TECHNIKS CNC ROUTER CATALOG

CNC Router Tooling and Accessories 2008

• Collet Chucks • Drill Chucks • Arbors • Shrink Fit • Collets • Pull Studs • Set-up Tools • Aggregates

see page 38…

Because your router’s performance depends on high-precision tooling.

Techniks Certified Tooling Improves Router Performance Every holder is individually tested for quality & accuracy and comes with a lab certiďŹ cation documenting accuracy and balance speciďŹ cations.

Techniks Certified = High Performance Tooling = Best T.I.R.

Lab Certified Accuracy

Taper-to-Pocket T.I.R. 0.0001"

Power Coat Nuts

Measured from taper O.D. to collet pocket I.D.

Our Power Coat nut holds 40% tighter than bearing nuts for best T.I.R. and rigidity.

Each tool holder is lab certified for accuracy and balance.

Ultra Precision Collet Each collet hand inspected.

T.I.R. only 0.0002"

Taper Accuracy AT3 Taper ground to AT3 accuracy for maximum contact with spindle.

Balanced to 24,000 RPM

Balanced Nut

Factory balanced to 24,000 RPM at G2.5 Custom balancing to 60,000 RPM available.

Balanced nut reduces vibration to extend cutting tool life.

Use Techniks Certified Tooling for improved cutting and extended tool life.

Each Tool Individually Lab Certified

How T.I.R. Affects Cutting Tool LIfe T.I.R. (total indicator runout) is the measure of concentricity of the cutting tool in the tool holder. T.I.R. is measured in "tenths" or oneten-thousandths of an inch.

Cutting tool life decreases by 10% for every .0001" T.I.R. The rigidity and accuracy of Techniks tool holders minimizes T.I.R.

Tool holders make the important connection between the machine spindle and the cutting tool.

Quality tool holders extend tool life by 150% or more.

A full report comes with each tool.

Percent Tool Life

200 150 100 50 0

0

2

4 6 8 T.I.R. in tenths

10

Every .0001" T.I.R. loses 10% tool life

Table of Contents Tool Holders COLLET CHUCKS

Tool Holders DRILL CHUCKS & ADAPTERS

Collets & Nuts COLLETS

ER Inch Collets ................... 14 ER Metric Collets ................ 15 TG Collets ............................20 TG Nuts ................................21 HP3 High Precision ...........9 Drill Adapters ....................9

HSK F and HSK E ................4 ISO 20 and ISO 30 ................5 SK 30 .....................................5 BT 30 ......................................6 BT 35 ......................................7 ER Straight Shank Ext .........7

SHRINK FIT HOLDERS

Shoda Collets ......................22 Perske DIN 6388 Collets ....23 DNA Collets .........................24 Retention Knobs .................25

Setup Equipment DUST SEALS, WIPERS Dust Seals (internal) ...........26 Dust Covers (external) .......27 Spindle Wipers ....................27

WRENCHES & GAUGES Hand Wrenches ..................28 Torque Wrenches ...............29 Torque Wrench Adapters ..29 Tightening Fixtures ............30 Digital Height Gauge ..........31 Analog Axial Gauge ............31

Aggregate Heads AGGREGATE HEADS

HSK 63F ........................ 10 ISO 30 ............................. 10 Shrink Fit Machines ......11

CMS Tool Holder ...................9

COLLET NUTS

HYDRAULIC HOLDERS

ARBOR TOOL HOLDERS

Power Coat ER Nuts........... 16 ER Bearing Nuts .................18

HSK 63F................................8 ISO 30 ..................................8

ER High Speed Mini............18 Dust Cover Nuts (ER) ........19 Dust Cover Nut (TG) ...........21 Shoda Nuts ..........................22 Perske DIN 6388 Nuts ........23

HSK Hydraulics ................ 12 ISO Hydraulics ................. 12 Reducing Sleeves ........... 13

About our aggregates .......33 Single output (Mono).........34 Double output (Duo) ..........35 Quad output (Quattro) .......36 Variable angle (Vario) ........37 Floating head (Soft-Touch 38 Light weight (Smart Line) 39 Output options ...................40

Other Info Special Orders.....................42 Part Number Index..............44

Call us toll free: (800) 597-3921, Local: (317) 803-8000, Fax: (317) 803-8001, Email: info@techniksusa.com

HSK 63F and HSK E Collet Chucks for CNC Routers • Balanced to 24,000 RPM at G2.5

flats

• Inspection report included for accuracy and balance

D

N

• includes collet nut F

A

Note: Measure the "A" dimension with the collet in the nut.

Dimensions are in millimeters.

HSK 63F Tool Holders Part No.

Description

D

A

F

N

Collet Nut

Wrench

Flats

171.05.008.001

HSK 63F x ER 16 - 60*

63

60

26

32

46116

04613

26

171.05.008.002

HSK 63F x ER 16 - 100*

63

100

26

32

46116

04613

26

30000

HSK 63F x ER 32 - 70

63

70

26

50

46132

04616

36

30001

HSK 63F x ER 40 - 76

63

76

26

63

46140

04617

46

30002

HSK 63F x ER 40 - 90

63

90

26

63

46140

04617

46

30005

HSK 63F x ER 40 - 125

63

125

26

63

46140

04617

46

31025F

HSK 63F x SYOZ 25 - 80

63

80

26

60

03638

03691

38

*Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24

• Balanced to 25,000 RPM at G2.5 • Inspection report included for accuracy and balance flats

• includes collet nut

��

��

��

Note: Measure the "l1" dimension with the collet in the nut.

Dimensions are in millimeters.

HSK 32E, 40E, 50E, 63E Tool Holders for HSK E type spindle Part No.

Description

D

d1

l1

l2

Collet Nut

Wrench

Flats

31374-60

HSK 32E x ER 25

32

32

48

27

46125

04615

22

84.05.008.001

HSK 40E x ER 16 - 65*

40

28

65

45

46116

04613

24

84.05.008.002

HSK 40E x ER 25 - 75

40

42

75

55

46125

04615

27

84.05.008.003

HSK 40E x ER 32 - 100

40

50

100

80

46132

04616

35

85.05.008.002

HSK 50E x ER 32 - 85

50

50

85

59

46132

04616

36

86.05.008.002

HSK 63E x ER 32 - 90

63

50

90

64

46132

04616

none

86.05.008.003

HSK 63E x ER 40 - 120

63

63

120

94

46140

04617

none

50001

HSK 63E x ER 40 - 75

63

63

75

49

46140

04617

none

*Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24

4

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

ISO and SK Tool Holders for CNC Routers • Balanced to 25,000 RPM at G2.5 • Inspection report included for accuracy and balance • includes collet nut flats

ISO 30 ISO 20 Note: Measure the "A" dimension with the collet in the nut.

Dimensions are in millimeters.

ISO 20, 30, and 40 Tool Holders Part No.

Description

D

A

F

N

Collet Nut

Wrench

Flats

06000-2016M

ISO 20 x ER 16M - 52 w/HS mini nut & stud*

*30

52

15.9

22

33116

04622

17

06000-2016MC

ISO 20 x ER 16 - 52 coated HS mini nut & stud*

30

52

15.9

22

53116

04622

17

06000-2516

ISO 20 x ER 16 - 52*

30

52

15.9

32

46116

04613

17

06000-2520

ISO 20 x ER 20 - 52

30

52

15.9

35

46120

04614

17

12407-W

ISO 30 x ER 11M - 100

50

100

15.9

16

23111

04621

14

12000-CMS

ISO 30 x ER 32 - CMS

46

58

15.9

50

46132

04616

36

12213-W-50

ISO 30 x ER 32 - 50

50

50

15.9

50

46132

04616

47

12213-W-63

ISO 30 x ER 32 - 63

50

63

15.9

50

46132

04616

36

12213-W-90

ISO 30 x ER 32 - 90

50

90

15.9

50

46132

04616

36

12215-W-57

ISO 30 x ER 40 - 57

50

57

15.9

63

46140

04617

47

12040-CMS

ISO 30 x ER 40 - CMS w/o nut

46

66

15.9

63

46140

04617

42

12261-W

ISO 40 x ER 40 - 70mm

63.5

70

15.9

63

46140

04617

46

*Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24.

• Balanced to 25,000 RPM at G2.5 • Inspection report included for accuracy and balance

flats

• includes collet nut

Note: Measure the "A" dimension with the collet in the nut.

Dimensions are in millimeters.

SK Tool Holders for ANDI and Weeke CNC Routers Part No.

Description

D

A

F

N

Collet Nut

Wrench

Flats

NT-54300130

SK-30 x SYOZ 25 - 70

50

70

15.9

60

included

03691

38

All Techniks products are backed by our 100% satisfaction guarantee!

5

BT 30 Tool Holders for CNC Routers

• Balanced to 25,000 RPM at G2.5 • Inspection report included for accuracy and balance

Note: Measure the "A" dimension with the collet in the nut.

Dimensions are in millimeters unless otherwise noted.

BT 30, ER 16 Tool Holders* Part No.

Description

D

A

F

N

Collet Nut

Wrench

06101

BT 30 x ER 16 - 70 with hex nut

46

70

20

28

41116

04609

06101-SLOTNUT

BT 30 x ER 16 - 70 with slotted nut

46

70

20

32

46116

04613

06102

BT 30 x ER 16 - 60 with hex nut

46

60

20

28

41116

04609

06102-C

BT 30 x ER 16 - 60 with dust seal nut

46

60

20

32

41616

04609

06102-DNA

BT 30 x ER 16 - 60 with DNA 16 nut

46

60

20

27

27116

DNA16W

06102-SLOTNUT

BT 30 x ER 16 - 60 with slotted nut

46

60

20

32

46116

04613

06103

BT 30 x ER 16 - 90 with hex nut

46

90

20

28

41116

04609

06103-SLOTNUT

BT 30 x ER 16 - 90 with slotted nut

46

90

20

32

46116

04613

06104

BT 30 x ER 16 - 100 with hex nut

46

100

20

28

41116

04609

06104-SLOTNUT

BT 30 x ER 16 - 100 with slotted nut

46

100

20

32

46116

04613

06105

BT 30 x ER 16 - 120 with hex nut

46

120

20

28

41116

04609

06105-SLOTNUT

BT 30 x ER 16 - 120 with slotted nut

46

120

20

32

46116

04613

*Use with DNA ER 16 collets and nuts for best rigidity and accuracy (T.I.R.) when using cutting tools 6mm and smaller. See page 24.

BT 30, ER 20 Tool Holders Part No.

Description

D

A

F

N

Collet Nut

Wrench

06106

BT 30 x ER 20 - 70

46

70

20

34

41120

04610

06106-SLOTNUT

BT 30 x ER 20 - 70 with slotted nut

46

70

20

35

46120

04614

06107

BT 30 x ER 20 - 135

46

135

20

35

41120

04614

06107-SLOTNUT

BT 30 x ER 20 - 135 with slotted nut

46

135

20

35

46120

04614

06108-2.5

BT 30 x ER 20 - 2.5"

46

63.5

20

34

41120

04610

06108-2.5-SLOTNUT

BT 30 x ER 20 - 2.5" with slotted nut

46

63.5

20

35

46120

04614

BT 30 ER 25 Tool Holders

6

Part No.

Description

D

A

F

N

Collet Nut

Wrench

06109

BT 30 x ER 25 - 70

46

70

20

42

41925

04615

06110

BT 30 x ER 25 - 60

46

60

20

42

41925

04615

06111

BT 30 x ER 25 - 135

46

135

20

42

41925

04615

06111-90

BT 30 x ER 25 - 90

46

90

20

42

41925

04615

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

BT 30 and BT 35 Tool Holders and ER Extensions BT 30, ER 32 Tool Holders Part No.

Description

D

A

F

N

Collet Nut

Wrench

06112

BT 30 x ER 32 - 60

46

60

20

50

46132

04616

06113

BT 30 x ER 32 - 70

46

70

20

50

46132

04616

06113-W-60

BT 30 x ER 32 - 60, 41mm flats - Komo

46

60

20

50

46132

04616

06113-W-60-A

BT 30 x ER 32 - 60 w/nut & stud, 41mm flats - Komo

46

60

20

50

46132

04616

06113-W-90

BT 30 x ER 32 - 90 38mm flats - Komo

46

90

20

50

46132

04616

06114

BT 30 x ER 32 - 100

46

100

20

50

46132

04616

06115

BT 30 x ER 40 - 80

46

80

20

63

46132

04616

BT 30, SYOZ 25 Tool Holders Part No.

Description

D

A

F

N

Collet Nut

Wrench

06001-W

BT 30 x SYOZ 25 - 70, 38mm flats - Komo

46

70

20

60

included

03691

06001

BT 30 x SYOZ 25 - 70 with nut

46

70

20

60

included

03691

BT 35, ER 32, SYOZ 25 Tool Holders for Heian Routers Part No.

Description

D

A

F

N

Collet Nut

Wrench

06010

BT 35 x SYOZ 25 - 76 with nut

53

76

22

60

included

03691

061-BT35-ER 32 76

BT 35 x ER 32 - 76

53

76

22

50

46132

04616

061-BT35-ER 32 76A

BT 35 x ER 32 - 76 with nut

53

76

22

50

included

04616

• Works with any tool holder • Precision ground pocket • Includes ER mini nut - 0rder high-speed mini nuts pg. 18 l3

set screw – T

C

d

For applications where the extension is rotating, extension length should not exceed a 4:1 ratio Example: 1/2" shank should not extend more than 2" in front of the holder.

l1

Part No.

l2

L

ER 8, 11, 16, 20, 25 Straight Shank Extensions

D

Dimensions are in millimeters unless otherwise indicated.

C

d

I1

L

I2

I3

D

Set Screw

Wrench

Nut Type

04889

3/8"

ER 8M

100

124

24

6

12

-

04620

M

04891

1/2"

ER 11M

140

166.5

26.5

6.6

16

-

04621

M

04893

5/8"

ER 11M

140

158.5

18.5

6.6

16

-

04621

M

04895

1/2"

ER 16M

140

177

37

10.6

22

-

04622

M

04896

3/4"

ER 16M

140

165

25

10.6

22

06083

04622

M

04894

3/4"

ER 20M

140

180

40

11.5

28

06083

04623

M

04897

1"

ER 20M

140

168

28

11.5

28

06083

04623

M

04898

3/4"

ER 25M

100

140

40

12

35

06087

04624

M

04888

1"

ER 25M

140

190

50

12

35

06087

04624

M

Special sizes made to your specifications. See page 42 or call for more information.

7

HSK 63F and ISO 30 Arbors for CNC Routers • Special 3 screw design improves safety • Precision ground taper provides high accuracy • Balanced 25,000 RPM at G2.5

HSK 63F Arbors Dimensions are in millimeters unless otherwise indicated.

Part No.

Description

D

L

N

B

GL

41060

HSK 63F 1-1/4" arbor x 55

1 1/4"

55

42

20

45

41080-3H

HSK 63F 1-1/4" arbor x 80

1 1/4"

80

42

20

45

41085

HSK 63F 1-1/4" arbor x 100

1 1/4"

100

42

20

45

41087

HSK 63F 1-1/4" arbor x 112

1 1/4"

112

42

20

45

• Special 3 screw design improves safety • Taper ground to AT3 specification for accuracy • Balanced 25,000 RPM at G2.5

ISO 30 Arbors

Dimensions are in millimeters unless otherwise indicated.

Part No.

Description

L

GL

D

B

N

12700-40-W

ISO 30 x 1-1/4" x 40 arbor

40

42

1-1/4"

20

42

12700-55-W

ISO 30 x 1-1/4" x 55 arbor

55

42

1-1/4"

20

42

12700-80-W

ISO 30 x 1-1/4" x 80 arbor

80

42

1-1/4"

20

42

12700-100-W

ISO 30 x 1-1/4" x 100 arbor

100

42

1-1/4"

20

42

Special sizes made to your specifications. Refer to page 42 or call for details.

8

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

High Precision Drill Chucks, Adapters, & CMS Tool Holder • Capacity from 1/16" to 1/2" • 4 times greater holding power • Balanced to 10,000 RPM Our high-precision drill chucks have the flexibility to hold a wide range of shank sizes and deliver superior performance too. Maximum runout (T.I.R.) is only .0008”. The one-piece design provides greater rigidty and safety because the chuck cannot break free during operation.

Part No.

Description

Dimensions are in millimeters unless otherwise indicated. d1 I1 G

171.05.046.003

HSK 63F HP3 drill chuck 1/2"

50

123.5

-

64.05.046.051

ISO 30 HP3 drill chuck 1/2"

50

103

M12

67.05.046.001

BT 30 HP3 drill chuck 1/2"

50

92.5

M12

39.05.046.001

BT 40 HP3 drill chuck 1/2"

50

95.5

M16

HP3 Precision Drill Toolholders (ISO, BT, HSK)

• Eliminate threaded drill bits • Better rigidity and holding power • Longer drill life

Drill Adapters Dimensions are in millimeters unless otherwise indicated.

For CNC routers with inline multi-spindles.

Part No.

Collet Type

Shank

Thread

00316-R

ER16

3/8" or 10mm

Right

00316-L

ER16

3/8" or 10mm

Left

Part No.

Shank

Thread

I.D.

00316-SLN-R

M10x1.05

Right

10

00316-SLN-L

M10x1.05

Left

10

• Works with ER or ETS collets • 0.0002" T.I.R. (collet pocket runout)

Turret Nut

• Taper ground to AT3 specification

CMS Toolholder Includes turret nut. Order collets and nuts separately.

Part No.

Description

CMS-RR32

CMS Toolholder with turret nut

Special sizes made to your specifications. See page 42 or call for more information.

9

HSK 63F and ISO 30 Shrink-Fit Tool Holders for CNC Routers • Balanced to 24,000 RPM at G2.5 • Runout (T.I.R.) only .0001" • Highest rigidity – extends cutter life

Shrink-fit toolholders provide concentric clamping force of 10,000 lbs or more directly on the tool shank. This is why T.I.R. is so low and operators are able to run faster and cutters last longer too.

HSK 63F Shrink-Fit Toolholders Part No.

Dimensions are in millimeters unless otherwise indicated.

Description

d1

d2

d3

I1

I2

171.05.071.010

HSK 63F x 20 - 100

20

33

42

100

52

171.05.071.011

HSK 63F x 25 - 115

25

44

53

115

63

171.05.071.250

HSK 63F x 1/4" - 80

1/4"

21

27

80

36

171.05.071.375

HSK 63F x 3/8" - 95

3/8"

24

32

95

42

171.05.071.500

HSK 63F x 1/2" - 95

1/2"

24

32

95

47

TE-171.05.071.500-S

HSK 63F x 1/2" - 95 Thermwood

1/2"

24

32

95

47

171.05.071.750

HSK 63F x 3/4" - 100

3/4"

33

42

100

52

171.05.072.1

HSK 63F x 1" - 115

1"

44

53

115

53

• Balanced to 24,000 RPM at G2.5 • Runout (T.I.R.) only .0001" • Highest rigidity – extends cutter life

ISO 30 Shrink-Fit Toolholders

Dimensions are in millimeters unless otherwise indicated.

Part No.

Description

d1

d2

d3

I1

l2

64.05.071.250

ISO 30 x 1/4" - 80

1/4"

18

27

80

39

64.05.071.375

ISO 30 x 3/8" - 80

3/8"

24

32

80

-

64.05.071.500

ISO 30 x 1/2" - 80

1/2"

28

32

80

25

TE-64.05.071.500-S

ISO 30 x 1/2" - 80 Thermwood

1/2"

28

32

80

-

64.05 071.625

ISO 30 x 5/8” - 80

5/8"

28

32

80

50

64.05 071.750

ISO 30 x 3/4" - 80

3/4"

36

41

80

-

TE-64.05 071.750-S

ISO 30 x 3/4" - 80 Thermwood

3/4"

33

41

80

-

10

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

TechnoSHRINK Induction Heat Shrink-Fit Machines • Heats and cools automatically • Eliminates handling hot tools!

• For shank sizes 1/8" to 1-1/4"

Both the TechnoSHRINK machines feature fast, safe, induction heat and automatic cooling using your shop air.

Cycle time is automatically set by entering the shank size.

Change tools in seconds and cools in minutes.

Controls are easy to use and do not require special training.

TechnoSHRINK II (affordable induction unit for carbide shanks)

TechnoSHRINK Ultra (for carbide and steel shanks) Comes with everything you see in this photo.

TechnoSHRINK Machines Part No.

Description

Tool Change

Cooling

Power Rating

LxDxH

Ship Wt.

00300

Techno-Shrink II

30 seconds

air (2-3 min.)

220V, 1 phase

16"x 19"x 28"

33 lbs

00100

Techno-Shrink Ultra

6-9 seconds

air (2-3 min.)

220V, 3 phase

16"x 16"x 32"

77 lbs

Replacement Parts

Figure 2

Figure 1

Induction Stop Rings

Tool Holder Sleeve

Tool Holder Spindle Adapters

Part No.

Fits Shank Size

Part No.

Spindle

Figure

00165

3mm - 5mm

00151

any 30 taper

2

00166

6mm - 12mm

00152

any 40 taper

1

00167

14mm - 20mm

00153

any 50 taper

1

00168

25mm - 32mm

00156

HSK 32

2

00157

HSK 40

2

00158

HSK 50

2

00159

HSK 63

1

00160

HSK 80

1

Part No.

Description

00170

Use with adapters (left)

Supports holder during shrinking

All Techniks products are backed by our 100% satisfaction guarantee!

11

Hydraulic Tool Holders for CNC Routers • High holding power, comparable to shrink-fit • Fast tool changes, simply turn the screw • Extends tool life of carbide and diamond tooling To use smaller shank sizes and odd shank diameters order reducing sleeves to fit your cutting tools.

HSK Hydraulic Chucks for CNC Routers

Dimensions are in millimeters unless otherwise indicated.

Part No.

Description

d1

d2

d3

d

I2

I1

171.05.036.016

HSK 63 F Hydro Chuck 20mm ID

20

42

50

63

58

100

171.05.036.018

HSK 63 F Hydro Chuck 32mm ID

32

60

50

63

59

125

171.05.036.020

HSK 63 F Hydro Chuck 25mm ID

25

44

50

63

23

85

171.05.036.035

HSK 63 F Hydro Chuck 1" ID

1.0"

44

50

63

23

85

• High holding power, comparable to shrink-fit • Fast tool changes, simply turn the screw • Extends tool life of carbide and diamond tooling

ISO Hydraulic Chucks for CNC Routers Part No.

Description

Dimensions are in millimeters unless otherwise indicated. d1

d2

d3

d

I2

I1

64.05.043.224

ISO/SK 30 Hydro Chuck 3/4" ID

3/4"

70

45

50

44

60

64.05.043.225

ISO/SK 30 Hydro Chuck 1" ID

1.0"

70

45

50

44

60

12

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

Reducing Sleeves for Hydraulic Tool Holders • Inch and Metric sizes • T.I.R. only .00012" • Fast tool changes L

Inch OD / Inch ID

Dimensions are in millimeters unless otherwise indicated.

Part No.

Description

d1

D

D1

L

L1

L2

05.024.130

3/4" OD - 1/8" ID

0.125"

0.750"

0.945"

2.083"

2.003"

0.079"

05.024.131

3/4" OD - 3/16" ID

0.1875"

0.750"

0.945"

2.083"

2.003"

0.079"

05.024.132

3/4" OD - 1/4" ID

0.25"

0.750"

0.945"

2.083"

2.003"

0.079"

05.024.133

3/4" OD - 5/16" ID

0.3125"

0.750"

0.945"

2.083"

2.003"

0.079"

05.024.134

3/4" OD - 3/8" ID

0.375"

0.750"

0.945"

2.083"

2.003"

0.079"

05.024.135

3/4" OD - 7/16" ID

0.4375"

0.750"

0.945"

2.083"

2.003"

0.079"

05.024.136

3/4" OD - 1/2" ID

0.5"

0.750"

0.945"

2.083"

2.003"

0.079"

05.024.137

3/4" OD - 5/8" ID

0.625"

0.750"

0.945"

2.083"

2.003"

0.079"

d1

D

D1

L

L1

L2

Metric OD / Inch ID Part No.

Description

05.024.114

20mm OD - 1/4" ID

0.25"

20

24

52.9

50.9

2

05.024.116

20mm OD - 5/16" ID

0.3125"

20

24

52.9

50.9

2

05.024.118

20mm OD - 3/8" ID

0.375"

20

24

52.9

50.9

2

05.024.120

20mm OD - 7/16" ID

0.4375"

20

24

52.9

50.9

2

05.024.122

20mm OD - 1/2" ID

0.5"

20

24

52.9

50.9

2

05.024.126

20mm OD - 5/8" ID

0.625"

20

24

52.9

50.9

2

Metric OD / Metric ID Part No.

Description

d1

D

D1

L

L1

L2

05.024.001

20mm OD - 6mm ID

6

20

24

52.9

50.9

2

05.024.002

20mm OD - 8mm ID

8

20

24

52.9

50.9

2

05.024.003

20mm OD - 10mm ID

10

20

24

52.9

50.9

2

05.024.004

20mm OD - 12mm ID

12

20

24

52.9

50.9

2

05.024.005

20mm OD - 14mm ID

14

20

24

52.9

50.9

2

05.024.006

20mm OD - 16mm ID

16

20

24

52.9

50.9

2

05.024.012

32mm OD - 10mm ID

10

32

40

66

62

4

05.024.013

32mm OD - 12mm ID

12

32

40

66

62

4

05.024.014

32mm OD - 14mm ID

14

32

40

66

62

4

05.024.015

32mm OD - 16mm ID

16

32

40

66

62

4

05.024.016

32mm OD - 18mm ID

18

32

40

66

62

4

05.024.018

32mm OD - 20mm ID

20

32

40

66

62

4

05.024.020

32mm OD - 25mm ID

25

32

40

66

62

4

All Techniks products are backed by our 100% satisfaction guarantee!

13

ER Precision Inch Collets • Runout (T.I.R.) only .0002" • Collapse range: 0.039" • Collet sets available

Call to order collet sets.

Our ER collets are the best in the industry. They are made from high-carbon bearing steel that is heat-treated for improved flexibility and longer life. Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality. Compatible with DR, RD, ESX, AR, & BR series collets. For best rigidity and cutter life use Power Coat nuts (pg 17).

ER Precision Collets Inch Size ER 11

ER 16

04211 - 1/16

04216 - 1/16

04211 - 3/32

04216 - 3/32

04220 - 3/32

04225 - 3/32

04232 - 3/32

04211 - 1/8

04216 - 1/8

04220 - 1/8

04225 - 1/8

04232 - 1/8

04211 - 5/32

04216 - 5/32

04220 - 5/32

04225 - 5/32

04211 - 3/16

04216 - 3/16

04220 - 3/16

04225 - 3/16

04211 - 7/32

04216 - 7/32

04220 - 7/32

04211 - 1/4

04216 - 1/4 04216 - 9/32

14

ER 20

ER 25

ER 32

ER 40

Range

Shank

.043 - .062"

1/16"

.054 - .093"

3/32"

04240 - 1/8

.086 - .125"

1/8"

04232 - 5/32

04240 - 5/32

.117 - .156"

5/32"

04232 - 3/16

04240 - 3/16

.148 - .187"

3/16"

04225 - 7/32

04232 -7/32

04240 - 7/32

.179 - .218"

7/32"

04220 - 1/4

04225 - 1/4

04232 - 1/4

04240 - 1/4

.211 - .250"

1/4"

04220 - 9/32

04225 - 9/32

04232 - 9/32

04240 - 9/32

.242 - .281"

9/32"

04216 - 5/16

04220 - 5/16

04225 - 5/16

04232 - 5/16

04240 - 5/16

.273 - .312"

5/16"

04216 - 11/32

04220 - 11/32

04225 - 11/32

04232 - 11/32

04240 - 11/32

.304 - .343"

11/32"

04216 - 3/8

04220 - 3/8

04225 - 3/8

04232 - 3/8

04240 - 3/8

.336 - .375"

3/8"

04216 - 13/32

04220 - 13/32

04225 - 13/32

04232 - 13/32

04240 - 13/32

.367 - .406"

13/32"

04220 - 7/16

04225 - 7/16

04232 - 7/16

04240 - 7/16

.398 - .437"

7/16"

04220 - 15/32

04225 - 15/32

04232 - 15/32

04240 - 15/32

.429 - .468"

15/32"

04220 - 1/2

04225 - 1/2

04232 - 1/2

04240 - 1/2

.461 - .500"

1/2"

04225 - 17/32

04232 - 17/32

04240 - 17/32

.492 - .531"

17/32"

04225 - 9/16

04232 - 9/16

04240 - 9/16

.523 - .562"

9/16"

04225 - 19/32

04232 - 19/32

04240 - 19/32

.554 - .593"

19/32"

04225 - 5/8

04232 - 5/8

04240 - 5/8

.586 - .625"

5/8"

04232 - 21/32

04240 - 21/32

.617 - .656"

21/32"

04232 - 11/16

04240 - 11/16

.648 - .687"

11/16"

04232 - 23/32

04240 - 23/32

.679 - .718"

23/32"

04232 - 3/4

04240 - 3/4

.711 - .750"

3/4"

04240 - 7/8

.836 - .875"

7/8"

04240 - 1

.961 - 1.00"

1"

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

ER Precision Metric Collets ER 8, ER 11, Precision Metric Collets • Runout (T.I.R.) .0002" • Collapse range: 0.039" • Collet sets available

Our ER collets are made from high-carbon bearing steel that is heat-treated for improved flexibility and longer life. Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality. Compatible with DR, RD, ESX, AR, & BR series collets.

ER 8

ER 11

Inch

Range

Metric

04208 - 01.0

04211 - 01.0

1/32"

.019 - .039"

0.5 - 1.0

04208 - 01.5

04211 - 01.5

3/64"

.039 - .059"

1.0 - 1.5

04208 - 02.0

04211 - 02.0

1/16"

.059 - .079"

1.5 - 2.0

04208 - 02.5

04211 - 02.5

3/32"

.079 - .098"

2.0 - 2.5

04208 - 03.0

04211 - 03.0

7/64"

.098 - .118"

2.5 - 3.0

04208 - 03.5

04211 - 03.5

1/8"

.118 - .138"

3.0 - 3.5

04208 - 04.0

04211 - 04.0

5/32"

.138 - .157"

3.5 - 4.0

04208 - 04.5

04211 - 04.5

11/64"

.157 - .177"

4.0 - 4.5

04208 - 05.0

04211 - 05.0

3/16"

.177 - .197"

4.5 - 5.0

04211 - 05.5

13/64"

.197 - .217"

5.0 - 5.5

04211 - 06.0

7/32"

.217 - .236"

5.5 - 6.0

04211 - 06.5

1/4"

.236 - .256"

6.0 - 6.5

04211 - 07.0

17/64"

.256 - .276"

6.5 - 7.0

Inch

Range

Metric

1/32"

.019 - .039"

0.5-1

1/16"

.039 - .079"

1-2

7/64"

.079 - .118"

2-3

ER 16, 20, 25, 32, 40, Precision Metric Collets ER 16

ER 20

ER 25

ER 32

ER 40

04216 - 02

04220 - 02

04225 - 02

04216 - 03

04220 - 03

04225 - 03

04232 - 03

04216 - 04

04220 - 04

04225 - 04

04232 - 04

04240 - 04

1/8"

.118 - .157"

3-4

04216 - 05

04220 - 05

04225 - 05

04232 - 05

04240 - 05

3/16"

.157 - .197"

4-5

04216 - 06

04220 - 06

04225 - 06

04232 - 06

04240 - 06

7/32"

.197 - .236"

5-6

04216 - 07

04220 - 07

04225 - 07

04232 - 07

04240 - 07

1/4"

.236 - .276"

6-7

04216 - 08

04220 - 08

04225 - 08

04232 - 08

04240 - 08

5/16"

.276 - .315"

7-8

04216 - 09

04220 - 09

04225 - 09

04232 - 09

04240 - 09

11/32"

.315 - .354"

8-9

04216 - 10

04220 - 10

04225 - 10

04232 - 10

04240 - 10

3/8"

.354 - .394"

9-10

04220 - 11

04225 - 11

04232 - 11

04240 - 11

13/32"

.394 - .433"

10-11

04220 - 12

04225 - 12

04232 - 12

04240 - 12

7/16"

.433 - .472"

11-12

04220 - 13

04225 - 13

04232 - 13

04240 - 13

1/2"

.472 - .512"

12-13

04225 - 14

04232 - 14

04240 - 14

17/32"

.512 - .551"

13-14

04225 - 15

04232 - 15

04240 - 15

9/16"

.551 - .591"

14-15

04225 - 16

04232 - 16

04240 - 16

5/8"

.591 - .630"

15-16

04232 - 17

04240 - 17

21/32"

.630 - .669"

16-17

04232 - 18

04240 - 18

11/16"

.669 - .709"

17-18

04232 - 19

04240 - 19

3/4"

.709 - .748"

18-19

04232 - 20

04240 - 20

25/32"

.748 - .787"

19-20

04240 - 21

13/16"

.787 - .827"

20-21

04240 - 22

27/32"

.827 - .866"

21-22

04240 - 23

7/8"

.866 - .906"

22-23

04240 - 24

15/16"

.906 - .945"

23-24

04240 - 25

31/32"

.945 - .984"

24-25

04240 - 26

1"

.984 - 1.024"

25-26

04216 - 01

Note: 0.5mm increment collets are available on request.

All Techniks products are backed by our 100% satisfaction guarantee!

15

Why CNC Routers Run Better with Power Coat Nuts Power Coat Nuts = 40% More Holding Power Than Bearing Nuts • Less runout (T.I.R.) • Greater rigidity (accuracy) • Better balance (no moving parts)

collet shoulder

Power Coat nuts are manufactured with a special process

threads

that reduces friction between the nut, collet shoulder, and tool holder threads. This greatly increases holding power so runout (T.I.R.) is improved. Bet-

Power Coat nuts perform the job of keeping your toolholder assembly intact and cutting true under extreme load conditions.

ter T.I.R. means cutting is faster

See a video demonstrating how Power Coat nuts hold

and smoother and tool life is

tighter to improve CNC router performance and shop

improved too.

safety at: www.techniksusa.com/pcnut

Bearing Nuts = Old Technology

Bearing nuts cannot be balanced because they

Rubber bearing seals fail, then dust contaminates bearings, making them seize.

have moving parts, so cutting tools wear prematurely.

Uncoated threads limit holding power.

16

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

Ultra High Speed Power Coat ER Collet Nuts • 40% more holding power than bearing nuts • Safer: cutting tool is less likely break free • Balanced up to 70,000 RPM Power Coat nuts increase holding power because they reduce friction between the nut and the collet shoulder, and the tool holder threads and the nut. This creates more downforce on the collet, making it collapse tighter around the tool shank.

TEST RESULTS - Nut Comparison All nuts torqued to 70 ft/lbs

Power Coat breaks free at 140 ft/lbs 40% more holding power than bearing nuts provide!

Because holding power is 40% better than bearing nuts accuracy, cutter performance, saftey, and tool life are all improved!

Bearing Nut breaks free at 100 ft/lbs 25% more holding power

Standard nut breaks free at 80 ft/lbs

80

90

100

110

120

130

140

Holding Power - Foot/Pounds Torque

Ultra High-Speed ER Coated Nuts

Dimensions are in millimeters.

Part No.

Description

D

B

M

Max. Speed

Wrench

* Max. Torque

46111

ER RH 11 B Nut

19

11.8

M14 x 0.75

70,000

04608

20 ft/lbs

46116

ER RH 16 B Nut

32

18.0

M22 x 1.5

65,000

04613

50 ft/lbs

46120

ER RH 20 B Nut

35

19.5

M25 x 1.5

60,000

04614

75 ft/lbs

46125

ER RH 25 B Nut

42

20.5

M32 x 1.5

55,000

04615

95 ft/lbs

46132

ER RH 32 B Nut

50

23.0

M40 x 1.5

50,000

04616

125 ft/lbs

46140

ER RH 40 B Nut

63

26.0

M50 x 1.5

40,000

04617

140 ft/lbs

*Recommended torque is 80-90% of maximum value. See page 29 for torque wrench.

All Techniks products are backed by our 100% satisfaction guarantee!

17

ER Bearing Nuts and High Speed Mini Nuts • Bearings reduce friction between collet and nut • 25% more holding power than standard nuts • Helps prolong tool life Bearing nuts reduce friction between the nut and the collet shoulder.

This creates more downforce on the collet, making it collapse tighter around the tool shank.

For maximum holding power use Power Coat nuts.

Dimensions are in millimeters.

ER Bearing Nuts Part No.

Description

D

B

M

Wrench

* Max. Torque

29132

ER 32 HS Bearing Nut

50

25

M40x1.5

04616

125 ft/lbs

21240

ER 40 HS Bearing Nut

63

28

M50x1.5

04617

140 ft/lbs

Use these nuts for spindle speeds below 18,000 RPM’s * Recommended torque is 80-90% of maximum value

• Balanced 20,000 RPM at G 2.5 • Narrow nose diameter • Left hand nut available Use ER High Speed mini nuts for applications where speed exceeds 10,000 RPM’s. They are balanced to G2.5 for 20,000 RPM’s. For collet holders and multi-spindle heads where center or shoulder distances are important.

These nuts use a special wrench to torque down the nut. Do not over tighten these nuts.

ER High Speed Mini Nuts

Dimensions are in millimeters.

Part No.

Description

D

B

M

Wrench

Max. Torque

33108

ER 8 HS Mini Nut

12

11

M10 x 0.75

04620

7 ft/lbs

33111

ER 11 HS Mini Nut

16

12

M13 x 0.75

04621

14 ft/lbs

33116

ER 16 HS Mini Nut

22

18

M19 x 1.0

04622

22 ft/lbs

33120

ER 20 HS Mini Nut

28

19.5

M24 x 1.0

04623

25 ft/lbs

33125

ER 25 HS Mini Nut

35

21

M30 x 1.0

04624

29 ft/lbs

33125-L

ER25 HS L-Hand Nut

35

21

M30 x 1.0

04624

29 ft/lbs

Recommended torque is 80-90% of maximum value. See page 26 for dust seals.

18

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

Power Coat ER Dust Seal Nuts – Bearing ER Dust Seal Nuts • 40% more holding power than bearing nuts!

• Prevent contamination of collets • Prolongs tool life

Use these nuts with a dust seal that snaps into the nut to seal and protect your tools. (pg. 26) They are available for a wide range of diameters. Each dust seal has a .020" range.

Power Coat ER Internal Dust Seal Nuts

Dimensions are in millimeters.

Part No.

Description

D

B

Wrench

T

* Max. Torque

41616

ER 16 HS Internal Dust Seal Coated Nut

32

22.5

04613

M22x1.5

50 ft/lbs

41620

ER 20 HS Internal Dust Seal Coated Nut

35

24

04614

M25x1.5

75 ft/lbs

41625

ER 25 HS Internal Dust Seal Coated Nut

42

25

04615

M32x1.5

95 ft/lbs

41632

ER 32 HS Internal Dust Seal Coated Nut

50

27.5

04616

M40x1.5

125 ft/lbs

41640

ER 40 HS Internal Dust Seal Coated Nut

63

30.7

04617

M50x1.5

140 ft/lbs

See page 26 for dust seals.

• Prevent contamination of collets • Prolongs tool life • Helps keep tool holder clean Use these nuts with a dust seal that snaps into the nut to seal and protect your tools. The dust seals can be found on page 26. They are available for a wide range of diameters. Each dust seal has a .020" range.

Bearing ER Internal Dust Seal Nuts

Dimensions are in millimeters.

Part No.

Description

D

B

M

Wrench

* Max. Torque

21325

ER 25 Internal Dust Seal Bearing Nut

42

22.5

M32x1.5

04615

95 ft/lbs

21332

ER 32 Internal Dust Seal Bearing Nut

50

25

M40x1.5

04616

125 ft/lbs

21340

ER 40 Internal Dust Seal Bearing Nut

63

28

M50x1.5

04617

140 ft/lbs

Recommended torque is 80-90% of maximum value. See page 26 for dust seals.

All Techniks products are backed by our 100% satisfaction guarantee!

19

TG 75 and TG 100 Precision Collets

• Runout (T.I.R.) .0004" • Collapse range: 1/64" • Collet sets available

TG 75 Collet TG 100 Collet

Our TG collets are made from highcarbon bearing steel that is heattreated for improved flexibility and longer life.

Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality.

Snap collet into the nut before screwing nut onto spindle or collet holder.

TG 75 Collets Part No.

ID Size

Part No.

ID Size

3/32"

04008 - 7/16

7/16"

04008 - 1/8

1/8"

04008 - 15/32

15/32"

04008 - 5/32

5/32"

04008 - 1/2

04008 - 3/16

3/16"

04008 - 17/32

17/32"

04008 - 7/32

7/32"

04008 - 9/16

9/16"

04008 - 1/4

1/4"

04008 - 19/32

19/32"

04008 - 9/32

9/32"

04008 - 5/8

04008 - 5/16

5/16"

04008 - 21/32

21/32"

04008 - 11/32

11/32"

04008 - 11/16

11/16"

Series

L

A

3/8"

04008 - 23/32

23/32"

TG 75

1.844"

1.062"

3/4"

TG 100

2.375"

1.379"

04008 - 3/32

04008 - 3/8 04008 - 13/32

13/32"

04008 - 3/4

1/2"

5/8"

Dimensions

TG 100 Collets Part No.

ID Size

Part No.

ID Size

Part No.

ID Size 23/32"

04010 - 3/32

3/32"

04010 - 13/32

13/32"

04010 - 23/32

04010 - 1/8

1/8"

04010 - 7/16

7/16"

04010 - 3/4

04010 - 5/32

5/32"

04010 - 15/32

15/32"

04010 - 25/32

25/32"

04010 - 3/16

3/16"

04010 - 1/2

1/2"

04010 - 13/16

13/16"

04010 - 7/32

7/32"

04010 - 17/32

17/32"

04010 - 27/32

27/32"

04010 - 1/4

1/4"

04010 - 9/16

9/16"

04010 - 7/8

04010 - 9/32

9/32"

04010 - 19/32

19/32"

04010 - 29/32

29/32"

04010 - 5/16

5/16"

04010 - 5/8

5/8"

04010 - 15/16

15/16"

04010 - 11/32

11/32"

04010 - 21/32

21/32"

04010 - 31/32

31/32"

3/8"

04010 - 11/16

11/16"

04010 - 1

04010 - 3/8

20

3/4"

7/8"

1"

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

Power Coat TG Collet Nuts and TG Dust Seal Collet Nuts • Power Coat for 40% more holding power • No bearings to seize and fail • Balanced up to 20,000 RPM Power Coat nuts increase holding power because they reduce friction between the nut and the collet shoulder, and the tool holder threads and the nut. This creates more downforce on the collet, making it collapse tighter around the tool shank.

Regular Style

Use TG 100 dust cover style nuts (bottom) to prevent contamination of collet with dust and particles.

TG Collet Nuts Part No.

Description

D

d1

T

I1

L

Spanner

Torque*

27500

TG75 Collet Nut

1.88"

-

1 1/2 - 12"

0.32"

0.94"

04018

100 ft/lb

28110

TG100 Collet Nut

2.35"

1.12"

1 7/8 - 12"

0.44"

1.18"

03691

100 ft/lb

* Recommended torque is 80-90% of maximum value. See page 29 for torque wrench.

• Prevent contamination of collets • Helps keep tool holder clean • Power Coat provides 40% better holding power

Dust Cover Style

Use these nuts with a dust seal that snaps into the nut to seal and protect your tools.

The dust covers can be found on page 26.

Power Coat nuts increase holding power because they reduce friction between the nut and the collet shoulder, and the tool holder threads and the nut. This creates more downforce on the collet, making it collapse tighter around the tool shank.

TG Dust Seal Collet Nuts Part No.

Description

28210

TG100 Dust Seal Nut

D

d1

T

I1

L

Spanner

Torque*

2.35"

0.95"

1 7/8 - 12"

0.44"

1.41"

03691

100 ft/lb

* Recommended torque is 80-90% of maximum value. See page 29 for torque wrench.

All Techniks products are backed by our 100% satisfaction guarantee!

21

Shoda Collets and Nuts

Old Style

Piggyback Style

New Style

Super Shoda

Our Shoda collets are the most accurate in the industry. We use heat-treated high carbon bearing steel and a Swiss grinding technique that ensures accuracy.

• Precision ground accuracy

Shoda Collets

• Heat-treated carbon steel

Dimensions are in millimeters unless otherwise indicated.

Part Number

Description

A

d

L

SD-20mm-.250

Shoda 20mm (old style) 1/4" collet

20

.250"

52

SD-20mm-.312

Shoda 20mm (old style) 5/16" collet

20

.312"

52

SD-20mm-.375

Shoda 20mm (old style) 3/8" collet

20

.375"

52

SD-20mm-.500

Shoda 20mm (old style) 1/2" collet

20

.500"

52

SD-20mm-.625

Shoda 20mm (old style) 5/8" collet

20

.625"

52

SD-C001-.125

Shoda Piggyback 1/8" collet

16

.125"

52

SD-C001-.187

Shoda Piggyback 3/16" collet

16

.187"

52

SD-C001-.250

Shoda Piggyback 1/4" collet

16

.250"

52

SD-C001-.312

Shoda Piggyback 5/16" collet

16

.312"

52

SD-C001-.375

Shoda Piggyback 3/8" collet

16

.375"

52

SD-C001-.500

Shoda Piggyback 1/2" collet

16

.500"

52

SD-C015-.125

Shoda 24mm (new style) 1/8" collet

24

.125"

52

SD-C015-.250

Shoda 24mm (new style) 1/4" collet

24

.250"

52

SD-C015-.312

Shoda 24mm (new style) 5/16" collet

24

.312"

52

SD-C015-.375

Shoda 24mm (new style) 3/8" collet

24

.375"

52

SD-C015-.500

Shoda 24mm (new style) 1/2" collet

24

.500"

52

SD-C015-.625

Shoda 24mm (new style) 5/8" collet

24

.625"

52

SD-C015-.750

Shoda 24mm (new style) 3/4" collet

24

.750"

52

SS-22-1/4

Super Shoda 1/4" collet

23

1/4"

40

SS-22-3/8

Super Shoda 3/8" collet

23

3/8"

40

SS-22-10

Super Shoda 10mm collet

23

10

40

SS-22-1/2

Super Shoda 1/2" collet

23

1/2"

40

Note: Other sizes available on request.

Shoda SD collet

Super Shoda SS collet

Super Shoda nut

New style nut

Shoda Collet Nuts

Dimensions are in millimeters.

Part Number

Description

A

d

L

SD-C001-Nut

Shoda piggy back collet nut

36

14

30

SD-20mm-Nut

Shoda old style collet nut

41

19

30

SD-C015-Nut

Shoda new style collet nut

46

22

30

SS-22-Nut

Super Shoda collet nut

36

12.5

15

SS-22-Ext -Nut

Super Shoda extended nut

36

12.5

30

22

• Individually inspected

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

Perske DIN 6388 Collets and Nuts • Runout (T.I.R.) .0004" • Collapse range: 1/64" • Made to DIN 6388 standards

These Perske collets are made from high-carbon bearing steel that is heat-treated for improved flexibility and longer life.

Each collet is precisely ground and honed using a swiss technique, then individually inspected and tested for quality.

Perske Collets EOC 08

SYOZ 20/EOC 12

EOC 16

SYOZ 25

Shank

03508-1/8

03520-1/8

03531-1/8

03868-1/8

1/8"

03508-3/16

03520-3/16

03531-3/16

03868-3/16

3/16"

03508-1/4

03520-1/4

03531-1/4

03868-1/4

1/4"

03508-5/16

03520-5/16

03531-5/16

03868-5/16

5/16"

03520-3/8

03531-3/8

03868-3/8

3/8"

03520-7/16

03531-7/16

03868-7/16

7/16"

03520-1/2

03531-1/2

03868-1/2

1/2"

03531-9/16

03868-9/16

9/16"

03531-5/8

03868-5/8

5/8"

03868-3/4

3/4"

03868-7/8

7/8"

Dimensions

03868-1

1"

Part No.

L

D

03531-10

03868-10

10mm

EOC 08

26mm

14.4mm

03531-16

03868-16

16mm

EOC 16

40mm

25.5mm

03868-20

20mm

SYOZ 20

34mm

20mm

03868-25

25mm

SYOZ 25

52mm

35mm

03520-10

Perske Nuts and Wrenches Part No.

Snap collet into the nut before screwing nut onto spindle or collet holder.

Dimensions are in millimeters.

Type

L

D

Wrench

03508

EOC 08

19

30

-

03636

EOC 16

24

43

-

03520

SYOZ 20/EOC 12

20

35

22220

03638

SYOZ 25

30

60

03691

All Techniks products are backed by our 100% satisfaction guarantee!

23

DNA – Dead Nuts Accurate – ER 16 Collets and Nuts DNA Collets Feature • 0.0002" T.I.R. • Best collet for tools 6mm and smaller • Works with standard ER 16 holders

Twice as much metal holding tool shank!

Designed to hold tighter with greater rigidity for improved T.I.R. and tool life.

For improved concentricity and consistent T.I.R. 6mm and under, use DNA collets in place of ER 16 collets.

DNA Ultra-Precision Metric Collets Part No

Description - Shank

1016.0030

Inch Shank

Collapse

DNA 16 0.3 - 0.2 mm

.0118 – .0079"

0.10 mm

1016.0040

DNA 16 0.4 - 0.3 mm

.0157 – .0118"

0.10 mm

1016.0050

DNA 16 0.5 - 0.4 mm

.0197 – .0157"

0.10 mm

1016.0060

DNA 16 0.6 - 0.5 mm

.0236 – .0196"

0.10 mm

1016.0080

DNA 16 0.8 - 0.7 mm

.0315 – .0276"

0.10 mm

1016.0100

DNA 16 1.0 - 0.9 mm

.0394 – .0354"

0.10 mm

1016.0120

DNA 16 1.2 - 1.1 mm

.0472 – .0433"

0.10 mm

1116.0125

DNA 16 1.25 - 1.00 mm

.0492 – .0394"

0.25 mm

1116.0150

DNA 16 1.50 - 1.25 mm

.0590 – .0492"

0.25 mm

1116.0175

DNA 16 1.75 - 1.50 mm

.0688 – .0590"

0.25 mm

1116.0200

DNA 16 2.00 - 1.75 mm

.0787 – .0688"

0.25 mm

1116.0225

DNA 16 2.25 - 2.00 mm

.0885 – .0787"

0.25 mm

1116.0250

DNA 16 2.50 - 2.25 mm

.0984 – .0885"

0.25 mm

1116.0300

DNA 16 3.00 - 2.50 mm

.1181 – .0984"

0.50 mm

1116.0350

DNA 16 3.50 - 3.00 mm

.1337 – .1181"

0.50 mm

1116.0400

DNA 16 4.00 - 3.50 mm

.1574 – .1337"

0.50 mm

1116.0450

DNA 16 4.50 - 4.0 mm

.1771 – .1574"

0.50 mm

1116.0500

DNA 16 5.00 - 4.00 mm

.1968 – .1574"

1.0 mm

1116.0600

DNA 16 6.00 - 5.00 mm

.2362 – .1968"

1.0 mm

1116.0700

DNA 16 7.00 - 6.00 mm

.2755 – .2362"

1.0 mm

1116.0800

DNA 16 8.00 - 7.00 mm

.3149 – .2755"

1.0 mm

1116.0900

DNA 16 9.00 - 8.00 mm

.3543 – .3149"

1.0 mm

1116.1000

DNA 16 10.0 - 9.00 mm

.3927 – .3543"

1.0 mm

DNA Ultra-Precision Inch Collets Part No

Description - Shank

1116.0018

Inch Shank

Collapse

DNA 16 1/8"

.1250 – .1050"

0.50 mm

1116.0316

DNA 16 3/16"

.1875 – .1675"

0.50 mm

1116.0014

DNA 16 1/4"

.250 – .230"

0.50 mm

1116.0038

DNA 16 3/8"

.375 – .355"

0.50 mm

24

ER Collet

DNA Collet

DNA Nut

DNA Sealed Nut

DNA wrench & torque wrench adapter

DNA Collet Nuts, Sealed Nuts, Wrenches Part No

Description

2016-200

DNA16 M19 x1 Mini Nut

27116

M22 x 1.5 nut

27216

M22 x 1.5 nut 1/8" o-ring

27116-30

3.0 - 2.5mm sealed nut

27116-40

4.0 - 3.5mm sealed nut

27116-45

4.5 - 4.0mm sealed nut

27116-50

5.0 - 4.5mm sealed nut

27116-55

5.5 - 5.0mm sealed nut

27116-60

6.0 - 5.5mm sealed nut

27116-65

6.5 - 6.0mm sealed nut

DNA16W

DNA 16 Collet Wrench

DNA16-TWA

DNA 16 Torque Wrench Adapter

894-22

DNA 16 Mini Nut Wrench

Sealed nuts prevent contamination. Nut O.D. = 27mm

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

Retention Knobs for CNC Routers and Special Orders For safe operation please make sure that the pull stud you order is the exact pull stud your machine uses. Improper choice of pull stud can cause damage to the spindle and/or toolholder, and is a potential safety hazard.

D

d3

d2 d1

T

Retention knobs make the important connection between the spindle and the tool holder. Always use the correct retention knob for your tool holder and machine spindle and tighten it properly. Refer to the diagram (right).

l1

Retention Knobs

l2 L

Dimensions are in millimeters.

Part No.

Type

D

d1

d2

d3

L

I1

I2

θ

T

750-19

KOMO ISO/BT30-A 12.5

17

13

9

12.5

44

23.4

18.2

15°

M12

13001

DAT 30- A

17

13

9

13

44

24

19

15°

M12

13003

DAT 40 – A

23

19

14

17

54

26

20

15°

M16

13001-45

Colombo ISO 30 - Ball

17

12.8

9

13

44

24

19

45°

M12

49019

HSD ISO 30

17

12

8

13

44

23.9

-

radius

M12

07801

BT 30 - 45°

16.5

11

7

12.5

43

23

-

45°

M12

07806

BT 30 - 60°

16.5

11

7

12.5

43

23

-

60°

M12

07812

BT30 - 90°

16.5

11

7

12.5

43

23

8

M12

4403502

BT 35- Heian

20

13

8.5

12.5

43

28

22.5

-

M12

13003

DAT 40 – A

23

19

14

17

54

26

20

15°

M16

07803

BT40 - 45°

23

15

10

17

60

35

28

-

M16

07808

BT40 - 60°

23

15

10

17

60

35

28

-

M16

07814

BT40 - 90°

23

15

10

17

60

35

28

-

M16

13001 – Colombo Spindles (Billet spindle) 13001-45 – Colombo spindle clamping by balls (RS spindle) 750-19 – KOMO router for BT 30 tool holder, 13019 – HSD spindles

D

Special Pull Studs We can get the pull studs you need. Just fill in your pull stud(s) dimensions on the chart below before you call.

Keep your information in this catalog for easy re-orders.

For safe operation please make sure that the pull stud you order is the exact pull stud your machine uses. Improper choice of pull stud can cause damage to the spindle and/ or toolholder, and is a potential safety hazard.

Stud

Machine

d1

d2

d3

d2

d1

T

l1 I1

l2

I2

All Techniks products are backed by our 100% satisfaction guarantee!

θ

T

25

Internal Dust Seals for ER 16 to ER 40 Collets • Eliminates cleaning collets!

Seal fits inside nut before assembling with collet.

• Extends the life of your collets • Use with Dust Cover Nuts (pgs. 19, 21) Internal Dust Seals ER 16 08516 - 03.5 08516 - 04.0 08516 - 04.5 08516 - 05.0 08516 - 05.5 08516 - 06.0 08516 - 06.5 08516 - 07.0 08516 - 07.5 08516 - 08.0 08516 - 08.5 08516 - 09.0 08516 - 09.5 08516 - 10.0

26

Ranges are in millimeters.

ER 20 08520 - 03.5 08520 - 04.0 08520 - 04.5 08520 - 05.0 08520 - 05.5 08520 - 06.0 08520 - 06.5 08520 - 07.0 08520 - 07.5 08520 - 08.0 08520 - 08.5 08520 - 09.0 08520 - 09.5 08520 - 10.0 08520 - 10.5 08520 - 11.0 08520 - 11.5 08520 - 12.0 08520 - 12.5 08520 - 13.0

ER 25 08525 - 03.5 08525 - 04.0 08525 - 04.5 08525 - 05.0 08525 - 05.5 08525 - 06.0 08525 - 06.5 08525 - 07.0 08525 - 07.5 08525 - 08.0 08525 - 08.5 08525 - 09.0 08525 - 09.5 08525 - 10.0 08525 - 10.5 08525 - 11.0 08525 - 11.5 08525 - 12.0 08525 - 12.5 08525 - 13.0 08525 - 13.5 08525 - 14.0 08525 - 14.5 08525 - 15.0 08525 - 15.5 08525 - 16.0

ER 32 08532 - 03.5 08532 - 04.0 08532 - 04.5 08532 - 05.0 08532 - 05.5 08532 - 06.0 08532 - 06.5 08532 - 07.0 08532 - 07.5 08532 - 08.0 08532 - 08.5 08532 - 09.0 08532 - 09.5 08532 - 10.0 08532 - 10.5 08532 - 11.0 08532 - 11.5 08532 - 12.0 08532 - 12.5 08532 - 13.0 08532 - 13.5 08532 - 14.0 08532 - 14.5 08532 - 15.0 08532 - 15.5 08532 - 16.0 08532 - 16.5 08532 - 17.0 08532 - 17.5 08532 - 18.0 08532 - 18.5 08532 - 19.0 08532 - 19.5 08532 - 20.0

ER 40 08540- 03.5 08540 - 04.0 08540 - 04.5 08540 - 05.0 08540 - 05.5 08540 - 06.0 08540 - 06.5 08540 - 07.0 08540 - 07.5 08540 - 08.0 08540 - 08.5 08540 - 09.0 08540 - 09.5 08540 - 10.0 08540 - 10.5 08540 - 11.0 08540 - 11.5 08540 - 12.0 08540 - 12.5 08540 - 13.0 08540 - 13.5 08540 - 14.0 08540 - 14.5 08540 - 15.0 08540 - 15.5 08540 - 16.0 08540 - 16.5 08540 - 17.0 08540 - 17.5 08540 - 18.0 08540 - 18.5 08540 - 19.0 08540 - 19.5 08540 - 20.0 08540 - 20.5 08540 - 21.0 08540 - 21.5 08540 - 22.0 08540 - 22.5 08540 - 23.0 08540 - 23.5 08540 - 24.0 08540 - 24.5 08540 - 25.0 08540 - 25.5

Metric Shank 3.5 - 3.0 4.0 - 3.5 4.5 - 4.0 5.0 - 4.5 5.5 - 5.0 6.0 - 5.5 6.5 - 6.0 7.0 - 6.5 7.5 - 7.0 8.0 - 7.5 8.5 - 8.0 9.0 - 8.5 9.5 - 9.0 10.0 - 9.5 10.5 - 10.0 11.0 - 10.5 11.5 - 11.0 12.0 - 11.5 12.5 - 12.0 13.0 - 12.5 13.5 - 13.0 14.0 - 13.5 14.5 - 14.0 15.0 - 14.5 15.5 - 15.0 16.0 - 15.5 16.5 - 16.0 17.0 - 16.5 17.5 - 17.0 18.0 - 17.5 18.5 - 18.0 19.0 - 18.5 19.5 - 19.0 20.0 - 19.5 20.5 - 20.0 21.0 - 20.5 21.5 - 21.0 22.0 - 21.5 22.5 - 22.0 23.0 - 22.5 23.5 - 23.0 24.0 - 23.5 24.5 - 24.0 25.0 - 24.5 25.5 - 25.0

Inch Shank 1/8" 5/32" 11/64" 3/16" 13/64" 7/32" 1/4" 17/64" 9/32" 5/16" 21/64" 11/32" 3/8" 25/64" 13/32" 27/64" 7/16" 15/32" 31/64" 1/2" 17/32" 35/64" 9/16" 37/64" 19/32" 5/8" 41/64" 21/32" 11/16" 45/64" 23/32" 3/4" 49/64" 25/32" 51/64" 13/16" 27/32" 55/64" 7/8" 29/32" 59/64" 15/16" 61/64" 31/32" 1"

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

External Dust Covers For Tool Shanks – Spindle Wipers • Eliminates cleaning collets!

• Extends the life of your collets • Extends tool life by maintaining T.I.R. For 3/16" thru 3/4" tool shanks.

Works with: TG 75, TG 100, ER 25, ER 32, ER 40, SYOZ 25, SD-CO15, SD-20MM

Installed Dust Seal

Simple and effective dust covers prevent costly failures and reduce downtime by keeping unwanted particles from entering the collet pocket.

Keeping your tool holder clean insures proper balance, maximizes grip on tool shank, and reduces downtime spent cleaning out collets during tool changes.

External Dust Covers Installation

Part No.

Description

DC32-3/16

Dust cover for 3/16" tool shank

1. Place dust cover on tool shank

DC32-1/4

Dust cover for 1/4" tool shank

2. Insert tool into collet/nut assembly

DC32-5/16

Dust cover for 5/16" tool shank

DC32-3/8

Dust cover for 3/8" tool shank

DC32-1/2

Dust cover for 1/2" tool shank

DC32-5/8

Dust cover for 5/8" tool shank

DC32-3/4

Dust cover for 3/4" tool shank

3. Tighten assembly into toolholder using proper torque Note: Do not slide dust cover over cutting edge of tool or you may damage the dust cover.

• For CAT, BT, HSK spindles • Remove contaminants to improve T.I.R. • Keeps spindles and tool holders clean Spindle Wipers Part No.

Dimensions are in millimeters.

Taper

Total

Taper

17706

30

170

60

17707

40

188

78

17708

50

240

120

07710

HSK 63A

165

31

07711

HSK 63F

165

31

Real lambskin provides the best cleaning. Use with any type of machine with a taper of 7/24 CAT, BT or DIN 69871.

All Techniks products are backed by our 100% satisfaction guarantee!

27

Hand Wrenches

DIN 894 Hex Wrench

ER 20A Hex Wrench

ER 20E Slotted Wrench

ER 20 Mini Wrench

TG Hook Wrench

Note: Proper torque on the collet nut reduces collet wear, keeps tools securely in tool holder and saves you time and money. See the Recommended Torque Chart on the back cover for proper torque values.

Torque down the nut to 80-90% of maximum torque value. Do not over tighten nuts as this will prematurely cause collets for fail and damage tool holder.

Use a tightening fixture to secure the tool holder. (pg. 30)

Type A, UM, RU, and M Wrenches Part No.

Description

04608

Dimensions are in millimeters.

Nut Type

Length

Width

ER 11-A Wrench

A (Hex)

120

40

04609

ER 16-A Wrench

A (Hex)

140

53

04610

ER 20-A Wrench

A (Hex)

160

60

04613

ER 16-E Wrench

Slotted

160

55

04614

ER 20-E Wrench

Slotted

180

60

04615

ER 25-E Wrench

Slotted

206

65

04616

ER 32-E Wrench

Slotted

253

75

04617

ER 40-E Wrench

Slotted

289

90

04618

ER 50-E Wrench

Slotted

351

110

04620

ER 8-M Wrench

ER Mini

75

13

04621

ER 11-M Wrench

ER Mini

95

17

04622

ER 16-M Wrench

ER Mini

117

22.5

04623

ER 20-M Wrench

ER Mini

129

28.5

04624

ER 25-M Wrench

ER Mini

142.5

35.5

04018

TG 75 Wrench

Hook Type

253

46

03691

TG 100 / SYOZ 25 Wrench

Hook Type

260

46

22220

SY0Z 20 Wrench

Hook Type

28

34

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

Torque Wrenches and Adapters • Get consistant cutting tool performance • Ensure proper tightening for best T.I.R. • Prevent tool accidents

Adjustable Torque Wrench Part No.

Torque Range

Length

Weight

Spigot

60 TH

5-45 ft/lbs

12"

1 lb.

16mm round

200 TH

30-150 ft/lbs

16.5"

1.75 lbs

16mm round

300 TH

45-228 ft/lbs

21.5"

2.5 lbs

16mm round

Collet Keys For Adjustable Torque Wrench Part No.

Collet Nut Size

Type

Max. Torque*

04576

ER 11 Mini

MIni

14 ft/lbs

04577

ER 16 Mini

MIni

22 ft/lbs

04578

ER 20 Mini

MIni

25 ft/lbs

04587

ER 25 Mini

MIni

29 ft/lbs

04580-16

ER 16 Slotted

Slotted

50 ft/lbs

04601-16

ER 16 Hex

Hex

50 ft/lbs

04580-20

ER 20 Slotted

Slotted

75 ft/lbs

04602-20

ER 20 Hex

Hex

75 ft/lbs

04603-25

ER 25 Slotted

Slotted

95 ft/lbs

04604-32

ER 32 Slotted

Slotted

125 ft/lbs

04605-40

ER 40 Slotted

Slotted

140 ft/lbs

03690-25

SYOZ 25/TG 100

Hook

100 ft/lbs

04018-TWA

TG 75 Slotted

Hook

100 ft/lbs

DNA16-TWA

DNA 16

Slotted

50 ft/lbs

04588-R

ER 32 Slotted

Slotted

125 ft/lbs

SD-TWA

SYOZ-20

Hook

45 ft/lbs

Set adjustable dial to the correct amount of torque and tighten nut until wrench “clicks”.

ER 25 Castle

ER Slotted

DNA 16 Slotted

Hex

Retention Knob Sockets–Square Drive Part No.

Taper or Holder

Flats

Drive

Max. Torque*

PSS - 30BT

BT 30 Taper Retention Knob

0.535"

3/8"

40 ft/lbs

PSS - 30ISO

ISO 30 Taper Retention Knob

0.535"

3/8"

40 ft/lbs

PSS - 40

All 40 Taper Retention Knobs

0.750"

3/8"

85 ft/lbs

PSS - 50

BT 50 Taper Retention Knob

1.187"

1/2"

110 ft/lbs

PSSC - 50

CAT 50 Taper Retention Knob

1.250"

1/2"

110 ft/lbs

TG Hook

04588-R

*Recommended Torque is 80 – 90 % of max. value given.

Fixed Head Square Drives Part No.

Description

Drive

29828

3/8" Square Drive

3/8"

29827

1/2" Square Drive

1/2" Retention Knob Sockets

All Techniks products are backed by our 100% satisfaction guarantee!

29

Tightening Fixtures • For HSK, ISO, BT, CAT spindles • Change Retention Knobs from underneath • Bolts right to workbench Side Mount Tightening Fixture Part No.

Description

NTS-BT30-38

BT 30 taper - 38mm flats

NTS-BT30-41

BT 30 taper - 41mm flats

NTS-BT30-Slot

BT 30 for tools with drive slots

NTS-ISO20-17

ISO 20 - 17mm flats

NTS-ISO20-22

ISO 20 - 22mm flats

NTS-ISO25-27

ISO 25 - 27mm flats

NTS-ISO30-36

ISO 30 - 36mm flats

NTS-ISO30-38

ISO 30 - 38mm flats

NTS-ISO30-47

ISO 30 - 47mm flats

NTS-HSK63A

HSK63A - no flats

NTS-HSK63F-36

HSK 63F - 36mm flats

NTS-HSK63F-38

HSK 63F - 38mm flats

NTS-HSK63F-41

HSK 63F - 41mm flats

NTS-HSK63F-46

HSK 63F - 46mm flats

NTS-40 Taper

Any CAT 40 or BT 40 taper

A sliding collar engages the wrench flats on HSK tool holders to allow tightening of collet nut.

A large set-screw engages the drive slot in ISO, BT, and CAT tool holders to securely hold the tool in the fixture.

• For HSK, ISO, BT, CAT spindles • Change retention knobs from underneath • Use with Digital Height Gauge to preset tools

TSHG1 Preset and Tightening Fixtures Attach tightening fixture to workbench or tool cart using bolts or screws. Allows easy access to retention knobs from underneath. Tool flats are positively engaged by locking collar to secure tool holder.

Heavy-duty plate steel construction for maximum rigidity and durability.

Torque nuts and retention knobs to proper tightness using a torque wrench for best performance.

30

Part No.

Description

TSHG1-40-CT

CAT 40 taper

TSHG1-30-41

BT 30 taper, 41mm flats

TSHG1-40-BT

BT 40 taper

TSHG1-63F-36

HSK 63F, 36mm flats

TSHG1-63F-38

HSK 63F, 38mm flats

TSHG1-63F-46

HSK 63F, 46mm flats

TSHG1-30-36

ISO 30 taper, 36mm flats

TSHG1-30-38

ISO 30 taper, 38mm flats

TSHG1-30-47

ISO 30 taper, 47mm flats

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

Digital Height Gauge, Analog Axial Preset Gauge • 0 – 12" range • Repeatability 0.0008" • Automatic inch to metric conversion This precision instrument is sealed against dust, grime, and oil, is shock and magnetism resistant, and is covered by a five year warranty.

Operation Set the height of your tool with the digital height gauge, then torque the nut to the proper tightness. Refer to the Torque Chart on back cover.

Use with TSHG1 Tightening Fixture to set tool height. Reduce machine down-time and increase productivity by presetting tools.

Digital Height Gauge Part No.

Description

54-212-012

12” Digital Height Gauge

12" inch height measured from gauge line (end of spindle).

• Accuracy 0.0002" • Easy to measure tool depth • Height 50mm (2")

Save valuable machine time by using axial preset gauges to quickly set tool depth and increase accuracy.

Analog Axial Preset Gauge Part No.

Description

17906-2

ZSI-50 Preset Gauge

Operation 1. Use the gauge pin included to press down on the spring-loaded center piece as illustrated. Please be sure the gauge pin is placed on the shiny surface.

2. Turn the indicator to read “0”, then remove the gauge pin.

3. Put the unit on the workpiece and carefully jog the tool down to make contact with the gauge face. When the gauge reads "0" the tool is 50mm (2") above the workpiece.

All Techniks products are backed by our 100% satisfaction guarantee!

31

Unleash the Full Potential of Your CNC Router!

With Techniks Aggregate Heads Aggregate Head Advantages • Increase productivity and profitability • Combine boring, mortising, routing, shaping, and sawing operations • Eliminate tool changes, increase your tool handling capacity

3 inline outputs for boring

lock recess

See Our Modular Output System Page 40

• Interchangeable outputs increase flexibility.

• Look for “Modular” in the specifications tables

chainsaw

Rotation

Aggregate can be rotated 360˚

Spindle Outputs*

M5, R6, S1, S2, Modular

underside

Floating Aggregate with Chip Guide System IWF 2008 Challengers Award Finalist

45˚ fixed angle

moulder

32

Call us toll-free at: (800) 597-3921 to speak to an aggregate head applications specialist.

Our Aggregates Offer Unmatched Quality & Reliability About our Aggregates Ultra Line Aggregates are lubricated in an oil bath and sealed from contaminants for extended life and use under heavy duty conditions. We recommend the Ultra Line for sawing using blades larger than 7", V-grooving, heavy routing applications, cutting MDF, composite materials, or cutting aluminum.

Function Line Aggregates are grease lubricated for standard duty operation.

They provide the greatest number of configurations and application specific options to increase router productivity.

Only the very best components available are used to create our aggregate heads. This is why our aggregate heads run cool, quiet, and trouble-free.

Every aggregate head we make is individually hand assembled by one, highly skilled technician, who is personally responsible for the quality of that aggregate, and signs their name to the aggregate upon completion.

Our assembly process is a labor of love, but the end result is well worth the effort.

We promise Smart Line Aggregates for light weight routers are smaller size aggregates for standard duty operations.

They are grease lubricated and provide aggregate head productivity for owners of smaller CNC routers.

See page 39.

• unmatched reliability • unmatched performance • unmatched support

How you benefit • increase productivity • increased reliability • reduced machine down-time

How To Order Aggregates We offer hundreds of different aggregate configurations, and can make practically any application specific aggregates you need. We can only show a few of the most popular models in this catalog. Please specify your application and center spindle type (ISO, HSK, BT, etc.) when ordering so we can make sure you get the right aggregate for your shop.

Call us at (800) 597-3921 to discuss your application requirements.

All Techniks products are backed by our 100% satisfaction guarantee!

33

Mono Aggregate Heads (1-spindle output) Mono output aggregates are an affordable way to add 4th axis capability to your CNC router. Perform routing, boring, mortising, and sawing operations faster to increase profits. Choose from a wide variety of spindle optputs. See chart below for supported outputs.

Function Line Mono Dimensions (mm)

HSK center spindle shown.

Please specify your machine spindle and application.

Function Line Mono (grease lubricated) Spindle Speed Max.

10,000 RPM

Tool Speed Max.

15,000 RPM

Rotation

Aggregate can be rotated 360˚

Gear Ratio

1:1.48

Maximum Torque

15 ft. lbs

Spindle Direction

Same as machine spindle

Maximum Temp.

185˚F

Spindle Outputs*

M5, R6, S1, S2, Modular

Ultra Line Mono Dimensions (mm)

Ultra Line Mono (oil bath lubricated) Spindle Speed Max.

10,000 RPM

Tool Speed Max.

15,000 RPM

Rotation

Aggregate can be rotated 360˚

Gear Ratio

1:1.48

Gear Reduction*

1:0.676 (*optional feature)

Maximum Torque

17 ft. lbs

Spindle Direction

Same as machine spindle

Maximum Temp.

185˚F

Spindle Outputs*

M5, R6, S1, S2, P1, P2, P3, P4, 05

*See page 40 for spindle output specifications.

34

Aggregate heads are configured to fit your spindle. Please call us at (800) 597-3921 for ordering assistance.

Duo Aggregate Heads (2-spindle outputs) Use Duo aggregates for faster manufacturing when more than one tool is required. Choose from a wide variety of spindle optputs. See chart below for supported outputs. Possibilities include routing, boring, mortising, and sawing operations. ER 25 or ER 32.

Function Line Duo Dimensions (mm)

HSK center spindle shown.

Please specify your machine spindle and application.

Function Line Duo (grease lubricated) Spindle Speed Max.

10,000 RPM

Tool Speed Max.

15,000 RPM

Rotation

Aggregate can be rotated 360˚

Gear Ratio

1:1.48

Maximum Torque

15 ft. lbs

Spindle Direction

#1 clockwise, #2 opposite

Maximum Temp.

185˚F

Spindle Outputs*

M5, R6, S1, S2, Modular

Ultra Line Duo Dimensions (mm)

Ultra Line Duo (oil bath lubricated) Spindle Speed Max.

10,000 RPM

Tool Speed Max.

15,000 RPM

Rotation

Aggregate can be rotated 360˚

Gear Ratio

1:1.48

Gear Reduction*

1:0.676 (*optional feature)

Maximum Torque

17 ft. lbs

Spindle Direction

#1 clockwise, #2 opposite

Maximum Temp.

185˚F

Spindle Outputs*

M5, R6, S1, S2, P1, P2, P3, P4, 05

*See page 40 for spindle output specifications.

ER Collets sold separately. See pages 14 and 15 to select your ER collets.

35

Quattro Aggregate Heads (4-spindle outputs) Quattro aggregate heads provide 4 tool spindles for more flexibility to combine operations. Choose from a wide variety of spindle optputs. See chart below for supported outputs, and page 40 for output specifications.

Function Line Quattro Dimensions (mm)

HSK center spindle shown.

Please specify your machine spindle and application.

• Add 4th axis capability to your CNC • Reduce the number of tool changes needed • Features 2, ER 25 spindles for boring, and 2 ER 32 spindles for custom applications

Function Line Quattro (grease lubricated) Spindle Speed Max.

10,000 RPM

Tool Speed Max.

15,000 RPM

Rotation

Aggregate can be rotated 360˚

Gear Ratio

1:1.48

Maximum Torque

15 ft. lbs

Maximum Temp.

185˚F

Spindle Outputs*

M5, R6, Modular

*See page 40 for spindle output specifications.

36

Aggregate heads are configured to fit your spindle. Please call us at (800) 597-3921 for ordering assistance.

Vario Aggregate Heads (variable-angle) The Vario can operate at any angle within it's range to perform “impossible” cuts, …right on your CNC. Function Line Vario aggregate operates at any angle from 0˚ to 100˚. (100˚ adjustable) Ultra Line Vario aggregate operates at any angle from -100˚ to 100˚. (200˚ adjustable) Function Line Vario Dimensions (mm)

HSK center spindle shown. Please specify your machine spindle and application.

Function Line Vario (grease lubricated) Spindle Speed Max.

15,000 RPM

Tool Speed Max.

15,000 RPM

Rotation

Aggregate can be rotated 360˚

Gear Ratio

1:1

Swiveling Range

0° to 100°

Maximum Torque

15 ft. lbs

Spindle Direction

Opposite machine spindle

Maximum Temp.

185˚F

Spindle Outputs*

K1, K2

Ultra Line Vario Dimensions (mm)

Ultra Line Vario (oil bath lubricated) Spindle Speed Max.

13,760 RPM

Tool Speed Max.

15,000 RPM

Rotation

Aggregate can be rotated 360˚

Gear Ratio

1:1.09

Swiveling Range

-100˚ to 100˚

Maximum Torque

17 ft. lbs

Spindle Direction

Opposite machine spindle

Maximum Temp.

185˚F

Spindle Outputs*

K1, K2

*See page 40 for spindle output specifications.

ER Collets sold separately. See pages 14 and 15 to select your ER collets.

37

Soft-Touch Floating Aggregate & Chip Guide System The Soft-Touch

aggregate head accurately follows the contours of your stock, automatically compensating for up to 10mm of variance. Floating pressure is adjustable from 1/4 lb. to 20 lbs. Convenient tool pre-setting flange allows you to perform fast, accurate adjustments. Compressed air connection on the aggregate provides saw dust evacuation.

Aggregate comes with standard floating bell, ER 25 or ER 32 output (your choice) and wrench. Options include a variety of floating bells, shoes, and sleighs that are all interchangeable.

Floating Aggregate with Chip Guide IWF 2008 Challengers Award Finalist Chip Guide System features a rotor mounted at the tool, which directs chips into the machine’s dust exhaust system. Chips don't contaminate your material so cutting quality remains high.

See a video of the Chip Guide in action at www.techniksusa.com/aggregate/cg

Function Line Soft-Touch Dimensions (mm)

12 g5

Function Line Soft Touch ( (grease lubricated) 18,000 RPM / 24,000 RPM

Floating Range

10 mm (with 10 mm adjustment)

Floating Pressure

adjustable from 1/4 lb. to 20 lbs

Rotation

aggregate can be rotated 360˚

Gear Ratio

1:1

Floating Bell**

70 mm deep X 105 mm I.D.

Maximum Torque

20 ft. lbs

Rotation Direction

same as machine spindle

Maximum Temp.

185˚F

Spindle Outputs***

M5, R6, R7, P1, Modular

*24,000 RPM for high speed and/or small cutting tools. **Other bell diameters, lengths, and types available. ***Also ER 40, saw blade, and shrink-fit available.

See page 40 for spindle output specifications.

38

140

40

Spindle Speed Max.*

141.5 +10 185 -10

34

5

HSK center spindle shown. Please specify your machine spindle and application.

35

Aggregate heads are configured to fit your spindle. Please call us at (800) 597-3921 for ordering assistance.

Smart Line Aggregates for Lighter Weight Routers Smart Line aggregates are individually

hand-built just like our other aggregate lines. They offer full aggregate functionality for standard duty operations in a compact design for smaller routers.

Smart Line aggregates are grease lubricated and offer an excellent price-to-performance ratio.

Smart Line Vario Adjustable Angle Type All the features of the Function Line Vario, but sized for lighter-duty applications. Comes with collet nut and wrench.

Smart Line Duo 2 spindle output aggregate.

Dual spindle outputs are great for boring and sawing applications.

Smart Line Duo (grease lubricated) Spindle Speed Max.

8,000 RPM

Tool Speed Max.

12,000 RPM

Rotation

Aggregate can be rotated 360˚

Gear Ratio

1:1.5

Maximum Torque

15 ft. lbs

Spindle Direction

one tool spindle same as machine spindle, one opposite

Maximum Temp.

185˚F

Spindle Outputs*

M5, S1

See page 40 for spindle output specifications.

Smart Line Lockset Recess Specially built for cutting lockset recesses. Comes with collet nut and wrench.

Smart Line Vario (grease lubricated) Smart Line Lock Recess (grease lubricated)

Spindle Speed Max.

12,000 RPM

Tool Speed Max.

12,000 RPM

Spindle Speed Max.

8,000 RPM

Rotation

Aggregate can be rotated 360˚

Tool Speed Max.

12,000 RPM

Gear Ratio

1:1

Rotation

Aggregate can be rotated 360˚

Swiveling Range

0° to 100°

Gear Ratio

1:1.5

Maximum Torque

15 ft. lbs

Maximum Torque

4 ft. lbs

Spindle Direction

Same as machine spindle

Spindle Direction

Same as machine spindle

Maximum Temp.

185˚F

Maximum Temp.

185˚F

Spindle Outputs*

K1, K2

Spindle Outputs*

M5

See page 40 for spindle output specifications.

See page 40 for spindle output specifications.

ER Collets sold separately. See pages 14 and 15 to select your ER collets.

39

Modular System – Spindle Output Options Note: Spindle outputs are designed to hold specific tools to perform a variety of tasks. Some spindle outputs cannot be used with certain aggregates. Please contact us for help selecting your outputs. Call us toll-free (800) 597-3921 or local (317) 803-8000.

R6 ER 32 collet and nut Range: 3mm – 20mm

Modular spindle outputs (highlighted in blue boxes) are all interchangeable on the aggregates that support the modular spindle output system.

S1

Modular Saw Spindle

P1

Modular Saw Arbor Range: 1.5mm-4mm tool shank

M5 Modular ER 25

07 Modular Arbor

R7 ER 40 - for Soft-Touch Range: 4mm – 26mm

08 Modular Arbor

K1 ER 25 collet and nut

09 Modular Arbor

K2 Combi spindle, 45mm and 52mm bolt circle

R6 Modular ER 32

R7 Modular ER 40

M5 ER 25 collet and nut

R3 ER 16 collet and nut

Range: 1mm – 16mm

40

Range: 0.5mm – 10mm

W3

Weldon DIN 1835 B ∅10H6

W4

Weldon DIN 1835 B ∅12H6

ER Collets sold separately. See pages 14 and 15 to select your ER collets.

Spindle Output Options S1 Saw Spindle, 45mm bolt circle

S2 Saw Spindle, 52mm bolt circle

01 Saw Spindle

UHM12030

P1

Prolock spindle Range: 1.5mm-4mm tool shank

P2 Prolock spindle Range: mm – 52mm

P3

Prolock spindle Range: 98mm – 102mm

P4

Spindle for moulder head

Prolock spindle Range: 28mm – 32mm

I3 ER 16 collet inside

P5 Prolock spindle

Range: 1mm – 10mm

I5 ER 25 collet inside Range: 1mm – 16mm

Range: 28mm – 32mm

03 Special spindle ∅20h5

2x ∅6H7, 2x M6 - bolt circle 32mm M10 centrical

05 Special spindle ∅20h6

2x ∅5H7, 2x M5 - bolt circle 32mm M10 centrical

10 Special spindle ∅30

2x ∅6H7, 2x M5 - bolt circle 42mm M10 centrical

12 Special spindle ∅30h5

2x M5 - bolt circle 45mm; ∅6H7, bolt circle 42mm M10 centrical

13 Special spindle ∅30h5 2x M5 - bolt circle 45mm; ∅6H7, bolt circle 42mm M10 centrical

P6 Prolock spindle Range: 28mm – 32mm

All Techniks products are backed by our 100% satisfaction guarantee!

N1 Notch whistle DIN 1835 E ∅6H5

41

Tool Holder Measuring Guide – Special Orders Use this guide to help measure your tools to determine what you need to order, or for special order toolholders built to your specifications.

Make and model of CNC router ______________________________________ Pull Stud Dimensions

P=

____________

A=

____________

L=

____________

R=

____________

Toolholder Dimensions

D=

____________

F=

____________

W=

____________

A=

____________

N=

____________

Make and model of HSK spindle CNC Router ______________________________________________ Toolholder Dimensions

D=

____________

F=

____________

W=

____________

A=

____________

N=

____________

42

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

Woodworking Collets Measuring Guide Use the guide below for selecting your replacement collets. The best way to tell what type of collet you need is to measure the length of the collet using a digital caliper. ER, TG, and SYOZ collets all have unique length and diameter measurements.

Standard Collet Dimensions ER Collet Style

Length

O.D. (diameter)

ER 11

18mm (0.708")

11.5mm (0.45")

ER 16

27.5mm (1.08")

17mm (0.67")

ER 20

31.5mm (1.24")

21mm (0.83")

ER 25

34mm (1.34")

26mm (1.02")

ER 32

40mm (1.57")

33mm (1.3")

ER 40

46mm (1.81")

41mm (1.61")

ER 50

60 mm (2.36")

52mm (2.05")

DIN 6388 Collet Style ER Collet Style

SYOZ Collet Style

Length

O.D. (diameter)

EOC 8

26mm (1.026")

14.4mm (0.567")

SYOZ 20

34mm (1.34")

20mm (0.78")

RDO 20

34mm (1.34")

20mm (0.78")

407E

34mm (1.34")

20mm (0.78")

EOC 12

34mm (1.34")

20mm (0.78")

SYOZ 25

52mm (2.06")

35mm (1.38")

RDO 35

52mm (2.06")

35mm (1.38")

462E

52mm (2.06")

35mm (1.38")

EOC 32

60mm (2.36")

43.7mm (1.72")

TG Collet Style

Length

O.D. (diameter)

TG 75

47mm (1.85")

27mm (1.06")

TG 100

60mm (2.36")

35mm (1.38")

Special Order Collets Dimensions Length __________ Diameter ___________ Other Markings__________ Length __________ Diameter ___________ Other Markings__________

TG Collet Style

Length __________ Diameter ___________ Other Markings__________

Special Pull Studs We can get the pull studs you need. Just fill in your pull stud(s) dimensions on the chart below before you call.

Keep your information in this catalog for easy re-orders.

Please carefully select the pull stud you need by referring to the diagram.

For safe operation please make sure that the pull stud you order is the exact pull stud your machine uses. Improper choice of pull stud can cause damage to the spindle and/ or toolholder, and is a potential safety hazard.

Stud

Machine

d1

d2

D d3

d2

d1

T

l1 I1

l2

I2

All Techniks products are backed by our 100% satisfaction guarantee!

θ

T

43

Part Number Index: 00100 – 04220-7/32 Part No.

Pg.

Part No.

Pg.

Part No.

00100 00151 00152 00153 00156 00157 00158 00159 00160 00165 00166 00167 00168 00170 00300 00316-SLN-L 00316-SLN-R 03508 03508-1/4 03508-1/8 03508-3/16 03508-5/16 03520 03520-1/2 03520-1/4 03520-1/8 03520-10 03520-3/16 03520-3/8 03520-5/16 03520-7/16 03531-1/2 03531-1/4 03531-1/8 03531-10 03531-16 03531-3/16 03531-3/8 03531-5/16 03531-5/8 03531-7/16 03531-9/16 03636 03638 03690-25 03691 03868-1 03868-1/2 03868-1/4 03868-1/8 03868-10 03868-16 03868-20 03868-25 03868-3/16 03868-3/4 03868-3/8 03868-5/16 03868-5/8 03868-7/16 03868-7/8 03868-9/16 04008 - 1/2 04008 - 1/4

11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 9 9 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 29 28 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 20 20

04008 - 1/8 04008 - 11/16 04008 - 11/32 04008 - 13/32 04008 - 15/32 04008 - 17/32 04008 - 19/32 04008 - 21/32 04008 - 23/32 04008 - 3/16 04008 - 3/32 04008 - 3/4 04008 - 3/8 04008 - 5/16 04008 - 5/32 04008 - 5/8 04008 - 7/16 04008 - 7/32 04008 - 9/16 04008 - 9/32 04010 - 1 04010 - 1/2 04010 - 1/4 04010 - 1/8 04010 - 11/16 04010 - 11/32 04010 - 13/16 04010 - 13/32 04010 - 15/16 04010 - 15/32 04010 - 17/32 04010 - 19/32 04010 - 21/32 04010 - 23/32 04010 - 25/32 04010 - 27/32 04010 - 29/32 04010 - 3/16 04010 - 3/32 04010 - 3/4 04010 - 3/8 04010 - 31/32 04010 - 5/16 04010 - 5/32 04010 - 5/8 04010 - 7/16 04010 - 7/32 04010 - 7/8 04010 - 9/16 04010 - 9/32 04018 04018-TWA 04208 - 01.0 04208 - 01.5 04208 - 02.0 04208 - 02.5 04208 - 03.0 04208 - 03.5 04208 - 04.0 04208 - 04.5 04208 - 05.0 04211 - 01.0 04211 - 01.5 04211 - 02.0

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 28 29 15 15 15 15 15 15 15 15 15 15 15 15

04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04211 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04216 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220 04220

44

-

Pg. 02.5 03.0 03.5 04.0 04.5 05.0 05.5 06.0 06.5 07.0 1/16 1/4 1/8 3/16 3/32 5/32 7/32 01 02 03 04 05 06 07 08 09 1/16 1/4 1/8 10 11/32 13/32 3/16 3/32 3/8 5/16 5/32 7/32 9/32 02 03 04 05 06 07 08 09 1/2 1/4 1/8 10 11 11/32 12 13 13/32 15/32 3/16 3/32 3/8 5/16 5/32 7/16 7/32

15 15 15 15 15 15 15 15 15 15 14 14 14 14 14 14 14 15 15 15 15 15 15 15 15 15 14 14 14 15 14 14 14 14 14 14 14 14 14 15 15 15 15 15 15 15 15 14 14 14 15 15 14 15 15 14 14 14 14 14 14 14 14 14

Call us toll-free at: (800) 597-3921 to speak to a tool holder applications specialist.

Part Number Index: 04220-9/32 – 06102 Part No. 04220 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04225 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232 04232

-

9/32 02 03 04 05 06 07 08 09 1/2 1/4 1/8 10 11 11/32 12 13 13/32 14 15 15/32 16 17/32 19/32 3/16 3/32 3/8 5/16 5/32 5/8 7/16 7/32 9/16 9/32 03 04 05 06 07 08 09 1/2 1/4 1/8 10 11 11/16 11/32 12 13 13/32 14 15 15/32 16 17 17/32 18 19 19/32 20 21/32 23/32 3/16

Pg.

Part No.

Pg.

Part No.

Pg.

14 15 15 15 15 15 15 15 15 14 14 14 15 15 14 15 15 14 15 15 14 15 14 14 14 14 14 14 14 14 14 14 14 14 15 15 15 15 15 15 15 14 14 14 15 15 14 14 15 15 14 15 15 14 15 15 14 15 15 14 15 14 14 14

04232 - 3/32 04232 - 3/4 04232 - 3/8 04232 - 5/16 04232 - 5/32 04232 - 5/8 04232 - 7/16 04232 - 9/16 04232 - 9/32 04232 -7/32 04240 - 04 04240 - 05 04240 - 06 04240 - 07 04240 - 08 04240 - 09 04240 - 1 04240 - 1/2 04240 - 1/4 04240 - 1/8 04240 - 10 04240 - 11 04240 - 11/16 04240 - 11/32 04240 - 12 04240 - 13 04240 - 13/32 04240 - 14 04240 - 15 04240 - 15/32 04240 - 16 04240 - 17 04240 - 17/32 04240 - 18 04240 - 19 04240 - 19/32 04240 - 20 04240 - 21 04240 - 21/32 04240 - 22 04240 - 23 04240 - 23/32 04240 - 24 04240 - 25 04240 - 26 04240 - 3/16 04240 - 3/4 04240 - 3/8 04240 - 5/16 04240 - 5/32 04240 - 5/8 04240 - 7/16 04240 - 7/32 04240 - 7/8 04240 - 9/16 04240 - 9/32 04576 04577 04578 04580-16 04580-20 04587 04588-R 04601-16

14 14 14 14 14 14 14 14 14 14 15 15 15 15 15 15 14 14 14 14 15 15 14 14 15 15 14 15 15 14 15 15 14 15 15 14 15 15 14 15 15 14 15 15 15 14 14 14 14 14 14 14 14 14 14 14 29 29 29 29 29 29 29 29

04602-20 04603-25 04604-32 04605-40 04608 04609 04610 04613 04614 04615 04616 04617 04618 04620 04621 04622 04623 04624 04888 04889 04891 04893 04894 04895 04896 04897 04898 05.024.001 05.024.002 05.024.003 05.024.004 05.024.005 05.024.006 05.024.012 05.024.013 05.024.014 05.024.015 05.024.016 05.024.018 05.024.020 05.024.114 05.024.116 05.024.118 05.024.120 05.024.122 05.024.126 05.024.130 05.024.131 05.024.132 05.024.133 05.024.134 05.024.135 05.024.136 05.024.137 06000-2016M 06000-2016MC 06000-2516 06000-2520 06001 06001-W 06010 06101 06101-SLOTNUT 06102

29 29 29 29 28 28 28 28 28 28 28 28 28 28 28 28 28 28 7 7 7 7 7 7 7 7 7 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 5 5 5 5 7 7 7 6 6 6

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45

Part Number Index: 06102-C – 1116.0300 Part No.

Pg.

Part No.

06102-C 06102-DNA 06102-SLOTNUT 06103 06103-SLOTNUT 06104 06104-SLOTNUT 06105 06105-SLOTNUT 06106 06106-SLOTNUT 06107 06107-SLOTNUT 06108-2.5 06108-2.5-SLOTNUT 06109 06110 06111 06111-90 06112 06113 06113-W-60 06113-W-60-A 06113-W-90 06114 06115 061-BT35-ER 32 76 061-BT35-ER 32 76A 07710 07711 07801 07803 07806 07808 07812 07814 08516 - 03.5 08516 - 04.0 08516 - 04.5 08516 - 05.0 08516 - 05.5 08516 - 06.0 08516 - 06.5 08516 - 07.0 08516 - 07.5 08516 - 08.0 08516 - 08.5 08516 - 09.0 08516 - 09.5 08516 - 10.0 08520 - 03.5 08520 - 04.0 08520 - 04.5 08520 - 05.0 08520 - 05.5 08520 - 06.0 08520 - 06.5 08520 - 07.0 08520 - 07.5 08520 - 08.0 08520 - 08.5 08520 - 09.0 08520 - 09.5 08520 - 10.0

6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 27

08520 08520 08520 08520 08520 08520 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08525 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532 08532

46

25 25 25 25 25 25 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

-

10.5 11.0 11.5 12.0 12.5 13.0 03.5 04.0 04.5 05.0 05.5 06.0 06.5 07.0 07.5 08.0 08.5 09.0 09.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5 16.0 03.5 04.0 04.5 05.0 05.5 06.0 06.5 07.0 07.5 08.0 08.5 09.0 09.5 10.0 10.5 11.0 11.5 12.0 12.5 13.0 13.5 14.0 14.5 15.0 15.5 16.0 16.5 17.0 17.5 18.0 18.5 19.0

Pg.

Part No.

Pg.

26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26

08532 - 19.5 08532 - 20.0 08540 - 04.0 08540 - 04.5 08540 - 05.0 08540 - 05.5 08540 - 06.0 08540 - 06.5 08540 - 07.0 08540 - 07.5 08540 - 08.0 08540 - 08.5 08540 - 09.0 08540 - 09.5 08540 - 10.0 08540 - 10.5 08540 - 11.0 08540 - 11.5 08540 - 12.0 08540 - 12.5 08540 - 13.0 08540 - 13.5 08540 - 14.0 08540 - 14.5 08540 - 15.0 08540 - 15.5 08540 - 16.0 08540 - 16.5 08540 - 17.0 08540 - 17.5 08540 - 18.0 08540 - 18.5 08540 - 19.0 08540 - 19.5 08540 - 20.0 08540 - 20.5 08540 - 21.0 08540 - 21.5 08540 - 22.0 08540 - 22.5 08540 - 23.0 08540 - 23.5 08540 - 24.0 08540 - 24.5 08540 - 25.0 08540 - 25.5 08540- 03.5 1016.0030 1016.0040 1016.0050 1016.0060 1016.0080 1016.0100 1016.0120 1116.0014 1116.0018 1116.0038 1116.0125 1116.0150 1116.0175 1116.0200 1116.0225 1116.0250 1116.0300

26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 26 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24 24

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Part Number Index: 1116.0316 – TSHG1-63F-46 Part No.

Pg.

Part No.

Pg.

Part No.

Pg.

1116.0316 1116.0350 1116.0400 1116.0450 1116.0500 1116.0600 1116.0700 1116.0800 1116.0900 1116.1000 12000-CMS 12040-CMS 12213-W-50 12213-W-63 12213-W-90 12215-W-57 12261-W 12407-W 12700-100-W 12700-40-W 12700-55-W 12700-80-W 13001 13001-45 13003 13003 171.05.008.001 171.05.008.002 171.05.036.016 171.05.036.018 171.05.036.020 171.05.036.035 171.05.046.003 171.05.071.010 171.05.071.011 171.05.071.250 171.05.071.375 171.05.071.500 171.05.071.750 171.05.072.1 17706 17707 17708 17906-2 200 TH 2016-200 21225 21240 21325 21332 21340 22220 27116 27116-30 27116-40 27116-45 27116-50 27116-55 27116-60 27116-65 27216 27500 28110 28210

24 24 24 24 24 24 24 24 24 24 5 5 5 5 5 5 5 5 8 8 8 8 25 25 25 25 4 4 12 12 12 12 9 10 10 10 10 10 10 10 27 27 27 31 29 24 18 18 19 19 19 28 24 24 24 24 24 24 24 24 24 21 21 21

29132 29827 29828 300 TH 30000 30001 30002 30005 31025F 31374-60 33108 33111 33116 33120 33125 33125-L 39.05.046.001 41060 41080-3H 41085 41087 41616 41620 41625 41632 41640 4403502 46111 46116 46120 46125 46132 46140 49019 50001 54-212-012 60 TH 64.05 071.625 64.05 071.750 64.05.043.224 64.05.043.225 64.05.046.051 64.05.071.250 64.05.071.375 64.05.071.500 67.05.046.001 750-19 84.05.008.001 84.05.008.002 84.05.008.003 85.05.008.002 86.05.008.002 86.05.008.003 894-22 CMS-RR32 DC32-1/2 DC32-1/4 DC32-3/16 DC32-3/4 DC32-3/8 DC32-5/16 DC32-5/8 DNA16-TWA DNA16-TWA

18 29 29 29 4 4 4 4 4 4 18 18 18 18 18 18 9 8 8 8 8 19 19 19 19 19 25 17 17 17 17 17 17 25 4 31 29 10 10 12 12 9 10 10 10 9 25 4 4 4 4 4 4 24 9 27 27 27 27 27 27 27 24 29

DNA16W NT-54300130 NTS-40 Taper NTS-BT30-38 NTS-BT30-41 NTS-BT30-Slot NTS-HSK63A NTS-HSK63F-36 NTS-HSK63F-38 NTS-HSK63F-41 NTS-HSK63F-46 NTS-ISO20-17 NTS-ISO20-22 NTS-ISO25-27 NTS-ISO30-36 NTS-ISO30-38 NTS-ISO30-47 PSS - 30BT PSS - 30ISO PSS - 40 PSS - 50 PSSC - 50 SD-20mm-.250 SD-20mm-.312 SD-20mm-.375 SD-20mm-.500 SD-20mm-.625 SD-20mm-Nut SD-C001-.125 SD-C001-.187 SD-C001-.250 SD-C001-.312 SD-C001-.375 SD-C001-.500 SD-C001-Nut SD-C015-.125 SD-C015-.250 SD-C015-.312 SD-C015-.375 SD-C015-.500 SD-C015-.625 SD-C015-.750 SD-C015-Nut SD-TWA SS-22-1/2 SS-22-1/4 SS-22-10 SS-22-3/8 SS-22-Ext -Nut SS-22-Nut TE-171.05.071.500-S TE-64.05 071.750-S TE-64.05.071.500-S TSHG1-30-36 TSHG1-30-38 TSHG1-30-41 TSHG1-30-47 TSHG1-40-BT TSHG1-40-CT TSHG1-63F-36 TSHG1-63F-38 TSHG1-63F-46

24 5 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 29 29 29 29 29 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 29 22 22 22 22 22 22 10 10 10 30 30 30 30 30 30 30 30 30

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47

Tools cut smoother, faster, & safer when you tighten collets, nuts, and retention knobs to correct specifications.

Torque Chart Collet Nuts

Wrench Type

Max. Torque

Rec. Torque*

Wrench

Slotted

50 ft/lbs

45 ft/lbs

41916

Hex

50 ft/lbs

45 ft/lbs

41116

Slotted

75 ft/lbs

67 ft/lbs

41920

Hex

75 ft/lbs

67 ft/lbs

41120

ER 25 Spanner

Slotted

95 ft/lbs

85 ft/lbs

41925

ER 25 M

Castle

29 ft/lbs

25 ft/lbs

23125

ER 32 Spanner

Slotted

125 ft/lbs

112 ft/lbs

41932

ER 40 Spanner

Slotted

140 ft/lbs

126 ft/lbs

41940

SYOZ 25

Hook

100 ft/lbs

90 ft/lbs

03638

TG 75

Hook

100 ft/lbs

90 ft/lbs

27500

TG 100

Hook

100 ft/lbs

90 ft/lbs

28110

ER 16 ER 16 Hex ER 20 ER 20 Hex

1. Snap collet into nut.

2. Insert cutter into collet 3. Hand tighten collet nut assembly into tool holder 4. Insert tool holder assembly into tightening fixture and secure it.

5. Tighten collet nut to recommended torque using a torque wrench.

Retention Knobs

Wrench Flats

Drive

Max. Torque

Rec. Torque*

BT 30 Taper

0.535"

1/4"

40 ft/lbs

36 ft/lbs

ISO 30 Taper

0.535"

3/8"

40 ft/lbs

36 ft/lbs

Any 40 Taper

0.750"

3/8"

85 ft/lbs

76 ft/lbs

BT 50 Taper

1.187"

1/2"

110 ft/lbs

99 ft/lbs

CAT 50 Taper

1.250"

1/2"

110 ft/lbs

99 ft/lbs

Recommended torque is 80-90% maximum torque value.

Use a tightening fixture and torque wrench to make sure tools are properly tightened. Incorrect torque can cause cracked collets, poor cutting performance, and possibly cause tools to come loose during operation, causing a very dangerous work environment.

Ph. (800) 597-3921 • Fax (877) 776-9994 E-mail: info@techniksusa.com, website: www.techniksusa.com 9930 East 56th St., Indianapolis, IN 46236 Office Hours: Monday – Friday 8:00 am to 5:00 pm, EST. © June, 2008, Techniks Inc., Indianapolis, Indiana USA,

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