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Mechatronic SL-Automatisierungstechnik GmbH
Mechatronic
Mechatronic
5
Content Item-No. 00495 17002 17003 17004 17005 16101 16102 16103 16104 16000 16008 16032 16001 16037 16002 16009 16007 16020-V1 16020-V2 16020 16007-V1 16036 16010 16033 16035 16011 16016 16034 16017 16012 16018 16019 16013 16014 16015 16031 16004 MTH-BECK FTLH-TRIE FTQ-HANA MTK-TUN ASCOTRi 04200 04100 04101 04102 01465 01455 01452 01471 01470
Description Mechatronical training module SL-TMS 2000-B01 Compact station SL-HW-KS001 Compact station SL-HW-KS002 Compact station SL-HW-KS003 Modular Compact station SL-HW-KS004 Technology Station Distributing Magazine Technology Station Swivel gripper Technology Station lifting device with measuring analog Technology Station electr. linear unit, pneum. Ejector Technology Station Loading and Handling Technology Station Checking and Handling Technology Station Testing and Handling Technology Station Measuring and Handling Technology Station Testing, Measuring and Handling with Rotary Table Technology Station Storage and Handling Technology Station Sorting and Handling Technology Station Boring and Handling Technology Station Storage and Retrieval System V1 Technology Station Storage and Retrieval System V2 Technology Station Storage and Retrieval System Technology Station Machining and Handling with a Rotary Table Technology Station NC-Boring and Handling Technology Station Transport- Buffering and Handling Technology Station Handling modul (Position control with pneumatic servo valve) Technology Station Assembling and Handling Technology Station Assembling with Articulated-Arm Robot Technology Station Assembling with Scara Robot Technology Station Handling and Control by Color Properties Technology Station Evaluation with Digital Camera Technology Station Quality Assurance according to ISO Technology Station Hydraulic Press and Handling Technology Station Robot Station with Transversal axis Technology Station Turning and Handling Technology Station Milling and Handling Technology Station Flexible Manufacturing System Technology Station Rotary Table Technology Station Transport Installations in the industrial format Assembly, conveying and handling system Installations in the industrial format Manufacturing, conveying, storing and handling system Installations in the industrial format Manufacturing, conveying and quality assurance system Installations in the industrial format Manufacturing, transportation system with digital camera supervision Installations in the industrial format Loading, material recognition, checking, and storage Coupling module MKM2100 SL-Programming system MSM 2100 SL-Programming system MSM 2101 SL-Programming system MSM 2102 Training system PLC Training system Robotic Training system CNC - technique Training system Mechatronic Training system Mechatronic
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Page 5.04 5.05 5.06 5.07 5.08 5.20 5.21 5.22 5.23 5.24 5.25 5.26 5.27 5.28 5.29 5.30 5.31 5.32 5.33 5.34 5.35 5.36 5.37 5.38 5.39 5.40 5.41 5.42 5.43 5.44 5.45 5.46 5.47 5.48 5.49 5.50 5.51 5.53 5.54 5.55 5.56 5.57 5.61 5.64 5.65 5.66 5.69 5.69 5.69 5.70 5.71
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Mechatronic
System concept MSK Modular training system for the training in FFS - FMS - CIM - mechatronic Automation and control technology
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Mechatronic
System concept MSK
The system concept MSK consists of the elements : MHM MSM MKM
= Mechatronical hardware module = Mechatronical software module = Mechatroncal coupling module
Me en cha gin nic ee al rin g
Sensor technology
MSK 2100
Simulation Computer Model representation hardware Diagnose Expert systems
Informatics
5.02
Hardware modu le
System concept MotivePower engineering
SL
Construction
Metrology Control Technology
s nic ch ote ctr Ele
Software modul e
Coupling modul e SL
SL
SL - Hardware module........ SL - Software module......... SL - Coupling module......
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Mechatronic
Construction of the SL-hardware module:
1. Basic module and compact stations- mechatronics systems for the optimal begining 2. Individual components - for the flexible use 3. Technology stations - the step to the industrial application 4. Mechatronics installations in the industrial format 5. Customer-individual construction of mechatronics plants
Basic module and compact stations - mechatronics systems or for the optimal begining
Individ. components
Individ. components
Technology stations
Individ. components
Technology stations
mechatronics plants in the industrial format
Individ. components
Technology stations
mechatronics plants in the industrial format
Customer-individual construction of mechatronics plants
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Mechatronic
Basic module for the optimal entry Mechatronical training module TMS 2000 - B01
Task : Entry to the mechatronic Basic module to train at mechatronical systems Construction : On an aluminium basic plate mechanical, electrical, pneumatical and electric-pneumatical modules can be built and used as functionable processes fast and easily. Working book : Training material for the entry to the mechatronic
Extent of supply Designation of individual part Training system SL-TMS 2000-B01 Entry system to the mechatronic, pneumatic and control technology.
Number
Purchase No.
1
00495
1 1 1
04200 00419 00420
Options : Mechatronical coupling module MKM 2100 Teacher working book Student working book
Didactic indication : Instruction in the combines between mechanical, electrical, pneumatical, electric-pneumatical and control-technical elements. Further information : Product information mechatronical system concept MSK 2100
5.04
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Mechatronic
Basic module for the optimal entry Compact station SL-HW-KS001
Task : Entry to the mechatronic. Technology stations to train at mechatronical systems with the possibilities: adjust, programming, opimization, searching for mistakes Construction : On an aluminium basic plate, the function modules loading, handling and transport are put together to one station. Working book : Training material for the entry to the mechatronic
Extent of supply Designation of individual part Compact station Entry system to the mechatronic, pneumatic and control technology.
Number
Purchase No.
1
17002
1 1 1
04200 00419 00420
Options : Mechatronical coupling module MKM 2100 Teacher working book Student working book
Didactic indication : Instruction in the combines between mechanical, electrical, pneumatical, electric-pneumatical and control-technical elements. Further information : Product information mechatronical system concept MSK 2100
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Mechatronic
Basic module for the optimal beginning Compact station SL-HW-KS002
Task : Conveying the works Deposit in the deposit places Construction : - Assembly plate 350 x 500 x 30 mm with T-grooves 8 mm im raster of 25 mm - 25-pol. Sub-D-interface with socket 2 mm - Transport trolley with Drylin-plastic store - pneumatic ejector - Cases of workpiece store - Workpiece store with sensor checking Technical specifications : 9 digital inputs , 5 digital outputs Required operating voltage 24V DC, 3 A Required compressed air supply 6 - 8 bar Extent of supply Number
Designation -
Assembly plate 350*500*30 mm in aluminium 25-pol. Sub-D interface Connection box for 2 mm bunsh plug control panel pneumatic ejector Deposit Relay set as reversing protective circuit Stop position-limit switch of the axes High-power Faulhaber backgeared motors Workpiece synthetic diameter 30 mm, height 20 mm PLC program for Siemens PLC S7-314 IFM
1 2 2 1 1 3 1 2 1 6 1
Purchase-No.:
17003
Manuals : Training documentation for the technology station Compact station SL-HW-KS002 (Sorting)
Didactic indications : Optional extension : Mobile support
(Purchase No.: 16005)
1
The technology station negotiates awareness of function and application of industrial components of the sector Conveying and handling. By means of the didactic prepared industry components, the physical function principles, e.g. sensor technology are practically presented. The definitions like part recognition, material fixing and evaluation can be used in the experiments. The decision criterion for influencing the material movement can be derived in connexion with the next station. As individual station, it can be used quick and uncomplicated and it can be set into operation independent.
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Mechatronic
Basic module for the optimal beginning Compact station SL-HW-KS003
Task : Pick up the workpieces from the place of deposit Deposit the workpieces at any position Construction : - Assembly plate 500x500x30 mm with T-grooves 8 mm im raster of 25 mm - 25-pol. Sub-D-interface with socket 2 mm - X, Y, Z axes handling module with Drylin-plastic store - electrical pair of gripper jaws for workpieces of diameter 30 mm - positioning unit for X and Y axes - Workpiece store with sensor checking Technical specifications : 8 digital inputs , 6 digital outputs Required operating voltage 24V DC, 3 A Extent of supply Purchase-No.:
17004 Number
Designation Manuals : - Assembly plate 500mm*500mm*30mm in aluminium - 25-pol. Sub-D interface - X, Y, Z axes handling module - electrical pair of gripper jaws - Path-measuring system, 5 mm rails with fork photoelectric barrier in the axes X and Y - Relay set as reversing protective circuit - Stop position-limit switch of the axes - High-power Faulhaber backgeared motors - Workpiece synthetic diameter 30 mm, height 20 mm - PLC program for Siemens PLC S7-314 IFM
1 2 1 1 2 3 6 3 1 1
Didactic indications : The technology station negotiates awareness of function and application of industrial components of the sector Conveying and handling. By means of the didactic prepared industry components, the physical function principles, e.g. sensor technology are practically presented. The definitions like part recognition, material fixing and evaluation can be used in the experiments. The decision criterion for influencing the material movement can be derived in connexion with the next station. As individual station, it can be used quick and uncomplicated and it can be set into operation independent.
5.07
Optional extension : Mobile support Control panel
(Purchase No.: 16005) (Purchase No.: 16006)
1 1
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Mechatronic
Basic module for the optimal beginning Modular compact station SL-HW-KS004
Task : Beginning in the mechatronics. Technology station for training with the mechatronics systems with the possibilities : adjusting, programming, optimation, touble shooting Construction : Each of the functional module loading, conveying, measuring and deposit is mounted on an own Alu-baseplate. By means of a mechanism of quick acting closure, the functional modules can be assembled to an installation. Individual functional module or a complete installation can be set into operation. Manuals : Training documentations for the beginning in the mechatronics
Extent of supply MEK 15026 Magazine with falling tube
MEK15021 Swivel gripper
MEK15027 Lifting device with Measure analog
Designation
Number
Purchase No.
Modular compact station SL-HW-KS004 Beginning system for the mechatronics, Pneumatics and control technique.
1
17005
Magazine with falling tube Swivel gripper Lifting device with analog measure Electrical linear unit Pneumatical ejector with deposit Kit of workpieces
1 1 1 1 1 9
15026 15021 15027 15023 15025 00463
Options : Sensor block for material recognizing Mechatronical coupling module MKM 2100 Teacher’s working manual Student’s working manual
1 1 1 1
15026-V1 04200 00419 00420
Didactic indications: Instruction for the combined effect of the m mechanical, electrical, pneumatical, electro-pneumatical and control-technical elements. Other Information : Product information Mechatronics system concept MSK 2100
MEK15023 Electrical linear unit MEK15025 Pneumatic ejector Workpiece store in three pallets
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Mechatronic
Individual components - for the flexible use
MEK 15026 - Magazine with pneumatical ejector for work pieces 30 mm diameter, 19 - 21mm height Sensors at the cylinder end positions, level control for the magazine Type1: without sensorik at the deposit (MEK 15026) Type2: with sensorik at the deposit (capacitve, inductive, optical) (MEK 15026-V1)
MEK 15021 - Pneumatical swivelling arm with pneumatic suction for the workpieces 30mm diameter, up to 25mm height max. Workpiece weight 50 g.
MEK 15022 - Pneumatic turning gripper with pneumatic jaws gripper for the workpieces 24-30mm diameter, up to 25mm height max. Workpiece weight 80 g.
MEK 15031 - Pneumatic boring unit for workpieces 30mm diameter, up to 25mm height pneumatic clamping, pneumatic feed DC-motor 24 Volt, 10 mm hub by means of a pneumatic cylinder
MEK 15032 - electrically-driven conveying belt (right-handed / left handed rotation) for workpieces 30 mm diameter as buffer way for up to six workpieces DC - back-geared motor 24Volt
MEK 15027 - pneumatic lifting unit with analog measuring device for workpieces 30 mm diamater, 16 - 21mm thickness
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Mechatronic
Individual components - for the flexible use
MEK 15023 - Motor-driven linear unit for workpieces 30mm diameter 2 final limit switchs 3 stop positions (Microswitch) adjustable
MEK 15030 - electrically-driven rotation table for workpieces 30mm diameter 1 inductive proximity switch for positioning around 90 degree.
MEK 15029 - Sensor block 1 inductive sensor 1 capacitive sensor 1 optic sensor
MEK 15029 V1 - Sensor block with display 1 inductive sensor 1 capacitive sensor 1 optic sensor display field with 3 indicator lamps
MEK 15029 V2 - Sensor block 1 inductive sensor 1 capacitive sensor 1 optic sensor 1 analog sensor for thickness measuring
MEK 15024 V1- Workpiece deposit with sensor block for workpieces 30 mm diameter 1 inductive sensor 1 capacitive sensor 1 optic sensor
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Mechatronic
Individual components - for the flexible use
MEK 15020 - Assembly plate 350mm * 500mm, T-groove 25 mm raster distance with maintenance unit , pneumat. Valve block and electric clamping panel MEK 15020 V1 - Assembly plate 350mm * 500mm, -groove 25 mm raster distance
MEK 15024 - Adapter plate (workpiece deposit with Snap-in-connector) for workpieces 30mm diameter for the work transfer between the technology stations
MEK 15037 - Workpiece deposit in cylindric tubes for workpices 30 mm diameter
MEK 15025 - Work store in triple chute for works 30mm diameter 1 optic sensor (level)
MEK 15033 - pneumatic maintenance unit
MEK 15034 - electric clamping panel with relay module
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Mechatronic
Technology stations - the step to the industrial handling The technology stations offer for the technical formation and further formation an industrial environment. Each station consists of no less than two modules, in normal case the working module together with a handling module, both assemblied and wired on an aluminium plate . In addition, there are the necessary controls, the underframes and the suitable programmable controller for the control. The technology stations fulfill and guarantee industrial fair training by the use of industrial components. So the training aims are adapted to the requirements. The connecting of each station with another one is an essential characteristic of this system. It guarantees that the user can arrange step by step its optimal training system. There are the following possibilities to connect together: 1. Linear chaining of individual technology stations
2. Disposition of the technology stations around the conveying system
3. Combination of linear chaining and the disposition around a conveying system
Advantage of the SL-Hardware module MHM : - Each module is connectable with each other one. - Through the open interface structure, each PLC can be changed, through its newest field-bus technologies can be teached - Material handlings can be analyzed and optimized. - Improvement of team capability - Project-oriented work - Use of industrial components - Optimal coordination between software and hardware - fully matured and practicable teachware
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Mechatronic
The SL-Technology stations Technology stations - the step to the industrial handling The technology stations can be linked by means of the adapter plate (MEK15024) to a complete Installation. On this occasion, each technology-station can be connected with another one. Through the utilization of the station transport can be realized beside the usual linear material-flow any other one. Advantages of the technology stations: - Integrated system - Individual combination - open for additional customer`s applications - Training of team-ability - open for project-works - Training of most different field-bus communications
A
B
C
Adapter plate
- Connection element between the technology stations - Position of the workpiece transfer between the technology stations
Possibilities of combinations
A and B
B and C
Each named technology station
A and C
B and Xx
Image:
A , B , C and the conveying system max. extension:
40 technology stations with the suitable conveying system
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Mechatronic
Excerpt of available MHM Technology stations
Loading and handling
Check and handling
Measuring and handling
Bore and handling
Buffering and handling
Storage and handling
Mounting with buckling arm robot
Quality assurance ISO
Turning and handling
Milling and handling
Flexible manufacturing cell
Mounting with scara robot
Ejection with digital camera
Transport
Hydraulic press and handling
Sorting and handling
0
0-25mm
10 20 30
0.001mm ORIGIN
22.114
ZERO/ABS
mm
OFF ON/ZERO
33.18
mm
HOLD
DATA/HOLD
0
110
5
120 10 15
130
20
140 5
20
15
10
150 mm REV.
INC.
ABS ABS
22.114 + / -
mm
ON/OFF PRESET ZERO/ABS
Station according to customer’s need Robot station with linear axis
High-shelf storage
Customer’s application
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Mechatronic
Structure of the technology stations MHM 1
2
The central thought of the concept is to combinate the different MHM stations with another one.
3
By this opportunity the different industryjustified environments can be varied, built and indoctrinated.
4
Each station consists of the working module (Pos. 2) e.g.
5
distribution, checking, machining handling, inlaying, buffering, testing, mounting, sorting, stamp, CNC-machining turning CNC-machining milling
6
Handling module (Pos. 1) Maintenance unit (Pos. 3)
7
they're wired and piped on an aluminium profile plate (Pos. 4) Control panel (Pos. 5) PLC-board (Pos. 6) Mobile underframe (Pos. 7)
1 = handling module
2 = working module
3 = maintenance unit
5 = control panel
6 = PLC board
7 = mobile underframe
5.15
4 = Aluminium profile plate
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Mechatronic
Coupling possibilities of the technology stations
Linear material handling suitable for the base formation. All the technology stations can be combinated with another other.
Disposition of the technology stations around a conveying system suitable for a flexible formation. 5.16
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Mechatronic
Examples for the linerar interlinkage Combination possibilities of the technology stations
Further combination possibilities of the technology stations:
Disposition of the technology stations around the indexing table
Other combinations are of course possible. Contact us, we advise you with pleasure.
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Mechatronic
Realization examples including a conveying system
Other combinations are of course possible. Contact us, we advise you with pleasure.
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Mechatronic
Data communication between the technology stations
PLC
PLC
PLC
PLC
PLC
PLC
PLC
Data communication via field bus system
PLC
Data communication via conventional inputs and outputs wiring
PLC
Data communication via ETHERNET
The communication between the single technology stations can be done through the digital inputs and outputs or through the bus system dependent on the content of the formation.
The integrated PLC can be pretended from you and from us mounted and wired.
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Mechatronic
Technology Station Distributing Magazine
Training task: Separating a part from a magazine Feeding separated part to a process
Function: Work pieces are loaded from a magazine and deposited on a deposit place. The fill level of the magazine is checked by a one-way light barrier and the work piece on the deposit place is checked by a micro switch. The material characteristics of the work piece are determined with an optical and inductive sensor. A double-acting pneumatic cylinder shifts every single work piece out of the down magazine. The end positions of the cylinder piston are fixed by contactless sensors. The control of the cylinder is done with an electric 5/2-directional valve. The station is delivered completely assembled, wired and tested.
Technical data : Sensors:
2 Cylinder switch 1 Oneway light barriere 1 Micro switch 1 Optic sensor 1 Inductive sensor Actors: 1 5/2 directional valve, bistable Compressed air: unoiled, 5 to 6 bar Power supply: 24 V DC Installation: 25-pol D-SUB plug Work piece: Cylinder Ă˜ 30 mm x 20 mm (optional) Measures: 160 x 400 x 270 mm Weight: 3,2 kg
Item No.:
16101
Delivery of supply Didactic indications: Part name Al-T-groove plate 160 mm x 400 mm Data interface Compact valve Down magazine for cylindric work pieces Check unit at the deposit place for work pieces
Quantity 1 1 1 1 1
Loading parts from a magazine Placing them secured from collision on a deposit place Mikro switch for position recognition Light barriere Optic sensor Inductive sensor Double-acting pneumatic cylinder 5/2-directional valve, bistable
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Mechatronic
Technology Station Swivel gripper
Training task: Handling a workpiece from station to station by using a vacuum gripper
Function: The swivel gripper removes the work pieces between two modules with defined positions. The pneumatic swivel gripper is adjustable stepless in a range of 180°. It transports the workpiece with a vacuum gripper. A contactless sensor checks the position of the cylinder pistons. Electrical sensors control the position of the swivel gripper. The station is delivered completely assembled, wired and tested.
Technical data: Sensor: Actors:
Work piesces: Measures: Weight:
2 Cylinder switch 1 5/2 directional valve, monostable 1 5/3 directional valve unoiled, 5 to 6 bar 24 V DC 25-pol. D-SUB plug Compact valve cluster Cylinder Ă˜ 30 mm x 20 mm (optional) 160 x 400 x 250 mm 3,0 kg
Item No.:
16102
Compressed Air: Power Supply: Installation:
Delivery of supply Part name
Quantity
Didactic indications: Al-T-groove plate 160 mm x 400 mm Data interface Compact valve cluster Swivel gripper
Remove work pieces Swivel cylinder with wing drive Reed switch Pick up with sucker and deposit collisionfree 5/2 directional valve, bistable 5/3 directional valve, ventilated vacuum generator
5.21
1 1 1 1
5
Mechatronic
Technology Station Lifting device with measuring analog
Training task: Analog thickness measuring of work pieces by datatransfer to a PLC
Function: Work pieces are moved on a lifting device to a measuring system. An analog tension in the area from 0-10V can be evaluated by a PLC with analog input (material thickness measuring). At an inclined position, the work piece can be transferred via a gripper to the next station. Contactless sensors check the end positions of the cylinder. The station is delivered completely assembled, wired and tested.
Technical data: Sensors:
Work pieces: Measures: Weight:
1 Cylinder switch 3 Reed switch 1 Analog transmitter 1 5/2 directional valve, monostable 2 5/3 directional valve Unoiled, 5 to 6 bar 24 V DC 25-pol. D-SUB plug Compact valve cluster Cylinder Ă˜ 30 mm x 20 mm (optional) 160 x 400 x 400 mm 4,4 kg
Item No.:
16103
Actors: Compressed Air: Power Supply: Installation:
Delivery of supply Didactic indications Part name Al-T-groove plate 160 mm x 400 mm Data interface Compact valve cluster Lifting device with cylinder without Piston rod Analog directional measuring system Ejection cylinder
Quantity 1 1 1 1 1 1
Material thickness measuring with linear potentiometer lock out of defined parts Reed switch Double-acting pneumatic cylinder Cylinder without piston rod Remove parts in position and lock out 5/2 directional valve, monostable 5/3 directional valve, ventilated Positioning by means of 5/3 directional valve
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Mechatronic
Technology Station electrical linear unit, pneumatic ejector, workpiece deposit in three pallets Training task: Workpieces with different material characteristics are sorted into different chutes. Function: A linear system transports workpieces next to three chutes. An accompanying pneumatic output unit transports the work pieces onto the chutes according to their material properties. A light barrier controlls the fill level of the chutes. A fork light barrier controlls the position of the shuttle. Sensors check the end positions of the shuttle. The station is delivered completely assembled, wired and tested.
Technical data: Sensors:
Actors: Compressed Air: Power supply: Installation: Work pieces: Measures: Weight: Item No.:
2 Micro switch 1 Fork light barrier 1 One-way light barrier 1 Cylinder switch 1 5/2 directional valve, monostable Unoiled, 5 to 6 bar 24 V DC 25-pol. D-SUB plug Compact valve cluster Cylinder Ă˜ 30 mm x 20 mm (optional) 320 x 400 x 150 mm 5,8 kg
16104
Delivery of supply Didactical indications: Part name Positioning with fork light barrier Electrical drives End switch with micro switch reversing protective circuit Light barrier for the control of level Cylinder switch Double-acting pneumatic cylinder 5/2 directional valve, monostable
Al-T-groove plate 160 mm x 400 mm Data interface Compact valve cluster Linear unit with pneumatic work piece carrier 3 chutes Light barrier
5.23
Quantity 1 1 1 1 1 1
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Mechatronic
Technology station Loading and handling
Function : The work pieces are loaded from the loading magazine to the process Convey the work pieces to the next process
Construction : Pneumatic swivel arm with suction gripper Magazine with pneumatic double-acting cylinder and control of level by means of the capacitive sensor
Specifications : 6 digital inputs , 5 digital outputs necessary working pressure : 6 to 8 bars Standard model: Deposit table with sensor control ( workpiece exists yes / no) Purchase No.: 16000 Model V1 Additional sensors for material recognition (optic and capacitive)
Purchase No.:
16000 - V1
Working books : Training material for the technology station Loading and handling.
Model V1
Extent of supply Didactic indications : Designation of component part Loading magazine Pneumatic swivel arm Profile plate complete hardware Technical documentation
Number 1 1 1 1 1
Option : Control panel (Purchase No. 16006) Mobile underframe (Purchase No. 16005)
The technology station negotiates awarenesses of function and application of industrial components of the branch material recognition, transport and handling. By means of the didactic prepared industrial components, the physical function principles, connection technique and sensor technology are practically presented. The station with its interfaces to the mechanics, pneumatics, electrics and PC technique is suitable for beginning the mechatronics. As individual station, it can be used quick and uncomplicated and it can be set into operation independent.
1 1
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Mechatronic
Technology station Checking and handling (electrical conveying module)
Function : Material recognition by means of the sensors Convey the work pieces to the next process
Construction : Underframe with three sensors inductive , capacitive and optic analog sensor (only for the model V1) Transport module with DC-drive Pneumatic rotary gripper with pneumatic pair of gripper jaws
Specifications 6 digital inputs , 5 digital outputs necessary working pressure : 6 to 8 bars Standard model: Underframe with three sensors inductive , capacitive and optic
Purchase No.:
16008
Model V1 Underframe with three sensors inductive , capacitive and optic in addition analog sensor Purchase No.:
16008 - V1
Working books :
Extent of supply
Training material for the technology station Checking and handling.
Designation of component part
Didactic indications :
Capacitive sensor Inductive sensor Optic sensor Analog sensor (only for the model V1) Transport module with DC-motor Pneumatic rotary gripper with pneum. Gripper jaws Profile plate complete hardware Technical documentation
The technology station negotiates awarenesses of function and application of industrial components of the branch material recognition, transport and handling. By means of the didactic prepared industry components, the physical function principles, e.g. sensor technology are practically presented. The definitions like part recognition, material fixing and evaluation can be used in the experiments. The decision criterion for influencing the material movement can be derived in connexion with the next station. As individual station, it can be used quick and uncomplicated and it can be set into operation independent.
Number 1 1 1 1 1 1 1 1 1
Option : Control panel (Purchase No.:16006) Mobile underframe (Purchase No.:16005)
5.25
1 1
5
Mechatronic
Technology station Testing and Handling (pneumatic conveying module)
Function : Material recognition by means of three sensors Convey the work pieces to the next process Construction : Underframe with three sensors inductive , capacitive and optic analog sensor (only for the model V1) Transport module with pneumatic linear axis Pneumatic rotary gripper with pneumatic pair of gripper jaws
Technical data : 6 digital inputs , 5 digital outputs necessary working pressure : 6 to 8 bars Standard model: Underframe with three sensors inductive , capacitive and optic
Purchase-No.:
16032
Model V1 Underframe with three sensors inductive , capacitive and optic in addition analog sensor Purchase-No.:
16032 - V1
Working books : Training material for the technology station Measuring and handling. Purchase No.: Designation Capacitive sensor Inductive sensor Optic sensor Analoger Sensor (only for the model V1) Transport module with pneumatic linear axis Pneumatic rotary gripper with pair of gripper jaws Profile plate complete hardware Technical documentation
Number 1 1 1 1 1 1 1 1 1
Option: Control panel (Purchase No.:16006) Mobile underframe (Purchase No.:16005)
16008
1 1
Didactic indications : The technology station negotiates awarenesses of function and application of industrial components of the branch material recognition, transport and handling. By means of the didactic prepared industry components, the physical function principles, e.g. sensor technology are practically presented. The definitions like part recognition, material fixing and evaluation can be used in the experiments. The decision criterion for influencing the material movement can be derived in connexion with the next station. As individual station, it can be used quick and uncomplicated and it can be set into operation independent.
5.26
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Mechatronic
Technology station Measure and handling
Function : Measuring the thickness with analog sensor Convey the work pieces to the next process Construction : Pneumatic pick and place with pair of gripper jaws Underframe with pneumatic lifting stage Analog thickness measure Technical data : 8 digital inputs , 6 digital outputs 1 analog output 0-10V necessary working pressure : 6 to 8 bars Standard model: Fixed pneumatic ejector with any adjustable ejecting position Purchase-No.:
16001
Model V1 Fixed pneumatic ejector with two adjustable ejecting positions Purchase-No.:
16001 - V1
Working books : Model V1 Training material for the technology station Measure and handling.
Extent of supply Didactic indications : Designation of component part The technology station negotiates awareness of function and application of electromechanical and electro/pneumatical modules of industrial components. By means of the didactic prepared industrial components, the physical function principles of the analog path measuring technique are practically presented. The thickness of a work is measured with an analog sensor. In the result of this examination the parts can be transferred afterwards to a next station or ejected into a shelf. The connection, wiring and adjusting of sensors represents a further training emphasis at this stand-alone device. As individual station, it can be used quick and uncomplicated and it can be set into operation independent.
Analog thickness measuring Pneumatic lifting cylinder Pneumatic arm Profile plate complete hardware Technical documentation
1 1 1 1 1 1
Option: Control panel (Purchase No.:16006) Mobile underframe (Purchase No.:16005)
5.27
Number
1 1
5
Mechatronic
Technology Station Checking, Measuring and Handling with Rotary Table
Training Aims: Working with digital and analog signals in interaction with a rotary table. Function: A pneumatic gripper transfers workpieces with different material characteristics and different thickness on a rotary table. By turning of the rotary table, the workpieces are checked by three different digital sensors (capacitive, inductive, optical) and an analog sensor. After that, the workpieces are transferred back into the running process by the gripper. The result of this process is shown on a display and send via databus to the following process. The station is delivered completely assembled, wired and tested. Technical data: 1 Aluminium plate 1 Pneumatic pick and place with pair of gripper jaws 3 Digital Sensor (capacitive, inductive, optical) 1 Analog thickness measure 10 digital inputs , 8 digital outputs necessary working pressure : 5 to 6 bar Power supply: 24 V DC Item No.: 16037 Manuals : Training material for the technology station Checking, Measuring and Handling with rotary table
Delivery of supply Part name Capactive sensor Inductive sensor Optic sensor Analog measuring system Rotary table Pneumatic rotary gripper with pair of gripper jaws Profile plate, measures app. 350 x 500 x 250 mm Compressed air unit Hardware Technical documents
Quantity 1 1 1 1 1 1 1 1 1 1
Optional additions: Set of work pieces (Item No.: 16265-V1) Control panel (Item No.: 16006 ) Mobile underframe (Item No.: 16005 )
1 1 1
Didactical indications: The technology station imparts knowledge about function and use of industrial components on the sector of material recognition, transport and handling. Physical function principles are depicted by means of didactically prepared industrial components taking sensors as an example. Terms such as recognition of parts, material determination and recording are clearly shown in the experiments. In connection with the next station decision criteria for the influence of the flow of material can be made. The individual station can be used quickly and independently.
5.28
5
Mechatronic
Technology station Storage and handling
Function : Deposit according to the material properties and form Structure : Deposit unit with three thrust Electrical gripper with suction Technical data : 6 digital inputs , 8 digital outputs necessary working pressure : at least 6 bars , max. 8 bars Purchase No.:
16002
Working books : Training material for the technology station Storage and handling.
Didactic indications : The technology station negotiates awarenesses about the function and application of modules for storing and handling of workpieces of different forms and structure. By means of a practicable exemple, the possibilities and the limits can be used at the didactic prepared industrial components with electropneumatical and electromechanical modules. The safety requirements referring to the switching off can be approached in the laboratory. The connexion, the wiring and the adjusting of stop position switch as well as the inquiry in the control program can be approached with the station. The technology station can be used as single station or together with other stations.
Extent of supply Designation of component part Deposit thrust Electric gripper with suction Profile plate complete hardware Technical documentation
Number 3 1 1 1 1
Optional addition : Control panel (16006) Mobile underframe (16005)
5.29
1 1
5
Mechatronic
Technology station Sorting and handling
Function : Deposit by material properties or by form Convey the work pieces to the next process Construction : Deposit unit with pneumatical loading Pneumatic rotary arm with vacuum gripper Technical specifications : 5 digital inputs , 5 digital outputs necessary working pressure : 6 to 8 bars Standard model: Underframe with three deposit cases Purchase-No.:
16009
Model V1 Underframe with six deposit cases Purchase-No.:
16009 - V1
Model V1 Working books : Training material for the technology station Sorting and handling.
Extent of supply Designation of component part
Number Didactic indications :
Pneumatic rotary arm with vacuum gripper Conveying module with DC-drive Pneumatic ejector Deposit chute Light barriers Profile plate complete hardware Technical documentation
1 1 1 3/6 1 1 1 1
Option: Control panel (Purchase No.:16006) Mobile underframe (Purchase No.:16005)
1 1
The technology station negotiates awareness of function and application of industrial components from the sector handling and material section. The station with its coupling interfaces to other stations is particularly suitable for the beginning with the topic of signals seizing, signals processing and for information evaluation. By the example of the optimization of conveying ways and a collision-free movement it can be shown that also contradictory requirements can be technically controlled in a mechatronic system. As individual station, it can be used quick and uncomplicated and it can be set into operation independent.
5.30
5
Mechatronic
Technology station Boring and Handling
Function : Boring the workpiece Convey the work pieces to the next process Construction : 24V DC-Boring machine with pneumatic infeed Pneumatic workpiece clamping Pneumatic arm with pair of gripper jaws Technical specifications : 5 digital inputs , 5 digital outputs Air pressure : 6 to 8 bars Purchase Nr:
16007
Manuals : Training material for the technology station Boring and handling.
Didactic indications :
Extent of supply
The technology station negotiates awareness of function and application of typical industrial components from the sector Material processing and handling. By the example of the machining processing Boring, the signal and safety-relevant connections can be very simply represented.
Designation Pneumatic boring module Pneumatic arm Pneumatic workpiece clamping Profile plate Hardware Technical documentation
The didactically prepared industrial components are clearly conceived for the training. For the sectors maintenance, complex tasks of training can be derived with higher requirement. So for example the maintenance times and the operating time counter can be taken up to the control program for controlling the wear of tools (boring).
Option:
As individual station, it can be used quick and uncomplicated and it can be set into operation independent.
Control panel (Purchase No.:16006) Mobile underframe (Purchase No.:16005)
5.31
Number 1 1 1 1 1 1
1 1
5
Mechatronic
Technology Station Automatic Storage and Retrieval System -V1, -V3, -V4 (for round work pieces diameter 30 mm, max. 30 mm height) Training Aim: Working with digital sensors and quick counters. Function: In a automatic warehouse, workpieces are on different levels. Via a 3-axis handling system, these workpieces can be transfered into a process of other technology stations. Also possibel is taking a workpiece from a running process via a 3-axis handling unit back in the warehouse. The workpiece can be sorted by material characteristics, different thickness e.g. The places are controlled by a fork light barrier. The station is delivered completely assembled, wired and tested.
Technical data: 1 Automatic Warehouse 1 3-axis handling system 1 Gripper system 8 Sensors (Micro switches / Fork light barrier) Necessary working pressure: 5 to 6 bar Delivery of supply Part name
Quantity
Model V1: Automatic Storage and retrieval system with three electric axis and a pneumatic gripper Item No.: 16020-V1
1 1 1
Model V3: Automatic Storage and retrieval system with two electric axis and one pneumatic axis (y) and an electric gripper Item No.: 16020-V3
Automatic storage and retrieval system for 20 places 3-axis handling module Mounting plate 350 x 500 x 30 mm with T-grooves 8 mm in raster of 25 mm Power supply: 24 V DC Maintenance unit for compressed air filtered 5my oiled/unoiled, 0,5‌0,7 Mpa Throttle valve AS M5-tube4 (out-going air) 5/2 directional valve monostable Ă˜ 4 (only in pn. model) Filter/control unit EAW G1/8 Plug-/print relais series 40.52, 24 DC Proximity initiator inductive 4 mm Gripper SGB 40 Hand isolating valve EVHS 2000 Throttle valve AS M5-tube4 (additional air)
1 1 1 2 1/2 1 4 1 1 1 1
Optional additions: Set of work pieces Control panel Mobile underframe
(Item No.: 16265-V1) (Item No.: 16006) (Item No.: 16005)
1 1 1
Model V4: Automatic Storage and retrieval system with three electric axis and an electric gripper Item No.: 16020-V4
Didactic indications: The technology station imparts knowledge of function and use of industrial components on the sector of transport and handling. Physical function principles are shown by use of didactically prepared industrial components for which sensors are taken as an example. Terms such as part recognition, determination of material and recording can be presented vividly in the experiments. In combination with the next station you find decision criteria in order to influence the flow of material. The individual station can be used quickly and independently.
5.32
5
Mechatronic
Technology Station Automatic Storage and Retrieval System -V2, -V5 (for round work pieces diameter 50 mm, height 50 mm)
Training Aim: Working with digital sensors and quick counters. Function: In an automatic warehouse, workpieces are on different levels. Via a 3-axis handling system, these workpieces can be transfered into a process of other technology stations. Also possibel is taking a workpiece from a running process via a 3axis handling unit back in the warehouse. The workpiece can be sorted by material characteristics, different thickness e.g. The places are controlled by a fork light barrier. The station is delivered completely assembled, wired and tested.
Technical data: 1 Automatic Warehouse 1 3-axis handling system 1 Gripper system 8 Sensors (Micro switches / Fork light barrier) Necessary working pressure: 5 to 6 bar Sensor: 8 DE 4 microswitch 2 fork light barriers 2 cylinder switches Actors: 6 DA 4 Relais 2 5/2 directional valve mono stable Data interface: 25-pol. D-Sub plug Travelll el. axes: 35 mm/sec Power supply: 230V AC, 50Hz Compressed air: filtered 5my, unoiled, 0,5 ...0,6 Mpa Measure: (BxTxH) 925 x 570 x 1400 mm Weight: ca 50 kg Model V2: Storage with 28 deposit places Item No.: 16020-V2 Delivery of supply: Quantity
Model V5: Storage with 36 deposit places Item No.: 16020-V5
Part name
Manuals: Training documents for the technology station Automatic Storage and Retrieval System.
Didactic indications : The technology station imparts knowledge about function and use of industrial components on the sector transport and handling. By means of didactically prepared industrial components, the physical operational principles are presented by using the example of sensors. Terms such as parts recognition, material properties and registration can be used in the experiments. In combination with the previous station, decision criteria for influencing the material flow can be derived from it. Every station can be used quickly and independently.
5.33
- Auto. storage and retrieval system for 28/36 places - Power supply: 24V DC - Maintenance unit for compressed air filtered 5my, oiled/unoiled, 0,5 ...0,7 Mpa - Trottle valve AS M5-tube4 (out-going air) - 5/2 directional control valve monostable Ă˜4 - Filter/controller EAW G1/8 - Plug-in/print relais series 40.52, 24VDC - Proximity initiator inductive 4mm - pneumatic pair of gripper jaws - Hand isolating valve EVHS2000 - Trottle valve AS M5-tube4 (additional air)
1 1 1 2 2 1 4 1 1 1 1
Optional additions: Set of work pieces Control panel
(Item No.: 16265-V3) (Item No.: 16006)
1 1
5
Mechatronic
Technology Station Automatic Storage and Retrieval System (for workpieces with max. Dimension 90mm x 80mm x 40mm)
Training Aim: Working with digital sensors and quick counters. Function: The automatic warehouse consists of a 3-axis handling unit which uses workpiece plates of 120mm x 90mm. DC Motors drive the axis. The positions are controlled by a fork light sensor. The end positions of the axis are secured with micro switches. The warehouse has 5 levels each consisting of 8 deposits. On the work piece plate any work pieces can be fixed. The number of work pieces per plate is only limited by the maximum permitted total weight of 1 kg and the maximum admission space of 90 mm x 80 mm. The height of work piece should not surpass 40 mm. The work piece plate are delivered with a coding pen and 2 boring holes for the differenciation between raw and machined parts, admission bores for fixing the work piece plate as well as openings for the gripper system. The loaded work piece plates can be directly deposited on the shuttle of the SL-Transport System (Item No.: 16004) or on a interconnection point at the storage and retrieval system. The station is delivered completely assembled, wired and tested. Technical data: 1 Automatic Warehouse 1 3-axis handling system 1 Gripper system Sensors: 11 DE 6 micro switches 3 light barriers 2 cylinder switch Actors: 9DA 6 Relais 1 5/2 directional control valvemono Axis-Speed: X-Axis 38 mm/sec Y-Axis 42 mm/sec Z-Axis 24 mm/sec Item No.:
16020
Manuals: Training documents for the technology station Storage and Retrieval System
Delivery of supply:
Didactic indications: Quantity
Part name Storage and Retrieval System with 40 places 40 work piece pallets 3-axis handling unit Pneumatic gripper system Deposit place for work piece pallets Sensor for identification of work piece plates Underframe Small parts Technical documents
1 1 1 1 1 1 1 1 1
The technology station represents a automation system with complex learning contents. By means of didactically prepared industrial components the topic storage technologies are presented by using practical examples. It ranges from conventional storage techniques to chaotic storage. By means of software for the station, storing processes should be controlled, observed and evaluated. In combination with other stations signals and data are exchanged and can be further worked in subordinated systems to become new information. The technology station can be used as individual station.
5.34
5
Mechatronic
Technology station Machining and handling with a turntable
Function : Boring the workpiece Convey the work pieces to an electric turntable Construction : Pick and place module for the handling of the workpieces 24V DC-Boring machine with pneumatic infeed Pneumatic workpiece clamping Electric turntable Technical specifications : 8 digital inputs , 6 digital outputs Air pressure : 6 to 8 bars Purchase Nr:
16007-V1
Manuals : Training material for the technology station Machining and handling with an electric turntable.
Didactic indications : Extent of supply The technology station negotiates awareness of function and application of industrial components from the sector handling with an electric rotary table.
Designation
By the example of the machining processing Boring, the signals and safety-relevant connections can be very simply represented. The didactically prepared industrial components are clearly conceived for the training. For the sectors maintenance, complex tasks of training can be derived with higher reuirement. So for example the maintenance times and the operating time counter can be taken up to the control program for controlling the wear of tools (boring).
Pick and place module Pneumatic boring module Electric turntable Profile plate complete Hardware Technical documentation
As individual station, it can be used quick and uncomplicated and it can be set into operation independent.
Option: Control panel (Purchase No.:16006) Mobile underframe (Purchase No.:16005)
5.35
Number 1 1 1 1 1 1
1 1
5
Mechatronic
Technology station NC-Boring and Handling
Training Aim: Working with digital sensors and quick counters. Function: A pneumatic gripper system transfers a workpiece from a running process to a pneumatic clamping device. The NC boring module can be programmed in 2mm steps in X and Y axis.. The movement of the Z-Axis is operated by a pneumatic cylinder. The end points of the axis are checked by sensors. Working area X = 260 mm, Y = 160 mm, Z = 80 mm Technical data: 1 Pneumatic Gripper System 1 3-axis operating system 1 Clamping device 1 Boring unit 1 Pneumatic Cylinder for the Boring Unit 1 Pneumatic Cylinder for the Clamping device Item No.: 16036 Optional addition: Set of work pieces Control panel Mobile underframe
Item No.: 16265 Item No.: 16006 Item No.: 16005
Manuals : Training documents for the technology station NC Boring and Handling.
Delivery of supply: Part name Mounting plate 500x500x30 with T-slots 8 mm in raster 25 mm 25-pol. D-sub interface valve cluster Mentenance unit with hand valve Relais module Electric axis with DC-gear motor Pneumatic axis with 30 mm Hub for the boring unit Boring unit (24V, 1 Amp) Handling unit with extension arm, pn. Angular gripper pn. Clamping device 4-fold work piece deposit Sensor: DE3 micro switch fork light barriers Raster ruler per axis, 2 mm resolution Proximity switch inductive Cylinder switch Actors: 7 Relais engine 5/2 directional control valve
Quantity 1 1 1 1 1 3 1 1 1 1 1 11 3 1 1 4 9 2
Didactic indications: The technology station imparts knowledge concerning the topic handling technologies. Basic knowledge about control technology with quick Counter inputs is dealt with as well as with the specialties of programming. The technology station can be exchange signals and data information with other stations. But it can also be used independently.
5.36
5
Mechatronic
Technology station Transport - Buffering and Handling
Training Aim: Working with digital signals by using a Buffer and Handling unit. Function : A pneumatic gripper system transfers a workpiece from a running process to a transport system. The workpiece will be buffered by the transport system until the capacity of the running process ask the workpiece back. Technical data: 1 Pneumatic gripper 1 Transport System 1 Aluminium profile plate 3 - 10 digital inputs, 2 - 7 digital outputs Air pressure: min. 6 bar , max. 8 bar 24V DC, 2 Amp
16010
Model Standard: For work pieces with 30mm diameter in one track Item No.: 16010 Model V1: For work pieces with 50mm diameter in one track Item No.: 16010-V1 Model V2: For work pieces with 50mm diameter in two tracks Item No.: 16010-V2 Manuals: Training documents for the technology station Buffering and Handling
Didactic indications :
16010-V1 16010-V2
The technology station imparts knowledge about the function and use of industrial components for the buffering and handling of work pieces. In accordance with a practicable manufacturing plant, the station should show the necessity of a buffering distance in the manufacturing sequence when the cycle times of placing the work pieces are different. In this case, the information related to the station in the environment of the buffering distance (station before and afterwards) has to be evaluated. By means of this station you can evaluate the control technocal signals and the technical information of an optimal sequence. The station can be used as individual station for lessons or for exercises in laboratory quickly, independently and without problems.
Delivery of supply Quantity
Part name Electric conveyor belt and buffer of parts Pneumatic arm Profile plate complete Hardware Technical documentation
1 1 1 1 1
Optional addition : Control panel Mobile underframe
5.37
(Item No.: 16006) (Item No.: 16005)
1 1
5
Mechatronic
Technology station Handling module Position control with pneumatic servo valve Function : Taken und deposit workpieces at any position Convey the workpieces to the next process
Construction : - two-axes handling system - Travel in X ca. 360mm Control by pneum. Servo control unit - Travel in Z ca. 75mm Control by 5/2 directional valve, monostable - pneumatic pair of gripper jaws for the workpieces with diameter 30mm. Control by 5/2 directional valve, monostable - Servo controller with pneumatic servo valve block - Assembling plate 650x500x30 mm with T-grooves 8 mm, raster 25 mm - 25-pol. Sub-D-interface - Valve module - Maintenance unit - Workpieces with 30mm diameter, height max. 30mm
Technical specifications : 5 digital inputs 2 digital outputs 1 analog output Compressed air : 6 to 8 bars Power: 24V DC, 3 A Purchase Nr.: Extent of supply
16033
Manuals : Number
Designation
Training material for the technology station High shelf storage and handling
1 - Maintenance unit for pressed air filtered 5my, oiled/unoiled, 0,5 ...0,7 Mpa - pneumatic servo axis ca. 360mm traverse - pneumatic servo axis ca. 75mm traverse - Servo control unit - pneumatic pair of gripper jaws - 5/2 directional valve monostable - Filter/controller EAW G1/8 - Plung/print relais serie 40.52, 24VDC - Workpiece diameter 30mm, height 20mm - PLC program for Siemens PLC S7-314 IFM
1 1 1 1 2 1 1 1 1
Didactic indications : The technology station negotiates awareness of function and application of industrial components from the sector transport and handling. By means of the servo axle the training of the analog data processing can be trained.
Option : Control panel (16006) Mobile underframe (16005)
1 1
5.38
5
Mechatronic
Technology station Handling and Assembly
Task : Ｐａｃｋｉｎｇ ｏｆ ａ ｐｒｏｄｕｃｔ Ｔａｋｉｎｇ ａｎｄ ａｓｓｅｍｂｌｉｎｇ ｔｈｅ ｓｏｒｔｅｄ ｐａｒｔｓ Ｃｏｎｖｅｙ ｔｏ ｔｈｅ ｎｅｘｔ ｓｔａｔｉｏｎ Ｃｏｎｓｔｒｕｃｔｉｏｎ： Ｐｎｅｕｍａｔｉｃａｌ ｌｉｎｅａｒ ｃｙｌｉｎｄｅｒ ｌｅｎｇｔｈ ４００ ｍｍ ｗｉｔｈ ５／３－ｄｉｒｅｃｔｉｏｎａｌ ｃｏｎｔｒｏｌ ｖａｌｖｅ Ｐｎｅｕｍａｔｉｃａｌ ｌｉｎｅａｒ ｃｙｌｉｎｄｅｒ ｌｅｎｇｔｈ ３０ ｍｍ Ｐｎｅｕｍａｔｉｃａｌ ｇｒｉｐｐｅｒ ３ ｍａｇａｓｉｎｅｓ ｗｉｔ ｐｎｅｕｍａｔｉｃａｌ ｅｊｅｃｔｏｒ Ａｌｕ－ｂａｓｅ ｐｌａｔｅ Ｕｎｄｅｒｆｒａｍｅ Ｄｉｍｅｎｓｉｏｎｓ Ｂ ８００ｍ， Ｄ ６００ ｍｍ， Ｈ １４００ ｍｍ Ｗｅｉｇｈｔ ５０ ｋｇ Technical Data : Ｓｉｇｎａｌ ｔｒａｎｓｍｉｔｔｅｒｓ : 16 Ａｃｔｕａｔｏｒｓ :
8
5 * Ｒｅｅｄ ｓｗｉｔｃｈ 6 * ｃｙｌｉｎｄｅｒ ｓｗｉｔｃｈ
1* 5/3－ｄｉｒｅｃｔｉｏｎａｌ ｃｏｎｔｒｏｌ ｖａｌｖｅ 6* 5/2 －ｄｉｒｅｃｔｉｏｎａｌ ｃｏｎｔｒｏｌ ｖａｌｖｅ 1 * ｗａｒｎｉｎｇ ｌａｍｐｓ
Ｃｏｍｐｒｅｓｓｅｄ ａｉｒ ｓｕｐｐｌｙ : mind. 6 bar , max. 8 bar Ｍａｉｎ ｓｕｐｐｌｙ : 230V, 50Hz Purchase No.:
16035
Ｍａｎｕａｌｓ： Ｔｒａｉｎｉｎｇ ｄｏｃｕｍｅｎｔａｔｉｏｎｓ ｆｏｒ ｔｈｅ ｔｅｃｈｎｏｌｏｇｙ ｓｔａｔｉｏｎ Ｈａｎｄｌｉｎｇ ａｎｄ ａｓｓｅｍｂｌｙ Ｅｘｔｅｎｄ ｏｆ ｓｕｐｐｌｙ Ｄｅｓｉｇｎａｔｉｏｎ ｏｆ ｉｎｄｉｖｉｄｕａｌ ｐａｒｔ Ｄｉｄａｃｔｉｃａｌ ｉｎｄｉｃａｔｉｏｎ： Ｔｈｅ ｔｅｃｈｎｏｌｏｙ ｓｔａｔｉｏｎ ｎｅｇｏｔｉａｔｅｓ ｔｈｅ ｋｎｏｗｌｅｄｇｅ ｏｆ ｆｕｎｃｔｉｏｎ ａｎｄ ｕｓｅ ｏｆ ｉｎｄｕｓｔｒｉａｌ ｃｏｍｐｏｎｅｎｔｓ ｆｒｏｍ ｔｈｅ ｓｅｃｔｏｒ ｏｆ ａｓｓｅｍｂｌｉｎｇ ｔｅｃｈｎｉｑｕｅ． Ｂｙ ｔｈｅ ｅｘａｍｐｌｅ ｆｏｒ ｐａｃｋｉｎｇ ｔｈｅ ｓｅｔ ｏｆ ｎｉｇｈｔｌｉｇｈｔｓ， ｔｈｅ ｐａｒｔｉｃｕｌｉａｒｉｔｉｅｓ ｏｆ ｔｈｅ ａｓｓｅｍｂｌｙ ａｒｅ ｃｌａｒｉｆｉｅｄ． Ａｐａｒｔ ｏｆ ｔｈｅ ｐａｒａｍｅｔｅｒｉｚｉｎｇ ｏｆ ｍｅｃｈａｔｒｏｎｉｃａｌ ｍｏｄｕｌｅｓ，ｔｈｅ ｓｉｇｎａｌ－ｔｅｃｈｎｉｃａｌ ｃｏｎｎｅｃｔｉｏｎｓ ａｒｅ ａｌｓｏ ｃｏｎｆｒｏｎｔｅｄ．Ｔｈｉｓ ｔｅｃｈｎｏｌｏｇｙ ｓｔａｔｉｏｎ ｃａｎ ｂｅ ｕｓｅｄ ａｓ ｉｎｄｉｖｉｄｕａｌ ｓｔａｔｉｏｎ ａｎｄ ｉｎ ｃｏｎｎｅｃｔｉｏｎ ｗｉｔｈ ｏｔｈｅｒ ｓｔａｔｉｏｎｓ ｃｏｍｂｉｎｅｄ．
Ａｓｓｅｍｂｌｉｎｇ ｐｌａｔｅ ｃａ ７００ ｍｍ ＊ ５００ ｍｍ Ｐｎｅｕｍａｔｉｃ ｃｙｌｉｎｄｅｒ， ｐｉｓｔｏｎ－ｒｏｄｌｅｓｓ， ７００ ｍｍ ｈｕｂ Ｐｎｅｕｍａｔｉｃ ｃｏｍｐａｃｔ ｃｙｌｉｎｄｅｒ ， ５０ ｍｍ ｈｕｂ Ｍａｇａｚｉｎｅ ｗｉｔｈ ｐｎｅｕｍａｔｉｃ ｃｙｌｉｎｄｅｒ， ８０ ｍｍ ｈｕｂ Ｐｎｅｕｍａｔｉｃ ｐａｒａｌｌｅｌｅ ｇｒｉｐｐｅｒ， ｈｕｂ １０ ｍｍ ５／３－ｄｉｒｅｃｔｉｏｎａｌ ｃｏｎｔｒｏｌ ｖａｌｖｅ ５／２－ｄｉｒｅｃｔｉｏｎａｌ ｃｏｎｔｒｏｌ ｖａｌｖｅ Ｕｎｄｅｒｆｒａｍｅ Ｅｌｅｃｔｒｉｃａｌ ｆｌａｔ ｃｏｎｎｅｃｔｉｎｇ Ｈａｒｄｗａｒｅ Ｔｅｃｈｎｉｃａｌ ｄｏｃｕｍｅｎｔａｔｉｏｎ Ｏｐｔｉｏｎ：
Number 1 1 1 3 1 1 6 1 1 1 1
Ｃｏｎｔｒｏｌ ｐａｎｅｌ (Purchase No.: 16006) 1
5.39
5
Mechatronic
Technology station Mounting with Articulated-Arm Robot
Training Aim: Working with digital sensors and programming articulatedarm robots. Function: On three seperate transportation belts, workpieces are transported to a pick-up position for the robot. The robot mounts the three pieces together and puts the final product on the plate or to the next technology station.
Technical data : 1 Industrial robot with 5 axes ( articulated-arm robot) 1 Separation module part A (tea light box ) 1 Separation module part B ( tea light cap) 1 Separation module part C (tea light) 10 digital inputs , 10 digital outputs
Item No.: 16011
tea light cap
Manuals :
+
Training documents for the technology station Mounting with Robot
tea light box
+ tea light
= Set of tea lights Didactic indications : The technology station imparts knowledge about function and use of industrial components of the sector handling technology with a robot. As industrial component with high technical demand , basics for the use, control and coupling with other industrial controls (PLC) is deepened. Permanent parts of practice are experiences with mounting, positioning and moving without collisions. They can be used in combination with other stations. The station can be used quickly ans individually.
Delivery of supply Part name 5 axes articulated-arm robot Electric rotary gripper Control unit Separation module Profile plate complete Hardware Teachbox Underframe Technical documentation
Quantity 1 1 1 3 1 1 1 1 1
5.40
5
Mechatronic
Technology station Assembly with Scara Robot
Training Aim: Working with digital sensors and programming scara robots. Function: On three seperate transportation belts, workpieces are transported to a pick-up position for the robot. The robot mounts the three pieces together and puts the final product on the plate or to the next technology station.
Technical data : 1 Industrial robot with 5 axes ( scara robot) 1 Separation module part A (tea light box ) 1 Separation module part B ( tea light cap) 1 Separation module part C (tea light) 10 digital inputs , 10 digital outputs necessary working pressure : 5 to 6 bar Item No.:
16016
tea light cap
Working books : Training material for the technology station Assembling with Robot.
+ tea light box
+ Didactic indications:
tea light
With the technology station the awarenesses about the functions, industrial application and programming of a scara robot are negotiated. the robot as one industrial component points an high technical claim on. The particuliarities of a swivelling robot can also be demonstrated. The topics like kinematics, positioning and repeatability, which determine the use of this robot can also be negotiated with the didactic prepared industrial components. The technology station can be used as single station or together with other ones.
= Set of tea lights
Delivery of supply Part Number 4-axes scara robot Electric gripper Control panel Isolation module Profile plate complete hardware Technical documentation Teach pendant Mobile underframe
5.41
Quantity 1 1 1 3 1 1 1 1 1
5
Mechatronic
Technology station Handling and Control by means of the color properties
Task : Parameterizing a mechatronical module Recognizing the colors and check the color properties Deposit the work without collision Construction : Mounting device for module of color sensor Electrical rotary table for loading the cylindrical works pneumatic rotary gripper als deposit device (1) Technical specifications : 6 digital inputs , 2 digital outputs 5 digital inputs , 4 digital outputs (1) Compressed air supply 6 to 8 bar Purchase No.:
16034
Working books : Training material for the technology station Recognition and control
Extend of supply Number
Designation of parts Assembly plate 350 x 500 electrical flat connecting Module of colour sensor Mounting device Rotary table pneumatical rotary gripper Hardware Technical documentation
1 1 1 1 1 1 1 1
Optional addition : Control panel Mobile underframe
(Purchase No.: 16006) (Purchase No.: 16005)
Didactic indications: The technology station negotiates awareness of function and application of industrial components of the sector material recognition by means of color sensor and clocked flow of material. By the example of a color sensor module the characteristics are clarified with application of the new technologies. Apart from the parameteriying of mechatronical modules, the signal-technical relations are confronted. This technology station can be used as stand-alone device or in connection with other stations combined.
1 1
5.42
5
Mechatronic
Technology Station Evaluation with Digital Camera
Training Aim: Working with digital sensors by selecting different shapes. Function A digital camera scans the shape of various workpieces and compares them with known shapes in the system. Technical data: 1 CCD Camera 1 Lightsource 1 Stand 1 Input/output module ( 4 digital inputs and outputs) 1 Identification software Item No.: Item No.:
16017 (Industrial standard) 16017-V1 (Basic module)
Manuals: Training documents for the technology station Evaluation with Digital Camera
Didactical indications: Delivery of supply
The training station with its combined industrial components and the flexible processing possibilities let the station become a very educational instrument. With a practical training with this station the automatic image processing is presented in such a transparent way that the contexts of this innovative technology is clearly demonstrated. In the interaction of hard- and software it is presented how signals of the image processing process come into being and are evaluated to information. The technology station can be used as individual station as well.
Part name
Quantity
CCD camera Light source Stand Digital in- output module Image recognition and evaluation software Technical documentation
1 1 1 1 1 1
Optional addition : Control panel
5.43
(Item No.: 16006)
1
5
Mechatronic
Technology Station Quality Assurance according to ISO
Training Aim: Introduction to quality assurance according to ISO. Function : Measuring and evaluation of the workpieces by digitale measuring devices. Measuring and online transmission to a PC-software. Evaluation according to the usual methods mean value, range , standard deviation, histogram. Technical Data: 1 Digital caliper gauge 0 - 150 mm 1 Digital micrometer gauge 0 - 25 mm 1 Digital dial gauge, 12 mm measuring range 1 Operating unit for GOOD-pieces and rejects 4 digital inputs , 4 digital outputs Item No.:
16012
Working books : Training material for the technology station Quality Assurance according to ISO.
Delivery of supply Part name Digital caliper gauge Digital micrometer gauge Digital dial gauge Foot switch QA-100 Software Digital interface for 6 digital measuring device Measuring desk Technical documentation
Quantity
Didactic indications : With the station “Quality assurance�, the subject is didactic prepared and clearly negotiated using the Industrie components. The installed Software program fulfill therby all requirements referring to operating, handling and data interfaces. A controlling workpiece is taken manually, prepared for the measuring and is finally measured by using the selected measuring device. After recording the measured value in the software, the data stand for further evaluation (for exemple in the control charts) to the disposition. The training station can be used independent in the teaching or in exercises in laboratory.
1 1 1 1 1 1 1 1
Optional addition : Operating unit for GOOD-pieces and rejects (Item No.: 16006)
1
5.44
5
Mechatronic
Technology station Hydraulic press and Handling
Task : Punch out the bearing from a gear wheel Convey parts to the next technology station. Construction : Hydraulic press (cylinder 30mm height, 16mm diameter of piston rod) pneumatic loading of the gears to the press Handling module (pneum. Swivel arm with pneum. angle gripper) Hydraulic 4/3-directional control valve Technical specifications : 7 digital inputs , 6 digital outputs Pneumatical compressed air : 6 to 8 bar Hydraulical compressed air : 40 to 60 bar Operating voltage: 230V / 50Hz , max. 4 A Purchase No.:
16018
Working manuals : Training material for the technology station Hydraulic press
Extent of supply Anzahl
Designation of parts Hydraulic cylinder 4/3/directional control valve Loading module Valve block Current control valve Technical documentation
Didactical indications: The station is suitable for the instruction about hydraulics. All industrial components are prepared didactical and can be used for the teaching of basic knowledge in the class or into laboratory exercises. The recess of learning contents follows in the practical exercises.
1 1 1 1 1 1 1
Optional addition : Control panel Mobile underframe
(Purchase No.: 16006) (Purchase No.: 16005)
1 1
Hydraulic aggregat up to 60 bar oil pressure, 2 liter oil reservoir, 0.35 kW, 230V (Purchase No.: 16264)
The technology station can be used as independent station.
1
5.45
5
Mechatronic
Technology station Robotal station and transversal axis
Task : Assembling the workpices with a robot under using an additional axis Convey the work pieces to the next process Three workpieces ( A , B , C ) which are already in the separation modules, are assemblied. Structure : Industrial robot with 5 axes ( buckling-arm robot ) Transversal axis (Length 500mm to 3000mm) Deposit table Separation module part A ( Gear box ) Separation module part B ( Gear shaft ) Separation module part C ( Gear case )
Technical data : 8 digital inputs , 8 digital outputs Purchase No.:
16019
Working books : Training material for the technology station Assemblage mit robot
Didactic instructions:
Extent of supply Designation of component part 5-axes buckling-arm robot Transversal axis 600 mm Gripper control unit Teach pendant Magazine Deposit table Technical documentation Underframe
The technology station is suitable for the instruction the terms handling technics. The fundamental principles for the kinetics of a robot and the particularities of the programming are treated. With the additional transversal axis, you can see the repercussions on the workspace. Apart from the programming of movements and positions, the robot controller can also process and evaluate the signals. The technology station can exchange the signals and data information with other stations. It can be used as a single technology station.
Number 1 1 1 1 1 3 1 1 1
5.46
5
Mechatronic
Technology station Turning and handling
Task : Machining the workpieces on a CNC-turning machine and hand over to a next station Structure : CNC-turning machine PC-controlled robot Transversal axis Technical data : 4 digital inputs , 4 digital outputs necessary working pressure : at least 6 bars , max. 8 bars Purchase No.:
16013
Working books : Training material for the technology station CNC-machining turning. Training at robots
Extent of supply Designation of component part
Number
The station is suitable for teaching the CNC turning. The programming can be done in different controls. At the same time the programming and the cinematic of robots can be learnt as well as the communication of signals between a robot and the CNC-machine.
CNC-turning machine PC D2145 Tool basic equipment Automation moduel 5-axes buckling robot Transversal axis 400 mm long Hardware Technical documentation
1 1 1 1 1 1 1
The technology station can be used as single station.
Optional addition :
Didactic indications:
Control panel
5.47
(16006)
1
5
Mechatronic
Technology station Milling and handling
Task : Machining the workpieces on a CNC-milling machine and hand over to a next station Structure : CNC-milling machine PC-controlled robot Transversal axis Technical data : 4 digital inputs , 4 digital outputs necessary working pressure : at least 6 bars , max. 8 bars Purchase No.:
16014
Working books : Training material for the technology station CNC-machining milling. Training at robots
Extent of supply Designation of component part
Number
CNC-milling machine PC F2145 Tool basic equipment Automation module 5-axes buckling robot Transversal axis 400 mm long Hardware Technical documentation
1 1 1 1 1 1 1
(16006)
The station is suitable for teaching the CNC milling. The programming can be done in different controls. At the same time the programming and the cinematic of robots can be learnt as well as the communication of signals between a robot and the CNC-machine. The technology station can be used as single station.
Optional addition : Control panel
Didactic indications:
1
5.48
5
Mechatronic
Technology station Flexible manufacturing cell
Task : Machining the workpieces on a CNC-turning machine and CNC-milling machine Hand over to a next station Structure : CNC-turning machine CNC-milling machine PC-controlled robot Transversal axis Technical data : 8 digital inputs , 8 digital outputs necessary working pressure : at least 6 bars , max. 8 bars Purchase No.:
16015
Working books : Training material for the technology station CNC-machining turning. CNC-machining milling Training at robots
Extent of supply Designation of component part
The station is suitable for teaching the CNC turning and milling. The programming can be done in different controls. At the same time the programming and the cinematic of robots as well as the communication of signals between a robot and the CNC-machine can be learnt .
CNC-turning machine PC D214 Tool basic equipment Automation module turning CNC-milling machine PC F214 Tool basic equipment Automation module milling 5-axes buckling robot Transversal axis 600 mm long Hardware Technical documentation
The technology station can be used as single station.
Optional addition :
Didactic indications:
Control panel
5.49
(16006)
Number 1 1 1 1 1 1 1 1 1 1 1 1
5
Mechatronic
Technology station rotary table
Function: Positioning the workpieces Convey the workpieces to the next technology station Work transport via an electric drive Construction: By means of a quick-connector the rotary indexing table can be connected with any technology stations. In the standard version four technology stations can be connected to the rotary indexing table. The max. number of at the same time connectablen technology stations is unlimited. The control is made by an electric drive. The positioning is made by a sensor The positioning follows through a sensor Standard version: Rotary indexing table for four technology stations
Technical specifications : 4 digital inputs , 2 digital outputs 24 V, 2 A Purchase Nr.:
16031
Manuals : Training material for the technology station workpiece conveying with an electric turntable.
Didactic indications :
Configuration example: Rotary indexing table for six technology stations
The didactically prepared industrial components are clearly conceived for the training. For the sectors maintenance, complex tasks of training can be derived with higher reuirement.
Extent of supply Designation Profile plate complete for four technology stations Size: ca. 550mm * 550mm Electric drive Rotation plate with four shelves Sensor for positioning technical documentation
The technology station negotiates awareness of function and application of industrial components from the sector handling with an electric rotary table. By the example of the turntable in connection with other technology stations signal and safety-relevant connections can be very simply represented.
Number
So for example maintenance times and the counter of operating times can be taken up to the control program.
1 1 1 1 1
Option: Control panel (Purchase No.:16006) Mobile underframe (Purchase No.:16005)
1 1
5.50
5
Mechatronic
Technology station Transport
Task : Optimizing the material handling Structure : Central line with shuttles Bypass Identification unit Underframe Technical data : 22 digital inputs , 22 digital outputs necessary pressur : 6 bars , max. 8 bars Purchase-No.:
16004
Working books : Training material for the technology station Automation of installations Extent of supply Didactic instructions:
Designation of component part
The transport system represents in the classes a complexly automation task. According to the didactic prepared Industrial components, the awarenesses are negotiated of the function and structure of the modular controls in a decentralized automation concept. The requirement for it, is an intelligently “dissection� of the task in autonomical part functions. In the teaching or in the practice in laboratory, the different bus-technologies are learnt. The securiry inquiries of signal as well as the requirements in the adjusting mode of a complex installation form a further main focus in the training program. The transport system can be used as a single technology station.
Central transport system Bypass 2 shuttles 4 stopper 4 positioning stations 4 identification modules Management software Technical documentation Mobile underframe
Number 1 1 1 1 1 1 1 1 1
Optional addition : Control panel
5.51
(16006)
1
5
Mechatronic
Construction of the MHM technology station Customer’s application
Arrange here your own technology station.
Technology station
Handling module
Working module
Individual component - for the flexible use
Module Sensor
Module Assembling
5.52
Module actuator
5
Mechatronic
Installations in the industrial format Assembly, conveying and handling system Task : Programming of the anthropoid robots, scara robots, PLC-device with profibus. Programming and supervision via a manufacturing control station Work piece recognition via write/read device. Construction : By means of a shuttle, the work pieces are finished at different robot-assembly stations to one finished part. There are In the installations: Anthropoid robot with a gripper-change station, scara robot, conveying and distribution system, pick and place system, isolation, programming software for the PLC, the robots, manufacturing control station and simulation software Manuals : Training material for beginning to the mechatronics
Anthropoid robot with gripper change station, scara robot, conveying and distribution system, pick and place system, isolation station, programming software for the PLC, the robots, manufacturing control and simulation software
Extent of supply Designation of individual part Number Purchase No. Assembling, conveying and handling system Industry system for the education on the sectors mechatronics, pneumatics, robotics, automation and control technology, logistics, process optimisation Options : Mechatronical coupling module MKM 2100 Teacher working book Student working book
1
1 1 1
MTH-BECK
04200 00419 00420
Didactical references: Instruction in cooperation of mechanical, electrical, pneumatic, electro-pneumatic and control technical elements. Further information : Product information Mechatronics system concept MSK 2100
5.53
5
Mechatronic
Installations in the industrial format Manufacturing, conveying, storing and handling system Task : Programming the CNC-machines tools, anthropoid robot, portal robot, PLC device with profibus. High-Shelf storage. Programming and control by means of a manufacturing control station. Construction : Out of a high-shelf storage with chaotical storekeeping, The workpieces are transported via a shuttle system to the CNC-controlled tool-machines. A portal robot takes the workpieces and puts them down into the tool-machines. After the machining they are checked for the dimensional accuracy and afterwards stored again. Manuals : Training material for the beginning to the mechatronics
CNC-turning and milling machine, portal-loading robot, conveying and distribution system, Quality assurance system, high-shalf storage with chaotic storekeeping and all the corresponding software (CNC, PLC , robotics , Store management, manufacturing control station, order management)
Extent of supply : Designation Assembly, conveying and handling system Industry system for the education in the sectors mechatronics, pneumatics, robotics, automation and control technology, logistics, process optimisation
Number Purchase-No. 1
FTLH-TRIE
Options : Mechatronical coupling module MKM 2100 Teacher working book Student working book
5.54
1 1 1
04200 00419 00420
5
Mechatronic
Installations in the industrial format Manufacturing, conveying and quality assurance system Task : Programming of CNC-milling machines, anthropoid robot with linear axis, PLC-device with profibus, quality management. Use of a manufacturing control system Construction : Out of a storage, the work pieces are conveyed to the CNC-controlled miling machine. After the machining they are checked for the dimensional accuracy and afterwards stored again. Manual : Training material for the beginning to the mechatronics
Extent of supply Designation Assembling, conveying and handling system Industry system for the education in the sectors mechatronics, pneumatics, robotics, automation and control technology, logistics, process optimisation Options : Mechatronical coupling module MKM 2100 Teacher working book Student working book
Number 1
1 1 1
Purchase-No. FTQ-HANA
04200 00419 00420
5.55
PC-controlled milling machine with automation device. Loading of the machine tool through the additional side-door for the free use of the Front-side. Customer’s robot Mitsubishi RV M1 adapted to a transversal axis. The workpieces are handed over after the production at a measuring place. Delivery all corresponding software, (CNC, PLC, robotics, quality assurance) Through the PC-control, the machine tool is in any industry-usual syntax programmable.
5
Mechatronic
Installations in industry format Manufacturing, transportation system with digital camera supervision Task : Programming of robots (buckling-arm robots, scara robots), PLCinstallations. Palette-transportation-system, identification system (write and read unit), Visuality system and service of a manufacturing management system. Data transfer of all activ elements through ETHERNET. Construction : From a camp, workpieces are put on a transportation-system and correspond to their complexity at 4 bypass-positions by means of buckling arm robots or scara robots to one prefabricated part installed. Working books : Training material for the entry into the mechatronic.
With one ETHERNET are connected : one manufacturing-management system, two buckling- arm robots type St채ubli RX60, one scara robot Adapt ONE , one scara robot Adatpt 600 , one palette-transporting-system (7,5 m long, 2,5 m wide, 15 kg load-capacity) with four bypasses , two CDcameras for the part-identification and situation-recognition , one identification system , seven PLC-installations and nine PC`s.
Extent of supply Designation of individual part Manufacturing, transportation and handling system. Industry system for the education in the areas Mechatronic , pneumatic, robotic, automation technology, control technology, logistics, processoptimiezation Options : Mechatronical coupling module MKM 2100
5.56
Number Purchase No. 1
MTK-THUN
1
04200
5
Mechatronic
Customized special solutions Loading, material recognition, checking, and storage Task : mechatronical basic-exercises (adjusting, assembling, checking, measuring, setting into operation). Writing of PLC-programs for every station and for the complete installation. Construction : Workpieces of most different material characteristics are loaded to the process and linked with a second workpiece by using a punch unit and afterwards stored after the same material. Working book : Training material for the beginning to the mechatronics
Loading
Extent of supply Designation Assembling, conveying and handling system Industry system for the education in the sectors mechatronics, pneumatics, robotics, automation and control technology, logistics, process optimization Options : Mechatronical coupling module MKM 2100 Teacher working book Student working book
Number 1
Purchase No. ASCOTRi
Checking
1 1 1
04200 00419 00420
Machining
Out of a magazine, the gears with different materials are loaded to the process. In the station material recognition the material properties are found out with the help of three different kinds of sensors. In the station 3, the plain bearings are mounted. In the station 4, the gears are stored according the material.
5.57
Sorting
Mechatronic
5
5
Mechatronic
The MKM concept The coupling module MKM 2100
Simulation-models often have the disadvantage that they are not suitable in the practice for topical examinations. In order to avoid this effect, we have developed the coupling-module MKM. The coupling-module is capable to connect a real SPS with the software MSM. The software-simulations run through the online connection with the SPS virtually identically like with a real process. The coupling-module possesses also an interface, with which the connection can be produced to the technology-stations. The SPS can be used with it as well as for the control of the software, as also for the control of the harware.
Programmable controller Every Plc according to the customer`s application can be used without restrictions
Service and showing unit The switchers are useable for the selection of different kinds of work (e.g. Manual-work, step-work and furnisheswork or automation-work)
Process-interface Connection between the PLC and the hardware modules
5.59
5
Mechatronic
The MKM concept One coupling module with two functions
Real PLC controls the software simulation
Real PLC controls the hardware
5.60
5
Mechatronic
Coupling module MKM2100
Task : The coupling module controls with its integrated PLC on the one hand the technology station or on the other hand with its integrated PC-interface the SL-programming system MSM 2100 or MSM 2101 or MSM 2102. Construction : The coupling module makes sure, that the on the PC created mechatronical installation in its dynamical behaviour almost in real-time works. The PLC integrated in the coupling module can be connected to all technology station via its process-interface. The PLC tied in the coupling module is built in according to our customer`s application. The coupling module is available as follows : MKM2100 - D/8 = 8 digital in- and outputs MKM2100 - D/16 = 16 digital in- and outputs MKM2100 - DA/8 = 8 digital in- and outputs 2 analogous- and outputs MKM2100 - DA/16 = 16 digital in- and outputs 2 analogous- and outputs Working book : Training examples for the entry to the mechatronic
Extent of supply Designation of individual part MKM 2100 - D/8 MKM 2100 - D/16 MKM 2100 - DA/8 MKM 2100 - DA/16
Number Purchase No. 1 1 1 1
04200 04201 04202 04203
Didactic indication : The use of the coupling-module guarantees that that in the theory with the SL-programming system MSM 2100 or 2101 or 2102 developed programs are capable without adaptations at the corresponding hardware. Mistakes with the use of the hardware are then only to be attributed to puts in , wiring - or hose-mistakes. Furthermore the coupling module is suitable in the interplay with the software particularly if it is about the introduction into the bus-technology
5.61
Mechatronic
5
5
Mechatronic
SL - Programming system Mechatronic - Software
MSM 21..
Software illustration
Hardware model
5.63
5
Mechatronic
SL - Programming system MSM 2100 Task: Introduction to the mechatronic Structure : The mechatronical software module MSM 2100 enables an optimal approach in the mechatronics. Several tasks can be defined using the linear thruster, rotary thruster and pneumatical suction device. The dimensions of these elements are free definable. Through the connected PLC with the software,the installation can be inspected both in its mechanical and dynamical behaviour. The working of this software with the mechatronical coupling module MKM 2100 is especially effective. Working book : Exercises to the introduction in the mechatronic
Extent of supply Designation of individual part SL-Programming system MSM 2100
Number
Purchase No.
1
04100
1 1
04200 00495
Recommended additional equipment : Coupling module MKM 2100 Training case SL-TMS 2000-B01
Didactic indication : The software introduces in the mechatronic. The manual of this software consists of 8 exercises with increasing complexity.
5.64
5
Mechatronic
SL - Programming system MSM 2101 Task : Software for training to mechatronician Structure : The efficiency of this software distinguishes particularly through it, that each automation installation can be built when using the existing libraries. Additional to the basic equipment (MSM 2100), there are elements like conveyor belt, deposits, magazines, machines tool, sensors, indicating lamps, switch elements and diverse neutral robots integrated. Working book : Exercises to introduction in the mechatronics
Extent of supply Designation of individual part SL-Programming system MSM 2101
Number
Purchase No.
1
04101
1 1
04200 00495
Recommended additional equipment : Coupling module MKM 2100 Training case SL-TMS 2000-B01
Didactic indication : The software introduces in the mechatronic. The manual of this software consists of 8 exercises with increasing complexity.
5.65
5
Mechatronic
SL - Programming system MSM 2102 Task : Software for training to mechatronician Structure : The efficiency of this software distinguishes particularly through it, that each automation installation can be built when using the existing libraries. Additional to the basic equipment (MSM2100), there are elements like conveyor belt, deposits, magazines, machines tool, sensors, indicating lamps, switch elements and in contrast to MSM2101, an indutrial robot is integrated. (Available robot Can be seen in the chapter Robotics Robo 2002). Working book : Exercises to introduction in the mechatronics
Extent of supply Designation of individual part SL-Programming system MSM 2102
Number
Purchase No.
1
04102
1 1
04200 00495
Recommended additional equipment : Coupling module MKM 2100 Training case SL-TMS 2000-B01
Didactic indication : The software introduces in the mechatronic. The manual of this software consists of 8 exercises with increasing complexity.
5.66
5
Mechatronic
The MSM Software concept PLC Software
The PLC - software packages situated at the market are identical in many basic data of their capability. For the selection of the suitable SPS, it is usually crucial beside the price whether a PLC is already in the use. If this is the case, it recommends itself often to stick with the product, because normally all further accessories are existing (for example Programmiersoftware). For Beginners, we recommend to keep an eye on it that the PLC corresponds to the ISO-Norm 1131. It guarantees on this occasion that you can program in up to 5 different editors (AWL, KOP, FUP, structured text or in graphic representation).
Our MSM - concept supports all industry PLC`s
5.67
5
Mechatronic
Structures Network-structures
The more complex automated processes become, the more important becomes the process-just human being-machine-communication. Prerequisite for a network of the controls in the installations is a station-referential construction with station-own and decentralized controls. The task-main focuses will consist in future to adopt, on the field bus plane the installation, troubleshooting and maintenance of the communication-system. Aim of a network is the summary of different process-components to a more efficient systems. A manufacturer-independent information-exchange offers also the simple and universal possibility to the communication of the paramount automation-systems with the field-installations.
Reference level Cell control
Process visualisation
Communication BUS
PLC
PLC
Process level
The automated installation with the local controls CNC Robotic PLC
5.68
5
Mechatronic
Teachware Teaching and learning
SL-training syst em A lead-in from projects to programming” This set of foils supports the new learning environment with regard to technologies and techiques for the use of PLCs. The special knowledge is didactically structured and so guarantees success in learning. Purchase No.: 01465
SL-training sys tem
SL-training system CNC-technique
SL-training system-handling technology
SL-training system PLC-technique
“Information is the formula for success ”, but only, if it is given by the right media. Information by independent learning means also to accept a new learning environment. For exercises and experiments, didactic sets of exercises are available. The SL training systems are designed for training in the sectors automation technology and they optimally support the teacher in the preparation of the lessons. Coulored overhead-foils, computer-aided exercises, CD-ROM for multi media belong to this new learning environment.
SL-training sys te
“A lead-in to handling technology” This training system includes 49 single foils with an accompagnying text part. The didactic concept is designed in a way, that basic and more complex contents can.
Purchase No.: 01455
m “A lead-in from the practice for the practice“ A set of foils for the structured formation on the sector CNC-technique. The foils are complemented by exercises. Computer-aided programming examples are made available for the teacher.
Purchase No.: 01452
5.69
5
Mechatronic
Teachware Teaching and learning
A teach-concept for teachers and students consisting of ten increasing exercices for training case
Purchase No.: 01471
The you present task-collection was shaped for the training-system TMS-2000 bases of the mechatronic. Aim of this task-collection is to offer the trainer a guidance with the transposition and transaction of practical experiments at mechatronical system-components. Mechatronical systems normally distinguish themselves through a high complexity. The mastery of this complexity, in technically and also in organizational sense, puts high requests at all those, who are confronted with these systems in the training-area. The training-system TMS-2000 with its versatile components should achieve a contribution, to join the different areas from mechanics, electro-technology and computer science together. This training-system is also everywhere there employable, where it`s about, complicated theoretical contexts to the automation-technology through practical practices and experiments to clarify and to comprehend. Permanent component of all tasks is the qualification of the students to build, to test and if necessary to correct mechanical, pneumatic and electric components. With simple and clear, but also with technically more complicated tasks the solution-bases in the task-collection shall pre-determined and are understood as stimulation to new solutions. Learning by Doing is an universal theme in this task-collection and stands acting for the problem-oriented learning through independent action and practicing. From simple function-modules, small technical systems originate, which are equipped with an electronic controller and signalprocessing. During the constructs of a complete system, the students get confronted with a row from technologies respecting driving, taxes and moving. The individual specialties, like mechanics, electro-technology, electronics, control and information-technology are penetrated among each other. Systems are equipped with standardized modules today. The contact with modulazation and standardization is exemplary trained at typical industry-components. Using the tasks - collection altogether, you will notice that repetitions exactly with such tasks are unavoidable, which cover the same hardware-basic. This involves parts of function-descriptions, from representations of the technical knowledge however also from individual tasks. The tasks are conceived after a kit. However they can also be put in with the intercession among each other independently from basics and to train skills. The formation of the tasks takes place after an uniform pattern:
Problem-describtion - Aim - Task - Solution-hint
5.70
5
Mechatronic
Teachware Teaching and learning
MECHATRONIC Reproduction of systems Test and Simulation
A teach-concept for teachers and students consisting of acht increasing exercices for the basic principles of the control technique
Development of solutions
Purchase No.: 1470
Program function runnings
All rights reserved SL-Automatisierungstechnik GmbH Autor: Dipl.-Ing. K. Günther
Simulate instead of building ... thus could mean a formula for time and cost-saving factors, if it concerns the development, test and training in the sector of the plant automation. The company SL supplies a process simulation software “SL-MSM21xx”, with which the typical plants of the sectors manufacturing, conveying and assembly can be reproduced. A collection of tasks Teachware is presented for this simulation software. It is a modular component of the system concept and can be combined and extended with other components. In this collection of tasks, the PCSUPPORTED experiments are presented about the automatic control engineering, control engineering and MECHATRONICS and prepared for the teacher. It represents at the same time also a guideline assistance for the teacher. Mechatronical systems normally distinguish themselves through a high complexity. The mastery of this complexity, in technically and also in organizational sense, puts high requests at all those, who are confronted with these systems in the training-area.. The mechatronic system concept “SL MSK” with its multiple components should achieve a contribution, to join the different areas from mechanics, electro-technology and computer science together. This training-system is also everywhere there employable, where it`s about, complicated theoretical contexts to the automation-technology through practical practices and experiments to clarify and to comprehend. The simulation of process is an important part for the planning of industrial plants. In this sector, software and Hardware simulations make possible the test of complex plants. The process dynamics is optically controllable. In the training, the requirements can be step by step increased, and the reproductibility of errors and its effects on the process can be often repeated. In addition, they can be used among themselves independently with the switching of bases. The organization of the tasks takes place after a uniform sample:
Problem description - Aim - Problem - solution indication
5.71
SL-Automatisierungstechnik GmbH In der Bredde 37 ⋅ D - 5863 6 Iserlohn Telefon: +49 (0) 2371/9081-0 ⋅ Telefax: +49 (0) 2371/908181 www.slhome.com ⋅ mail@slhome.com