PLANT PARTS CATALOG Visit us at: www.REXCON.COM or call 262-539-4050
Plant Renovations, Conversions and Retro-fits
Tilt Mixer to Any Manufacturer’s Dry Plants
Plant Renovations
•
Wet/Dry Conversions
Page 2
Custom Engineered Plants and Site Management
Management CEO COO Controller
Parts Department Parts Manager Parts
262-539-4472 / jjacob@rexcon.com 262-539-4474 / mredmond@rexcon.com 262-539-4532 / jchristensen@rexcon.com
Jack Kloskey Rachel Raatz
262-539-4475 / jkloskey@rexcon.com 262-539-4482 / rraatz@rexcon.com
Mechanical Service Department Field Service Field Service
Direct Line / Email
John Jacob Michael Redmond James Christensen
Jake Nitka Tim Schiever
262-539-4549 / jnitka@rexcon.com 262-539-4050 / tshiever@rexcon.com
RC3 Electrical Service Phone Line - 414-973-9266 RC3 Service Electrical Director Batch Control Service
Sales
Director of Sales Western Region Sales—AZ, AK, CA, CO, HI, ID, MT, NE, NM, NV, ND,OH, OR, SD, TX, UT, WY, WA Midwest and Eastern Sales— CT, DE, IN, IL, IA, ME, MA, MD, NJ, NH, NY, MN, MI, PA, RI, VT, WI South Eastern Sales---AL, AR, FL, GA, KS, KY, LS, MO, MS, NC, OK, SC, TN, VA, WV
Page 3
Jeff Soldan Timm Hintz
262-539-4540 / jsoldan@rexcon.com 262-539-4543 / thintz@rexcon.com
John Jacob Patrick Conerty
262-539-4472 / jjacob@rexcon.com 262-539-4473 / pconerty@rexcon.com
Adam Komornicki
262-539-4479 / akomornicki@rexcon.com
Paul Jaworski
262-539-4481 / pjaworski@rexcon.com
Parts Index
Actuators Air Cylinders Air Valves and related parts Aeration Pads Auto Lube System Belt Wipers Bin Gates Bin Level Indicators Blades Blade Liners Blower Assembly Blower Motor Butterfly Valves Conveyor Components Cylinders—Air and Hydraulic Dust Collection Bags and Cartridges Drum Liners Electrical Components Switches, Limit Switches, Contact Blocks Relays, Potentiometers, Sockets Cords, Push Buttons, Counters, Lights Edge Roller Fabric Socks: Round and Square Gate Conversion Kits Gates for Bins High Speed Blades Hydraulic Cylinders Hydraulic Pack Parts Idlers (Belt) Load Cells Main Roller Omega Couplings Plant Component Liners Poly Liners-Blades Reducers Rubber Boots Seals, Inner and Outer (Tilt Mixer) Solenoids Tilt Mixer Parts Hydraulic Valves Vibrators Water Pumps Water Meter Parts
Page 4
Page 28 21 22-23 25 27 32 19 33 12-16 12-14 25 25 28 32 21 24 14 29-31 30 29 31 7 24 20 19 15-16 21 26 32 10 8 9 17-18 14 10 11 6 25 6 23
33 27
27
Transit Mix to Central Mix Conversions RexCon specializes in supplying engineering to convert transit mix concrete batch plants to central mix. There are several advantages to converting a central mix concrete batch plant from a transit mix plant. The choice boils down to up-front cost vs long term benefits, production rates, and the need for a better quality of concrete and higher production rates. For the vast majority of producers, the advantages of central mix are numerous: enhanced concrete output quality and consistency via improved slump control, higher hourly production volumes due to faster truck loading times, more project mix designs to bid on (such as CTB, RCC, and Paving Concrete), and significantly less wear and tear on truck mixer wear items. Fundamentally, these advantages translate into significant economic and reputational benefits that quickly make up for the up-front cost of a mixer. Concrete Producers can achieve significant quality control improvement by switching to a central mix batch plant. This is because all concrete’s slump is checked before leaving the plant, so consistency is greatly improved. Even if a producer is charging a ready mix truck from a central mix plant, the concrete will enter the truck mixer faster and will be premixed with slump control at the loading points. When concrete is loaded into a truck mixer from a transit mix plant, material sees different mixing and slump from one truck to another. Overall, this means that a customer will have to make up for slump inconsistency by adding water at the jobsite. As the industry has learned, inconsistency in mix and water can have detrimental impacts on the quality of finished product. For those producers looking for both wet and dry operations out of a single plant, RexCon has your solution. Certain concrete plants can be customized to include dual lanes – both central and transit mix out of a single plant simultaneously. RexCon has the engineering and manufacturing expertise to convert practically any brand of concrete batch plant to adapt a RexCon Mixer. Call us today to learn what it will take to convert your plant to central mix, or even to add a dual lane central and transit mix plant.
ď Ź Page 5
Rex Tilt Mixer Parts
Poly Adapter Charge Cone Kit – 644-10241-01 *includes Poly Adapter (502-03878-POLY), 3 retainer seals and hardware
Latch Kit 712-00913-01
Charge Chute
ITEM PART NO.
Page 6
DESCRIPTION
1
112-04160-01
Seal Ring Adaptor (38‖)
2
112-02416-01
Inner Seal (38‖)
3
112-02417-01
Outer Seal (38‖)
4
112-04230-01
Retainer (38‖)
Edge Roller
10
IMAGE NO. 1 2 3 4 5 6 7 8
PART
Roller Bearing Cone Bearing Cup Housing Bearing Cup Bearing Cone Plate Retainer Ring
PART NO.
9
Shim .005‖ Shim .007‖ Shim .020‖
112-10147-01 112-10147-02 112-10147-03
10
Retainer Plate
112-08282-01
512-06742-80 298-00186-02 298-00144-02 412-02505-02 298-00184-02 298-00185-02 112-08282-01 298-07510-34
Edge Roller Assembly
612-05274-02
Base Plate
102-02986-01
3‖ Edge Roller Assembly 602-11213-01
Page 7
Main Roller
IMAGE NO. 1 2 3 4 5 6 7 8 9 10
Main Roller Assembly 602-04956-03 Page 8
PART
End Plate Shim .005‖ Shim .007‖ Shim .020‖ Gasket End Cap End Spacer Bearing Cone Bearing Cup Main Roller Center Spacer Shaft End Plate
PART NO. 102-06236-01 298-10006-02 298-10007-02 298-10008-02 102-06297-01 502-02129-80 102-06154-01 298-00195-02 298-00144-02 402-01630-04 102-06298-01 102-02994-01 102-02993-01
Support for Main Roller 502-05626-80
Omega Couplings SIZE PART No. BORE IN BORE OUT E30 E30 E30 E400
112-08418-01 112-08418-02 112-08418-03 112-08418-04
SIZE PART No. E30 E30 E30 E40 E40
112-08418-05 112-08418-06 112-08418-07 112-08418-08 112-08418-09
SIZE PART No. E30 E40
Page 9
112-08418-10 112-08418-11
2-3/4 2-1/8 2-7/8 2-7/8
BORE 2-3/8 2-1/8 1-7/8 2-7/8 2-7/8
2-1/8 2-1/8 2-1/8 2-1/8
TILT DRIVE 60 HP 50 & 40 HP 30HP 100 &125 HP
DESCRIPTION E30 HUB E30 HUB E30 HUB E40 HUB E40 HUB
DESCRIPTION
POLY RING-SYC PART POLY RING-SYC PART
Load Cells
Hanging Type
Compression Type
LOAD CELL CAPACITY PART NO. 1,500 lb. 2,000 lb. 2,500 lb. 3,000 lb. 5,000 lb. 10,000 lb. 15,000 lb. 20,000 lb.
298-00233-17 298-00234-17 298-00235-17 298-00236-17 298-00237-17 298-00238-17 298-00239-17 298-00240-17
Reducers/Drives
PINION
USED W/ROCKWELL REDUCER USED W/REXNORD REDUCER
PART NO. 402-01710-02 412-01520-02
REDUCER/DRIVE H.P. PART NO. POLARIS DRIVE EARTH DRIVE EARTH DRIVE
125 100 60
212-04584-91 212-04580-91 212-04579-91
Various electric motors available, please call for pricing. Kits are available to update from Rockwell to Rexnord drives. Call for information. Page 10
Rubber Boots
RUBBER BOOT SIZE (INCHES) 5.75 x 24 6.5 x 12 7 x 24 8.25 x 12 8.25 x 18 8.25 x 24 8.25 x 28 8.25 x 30 8.25 x 36 8.25 x 40 8.25 x 48 8.25 x 53 8.25 x 60 8.25 x 72 8.25 x 8 9.25 x 24 12 x 12 12 x 14 12 x 40 12 x 48 12 x 72 18 x 24 18 x 36 18 x 42 20 x 17 20 x 18 20 x 24 20 x 28 20 x 30
Page 11
PART NO.
102-02347-50 102-02347-55 102-02347-46 102-02347-39 102-02347-53 102-02347-36 102-02347-17 102-02347-01 102-02347-02 102-02347-21 102-02347-03 102-02347-38 102-02347-26 102-02347-47 102-02347-37 102-02347-58 102-02347-54 102-02347-04 102-02347-20 102-02347-45 102-02347-43 102-02347-05 102-02347-25 102-02347-23 102-02347-06 102-02347-52 102-02347-40 102-02347-07 102-02347-11
RUBBER BOOT SIZE (INCHES) 20 x 30 20 x 32 20 x 34 20 x 40 20 x 53 22 x 15 22 x 18 22 x 22 22 x 24 22 x 28 22 x 30 22 x 30 22 x 32 22 x 34 22 x 36 22 x 45 22 x 60 22 x 66 22 x 72 22 x 9 24 x 18 24 x 20 24 x 24 24 x 36 24 x 42 24 x 50 24 x 9 28 x 40 36 x 24
PART NO.
102-02347-12 102-02347-19 102-02347-30 102-02347-28 102-02347-41 102-02347-08 102-02347-09 102-02347-18 102-02347-10 102-02347-16 102-02347-13 102-02347-22 102-02347-29 102-02347-27 102-02347-15 102-02347-44 102-02347-32 102-02347-31 102-02347-56 102-02347-48 102-02347-51 102-02347-34 102-02347-42 102-02347-35 102-02347-57 102-02347-33 102-02347-49 102-02347-24 102-02347-14
Blades & Liners
ď Ź Page 12
Blades & Liners 10 Yard Blade Kit (Blades only) PART NO.
DESCRIPTION # REQUIRED
702-02993-01 10 yd. Steel Blade Kit 502-06240-80 Steel Charging Blade 502-05638-80 Steel Discharge Blade 502-05641-80 Steel Mixing Blade 502-05962-80 Steel Capacity Blade 702-02996-HW Hardware Kit
1 4 4 4 4 1
10 Yard Blade Kit w/ Steel Liners PART NO.
DESCRIPTION
702-02993-STEEL 10 yd. Steel Blade Liner Kit 502-06240-STEEL Charging Blade w/ Steel Liner 502-05641-STEEL Mixing Blade w/ Steel Liner 502-05636-STEEL Discharge Blade w/ Steel Liner 502-05962-80 Capacity Blade 702-02996-HW Hardware Kit
# REQUIRED 1 4 4 4 4 1
12 Yard Blade Kit (Blades Only) PART NO.
DESCRIPTION
702-02996-01 12 yd. Steel Blade Kit 502-06240-80 Steel Charging Blade 502-05638-80 Steel Discharge Blade 502-06259-80 Steel Center Blade 55 502-06261-80 Steel Center Blade 30 502-05962-80 Steel Capacity Blade 702-02996-HW Hardware Kit
# REQUIRED 1 4 4 2 2 4 1
12 Yard Blade Kit w/ Steel Liners PART NO.
DESCRIPTION
702-02996-STEEL 12 yd. Steel Blade Liner Kit 502-06240-STEEL Charging Blade 502-05638-STEEL Discharge Blade 502-06259-STEEL 55 Degree Mixing Blade 502-06261-STEEL 30 Degree Mixing Blade 502-05962-80 Capacity Blade 702-02996-HW Hardware Kit
# REQUIRED 1 4 4 2 2 4 1
*STEEL LINERS ONLY AVAILABLE UPON REQUEST. CONSULT WITH FACTORY.
Page 13
Polyurethane Blade Liners Follow blade type chart on page 12
12 Yard Blades with Wrap-Around Poly Liners PART NO.
DESCRIPTION
702-02996-WRAP 12 Yd. Blade Kit w/ Wrap-Around Poly Liners 502-06240-WRAP Charging Blade 502-05638-WRAP Discharge Blade 502-06259-WRAP 55 Degree Mixing Blade 502-06261-WRAP 30 Degree Mixing Blade 502-05962-POLYB Capacity Blade 702-02996-HW Hardware Kit
# REQUIRED 1 4 4 2 2 4 1
10 Yd. Blades with Wrap Around Poly Liners PART NO.
DESCRIPTION
# REQUIRED
702-02993-WRAP
10 Yd. Blade Kit w/ Wrap-Around Poly Liners
1
502-06240-WRAP
Charging Blade
4
502-05641-WRAP
Mixing Blade
4
502-05638-WRAP
Discharge Blade
4
502-05962-POLYB
Capacity Blade
4
702-02996-HW
Hardware Kit
1
ď Ź Page 14
High Speed Blades 12 Yard Drum Kit - 702-02998-01
Includes center mix blades only. Purchase charge, discharge, and capacity blades separately which can be lined with steel or wrap around poly liners.
Hardware Kit – 702-02998-01HW
Includes hardware for all blades
Page 15
High Speed Blades 12 L Yard Drum Kit - 702-02999-01
Includes center mix blades only. Purchase charge, discharge, and capacity blades separately which can be lined with steel or wrap around poly liners.
Hardware Kit – 702-02999-01HW
Includes hardware for all blades
Page 16
Mixer Drum Poly Liner Break Out Diagram
12 Yard Rex Tilt Mixer Poly Liners PART NO. 702-03395-01 102-31435-01 102-31433-01 102-31434-01 102-31436-01 102-31437-01
DESCRIPTION
12 yd. Poly Drum Liner Kit Poly Belly Liner Poly End Ring Poly Charge Cone Poly Discharge (Nose) Cone Ext. Poly Discharge Cone
# REQUIRED 1 8 4 8 8 8
10 Yard Rex Tilt Mixer Poly Liners PART NO. 702-03393-01 102-31448-01 102-31433-01 102-31434-01 102-31436-01 102-31437-01
ď Ź Page 17
DESCRIPTION
10 yd. Poly Drum Liner Kit Poly Belly Liner Poly End Ring Poly Charge Cone Poly Discharge (Nose) Cone Ext. Poly Discharge Cone
# REQUIRED 1 8 4 8 8 8
Plant Component Liners Various types of liners available for different wear resistant applications consult with the factory for specific pricing and availability.
AR Steel Aggregate Bin Liners
Poly Dump Cone Liners
Poly Aggregate Bin Liners
RexCon can cut and supply the proper fitting liners for Any plant component that requires wear protection from batch material.
ď Ź Page 18
Aggregate Bin Clamshell Gates
TOP OPENING TO FLANGE
SIDES
BODY PART NO.
LEAF & SEGMENT PART NO.
GATE ASSEMBLY PART NO.
24 x 18 x 16
Tapered
512-05623-80
512-05624-80
612-04417-02
24 x 16 x 16
Tapered
512-05623-81
512-05624-81
612-04417-03
24 x 24 x 16
Tapered
512-05623-84
512-05624-83
612-04417-01
18 x 18
Straight
512-04296-80
512-05624-80
612-04621-01
16 x 16
Straight
512-05623-82
512-05624-81
612-04417-04
15 x 15
Straight
512-10134-80
512-05624-84
612-01155-01
14 x 14 Straight 512-05623-83 512-05624-82 612-04417-05 Other sizes available but not listed. Please call the RexCon Parts Department for more information.
Aggregate Batcher Gates Gate Accessories PART
Gate Pivot Pin Roll Pin Anchor Stud Anchor Stud Nut Clevis Pin Gear Segment Cylinder Anchor
ď Ź Page 19
PART NO. 112-02744-01 298-06007-34 102-00161-01 398-11000-32 112-01732-02 112-04120-01 112-01486-01
Cement Gate Conversion Kits Gate Assembly
GATE SIZE SOLENOIDS PART NO. 10‖ 10‖
½‖ Single ½‖ Double
602-20113-01 602-20113-03
Conversion Kit with Adapter Plates
GATE SIZE SOLENOIDS PART NO. 10‖ 10‖
Page 20
½‖ Single ½‖ Double
702-04303-01 702-04305-01
Air and Hydraulic Cylinders
AIR CYLINDERS 2x4 2.5 x 5 2.5 x 6 2.5 x 8 2.5 x 9 2.5 x 10 2.5 x 12 2.5 x 18 2.5 x 22 2.5 x 24 3 x 10 3 x 12 3 x 18 4x6 4x8 4x9 4 x 10 4 x 12 4 x 15 4 x 18
PART NO.
298-03001-01 298-03016-01 212-03016-01 298-03004-01 212-03023-01 Tel. Boot 298-03010-01 298-03017-01 212-03009-01 Tel. Boot 212-03031-01 212-03003-01 Tel. Boot 298-03005-01 298-03019-01 298-03018-01 298-03007-01 212-03005-01 212-03042-01 298-03008-01 298-03015-01 298-03009-01 298-03014-01
HYDRAULIC CYLINDER 7.5 x 19.5 6.5 x 19.5 5 x 40
Page 21
REPAIR KIT PART NO.
PART NO.
298-00119-01 298-00120-01 298-00120-01 298-00120-01 298-00120-01 298-00120-01 298-00120-01 298-00120-01 298-00120-01 298-00120-01 298-00124-01 298-00124-01 298-00124-01 298-00121-01 298-00121-01 298-00121-01 298-00121-01 298-00121-01 298-00121-01 298-00121-01
SEAL KIT
P298-00685-00 (Pre 1987) 102-08171-01 Tilt 298-00709-00 112-05124-01 112-05124-10 212-03134-53 212-03135-53
Air Valves
PART NO. PART DESCRIPTION 212-02146-01 212-02147-01 212-02095-01
3/8‖ Double 3/8‖ Single Solenoid Coil
PART NO. PART DESCRIPTION 212-02145-01 212-02110-01
Page 22
3/8‖ Flow Control Muffler 1/2‖ Flow Control Muffler
PART NO. PART DESCRIPTION 212-02108-01 212-02109-01 298-00134-00
½‖ Single ½‖ Double Solenoid Coil
PART NO. PART DESCRIPTION 212-02024-01 212-02025-01
1/4‖ Poppet Valve 3/4‖ Poppet Valve
Air and Hydraulic Valves
Pilot Valve 3/8‖, 3-Position, 4-Way 212-02132-01
Holding Valve 212-00233-53 (Old Style, Low Pressure) Counterbalance Valve (Upper) 212-11095-53 (New Style) Holding Valve (Lower) 212-11086-53 (New Style)
½‖ Lubricator 212-02139-01
½‖ In-Line Air Filter 212-02029-01
Page 23
½‖ Regulator with Gauge 212-02030-01
Dust Collector Filter Bags
Snap Band
Jet Pulse Filter Bag
Super Seal
Super Seal Grommet Top
Many types and sizes are available. Most are not pictured. Please call the factory for more information.
ď Ź Page 24
Aeration Components
1/8"NPTx2 Tank Nipple Bin Wall
Rubber Gaskets
PART NO. DESCRIPTION 298-02016-01 112-08128-01 112-08128-03 112-08128-04 112-08128-02
Standard Blower Assembly 602-02104-04
MOTOR
212-00068-20
Regenerative Blower Assembly 602-02140-08
COUPLER RELIEF VALVE 102-11639-01
Solenoid Valve - 298-02106-01 Coil Only – 298-15077-17 Page 25
Bin Flo Pad Adapter Clamp 3/16‖ Gasket 1/16‖ Gasket Final Clamp
298-00185-00
Air Blower 298-01009-01
1/8‖ Needle Valve 212-02016-01
Hydraulic Packs
Racine Return Element
Racine Suction Element
Bosch Filter 9‖ & 18‖
For Racine Valve-Vickers Pump PART
PART NO.
Suction Assembly 298-00177-53 Suction Element 298-00178-53 Return Assembly 298-00092-53 Return Element 298-00093-53
Spin-On Filter
PART
9‖ in Tank Element 18‖ in Tank Element Spin-On Filter Breather Desiccant Filter
PART NO. 112-05125-59 112-05125-86 112-05125-99 112-05125-62 114-12224-25
Breather
For Price Valve-Oil Gear Pump OUTDATED PUMP
Bosch Pump to Oil Gear Pump
PART NO. 644-12442-01
Pump Conversion Kit
Page 26
PART
PART NO.
Spin-On Filter
112-05125-99
Breather
112-05125-62
Water and Lube System
New Mag Meter
2‖ WATER METER PART NO. 2‖ Badger Turbo Meter Rotor & Spindle Head Tetraseal Head Gasket
298-02178-56 112-10114-70 112-10114-39 112-10114-52
3‖ WATER METER 3‖ Badger Turbo Meter Rotor & Spindle Pulse Transmitter Head Tetraseal Head Gasket Straightening Vane PFT4E Board
PART DESCRIPTION PART NO. 3‖ Mag Meter 2‖ Mag Meter
212-11096-53 298-02178-56
Pump 212-00037-56
PART NO. 298-02177-56 112-10117-71 212-02112-56 112-10114-39 112-10114-52 112-10114-28 298-00231-00
Drive Coupling 212-08239-91
Motor 10 HP-212-00410-20 15 HP-212-00141-20
Power Flow Water Pump 212-02167-56
Auto and Central Lube System PART DESCRIPTION
Tilt Mixer Auto Lube System Base Trailer Central Lube System Horizontal Mixer Central Lube
Page 27
PART NO. 644-14318-01 644-14340-01 644-14314-03
Auto Lube
Butterfly Valves and Actuators
Centerline
SIZE BUTTERFLY VALVE AIR CYLINDER REPLACEMENT SEAT 10‖
112-04355-01
8‖
212-14063-86
6‖
212-14030-86
5‖
212-14064-86
4‖
212-14032-86
3‖
212-14028-86
212-03005-01
298-00201-00
212-03016-01
298-00180-00 298-00202-00
212-03016-01
298-00179-00
Keystone
Size Butterfly Valve Valve w/ Actuator Actuator Only Replacement Seat 12‖ 10‖ 6‖ 3‖
Page 28
212-00053-98 102-12677-01 B2H-38-8-10 102-31770-10
212-01101-98 212-00054-98 102-31770-01
B2H-38-8-11 B2H-38-8-11 B2H-38-8-11
298-00855-00 B2H-38-8-13 102-31770-11
Electrical Components
Fuse 3amp 20-11092-17
Limit Switch Arm 212-00029-17
Relay 120 V AC 2PDT 298-15068-17
Socket-Octal-8-Term 298-13214-17
ď Ź Page 29
Limit Switch 298-06568-17
Black Opt Relay 20-14058-17
Relay DPDT 115V 60 CY 298-15004-17
Push Button Operator 298-06030-17
Yellow Opt Relay 2015125-17
Relay DPDT 2500 OHM 298-15003-17
Relay 12 V DC 2PDT 298-15067-17
Electrical Components Contact Blocks Part No. 298-06021-17 298-06051-17 298-06012-17 298-06004-17 298-06013-17
Contact Block Description 1 normally open, 1 normally closed 2 normally closed 1 normally open 2 normally open 1 normally closed
Switches Part No.
Switch Description
298-06198-17 Push Button 2-Pole Momentary 298-06199-17 Push Button 2-Pole Maintain 298-06223-17 Push Button 1-Pole Momentary
ď Ź Page 30
Float Switch 212-00105-17
Electrical Components
Power, Control & Material Handling Plugs & Cords Cords are manufactured by motor horsepower rating, number of connector pins, and cord length. We can supply custom cords for your individual plant needs.
LED Push Button Assembly
Complete Assembly 60-66273-01 Amber Lamps 20-12156-17 Push Button Caps
20-06414-17
Red Lamps
*Assembly includes a bank of 8 buttons Legend PLT Lite Holder/Socket Bulbs Red Lens Clear Lens
102-11437-01 298-12033-17 298-12032-17 298-12034-17 298-12036-17
Warning Light for Decumlative Bin*Consult Factory for Complete System-
ď Ź Page 31
Counter
298-20566-17
Batteries (2 Required) 298-03262-17
20-12163-17
Conveyor Components Idlers - 20, 30, & 45 are available in
Various sizes of hold down rollers available, but not shown.
Return Idler
New Spring Loaded Wiper
Troughing Idler
212-03140-14
Head & Tail Pulleys Available 24‖, 30‖, 36‖, & 48‖ Sizes Order by Model & S/N
Item#
Part Number 212-03140-14-01
48‖ Pole Support
2
212-03140-14-02
Mounting Plate Kit (2)
3
212-03140-14-03
Torque Arm Kit
4
212-03140-14-04
Pivot Shaft Bracket Kit
5
212-03140-14-05
Pivot Block Kit
6
212-03140-14-06
Pivot Rod Kit
7
212-03140-14-07
Bushing Kit Purple (2)
8
212-03140-14-08
Tension Spring Purple
9
212-03140-14-09
Pole Lock
10
212-03140-14-10
Blade Pin
11
212-03140-14-11
48‖ Belt Blade Replacement
1
Page 32
Description
Vibrators
Cement Vibrator with Muffler 212-02138-01
Aggregate Vibrator with Muffler 212-03047-01
Bin Level Indicators
Bin Level Indicator Paddle Type 212-02168-56
ď Ź Page 33
Bin Level Indicator Banana Type 614-13132-04
Bin Level Indicator Tilt Type 212-02096-56
MODEL S BATCH PLANT The Model S Portable Paving Batch Plant offers portability, volume production, and quality mixing. Modular designed sections are pin connected for fast installation on your jobsite. The Model S produces up to 35 loads per hour with a RexCon tilt mixer, and 55 loads per hour when also using the RexCon Horizontal Shrink Mixer. The Model S Batch Plant can be easily converted for portable or permanent ready mix applications. 48‖ / 122 cm wide, high speed batch belt with deep troughing rollers moves more material faster. The aggregate batcher with adjustable baffles produce uniform blending of aggregates as it loads the batch belt. Water holding tank mounted above mixer provides gravity flow of pre-batched water upon
demand. 135 T / 122 MT aggregate bin can be mounted in either direction so the footprint of a Model S and conveyors can adapt to site conditions. Horizontal shrink drum can be easily added to all Model S plants for increased production. All sections are pin connected, pre-wired and pre-plumbed for fast installation.
MOBILE 5 The mobile batch plant that is perfect for remote locations. The telescoping fifth wheel allows the plant to be erected with only a front-end loader and is removable for the addition of future central mix. The gravity feed cement surge hopper is continuously fed by two recirculating screw conveyors. FEATURES: Central Mix Ready
Page 34
Gravity feed cement surge storage/use hopper. Cement is batched by gravity from the Surge Section with two (2) Screw Conveyors replenishing the Surge Section. Single trailer with telescoping fifth wheel hitch allows for easy transportation and erection. Self-contained cement section and folding legs allow for fast installation. Load cells on all batchers assure precise measurement of materials. Digital readouts and manual controls in any language with electronic pushbutton controls are included. Low profile aggregate bins (T-style) enable ramping up for material loading.
MOBILE 12 SERIES The most portable and versatile plant on the market, with a design built for fast setup and high-production. This plant is ideal for mobile jobsites.
TRANSIT MIX FEATURES: 180 - 200 yd3 per hour One Piece Modular Low Profile Batch Plant – Single Trailer Load Aggregate Section- Includes two (2) CPMB rated individual Decumulative batch 66 or 135 Ton Aggregate Storage Options 12 CY Cement Batchers with 300 BBL, Two Compartment Cement Bin Fed by 40HP Screws
Future Central Mix with 48‖ Belt upgrade Self-Erecting Transit Plant Three Decumulative Aggregate Batchers or Single Accumulative Batcher Optional Hydraulic Lift Package allows for plant set up in 6 hours No Slab Required for Transit Mix version - sub-frame runs the length of the trailer Plant is Only One Trailer Load
MOBILE 12 SERIES CENTRAL MIX FEATURES:
250 - 280 yd3 per hour Can be easily converted at time of order or in the future
Hydraulic, Self-Erect Tilt Mixer Option reduces mobilization costs by eliminating crane rental and speeding up setup and teardown time.
Page 35
LOGO SERIES PLANTS The RexCon Logo Series Batch Plants Come in 5, 10, and 12 yard capacities. The Logo 5 and LoGo 10 are single trailer loads with a hinged gravity silo for quick set-up times. All models feature a portable mixer option for production versatility. LoGo 5 Production: 80 - 100 yd3 Batchers: 5 yd3 Agg Bin: Up to 45 ton/ 3 compartments Cement: 285 hinged, gravity silo LoGo 10 Production: 100 - 180 yd3 Batchers: 10 yd3 Agg Bin: 66 or 100 ton/ 4 compartment Cement: 440 single 600 BBL double LoGo 12 Production: 200 yd3 Batcher: 12 yd3 Agg Bin: 66 to 200 ton/ 4 to 6 compartments Cement: Gravity feed cement to 200 ton
Custom Batch Plants
At RexCon, Engineered Plants, Plant Rehabilitations and Retrofits, Customized Modifications, Material Handling Systems and Wet Batch Conversions are our specialty. When you need greater productivity, better Quality Control and Compliance, Automated Material Handling, Batch Control Upgrades, or just a Plant Consultation and Tune-up, we are here to help.
Page 36
Tilt Mixer
Available in 5, 10, 12 and 12L CY sizes Optional Portability
Removable Nose Cone for Easy Servicing Self-Aligning Tilt Pins and Cylinder Heads Covered Drum Track and Ring Gear High Pressure Operating System Manual Override Control High Efficiency Blade Design Single Pivot Tilt with Full 60 Degrees Double Speed Drum Return Top Mounted NEMA B Drive Motors Direct Coupled to Gear Reducers Available with a Variety of Drum/Blade Liners
Rex Horizontal ―Shri nk‖ Mixer Ring Gear: Forged/Machined Steel Main Frame: Steel Engineered Design Roller Tracks: (2) One-Piece Forged Steel Drum Capacity: Max. 12 Yd3 CPMB rated Rollers: (4) Main Roller and (4) Edge Roller Assemblies with Tapered Roller Bearings, Face-hardened SAE 1045 forging Hydraulic Pump: (1) 7.5 H.P. / 1800 RPM / 30 Gallon capacity Hydraulic Discharge: (1) Cylinder 3 ½‖ x 10‖ Stroke Shaft- Mounted for Open and Close of Steel Liner Transfer Door Optional, Automatic Oil Lubrication System Liners: 12.9 RPM Welded Steel with Replaceable Poly Liners Gear Box: Rexnord Earth Planetary Reducer 19.05 Ratio Motors: (2) 100 HP Electric Motors, 460Volt, 3 Phase, 60HZ
Page 37
Water Chillers/Heaters and Storage Tanks
Material Handling, Conveyors, Hoppers, Automation Controls
Environmental Dust Collection—All sizes of Central, Silo Top, and Batcher Vents
ď Ź Page 38
RexCon Replacement Plant Components
Conveyors, Turn Heads
Cement and Aggregate Batchers
Silos – Stationary or Portable Round, Square, or Rectangular Silos
Aggregate Bins
Batch Office Containers Official RexCon parts last longer, limiting costly breakdowns! Contact the factory at 262-539-4050 for your custom plant component needs.
•
Page 39
Bin Extensions
Custom Engineered Plants REXCON LLC 2841 Whiting Road Burlington, WI 53105 Phone: 262-539-4050 Fax: 262-539-4487 www.rexcon.com