The Role of Textile in Saree Production Process

Page 1

Fatimah
the textile park
Indonesia Saffana Zayn |Master project, 2021

ecological theory why textile? context analysis scenario & program the design ecological development design details p.3 p.18 p.21 p.28 p.33

. contents
p.5

living processes heritage ecology & abiotic

nature - society relationship community multi-species & non-humans

cultures

context /connecting

humans
biotic
/integrating
meet the needs

cycles society design society nature ting context of people. investigation

organisms community
desireable & undesireable human
ecological
natures of places. multi-species assemblages plants processes monsoon adaptable permeable ecosystems environment sytems patternsdesign skills strategies
physical environment /interacting
/connecting needs
collective intelligence architectural
human locality politic 3

ecology nature - society relationship

society culture environment context humans & non-humans organisms morphology climate of places.

meet the needs of people intelligence together as community heritage locality politic economy social

natures
collective
4
plastics yard trimmings glass food wood leather textile other metals paper & paperboard 1.56% 3.13% 4.19% 12.11% 12.20% 8.76% 23.05% 21.59% 5.83% 6.19%

the amount is growing

By 2030, it is predicted as a whole to be discarding more than 134 million tonnes of textiles a year.

(Total MSW generated by material, 2018) textile
5.83%
5

. the abandoned of textile waste

On average 12% of clothes in the wardrobes of women could be considered “inactive”

- sociologist Sophie Woodward at the University of Manchester

Around 85% of all textiles thrown away in the US –roughly 13 million tonnes in 2017 –are either dumped into landfill or burned. and globally, an estimated 92 million tonnes of textiles waste is created each year and the equivalent to a rubbish truck full of clothes ends up on landfill sites every second.

2000 2001 2002 2003 2004 2005 2006 2007 2008 2000

only 12% of the material used for clothing ends up being recycled.

Compare that to paper, glass and plastic PET bottles – which have recycling rates of 66%, 27% and 29% respectively in the US.

At the same time we are buying more clothes than ever –the average consumer now buys 60% more clothing than they did 15 years ago.

Globally, around 56 million tonnes of clothing are bought each year, and this is expected to rise to 93 million tonnes by 2030 and 160 million tonnes by 2050.

2009 2000 2010 2011 2000 2012 2013 2014 2015 2016
6

. textile cycle

Most cotton produced in East Africa goes to Asia where it is spun and weaven into apparel and then shipped to the US and EU.

After a couple of years, it returns to Africa as used clothing and disrupts the local textile industry.

Flow of new clothes

Flow of second-hand clothes

Flow of recycle textile

Flow of raw materials (cotton & silk)

Top textile exporting countries worldwide 2019

Canada USA
kenya tanzania rwonda brundi ASIA UAE South Korea uganda China EUROPE India Pakistan 7

.

the impact of textileenvironmental needed to produce one t-shirt liters water drinking water for one person for 2.5 years of the waste of the global greenhouse gas emissions by clothing and footwear production is more than all international flights and maritime air

is
2700
= enough
5,2%
10%
accaused
this
shipping combine

20% of industrial water pollution comes from textiles treatment

0.5 million tones is needed to produce of microbes from washing synthesis are released in the oceans every year 200,000 tones of dyes are lost to effluents every year

Synthetic fibers, such as polyester, are plastic fibers, therefore non biodegradable can take up to 200 years to decompose. Synthetic fibers are used in 72% of our clothing in our landfills are textiles ground

8 ter ears
aste
water

mistreatment

injured during shearing sheep cruel handling (kicked, dragged, etc)

. the impact of textilesocial & cultural animal welfare

1 sheep = up to 8.1kg wool per year it equals 6-8 sweater

farmer suicide

“Farmers ranchers and agricultural workers are experiencing severe stress and high rates of suicide

craftspeople struggle to

for many years using Indian embroider on their expertise the way of many workers still employment they are paid mea 17hours a da access to educa

(no

for one meter of silk fabric, 3000 to 15,000 silkworms are boiled alive

some 6,600 silkworms are killed to make just 1 kilogram of silk silk

adapt

luxury brands have been quietly embroiders for their goods, depending tise while offering little in employment protection still do not have any yment benefits protections.

meager sums to work up to day, in overcrowded slums education or public services)

bonded labor

child labor

108 million boys and girls between 5 and 17 years are identified as child laboureres in agriculture

nearly 70,9% of child labour is found in agriculture

most of children’s agriculture work is unpaid

9
#textilewaste instagram & twitter hashtag #fastfashion #handmade #slowfashion #fashion #circularfashion #sustaina #zerowaste #textilerecycling #design #sustaina #circulardesign only 12% of the material used for clothing ends up being r Compare that to paper, glass and plastic bottles – which have recycling rates of 66%, 27% and 29% respectively in the US.
#fastfashion #handmade#ecofriendly #fashion #upcycled #circularfashion #upcycledfashion#upcycling #plasticwaste #ethicalfashion #circulareconomy #sustainable #fashionsustainability #sustainablefashion #sustainability #circulardesign ecycled. cling 10

Prato, Italy

Kenya, Africa Panipat, India

Kenya, Africa Panipa

Sourcing

where the textiles come from?

Preparing

every year over 100.000 of discarded clothes countries to be recy every year 20 million kg of textiles are landfilled each year

distributing & sorting

second hand clothing imports from western countries garment

sorting b

anipat, India Prato, Italy

100.000 tonnes

travel from western recycled in Panipat

15% of all the recycling worldwide happens in Prato mostly from US and the city itself donation

sorting by colorslashers

by color

sorting by material

12

Processing the recycle process thread into

into
removing zipper shredding spinning weaving

carbonizing& buttons

shredding

shredding

washing & driingspinning

weaving into threadthreads

zipper
into
12.a

Reconstruct from thread to products second hand market

The product quality clothes blanket

threads
weaving
low

threadsthreads

ving weaving designing

12.b
clothes threads fabricsthreads

recycling in

1.preparing sorting outdoor 2. processing removing button & zipper outdoor - indoor shredding indoor spinning indoor 2. pr ocessing
space
Panipat, India indoor outdoor textile from kutch loading area indoor outdoor 1. preparing 2. processing sorting removing button & zipper

weaving indoor

4. distributing outdoor - indoor
spinning indoor weaving indoor 2. pr ocessing worker’s home shredding spinning weaving (into threads) weaving (into blanket) weaving (into blanket) 3. reconstruct 4. distributing storing distributing blanket threads 3. reconstruct 13

recycling space in Prato, Italy

weaving

3. reconstruct 4. distributing
designing storing storing 1. preparing sorting 2. processing shredding carbonizing washing driingsorting sorting sorting sorting sorting loading area
1. preparing sorting - color - material 2. pr ocessing carbonizing shredding washing & driing weaving weaving (into threads) weaving (into fabric) weaving (into fabric) distributing 3. reconstruct 4. distributing designing storing storing storing loading area 14

. spatial analysis

sorting - 1 sorting - 2 carbonizing shredding washing, driing weaving - 1 weaving - 2 designing storing Prato, Italy preparing processing re-constructing

sorting -

Panipat, India

removing zipper & buttons shredding spinning weaving -1 weaving
2 storing preparing processing re-constructing
worker’s home worker’s home 15

. synthesis

collecting area sorting area based on material based on color selling area buying area storing area relationship textile circulation worker circulation community circulation

weaving 2 (into fabric) area

shredding area

removing (zipper & button) area area & driing area area

weaving 1 (into threads) area area

designing area
storing
carbonizing
washing
controlling
16

upcycle textile

raw material
processing - fiber fabric - wet processors garment assembly companies retailers post production textile waste
consumers post consumer textile waste recycle new organic fibers
17

the-process

sorting removing zipper & buttons carbonizing shredding weaving - 1 weaving - 2 washing & driing consumer the process of upcycle textile engagementwithlocalcommunity

. the scenario

community living the process of

the tradition of Saree-making locality people/community tradition history the role of Saree

the traditional process of Saree continued to fall into decline...

handweaver
18

activities

textile collecting textile-waste sorting textile carbonizing textile shredding

traditional dye mechanism

proposed mechanism

natural dye
. textiles are involved in the textile production process
dyeingfiber spinning fiber carding fiber combing weavingfiber washing & driing harvesting dyeing drying dipping spinning ocess 19
public private event space entry connecting area gathering selling&buying performing meeting upper lower 2 3 4 . relationship_horizontal

spinning drying weaving designing working meeting upper lower lower

textile processing

storing
resting upper
1 20
. the design 01. natural dyeing area 02. weaving area 03.
05. performance areadrying area 04. gathering area 21
1. natural dyeing area 1 3 4 5 2 2 1 3 4 5 2 2
22
madder plant tumeric indigo 1. natural dyeing area
harvesting roof sorting fermentation filtration dipping 23

2. weaving area

this area focuses predominantly on the human interaction with the Saree creation process

Saree weaving process visitor designing w ea ving spinning (y ar n)

Saree

through the path/walkways visitor will experience the atmosphere of Saree production process

designing weaving path yarn spinning

visitor
roof 24

3. drying area

dyeing area

dyeing area to performance area dyeing area

the modul

drying fabric metal structure

ladder to hang the fabric

drying area as path

25

4. gathering area

mo v ement activity low high textile surface as playground translucent material

shade tree

lower surface: gathering upper surface: playground brace ring as structure

26

5. performance area

performance area

audience to gathering area to d y eing area

membrane structure the boundary between dyeing & performance area perform audience

27
. ecological development 01. dyeing cycle 02. up-c
up-cycle textile flow 03. textile, people & community event assembly 28 1

1. natural dye mechanism

pump 3. composting 2. drying 1. from soaked plants water filtration composting extracting

pump

29

2. up-cycle textile flow

1 to market 2 3 4 5 7 6 1. recycling 2. dyeing 3. drying 4. yarn spinning 5. weaving 6. designing 7. packaging & storage 30

2. up-cycle textile flow

collecting area area

recycling
textile waste is collected by local community - donation - voluntary recycling area weaving area yarn spinning area recycling area topackagingarea
people flow textile flow textile & people flow packaging area & storage g area dyeing dyeing area dyeing area drying area drying area drying area to market 31

3. assembly – textile, people & community event

dyeing tower

madder plant cultivation tumeric cultivation

arrival arrival area
event space textile processing indigo cultivation service & staff weaving storage & packaging gathering area 32
7 7 7 1 2 3 8 8 8
1. saree shop 2. amphitheater 3. gathering area 4. storage & packaging 5. yarn spinning 6. recycling area 4 6 5 9 7. dyeing area 8. drying area 9. worker lounge st1 floor plan 33
8 8 8 1 2 3 9 9 9
4 6 5 10 7 1. saree shop 2. amphitheater 3. gathering area 4. storage & packaging 5. yarn spinning 6. recycling area 7. designing area 8. dyeing area 9. drying lounge nd2 floor plan 10. worker lounge 34
A B 1 2 3 4 5
metal join stainless steel nodes with bamboo veneered steel bamboo veneer JOIN DETAILS RAILING DETAILS Wiremash F3035 2x2 profile 4x4 profile 35
36
37
38

. references

Ahmad, S., & Mulyadi, I. (2016). The application of Recycled Textile and Innovative Spatial Design Strategies for a Recycling Banham, R. (1971). The Architecture of Four Ecologies. London : Allen Lane The Penguin Press. BillyNou. (2020, September 13). How to Natural Dye with Madder | Botanical Colour | SHades of Red. Retrieved from https://www Bremner, L. (2020). Monsoon [+ other] Waters. Bremner, L., & Cook, J. (2020). Monsoon [+other] Grounds.

EPA. (n.d.). National Overview: Facts and Figures on Materials, Wastes and Recycling. Retrieved from Unites States Environmental Fashion, C. N. (n.d.). The Sustainable Fashion Glossary. Retrieved from https://www.condenast.com/glossary/environmental-impacts-of-fashion Fashion, U. (2020, April 5). How to Dye Fabric: Natural Dyeing with Turmeric (HINDI). Retrieved from https://www.youtube Gissen, D. (2009). Subnature Architecture's Other Environments. New York: Princeton Architectural Press Hall, C. A. (2019). MIXING IT UP IN PRATO: identifying innovation hotspots within mechanical textile recycling . Conference: International, I. -O. (2020, May 29). Retrieved from Textile Mountain - The hidden burden of our fashion waste: https://www kmaexports. (2012, August 17). Indigo Dye Extraction . Retrieved from https://www.youtube.com/watch?v=UEMcjmyjoOY&t=191s Museum, V. a. (2018, June 6). In Search of Forgotten Colours - Sachio Yoshioka and the Art of Natural Dyeing. Retrieved from Newell, J. P., & Cousins, J. J. (2015). The Boundaries of Urban Metabolism: Towards the Political-Industrial Ecology. Progress News, B. (2020, December 16). Retrieved from Recycling fashion: The town turning waste into clothes- BBC News: https://www Opperskalski, S. (2020). Preferred Fiber & Materials Market Report 2020. TextileExchange .

Orr, D. W. (2002). The Nature of Design Ecology, Culture and Human Intention . New York : Oxford University Press . Paints, A. (2017, September 19). In Search of Indigo . Retrieved from https://www.youtube.com/watch?v=vvF7uiBH-8I&t=921s Scalbert, I. (2010). The Perfect Worlds of Ecology. Field Journal vol.4 (1), 11-15. Stories, R. (2019, November 26). Retrieved from What really happens to our recycled clothes? | Unravel | Real Stories Indie doc USAID. (2017). Overview of the Used Clothing Market in East Africa: Analysis of Determinants and Implications. Wenner, N. (2017). The Production of Indigo Dye from Plants. FIBERSHED.

Centre Exhibition Space. AMER International Conference on Quality of Life, AicQoL2016Medan (pp. 525 – 535). Elsevier. https://www.youtube.com/watch?v=X3kYtM_iTuw&t=90s

vironmental Protection : https://www.epa.gov/facts-and-figures-about-materials-waste-and-recycling/national-overview-facts-and-figures-materials vironmental-impacts-of-fashion outube.com/watch?v=QwxJXQPV0lY&t=200s

Conference: Global Fashion Conference 2018. London https://www.youtube.com/watch?v=u1vE8uL--HM Y&t=191s

from https://www.youtube.com/watch?v=7OiG-WjbCQA&t=7s of Human Geography. Progress of Human Geography, 702-728. https://www.youtube.com/watch?v=7i0QMnz4ExY

tch?v=vvF7uiBH-8I&t=921s

doc.: https://www.youtube.com/watch?v=IHPBJySIXZw

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.