Peripherals Brochure by Schleuniger, Inc.

touch technology

Peripherals

Table of Contents Prefeeder 4 PreFeeder 1000 4 PreFeeder 1100 5 PreFeeder 60 6 PreFeeder 2200 7 PreFeeder 2500 8 PreFeeder 4200 9 PreFeeder 3300 10 PreFeeder 4300 11 PreFeeder 4800 12 Printing | Marking | Labeling Inkjet Printer HotStamp 4140 HotStamp 4500 Brady Wraptor

16 16 17 18 19

Cable Coiler CableCoiler 500 CableCoiler 1300 CableCoiler 1400 CableCoiler 4000

22 22 23 24 25

Wire Stacker WireStacker 1000 WireStacker 3150

28 28 29

Twisting Machines WireTwister 3300 D WireTwister 3300 AD

30 32 33

Turn your CrimpCenter or your automatic cut & strip machine into a fully automatic processing system with accessories for prefeeding, printing/marking/labeling, wire stacking and cable coiling. From basic to high-end, Schleuniger offers solutions tailored to your production needs.

PreFeeder 1000 Prefeeding Machine Dereeler Type Your Benefits Accepts both reels and loose wire coils Suitable for a wide variety of wires, cables and tubing Optimal cable transport due to variable speed dereeling motor

The universal benchtop PreFeeder 1000 is designed for constant and tension free dereeling of a wide variety of cable. The integrated dancer arm allows stress and tension free feeding of cable.

Technical Data Maximum Cable Diameter 8 mm (0.31”) Reel Diameter 300 – 500 mm (11.81” - 19.69”) Reel Width 240 mm (9.52”) Reel Weight 20 kg (44 lbs)

PreFeeder 1100 Prefeeding Machine Puller Type Your Benefits

Prefeeder

Belt drive with adjustable feed belt pressure prevents damage to the cable during transport Quick lock cam mechanism for easy cable loading and fast changeover Pulls cables from racks or barrels

The PreFeeder 1100 is a solid and reliable electric benchtop prefeeding unit for cable reels. The belt drive system allows cables to be pulled from racks or barrels.

Technical Data Maximum Cable Diameter 6 mm (0.23”) Reel Diameter 457 mm (18.0”) Reel Width 305 mm (12.0”) Reel Weight 20 kg (44 lbs)

PreFeeder 60 Prefeeding Machine Puller Type Your Benefits Gentle feeding method for CrimpCenter Controlled driving system for a max. feeding rate of 9 m/s (29.5 ft/s) Wire storage based on swivel-arm principle Wire deflection and pulley unit

The highly dynamic PreFeeder 60 prefeeding machine has been specially designed for use with fully automatic crimping machines, such as the Schleuniger CrimpCenter models. It feeds wire and cable up to 6 mm² (10 AWG).

Technical Data Maximum Cable Diameter 6 mm² (10 AWG) Max. Wire Feed Rate 9 m/s (29.5 ft/s) Active Wire Storage Capacity 6.4 m (21ft.) for wires up to 4 mm² (12 AWG) 4.8 m (16 ft.) for wires up to 4 – 6 mm² (12 – 10 AWG)

PreFeeder 2200 Prefeeding Machine Puller Type Your Benefits

Prefeeder

Front-loading operating head for quick, toolless cable changeovers Wide belts can pull cables up to 15 mm (0.60”) in diameter Universally adjustable cable guide eliminates individual guides that can be misplaced High maximum speed of 2.5 m/s (8.2 ft/s) keeps up with most most cut & strip machines

The PreFeeder 2200 is a free-standing, electric-demand prefeeding machine designed to pull wire and cable. A moveable dancer pulley allows the PreFeeder 2200 to easily respond to typical intermittent starting and stopping actions associated with wire processing machines.

Technical Data Maximum Cable Diameter 15 mm (0.60”) Reel Diameter 762 mm (30.0”) Reel Width 457 mm (18.0”) Reel Weight 50 kg (110 lbs)

PreFeeder 2500 Prefeeding Machine Dereeler Type Your Benefits The PreFeeder 2500 is the perfect accessory for feeding material to downstream processing machines The PreFeeder 2500 feeds material at variable speeds while minimizing stress to the material being fed Allows material to be processed with the highest possible precision by downstream processing units

The PreFeeder 2500 is an active dereeler and the ideal feeding system for wire, small cables and tubing on spools weighing 40 or 80 kg (88 or 176 lbs.). It is a simple solution for large production output and offers an excellent price / performance ratio.

Technical Data Maximum Cable Diameter 12 mm (0.47”) Reel Diameter 630 mm (24.8”) Reel Width 475 mm (18.7”) Reel Weight 40 or 80 kg (88 or 176 lbs)

PreFeeder 4200 Prefeeding Machine Puller Type Your Benefits

Prefeeder

Straight through loading/unloading of wires and cables is fast and easy Fully automatic speed control eliminates need for manual adjustments Universal guide system eliminates need for individual guides Electrical interface for downstream processing machines Easy loading and lifting of cable reels up to 182 kg (400 lbs) with optional Reel Lifter / Stand

The PreFeeder 4200 is a free-standing, capstan drive prefeeding machine designed to pull wire and cable. It can pull cable directly from reels on wire racks or from the optional Reel Lifter / Stand to provide a complete heavy-duty cable prefeeding system.

Technical Data Maximum Cable Diameter 25 mm (1.0”) Reel Diameter 864 mm (34”) Reel Width 457 mm (18”) Reel Weight 182 kg (400 lbs)

PreFeeder 3300 Prefeeding Machine Dereeler Type Your Benefits For cable reels weighing up to 150 kg (330 lbs) Shaftless design for easy loading and unloading of reels Motorized axes for fast changeovers and simple operation High feeding dynamic allows higher production rates and increases the economic efficiency of the processing line

The PreFeeder 3300 is a powerful cable feeding system for cable reeels weighing up to 150 kg (330 lbs). The system distinguishes itself through its simple design and ease of use. All axes are electrically driven.

Technical Data Maximum Cable Diameter 16 mm (0.63”) Reel Diameter 300 – 600 mm (11.81 – 23.62”) Reel Width 270 – 370 mm (10.63 – 14.57”) Reel Weight 150 kg (330 lbs)

PreFeeder 4300 Prefeeding Machine Dereeler Type Your Benefits

Prefeeder

For cable reels weighing up to 400 kg (880 lbs) Shaftless design for easy loading and unloading of reels Motorized axes for fast changeovers and simple operation High feeding dynamic allows higher production rates and increases the economic efficiency of the processing line

The PreFeeder 4300 is a powerful cable feeding system for cable reels weighing up to 400 kg (880 lbs). The system distinguishes itself through its simple design and ease of use. All axes are electrically driven.

Technical Data Maximum Cable Diameter 35 mm (1.38”) Reel Diameter 400 – 900 mm (15.75 – 35.43”) Reel Width 280 – 660 mm (11.02 – 26.0”) Reel Weight 400 kg (880 lbs)

PreFeeder 4800 Prefeeding Machine Dereeler Type The PreFeeder 4800 is a heavy-duty cable feeding system for cable reels weighing up to 600 kg (1,320 lbs). The system distinguishes itself through its simple design and ease of use. All axes are electrically driven. The PreFeeder 4800 features a shaftless design for easy loading and unloading of reels. The integrated cable accumulator controls the speed of the dereeler driver motor. Surveillance functions integrated into the control system ensure safe and reliable operation. With this concept, a cost efficient solution for a wide range of applications is achieved.

Technical Data Maximum Cable Diameter 35 mm (1.4“) Reel Diameter 400 – 1,070 mm (16 – 42“) Reel Width 280 – 710 mm (11 – 28“) Reel Weight 600 kg (1,320 lbs)

Prefeeder Your Benefits

Cable reels weighing up to 600 kg (1,320 lbs) All axes are electrically driven Shaftless design for easy loading and unloading of reels Controlled drive of the dereeling system with integrated brake and reverse sensing system Surveillance functions and security circuits with interface to downstream processing machines

Inkjet Printer Your Benefits Wire runs non-stop resulting in high production speeds Offers complete flexibility (any quantity of marks on any position on the wire) Efficiently produces both large runs and single pieces Versatile and reliable Easily programmable

Industry proven, non-contact inkjet printers create durable, easy to read dot matrix characters on most wire and cable jackets. The programmable, non-stop wire inkjet printers automatically mark the most complexly engineered harnesses at high speed. All wire lengths, strip lengths, speed and marking text locations are automatically set, cost effectively producing one or a thousand pieces without tooling changeovers.

HotStamp 4140 Hot Stamp Marking Machine Your Benefits

Printing | Marking | Labeling

The characters of the character wheel can be changed quickly with the indexing system, contributing to the high economic efficiency Supports up to 25 character wheels

The HotStamp 4140 is designed for economical, high quality marking of wires, cables and tubing. The combination of characters and character size can be selected freely within the specific range. Although primarily used for marking wires and cables, the HotStamp 4140 is suitable for marking all sorts of thermoplastic materials.

Technical Data Maximum Cable Diameter 12 mm (0.47”) Max. # Of Wheels 25 (requires custom width foil) or 2 x 16 for end marking Characters Per Wheel 40 characters per wheel (all alphanumeric characters)

HotStamp 4500 Hot Stamp Marking Machine Your Benefits Wide carriage for end marking applications Stroke adjustment to ensure maximum production rate based on wire size Large selection of character sizes and foils Closed loop integral temperature controller

The HotStamp 4500 marks wires and cables for a variety of insulation types including PVC, Teflon®, Tefzel®, Cross-linked, SXL and GXL. Its wide carriage enables this compact unit to mark each end of the wire and cable with a different alphanumeric string up to 16 characters long.

Technical Data Maximum Cable Diameter 15 mm (0.6”) Max. # Of Wheels 38 (requires custom width foil) or 2 x 16 for end marking Characters Per Wheel 40 (uses same wheels as the HotStamp 4140)

Brady Wraptor Label Printer Your Benefits

Printing | Marking | Labeling

Perfect for hard-to-mark applications Easily programmable Integrated pre-and post-processing wire management

The Brady Wraptor is an excellent system for hard-to-mark applications. It prints logos, bar codes, time, date, and even sequencing serial numbers for each wire in alphanumeric, hex, octal and other formats. Wire labeling is a common application where wire identification is needed and where ink jet or hot stamp marking cannot be used. It is typically a very labor-intensive job, but now this process can be completely automated to improve accuracy and efficiency and to reduce cost. Schleuniger has teamed with Brady Corporation to create an in-line cutting, stripping and labeling system comprised of the Brady Wraptor Wire ID Printer Applicator and Schleuniger‘s latest cut and strip machines.

Technical Data Maximum Cable Diameter 15 mm (0.6“) Label Length 50.8 mm (2.0”) Label Height 76.2 mm (3.0”) Marking Colors Black, white; other colors available on request

CableCoiler 500 Coiling Machine Your Benefits «Relative Speed» control for fully adjustable coiling speed «Eject Time» control for adjusting coiling time after wire or cable is cut (only active with WS/ Postfeed interface) Optical sensor for easy interfacing with machines which have no WS/Postfeed interface integrated or 3rd party cutting and stripping machines

The CableCoiler 500 is a light-duty, economical single pan coiling machine used to coil wire or cable. It is designed to interface with Schleuniger automatic Cut & Strip machines.

Technical Data Maximum Cable Diameter 12 mm (0.47”) Coil Inner Diameter 150 mm (6.0“) Coil Outer Diameter 300 mm (12.0”) Coil Weight Maximum 4 kg (8.8 Ibs)

CableCoiler 1300 Dual Pan Coiling Machine Your Benefits High speed coiler for stranded wires and multiconductor cables as well as for fiber optic cables Non-productive time is minimized thanks to two stations and short changeover times between the coiling stations High dynamic performance and full synchronization with the processing machine

Cable Coiler

The CableCoiler 1300 is a stand-alone, fully synchronized, high performance cable coiler for Cut & Strip machines. The coiling process is performed using two separate coiling stations. While the operator is unloading a completed coil from the first coiling station, the CableCoiler 1300 proceeds to coil a cable on the second station.

Technical Data Maximum Cable Diameter 12 mm (0.47”) Coil Inner Diameter 110 mm – 310 mm (4.33“ – 12.2“) Coil Outer Diameter 310 mm (12.2”) Coil Weight Max. Maximum 10 kg (22 Ibs)

CableCoiler 1400 Coiling Machine Your Benefits Ergonomic design for convenient handling of the cable coils Simple procedures for set up and programming Synchronized process with the Cut & Strip machine by verified interfaces

The CableCoiler 1400 is a heavy-duty single pan coiling system for in-line or stand-alone coiling of wire, cable or tubing. It features a rotary design with moveable pins to adjust for different coiling diameters.

Technical Data Maximum Cable Diameter 15 mm (0.59”) Coil Inner Diameter 100 – 330 mm (3.93 – 13.0”) Coil Outer Diameter 330 mm (13.0”) Maximum Coil Weight 40 kg (88 Ibs)

CableCoiler 4000 Coiling Machine Your Benefits Seamless integration, matching the coiling action to the cable transport (start / stop / forwards / backwards) Easy, menu-driven programming of the coiling parameters Complete system with safety equipment and 4 lockable casters

Cable Coiler

The CableCoiler 4000 is a heavy-duty motorized cable coiling system that coils the cable as it exits a Cut & Strip machine. It can handle a wide range of cable diameters, such as those that are processed on Schleuniger Cut & Strip machines.

Technical Data Maximum Cable Diameter 35 mm (1.38“) Coil Inner Diameter 250 – 600 mm (10.0 – 24.0”) Coil Outer Diameter 750 mm (30.0”) Maximum Coil Weight 80 kg (176 Ibs)

WireStacker 1000 Passive Stacking Machine Your Benefits Low cost solution allowing unattended operation WireStacker 1000 stacks wires up to a length of 3.0 m (10 ft.) Passive design built for almost unlimited and trouble free cycles Feed through design for handling lengths longer than 3.0 m (10 ft.)

The WireStacker 1000 is a passive wire stacking system that guides and collects wires that have been processed with Schleuniger Cut & Strip machines.

Technical Data Maximum Cable Diameter 25.4 mm (1.0”) Stacking Concept Passive Cable Length 3.0 m (10 ft.)

WireStacker 3150 Active Stacking Machine Your Benefits Easily interface with the upstream processing machine configurable stacking process with clearly laid out color touch screen High-speed stacking and unloading synchronized with the upstream wire processing machine No process interruption while unloading the wires

The WireStacker 3150 is a high-performance wire stacker for the precise, axial stacking of cables. The system is available for cables 2.5 m (8.20 ft), 5 m (16.4 ft), 7.5 m (24.6 ft), or 10 m (32.8 ft) in length. Built in, synchronized driven transport belts allow stacking of cables carefully and safely without wire jam even for very flimsy wires.

Technical Data Maximum Cable Diameter 25.4 mm (1.0”) Stacking Concept Active Feed Speed 4 m/s (13.1 ft/s)

Wire Stacker

Cable Length 2.5 m (8.2 ft/s), 5 m (16.4 ft/s), 7.5 m (24.6 ft/s), 10 m (32.8 ft/s)

WireTwister 3300 D Dual Head Twisting Machine

The WireTwister 3300 D is an efficient machine for twisting single wires into twisted pairs. Thanks to it’s dual head design, the WireTwister 3300 D achieves high production performance compared to a single head design. The moveable carriage with two right side wire holders can be set in a precise position for the initial wire length.

Technical Data

Your Benefits

Untwisted wire length 300 up to 1,800 | 4,200 | 6,600 | 9,000 | 11,400 mm (11.8“ up to 71 | 165 | 260 | 354 | 499“)

Length of lay (pitch) 10 – 50 mm (0.39 – 1.97“) Wire cross section 2 x 0.13 up to 2 x 3 mm2 (2 x 26 AWG up to 2 x 12 AWG) Length of open (untwisted) ends 30 – 100 mm (1.18 – 3.94“)

Simple UI system for easy operation Program capacity up to 1,000 programs Optional scanning function to search jobs easily Different machine lengths for different twisting wire lengths

WireTwister 3300 AD Dual Head Twisting Machine

The WireTwister 3300 AD is an automatic double head wire twisting machine. With two integrated twisting lines featuring high speed twisting heads and self-driven carriers, the machine achieves an unbeatable performance. The operator can easily load both ends of the untwisted wires into the machine from one standing position. During setup, a guided pitch-correction menu helps the operator to achieve the desired pitch automatically. The WireTwister 3300 AD is available in different lengths to meet customer requirements.

Technical Data

Your Benefits

Untwisted wire length 600 up to 6,400 | 8,800 | 11,200 mm (23.6” up to 252 | 346 | 441”)

Twisting Machines

Length of lay (pitch) 10 – 50 mm (0.39 – 1.97“)

Two twisting-lines with automatic driven carriers Color touchscreen for easy programming Save up to 1,000 programs in memory Barcode-scanner option for loading jobs quickly Available in several different lengths to meet your requirements

Wire cross section 2 x 0.13 – 2 x 3 mm2 (2 x 26 AWG up to 2 x 12 AWG) Length of open (untwisted) ends 30 – 100 mm (1.18 – 3.94“)

To Be Precise.