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Peripherals
Table of Contents Prefeeder Overview PreFeeder 60 PreFeeder 1100 PreFeeder 2200 PreFeeder 3200 PreFeeder 1000 MX PreFeeder 1000 PreFeeder 2500 PreFeeder 3300 PreFeeder 4350 PreFeeder 4850
4 6 6 7 7 8 8 9 10 11 11
Marking Overview Inkjet Printer HotStamp 4140 HotStamp 4500 Brady Wraptor
14 15 16 16 17
Cable Coiler Overview TM 66 CableCoiler 500 CableCoiler 1300 CableCoiler 1450 CableCoiler 4000
20 20 21 21 22 23
Wire Stacker Overview WireStacker 1000 WireStacker 3150
26 27 27
Wire Twisting Overview WireTwister 3300 D WireTwister 3300 AD
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Turn your automatic cutting or cut & strip machine into a fully automatic processing system with accessories for prefeeding, wire marking, inkjet printing, labeling, wire stacking, cable coiling and tying. From basic to high-end, Schleuniger offers solutions tailored to your production needs.
Prefeeder Overview Puller Type Product Feed speed Maximum cable diameter
PreFeeder 60
PreFeeder 1100
PreFeeder 2200
PreFeeder 3200
9.0 m/sec (29.53 ft/sec)
1.8 m/sec (5.90 ft/sec)
2.5 m/sec (8.20 ft/sec)
2.5 m/sec (8.20 ft/sec)
6 mm2 (10 AWG)
6 mm (0.23”)
15 mm (0.60”)
35 mm (1.38”)
457 mm (18.0”)
762 mm (30.0”)
900 mm (35.4”)
305 mm (12.0”)
457 mm (18.0”)
690 mm (27.2”)
20 kg (44 lbs)
50 kg (110 lbs)
300 kg (660 lbs)
Reel diameter Reel width Reel weight
4
Wire Barrels
PreFeeder 1000 MX
PreFeeder 1000
PreFeeder 2500
PreFeeder 3300
Dereeling speed
650 rpm
650 rpm
265 rpm
250 rpm
Maximum cable diameter
3.5 mm (0.14”)
8 mm (0.31”)
12 mm (0.47”)
16 mm (0.63”)
630 mm (24.8”)
300 – 600 mm (11.81– 23.62”)
Product
Reel diameter
300 – 500 mm 300 – 500 mm (11.81” – 19.69”) (11.81” – 19.69”)
Reel width
240 mm (9.52”)
240 mm (9.52”)
475 mm (18.7”)
270 – 370 mm (10.63 – 14.57“)
Reel weight
20 kg (44 lbs)
20 kg (44 lbs)
40 or 80 kg (88 or 176 lbs)
150 kg (330 lbs)
PreFeeder 4350
PreFeeder 4850
280 rpm
280 rpm
35 mm (1.4”)
35 mm (1.4”)
Reel diameter
400 – 900 mm (16.0” – 36.0”)
400 – 1,070 mm (16.0” – 42.0”)
Reel width
280 – 660 mm (11.0” – 26.0”)
280 – 710 mm (11.0” – 28.0”)
Reel weight
400 kg (880 lbs)
600 kg (1,320 lbs)
Product Dereeling speed Maximum cable diameter
Prefeeder
Dereeler Type
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PreFeeder 60 Prefeeding Machine Puller Type The highly dynamic PreFeeder 60 prefeeding machine has been specially designed for use with fully automatic crimping machines, such as the Schleuniger CrimpCenter models.
Your Benefits Gentle feeding method for CrimpCenter Wire storage based on swivel-arm principle Wire deflection and pulley unit
PreFeeder 1100 Prefeeding Machine Puller Type The PreFeeder 1100 is a solid and reliable electric benchtop prefeeding unit for cable reels. The belt drive system allows cables to be pulled from racks or barrels.
Your Benefits Belt drive with adjustable feed belt pressure prevents damage to the cable during transport Quick lock cam mechanism for easy cable loading and fast changeover Pulls cables from racks or barrels
6
PreFeeder 2200 Prefeeding Machine Puller Type
Prefeeder
Machine designed to pull wire and cable. A moveable dancer pulley allows the PreFeeder 2200 to easily respond to typical intermittent starting and stopping actions associated with wire processing machines.
Your Benefits Front-loading operating head for quick, toolless cable changeovers Universally adjustable cable guide eliminates individual guides that can be misplaced Free-standing, electric-demand prefeeding machine
PreFeeder 3200 Prefeeding Machine Puller Type The PreFeeder 3200 is a free-standing, prefeeding machine designed to feed wire and cable from reels, providing a constant tension to downstream wire processing machines. It is available in two different configurations.
Your Benefits Accumulator Speed Control or Loop Limit Control Inlet Accumulator option for smoother reel acceleration and deceleration Powerful servo drive system with belts for heavy applications
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PreFeeder 1000 MX Prefeeding Machine Dereeler Type The PreFeeder 1000 MX works as an active cable dereeler and is designed for constant and tension free dereeling of thin cables.
Your Benefits Specifically designed for actively dereeling micro-coaxial cables Suitable for dereeling thin cables Optimal cable transport due to adjustable dereeling motor
PreFeeder 1000 Prefeeding Machine Dereeler Type The universal benchtop PreFeeder 1000 is designed for constant and tension free dereeling of a wide variety of cable. The integrated dancer arm allows stress and tension free feeding of cable.
Your Benefits Accepts both reels and loose wire coils Suitable for a wide variety of wires, cables and tubing Optimal cable transport due to variable speed dereeling motor
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PreFeeder 2500 Prefeeding Machine Dereeler Type
Prefeeder
The PreFeeder 2500 is an active dereeler and the ideal feeding system for wire, small cables and tubing. It is a simple solution for large production output and offers an excellent price / performance ratio.
Your Benefits The PreFeeder 2500 is the perfect accessory for feeding material to downstream processing machines The PreFeeder 2500 feeds material at variable speeds while minimizing stress to the material being fed Allows material to be processed with the highest possible precision by downstream processing units
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PreFeeder 3300 Prefeeding Machine Dereeler Type The PreFeeder 3300 system distinguishes itself through its simple design and ease of use. All axes are electrically driven.
Your Benefits Shaftless design for easy loading and unloading of reels Motorized axes for fast changeovers and simple operation High feeding dynamic allows higher production rates and increases the economic efficiency of the processing line
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PreFeeder 4350 Prefeeding Machine Dereeler Type The PreFeeder 4350 is a powerful cable feeding system. The system distinguishes itself through its simple design and ease of use.
Prefeeder
Your Benefits The PreFeeder 4350 is a powerful cable feeding system with an excellent price to performance ratio Choice of 3 different feeding directions to meet individual customer‘s factory layouts Simple operation with motorized axes allows reel handling by one person
PreFeeder 4850 Prefeeding Machine Dereeler Type The PreFeeder 4850 is a heavy-duty cable feeding system. The system distinguishes itself through its simple design and ease of use.
Your Benefits The PreFeeder 4850 is a powerful cable feeding system with an excellent price to performance ratio Choice of 3 different feeding directions to meet individual customer‘s factory layouts Simple operation with motorized axes allows reel handling by one person
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Marking Overview Product
Inkjet Printer
HotStamp 4140
HotStamp 4500
Brady Wraptor
Maximum cable diameter
-
12 mm (0.47”)
15 mm (0.6”)
15 mm (0.6”)
Maximum # of wheels
-
25 (requires custom 38 (requires custom width foil) or 2 x 16 width foil) or 2 x 16 for end marking for end marking
-
Characters per wheel
-
40 characters per wheel (all alphanumeric characters)
-
Dynamic text
n
Logos Production data (date, job, batch) n
14
Applicable without restrictions
40 (uses same wheels as the HotStamp 4140)
n n
n Applicable with restrictions
n
Inkjet Printer Inkjet Marking Machine Industry proven, non-contact inkjet printers create durable, easy to read dot matrix characters on most wire and cable jackets. The programmable, non-stop wire inkjet printers automatically mark the most complexly engineered harnesses at high speed. All wire lengths, strip lengths, speed and marking text locations are automatically set, cost effectively producing one or a thousand pieces without tooling changeovers.
Marking
Your Benefits Wire runs non-stop resulting in high production speeds Offers complete flexibility (any quantity of marks on any position on the wire) Easily programmable
15
HotStamp 4140 Hot Stamp Marking Machine The HotStamp 4140 is designed for economical, high quality marking of wires, cables and tubing. The combination of characters and character size can be selected freely within the specific range. Although primarily used for marking wires and cables, the HotStamp 4140 is suitable for marking all sorts of thermoplastic materials.
Your Benefits The characters of the character wheel can be changed quickly with the indexing system, contributing to the high economic efficiency Supports up to 25 character wheels Solution for simple applications
HotStamp 4500 Hot Stamp Marking Machine The HotStamp 4500 marks wires and cables for a variety of insulation types including PVC, Teflon®, Tefzel®, Cross-linked, SXL and GXL. Its wide carriage enables this compact unit to mark each end of the wire and cable with a different alphanumeric string up to 16 characters long.
Your Benefits Wide carriage for end marking applications Stroke adjustment to ensure maximum production rate based on wire size Large selection of character sizes and foils
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Brady Wraptor Label Printer
Marking
The Brady Wraptor is an excellent system for hard-to-mark applications. It prints logos, bar codes, time, date, and even sequencing serial numbers for each wire in alphanumeric, hex, octal and other formats. Wire labeling is a common application where wire identification is needed and where ink jet or hot stamp marking cannot be used. It is typically a very labor-intensive job, but now this process can be completely automated to improve accuracy and efficiency and to reduce cost. Schleuniger has teamed with Brady Corporation to create an in-line cutting, stripping and labeling system comprised of the Brady Wraptor Wire ID Printer Applicator and Schleuniger‘s latest cut and strip machines.
Your Benefits Perfect for hard-to-mark applications Easily programmable Integrated pre-and post-processing wire management
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Cable Coiler Overview Product
CableCoiler 500
CableCoiler 1300
CableCoiler 1450
CableCoiler 4000
Maximum cable diameter
12 mm (0.47”)
12 mm (0.47”)
16 mm (0.63”)
35 mm (1.38”)
Coil inner diameter
150 mm (6.0”)
110 mm – 310 mm (4.33” – 12.2”)
100 – 220 mm (3.93 – 8.6”)
250 mm – 600 mm (10.0 – 24.0”)
Coil outer diameter
300 mm (12.0”)
310 mm (12.2”)
330 mm (13.0”)
750 mm (30.0”)
Maximum coil weight
4 kg (8.8 lbs)
10 kg (22 lbs)
40 kg (88 lbs)
80 kg (176 lbs)
n
n
Single station
n
Dual station n
Applicable without restrictions
n Applicable with restrictions
TM 66 Tying Machine The TM 66 Tying Machine is a semi-automatic universal tying machine that is used to tie coils, hanks or bundles of wire, cable and tubing. Diameters from 5 to 150 mm (0.2 “- 5.9”) can be processed.
Your Benefits No adjustments required for different bundle diameters Adjustable tying tension Automatic cord loading Short cycle time Electronic safety eye
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CableCoiler 500 Coiling Machine The CableCoiler 500 is a light-weight, economical single pan coiling machine used to coil wire or cable. It is designed to interface with Schleuniger automatic Cut & Strip machines.
Your Benefits
Cable Coiler
«Relative Speed» control for fully adjustable coiling speed «Eject Time» control for adjusting coiling time after wire or cable is cut (only active with WS/ Postfeed interface) Optical sensor for easy interfacing with machines which have no WS/Postfeed interface integrated or 3rd party cutting and stripping machines
CableCoiler 1300 Dual Pan Coiling Machine The CableCoiler 1300 is a fully synchronized, high performance dual pan coiling machine designed to interface with Schleuniger Cut & Strip machines. Two high-speed coiling pans make it a fast and efficient machine for coiling wire, cable and other round materials.
Your Benefits High speed coiler for stranded wires and multi-conductor cables as well as for fiber optic cables Non-productive time is minimized thanks to two stations and short changeover times between the coiling stations High dynamic performance and full synchronization with the processing machine
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CableCoiler 1450 Coiling Machine The CableCoiler 1450 is a single pan coiling system that is used to coil wire, cable or tubing. It features a rotary design with moveable pins to adjust for different coiling diameters. Another unique feature of this design is the easy unloading scheme, using a retracting coiling disc with an automatic safety cover lift.
Your Benefits Ergonomic design for convenient handling of the cable coils Synchronized process with the upstream processing machine Fast changeover using pre-saved jobs with import / export possibility
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CableCoiler 4000 Coiling Machine
Cable Coiler
The CableCoiler 4000 is a heavy-duty motorized cable coiling system that coils the cable as it exits a Cut & Strip machine. It can handle a wide range of cable diameters, such as those that are processed on Schleuniger Cut & Strip machines.
Your Benefits Seamless integration, matching the coiling action to the cable transport (start / stop / forwards / backwards) for heavy coils Easy, menu-driven programming of the coiling parameters
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Wire Stacker Overview Product
Maximum cable diameter
Cable length
Batch tray
WireStacker 1000
WireStacker 3150
25.4 mm (1.0”)
25.4 mm (1.0”)
3.0 m (10 ft.)
2.5 m (8.2 ft/s) 5 m (16.4 ft/s) 7.5 m (24.6 ft/s) 10 m (32.8 ft/s)
-
Yes
Active driven Passive driven n
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Applicable without restrictions
n n Applicable with restrictions
WireStacker 1000 Passive Stacking Machine The WireStacker 1000 is a passive wire stacking system that guides and collects wires that have been processed with Schleuniger Cut & Strip machines.
Your Benefits Low cost solution allowing unattended operation Passive design built for almost unlimited and trouble free cycles Feed through design for handling lengths longer than 3.0 m (10 ft.)
WireStacker 3150 Active Stacking Machine Wire Stacker
The WireStacker 3150 is a high-performance wire stacker for the precise, axial stacking of cables. Built in, synchronized driven transport belts allow stacking of cables carefully and safely without wire jam even for very flimsy wires.
Your Benefits Easily interface with the upstream processing machine configurable stacking process with clearly laid out color touchscreen High-speed stacking and unloading synchronized with the upstream wire processing machine No process interruption while unloading the wires
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Twisting single wires into twisted pair cables gives them a higher stability for easier wire routing and greatly improved protection against electromagnetic interference. Schleuniger offers programmable stand-alone wire twisting machines to twist single wires into twisted pair cables.
Wire Twisting Overview Product
Untwisted wire length
Length of lay (pitch)
Wire cross section
Length of open (untwisted) ends Dual line
WireTwister 3300 D
WireTwister 3300 AD
300 up to 1’800 | 4’200 | 6’600 | 9’000 | 11’400 mm (11.8” up to 71” | 165” | 260” | 354” | 499”)
600 up to 6’400 | 8’800 | 11’200 mm (23.6” up to 252 | 346.5 | 441”)
10 – 50 mm (0.39 – 1.97”)
10 mm – 50 mm (0.39 – 1.97”)
2 x 0.13 up to 2 x 3 mm2 (2 x 26 AWG up to 2 x 12 AWG)
2 x 0.13 up to 2 x 3 mm2 (2 x 26 AWG up to 2 x 12 AWG)
30 – 100 mm (1.18 – 3.94”)
30 – 100 mm (1.18 – 3.94”)
n
n
Automatic feed n
30
Applicable without restrictions
n Applicable with restrictions
WireTwister 3300 D Dual Head Twisting Machine The WireTwister 3300 D is an efficient machine for twisting single wires into twisted pairs. Thanks to it’s dual head design, the WireTwister 3300 D achieves high production performance compared to a single head design. The moveable carriage with the two right side wire holders can be set in a precise position for the initial wire length.
Your Benefits Simple UI system for easy operation Program capacity up to 1‘000 programs Optional scanning function benefits to search jobs easily
WireTwister 3300 AD Dual Head Twisting Machine
Wire Twisting
The WireTwister 3300 AD is an automatic double head wire twisting machine. With two integrated twisting lines featuring high speed twisting heads and self-driven carriers, the machine achieves an unbeatable performance. The operator can easily load both ends of the untwisted wires into the machine from one standing position. During setup, a guided pitch-correction menu helps the operator to adjust for the desired pitch automatically. The WireTwister 3300 AD is available in different lengths to meet customer requirements.
Your Benefits Automatic right driven carriers Color touchscreen for easy programming Save up to 1’000 programs in memory
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© Schleuniger Group 2017
To Be Precise.