Reel to Reel Product Range

Cawood House, Asquith Industrial Estate, Gargrave, Skipton, North Yorkshire, England BD23 3SE Telephone: +44 (0) 1756 748 282 | Fax: +44 (0) 1756 748 155 | info@reeltoreel.co.uk | www.reeltoreel.co.uk Our company reserves the right to change technical charecteristics without further notice.

The Industry Bench Mark For Printing Quality and Production Output • • • • •

IOS-320 - the industry benchmark in terms of printing quality, and productivity.

Inline press with direct servo drive, for speed in set up and register accuracy throughout the run, covering a wide variety of materials.

Servo driven eliminates the need for additional printing cylinder sets, keeping tooling costs to a minimum along with the dramatic reduction of set up times on job to job changeovers.

A typical 6 colour press would contain 15 servo drives ensuring accurate registration between all the processes at high speed.

Heavy Duty offset printing units containing 19 milling / transfer rollers, 4 form rollers along with a 4 roller alcohol dampening system to remove image streaking and ghosting effectively and increase the quality and consistency of ink milling and lay down.

The Industry Bench Mark For Printing Quality and Production Output • • • • •

IOS-320 - the industry benchmark in terms of printing quality, and productivity.

Inline press with direct servo drive, for speed in set up and register accuracy throughout the run, covering a wide variety of materials.

Servo driven eliminates the need for additional printing cylinder sets, keeping tooling costs to a minimum along with the dramatic reduction of set up times on job to job changeovers.

A typical 6 colour press would contain 15 servo drives ensuring accurate registration between all the processes at high speed.

Heavy Duty offset printing units containing 19 milling / transfer rollers, 4 form rollers along with a 4 roller alcohol dampening system to remove image streaking and ghosting effectively and increase the quality and consistency of ink milling and lay down.

Special Characteristics • • • • • • • •

Registration positioning system. Once the operator has loaded the printing plates and flexible die enter the printing length into the control panel and the printing cylinders and die cutting unit will self align to the correct position. Saving on material and time.

Automatic registration both the longitudinal and lateral registration is controlled by the Auto registration system. There is also a manual over ride that can be used whilst the press is in motion.

Printing area of 300 x 350mm at a maximum repeat length of 350mm produces a maximum speed of 63 meters per minute.

Each printing unit is fitted with a drive clutch to allow the operator to disengage the printing unit when not in use, this extends the life of the printing unit and rollers.

Offset printing, flexo varnish spot and flood coat, cold foiling, rotary die cutting are all available.

Rotary die cutting unit utilises one large magnetic cylinder for all repeat lengths. Eliminating the need for numerous magnetic cylinders and reducing tooling cost.

The operator controls the press through a 12" touch screen display allowing access to all areas of the press such as diagnostics and independent unit controls.

Rotary die cutting unit utilises one large magnetic cylinder for all repeat lengths. Eliminating the need for numerous magnetic cylinders and reducing tooling cost.

Model:

Model: Printing speed: Printing colours: Max. printing length: Max. feeding width: Max. printing width: Max. releasing diameter: Max. collection diameter: Registering precision: 2nd pass registering precision: Power supply: Gross power: Overall dimensions of host machine: Machine weight:

IOS-320

IOS-320 50-180 Ipm 2-6 colour 350mm 320mm 300mm 600mm 600mm ±0.05mm ±0.1mm Three-phase 380V 33.6kw UV free 8850mm×1600mm×1850mm(L×W×H) about9.5t

(The technical parameters are subject to change.)

Special Characteristics • • • • • • • •

Registration positioning system. Once the operator has loaded the printing plates and flexible die enter the printing length into the control panel and the printing cylinders and die cutting unit will self align to the correct position. Saving on material and time.

Automatic registration both the longitudinal and lateral registration is controlled by the Auto registration system. There is also a manual over ride that can be used whilst the press is in motion.

Printing area of 300 x 350mm at a maximum repeat length of 350mm produces a maximum speed of 63 meters per minute.

Each printing unit is fitted with a drive clutch to allow the operator to disengage the printing unit when not in use, this extends the life of the printing unit and rollers.

Offset printing, flexo varnish spot and flood coat, cold foiling, rotary die cutting are all available.

Rotary die cutting unit utilises one large magnetic cylinder for all repeat lengths. Eliminating the need for numerous magnetic cylinders and reducing tooling cost.

The operator controls the press through a 12" touch screen display allowing access to all areas of the press such as diagnostics and independent unit controls.

Rotary die cutting unit utilises one large magnetic cylinder for all repeat lengths. Eliminating the need for numerous magnetic cylinders and reducing tooling cost.

Model:

Model: Printing speed: Printing colours: Max. printing length: Max. feeding width: Max. printing width: Max. releasing diameter: Max. collection diameter: Registering precision: 2nd pass registering precision: Power supply: Gross power: Overall dimensions of host machine: Machine weight:

IOS-320

IOS-320 50-180 Ipm 2-6 colour 350mm 320mm 300mm 600mm 600mm ±0.05mm ±0.1mm Three-phase 380V 33.6kw UV free 8850mm×1600mm×1850mm(L×W×H) about9.5t

(The technical parameters are subject to change.)

•

Machine Features

• • • • • • • • • • •

Ceramic Anilox rollers with a self adjusting doctor blade system to ensure even metering of the ink.

Constant turning Anilox rolls

Inking system throw off for plate cleaning

360° Registration on both the printing and die cutting stations.

Double die cutting station with removable anvils for reverse die cutting Sheeting station complete with single conveyor system

Electronic web guide to maintain web alignment

Mitsubishi tension control system utilising load cell rollers for measuring and controlling web tension.

Taper tension control on both the unwind and rewind The press is capable of converting many different substrates.

Twin stack system allowing the number of printing stations to be from 4 to 9 colours Full or part UV drying.

This is a very versatile converting press allowing the operator to print on the face material of many different substrates, with the ability to de-laminate print on the adhesive, turn bar to allow printing on the rear of the silicon. Cold foiling laminating, die cutting and sheeting all in one pass.

Options

1.

2.

3.

4.

5.

Turn bar system for reverse print.

Lamination.

Cold foiling .

Video web inspection .

De-lamination.

Model:

Printing speed: Number of printing units: Max. web width: Max. printing width: Max. unwinding diameter: Max. rewinding diameter: Printing length: Precisions: Dimensions(Lx W x H): Machine weight:

RFDS Compact

75M/min minimum 4 colour, maximum 9 colour 320, 450mm 310mm 650mm 650mm 175-355mm ±0.1mm 2.6 (L) x 1.1 (W) x 2.6 (H) (m) Approx 3350kg

(The technical parameters are subject to change.)

•

Machine Features

• • • • • • • • • • •

Ceramic Anilox rollers with a self adjusting doctor blade system to ensure even metering of the ink.

Constant turning Anilox rolls

Inking system throw off for plate cleaning

360° Registration on both the printing and die cutting stations.

Double die cutting station with removable anvils for reverse die cutting Sheeting station complete with single conveyor system

Electronic web guide to maintain web alignment

Mitsubishi tension control system utilising load cell rollers for measuring and controlling web tension.

Taper tension control on both the unwind and rewind The press is capable of converting many different substrates.

Twin stack system allowing the number of printing stations to be from 4 to 9 colours Full or part UV drying.

This is a very versatile converting press allowing the operator to print on the face material of many different substrates, with the ability to de-laminate print on the adhesive, turn bar to allow printing on the rear of the silicon. Cold foiling laminating, die cutting and sheeting all in one pass.

Options

1.

2.

3.

4.

5.

Turn bar system for reverse print.

Lamination.

Cold foiling .

Video web inspection .

De-lamination.

Model:

Printing speed: Number of printing units: Max. web width: Max. printing width: Max. unwinding diameter: Max. rewinding diameter: Printing length: Precisions: Dimensions(Lx W x H): Machine weight:

RFDS Compact

75M/min minimum 4 colour, maximum 9 colour 320, 450mm 310mm 650mm 650mm 175-355mm ±0.1mm 2.6 (L) x 1.1 (W) x 2.6 (H) (m) Approx 3350kg

(The technical parameters are subject to change.)

The RFD Compact Series 2-11 Colours | 1-3 Rotary Dies • • •

Standard Specification The compact range of equipment is a

very versatile printing and converting system, allowing multifunctional use

for a multitude of different applications.

Customers provide a technical

specification of the end product they

require and then our technical

department will provide the solution.

• • • • • • • • • • • • • • • • • •

Model:

Colours: Speed: Max Web Width: Unwind diameter: Rewind diameter: Waste matrix diameter: Print register tolerance: Voltage: Footprint:

RFD COMPACT SERIES

2 to 11 5 to 100m per min.

320, 450mm 600 or 900mm 600mm 600mm ±0.075mm Dependant on substrate.

380 Volts Length 3.25m x Width 1.1m (9 colours within 3.25M)

(The technical parameters are subject to change.)

Inflatable 3” unwind shaft.

Side lay adjuster to unwind shaft.

Electronically controlled magnetic powder brake system for the unwind.

End off roll stop.

Web Edge Guide using 2 x web edge scanners for accuracy.

Splicing table with paper clamps.

Precision ground nip roller.

Mitsubishi in feed system.

Constant turning ceramic anilox roller.

Anilox drop off prior to stopping to clean printing plate.

Printing cylinder auto throw off.

Quick change ceramic anilox rollers.

Quick change rubber metering rollers.

Reverse angle self adjusting doctor blade.

Ink pan with outlet for ink pumping system.

360º lateral register adjustment.

Longitudinal register adjustment.

Single pneumatically inflated 3” rewind shaft.

Electronically controlled magnetic powder clutch system for the rewind.

Linear meter counter.

Pneumatic inflator gun and hose.

Standard Equipment

3 x full sets of chrome plated precision ground printing cylinders complete with gears and plate mounting guides.

1 x printing plate mounter.

1 x Toolbox.

Printing Repeat Length

Standard: Z56 - Z112 Option 1: Z65 - Z145 Option 2: Z75 - Z170

Material Substrate Unsupported Film Aluminium Foil Tissue paper Self adhesive paper Vinyls/PVC

•

Options

• • • • • • • •

Free standing unwind with roll lifter, roll diameter max 900mm.

UV Lamps 3.5kw.

Turn Bar

Lamination.

Die stations (min 1, max 3).

Additional printing units.

Cold foiling.

De-lamination /re-lamination.

Video web inspection.

2 Colour

The RFD Compact Series 2-11 Colours | 1-3 Rotary Dies • • •

Standard Specification The compact range of equipment is a

very versatile printing and converting system, allowing multifunctional use

for a multitude of different applications.

Customers provide a technical

specification of the end product they

require and then our technical

department will provide the solution.

• • • • • • • • • • • • • • • • • •

Model:

Colours: Speed: Max Web Width: Unwind diameter: Rewind diameter: Waste matrix diameter: Print register tolerance: Voltage: Footprint:

RFD COMPACT SERIES

2 to 11 5 to 100m per min.

320, 450mm 600 or 900mm 600mm 600mm ±0.075mm Dependant on substrate.

380 Volts Length 3.25m x Width 1.1m (9 colours within 3.25M)

(The technical parameters are subject to change.)

Inflatable 3” unwind shaft.

Side lay adjuster to unwind shaft.

Electronically controlled magnetic powder brake system for the unwind.

End off roll stop.

Web Edge Guide using 2 x web edge scanners for accuracy.

Splicing table with paper clamps.

Precision ground nip roller.

Mitsubishi in feed system.

Constant turning ceramic anilox roller.

Anilox drop off prior to stopping to clean printing plate.

Printing cylinder auto throw off.

Quick change ceramic anilox rollers.

Quick change rubber metering rollers.

Reverse angle self adjusting doctor blade.

Ink pan with outlet for ink pumping system.

360º lateral register adjustment.

Longitudinal register adjustment.

Single pneumatically inflated 3” rewind shaft.

Electronically controlled magnetic powder clutch system for the rewind.

Linear meter counter.

Pneumatic inflator gun and hose.

Standard Equipment

3 x full sets of chrome plated precision ground printing cylinders complete with gears and plate mounting guides.

1 x printing plate mounter.

1 x Toolbox.

Printing Repeat Length

Standard: Z56 - Z112 Option 1: Z65 - Z145 Option 2: Z75 - Z170

Material Substrate Unsupported Film Aluminium Foil Tissue paper Self adhesive paper Vinyls/PVC

•

Options

• • • • • • • •

Free standing unwind with roll lifter, roll diameter max 900mm.

UV Lamps 3.5kw.

Turn Bar

Lamination.

Die stations (min 1, max 3).

Additional printing units.

Cold foiling.

De-lamination /re-lamination.

Video web inspection.

2 Colour

The DC Series of Digital Converters Built using the latest technology in bosch servo drives. The DC range of Rotary / Semi-rotary digitally and pre-printed label converting line is one of the most flexible and versatile converting lines available on the market today.

Being of modular construction and boasting re-registration, Flexo Printing, Cold foiling, lamination, varnish unit, die-cutting, inline slitting, waste removal dual rewind and trim extraction.

The DC can be modified to accept dual digitally and pre - printed web laminate for peel and read along with Booklet Assembly. Additional bed spaces can be introduced for further bespoke applications.

Model:

Max web width: Unwind mandrill dia.: Max unwind roll dia.: Max die-cutting speed (rotary): Max die-cutting speed (semi-rotary): Max die cutting length (rotary): Minimum die cutting length (rotary) Max die-cutting length (semi-rotary): Minimum die cutting length (semi-rotary): Max die-cutting width: Max. rewind dia.: Minimum slitting width: Power supply: Weight: Dimension:

DC 320

320, 450mm 76mm 700mm 120m / min 65m /min 539.75mm 190.5 350mm 100mm 300mm 600mm 20mm 380V / 415 3Phaze 2400Kg 3.22 x 1.68 x 1.66m

(The technical parameters are subject to change.)

Die cutting is functional in both full rotary and semi rotary modes allowing for the full utilisation of one common magnetic cylinder on which the operator places variable sizes of flexible dies dependant on the cutter shape and repeat length required.

The DC is ideal for both short and long runs using approximately 600 mm of material each time a die cutting job change takes place.

The DC can be purchased in both 320 and 450 web widths allowing this to compliment your Xeikon, digital converting line.

HP Indigo or Truepress L350

The DC Series of Digital Converters Built using the latest technology in bosch servo drives. The DC range of Rotary / Semi-rotary digitally and pre-printed label converting line is one of the most flexible and versatile converting lines available on the market today.

Being of modular construction and boasting re-registration, Flexo Printing, Cold foiling, lamination, varnish unit, die-cutting, inline slitting, waste removal dual rewind and trim extraction.

The DC can be modified to accept dual digitally and pre - printed web laminate for peel and read along with Booklet Assembly. Additional bed spaces can be introduced for further bespoke applications.

Model:

Max web width: Unwind mandrill dia.: Max unwind roll dia.: Max die-cutting speed (rotary): Max die-cutting speed (semi-rotary): Max die cutting length (rotary): Minimum die cutting length (rotary) Max die-cutting length (semi-rotary): Minimum die cutting length (semi-rotary): Max die-cutting width: Max. rewind dia.: Minimum slitting width: Power supply: Weight: Dimension:

DC 320

320, 450mm 76mm 700mm 120m / min 65m /min 539.75mm 190.5 350mm 100mm 300mm 600mm 20mm 380V / 415 3Phaze 2400Kg 3.22 x 1.68 x 1.66m

(The technical parameters are subject to change.)

Die cutting is functional in both full rotary and semi rotary modes allowing for the full utilisation of one common magnetic cylinder on which the operator places variable sizes of flexible dies dependant on the cutter shape and repeat length required.

The DC is ideal for both short and long runs using approximately 600 mm of material each time a die cutting job change takes place.

The DC can be purchased in both 320 and 450 web widths allowing this to compliment your Xeikon, digital converting line.

HP Indigo or Truepress L350

Machine features:

The SR range of slitter rewinder was primarily designed to run in line with the compact range of equipment.

Although the specification is high, the SR has been designed to take up little space within the production environment.

The SR is fitted with an exceptional web guide system that will track the edge of the print, label and the silicon edging, this ensures a high degree of accuracy when slitting the finished product.

Razor blade and/or rotary scissor slitting is available allowing the operator to slit from 10 micron unsupported film up to self-adhesive material. Waste trim extraction is fitted as standard and various mandrel sizes can be fitted.

Exclusive features:

The SRD 320 slitter rewinder with die cutting has the same functions as the SR 320 range of slitter rewinders, however due to demand we have now incorporated a rotary die cutting unit and waste matrix rewind that will accept dies from the RF compact range of flexo presses and other various manufacturers of flexo label machines with the aid of a die tooling conversion kit, supplied by Reel to Reel.

It is also possible to install an off line lamination station to the SRD 320.

The machine is very user friendly and releases your label presses from carrying out the production of blanks when you need them for printing.

Manual or electronic clutches can be fitted to the rewind mandrel dependent upon the application.

Model:

Slitting speed: Max web width: Max unwinding diameter: Max rewinding diameter: Overall diameters: Machine weight:

SR-320/450/520

75m/min 320, 450, 520mm 500mm 480mm 1.1(L)x0.9(W)x1.3(H)(m) about 400kg

(The technical parameters are subject to change.)

Model:

Slitting speed: Die-Cutting speed: Die-Cutting Repeat Length: Max web width: Max unwinding diameter: Max rewinding diameter: Overall diameters: Machine weight:

SRD-320/450

75m/min 60m/min 177-476mm 320, 450mm 500mm 480mm 1.6(L)x0.9(W)x1.3(H)(m) about 600kg

(The technical parameters are subject to change.)

Machine features:

The SR range of slitter rewinder was primarily designed to run in line with the compact range of equipment.

Although the specification is high, the SR has been designed to take up little space within the production environment.

The SR is fitted with an exceptional web guide system that will track the edge of the print, label and the silicon edging, this ensures a high degree of accuracy when slitting the finished product.

Razor blade and/or rotary scissor slitting is available allowing the operator to slit from 10 micron unsupported film up to self-adhesive material. Waste trim extraction is fitted as standard and various mandrel sizes can be fitted.

Exclusive features:

The SRD 320 slitter rewinder with die cutting has the same functions as the SR 320 range of slitter rewinders, however due to demand we have now incorporated a rotary die cutting unit and waste matrix rewind that will accept dies from the RF compact range of flexo presses and other various manufacturers of flexo label machines with the aid of a die tooling conversion kit, supplied by Reel to Reel.

It is also possible to install an off line lamination station to the SRD 320.

The machine is very user friendly and releases your label presses from carrying out the production of blanks when you need them for printing.

Manual or electronic clutches can be fitted to the rewind mandrel dependent upon the application.

Model:

Slitting speed: Max web width: Max unwinding diameter: Max rewinding diameter: Overall diameters: Machine weight:

SR-320/450/520

75m/min 320, 450, 520mm 500mm 480mm 1.1(L)x0.9(W)x1.3(H)(m) about 400kg

(The technical parameters are subject to change.)

Model:

Slitting speed: Die-Cutting speed: Die-Cutting Repeat Length: Max web width: Max unwinding diameter: Max rewinding diameter: Overall diameters: Machine weight:

SRD-320/450

75m/min 60m/min 177-476mm 320, 450mm 500mm 480mm 1.6(L)x0.9(W)x1.3(H)(m) about 600kg

(The technical parameters are subject to change.)

Cawood House, Asquith Industrial Estate, Gargrave, Skipton, North Yorkshire, England BD23 3SE Telephone: +44 (0) 1756 748 282 | Fax: +44 (0) 1756 748 155 | info@reeltoreel.co.uk | www.reeltoreel.co.uk Our company reserves the right to change technical charecteristics without further notice.