CONTENTS Flow Meters 2 Positive Displacement 2 Registers 2 Turbine Flow Meters 3 Impeller 4 Electromagnetic 4 Flow Metering Analytics
2 5 Differential Pressure Meters 6 Ultrasonic Flow Meters 7 Vortex 8 Batch Controllers and Flow Computers 8 Open Channel 8 Closed Pipe Ultrasonic Flow Meters
Analytic Instrumentation 9 9 9 9
Spectrometer Probes M-Node Smart Sensors ChlorNet Q46/76 Turbidity Monitor
9 9 9 9 9
pipe::scan con::cube V3 MetriNet SiteBox
Control Valves 10 General Service Globe Control Valves 11 DBOY and DLO Control Valves 12 Severe Service Ball Valves 13 Segmented Ball 14 Steam Desuperheaters 15 Steam Conditioners 16 Automatic Recirculation Valves 17 Low Flow Control Valves 18 On/Off and Solenoid 18 Pressure Drop and Noise Attenuation 18 Dampers and Butterfly Valves 19 Actuators and Positioners 19 Pneumatic Actuator Models
Heat Exchangers 24 Gasketed Plate Heat Exchangers 25 Brazed Plate Heat Exchangers 25 Welded Plate Heat Exchangers 25 Rekuluvo / Rekugavo 25 K°FLEX 26 Air Fin Coolers 26 Air Dryer & Preheater / Economizer 26 Gas Liquid HX (Recuperator) 27 Cooling Towers
10 20 Electric Actuator Models 21 Direct-Operated Regulators 21 Pilot-Operated Regulators 22 Air Pressure Regulators 22 Back Pressure Regulators 22 Pressure Transducers 22 Pneumatic Air Filters 23 Pneumatic Volume Boosters 23 Diaphragm Air Cylinders 23 Air Relays 23 Liquid Level Measurement 23 Valve Positioners 23 Gauges & Accessories
24 27 Desublimator 27 Printed Circuit Heat Exchangers 27 Air Cooled Condenser 27 Shell & Tube Process (Double Wall) 28 Shell & Tube, E-Line Economizers, and Heat Exchangers 28 Water Heaters 28 Unit Heaters, Bypass Coils, Combustion Air Preheaters, Air Handlers
FLOW METERS ELECTROMAGNETIC
ModMAG M-Series Whether it’s improving accuracy, decreasing system maintenance or meeting the demands of challenging liquid conditions, Badger Meter Electromagnetic Meters deliver the performance your critical flow measurement applications require. Our electromagnetic flow meters are designed to achieve ± 0.25 percent accuracy. In addition, the non-intrusive, completely open flow tube design virtually eliminates pressure loss. With no moving parts to impede the flow stream, maintenance is kept to a minimum, even in less than ideal fluid conditions. General purpose magmeter for a wide range of liquids, including water, wastewater, and almost any conductive liquid. • Available in sizes 0.5 to 16 inches • NSF listed (all PTFE lined, rubber 4 inches and above) • Accuracy unaffected by viscosity, temperature or density • Easy installation and no maintenance required • Meter mounted display/amplifier • Onboard data logger options
• M1000 Electromagnetic Flow Meter • M2000 Electromagnetic Flow Meter • M3000 Electromagnetic Flow Meter • M4000 Electromagnetic Flow Meter • M5000 Electromagnetic Flow Meter • M7600 Electromagnetic Flow Meter
FLOW METERING ANALYTICS
AquaCUE Flow Measurement Manager A simple yet powerful end-to-end solution, the AquaCUE® Flow Measurement Manager combines an intuitive software suite with proven flow measurement technology and leverages cellular network infrastructure to deliver a simple yet powerful dashboard solution for improving management of the use of water throughout your property, including domestic hot and cold water, irrigation systems, recreational use, tenant sub-metering, HVAC systems, and more.
Wireless Connectivity • AquaCue Flow Management Manager • 350T 900 MHz RF Transmitter • 350R 900 MHz RF Receiver Wireless Sensors • Model 345WT Network Transceiver • Model 3700 Data Acquisition Server
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ANALYTIC INSTRUMENTATION PROBES 20+ parameters for industrial plants, rivers, water treatment, potable distribution, process and wastewater treatment. Most are reagent-free – spectrometric, amperometric, inoselective, optical and other maintenance-free single/multi-parameter probes.
Spectrometer Probes
s::can
All s::can spectrometer probes operate using the same measuring principle: Spectrometry. The spectrometer probes are the first and only instruments in the world that can measure optical spectra from 190 to 750 nm directly in liquid media. The substances contained in the medium weaken a light beam emitted by a lamp that moves through the liquid. After contact with the medium its intensity is measured by a detector over a range of wavelengths specific to the application.
Intelligent. Optical. Online.
spectro::lyser V3 spectro::lyser® titanium pro spectro::lyser® industrial ATEX
ChlorNet The first continuous battery powered, portable chlorine monitor that gives the same measurement performance as the traditional fixed monitor, with no compromise on measurement.
M-Node Smart Sensors
Q46/76 Turbidity Monitor ATi’s smart, ultra-low-powered, modular M-Node sensors, utilized within our MetriNet and SiteBox solutions, were designed to generate specialist data insights, offering accurate, reliable and continuous data for real-time analysis.
ATi’s Q46/76 Turbidity Monitor provides low range turbidity measurements for both municipal drinking and industrial water treatment systems.
MONITORING STATIONS
s::can
CORE PARAMETERS AVAILABLE
Intelligent. Optical. Online.
Free Chlorine
pipe::scan con::cube V3
MetriNet
SiteBox
Suspended Solids (TSS & TS)
Permanganate
Combined Chlorine
UV254 / UVT
Ammonium
Total Chlorine
Biological Oxygen Demand (BOD)
Total Ammonia
pH
Chemical Oxygen Demand (COD)
Free Ammonia
Conductivity
Benzene / Toulene / Xylene (BTX)
Chlorophyll a
ORP
Total Organic Carbon (TOC)
Temperature
Dissovled Oxygen
Dissolved Organic Carbon (DOC)
Fingerprint / Contam. Alarm Orthophosphate
Fluoride
Sulfide
Dissolved Ozone
Sulfite
Resistivity
Chlorine Dioxide
Hydrogen Sulfite
Potassium
Paracetic Acid
Nitrate
Monochloramine
Hydrogen Peroxide
Nitrite
Pressure
Turbidity
Color
AOC
We offer a large selection of quality, accurate and affordable flow meters.
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CONTROL VALVES GENERAL SERVICE GLOBE CONTROL VALVES
STEAM-CONVERTING VALVES
MULTI NOZZLE LANCER DESUPERHEATER
CONTROL VALVE FOR WATER INJECTION
FLOW-CONTROL SILENCER
Series MV 5351 / MV 5451 Series PV 6351 / PV 6451
Series MDK 5351/ 5451 Series PDK 6351 / PDK 6451
Series MV 5211
Series SL Typ A for liquid media Series SL TypB for gases and vapours
ELECTRIC CONTROL VALVES WITH FAIL CLOSED UNIT
FEED-WATER CONTROL VALVES WITH RE-CIRCULATION CONNECTION
Series ST 6151 / ST 6152
Baureihe MV 5291 / MV 5391
CONTINUOUS BLOW DOWN VALVES
BOTTOM BLOWDOWN VALVES
Series MV 5291-D / MV 5291 V Series PV 6291-D / PV 6291 V
Series MV 5291-D / MV 5291 V
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RTK 3100 is suitable for throttling and on-off control of a fluid flow such as gas, steam, water or chemical compounds to compensate for the load disturbance and helps to keep the regulated process variable as close as possible to the desired set point. PRODUCT ADVANTAGES
VALVES FOR DISCHARGE / HEAVY DUTY CONTROL RE-CIRCULATION VALVES CONTROL Series MV 5241 / MV 5341 Series PV 6241 / PV 6341
RTK 3100 Control Valve
Series MV 5311-AD Series PV 6311-AD
• One common economical valve body with multiple internal options • Easily interchangeable trims, when process conditions/severity change • Customizable to suit your process needs • Class V leakage • Standardized parts and accessories will keep your inventory and maintenance costs low • Designed for diversified markets & applications FEATURES REDUCED SEAT WEAR/ TIGHTER SHUT OFF PILOT BALANCED PLUG MULTI-STAGE TRIMS RUGGED PLUG SEAL
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Trim Designs
REflex Flow Directions Flow to Open
2-Way Valves
DBOY Series Control Valves Normal flow direction for parabolic plugs
On/Off
V-Port
Parabolic
Perforated
Most commonly used flow direction for On/off, V-port and perforated plugs.
Mixing
Quick Change Seat (QCS) 1-Stage
• High Flow Capacities • Hung Cage Design • Controlled Seat Loading • Multiple Cage Options • Ultra Compact Actuators • Balanced Plug Design
Flow to Close
DBOY Series Control Valves are rugged, reliable units specially designed for use in steam, water, gas, vapor, and non-corrosive liquid service. The balanced cage-throttling design permits these valves to be operated with small, compact and economical actuators against fluid pressure drops up to 1480 psig and temperatures up to 800°F.
Quick Change Seat (QCS) 2-Stage
3-Way Valves Diverting
Mixing
Pressure Balanced 1-Stage and 2-Stage
DLO Series Control Valves
Diverting
• Cage Retained Seat • Top Entry • Two Point Stem Guide • Class IV, V and VI Shutoff • One-piece Plug and Stem • Actuated with either a Direct or Reverse Acting Actuator
REflex Packing Configurations
PTFE/Graphite
Bellows Seal
Maintenance free chevron rings with prestressed spring
Maintenance-free metal bellows stem seal with safety packing
Pure Graphite
Chloroprene
Pure graphite rings and two anti-extrusion inconel wire reinforced graphite rings
Maintenance free chevron rings with prestressed spring
DLO Series Control Valves are designed for economical control of systems from F&B, P&P, chemical and petro chemical steam, water, gas and process applications to power generation.
We KNOW valves. Call us for application-specific valve sizing and selection.
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CONTROL VALVES SEVERE SERVICE CONTROL VALVES
Type DR – Steam Pressure Reduction • Reduction of steam pressure in energy and process engineering for controlling high pressure • Customized, high-quality steam pressure valve with cage-guided perforated bushing in a single-stage or multi-stage design • For the best handling of difficult operating conditions with high grade pressure control • Low-noise, multi-stage design of the throttle body (perforated bushing) • NPS 2” - 48” (DN 50-1200) • ANSI 150-4500 Pressure Class (PN 16-640) • Temperature to 1200°F (650°C) • Media – Superheated Steam • Angle type & Globe type designs • Up to 9 pressure drop stages (Up to 4 controlled stages) • Operating Range up to 1:50
Type AC - Robust High-Pressure Control Valve • Robust high-pressure control valve with multi-stage axial flow limitation • Cavitation-free, multi-stage vortex plug with an axial flow direction under pressure (“wear free”) • Special material combinations enable complex water mixtures and other media • High Pressure Control Valve for power plant and process industry • Also suitable for high pressure injection control and pump protection for minimum flow control • NPS 1” - 16” (DN 25-400) • ANSI Class 600-4500 (PN 100-640) • Temperature to 536°F (280°C) • Media – Water, Water Mixtures • Angle Type, Globe type and z-type designs • Up to 8 pressure drop stages (all are controlled stages) • Operating Range up to 1:15
Back Pressure Valve (BPV) • New addition • Prevents evaporation and cavitation and ensures smooth operation • Provides necessary backpressure on ARV bypass outlet
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Type AK/BK – Straight Through • High pressure control valve, axial throttle body • NPS ½” - 4” (DN 15-100) • ANSI Class 150-4500 (PN 16-640) • Temperature to 536°F (280°C) • Media – Water • Angle Type & Globe type designs • Up to 6 pressure drop stages • Operating Range up to 1:50
Type AVC (aka “Combi”) • 2 Valves in 1 – Boiler Feedwater Startup Control and Main Boiler Feed Control • Best handling of difficult operating conditions w/ extremely high demands on adjustability and high-quality pressure control • Covers wide range • Greater than 500:1 turndown • Forged Material, BWE or Flanges
Type AV/BV • High-quality / high-pressure control valve for power plant and process industry feedwater control. • Robust Control Valve for Water Applications in single-/multi-stage design as perforated bushing • NPS 2” - 24” (DN 50-600) • ANSI Class 150-4500 (PN 16-600)
Aeroflow High Performance Control Valve
SEGMENTED BALL
• 1” – 16” Sizes • ANSI Class 150 – 4500 • Exceeds Class VI Shutoff (“Zero Leak”) • Custom Characterized Trim • Oversized Outlet Connection • Aerodynamic Vanes Cast into Body Inlet/Outlet • Hung Cage for Thermal Expansion • Tri-Sheer Protected Seat Design • Quick Change Trim Design • Other Trims - Pilot Balanced, Balanced Low-Temp, Balanced High-Temp, Unbalanced and T2
FPG finds product solutions to meet your project requirements. This is our job.
Leslie Controls K-Max Rotary Control Valves • Economical Design • Eccentric Rotary Plug Action • Self-Aligning Orbital Seal • Rangeability • B-Directional Flow Capability
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CONTROL VALVES STEAM DESUPERHEATERS
SPRAY TYPE DESUPERHEATER Maximum Turndown Ratio of 5:1 Approach to Saturate Temperature 5-7°C
DKV — Traditional DKM — Mini DHK — High T/P
Variable Nozzle Controlled Pressure Injection
• 2”-20” (DN 150 – 500) • ANSI 150-2500 (PN 10-420) • Integrated Water Injection Cooling • Simple Insertion Replacement • Class IV, V Shutoff Available • Rangeability of water 10:1 up to 100:1 • Flanges up to DN 2” for water • EN and ASME materials • PN up to class 2500 (PN 400) • Electric, pneumatic or hydraulic actuator
STEAM ATOMIZING TYPE DESUPERHEATER Offers a Possible Turndown Ratio of 50:1 Approach to Saturate Temperature less than 3°C
Steam Assist Cooler
DKT Steam Assist • Ultimate cooling solution • Low and high pressure design available • Forged material • Multi nozzle design • Rangeability of water up to 100:1 • EN and ASME materials • PN up to class 2500 (PN 400) • 1/2”-40” (DN 15 – 1000) • ANSI 150-12500 (PN 20-250) • Highest Cooling Rangability • Extreme Temperature Reduction • Low Steam Velocity Control • Precise Saturation Control • Flanges up to DN 4” for water and DN 4” for steam assist
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STEAM CONDITIONERS
TYPE DU Angle Design
THE STEAM CONVERTING STATION FOR POWER PLANT TECHNOLOGY AND INDUSTRIAL PROCESSES Wherever specific steam conditions and pressures are required for the most demanding steam applications.
Steam Conditioner Steam cooling with the SCHROEDAHL means the following for you: perfect steam conditioning near the saturation temperature, maintenance reduction through low vibration and low noise level of the station, and an extremely short distance to temperature sensor and without additional pipeline protection. TYPE DU Globe Design
• With steam atomizing steam system e.g. for HP- and LP-bypass stations and also process steam control. • For temperatures of more than 450˚C • Low noise multistage trim design. • Best prevention against thermal shocks because of special “Schroedahl atomizing system” (steam assisted water evaporation). • No downstream protection pipe needed • Shortest straight run after valve for the downstream temperature measurement • Best handling for various load cases • Best control in the near of saturation condition.
STEAM CONDITIONING VALVE
Leslie Ring Style • 6”-48” (DN 150 – 1200) • Highly Characterized Control • High Rangability Through Design • Up to 1200˚F / 600psi Pressure Drop • Large Spray Volume Capable with No Pressure Drop
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CONTROL VALVES AUTOMATIC RECIRCULATION VALVES
PROCESS
Product Features • Pump protection valve w/ automatically modulating bypass function (3-way valve) • Forged/cast material, carbon steel, stainless steel, special materials (e.g. Super Duplex) • Internal operation (no external energy source required) • Easy to install – vertical or horizontal position, directly on pump outlet • Low maintenance, dependable operation • Suitable for all liquids (water, oils, hydrocarbonates, liquid gas and other chemical media)
Applications Option A
Option B
• Boiler feed water • Condensate • Chemical processes • Fossil fuel power plants • Extinguishing water • Snow canons
TDM
Schroedahl TDL • Max 40 bar / 580 psi LP Service • Temperatures up to 230°C / 446°F • Up to 1 Controlled Pressure Drop Stage • Forged or Cast Body • Startup bypass option (4-way valve option)
Schroedahl TDM • PN 63-400 / Class 150-2500 • Max 230 bar / 3335 psi HP Service • Temperatures up to 230°C / 446°F • Up to 5 Controlled Pressure Drop Stages • Forged Body • Startup bypass option (4-way valve option)
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Schroedahl MRK
Schroedahl SUL
• Supercritical HP Feed & HP Injection Service • PN 250-640 / Class 1500-4500 • Max 500 bar / 7250 psi Critical Service • Temperatures up to 230°C / 446°F • Up to 10 Controlled Pressure Drop Stages • Suitable for continuous low load application • Forged Body • Startup bypass (4-way valve option)
• Pressure Max 20 bar / 290 psi LP Service • Temperatures range -200°C to +230°C • Single-stage pressure reduction • Cast Body
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LOW FLOW
Best in Class Fractional Cv Control Valve | 10-6 ≤ Cv ≤ 6.0
• Low Flow Control Valves (807) • Exotic Alloys (807) • Bellows (808) • Standard Flange (860 and 1499) • Manual Ball Valve (SMV • Standard Cooling Fin (859) • Extended Cooling Fin (973) • 14" Extended Bonnet (884) RCV 807 • Cold Box Extension (CBX) • 60,000 PSI Ultra-High Pressure (HP-60) • 40,000 PSI Ultra-High Pressure (HP-40) • 15,000 PSI High Pressure (HP-15) • 10,000 PSI High Pressure Globe Control Valve (HP-10 Globe) • Severe Service Globe Control Valve (1711/1711HD) • Kynar PVDF Plastic Control Valve for Corrosive Service • 3A Sanitary Control Valve (SCV-85/95) • Right Angle 3A Sanitary Control Valve (SCV-89) Valves
3A Sanitary
Kynar PVDF
RCV 1711
RCV 860
RCV 884
RCV Model 9000 ANSI Class 150/300 Globe Style Valve with bolted bonnet and post guided innervalve with NPT, Wafer or Flanged connections. RCV Model 9100 Proccess Control Valve The Model 9100 process control valve is a 2-way, high capacity globe with a B62 bronze body/bonnet.
RCV 808
RCV CBX
RCV 860
SMV BALL
RCV HP-60
RCV HP-15
RCV HP-40
RCV HP-10
RCV ANSI Class 150/300 Globe Style 3-Way Mixing/Diverting with bolted bonnet and post guided innervalve (Model 9000) with NPT, Wafer or Flanged connections RCV Low Flow 3-Way Mix/Diverting (564 and 1118) Control Valves
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CONTROL VALVES ON/OFF & SOLENOID
• 1700 & 1800 Heat-Actuated & 2800 FIRE-CIDE Series Shutoff Valve • 2500 Electrically-Actuated Shutoff Valve • Series 700 Direct Operated On/Off Valves • Series 700HP Semi-Direct Operated On/Off Valve for Liquid Service • Series CY 500 Direct Operated Normally Closed/Opened by Cylinder On/Off Valves • Series CY 600 Semi-Direct Operated Normally Closed/Opened by Cylinder On/Off Valves • Series 800 Semi-Direct Operated On/Off Valves for Air, Steam, Fuel Gases and other Light Liquids Under High Pressures
PRESSURE DROP AND NOISE ATTENUATION Pressure Drop Plates Solenoid Valves
Shut Off Valves
GENERAL SERVICE, ELECTRONICALLY ENHANCED, MINIATURE, PROCESS, DUST COLLECTOR VALVES & MORE ASCO solenoid valves control critical flow of air, gas, water, oil, and steam in applications spanning numerous industries. These 2-way, 3-way and 4-way solenoid valves can handle most fluid control applications and are now available with Class I, Division 2 approvals.
DAMPERS & BUTTERFLY VALVES Advanced Valve Design • High Temperature Dampers • Butterfly Valves • Severe Duty & Specialty Dampers & Butterlfy Valves up to 22000F • Wide Range of Metallurgies & Trims
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ACTUATORS AND POSITIONERS ELECTRONIC VALVE ACTUATOR SEVA (Smart Electronic Valve Actuator) The SEVA is our next generation Smart Electric Valve Actuator that provides our customers with an electric actuator with best-in-class features. This product was designed for extreme conditions with military grade components while providing the accuracy and repeatability the market demands. Two models are available: • SEVA 100 for 1/4…1 in. • SEVA 200 for 1/4…2 in. • Microprocessor-controlled, linear stepper motor • Manual override • Maximum thrusts of 100 and 200 lbF • Overvoltage protection • Setup via firmware and terminal interface via USB port • Optional limit switches for customer-adjustable limit points • Universal AC input
• 24V DC input • Analog input/output • USB CDC device (mini - B) • Internally powered (active) feedback • SoloCue Software • Optional communication protocols: ◊ EtherNet/IP ◊ Modbus® TCP/IP ◊ Modbus® RTU
SRD/SRI Smart & Analog Valve Positioners SRD smart valve positioners deliver actionable diagnostic information about valve performance and assist compliance with fugitive emissions regulations. SRI analog valve positioners are also available. The SRD 960 (explosion-proof) and SRD 991 (intrinsically safe) digital valve positioners are economical solutions for diverse applications. An optional base model, the SRI 990, provides analog valve control. Users can easily upgrade from SRI to SRD.
PNEUMATIC ACTUATOR MODELS
Electropneumatic Positioners SR 6136, SR 1000L and SR 33 * Max Air Supply 6 bar / 87 psig
ST 6135.B6 (43 in2)
force max. 495 lbs. max. stroke 1 3/8” stem 1/2”
ST 6160.A6 (82 in2)
force max. 900 lbs. stroke max. 1 1/2” stem 1/2”
ST 6160.C6 (82 in2)
force max. 720 lbs stroke max. 2 3/8” stem 1/2”
ST 6175.B6 (155 in2)
force max. 3600 lbs stroke max. 2 3/8” stem 1 1/4”
ST 6175.C6 (155 in2)
force max. 4270 lbs stroke max. 4” stem 1 1/4”
Frew engineers will optimize your product selection for process conditions, lead time and cost.
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CONTROL VALVES ELECTRIC ACTUATOR MODELS
Version E
Version DC
Acuating Force
24 Vdc
1.5 kN
React 30/60/100
24 Vdc / PoP*
3/6/10 kN
React 150/220/300
n/a
15/22/30 kN
React 15
REpos Advanced Digital Positioner w/ Display • 128*64 dots graphic display • Menu guided configuration • Input (0)4-20 mA / (0)2-10 V • Control output: solid state relay • Automatic adaptation
• Manual adaption • Service / diagnostic function • Feedback 4-20 mA (option) • Fieldbus: Profitbus; CAN-open (option)
REdrive Control and Shutoff Valves with Brushless 24 Vdc Motor Technology • 3-point step control • Separate force and limit switches for both directions • Four speed settings as standard • Low height due to adaption spindle • Protection rating IP 65, NEMA Type 4X • Valve position indicator • Limit (2) and force (2) switches (and two additional)
• Manual hand wheel • Electrical connections via plug/socket connectors • CE marking • Heater (option) • Potentiometer (option) • 2/3-wire position indicator (option)
REacTron – single-loop PID controller integral to electric actuator PoP (Power Off Positioning) – super-capacitor positioner upon loss of power or signal failure
Supply
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Pressure Signal 4-20mA
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DIRECT-OPERATED REGULATORS
Leslie L Series Internal Pilot, Piston-Operated Reducing Valves and LX Series Differential Pressure Regulators • 1/2 - 3" Valve Sizes • End Conn.: THD, SWE, BWE, RF • ANSI CL 125 - 600 • Body Mat'l: Cast Iron (LKY), WCB (LS-5), Bronze (LY) UL Series Back Pressure • For steam and gases; fast acting, self contained piston operated valve for high accuracy • Three spring pressure ranges from 25 to 300 psig
PILOT-OPERATED REGULATORS
Leslie Controls
Class GP Series Air-Loaded Pressure Reducing Regulators Model GPKP-1 Steam-Piloted, Self-Contained Pressure Reducing Valves
GP GPKP
GTK, GTRK, GTB and GTS Eventemp Regulators for Large Volume Heating or Cooling Applications • 1/2 - 4" Valve Sizes • End Conn.: THD, RF • ANSI CL 125 - 300 • Body Mat'l: Cast Iron (GT(R)K), WCB (GTS), Bronze (GTB) LTC Duo-Matic Regulators for Temperature and Pressure Regulation • 1/2 - 3" Valve Sizes • End Conn.: THD, RF • ANSI CL 125 - 600 • Body Mat'l: Cast Iron (LTCPK), WCB (LTCPS), Bronze (LTCP)
LTCP GTK
M Series Regulators For Small Flow Applications • 1/2 - 1" Valve Sizes • End Conn.: THD • ANSI CL 200 • Body Mat'l: Cast Iron (MK), Bronze (M)
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CONTROL VALVES
Air Pressure Regulators ControlAir offers three main categories of Air Pressure Regulators; Precision Regulators, Filter Regulators/General Purpose Regulators. Precision Regulators offer accuracy and sensitivity while General Purpose Regulators offer greater economy and efficiency. Air Filter Regulators are considered a vital air preparation device when it comes to protecting your sensitive downstream equipment. Each category includes regulators in various sizes, materials and pressure ranges.
Type 100 – Precision Air Pressure Regulator Type 300 – Air Filter Regulator Type 350 – Stainless Steel Air Filter Regulator Type 400 – General Service Pressure Regulator Type 700 – High Flow Pressure Regulator
Back Pressure Regulators
Visit fpg.co for many more products and their options and pricing.
Back Pressure Regulators, also known as pressure reducing regulators or pneumatic relief valves, are a key factor in protecting downstream equipment in a pneumatic system from over pressurization. ControlAir Precision Back Pressure Regulators are high flow, stable and highly accurate with adjustable set points. A rolling diaphragm provides the sensitivity that enables these units to vent to atmosphere in response to the slightest upstream changes. Type T700BP - Precision Back Pressure Regulator
Some common applications include: • Pressure control for fuel cell testing • Pressure control for fuel cell testing • Pressure control in the extrusion process • Precision bypass valves for critical processes
Pressure Transducers ControlAir offers I/P, E/P and P/I Transducers. These versatile Electronic Pressure Regulators are designed to offer the highest degree of accuracy, reliability and repeatability in a compact housing. Offered with extensive combinations of inputs and outputs, industry certifications (FM, CSA, ATEX, IECEx) and Explosion-proof housings. For natural gas applications, please use our Type 950 with an NG rating. Type 500 – Electro-Pneumatic I/P Transducer (I/P, E/P) Type 950XP – Explosion-Proof I/P Transducer
Pneumatic Air Filters ControlAir Pneumatic Filters help protect equipment and processes by efficiently removing oil, water, and particulate solids from compressed air and gas lines. Filters are available with high capacity depth filters of 5, 25 and 40 micron. Coalescing Filters provide superior filtration down to 0.03 or 0.01 micron. Housings are available in aluminum or stainless steel. Type 345 Pneumatic Air Filter
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Pneumatic Volume Boosters ControlAir Pneumatic Volume Boosters offer high flow capacity and fast response with a wide range of signal to output pressure ratios to choose from. Our Pneumatic Volume Boosters are used extensively for increased flow capacity, pressure amplification, and remote pressure control applications. Type 600 – Volume Booster Type 650 – Positive Bias Air Relay Type 6600 – Stainless Steel High Capacity Volume Booster
Diaphragm Air Cylinders ControlAir Diaphragm Air Cylinders offer low-friction dynamic sealing by way of long stroke rolling diaphragm technology. These pneumatic cylinders provide virtually frictionless conversion of pneumatic pressure to linear force. Operating features offer:
Air Relays
• Super Sensitivity • No Lubrication Required • Low Hysteresis • No Blow-By Leakage • Wide Temperature Variations
Air Relays are designed to provide highly accurate and reliable output pressure control to a large variety of applications across multiple markets. Versions offered include pilot operated, multi-stage 1:1, positive and negative bias adjustments, internal and external bias adjustments, reverse acting, high flow and high relief capacity. Type 200 – Precision Air Relay
Liquid Level Measurement The L100 Bubble-Tube Liquid Level System is a fully self-contained instrument, requiring only connections to air or gas supply, dip tube and electrical power source to provide precise level measurement. Because only the stationary dip tube and the purge gas come in contact with the liquid, this system is ideal for applications involving hazardous locations or liquids which are highly corrosive, viscous, hot, (molten metal), explosive, slurry type or foodstuff. L100 - Bubble Tube Liquid Level System
Valve Positioners ControlAir Pneumatic and Electro-Pneumatic Valve Positioners are designed to provide stable and accurate control of rotary and linear valves. These force balanced positioners are fast responding, reliable and easy to calibrate and maintain. We also have a natural gas rated Valve Positioner when paired with our Type 950 IP Transducer. Type 2000 – Pneumatic and Electro-Pneumatic Valve Positioner
Gauges & Accessories ControlAir’s line of air pressure gauges come in various sizes, ranges and materials. These include 1/4 and 1/8” NPT and BSP mounting threads. We also have a line of stainless steel gauges for corrosive and harsh environments. 1/4” NPT, 0-60 PSI (0-4bar), Stainless Steel Pressure Gauge
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HEAT EXCHANGERS Kelvion Plate Heat Exchangers
• Turbulent Flow Even with Low Flow Velocities • Higher k-Values Due to Corrugation • Self-Cleaning Effect—Less Fouling, Less Cleaning • Higher Shear Stress Compared to Shell & Tube (3-10x) • Small footprint • Tight approach temperature / low LMTD • Low Hold-up volume, quicker response
GASKETED PLATE & FRAME • Moderate pressure and temperature ranges • Easy and convenient maintenance, replacement and service • Several innovations compared to other P&F manufacturers o Optiwave design … highest efficiency, lowest fouling o Ecoloc gaskets system … easy fixation and removal o Posloc assembly … perfect plate pack alignment o Single frame … low cost, flexible (all plates packs) • Many plate designs, extensive gasketing choices to suit a wide range of applications
NT – New Technology plates series, most flexible and universal plate series, largest choice of gasket materials (good temperature/chemical resistance), food approval, many sizes, good performance at good price and short lead time NP – New high Performance series, up to 42 barg, high NTU values (cold supply in data centers/high rise buildings) NH – New High pressure series, adapted herringbone design, combines high pressure resistance with available specific plate materials (oil & gas, chemical industries) LWC – Laser Welded Cassette series, combines advantages of welded and gasketed plate HXes, one media having gasketed flow channels (cleaning/inspection access) NL – New Large gap series, deeper corrugation gap >4mm for high viscosity fluids as well as shear-sensitive media (e.g. dairy, food & beverage industries), pressure resistance up to 25 barg NW – New Wide gap series, herringbone gap up to 10mm, media with solids, high turbulence, minimal pressure loss NF – New Free Flow (washboard) design for fibers and solids, 5-10mm gap, excellent alternative to shell & tube and spiral heat exchangers ND – New Double-Wall includes indication port for high production security
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Brazed Plate • Compact design, light weight • Medium pressure • Standard applications – HVAC and refrigeration systems
Welded Plate • High pressure and temperature ranges. • Used in Oil and Gas, Petrochemical and Chemical applications, Power, Automobile, Steel, Pharmaceutical industries, Renewables, Food, Paper manufacturing, and many others…
K°BLOC • Up to 750°F (400°C) and 725 psig (50 barg) • Easily inspectable design for high safety requirements and quick maintenance (hydroblasting or minimal chemical cleaning) • Non elastomeric gaskets offer a wide resistance range • Application versatility • Unique Double Dimple plate pattern for high fouling applications or low pressure drop requirements (condensing/high viscosity) • Excellent replacement for demanding applications with much better CAPEX / TIC metrics
Rekuluvo/Rekugavo • Heat transfer between gases, high temperatures (recuperative air/gas preheater) • Compact, lightweight, high efficiency, leak free. • Best when large heat exchange areas, low temperature approach. • Custom engineered, no standardized sizes or gaskets/crimped edges • Diverse design – hood and casing • Counter-flow, Co-current, Cross-flow • Combustion Air/Flue Gas Preheating • Temperature -40°F (-40°C) to 1440°F (780°C)
K°FLEX • Plate pack & shell design • Pressure +/-7.25 psig (+/-500 mbar) • Cryogenic temperatures -265°F (165°C) to 1022°F (550°C) • Pressures from full vacuum to 1450 psig (100 barg) • Custom engineered, compact, low weight, fully welded, leak-free • Asymmetric plate – great for phase change applications • Wide Applications – clear benefit when operating under vacuum, high pressure drops, high temperatures, examples: o Overpressure Steam Condenser o Plate Falling Film Evaporator (PFFE) o Hydrocarbon Vacuum Condenser o Stripper/Thermosyphon Reboiler o Integrated Overhead Condenser Condenser) o Reflux Condenser o Biomass/Waste Incineration Vacuum Condenser o Flue Gas Condense o Geothermal Evaporator o Multi-fluids, different pressures
Ask about OEM consignment and volume pricing options.
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HEAT EXCHANGERS Kelvion Thermal Engineered Solutions
Air Fin Cooler • Draft: Induced or Recirculation • Flow: Co-Current, Cross-Current, Counter-Current • Finned tubes: L, Overlap L, Extruded, Embedded, Groovy • Design Innovations: o Groovy Fins o DIESTA o CTI Seals, Sleeves & Full-Length Tube Liners
Air Dryer & Preheater/Economizer • Many Variations, Customized for the Application • EcoMi Modular General Structure
• Connections • Casing Design • # of Dry HX Sections • # Condensing Sections • Tube Type • Cross Section Size • Inspection/Cleaning Hatch Sections, • Automated/Manual Bypass & Controls
GAS: GAS/LIQUID HX RECUPERATORS & ECONOMIZERS
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COOLING TOWERS
Polacel
Enexio
• Open-Circuit Cooling Tower Design • Modular, Factory Assembled & Field Erected options • Cell Sizes: 3’x3’ to 60’x60’ cell sizes • Maximum Flow: 20,000 max gpm
• Custom Open-Circuit Cooling Tower Designs • Field Erected options
Tundracel • ClosedCounter Current Circuit Evaporative Process Cooler …compare to Wet Surface Air Cooler™ (Alfa Laval) …Hybrid Version allows both Wet & Dry Cooling • Modular, factory Assembled & Field Erected options • Effective alternative to Air Fin Cooler, or Cooling Tower & Plate HX • Process Water HX “Bundle” Section: 8’x16’ to 8’x32’ • Standard Size Casing/Fan Section: 16’x16’x8’ to 32’x32’x12’
Desublimator • Gas to Solid / Solid to Gas – thermodynamic means of product separation • Many potential substances – Naphthalene, Iodine, Water, Sulfur, Citric Acid, Menthol, Xylene, etc. • Alternative to Adsorption/Absorption Technologies • High Efficiency Solution for: Raw Material Waste Environmental Pollution Clogged Pumps
Printed Circuit Heat Exchanger (K°Bond) • Highly compact design gives maximum heat transfer rate & hence thermal efficiency • Allows a temperature approach up to 2°C • High Pressure: to 10,000 psi • Working Temperatures from +600°C to Cryogenic -200°C • High Reliability: Diffusion bonding ensures the highest safety level, no leak risk
Air Cooled Condenser • Design o A-frame (traditional) – force-draft fan, large, over 100 MW o ACX (new) – induced-draft fan, small-to-medium ACC, 10-100MW • Tube Bundles o MASH – deflegmation (D) and condensation (K) channels on each bundle. (API 661) o SR (single-row) – D and K channels are separate bundles, physical separated on ACC • Vacuum and Pressurized types • Power and Oil & Gas Industries, Waste-to-Energy and Renewables
DOUBLE WALL SHELL & TUBE (PROCESS SAFETY/INTEGRITY) • Permanently prevents media from mixing • Double tubes & tube sheets, leakage switches, very flexible designs • Allows different inside and outside tube materials for media compatibility • Transformer Cooling, Chemicals, Gas, Pharma, & Food Industries
Ask about OEM consignment and volume pricing options.
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HEAT EXCHANGERS Shell & U-tube PS and PW-Type U-tube heat exchangers are designed for a wide range of liquid to liquid (PW) and steam to liquid (PS) applications.
Shell & Straight Tube
Shell & Coil
LENS heat exchangers break the mold with a new multi-dimensional, ingenuity opening doors to possibilities in fluid dynamics and process control.
JAD shell & coil heat exchangers are distinctly characterized by their angular connections, and by the circular layers of helically corrugated tubes within the shell.
E-Line Economizers
P-Line Sanitary Heat Exchangers Pharmaceutical & Food Grade Heat Exchangers A series of exchangers for pharmaceutical and food industries and suitable for all other applications that are in compliance with FDA and 3A.
Air to Water Heat Exchangers AICs standard line of E-Line economizers is the optimal solution for boiler flue gas heat recovery.
REX Tank Heat Exchangers The new generation REX instantaneous indirect water heaters are engineered for high heating efficiency.
WATER HEATERS Constantemp Feedforward Steam Water Heaters
LES Series Packaged, Steam-Fired Water Heater
Constantemp heaters use a tightly-coiled circulating exchanger to transfer heat energy from the isolated steam flow to the desired liquid.
The LES Series steam-fired water heater is a high quality system which provides an economical, high capacity output using steam or hot water as the heating medium.
Steam/Hot Water Unit Heaters
Unit Heaters
MV
High Level Circulators
Door Heaters
High Mounted Series Heaters
Air Curtains
IFB
Direct Das Fired Heaters
VIFB
Integral Face & Bypass Coils Door Protection Industrial Gas Heaters Combustion Air Preheaters
Gas Fired Unit Heaters
Fresh Air Supply Units
High Static Fresh Air Supply Units
SteadyAir
Air Handlers
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• Explore product offerings’ full set of options • Generate specific Request for Quotes, eliminate back-and-forth • Get online help via Chat with the Sales Team • Technical Briefs • Installation, Operation and Maintenance Manuals
fpg.co
sales@fpg.co | 855.373.9776
Manufacturer’s Representative and Distributor
Serving locations across Indiana, Kentucky and Ohio
Noblesville Headquarters
855.373.9776 OHIO
sales@fpg.co
INDIANA
KENTUCKY
Headquarters 605 Sheridan Rd., Suite 100 Noblesville, IN 46060
www.fpgindustrial.co FPG12.20.23