systems for subsea and topside applications, together with a wide range of probes. TSC offers customers a wide range of support in the execution of subsea and onshore inspection programmes worldwide, including ACFM® system sales and rentals, operator services and engineered solutions for diverless subsea ACFM® deployment. For further information please visit the TSC Inspection Systems website:

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The Petroleum Technology Development Fund graduates 130 welders The Petroleum Technology Development Fund (PTDF) says it has trained 130 graduates in Advance welding training certificate programme as part of its contribution to repositioning the nation’s technology and economic development.

Gausu noted that the era of downward trend in global oil prices had generated the need for drastic cost savings in the country.

PTDF’s Executive Secretary Bello Gausu made this known when he presented certificates to the graduates at the Nigerian Institute of Welding, Obayanton, near Benin in October this year.

Earlier, Dr Solomon Edebiri, President of the NIW, said the welding and fabrication subsector of the oil and gas industry remained the future of the Nigerian industrial state.

Gusau was represented by Mrs Jaquelline Guyil, Head, Nigerian Content Department. He said the welding skills were imperative as it “enables one to work not only in the oil and gas industry but in other allied industries such as construction, mining, power, auto mobile, telecommunications, among others. Gusau said that PTDF embarked on the training because it believed that “a welldeveloped and active workforce had throughout history proven to be a very potent means of economic development. “Being mindful of this, the PTDF has been expending significant efforts to ensure adequate capacity building for Nigerians to bridge identified gaps in the industry,’’ he said. According to him, the certificate award ceremony is very unique in many ways: it marks the end of the in-country Advanced Welding Programme which is the graduating 130 trained Nigerian welders.

The three months programme entails training and certification on the following five advanced welding processes; flux cored welding, Tungsten inert gas welding, metal inert gas welding, metal active gas welding and oxy-acetylene gas welding.

p30 | www.sosmagazine.biz | December 2016

“And our trained welders will now be available to replace expensive expatriates in maning relevant positions in various sectors of our economy,’’ he said.

He therefore opined that the quest for the attainment of the vision 20-20-20 by the Federal Government “will remain a mirage if we fail to develop our steel industry, welding and fabrication capability”. He said government also needed to develop our “Non-destructive testing, inspection and machining technologist capability and capacity,’’ adding that “this is the crux of the future of Nigerian industrial state.’’ Edebiri explained that PTDF in 2007, discovered a massive influx of foreigners in the sector, which arose from the lack of competent Nigrian welders in the oil and gas sector. “But the realisation of the fact that over 80% of the activities in the oil and gas industry is welding and its related fields. “And the overwhelming presence of foreigners in this sector of the industry, convinced PTDF to make the development of competent welders one of its major focus,’’ he said. He said that PTDF’s collaboration with NIW in the last 10 years had brought about the training of several Nigerian welders acquiring the international institute of welding (IIW) certification. Edebiri disclosed that no fewer than 51 Nigerian welders at various times had been trained and had acquired competence in IIW standards in three different countries.

He said these welders had been trained in South Africa, France and Turkey, respectively, including the training of 1,200 welders at the different IIW certified institutes in Nigeria. “And today, we add to this list the successful completion of training of 130 Nigerians in Advance Welding processes,’’ he said. The elated NIW president appreciated the PTDF’s contributions to the manpower development in the sector, saying local welders’ training and qualification programmes had been designed to achieve competency in shielded metal arc welding.

Unfortunately, views and realities from industry is consistently demanding higher levels of welding personnel competency in more than one process and a minimum of three welding processes. The intent to train and qualify welders in more industrially relevant processes is the detailed response to the dynamic demand of the complex oil and gas industry on welding technology. It is worthy of mention that most of the beneficiaries of previous training programme now work in different establishments across the globe, including Dubai, Oman, South Korea, Brazil and UK. Some of the graduates expressed appreciation to PTDF and NIW, saying their collaboration had brought excellence and improvement to the welding engineering and technology sub-sector in the country.

welding & fabrication

ALE Progress with Heavy Duty Jib Fabrication ALE reports that the company has progressed with the fabrication of the new heavy duty jib that can fit onto both the AL.SK190 and AL.SK350 cranes. The new jib will have lengths up to 100 metres and a 3,400-tonne lifting capacity. The jib is a modular design and can be assembled in different configurations. Like the current crane parts for the AL.SK190 and AL.SK350 cranes, the heavy duty jib will be fully containerised, which reduces transport costs. ALE started to build a heavy duty jib in March and it has been designed with the newest and strongest available steel grades. In order to weld this material to the highest standard, fabricators and suppliers will need specialist welding procedure qualifications and welding procedure specifications for every single weld, as well as provide a fully traceable material location plan

and a weld location plan. All main components are being made at European fabricators and are currently in production. In addition, an in-house engineering team, working to R&D’s high control standards, will update the control system to enhance safety and make the operation of the crane easier. The first contract for the jib involves uplifting modules weighing up to 3,000 t. The AL.SK350 crane will be in a 37-m configuration with a 113-m main mast. The job is planned for mid-2017.

we are on track with the construction schedule and we expect the jib to be built by the end of 2016. ALE’s R&D is working on a number of new innovations, utilising the experience and knowledge gained by the fabrication of the AL.SK cranes on the other projects. The variety of these other projects range from newly built equipment and maintenance improvements, to the improvement of control systems of existing equipment.

ALE’s Construction Manager Tim van As, who is overseeing the build, says,

We recognised the client’s demand to lift heavier and higher so utilised our in-house R&D team to design a jib with the versatility and capacity required. The build is progressing well,

Stud Welding: with the mega-power – Nelweld N6000 The Nelweld N6000 brings stud welding into the 21st century. With its innovative microprocessor control and patented digital user interface the N6000 gives you high power stud welding at the touch of the button.

Nelson Stud Welding UK 47/49 Edison Road, Rabans Lane Industrial Estate, Aylesbury, Buckinghamshire. HP19 8TE. UK Tel: +44(0)1296 433500 Fax: +44(0)1296 487930 Email: enquiries@nelson-europe.co.uk Or visit our web site: www.nelson-europe.co.uk

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December 2016 | www.sosmagazine.biz | p31

welding & fabrication

Global Welding Equipment Market Poised for Healthy Growth; Revenues to Reach US$ 10.45 Bn by 2016 End The global welding equipment market is expected to thrive at an impressive CAGR of 7.9% over the forecast period, 2016-2024. Staggering demand from automotive and transportation sectors will remain a key driver. In terms of sales, the market will reach a value of US$ 19.16 Bn by 2024 end, up from US$ 10.45 Bn estimated for 2016. Arc welding segment will remain the key segment with around 50% of the total market share. Rapid growth of the automobile and transportation industry in developing economies is anticipated to provide a major impetus to the demand for welding equipment. Growing urbanization and industrialization will continue to raise demand for quality infrastructure projects, which will in turn augment the demand for welding equipment. Burgeoning demand from natural gas and oil sectors is also expected to fuel the market growth throughout the forecast period. Introduction of innovative, cost-effective welding techniques will continue to bolster the demand, in addition to rising end-use application of welding technology. Growing demand from fabrication industry will play a key role in bolstering the market growth. Developing markets are however witnessing lower adoption rate of advanced welding techniques, which is estimated to challenge rapid widespread adoption of welding equipment. As emerging economies continue to face inadequate skilled labor, the demand for welding equipment in manufacturing industry is increasing. This will sustain long term demand in the global market. Based on welding technology, arc welding will remain the largest segment with 47.6% value share by 2016 end, reaching a value of US$ 4.97 Bn. It will expand at an impressive CAGR of 7.0% to reach the revenues of US$ 8.58 Bn by 2024 end. Resistance welding is estimated to be the second largest segment, accounting for over 20% of the market share. Laser beam welding segment is foreseen to grow significantly and create an incremental

p32 | www.sosmagazine.biz | December 2016

dollar opportunity of US$ 1.77 Bn from 2016 to 2024. It is estimated to contribute over 17% to the total market value over the forecast period. By application, the highest consumption of welding equipment will be registered by automobile and transportation segment. It will remain the largest application segment, expanding at a CAGR of 8.1% over 2016-2024. In terms of volume, automobile and transportation segment will reach 603.7 thousand units in 2024, up from 394.2 thousand units in 2016. Building and construction is projected to be the second largest but the fastest growing segment, recording a CAGR of 7.0% in terms of value. By volume, this segment will reach 345.4 thousand units by 2016 end, which is expected to be nearly 491.9 thousand units by 2024 end. On the basis of level of automation, automatic and semi-automatic segments will represent the key segments with remarkable growth rates. The former is expected to account for over 65% value share of the overall market revenues, whereas the latter will contribute over 25% to the market in 2016. By 2024 end, automatic segment will witness a CAGR of 8.5%, whereas semi-automatic segment will reflect a CAGR of 7.3%. Asia Pacific will remain the market leader throughout the forecast period. With over 32% of the total market value share in 2016, APAC market will witness approximately 1.9X growth in terms of value by 2024 end. From US$ 3.44 Bn estimated for 2016, the Asia Pacific market will reach US$ 6.58 Bn by 2024 end. Anticipated to witness a healthy CAGR of 8.5%, this region will gain an attractive incremental opportunity of US$ 3.14 Bn during the forecast period. The market in the Middle East and Africa is also predicted to grow significantly, representing the most lucrative market for welding equipment. With over 8% of the total market value share in 2016, the MEA market is estimated to expand at a CAGR of 8.6% over 2016-2024,

reaching a value of US$ 1.64 Bn in revenues. The key players in the global welding equipment market include voestalpine AG, Colfax Corporation, The Lincoln Electric Company, Obara Corporation, Panasonic Corporation, Illinois Tool Works Inc., Fronius International GmbH, Rofin-Sinar Technologies, Sonics and Materials, Inc., Arcon Welding Equipment, DAIHEN Corporation, Amada Miyachi, Inc., and Nelson Stud Welding (Doncasters Group Ltd.). Long-term Outlook: The global welding equipment market is expected to expand at an impressive CAGR of 7.9%. Compared to 2016 revenues i.e. US$ 10.45 Bn, the market will reach a value of US$ 19.16 Bn by 2024 end.

About Us Persistence Market Research (PMR) is a third-platform research firm. Our research model is a unique collaboration of data analytics and market research methodology to help businesses achieve optimal performance. To support companies in overcoming complex business challenges, we follow a multi-disciplinary approach. At PMR, we unite various data streams from multi-dimensional sources. By deploying real-time data collection, big data, and customer experience analytics, we deliver business intelligence for organizations of all sizes. Contact Us Persistence Market Research 305 Broadway 7th Floor, New York City, NY 10007, United States, USA â&#x20AC;&#x201C; Canada Toll Free: 800-961-0353 Email: sales@persistencemarketresearch.com Web: www.persistencemarketresearch.com

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trAining & developMent IRCA Certified ISO 9001:2015 Auditor Transition Training Course Description This course is for auditors and quality professionals who need or wish to upgrade their audit knowledge and skills in order to conduct audits or manage systems effectively against ISO 9001:2015. It is a specific requirement for those who are currently IRCA-registered auditors. Recognising the expectations of participants, the training involves a blend of workshops, discussions and exercises to maximise learning and enjoyment. It covers key differences between ISO 9001:2015 and ISO 9001:2008 and focuses on what we must do additionally and differently as well as providing a comprehensive understanding of Annex SL Appendix 2. Who should attend? • Individuals who are currently IRCAregistered auditors at any grade who wish to maintain their registration. • Individuals who are responsible for

quality management systems and their transition to 2015 • Individuals who have completed an IRCA-registered QMS Auditor/Lead Auditor Course and may wish to apply for IRCA registration. • Individuals who have completed an IRCA-registered Internal QMS Auditor Course and may wish to apply for IRCA registration. Benefits • For registered auditors - meeting IRCA’s requirements for maintaining current auditor registration. • For trained, but non-registered auditors - meeting IRCA’s training requirements should they decide to apply for registration in the future. • For all participants - the ability to perform audits or manage systems against ISO 9001:2015 criteria, including those which demand an upgrade of audit approach and skills. Key Topics • Purpose and use of Annex SL • The framework for a generic

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management system standard as applied to ISO 9001:2015 New and revised terminology Relationship between internal and external issues, risks and opportunities Defining the context of an organisation Requirements for leadership and how to audit top management Planning, support and operation requirements and how to audit them New and modified requirements in ISO 9001:2015 and how to audit them Where and how the audit approach needs to be modified to audit certain elements Impact of ISO 9001:2015 on organisations, auditors and certification

Structure This is a 2-day course comprising of a series of interactive workshops and discussions culminating in a short test exercise. A full set of student notes will be provided and a Certificate of Successful Completion will be awarded to students achieving the course assessment criteria.

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Restrata joins Agility to provide training to oil & gas workers in Iraq Restrata, a global leader in consultancy and training services, has partnered with leading logistics provider Agility to offer specialised training for oil and gas sector employees at the Rumaila Energy Park (REP) in southern Iraq. The REP’s new training centre will offer a wide range of courses related to health and safety and oil and gas industry operations. All training courses meet international standards, are accredited, and include transportation, catering and security services. The REP is a one million square meter, fully serviced industrial park developed by Agility Real Estate, providing a one stop shop for companies operating in southern Iraq. The REP includes warehouse facilities, p34 | www.sosmagazine.biz | December 2016

workshops, lay-down yards, offices, and life support camps and provides logistics, maintenance, catering, and housekeeping services to companies using the facility. The REP is ideally located to service and support the development of the major oil fields, including Rumaila North/South, West Qurna, and Zubair, and serves as a secure transit hub to central Iraq. Will Follett, Vice President of Workforce Development at Restrata (pictured), said: “International oil companies (IOCs) are required to meet targets for the number of local workers they employ and it is imperative that, even in the face of the low oil price environment, they are trained to the highest standards. “Working alongside Agility, we are offering

courses in a location that is convenient to the majority of workers looking to develop their skills and gain industry recognised accreditation. “We aim to build our clients’ resilience through effective and cost efficient management of their safety and security risks and all of our training programmes reflect this. Our training programmes can be tailored to meet the individual requirements of a company, following support with the full risk evaluation, and courses cover both preventative and reactive skills in order to fully prepare them for working in hazardous conditions.”

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December 2016 | www.sosmagazine.biz | p35

OFFSHORE SAFETY

TRELLEBORG: HOSE MANAGEMENT IS RISK MANAGEMENT David Ponchon, Oil & Marine Design Manager, Trelleborg Fluid Handling Solutions and Gianni Sicuro, Global Director of LNG, Oil & Gas, Trelleborg. Within the oil industry there is a noticeable trend for rationalization, which oil companies have consistently maintained can happen without increasing risk. As the oil and gas industry strives for cost effective execution in projects and operations while maintaining a high focus on safety and environmental footprint, innovative, reliable and smart solutions are inevitably needed more than ever if commercial interests and safety standards are to be aligned. This is more challenging in the extraction fields located in near-shore areas, which carry a far higher risk of impacting coastal and populated areas. Oil transfer can constitute a risk point for safety and the environment in the transference and transportation of oil products. This is particularly true of processes such as oil transfer involving floating units and single-point mooring transfers. Operating in the publicâ&#x20AC;&#x2122;s backyard can be a blessing if things go to plan, offering the opportunity to win public trust with a flawless safety record. Ensuring the highest possible operational safety and quality standards is integral to operating in these environments to not only mitigate the risk of any ecological impact, but also safeguard commercial interests through maintaining a solid reputation for safety and diligence. It is therefore vital to engender a consultative approach between oil companies and suppliers in order to ensure a balance between reducing costs whilst maintaining safety standards through improved life-cycle management, enhanced durability, and minimized risk. This applies not only to hose management p36 | www.sosmagazine.biz | December 2016

but also to any other related mooring processes. There should be no underestimating the importance of companies selecting the right tools for the job and employing durable, quality, innovative solutions that are easier to maintain. LACK OF DEGRADATION AND OPEX SAVINGS The benefits of selecting the right hose solution extend way beyond mitigation of risk. Finding the right fluid handling solution can lead to significant reductions in operating expenses through effective lifecycle optimization, including reduced downtime and degradation, increased operational lifespan and efficiency, minimal maintenance costs and labour requirements. When investigating the correct solution, it is essential to consider several factors. Weather conditions, for example, are often harsh in the oil industry, and equipment can be put to the test in the most extreme environments; selecting the right hose can ensure the highest safety standards while not compromising on optimizing service life. Integration with other installation technology, such as breakaway couplings or reeling apparatus, is also essential in ensuring safety. Hoses need to be specifically engineered to be easy to install with minimal requirements for the

Above: Floating hose, connection to tanker. Above: David Ponchon, Oil & Marine Design Manager & Gianni Sicuro, Global Director of LNG, Oil & Gas, Trelleborg. management of the integration with other systems. It can be hugely advantageous to take a strategic approach to procurement at the earliest stage of oil and gas projects, to determine the most appropriate technical solutions for the targeted application and design life. The type of environment the hose will be utilized in, for example, is a key question at the earliest stages of consultation. Trelleborgâ&#x20AC;&#x2122;s hose solutions cover a range of environments â&#x20AC;&#x201C; from near-shore to the most challenging harsh conditions in oceans around the world. It is essential to identify the right choice of hose for the right environment, meaning less degradation and therefore truly effective life-cycle optimization. Making the right choice of hose requires suppliers to accurately model and predict how products will interact with their environment. Our R&D team uses prototypes to undergo rigorous mechanical and chemical testing

Vertical connection of floating hoses - Angola.

Left to right: Floating hoses ready for assembly. REELINE floating hoses connected and ready for final installation. Floating line connected to Calm Buoy and FSO - Indonesia. and hydrodynamic analysis to determine material behaviour laws, establishing ageing models for realistic service conditions as well as a detailed analysis of performance under fatigue. This allows for the creation of high fidelity finite element models (FEM) for each specific hose construction, enabling us to render the exact hose behaviour under complex load combinations and compute strains and stresses in any rubber layer or internal reinforcement. This work is undertaken whether the project is a new project, a replacement, a complete system, or being installed as part of an existing system. Once installed, it is crucial that suppliers support a project throughout its execution in order to ensure the highest safety standards are upheld, as well as guarantee the benefits of proper lifecycle management. On site inspection and testing for requalification, hose maintenance and inspection programs, and on-site repairs to ensure that hoses are not only performing correctly but are meeting the required standards in safety and quality, are a key element. This can even extend to undertaking specific investigation

programs, which may include inspections, tests on site or in the factory such as OCIMF and burst tests, or ageing analysis of the components such as adhesion tests, elastomer property analysis. What this ensures is that products function at the optimum level for the longest possible safe operational lifespan. This reduces the amount of time and money spent on maintenance, which can contribute to a significant proportion of operating expenditure. To make sure that customers are able to pick the right tool for the job, we believe it is important to offer the broadest range of solutions to the market, including single carcass, double carcass with leak detection system and dual carcass hoses. All hoses are designed, manufactured and tested in accordance with the GMPHOM 2009 guideline or API spec 17K standard using fatigue computation. Over the past few years, as the need to operate in near shore environment situations

has increased, so demand patterns have altered. Double carcass hoses, for example, have become more prevalent given the allpurpose applicability of the technology. This solution exemplifies the choice that oil companies and oil and offshore services companies require from hoses, depending upon the environment they are utilized in. With much of the same DNA as TRELLINE, a bonded custom-built flexible hose with a long service life certified by hydrodynamic and fatigue analysis, and the REELINE, optimized for reeling applications, SEALINE ensures that a holistic approach to hose selection can be made. At the most basic level, hose management is risk management, and risk management is cost management. This is too important to adopt a â&#x20AC;&#x2DC;fire and forgetâ&#x20AC;&#x2122; attitude to procurement. Itâ&#x20AC;&#x2122;s vital that purchasers and suppliers work together to guarantee that the right tools for the job are properly selected and looked after.

www.trelleborg.com December 2016 | www.sosmagazine.biz | p37

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Q&A?...

Q&A: The Importance of Cleats in Cable Management Systems “Cable cleats should play a bigger part in the decision making process.” Head of CMP’s Technical Department, Lee Frizzell, explains why cable cleats play a crucial part in cable management systems.

Firstly, what is a cable cleat?... Essentially, cable cleats are devices designed to secure cables and to ensure the retention and support of them, reducing the load that the cable may be exposed to under its own weight. They are also designed to contain the cables under fault conditions, protecting the cables and the cable management system from damage. The first European cable cleat standard, EN 50368, highlighted the retention and support that cable cleats provided to cables. Most importantly, the standard highlighted the protection of the cable management system and the potential risk to human life that could occur without the use of cable cleats.

Why is their pivotal role in cable management systems overlooked? ... It was not until 2003, with the release of standard EN 50368 that any formal standard for cable cleats existed. Prior to this, both cable and cable cleat manufacturers provided their own testing to their own standards for many years all over the world. This standard was then followed up with the publication of IEC 61914:2009, which further focused on the importance of cable cleat products and correct cable cleating. It set the standardised method for testing and certification of cable cleats, to prove they can withstand one or more short circuit tests. IEC 61914:2009: “6.4.3 resistant to electromechanical forces, withstanding one short circuit, 6.4.4 resistant to electromechanical forces, withstanding more than one short circuit.” The crucial problem causing cable cleats being overlooked is that, at the moment, the implemented standards are advisory.

Therefore, at times of cost cutting on cable management systems, reputable cable cleats are compromised for cheaper, lower quality versions, which aren’t certified to these standards.

So why should we be using a certified cable cleat?... Cable cleats protect the cable management system by reducing the mechanical load exerted, and ensuring the cables are fixed, retained and supported correctly. The dangers of failing to use an appropriate cable cleat certified to IEC 61914:2009 become clear when you have seen the effects of a short circuit first hand. Without the cable cleats in place, the costs of a short circuit can be seen financially, in replacing a damaged cable management system, as well as the potential harm to individuals in the area.

Can I use a circuit breaker instead of cable cleats?... Typically, damage to the cables under fault conditions occurs within the first quarter cycle of the fault. A typical circuit breaker interrupts the fault after three cycles. Whilst this may protect the equipment, the cables may have already been damaged within this short duration and may need replacing. The replacement of any cables comes at a high price as this not only includes the expensive cable costs themselves, but the labour time of decommissioning, downtime and the reinstallation of the cable management system. CMP cable cleats are designed and tested so that in the event of short circuit fault conditions, they will contain the cables without causing damage, enabling the circuit to be restored once the fault has been rectified.

What is the most appropriate cable cleat to use?...

The most appropriate type to use depends on the set up of the cable management system. Calculating this relies on a number of variables, such as cable construction and includes type, ratings, diameter, system design, support structure and environment. Live trial and error testing can determine the correct cable cleat; however this method is expensive and can take weeks or months to undertake. Most installation designs are based on dated calculations, rather than live short circuit simulations because of this, which is not the most accurate cable cleat selection method. CMP Products offers a range of options to determine the most suitable cable cleat for a given cable management system; from offering simulated solutions, to using the experience of its technical experts together with tried and tested calculations.

How can CMP simulate the way a cable cleat will perform? ... With the cost of live testing prohibitively expensive and often impractical, one alternative offered by CMP is software modelling. CMP Products has developed bespoke short circuit simulation software to replicate this process. In partnership with COMSOL certified consultants, Continuum Blue, CMP has developed an online solution which uses detailed multi-physics modelling and allows customers to quickly evaluate various cable and cable cleat configurations. www.CleatSelector.com has been developed using advanced modelling techniques and follows a rigorous testing regime by CMP’s product development team. Users are able to model various mechanical cable retention scenarios, to determine the electromechanical effects on cable cleats especially when single core cables are mounted in trefoil formation. This is unique to CMP and can help customers save time and money when designing their cable management system, with more accuracy than ever before. December 2016 | www.sosmagazine.biz | p39

HAZARDOUS AREA Statoil opted for low maintenance floodlights at Melkøya Statoil has recently purchased 300 FX60 floodlights to further improve the safety of the people working at the LNG plant at Melkøya. The Melkøya plant in Northern Norway is the world’s northernmost liquefied natural gas facility. The gas is transported from the gas field Snøhvit which is the first offshore development in the Barents Sea. For Statoil, safety for the people working at the Melkøya plant is a top priority. When a new risk analysis indicated that also floodlights 25 meters up in the air can be exposed to gas and therefore should be explosion proof, Statoil decided to replace all their floodlights at Melkøya with the new FX60 LED floodlights from Glamox. No flame path = low maintenance “The main reason we picked the FX60 is that it allows us to significantly reduce the maintenance cost. With regular floodlights we have large costs every time maintenance is needed, because we need a lift to access the luminaries,” says Principal Engineer in Statoil, Klaus Tingvold. The reason for the drop of the maintenance cost is that the FX60 has no flame path. A flame path triggers mandatory maintenance inspections every three years. Tingvold says that another reason for choosing a product from Glamox was the lighting calculation provided in association with the project. «Glamox did the calculations and adjusted the luminaries to achieve the correct light levels,” he explains. Reduced energy consumption Statoil will also be saving money on electricity as a consequence of the project. “We try to reduce our electricity consumption

p40 | www.sosmagazine.biz | December 2016

where we can. It’s a case of taking all the small steps that adds up to a significant reduction,” Tingvold says. The FX60 luminaires are placed around the main processing plant. Here they provide the appropriate light level throughout the long, dark polar winter which characterizes this part of Norway. “In case of an emergency blackout the floodlights are powered by generators to ensure a secure evacuation,” Tingvold adds. Long product lifetime When fall and winter can last for nine months you need robust outdoor lighting. Area Sales Manager in Glamox Carsten Bonderup is confident that Statoil has made the right decision when it comes to FX60. “The FX60 has a wide ambient temperature range from, -50°C to +55°C,” he explains, but points to the new advanced integrated circuit LED driver as the most important advantage of the luminaire. “The drivers are the weakest link in most LED solutions. The IC driver of the FX60 however gives an estimated product lifetime of 120.000 hours or 14 years, highly improved system efficiency and negligible maintenance,” Bonderup says. Facts about Melkøya and Snøhvit • Melkøya is an island in Finnmark, the northernmost county of Norway. • In 2007 the first gas from the Snøhvit field in the Barents Sea was brought ashore to the LNG plant at Melkøya. • Snøhvit is the first offshore development in the Barents Sea. • Snøhvit is the first major development on the Norwegian continental shelf with no surface installations. • The seabed facilities are designed to be over-trawlable, so that neither they

nor fishing equipment will suffer any damage from coming into contact • No fixed or floating units are positioned in the Barents Sea. Instead, the subsea production facilities stand on the seabed, in water dpths of 250-345 metres. • The output from Snøhvit is transported to Melkøya through a 143-kilometre pipeline.

Source: Statoil.com Glamox Aqua Signal GmbH is a company in the Glamox Group. Glamox is a Norwegian industrial group that develops, manufactures and distributes professional lighting solutions for the global market. Glamox Aqua Signal is a leading supplier of lighting solutions to the world’s marine and offshore markets, including recreational boats and mega yachts. The Glamox Group is a global organization, with 1300 employees and sales and production in several European countries, as well as in Asia and North America. The annual turnover is EUR 280 million (2015). The Group owns a range of quality lighting brands including Glamox, Aqua Signal, Luxo, Høvik Lys, Norselight and LINKSrechts. Glamox is committed to meeting customer needs and expectations by providing quality products and solutions, service and support.

www.glamox.com/gmo

hazardous area

BARRIER GROUP LAUNCHES NEW HAZARDOUS AREA EQUIPMENT BUSINESS Barrier Group has launched a new business, Barrier-Ex Ltd, to provide specialist ATEX and IECEx certified technology to industries dealing with potentially explosive atmospheres. The North East-based business will supply hazardous area solutions, focusing on the provision of explosion-proof enclosures and systems, in addition to hazardous area lighting equipment. Serving sectors such as oil and gas, pharmaceutical, petrochemical, manufacturing and mining, Barrier-Ex Ltd will design and manufacturer bespoke solutions at its facility in Wallsend, utilising highly-tested Original Equipment Manufacturer (OEM) components and accessories. The enclosures, which contain components such as switches, terminals and transformers, protect human life, plant and equipment from explosions and subsequent fire hazards. Initially utilising engineers from within the Barrier Group, the new business aims to create

10 new jobs within the next 12 months and increase its manufacturing capabilities to produce enclosure systems under licence in the North East. Barrier-Ex Ltd is also using a skilled supply chain of North Tyneside engineering businesses to support its operations. Alongside the supply and bespoke engineering of equipment, the company also provides training, consultancy services, project management and technical advice services. Having been certified to ISO 9001 and BS EN 80079-34 industry requirements, Barrier-Ex Ltd, is also undertaking a major certification project in consultation with one of the leading UK materials testing and product qualifying organisations. The project aims to expand the capabilities and inclusivity of existing certification to release a new certificate by the New Year, 2017, which will expand the scope of Barrier-Ex Ltd’s operations in Hazardous Area Operations while also creating a new standard for Original Equipment Manufacturers.

Steven Lee, who has more than 10 years’ experience in construction, manufacturing and engineering, has been recruited as Managing Director working alongside Technical Director, Martyn Chapple and Lead Electrical Design Engineer, Jason Hamilton. Steven said: “This new business will support the ongoing evolution of hazardous area operations through the development of new technology and industry standards. Working closely with customers across key sectors we will also be able to support their workforce development and upskilling through dedicated training programmes.” Robert Bowles, Chairman of Barrier Group, said: “This is an interesting new direction for the Barrier Group, building on our expertise of working in hazardous and safety-focused industry environments. Establishing these strategic partnerships will provide a strong platform for growth for the business with the intention of creating further employment and establishing ourselves the market.”

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www.sosmagazine.biz December 2016 | www.sosmagazine.biz | p41

hazardous area

HB Rentals awarded multiple contracts in excess of £1,000,000 Offshore accommodation and workspace solutions specialist HB Rentals has secured contracts in excess of £1,000,000 for the manufacture of workshops, local equipment rooms and pressurised offshore service modules for multiple clients. The company was commissioned by Prosafe to design, manufacture and supply two DNV 2.7-1 and 2.7-2, Safe Area certified welding workshops for the Safe Zephyrus semi-submersible accommodation vessel, operating offshore Norway. HB Rentals was also commissioned to design, manufacture and supply a local equipment room by OneSubsea GmbH for subsea operations in the Taurus Libra field, offshore Egypt. The module was required to be DNV 2.7-1 and 2.7-2, A60 and Safe Area certified. And HB Rentals was commissioned by Semco Maritime to design, manufacture and supply a DNV 2.7-1, A60, Zone II rated pressurised offshore service module for subsea services in the UK sector of the North Sea. All of the modules were designed and manufactured at HB Rentals’ service facilities in Sauchen, Aberdeenshire. The premises include almost 3,000m sq. of workshops and stores, incorporating a fully equipped 450m sq. fabrication shop and a 2,000m sq. outfitting shop. HB Rentals is a Superior Energy Services company that specialises in the design, manufacture, sale and rental of DNV & ABS certified temporary offshore accommodation solutions, Zone I/ Zone II hazardous area service modules, and workshop and refrigeration containers. The global organisation has been based in Aberdeen and Aberdeenshire for more than 25 years. HB Rentals Managing Director Norman Porter said:

p42 | www.sosmagazine.biz | December 2016

At a time when the industry is experiencing significant challenges, these multiple contracts in our expanding build for sale division represent good news not only for us but for the sector in the North-East of Scotland as a whole. The personnel and facilities we have in our workshop and service premises have once again enabled us to design and create a range of modules to the very highest standards, which we hope will provide an environment to assist our clients in achieving their targets.

About HB Rentals HB Rentals, a Superior Energy Services company, is the most geographically diverse supplier of temporary on and offshore accommodations modules, and related equipment and services, operating from hubs across the world including Broussard, La.; Houston, Texas; Aberdeen, Scotland; Dubai, UAE and Claxton Bay, Trinidad and Tobago. Superior Energy Services, Inc. serves the drilling, completion and productionrelated needs of oil and gas companies worldwide through its brand name drilling products and its integrated completion and well intervention services and tools, supported by an engineering staff who plan and design solutions for customers.

www.hbrentals.com

hazardous area

LED Illuminator for Glass Level Gages Features Bright Light, Stainless Steel Construction for Offshore / Severe Service Environments Clark-Reliance Corporation has announced the introduction of its Jerguson® LumaStar™ EPL-316 Offshore Illuminator. This illuminator provides high contrast, white LED light for any transparent glass level gage, delivering superior gage visibility day or night. With its all316 stainless steel construction, the LumaStar Illuminator is ideal for offshore or other severe service environments. Its LED lights are essentially maintenance-free and are rated to approximately 100,000 hours – over 10 years of service. The EPL-316 is the latest addition to the LumaStar Illuminator product line, which has proven its reliability since introduced over 10 years ago. “ Color is critical for lighting level gages,” said Joe Collura, Jerguson Product Manager. “The LumaStar’s white LEDs provide superior contrast and safety compared to green or amber LED lighting. Colored LED light has been shown to create dangerous situations in certain conditions where the operator cannot easily distinguish fluid level, such as when fluid level is in between glass sections of a level gage, or when the gage glass is particularly dirty. The exceptionally bright white light of LumaStar illuminator

removes any doubt as to the fluid level for the operator.” The LumaStar Illuminator is ideal for hazardous locations. It is approved for use in Class I, Div 1, Group B, C & D and Zone 1 & 2 environments. A single explosion-proof power supply with intrinsically safe lighting circuit can service illuminators up to 58” long, which translates to up to four size nine gage sections or up to five size seven gage sections. The illuminators are fieldupgradeable to fit any glass gage. Jerguson® products represent the world’s largest selection of liquid level gage glasses, magnetic gages and accessories for process level indication and control. Jerguson is a product of the Clark-Reliance Corporation, a world leader in industrial process observation and control. The company’s well-known brands constitute the broadest line of level instrumentation for boilers and other equipment found in utilities, refineries, chemical processing and industries: Jerguson®

liquid level gages and valves, Jacoby-Tarbox® sight flow indicators, Reliance® boiler level controls, Magne-Sonics® level measurement and control products and Clark Steam Specialties. Additionally, Clark-Reliance manufacturers Anderson® Separators,

HYCOA™ transfer valves and duplex lube oil filtration systems, filters, National Filtration Systems® engineered fuel gas filtration / separation systems. Equipment from Clark’s Oil Filtration Systems® product line is used

to clean and dry lube oil, transformer oil, and fuel oils, as well as remove varnish from lube oil used for rotating equipment. Ernst Flow Industries™, a Clark-Reliance Company, supplies a vast array of gages, level indication products and components for industrial and commercial equipment. For more information, call: (440) 572-1500 or visit: www.clark-reliance.com The company is located at 16633 Foltz Parkway, Strongsville, OH 44149. Email: sales@clark-reliance.com

Oil boom for major European refinery One of the major refineries in Europe, is looking to further improve its surge ponds after supplying a pneumaticly operated skimmer to clean this pond that has only been working part time in just over a year. The skimmer was supplied and commissioned by Zwanny -ltd and has taken out over 100.000 barrels of oil from this surge pond (which is the size of a football pitch). The next stage is to offer a boom that would permanently be based in this surge pond, and one that can be moved around the pond to reduce the oiled area. Zwanny was asked to review the refinery

and recommended to use a non inflatable fence boom - the Cymru 750 boom. This type of boom does not require the use of too many people to deploy, and being non inflatable, it does not require any maintenance. The Cymru boom is offered in a number of sizes and can be supplied very quickly from Zwanny stock. This boom can be used in and around other marine applications including being in a pond or offshore. The boom is light - weight, easy to store, and if needed, very easy to clean. The boom is manufactured in Sweden and is manufactured of durable oil resistant fabric.

A 100m boom was supplied, with one side of the boom anchored on one side of the pond, and the other used at an angle or straight side to side, with the idea of skimming the area and putting the boom into place and over a period of time. The aim is to have the pond clean and back to clearer water - with the aim of attracting wildlife. Why not contact Zwanny to discuss your surge pond requirements and reduce the sludge that your site might have?

sales@zwanny-ltd.eu

www.zwanny-ltd.eu

December 2016 | www.sosmagazine.biz | p43

tech spotlight IF YOU’RE OPERATING DIESEL-DRIVEN PLANT AND EQUIPMENT OFFSHORE, THEN THERE’S A CENTA FLEXIBLE COUPLING OR SHAFT TO SUIT YOU! CENTA Transmissions Limited, a leading mechanical power transmission company specialising in the design, manufacture and supply of flexible couplings for diesel engines, has a range of drive products that are ideal for the offshore service and marine industries. CENTA’s specialism is integrating a single flexible coupling or range of drive products that eliminate misalignment between the engine and the driven unit. A misaligned drive, if not properly damped, will result in vibration. This will not only be noisy, but will cause unnecessary wear on the driven parts and ultimately, premature failure. A correctly specified CENTA flexible coupling or shaft will reward you with a quiet, vibration free drive, lower maintenance costs and a longer life. CENTA Flexible Couplings Application Table Marine Drives Gensets & Coupling Generator /Application Drives

Pumps

Centrifugal TurbineWater Compressors/ Pumps with Screw Pumps Right Angle Compressors Gear

Front PTO

Fan Drives

CENTAFLEX-A CENTAFLEX-D CENTAFLEX-CO

Gensets A first-choice coupling for power generation, CENTAMAX is available in either silicon or natural rubber, with the drive hub bonded into the centre. The selection is based on application torque, duty and ambient temperature and should be confirmed by a Torsional Vibration Calculation (TVC), which can be carried out by CENTA. Natural rubber can survive at around 80°-85°C, whereas silicon can withstand temperatures of up to 150°C. On larger capacity gensets in the 2-3MW area, the CENTAMAX offers the option of twin elements inline. It is also ATEX Approved. In order to provide a more cost-effective coupling, CENTA developed the CENTAMAXHTC exclusively for use in gensets. It features a single element with integral cooling slots, has a simpler design that reduces costs considerably and copes with higher temperature operation. It offers blind assembly, as the outer drive ring goes onto the flywheel and the element is clamped onto the generator input shaft.

CENTAFLEX-R CENTAFLEX-RV CENTAMAX CENTAMAX-HTC CENTADISC-C

Whether you are operating pumps, generators, Diesel-driven plant, workboats or support vessels, then there is a CENTA product or integrated drive to suit you. Pumps and pumping applications The most popular coupling choice for pump drives is the versatile CENTAFLEX-A, a high-performance coupling that overcomes four-way misalignment through its high elasticity. Its silicon composition provides excellent insulation and thermal resistance. It is also ATEX Approved for use in potentially volatile atmospheres. Other coupling options include the robust CENTAFLEX-CO for constant rotational elasticity and CENTAMAX which is also ATEX Approved.

p44 | www.sosmagazine.biz | December 2016

Right: CENTAMAX -HTC. CENTAFLEX for small boats and pump drives The CENTAFLEX-R and RV are highly versatile couplings that are suitable for a wide variety of marine, industrial and energy applications, having many driveshaft variants to suit a wide range of needs. The HD design includes oil-resistance and functions well in higher temperatures. The CENTA-FH flange bearing is recommended for larger deflection angles of connected cardan shafts.

CENTADISC-C with Carbon Fibre Shafts Developed in co-operation with influential academic and classification societies, a single section of a carbon fibre shaft can span distances of up to 10 metres with a single unit. This eliminates the need for intermediate support bearings, these being a common cause of drive misalignment, vibration and noise. It is easy to assemble, which reduces operating costs. A carbon fibre shaft typically weighs 70% less when compared with conventional steel, which reduces loads on the engine and other components and means less maintenance is required. In marine drives, the benefits of carbon fibre mean that short, very light but super-strong shafts can be installed in small boats, where less weight means more speed and responsiveness. For larger ocean-going vessels, long spans of up to 10m can be covered without bearing support along the length. For the water industry, lightweight carbon fibre shafts provide quiet, vibration-free pump connections, particularly in deeper wells where the distance from engine to pump can be extensive. It is also perfect for the transmission of energy-efficient power while simultaneously coping with increased velocities of the driven application. In conjunction with carbon fibre shafts, bonded CENTADISC-C flexible couplings provide strong and reliable connections between the engine and driven unit. CENTA has recently extended its manufacturing, warehousing and testing facilities at its headquarters in Haan, Germany. This means that product quality is to the highest standard, new couplings and product developments are tested to stresses far in excess of that experienced in operation and delivery is even quicker, as more couplings are available from stock. Founded in 1979, CENTA Transmissions provides a wide range of flexible couplings, shafts and complementary components for a multitude of Diesel-driven applications in the marine and offshore industries. For more information, please visit the website:

www.centa-uk.co.uk/offshore Email: post@centa-uk.co.uk or phone: 01274 531034

tech spotlight

Southern Ropes is now supplying Mooring lines for a Water Turbine in Canada Southern Ropes has made 60mm Super 12 (UHMwPE ) mooring lines to secure a water turbine vessel to the granite bed. A water turbine has been installed between two islands, North of Vancouver between Vancouver Island and the Main Land. Each side of the Water Turbine is held in position by two bridal lines coming from the front, bottom, sides, to a node in front from where the single line will go to the anchor. The mooring lines are made from UHMwPE with a Purple cover. One of the biggest lines that Southern Ropes specializes in is their Tug, Towing, Winch & Mooring Lines. High performance towing at sea, lifting or winching lines with extremely high strength to weight ratio, this has become a popular option. These are manufactured to both custom and standard specifications. Super-12 is a high performance fibre rope which can replace wire ropes in many applications, with less friction and drag in the water. UHMwPE tow lines or mooring lines are easier to handle and can be made in long lengths with no joins. The rope is polyurethane coated which reduces snagging and prolongs the longevity of the rope. The outer surface of these ropes is soft and the ropes will not damage the PSV, OSV or the vessel it is being used on.

These ropes are easy to deploy as they are light and easy to handle. This then speeds up the operation saving time and money. Please contact us if you have any questions or enquiries, we would be happy to help. Southern Ropes UK Tel: +44 (0)1489 589 333 sales@southernropes.co.uk

www.southernropes.co.uk

December 2016 | www.sosmagazine.biz | p45

tech spotlight

DLM Design finds innovative solutions DLM’s specialist design team are always ready to take on a new challenge, so when we were contacted by one of our Offshore cable laying clients to supply three of our new Running Line Monitors, combine the output signals and design a system to integrate this with the clients on board survey suite, we gladly rose to the challenge. The bespoke system comprised three of DLM’s Running Line Monitors along with a Siemens S7-1200 PLC which was installed to allow the client to accurately monitor the output of each RLM. The DLM Design team had to remove the standard RLM display and replace with a PLC that was programmed to accept the tension, speed and distance inputs from three RLMs and combine the inputs into two RS232 outputs. The RS232 output was then connected directly to the Survey Suite. The PLC had a custom web display page which enabled calibration of the RLMs and configuration of the RS232 output. The S7-1200 was connected to a Siemens key panel with customised

tare buttons. These could easily be mounted in a suitable location on the vessel, as it only required an Ethernet cable for communication, thus allowing the user to tare the tension and distance on all three RLMs.

customer requirements and build bespoke systems which meet their needs, this ensures the customer is getting the best value for money with a system which performs perfectly each project. We back this up with the ability to attend sites all over the world in order to support our valued clients. Contact DLM today to talk about a bespoke system design solution for your load monitoring needs.

However our service did not stop there and DLM’s offshore survival trained Engineers are now due to attend the vessel to assist in the integration and provide support. Chris Scrutton, Technical Manager at Dynamic Load Monitoring explained

One of the main aims for the DLM design team is to understand

A tool for simplifying oceanographic data interpretation Oceanographic instruments measuring currents and other aspects of ocean behaviour collect vast amounts of data. Processing and interpreting these data has traditionally been the preserve of highly specialised scientists working with their own custom-built programmes. Now the field is opening up to a wider range of users with the advent of unique software designed to simplify data interpretation. The software, known as Ocean Contour, is the product of extensive consultations with members of the oceanographic community in an effort to meet their needs in a fastchanging technological environment. Expanding on-board data storage capacity and longer battery life mean instruments are capable of staying submerged for a longer period of time – and that means they re-surface with many gigabytes more data than was the case even a couple of years ago. Produced by Boston-based company Ocean p46 | www.sosmagazine.biz | December 2016

Illumination, the software, contains a strong visual component to help simplify data comparisons, while the graphics it produces can be readily exported to create presentations in widely used applications.

provides a very easy way to process data from acoustic instruments without requiring much knowledge beyond being able to run a computer application,” says Robert Craig, Ocean Illumination’s Lead Software Developer.

Speedy processing of huge datasets Key to the success of Ocean Contour is its ability to speedily handle and dissect these huge datasets in a variety of ways, picking apart complex, inter-related data in a way that can be easily displayed, analysed and assessed for quality assurance.

Compatible with multiple instrumentation providers The first version of the software is designed for use with the Signature series Acoustic Doppler Dual Current Pro ler (AD2CP) instrumentation from Nortek AS, but future releases coming in 2017 will support data provided by di erent types of instruments, including those from other manufacturers. Ocean Contour also allows easy transfer of data to software based on Matlab, a core tool for oceanographic scientists developing algorithms.

To date, such data processing has largely been the preserve of specialised oceanographic scientists working with their own algorithms, usually on software designed for specific manufacturers’ equipment. Ocean Contour not only caters for such high-end work but also allows those with lower levels of expertise to extract valuable information from their data. “Hand-crafting data processing toolkits is time consuming and error prone. This program

This first iteration of Ocean Contour is just the start for Ocean Illumination, which plans to expand its o ering in coming months, by adding modules for processing turbulence data and tidal analysis.

tech spotlight

M² Subsea Snaps Up 32 Best-In-Class ROV Assets following Investment A recently formed subsea services business has secured a substantial injection of private equity investment to acquire a fleet of 32 best-in-class ROVs (remotely operated vehicles). Aberdeen and Houston based M² Subsea Limited has attracted the investment from a fund advised by Alchemy Special Opportunities. M² Subsea is set to become one of the largest independent providers of ROV services globally and offer its customers safe, cost-effective solutions for inspection, repair, maintenance, decomissioning and light construction. The recently established business expects to create at least 50 onshore and 100 offshore jobs operating primarily in the North Sea, Gulf of Mexico, West Africa and eventually Asia Pacific and the Middle-East by the end of 2017. Leveraging the experience, expertise and unrivalled contacts of the senior management team, M² Subsea offers an independent service that is focused on delivering best

value while reducing cost and risk, to meet the demands of the low oil price environment. Mike Arnold is heading up the business; he brings 35 years’ experience in the subsea industry as original founder of Rovtech as well as Hallin Marine UK and Bibby Offshore’s ROV services unit. He is joined by a strong management team of other subsea veterans including Mark Wood and Mike Winstanley. Mr. Arnold said:

The time is absolutely right for a new ROV services provider with a fresh approach that can, through experience, expertise, the correct asset base and lean management, dramatically reduce both cost and risk whilst continuing to provide a professional and quality service. Key to this will be the company’s collaboration with vessel owners and operators, helping them to maximise utilization of vessels and offering competitive solutions to meet our clients’ demands.

Above: Triton cleaned. Right: Mike Arnold.

Cambla Launches Upgraded Technology to Renewables Market International project services consultancy, Cambla, has launched an upgraded version of its Schedule Animation Tool (S.A.T) to the renewables market.

to meet our clients’ business requirements. Cost effective, time saving processes are always in demand and S.A.T offers operators an innovative tool for the most efficient project planning.

Initially launched to market last year, the technology was a world-first for the oil and gas industry and has been further developed to ensure effective and efficient planning of renewable marine operations. S.A.T provides an accurate visual representation of vessel locations and planned activities, offering project teams full fleet management support and significant cost savings.

“The tool is particularly effective for renewables operations, and allows operators to view the fabrication of project infrastructure including the installation of wind turbines and associated subsea construction work. Users can also monitor the delivery requirements for the project to effectively control the management of parts, materials and equipment required for the complete construction of a renewables project.“

The most recent upgrades to the tool significantly improve user experience and include improved comparison view, detailed project infrastructure and the addition of renewable graphics. Alexander MacLeod, Founder of Cambla, said: “Ultimately, we aim to ensure that S.A.T offers the best possible user experience for planning renewable marine operations, so we have continued to upgrade the technology

Cambla has also recruited Lee Birnie, a Computing placement student from Robert Gordon University’s School of Computing Science and Digital Media, to support with the development of the upgrade. Alexander continued: “We recruit graduates every year through the Scottish Government’s ScotGrad scheme, which not only provides us with further support for our projects and

product development plans, but also offers valuable hands-on experience for young people looking to kick-start their careers. “I believe it is particularly important to bring students and graduates into the business. Lee has been an invaluable addition to the team so far and we look forward to supporting his development during his time with the company.” Established in 2013, Cambla offers expert project planning, cost control and probabilistic services to support oil and gas and renewable projects using a pre-built toolkit of processes and reports. Cambla’s team of expert project planners support client projects across the globe, from early appraisal through to the final close-out period, ensuring a high quality result is achieved at all stages of the project. December 2016 | www.sosmagazine.biz | p47

tech spotlight

SONOMATIC DELIVERS INDUSTRY LEADING RESULTS ON RECENT CAISSON INSPECTION INTERNAL CAISSON TOOL DESIGNED AND DEVELOPED BY COMPANYS IN-HOUSE EXPERTS Sonomatic, a market leader in the provision of advanced automated ultrasonic inspection services, has developed a brand-new tool for the internal inspection of caissons. The integrity of caissons is critical to safe and efficient operation of offshore structures. As offshore facilities age there is a growing need for inspection of caissons, with knowledge of their condition providing a basis for justification of ongoing operation or highlighting the need for repairs or replacements before in-service failures occur. The development was carried out internally by Sonomatic’s Research and Development group and brings together their considerable skills and experience in Mechanical Engineering, Automation, Electronics, Software and Signal Processing.

POB where possible, Sonomatic and Cape Specialist Services have assembled a team where cross training of the disciplines has been undertaken. This multi skilling of personnel has led to a three or four member team to conduct HP water jet cleaning, digital image surveying and NDT inspection from a single mobilisation.

In the first field application of the new Internal Caisson Tool (ICT), Sonomatic were recently tasked to perform critical inspections on three caissons for a North Sea operator. The work was completed in collaboration with Cape Specialist Services in a single campaign with a combined offshore team. Cape Specialist Services deployed their environmentally safe caisson cleaning system capable of operating below sea level to remove all scale and marine growth from the caisson interior back to deck level for disposal. This prevents debris from dropping to the seabed or being sucked into the lift pumps on adjacent caissons.

The inspection was performed from the internal surface of the caissons, using 0° Corrosion Mapping. Data scan files were collected at 500 mm axial intervals, with the data collected in a helical scan pattern. All of the ultrasonic data was processed in making several million thickness measurements for each caisson. This data was used to create corrosion maps that provide a colourgraphic representation of areas of wall loss.

In response to Operators wishing to reduce

The ICT performed reliably throughout, allowing Sonomatic to deliver industry leading inspection results. Recognising the needs of industry, the focus of Sonomatic’s inspection service is on providing accurate and consistent data, this allowing client’s to make effective integrity decisions that contribute to operational safety and efficiency. The ICT was developed with this objective in mind and it provides rapid and reliable deployment of Sonomatic’s industry leading ultrasonic inspection techniques.

Caissons often have internal corrosion, this means the inspection is from the corroded side which represents a challenge to maintaining accuracy of corrosion mapping. Sonomatic has

optimised its approach to the inspection set up and has developed a range of new signal processing algorithms specifically to enhance the accuracy and reliability of measurements made from the corroded surfaces. Sonomatic’s approach means they can provide accurate measurements, to support fitness for service and remaining life assessments, in situations where the measurements made by competing systems have considerable uncertainty. Sonomatic’s results provide the basis for sound integrity decisions, proving significant cost benefits to clients. “Obtaining reliable inspection data from the inside of caissons has long been recognised as a challenge in the industry”, says Sonomatic’s Topside Project Manager, Scott Bulloch. “This was one of the main drivers for development of the internal caisson inspection tool. In addition to massively improved data quality, Sonomatic is also advancing the methods of data presentation to ensure clients get the most from the data. This includes 3D presentation of corrosion maps, statistical summaries and comprehensive datasets for efficient creation of finite element models used in fitness for service assessments. Feedback on the results obtained has been very positive, with comments from clients indicating that they see Sonomatic’s measurement capability as offering a step change in the value of internal inspections.”

PANTHER IS DIVING SUPPORT VESSEL RESOURCE Flash Tekk Engineering has chosen the Saab Seaeye Panther XT Plus ROV as a key diving support vessel resource.

Saab Seaeye say they are delighted that the Panther has been chosen to play an important resource role on this new generation of diving support vessels.

Flash Tekk is a major diving equipment supplier for the international offshore industry worldwide and supplies diving systems and ROVs for Ultra Deep Solutions who are leaders in making and operating ultra-deep diving and heavy construction vessels.

Operators will benefit from the Panther’s proven experience in diver support and also its ability to perform a wide range of work and survey tasks.

p48 | www.sosmagazine.biz | December 2016

With its 10-strong thruster power and advanced system design it can accommodate a

multiplicity of tooling in a compact light-weight package that will remain stable and highly manoeuvrable, even in strong cross currents.

tech spotlight

Markel International Launch New Subsea Insurance Product Specialist insurer Markel International is now offering insurance cover specifically designed for the diverse and constantly evolving marine equipment market. Andy Lane and David Stallard, who have recently joined the company with a combined 45 years of experience, have produced a sector leading insurance product which contains numerous benefits such as redeployment costs, search and rescue costs, and wreck removal cover as standard. The wording can be tailored by Markel to meet any clientâ&#x20AC;&#x2122;s needs and it is

constantly reviewed to ensure it continues to fully meet the needs of the fast paced offshore industry. The policy has been designed to encompass a wide range of offshore, overside and subsea equipment. To this end, the wording caters for the oil and gas exploration and production industry, as well as sectors including geo-technical, seismic, commercial diving and university and research institutions. Typical equipment that can be insured ranges from remotely operated and autonomous underwater vehicles to seismic streamers, saturation dive systems & buoys of all kinds.

Geo-technical equipment such as ADCPs, echo sounders, side scan sonars and towfish are also catered for. For more information please contact your local broker or visit:

www.markelinternational.com

Fugro Accumulates 70 Years of Subsea Motion Data Fugroâ&#x20AC;&#x2122;s DeepData subsea instrument pods have been collecting motion data on subsea structures for a collective total of over 25,000 days, equating to over 70 years. The first deployments were in the North Sea followed by other worldwide locations including the Gulf of Mexico, Canada, Australia, Mediterranean and the Caspian Sea, for a variety of applications.

(ROVs). This enables regular updates of actual subsea motions while the riser is deployed. The recovered measurement data from the pods are enhanced by data processing techniques for display and interpretation. Spectral analysis helps identify the natural frequencies of the riser and vessel, which are critical for tailoring finite element models.

DeepData pods monitor the integrity of subsea assets by measuring their motion. They use accelerometers and angular rate sensors to determine displacements and inclination. These measurements are necessary for assessing the response of a subsea structure to the effects of currents and wave loading. This is particularly useful in vibration monitoring of risers and pipelines, caused by vortex induced vibration (VIV), and tracking the fatigue of a wellhead through BOP stack motions.

In harsher metocean environments or where predicted fatigue life of an asset is low, real-time monitoring of fatigue, VIV and other parameters can be a distinct advantage during operations. Having a real-time motion measurement system enables the fatigue life at critical welds and connectors to be calculated and monitored, and operations adjusted as necessary. To achieve real-time communication, hydroacoustic modems are deployed with the DeepData pods to facilitate communication to the surface.

The pods can interface with a variety of external sensors and communication equipment, and are deployed and recovered via a clamp onto the BOP stack or riser, using remotely operated vehicles

The success of DeepData is due to it being a robust system that has proven adaptable to a number of

applications. These motion pods have been used extensively for monitoring the motions of risers and BOP stacks, but have also been used for other subsea applications such as motion monitoring of Christmas trees and decommissioned structures. Gordon Hamilton, Fugro Commercial Manager. December 2016 | www.sosmagazine.biz | p49

tech spotlight

URS Targets O&G Decom Market with New Mattress Recovery Tool Utility ROV Services (URS) has launched a new mattress recovery tool (MRT) developed for the oil and gas decommissioning market. The tool has been designed to recover concrete mattresses that have been installed in oil and gas fields to protect subsea piping. URS said it started developing the MRT in response to challenges identified by Decom North Sea around the safe and efficient recovery of some 40,000 concrete mattresses in use throughout the North Sea. The MRT will be deployed from the companyâ&#x20AC;&#x2122;s UTROV system, a remotely operated tool carrier which is suspended from a surface vessel via a load bearing umbilical. URS Managing Director, Patrick Crawford, said:

Over the past few years our R&D activity has focused entirely on developing innovative solutions that will drive cost efficiency and improve processes. We looked at the challenges facing the sector and considered how our existing systems could be enhanced to address these challenges and add real value to the decommissioning sector. With Oil and Gas UKs Decommissioning Insight report suggesting this week that the market is very much an emerging one, weâ&#x20AC;&#x2122;re delighted to be ahead of the curve and in a position to deliver a full package of options to operators for use from early 2017. The company said it has completed a series of equipment trials at the Subsea

Protection Systems facility in Dundee and expects the tool to be deployed on the first decommissioning project early next year.

www.utrov.com

Coming up in the JANUARY 2017 issue of Subsea & Offshore Service Magazine...

Lifting Equipment, Deck Machinery & Winches, Diving Equipment & Underwater Services, Connectors, Cables & Umbilicals, Training & Development, Hazardous Area...

If you have any news, insights or product launches that you would like to share with our readers, please email them to:

editor@sosmagazine.biz for consideration in our future issues.

29 Nov – 2 Dec 2016

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