Cost effectiveness in open-pit hard rock Ore Mining
Cost effectiveness of open-pit hard rock Ore Mining depends on Explosives used in terms of Energy / VOD, Pit-slope angle and framing strategy for fragmentation *** Author: Partha Das Sharma, B.Tech(Hons.) in Mining Engineering, E.mail: sharmapd1@gmail.com, Blog/Website: http://miningandblasting.wordpress.com/ Abstract Extensive in-situ testing has shown that blast fragmentation influences the performance of downstream processes in a mine, and as a consequence, the profit of the whole operation can be greatly improved through optimised fragmentation. Other unit operations like excavation, crushing and grinding can all be assisted by altering the blast-induced fragmentation. Therefore, it is necessary to couple all the parameters, namely selection of explosives in terms of VOD, rock properties and surface blast design for an efficient blasting. Fragmentation is one of the most important concepts of Explosives Engineering. The efficiency of these unit operations is directly related to the size distribution of muckpile. Therefore, reliable evaluation of fragmentation is a critical mining problem. Apart, cost effectiveness in open-pit mines is the result of maximizing pit-slope angle and reduction in blast damage and ore dilution which results in increased volume of final products as well. Slope stability and increase in pit-angle depend on blast performance and adoption of controlled blasting to mitigate the adverse effects. Pre-splitting of production blast is the way for achieving steeper slope angle in open pit ore mining. One of the objectives in pre-split blasting is to control over break, so that the final pit wall slopes are kept stable and competent. To arrive such a optimum levels, an overall knowledge of the process and operational aspects of rock blasting techniques are essential. 1. Introduction - Drilling and blasting is one of the main operations in open-pit mining, and its performance has a major impact on the overall economy of the mine. Blasting by design results from a large number of factors, all of which need to be brought under control in order to achieve the right result. These include the choice of drillrig and tools, the layout of the holes, the explosive, and the skill of the operators. Explosives are used for rock breakage in mining and construction industry. In mining the main objective is to break largest possible quantity of rock with optimum fragmentation and minimum cost. In construction industry explosives are used for construction of tunnels, caverns, dams, foundation excavations etc. Here the objective of blasting is to have fast progress leaving behind smooth and stable rock. ------------------------------------------------------------------------------------------------------Author: Partha Das Sharma, B.Tech(Hons.) in Mining Engineering, E.mail: sharmapd1@gmail.com, Blog/Website: http://miningandblasting.wordpress.com/
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