We make you reach higher...
Alfadis Platforms offers a range of pneumatic, hydraulic and electrical platforms for your surface treatment problem.
alfadisplatforms.com
info@alfadisplatforms.com
+32 56 85 62 10
Alfadis Platforms
Boulevard Industriel 99 B - 7700 Mouscron
pneumatic, hydraulic or electric / ATEX - zone 2 / easy movement / height improves productivity & security / CE-approved / 3 dimensions / Belgium better quality / freed from obstacle / less maintenance / built-on-demand no contact with floor / ergonomic / retrofit / 2 persons / access platforms
Alfadis Platforms
PNEUMATIC PLATFORMS
HYDRAULIC PLATFORMS
ELECTRICAL PLATFORMS
Our pneumatic platforms are easy to operate, which allows them to move 3 dimensional. The results are better quality, more efficiency and an improved working environment, that leads to direct cost savings. They can be used in painting booths and other hazardous areas.
Our range of hydraulic platforms are hydro-electrically driven. They are designed for more demanding environments. They are bigger, higher and extend even further. The platform elevates and carries a worker with tools to a specific height. These platforms are built on demand.
Electrical platforms have their own set of advantages where hydraulic or pneumatic models offer no solution. Energy is supplied by means of a cabling chain. The platforms can also be used in explosive atmospheres (ATEX 2 cat. 3G/D). Electrical platforms are built on demand.
ON DEMAND Alfadis designs and produces platforms upon request according to the wishes of our customers. Together with our engineering office we develop new platforms that solve the challenges of the customer and still meet the high standards.
for more information call today on +32 56 85 62 10, visit alfadisplatforms.com or send an e-mail to info@alfadisplatforms.com
Alfadis Platforms
3
ALFADIS PLATFORMS OFFERS PLATFORMS FOR ALL APPLICATIONS IN SURFACE TREATMENT WITH A MORE ADVANCED DESIGN AND A HIGHLY PROFESSIONAL APPROACH
Why platforms? Advantages
Advanced design. 3D platforms for use in painting booths. Hazardous environments. CE- & GOST approved. Replaces unstable ladders and scaffolds. Improved quality and efficiency for paint or other surface treatment jobs. Return on investment can be less than two years. Faster, safer application, sanding, blasting, masking or inspection. 3D movement in total security. Environment is clear and freed from obstacle. ATEX-zone 2 version available.
Alfadis Platforms
5
General Approval and standards
Approval and standards
T
he Alfalift does not only meet all requirements related to security of platforms but also all regulations concerning hazardous environments. The platforms are CE-approved by an European notified body and are originally designed for use in explosion risk environment (ATEX Zone 2 Cat. 3G or 3D). Each platform is engineered with the applicable safety legislation, including several safety measurements.
6
Alfadis Platforms
The main advantages of the Alfalift are: • • • • •
Improved working environments with increased safety and productivity. Ideal for hazardous and very demanding environments. Cost effective solution with improved and quality finishes (i.e., painting booths). Simple installation. Controls and air supply point included inside the cage.
Domains
O r Powde
ur range of platforms can be used in several areas where easy height access is acquired.
booth Blasting boo
g Paintin th
Preparation booth
booth
Washing boo th oth
Zinc spraying bo
Alfadis Platforms
7
Pneumatic platforms
HX3 & HX3B
HX4
HX5
Several types of pneumatic platforms, each with their own advantages.
HX
Alfalift pneumatic platforms are pneumatically operated access platforms. They are ideal for hazardous environments. These units are manufactured in a standard or customised design. The control is 3D and improves the safety and efficiency during many applications where easy height access is required. The installation is simple and little maintenance is needed. These devices will increase profitability, operator’s well-beiing, productivity and is one cost-effective solution to many tasks. Each Alfalift HX comes with a compressed air connection. Pneumatic platforms can be fully utilised in painting booths. If mounted on side-walls, it can increase access for the entire workspace and ultimately leave the floor free from obstacles.
8
The selection of the right type of platform is done together with the customer based on the specifications of the booth and object to be treated.
that close automatically with the help of spring hinges. The HX4 can be custom-made depending on the customers’ wishes.
HX3
HX3B
is a 3D fully pneumatic platform. Pneumatic cylinders and chains make the vertical and horizontal movements possible and a pneumatic motor navigates the platform for all lateral movements. The platform can carry one person and his equipment.
HX4
Alfalift is a 3D platform that is designed to carry two persons and their equipment. It can be used in painting booths and preparation booths. The platform is made with two doors on both sides
Alfadis Platforms
Alfalift is one of the newest innovation in pneumatic platforms. The lift is specially made for sandblasting booths because of its protective features.
HX5
is a pneumatic platform that is similar to the HX3. This platform is specially built for paint booth structures who aren’t strong enough to hold platforms. The HX5 drives fully on the ground and doesn’t come in contact with the wall.
Functionalities
MAIN ADVANTAGES
OPTIMAL WORKING POSITION Platforms give an optimal working position as it improves the finish quality and decreases worker fatigue or strain injuries. Transfer efficiency is increased and overspray in painting booths is reduced. This product is suitable for a number of industries: • Commercial vehicles, trucks, light rail manufacturing and body shops. • Bus, transit authorities, coach and repair shops. •
Rail industry (including rail repairs).
•
Earth-moving equipment.
•
Agriculture equipment (paint shops).
•
Aircraft, aerospace and defence industries (i.e., ground equipment and helicopters).
•
Other options where safe working in height is essential.
Main advantages: •
Entirely pneumatically operated.
•
Cost effective solution with an improved quality.
•
Can be mounted on the wall for 3D movement and no-floor-contact operation.
•
Payload of 150kg (1 person + 1 equipment) for HX3 & 250kg (2 persons & equipment) for HX4 model.
•
Maximum working area of 5.2 m from floor, 2.8 m from wall.
Alfadis Platforms
9
Technical features HX Controls
The mast
The cage is equipped with 3 handles for simple use:
The mast of the Alfalift HX is made out of a rigid construction for the vertical guiding of the platform.
• • •
Up and down. Moving in and out. Lateral movement left/right.
Power Supply
The handles return automatically in their neutral position. They are situated at the front of the platform. Movements Pneumatical cylinders make vertical and horizontal movements possible. A pneumatic motor navigates the platform for all lateral movements.
‘Alfalift HX
The platforms are totally pneumatic powered by using hose reels, cable chains or cable trolleys. The platform consumes not more than a standard paint gun. Pressure
6-8 bar
Air consumption
max. 500 l/min
platforms improve the safety and efficiency during
many applications where easy height access is required.’
10
Alfadis Platforms
“Alfadis Platforms
is a leader in the development of new technologies with years of experience.”
SECURITIES
THE PLATFORM The platform is made of a mechanical welded construction. The floor is a non-skid plate and the platform is surrounded by railings of 1100 mm high and has a baseboard of 230 mm high that prevents objects from falling. Noise level
Max 85 dB
Speed (up & down)
6 m/min
Speed (left & right)
25 m/min
Speed (in & out)
6 m/min
The cage of the platform • • • • • •
Designed to carry 1 person (HX3) / 2 persons (HX4) and equipment. Doors that only open to the inside and are autoclosing. Compressed air connection. Optional features can be added. Netto weight between 400 and 700 kg. Maximum load for HX3 is 150 kg and for HX4 250 kg.
The Alfalift HX is equiped with 4 safety devices: •
Against leaks and pinching of the hoses.
•
Against excess charges.
•
Against collisions and obstacles on the ground.
•
Against unwanted openings of the access doors.
Service and maintenance The Alfalift needs a minimum of service and maintenance. However due to some severe working environments, Alfadis Platforms can offer her maintenance services.
Alfadis Platforms
11
Dimensions Model HX3 (stock model) Reference
Model 580
Model 730
Model 830
Model 830 MAX
A
920 mm
1070 mm
1170 mm
1270 mm
B
580 mm
730 mm
830 mm
830 mm
C max
4100 mm
4100 mm
4100 mm
4100 mm
D
1420 mm
1970 mm
2270 mm
2470 mm
Course
500 mm
900 mm
1100 mm
1200 mm
E
height of mast = 4270 mm standard, but optionally up to 5070 mm
Model HX4 Reference A
Max 1450 mm
B
Max 1000 mm
C max
5200 mm
D*
2850 mm
Course
Max 1400 mm
E
Height of mast = max 6200 mm
* to be checked, according to granted certificates
(HX3) 12
Alfadis Platforms
(HX4)
Hydraulic & Electrical platforms
HDS & HES
HDR & HER
The Alfalift HD and HE are able to reach much higher than the HX.
HD
Alfalift Hydraulic and HE Electrical platforms provide a safe and worry-free work environment where the operator is the primary concern. These elevating platforms are designed for use in painting booths, but can also be put in other hazardous areas. They reach much higher and further than the Alfalift HX and are deployable in industries where larger items have to be easily reached. The cage has a door on both sides and, if required, equipped with a door in front to exit the cage at height.
HDS & HES
  scissor lift is able to carry up to two persons and their equipment. The platforms go higher while remaining stable compared to the Alfalift HX.
HDR & HER
  swiveling arm is a mounted lifting platform that is moveable on rails and equipped with hydraulic or electrical traction. The swiveling arm can be operated manually or automatically.
Alfadis Platforms
13
Technical features HD & HE Controls
The mast
The controls are situated at the rear of the platform, on the side of the mast. The platform can be equipped with pedals to move vertically and horizontally.
The mast is made out of a rigid structure for the vertical guiding of the platform. An emergency button is installed on both sides of the mast.
The cage is equipped with buttons for simple use:
Power Supply
• • •
The hydraulic & electrical unit is placed outside (not ATEX).
Up and down. Moving in and out. Lateral movement left/right.
Movements An electric motor makes lateral movement possible. This motor powers the drivewheel on floor height. If required the motor is ATEX executed.
‘Alfalift HD & HE
platforms go higher and further, while
remaining stable in expolosive areas.’
14
Alfadis Platforms
“Alfadis
platforms are
CE-approved
and comply with requirements for
Atex
zone
2 .”
THE PLATFORM
SECURITIES
The platform is made of a mechanically welded construction. The floor is a gridfloor that allows the ventilation of the booth to pass through. The platform is equipped with railings, including a baseboard. The maximum dimensions of the cage are 1100 x 2000 mm.
The Alfalift HD & HE can be equipped with several safety devices:
Noise level
Max 85 dB
Speed (up & down)
6 m/min
Speed (left & right)
10 - 25 m/min
Speed (in & out)
6 m/min
The cage of the platform • • • • • •
Designed to carry up to 2 persons and their equipment. Doors that open to the inside and are autoclosing. Compressed air connection. Optional features can be added. Netto weight between 1500 and 1800 kg. Maximum load is 300 kg.
•
Against leaks and pinching of the hoses.
•
Against excess charges.
•
Against collisions and obstacles on the ground.
•
Against the failing of the chain.
•
Against a power supply breakdown.
•
Against leaks in the hydraulic circuit.
•
A horn in the cage to alert the other personnel.
•
Up to 2 anchoring points.
•
Against unwanted openings of the access doors.
On demand On demand, it is possible to request other dimensions.
Alfadis Platforms
15
Technical specifications HDS/HES (hydraulic scissor)
Dimension A B
Description Innerwidth cage Horizontal stroke
Formula Max 1100 mm Max 2800 mm
C min C max D E
Total width retracted Total width retracted Vertical stroke Innerlength cage
Max 4100 mm Max 1300 - 1800 mm Max 7000 mm Max 2000 mm
16
Alfadis Platforms
Technical specifications HDR/HER (hydraulic rotative)
Description Clear booth height
Formula 5200 - 8700 mm
Overall width (parked position)
2400 mm
Distance booth wall (parked position) Leading edge platform (platform extended) Dimensions (length, width, access height)
1400 mm 2850 mm 2150 mm - 800 mm - 400 mm
Alfadis Platforms
17
Platforms on demand
We design our platforms to the wishes of our customers!
E
 very customer and booth is different. Alfadis Platforms listens to the wishes of the customer and designs a platform that answers to the challenges. Together with our engineering office, we make use of the latest technologies to meet the standards of the customer, quality and safety legislation. Flexibility is key.
18
Alfadis Platforms
When an image says more than words...
Alfadis Platforms
19
Distributors A
 lfadis Platforms and its partners are always working together to help the customers find their solution for their painting challenge. With our partners’ expertise and enthusiasm, we are able to offer innovative and qualitative products every single day.
Together we can reach higher.
Alfadis Platforms
20
Optional
Spare parts can be ordered via our website!
O
ur website gives the possibility to order spare parts for your pneumatic, hydraulic or electrical platform. The “webshop� enables you to choose from a range of parts that are displayed with pictures. Every customer can fill in a price request that will be sent by our sales responsables.
Alfadis Platforms
21
Aftersales
What can we do for you?
O
ur responsibility does not end upon the completion of your project. We also have a highly skilled team of service and maintenance engineers, who ensure the continuous operation of your installation with minimal downtime.
O
ur aftersales commitment not only covers maintenance and repair work, but also the required spare parts, most of them manufacturerd in-house.
O
ur Aftersales Department is at your service to study and discuss all kinds of extensions and additions to your actual installation.
Alfadis Platforms
22
Contact us
www.alfadisplatforms.com info@alfadisplatforms.com +32 56 85 62 10 Boulevard Industriel 99 B-7700 Mouscron Alfadis Platforms
Alfadis Platforms is part of