Masonry components

Page 1

Masonry Components

Edition 3


Welcome to the latest edition of our Construction Accessories Catalogue Offering you a vast range of top quality, leading brand, Construction Accessories and supported by our nationwide branch network. We’re part of the SIG group, which has recently linked together its Insulation, Technical Insulation, Fixings, Interiors and Construction Accessories businesses, meaning that you can now source a huge range of products, all from your local SIG Construction Accessories branch, which means a true “One Stop Shop” for specialists. At SIG Construction Accessories we pride ourselves on the service we offer to customers. You can trust us to provide a friendly, professional service and fast, responsive deliveries, locally or nationally. Our dedicated team are available with expert product and application support, including our specialist teams: Waterproofing, Masonry Components, Concrete Repair Centre and Geotechnical Centre, ensuring you get the right products for the right job, on time and within budget.

WATERPROOFING The Concrete Repair Centre offers specialist support with expert product advice and guidance from one point of contact and access to the full range of your preferred brands, nationwide.

We have a full range of Waterproofing products featuring the major brands within our national network of branches. Our Technical Business Development team can assist you with the correct specification to ensure all your requirements are fully “watertight”.

MASONRY COMPONENTS Our Masonry components teams can offer technical advice for various design systems including a project management, take off and design service. We have vast experience in supplying a comprehensive range of products from Wall Ties and Brickwork Reinforcement to Masonry Support and Windpost Systems, we can offer advice on the best solution for your building requirements.

Providing the complete geotechnical solution, SIG Geotechnical Centre go beyond system design and product supply. With a mobile technical sales department to hand, providing free on-site support and advice, our dedicated in-house team are trained to offer the most cost effective and high performance systems, combined with the option for free PI cover on eligible designs.


Contents

BRICKWORK & ACCESSORIES INSULATION & VENTILATION

4-85 86-105

EXTERNAL RENDER

106-109

PROTECTION MATERIALS

110-121

ACCESSORIES, TOOLS & SAFETY

122-136

CONVERSION CHARTS & TABLES

137-139

3


4

Brickwork & Accessories We have a vast experience in supplying a comprehensive range of products to the brickwork and blockwork requirement on site. We offer everything other than the bricks and blocks themselves, including a project management, take-off and design service. SIG Construction Accessories stock more Ancon products than any other distributor, including off-the-shelf support systems, channel, brick reinforcement and wall ties which are all widely available on our next day service. Specialist items can be designed or sourced as required, just contact one of our Nationwide branches for more information. Take Offs & Specifications • We provide a take off service whenever required by the customer. • We work with customers and suppliers to support or change specifications in order to add value to our customer’s business.

PRODUCTS PAGE Masonry Support 7 Cast-in Channels 13 Windposts 16 Brick Reinforcement 22 Wall Channel 43 Wall Starter Systems 45 Head Restraints 47 Restraint Straps/Multiholed Fixings Straps 50 Masonry Hangers - Solid Joist 53 Roof Connectors 57 Angle Brackets and Ties 58 Joint Fillers 61 Sealants 62 Damp Proof Courses (DPC) 64 Damp Proof Course (DPC) Accessories 71 Cloak Units 74 Special Applications Coping Stones 78 Abutment Trays 79 Leaded Cavity Trays 79 Brickwork Protection 81 Brick & Concrete Cleaning Material 82 Bricklayer Accessories 84


Brickwork & Accessories

Project Management Service

Your construction projects are driven by delivering on time, to budget. To help you achieve this, we can support you with our full project management service for brickwork products. At enquiry stage, you will be allocated a Project Manager who will liaise with manufacturers, buyers, project managers, architects and engineers for you, to ensure the correct products for your project are designed and supplied to site on time. Just send your dedicated Project Manager your architectural drawings and we will do the rest: • Identifying where brickwork components are required • Specifying the products required • Providing take offs for the project*

• Quoting • Arranging the design and manufacture of the products • Liaising with manufacturers and site to schedule deliveries • After sales support Our fully qualified team of chartered surveyors and engineers has the knowledge and experience to deliver your design requirements. We will always seek your approval before going ahead with a specification.

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Brickwork & Accessories

6

Design Service

SIG Construction Accessories offers a comprehensive design service for bespoke products including masonry support, windposts and cloaks to meet all your technical requirements. We co-ordinate the design process from start to finish, saving you time and giving you a tailor-made, trouble free masonry package.

Take Off Service Time is a scarce resource on site, and we know that creating take-offs is time consuming. Our project management service includes a full take-off* for masonry support, wall ties, DPC’s cavity trays and cavity closers. Our specialist team has the experience to ensure a fast turnaround, so you can get an estimate and your order quickly and efficiently.

A Service Tailored to Your Needs You can call on our expertise at any stage of your project and we’ll be happy to assist. We can also offer advice on specification alternatives to ensure you are getting the most suitable product for the job. If you would like any further information about this service and how we can help with your project, please contact your local branch; see back cover for details.

You submit a full set of architectural drawings (electronic or paper copy) Is there a design requirement?

=

No

Yes

A full take off is carried out by our fully qualified Quantity Surveyors. This service is chargeable but re-credited when materials are ordered from the take off

The drawings will be forwarded to the appropriate manufacturer for a full technical design and take off

Quote for materials submitted and accepted You will be allocated a designated Project Manager. who will liaise with site to handle call offs and schedule your deliveries

Full detailed drawings are submitted and approvals from contractor/structural engineering/ architect are sought Are drawings approved Yes

No

Amendments made

Full detailed drawings are submitted and approvals from contractor/structural engineering/ architect are sought


Brickwork & Accessories

Masonry Support

In design situations when a masonry support angle is required there are three principle systems to choose from: AnconOptima, MDC or CFA. Through our on site design evaluation with your project manager and negotiations with your procurement and design teams, we can ascertain which system is appropriate in each instance. Project Management Service SIG Construction Accessories is the primary driver of information flow throughout the design process of masonry support systems. All aspects of the approval and manufacturing process are co-ordinated through a dedicated account manager, who will ensure the proposed designs are signed off for manufacture and delivered to your construction schedule. Detailed cross section and layout drawings are supplied for the bespoke support system required. This will show the location of the fixings, whether it is bolt positioning for cast-in channels for concrete frames or bolt positioning for steel frames. Bracket angle units are cross referenced clearly against grid lines for easy installation on site.

Details for Specification and Ordering The principal information needed to start an enquiry is: • What is the cavity size? • What is the masonry load to be carried? • What is the support system being fixed back to?

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Brickwork & Accessories

8

Specification / Referencing Ancon masonry support follows an easy to use referencing system to aid installation on site. The reference always follows the same structure: System / type / cavity / masonry load / projection where: MDC = Welded Bracket / Angle. MDC/R = Welded Bracket / Angle with reversed angle. MDC/I = Welded Bracket / Angle inverted angle system. CFA = Cold Formed Angle standard system. CFA/I = Cold Formed Angle Inverted system. P = Projection. Examples: MDC / R / 75 / 5.6 Welded Bracket system with a reversed angle to suit a 75mm cavity and to carry 5.6kN/metre run of masonry. CFA / I / 50 / 6.0 Continuous / Cold Formed Angle system with an inverted angle to suit a 50mm cavity and to carry 6.0kN/m run of masonry.

Adjustment Cast-in channel will provide virtually unlimited horizontal adjustment; slotted holes in a steel edge member will offer more limited adjustment. The ability of welded bracket support systems to accommodate variations in the line of the structure is limited by the maximum thickness of shims. Shims can be included between the bracket and the frame up to a maximum thickness of the outside diameter of the fixing bolt, or 16mm, whichever is less. Vertical adjustment is provided by the deep slot in the back of the bracket. Bi-metallic Corrosion Corrosion of a steel frame may be slightly increased where there is direct contact with stainless steel in a damp environment. This can be avoided by isolating the two dissimilar metals by painting the contact area or by incorporating a separating membrane.


Brickwork & Accessories

AnconOptima Standard Support Systems Available from stock The Industry’s growing emphasis on speed of construction, and the limited ability of welded bracket support systems to provide adjustment on site, has created a demand for an off­theshelf support system. AnconOptima consists of short two-step angles, interchangable brackets and locking wedges. Benefits of AnconOptima • More adjustable than welded bracket systems allowing for variations in the structural frame • Specified by using simple load / cavity charts • No requirement for detailed layout drawings, reducing design time • Non-project specific and supplied from stock • Faster and easier to install - reduces labour requirements for installation Adjustment Brackets are changed on site to allow for variations in the edge beam and are available to suit cavities from 60mm to 150mm in 5mm increments. Shims can be used for fine adjustments and should never need to be more than 4mm thick. The AnconOptima System features a fixing zone providing a total of 50mm horizontal adjustment. If the system is to be fixed using expansion bolts, the brackets can be moved to eliminate clashes between the bolts and reinforcing bar. This also allows the system to be fixed to pre-drilled holes rather than slots in steelwork. Vertical adjustment is achieved in the usual way by the deep slot in the back of the bracket. Horizontal adjustment can be increased by fixing the system to an Ancon channel cast into the face of the concrete.

Cutting On Site AnconOptima is not designed for specific buildings and certain angles will need to be cut on site to suit the length required. Each angle section must have at least two brackets. Corners Standard left-hand and right-hand corners are available. Each corner section requires three brackets in order to achieve the required performance. These sections should never be cut. Installation A detailed installation guide is enclosed with each delivery. Additional copies are available on request.

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System

Maximum Load

Angle Length

Nominal Length (including 10mm gap between angles)

Fixing Zone Colour

Bracket Position

AnconOptima 10

10kN/m

990mm

1000mm

Red

500mm centres

AnconOptima 12

12kN/m

990mm

1000mm

Green

500mm centres

AnconOptima 14

14kN/m

790mm

800mm

Blue

400mm centres

AnconOptima 10 Fixing

Fixing Min. Height Edge (mm) (mm)

Min. Slab (mm)

60

65

70

75

80

85

90

95

100 105 110 115 120 125 130 135 140 145 150

30/20 channel

140mm 75mm

215mm 10

10

10

10

10

10

10

10

10

10

10

9.8 9.6 9.4 9.2 9.0 8.9 8.7 8.5

FAZII 12/30 A4 *

140mm 75mm

215mm 10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

FBNII 12/30 A4**

140mm 90mm

230mm 10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

9.8

Maximum load (kN/m) for various cavity widths (mm)

M12 set screw

140mm -

-

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

M12 Steelgrip ™

140mm -

-

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

10

Fixing Min. Height Edge (mm) (mm)

Min. Slab (mm)

60

65

70

75

80

30/20 channel

140mm 75mm

215mm 10.1 12

11.8 11.6 11.4 11.1 10.9 10.7 10.4 10.2 10

9.8 9.6 9.4 9.2 9.0 8.9 8.7 8.5

FAZII 12/30 A4 *

140mm 75mm

215mm 10.1 12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

11.8 11.6 11.4

FBNII 12/30 A4**

140mm 105mm 245mm 10.1 12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

11.8 11.6 11.4

M12 set screw

140mm -

-

10.1 12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

M12 Steelgrip ™

140mm -

-

10.1 12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

12

Fixing Min. Height Edge (mm) (mm)

Min. Slab (mm)

60

65

70

75

80

85

30/20 channel

140mm 75mm

215mm 12.7 14

14

14

14

13.9 13.6 13.3 13.1 12.8 12.5 12.3 12.0 11.8 11.5 11.3 11.0 10.9 10.7

FAZII 12/30 A4 *

140mm 75mm

215mm 12.7 14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

FBNII 12/30 A4**

140mm 105mm 245mm 12.7 14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

M12 set screw

140mm -

-

12.7 14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

M12 Steelgrip ™

140mm -

-

12.7 14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

14

AnconOptima 12 Fixing

Maximum load (kN/m) for various cavity widths (mm) 85

90

95

100 105 110 115 120 125 130 135 140 145 150

AnconOptima 14 Fixing

Maximum load (kN/m) for various cavity widths (mm) 90

95

100 105 110 115 120 125 130 135 140 145 150

Notes: Minimum Slab thickness assumes the support angle is level with the bottom of the slab. A thicker slab will be required where this is not the case. * FAZII 12/30 A4 is an Ancon High Performance Bolt **FBNII 12/30 A4 is an Ancon Single Expansion Bolt


Brickwork & Accessories

Ancon MDC Bracket Angle Support System This bespoke system can carry over eight metres of brickwork and can accommodate any width of cavity from 40mm. The brackets are welded to the angle and the material content of both components is optimised to ensure an economic solution. The Ancon MDC system can be supplied in a variety of configurations to suit particular applications and support special masonry features. The size of the support angle can be varied to suit the thickness and height of the masonry to be carried. Bracket spacing, depth and height are all varied to suit loadings, fixing position and cavity width. Adjustment Limited adjustment is provided in every direction to allow for tolerance in the structural frame. The serrated and slotted face of the bracket allows for vertical adjustment. Shims allow adjustment to suit variation in the structural frame. Longitudinal adjustment is provided by a cast-in channel in concrete or slots in steelwork.

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CFA Continuous Angle Support System Continuous angles are usually suitable for applications where cavities are small, or there is a requirement for the cavity to be closed at the support position. The angles will normally be supplied in lengths of up to four metres. Adjustment Adjustment is provided in every direction to allow for tolerance in the structural frame. Vertical slots in the angle with serrated pads allow Âą25mm adjustment. Horizontal adjustment is virtually unlimited when fixing to a continuous cast-in channel and will depend on the length of the slotted holes in the edge member when fixing to steel. Slotted holes (18 x 60mm) in the angle allow horizontal adjustment of Âą22mm. Shims can be included between the bracket and the frame, up to a maximum thickness of the outside diameter of the fixing bolt, or 16mm, whichever is less.

Thermal Breaks Masonry support systems from Ancon can be supplied with Thermal Breaks* to minimise cold bridging, and improve the energy efficiency of your building project. Ancon Thermal breaks work by inserting a material with a lower thermal conductivity between the brackets and the frame. Shaped like a standard Ancon key-hole shim, these Thermal Breaks are manufactured from a durable fibre-reinforced thermoset plastic, which has a thermal conductivity of just 0.3W/mK. This product is suitable for standard AnconOptima support brackets and most Ancon MDC-type brackets. *Ancon Thermal Break, ref. BK03


Brickwork & Accessories Cast-in Channels

Cast-in Channels range from simple self-anchoring slots for accepting restraint fixings to large capacity channels with integral anchors. They provide the necessary adjustment required when fixing to concrete and can eliminate site drilling. Nail holes aid the fixing of channels to timber formwork and an infill prevents the ingress of concrete during casting. Cast-in fixings do not generate expansive forces in the concrete and can be used at close centres and closer to the edges than expansion fixings. There are many cast-in channel profiles, the most commonly used are 21/18 and 30/20.

Omega 21/18 The Omega 21/18 Channel is a self-anchoring channel for use with Ancon wall ties referenced SP21, SD21 or PP21. The shallow depth of 18mm allows the channel to be used where there is reduced cover to the reinforcement. Nail holes aid the fixing of the channel to timber formwork.

30/20 Ancon 30/20 is a high performance channel and should be used in preference to 38/17. Its unique shape allows the applied load to be fed directly from the channel lips to the anchors and the more compact section size improves its fit between reinforcement. In addition, its lower material content provides cost benefits. Specially designed T-head bolts ride up the sloping sides of the channel and securely lock behind the front lips. This channel also accepts standard 20mm wide wall ties.

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Brickwork & Accessories

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Fixing to Channels This is achieved by ‘T’ head bolts. These are inserted into the channel and turned through 90°. The bolt must then be tightened to the correct torque. Tapped plate washers can be used as an alternative to ‘T’ bolts where nonstandard bolt lengths or diameters are required. Allowable Channel Loads The allowable load data is available upon request. Channel Infill All Ancon channels are supplied filled to help stop the ingress of concrete during casting. This material is removed easily in long sections. Installation Guidance When fixing to timber formwork, all nail holes need to be utilised, to prevent excessive ingress of concrete fines between the formwork and the channel during casting. Nails with a plain shank should be installed perpendicular to the channel to ensure easy removal of the formwork.

Masonry Support Fixings Design Considerations There are several factors which will affect the performance of these fixings. The following areas should be considered to ensure that the expected performance is achieved: • Embedment • Edge distances and spacings • Fixing thicknesses and shims • Combined loads Types of Suitable Fixings: • Single Expansion Bolts (Concrete) • High Performance Bolts (Concrete) • Ancon Steel Grip (Steel Box Section) • Resin Anchors (Concrete) We can select the most appropriate fixing for your masonry support application.

High performance bolt

Capsule anchors

Steelgrip Patent no.2410307


Brickwork & Accessories

Lintels Lintels span across openings (typically doors and windows) and transfer the weight of the masonry above the opening to the masonry each side. The horizontal leg of the lintel fits within a bed joint, the front edge is usually turned down to provide a drip edge which helps shed moisture above the opening. Lintels usually support both leaves of masonry, but single leaf lintels are also available. A complete range of galvanised and stainless steel lintels are available to suit all domestic and commercial applications. The Housing and Unilintel ranges are designed to suit the loading conditions found in the majority of residential and commercial buildings.

Custom Lintels In order to meet the requirements of today’s challenging industry, SIG Construction Accessories can source the design and manufacture of both special stainless steel and galvanised steel lintels for application where standard lintels are unsuitable. Solutions can be supplied for complex features such as corbels and other architectural details. Special cranked, bay, corner and cantilevered corners are available in addition to the following arch shapes: • Segmental arch • Semi-circular arch • Apex arch • Gothic arch • Flat top arch • Double arch • Arched on plan

The standard range consists of: • Housing Lintels • Unilintels • Channel Lintels • Solid Wall Lintels • Single Leaf Lintels • Timber Frame Lintels • Box Lintels

The following information will aid the design of a custom lintel and if available should be supplied with your enquiry: • Wall construction: outer leaf, inner leaf and cavity size. • Clear span of opening • Bearings available (if less than 225mm) • Radius or rise of arch and angles for apex/ cranked and corner lintels

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16

Windposts

Large panels of masonry or panels with openings can often be difficult to justify structurally. The traditional solutions have been to either increase the thickness of the wall or introduce an additional column. Windposts fit within the wall allowing the existing thickness to be maintained. Both stainless steel and mild steel/ coated windposts can be supplied.

Ancon WP1 and WP3 Windposts These are channel section windposts which are designed to be installed within the cavity leaving the blockwork undisturbed. The windposts are complete with end connections and ties which fit into the vertical slots in the flanges of the channel section.

WP3 Typical examples of windpost applications

WP1

Ancon WP2 Windposts WP2 Windposts are angle section windposts designed for either small cavities or where wind loads are high. One leg of the angle windpost is built into the blockwork, and the blockwork is tied through the leg of the windpost to minimise any possible movement or cracking of internal finishes. If a vertical movement joint is required in place of a tied joint, debonded ties can be supplied.

WP2


Brickwork & Accessories

Ancon WP4 Windposts These are generally used in internal blockwork walls that have a ‘fair faced’ finish to both sides and where the windposts cannot protrude beyond either face. Sometimes referred to as ‘spine’ posts they are flat plates designed to fit within the wall. Although the depth of a WP4 post is limited by the width of the masonry (ideally 20mm less than the wall width) the thickness of the post can vary to increase its load capacity. Blockwork is tied through the post. Debonded ties can be used if the post is positioned at a movement joint.

Windpost Design Windposts are designed and manufactured to suit each individual project. Sufficient time should be allowed for the design, approval and manufacturing process when placing orders. Ancon Windposts are designed to span vertically between floors to provide lateral support for panels of brickwork. The windposts will usually be restrained by the brickwork and designed as ‘simply supported beams’. Deflection under wind load will often limit the maximum loading. Windposts can be designed as ‘propped cantilevers’ to limit deflection, this however will require a much larger base connection which in many cases may be difficult to accommodate. Connections to the frame are designed to permit adjustment during installation. Serrated surfaces will be provided where adjustment is in the direction of the load. The top connection allows for shrinkage or vertical movement of the frame to take place. The type of fixing will depend on the nature of the frame. Expansion bolts are normally supplied for concrete frames and set screws will be supplied for steel frames. Typical fixing details are shown overleaf, although others are available.

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Brickwork & Accessories

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Parapet and Spandrel Posts Ancon Parapet and Spandrel Posts are restrained by the brickwork and designed as ‘cantilevers’. The base connection will need to be sufficient to resist the ‘bending moment’ and may in some cases be difficult to accommodate within the floor construction. The height of these posts is unlikely to be more than 1.6 metres. Standard Windpost Section Sizes

WP1

WP2

WP3

WP4

Depth, Width, Thickness

Depth, Width, Thickness

Depth, Width, Thickness

Depth, Width, Thickness

60 x 60 x 4mm

125 x 70 x 4mm

55 x 60 x 4mm

90 x 8mm

80 x 60 x 4mm

140 x 70 x 4mm

65 x 60 x 4mm

100 x 8mm

150 x 70 x 4mm

75 x 60 x 4mm

110 x 8mm

170 x 70 x 4mm

85 x 60 x 4mm

120 x 8mm

160 x 70 x 5mm

55 x 60 x 5mm

170 x 70 x 5mm

75 x 60 x 5mm

180 x 70 x 5mm

85 x 60 x 5mm

130 x 70 x 6mm

75 x 60 x 5mm

150 x 70 x 6mm

95 x 60 x 5mm

185 x 70 x 6mm

105 x 60 x 5mm

150 x 80 x 8mm

115 x 60 x 5mm

170 x 80 x 8mm

115 x 60 x 6mm

180 x 80 x 8mm

115 x 60 x 8mm

Mild Steel Posts Some projects have a need for mild steel posts. These can be supplied with a range of coatings to suit the application, such as galvanised red oxide paint or just in plain mild steel. Both SHS and RHS posts can be supplied.


Brickwork & Accessories

Windpost Ties A range of ties are available to suit Ancon Windposts. SDN SDN Ties (with drip) are used to the outer leaf. SPN SPN Ties to the inner leaf. SNS SNS Ties are used across the posts in the inner blockwork and can be supplied with a debonding sleeve for use where there is a vertical movement joint.

SDN

SPN

SNS

Typical Windpost Fixing Details

Base Connection of a WP3 Windpost to Combideck.

Top Connection of a WP3 Windpost to the Underside of a Concrete Beam.

Top Connection of a WP3 Windpost to the Face of the Concrete.

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Top Connection of a WP2 Windpost to the Underside of a Steel Beam.

Top Connection of a WP2 Windpost to the Underside of a Timber Wall Plate.

Top Connection of a WP3 Windpost to the Underside of a Steel Beam.

Base Connection of a WP2 Parapet Post to the Top and Face of a Concrete Slab.

Base Connection of a WP3 Windpost to the Top of a Concrete Slab.

Top Connection of a WP3 Windpost to the Top of a Timber Wall Plate.


Brickwork & Accessories Windpost Design Sheet If you would like to order a windpost, please complete questions 1-9 below. One windpost specification per sheet. Reference/Contact 2. Section Size E.g. 140 x 70 x 4mm

1. Type (tick) WP1

WP2

WP3

WP4

NB: Windposts will be detailed and supplied as orientated above unless otherwise stated. 3. Number Required Number of windposts required to this specification

No.

4. Length Structural Opening (a to b)

mm

5. Top Connection (tick) Please indicate required top connection from the drawing below and complete all applicable dimensions (see ?) ?

?

? ?

?

a

Concrete

?

a

6. Base Connection x x Concrete

b

x

x x

x b

x b

x b

x x b b

b

b

b

b b

?

a

?

?

a

a

x

x b

a

a

? ?

? a

a

? a

??

?

Steel Beam ? ? Please state size a of UB

Concrete ?

?

a 7.a Slot Dimension Please state dimension from base to first tie position to match coursing (b to x) mm

xx

x

xx bb

x b

bb

?

b

?

? ?

Timber wall plate Please state size of wall plate and any offset

? a

?

Steel Beam Please state size of UB

?

8. Brick and Block Brick mm

Cavity Size

mm

Block mm 9. Drawings Attached? Yes No b b b Please attach drawings showing section through building if available ? Contact: x

x

x

Site Address: Tel: Fax: Order No: Please fax back to your local branch

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Brickwork & Accessories

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Brick Reinforcement

Brick reinforcement products are designed for structural reinforced masonry applications and crack control. All products supplied by SIG Construction Accessories comply fully with the requirements of the Reinforced Masonry Design Code - BSEN 1996 and BSEN 845- 3: 2003*.

*All products also comply with the new regulations on CE marking.

Brickforce® Brick reinforcement consists of two main parallel wires joined by in-line welded cross wires. Main wires are manufactured to a flattened profile to simplify location into the mortar joint without steel build-up problems at lap positions corners/junctions, or when used in conjunction with wall ties. Both stainless and galvanised steel are held in stock. Main Wires: Flattened profile, equivalent diameter to suit design requirements with a minimum characteristic tensile strength of 500N/mm2. Brickforce is available in a range of different main wire diameters for specific structural loading situations, and in a variety of product widths to suit different block or brick leaf construction. Pack Sizes: • Manufactured in 2.7m long strips and supplied in packs • Stainless steel packs contain 20 strips (54m per pack) • Galvanised packs contain 25 strips (67.5m per pack). Minimum overlap 225mm


Brickwork & Accessories Brickforce Stainless Steel Code

Galvanised Code

Wire Diameter

SBF30W60

GBF30W60

3mm

102mm brick or 100mm block

SBF35W60

GBF35W60

3.5mm

102mm brick or 100mm block

SBF40W60

GBF40W60

4mm

102mm brick or 100mm block

SBF45W60

GBF45W60

4.5mm

102mm brick or 100mm block

SBF50W60

GBF50W60

5mm

102mm brick or 100mm block

SBF30W100

GBF30W100

3mm

140mm block

SBF35W100

GBF35W100

3.5mm

140mm block

SBF40W100

GBF40W100

4mm

140mm block

SBF45W100

GBF45W100

4.5mm

140mm block

SBF50W100

GBF50W100

5mm

140mm block

SBF30W150

GBF30W150

3mm

190/200mm block

SBF35W150

GBF35W150

3.5mm

190/200mm block

SBF40W150

GBF40W150

4mm

190/200mm block

SBF45W150

GBF45W150

4.5mm

190/200mm block

SBF50W150

GBF50W150

5mm

190/200mm block

SBF30W175

GBF30W175

3mm

215mm block

SBF35W175

GBF35W175

3.5mm

215mm block

SBF40W175

GBF40W175

4mm

215mm block

SBF45W175

GBF45W175

4.5mm

215mm block

SBF50W175

GBF50W175

5mm

215mm block

1. For external walls (including internal leaf of cavity) 2. Internal walls only (partitions of cross walls) Product code describes finish, wire diameter and product width. i.e. SBF35W60 = stainless Brickforce 3.5mm dia wire 60mm wide. GBF40W100 = galvanised Brickforce 4.0mm dia wire 100mm wide. Notes: Other widths and customised components available.

Wall Thickness

Specialist Products Other specialist reinforcement products are available

23


Brickwork & Accessories

24

Bricktor® CCR Bricktor® CCR is a crack control reinforcement product which can be used for both standard masonry joints and 2-3mm thin joint systems. Supplied in a roll, Bricktor is manufactured from high tensile wire. Its cross wires are designed in a square welded format which allows easier application into the bed joint. It is available in both stainless steel and galvanised finishes. Galvanised Bricktor is for use in internal walls only. For external walls (including inside leaf of cavity wall) stainless steel Bricktor must be used. Used in thin joint aircrete construction, the welded wire mesh is approx. 1.5 mm in thickness which lies easily within 2-3mm mortar joints. Quality • Stainless steel wire - Grade 304S 15 • Galvanised steel - zinc coated 60g/m2 • Wire characteristics - longitudinal wires 1.25mm diameter • Cross wires - 0.65mm diameter Sizes Supplied as 25m roll. Minimum overlap 225mm.

Stainless Steel

Galvanised

No. of main wires

To suit wall width

SBT60CCR

GBT60CCR

4

100 - 125mm

SBT100CCR

GBT100CCR

6

140 - 150mm

SBT160CCR

GBT160CCR

9

190 - 200mm

SBT180CCR

GBT180CCR

10

215mm

Note: For wall widths greater than 225mm, a combination of narrower roll widths may be used.


Brickwork & Accessories

Bricktie® SCF Reinforcement for collar jointed walls. Bricktie® SCF is a ladder type masonry reinforcement element that consists of a 20 x 3mm flat tie welded to two longitudinal flattened reinforcing wires. Bricktie® is 175mm wide and 2.7m in length being specifically designed to reinforce and provide structural wall ties to suit a 215mm thick composite masonry wall. The use of Bricktie® allows the construction of collar-jointed walls - made up from two thinner blocks. By tying the two masonry leaves together, the wall may be designed as if it were solid construction. Bricktie is produced in 3 sizes depending on the strength required. w

Pitch

Ø longitudinal

Profile longitudinal

Ø length cross-flat d

weight kg/pc

a

b

c

Bricktie SCF35W175

175mm

450mm

3.5mm

2.75 x 4mm

20 x 3mm 2700mm 0.911

l

Bricktie SCF40W175

175mm

450mm

4mm

2.75 x 5mm

20 x 3mm 2700mm 1.052

Bricktie SCF50W175

175mm

450mm

5mm

3 x 8mm

20 x 3mm 2700mm 1.395

25


Brickwork & Accessories

26

Ancon AMR Reinforcement Ancon AMR is a steel reinforcement, designed to be located in the horizontal bed joint to strengthen masonry panels. The longitudinal steel wires are flattened to ensure good cover is maintained even lapped or used with wall ties. Depth and Length The main longitudinal wires are flattened to less than 3mm. Ancon AMR is manufactured in standard lengths of 2700mm. The longitudinal wires have a minimum characteristic yield strength of 500N/mm2. Materials Ancon AMR is available in Austenitic stainless steel (ref. S) and galvanised steel (ref. G). Stainless steel provides the greatest corrosion resistance and life-cycle costing benefits, and is suitable for use in any application. Galvanised steel is not suitable for use in the external leaf of a cavity wall. Wire Diameters The Ancon AMR is manufactured from five wire sizes which, after flattening, have an equivalent wire diameter of 3, 3.5, 4, 4.5 and 5mm. Widths Available in four standard widths (60, 100, 150, 175mm), the Ancon AMR can be used in wall widths from 100mm to 215mm.


Brickwork & Accessories AMR Reinforcement

Stainless Steel Code

Galvanised Code*

Wire Diameter

Wall Thickness

AMR/S/3.0/60

AMR/G/3.0/60

3mm

102mm brick or 100mm block

AMR/S/3.5/60

AMR/G/3.5/60

3.5mm

102mm brick or 100mm block

AMR/S/4.0/60

AMR/G/4.0/60

4mm

102mm brick or 100mm block

AMR/S/4.5/60

AMR/G/4.5/60

4.5mm

102mm brick or 100mm block

AMR/S/5.0/60

AMR/G/5.0/60

5mm

102mm brick or 100mm block

AMR/S/3.0/100

AMR/G/3.0/100

3mm

140mm block

AMR/S/3.5/100

AMR/G/3.5/100

3.5mm

140mm block

AMR/S/4.0/100

AMR/G/4.0/100

4mm

140mm block

AMR/S/4.5/100

AMR/G/4.5/100

4.5mm

140mm block

AMR/S/5.0/100

AMR/G/5.0/100

5mm

140mm block

AMR/S/3.0/150

AMR/G/3.0/150

3mm

190/200mm block

AMR/S/3.5/150

AMR/G/3.5/150

3.5mm

190/200mm block

AMR/S/4.0/150

AMR/G/4.0/150

4mm

190/200mm block

AMR/S/4.5/150

AMR/G/4.5/150

4.5mm

190/200mm block

AMR/S/5.0/150

AMR/G/5.0/150

5mm

190/200mm block

AMR/S/3.0/175

AMR/G/3.0/175

3mm

215mm block

AMR/S/3.5/175

AMR/G/3.5/175

3.5mm

215mm block

AMR/S/4.0/175

AMR/G/4.0/175

4mm

215mm block

AMR/S/4.5/175

AMR/G/4.5/175

4.5mm

215mm block

AMR/S/5.0/175

AMR/G/5.0/175

5mm

215mm block

* For use with internal wall only (partition or cross wall)

27


Brickwork & Accessories

28

Ancon AMR - X Reinforcement Ancon AMR – X is based on the existing Ancon AMR masonry reinforcement, but with shaped rather than straight cross wires. This innovative design is a simple, cost effective way to correct poor site practice. If applied to dry bricks or blocks, only the modified cross wires are in contact with the masonry; the longitudinal wires are elevated. When the next masonry unit is lowered, the mortar layer disperses around the steel, leaving the reinforcement fully surrounded. The depth and length of the Ancon AMR – X is the same as the Ancon AMR reinforcement. Ancon AMR –X is manufactured from stainless steel wire and is therefore suitable for use in internal and external wall panels. The longitudinal wires are manufactured in two sizes which, after flattening, have an equivalent wire diameter of 3mm and 5mm. Available in two standard widths (60mm, 100mm), Ancon AMR-X can be used in masonry units from 100 to 150mm wide. Wall Thickness

Product Reference

100mm – 125mm Brick/Block

AMR-X/S/D3.0/W60 AMR-X/S/D5.0/W60

140mm – 150mm Block

AMR-X/S/D3.0/W100 AMR-X/S/D5.0/W100

Corner Units and T-Sections Pre-fabricated corner units and T-Sections can be manufactured to provide true continuity of reinforcement.


Brickwork & Accessories

Metal Lath and Mesh Range of expanded metal sheets and coils for internal and external plaster key applications and anti-crack control. Brick Reinforcement Coil Coil Mesh Lath is produced for brick and block-work reinforcement. Its primary usage is to prevent cracking. Reasons why you should select stainless steel or galvanised coils for reinforcing brickwork: • Brick reinforcement coils are lengths of expanded stainless or galvanised mesh with continuity of steel throughout • Have no joints, welds or interweaving to fail under stress • Once mortared into brickwork the diamondshaped meshes are anchored immovably so that the reinforcement cannot slip under tension Specification All galvanised materials are manufactured from steel to DX51.BSEN 10142 (g 275). Stainless steel materials are manufactured from steel to EN 10088-2 grade 1.4301 (standard supersedes BS1449 Part 2: 1983 grade 304 S15). Material Thickness

Material

Size

0.3mm

Galvanised Steel

63mm

0.3mm

Galvanised Steel

100mm

0.3mm

Galvanised Steel

175mm

0.3mm

Galvanised Steel

225mm

0.3mm

Galvanised Steel

305mm

0.3mm

Stainless Steel

63mm

0.3mm

Stainless Steel

100mm

0.3mm

Stainless Steel

175mm

0.3mm

Stainless Steel

225mm

Available in 20 or 100 metre coils

29


Brickwork & Accessories

30

Ancon Wall Ties The selection and spacing of wall ties depend on many factors. These include the type of brick/block to be tied, cavity width, type and height of building, location and design life. Map One Wind speed information taken from BS EN 1991-1-4: 2005 for use with PD 6697: 2010. Map Two Wind speed information taken from BS 6399-2: 1997 Code of Practice for Wind Loads for use with BS 5268-6.1: 1996. Density and Positioning of Ties For walls in which both leaves are 90mm or thicker, ties should be used at not less than 2.5 per square metre (900mm horizontal x 450mm vertical centres). Ties should be evenly distributed over the wall area, except around openings, and should preferably be staggered. Length of Tie and Embedment Wall ties should be of the correct length to ensure they are properly embedded in the masonry. The tie should have a minimum embedment of 50mm in each leaf but also take site tolerances into account for both cavity width and centring of the tie. For this reason we suggest tie lengths which achieve an embedment of between 62.5mm and 75mm. Recommended lengths to suit various cavity widths are shown for masonry-to-masonry wall ties.


Brickwork & Accessories Selection of Wall Ties to PD6697 and BS 5268-6:1

Type

Application

Density

Max Building Height

Geographical Location

Type 1

Heavy duty tie suitable for most building sizes and types. Not very flexible and not recommended where there is expected to be excessive differential movement between leaves

2.5 ties/m2 3-4 ties/ m2 at unbonded edges

Any height

Suitable for most sites. However, for relatively tall or unusually shaped buildings in vulnerable areas, the tie provision should be calculated.

Type 2

General purpose tie for domestic and small commercial buildings. May be suitable for buildings exceeding 15 metres if shown to be adequate by calculation.

2.5 ties/m2 3-4 ties/ m2 at unbonded edges

15m

Suitable for flat sites. Basic wind speed up to 31m/s and altitude not more than 150m above sea level.

Type 3

Basic wall tie generally as Type 2 above

2.5 ties/m2 3-4 ties/ m2 at unbonded edges

15m

Suitable for flat sites. Basic wind speed limited to 27m/s and altitude not more than 150m above sea level

Type 4

Light duty wall tie suitable for box-form domestic dwellings with leaves of similar thickness

2.5 ties/m2 3-4 ties/ m2 at unbonded edges

10m

Suitable for flat sites in towns and cities where the basic wind speed is limited to 27m/s and altitude not more than 150m above sea level.

Type 5

Timber frame tie suitable for domestic houses and industrial/ commercial developments of up to three storeys

4.4 ties/m2 3-4 ties/ m2 at unbonded edges

15m

Suitable for flat sites in towns and cities where the basic wind speed does not exceed 25m/s and altitude is not more than 150m above sea level

Type 6

As Type 5 but suitable for developments of up to four storeys

As Type 5

15m

Suitable for flat sites in towns and cities where the basic wind speed does not exceed 25m/s and altitude is not more than 150m above sea level

Type 7

As Type 5 but suitable for developments of between five and seven storeys, being designed to accommodate the increased vertical differential movement.

Calculated for actual performance required for each site location

18m

Calculated for actual performance required for each site location

For complete information refer to PD6697 and BS 5268-6:1

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Brickwork & Accessories

32

Recommended lengths of Masonry to Masonry Wall Ties

Cavity Width

Length of Wall Tie

BS 5628-1 Wall tie

50 - 75mm

200mm

HRT4/ RT2/ RT3/ ST1/ Teplo

76 - 100mm

225mm

HRT4/ RT2/ RT3/ ST1/ Teplo

101 - 125mm

250mm

HRT4/ RT2/ RT3/ ST1/ Teplo

126 - 150mm

275mm

HRT4/ST1/DT/Teplo1/Teplo2

151 - 175mm

300mm

ST1/Teplo2/DT/Two-Part Tie

176 - 200mm

325mm*

Teplo2/Two-Part Tie

201 - 225mm

350mm*

Teplo2/Two-Part Tie

226 - 250mm

375mm*

Teplo2/Two-Part Tie

251 - 275mm

400mm*

Teplo2/Two-Part Tie

276 - 300mm

425mm*

Teplo2/Two-Part Tie

*Lengths for Teplo 2.


Brickwork & Accessories

Ancon Tie Selector Flat Safety Wall Ties

Product Name/ Code

Lengths

Box Quantity

Alternative Ties

ST1

200, 225, 250, 275, 300mm

250

2000, MF1, PT1, VST1, WT1

SPS

150, 200, 225, 250, 275, 300mm

250

2300, MR3, SESE, WTS3S

PPS (debonding sleeves available to suit)

150, 200, 225, 250, 300, 400mm

250

2400, HR2, SEPE, SPE, WTS3P

Product Name/ Code

Lengths

Box Quantity

Alternative Ties

RT2 Replaces Double Triangle Tie

200, 225, 250, 275mm

250

1000, MT2, MPT, EN2, WT2

HRT4 Replaces Butterfly Ties

200, 225, 250, 275mm

250

1000, MT4, PT, VE4, WT4

Double triangle

150, 200, 225, 250, 300mm

250

1200, MTCWT, DT V26, WTDT

Ancon Teplo1, Basalt Fibre

200, 225, 250, 275mm

Ancon Teplo2, Basalt Fibre

200, 225, 250, 275, 300, 325, 350, 375, 400, 425mm

Ancon Teplo4, Basalt Fibre

200, 225, 230mm

Wire Ties

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Brickwork & Accessories

34

Frame Cramps

Product Name/ Code

Lengths

Box Quantity

Alternative Ties

SPB

75, 100, 125, 150, 175, 200, 225mm 250, 275, 300mm**

250

3300, MTFH2, SEFCH, VE7, WTS3U

SPV

75, 100, 125, 150, 175, 200, 225mm 250, 275, 300mm**

250

3300, MTFS2, SEFCS, WTS3E

SDB

100, 125, 150, 175, 200, 225mm 250, 275,300mm**

250

3200, MTFH2D, SEFCHV, VE7, WTS2U

SDV

100, 125, 150, 175, 200, 225mm 250, 275, 300mm**

250

3200, MTFS2D SEFCSV, WTS2E

PPB

100, 125, 150, 175, 200, 225mm 250, 275, 300mm**

250

3400, MTFH1PS, PEFCH, WTS3U

PPV

100, 125, 150, 175, 200, 225mm 250, 275, 300mm**

250

3400, MTFS1PS, SEFCS

SRB

125, 150, 175, 200mm

**Not usually stocked. Channel Ties Product Name/ Code

Lengths

Box Quantity

SP21 / SP28 / SP36

75, 100, 125, 150, 175, 200mm

250

SD21 / SD25 / SD28 / SD36

75, 100, 125, 150, 175, 200mm

250

PP21 / PP28 / PP36

75, 100, 125, 150, 175, 200mm

250

Alternative product codes are for reference only, please check with your local branch for availability.


Brickwork & Accessories

Debonding Sleeves Debonding sleeves are used on plain-ended wall ties at vertical movement joints. The tie will restrain the masonry against lateral wind loads but the sleeve will allow the masonry to expand or contract. A 120mm long sleeve will provide an allowance for movement and tolerance, and will be suitable for most applications. Other lengths and sizes available to special order. Length: 120mm.

Insulation Retaining Clips The red Insulation Retaining Clip will fit all standard stainless steel wall ties. Size: 80mm Diameter. Pack Sizes: Bags of 20 or 250.

Black Teplo Clip The black Teplo-Clip should be used with the TeploTie range.

Hammer Screws Hammer Screws are available for fixing into concrete. Sizes: 6 x 40mm, 8 x 60mm.

35


Brickwork & Accessories

36

Tek Screws Tek Screws are available for fixing into steel up to 12mm thick. Size: 5.5 x 38mm.

Two-Part Tie Cavities exceeding 150mm are sometimes required. This necessitates longer ties which can be difficult to balance and keep horizontal when built into the inner leaf. The Ancon Two-Part Tie has one section built into the blockwork; the other section is then fixed as the outer leaf is built. The inner tie is manufactured in a standard length of 170mm. Variation in the cavity width is accommodated by the length of the outer tie. Insulation Retaining Clips can be supplied to fit the inner section.

Fastrack Channel Building one leaf of the cavity wall in advance of the other is often beneficial but can create problems with coursing. Buildings which incorporate imperial or continental bricks and standard metric blocks present even greater difficulties. Ancon Fastrack Channel is built into the inner leaf of blockwork ready to take an Ancon SD28 or similar tie for the outer leaf. This method of construction avoids the dangers of projecting ties (Tie lengths = open cavity + 50mm). Ancon Fastrack Channels and Ties can be supplied in different lengths and can also be used for tying stonework to blockwork if DD28 or similar Ancon Ties are used. Ancon Fastrack Channels and Ties sustain loads which exceed the requirements for a Type 2 tie to PD6697. This system can also be manufactured in a 36/8 channel profile that accepts wall ties referenced SP36 or SD36.

Ancon Two-Part Ties sustain loads which exceed the requirements for a Type 2 tie to PD6697 for cavities up to 300mm. An embedment of 75mm is required at each end.


Brickwork & Accessories

Non-Drill Fixings Ancon’s range of ‘Non-Drill’ masonry to steel fixing solutions was developed to address the safety concerns of the Industry. Driven by customer demand for masonry restraint fixings with an alternate installation method from that of either shot-firing or drilling, Ancon engineered the innovative solutions that are detailed here. These fixings do not require the use of power tools and can reduce installation times and costs. In all instances they simply abut the column or attach to the flange to restrain the wall against lateral wind loads. Eliminate the dangers associated with shotfiring and drilling: • Quick, simple and economical to install • No power tools required • No special skills or equipment required • Fixings either abut the column or attach to the flange

37


Brickwork & Accessories

38

Hammer-On Section Available in five sizes to accommodate a steel thickness from 7mm to 25mm, this fixing is simply hammered onto the flange. It can be utilised either on a column with a tie or on a beam with an internal head restraint.

Hammer-on Section Reference

Flange Thickness Accommodated

XS

7-10mm

S

10-13mm

M

14-17mm

L

18-21mm

XL

22-25mm

Hammer- on section

Hammer- on Tie (HOS-TIE)

Internal Column Tie

Standard Lengths

Beam/Column Accommodated

179mm

203 x 203 UC

186mm

203 x 133 UB

224mm

254 x 254 UC

232mm

254 x 146 UB

275mm

305 x 305 UC

281mm

305 x 127 x 165 UB

330mm

356 x 127 x 171 UB

New Briclok

Code

Length

Open Cavity (at column face)

Flange Thickness

Briclok150A

150mm

20 - 50mm

6.8-13.5mm

Briclok180A

180mm

50 - 80mm

6.8-13.5mm

Briclok150B

150mm

20 - 50mm

13.5-20.0mm

Briclok180B

180mm

50 - 80mm

13.5-20.0mm


Brickwork & Accessories

Column Tie The Column Tie clamps to the flange of a column. It accommodates a steel thickness from 6mm to 25mm and should be installed at 225mm vertical centres. Manufactured in lengths to suit the application, it can feature a drip for use across the cavity or a plain shank for installation back into the inner leaf.

Remedial Wall Ties Corrosion of Cavity Wall Ties Wall ties are an essential element in the stability of masonry panels. Prior to 1978, wall ties were usually manufactured from galvanized mild steel. These ties were expected

to last the lifetime of the building, but for many years it has been recognised that some of these wall ties have corroded after only 15 or 20 years.

Type

Description

Ancon MM63 Mechanical / Mechanical

Used when tying together two leaves of solid materials, this tie has mechanical expanders at each end. Requires 10mm holes.

Ancon RM63 Resin / Mechanical

For use when the material in the inner leaf is perforated, of low­density or afriable material. A resin fixing may be used to eliminate any imposed stress. Requires 10mm holes.

Staifix RR

Used where mechanical expanders are unusable. Normally inserted into a hole, but if test facilities are required, a 12mm hole must be used. A plastic sieve can be used to retain resin and is particularly useful in perforated brick or hollow blockwork . A 12mm hole is required to fit the sieve.

Stairib Bar

Stainless steel ribbed bar, resin-grouted into the inner and outer leaves.

Ancon AC 31

Used where bricks are removed then replaced in the outer leaf. The wavy end is resin-bonded into the inner leaf in a 10mm hole. The triangular end sits in the bed joint. Ancon AC 31 supplied with a drip or a neoprene ring.

Ancon AC 31C

Similar to the AC 31 but cranked by 25mm to aid fixing to the inner leaf.

Cameron T47

Used for the repair of mass brickwork with an unbonded brick façade, sometimes built from snapped headers. The T end is built into the bed joint and perpend, and hidden when the brickwork is repointed

Fischer FIS P 380 C Resin

This styrene-free injection resin is quick setting and suitable for a wide range of applications. The two components are safely mixed together inside the nozzle. Automatic mixing ensures an accurate blending of the components, and being mixed only as required, the minimum of wastage. Resin guns and additional mixing nozzles are available.

39


Brickwork & Accessories

40

Staifix-Thor Helical Crack Stitching Kit The Staifix-Thor Helical Crack Stitching Kit is a high strength, non-disruptive solution for the permanent repair of cracked masonry. The stainless steel helical bars are chemically bonded into bed joints to stitch cracks, redistributing tensile forces and stabilising the structure. On completion, the bar and grout are concealed, retaining the original character of the wall. Staifix-Thor Helical Crack Stitching Kit Contents

Size

Helical Bar

10 x 1m

Cementitious Grout

3 Litres

Grout Applicator Gun (flat nozzle) Mixing Paddle Grout Nozzle

Finger Towel

Crack Stitching & Bonding Cracked masonry is best stabilised by bonding Helifix stainless steel rods into appropriate bed joints or cut slots. Tensile loads are redistributed along the masonry to minimise further developments of the crack which may occur with simple injection methods. Benefits: • Quick, simple, effective and permanent • Helibar & Helibond grout combine to produce an excellent bond within the substrate • Masonry remains flexible enough to accommodate natural building movement • Non-disruptive structural stabilisation with no additional stresses Material: Austenitic stainless steel grade 304. Grade 316 available on request. Application: HeliBond 3 litre tub is sufficient for 10 Linear metres.


Brickwork & Accessories

Helibar Helical stainless steel structural reinforcing rod for masonry repair and new construction. Applications: For crack stitching; for restoring structural integrity where masonry has cracked and failed; for creating expansion joints; as a new build masonry reinforcing rod. Features: • Grade 304 stainless steel helical reinforcing rods (Grade 316 available on request) • Great axial strength yet creates no additional stresses • Flexibility accommodates differential building movements • Generates high tensile strength with mortar and Helibond grout

• Extremely economical compared with alternative methods • Minimal disruption to building’s fabric or occupants • Spreads loads in masonry to avoid secondary cracking • Mitigates the potential for cracking in shrinkable materials

Helibar

Length

Diameter

Pack

1m

4.5, 6.0, 8.0, 10.0mm

Each

1.5m

4.5, 6.0, 8.0, 10.0mm

Each

2m

4.5, 6.0, 8.0, 10.0mm

Each

HeliBond Cementitious Grout High performance, injectable, cementitious grout for bonding metal components into masonry­type substrates. Helibond is a twopart, non-gassing, cement based grout suitable for injection with a hand or power applicator. It is supplied in a pail containing the dry powder and liquid components individually packaged for mixing using a paddle mixer. It includes an expansion agent to compensate for shrinkage in the hardened state. Features: • Non-shrink thixotropic grout • Flows easily under pressure to fill voids • Rapidly develops compressive strength • Cures within 28 days to reach 60N/mm2

• Ready-to-mix components supplied for use in hand held applicator • Size: 3 Litres

41


Brickwork & Accessories

42

Specialist Tie Selector For special ties choose the tail, shank and head required using the letter reference system and give the overall length of tie required.

Tail

Shank

Head

_ _ 40* To fit 40/25


Brickwork & Accessories

Wall Channel

Ancon 25/14 Restraint System The Ancon 25/14 channel system is designed to tie brickwork to steel studding. Self-drilling screws fix through the channel and the insulation material, into the steel. Once the channel is installed, Ancon SD25 wall ties can be positioned at any point along its length and are built into the bed joints of the outer leaf of brickwork . The spacing of ties is based on the height of building and its geographical location.

Tie Spacing Based on 25/14 Channel at 600mm Horizontal Centres with Basic Wind Speed < 27m/s Altitude & Distance from Coast

Vertical Tie Spacing (mm) for different heights of brickwork 15m

25m

40m

Altitude up to 150m and at least 50km from coast

450

225

225

Altitude up to 25m and within 50km from coast

450

300

225

43


Brickwork & Accessories

44

Surface Fixed Channel

Design Resistances The design resistances for surface-fixed channel in the table below assume partial fixity (M=WL/6) and are limited by either a maximum stress of 240N/mm2 or a deflection of span/325. Design resistances for other spans and/or different end fixity can be calculated using the section properties shown below. Channels are supplied plain-backed for surface fixing to either concrete or steelwork . When bolting channel to concrete or steelwork it is important to utilise all fixing holes (except with 25/14 channels), incorporating the square washer provided and ensuring its correct orientation to achieve the allowable loads. 25/14 Channel should be fixed to steelwork at 450mm vertical centres with self-drilling screws.

Surface Fixed

Surface-Fixed Channel References

Fixing Centres

28/15

38/17

40/25

41/27

49/30

54/33

Design Resistances (kN)

150mm

4.13

7.1

11.2

15.82

16.8

32.2

200mm

3.1

5.33

9.94

12.46

16.8

28.44

300mm

2.06

3.55

6.62

8.3

11.57

18.96

450mm

1.38

2.37

4.42

5.54

7.71

12.64

600mm

0.98

1.78

3.31

4.15

5.78

9.48


Brickwork & Accessories

Wall Starter Systems

36/8 Wall Extension System The 36/8 Wall Extension System can be supplied with either SP36 ties or, where some longitudinal movement must be accommodated at the joint, PP36 ties complete with debonding sleeves. The channel can be supplied in lengths of up to 3.4 metres with each length having a series of holes to allow fixing to the existing wall. The system is available as a kit comprising a length of 36/8 channel 2400mm long, ten ties, ten plugs and screws. The design shear strength is 3.7kN over a wall height of 2400mm.

Staifix Universal Wall Starter System This system includes all necessary fixings to join a single skin of masonry, 2400mm high, to an existing wall. Each pack includes two fixing strips, five plugs, five washers, five screws and ten wall ties. Suitable for wall widths from 60mm to 250mm, this system provides a design shear strength of 4kN over a height of 2400mm. Wall Ties slide within the fixing strip to course with the bed joints of any masonry unit. This Universal Wall Starter System meets the technical requirements of the NHBC.

Staifix QuickStart Wall Starter System This stainless steel system includes all wall ties and fixings to join a single skin of masonry, 2400mm high, to an existing wall. Integral fold down wall ties are fast and simple to install and can help maintain an accurate masonry gauge. Staifix Quickstart is suitable for wall widths from 60mm to 250mm. The design shear strength of the system is 4.5kN for a wall height of 2400mm, when fixed to one of the following materials: solid clay bricks; solid dense or lightweight aggregate concrete blocks; solid aerated concrete clocks with a minimum crushing strength of 3.5N/mm2. Each pack contains two starter strips (10

integral wall ties), one fixings pack (5 screws, 5 plugs, 5 washers).

45


Brickwork & Accessories

46

C2K Crocodile Wall Extension Profiles The C2K Crocodile Wall Starter is a quality engineered wall connector system that has been developed for use with most brick and block modules. This system has been designed for multi-purpose use where reliability and durability are important requirements. It provides lateral support to masonry wall panels in conversion, extension and new building work. • BBA Approved for up to 8m, 3 storey work • Accommodates 10mm of vertical movement • Adjustable anchor ties to accommodate variation in brick courses • All fixings and ties provided within the packs The multi-purpose ‘no flange profile’ has been designed to cater for brick and block walls of widths from 60 to 250mm. Ideal for internal and external applications where both sides of the new wall are to be fair faced. • Material: Stainless Steel Profiles: 0.6mm stainless steel • Mild Steel Profiles: 0.6mm pre-galvanised mild steel • Coach Screws: M6 x 50mm • Masonry Plugs: High density polythene • Finish: Stainless steel or pre-galvanised mild steel with epoxy coating • Performance data available upon request

Type

Galvanised

Stainless Steel

C2KG

C2KS

No. Fixings

Connector Width

Total Length

New Wall Thickness

Shear Strength¹

6

33mm

2236mm

60-250mm

3.5kN

The design shear strength given relates to existing masonry of autoclave aerated concrete blocks with a minimum crushing of strength 3.5 N/mm2.


Brickwork & Accessories Head Restraints

Head Restraints provide the necessary restraint to the top of masonry walls. They allow for vertical movement to accommodate shrinkage or thermal movement of the wall or structural frame, whilst restraining wind loads.

Ancon IHR - Internal Head Restraint The Ancon IHR is used for restraining the top of internal walls or the top of the inner leaf of a cavity wall. The opening at the front of the channel stem is sealed to prevent mortar ingress and to ensure that vertical movement can take place between the blockwork and the structure. The base of the stem must be built within a bed joint with the centre of the stem no closer than 50mm from the edge of the block. The vertical joint should be filled with mortar each side of the stem. The maximum joint between the top of the blockwork and the underside of the frame is not normally greater than 25mm. The sliding tie can be provided with either a hole (IHR - B) or slot (IHR - V) to suit MS bolts, with a notch end to fix directly into a 38/17 or 30/20 cast足-in channel (IHR - C) and with a notch end to suit the Hammer-On Section that attaches to a steel flange without site drilling (IHR - H). The standard Ancon IHR will suit a 215mm high block and can resist a load of 1.5kN*. Other sizes between 150 - 250mm are available. *The IHR-H can resist a load of 1kN. When fixed at 450mm centres staggered each side of the lower beam flange (effective centres 900mm on each side) the service load will be 1.1kN per metre in either direction.

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Brickwork & Accessories

48

Ancon FHR - Head Restraint The Ancon FHR Head Restraint is used for restraining the top of internal walls or the internal leaf of a cavity wall. The two angles clamp the top of the wall and have 9mm diameter holes to suit M8 bolts. They are supplied with two holes in the longer angle to allow the restraint to fit 100mm and 140mm blockwork. Each restraint can resist a service load of 1kN.

Ancon SAH - Sliding Anchors Ancon SAH Sliding Anchors have stems which fit within the cavity and accept ties that slide to accommodate vertical movement. Available with six different head options as standard, they are supplied with one-way or two-way ties with safety ends. The standard fixing hole is 12mm diameter to suit Ancon M10 Single Expansion Bolts or M10 T Head Bolts to fit Ancon 28/15 Channel. Ancon SAH Sliding Anchors have 25 x 5mm stems and a maximum service capacity of 1kN per stem when the upper tie is within 75mm of the fixing. Ties should be spaced at a minimum of 150mm and at least two ties should be used per stem.

SIS

SAH - T 38mm

340mm min. 600mm max.

Slot is positioned at the centre of the tie. Standard length 200, 230mm

SAH - U 38mm

340mm min. 600mm max.

SAH - UF 35mm 45mm min.

340mm min. 600mm max.

25mm

SAH - UO 15mm 50mm 95mm

SAH - UT 160mm

160mm

Offset to suit

* Supplied as standard can be off-set to suit

20mm to centre of slot standard length 135, 50mm

SPI

340mm min. 600mm max.

SAH - UC 160mm 15mm

130mm

340mm min. 600mm max.

130mm

340mm min. 600mm max.


Brickwork & Accessories

Set Screws Stainless steel set screws, nuts and washers are available in a range of diameters and lengths in grades A2 (1.4301) and A4 (1.4401). Set screws can be shrink-wrapped and supplied complete with nylon washer to prevent bi-metallic corrosion when fixing to steel.

49

Self Drilling Screw These screws feature a shaped drill tip of hardened steel that allows installation without pre-drilling. Hi-thread screws accommodate insulation between a surface-fixed channel and the steel frame. In addition to those products identified in the table, Ancon can supply hithread screws to suit an insulation thickness above 70mm thick and a steel thickness above 4mm. More information is available on request. Self -drilling screws should be fixed using a driver with a speed of around 1800rpm. Drive sockets are available.

Single Expansion Through Bolts Single expansion bolts fix into a hole which is similar to the diameter of the bolt. This allows the hole to be drilled through the hole in the item to be fixed. The single expansion bolt is a cost-effective anchor, available in grade A4 316 (1.4401 or 1.4571) stainless steel in a wide range of sizes.


Brickwork & Accessories

50

Restraint Straps/Multiholed Fixings Straps

HES/LES Heavy/Light Engineered Restraint Straps A direct replacement for traditional 2.5mm and 5mm thick restraint straps, the innovative design of these new lightweight straps allows ease of handling and installation whilst maintaining the structural strength and robustness of much heavier weight types. The HES (heavy engineered strap) & LES (light engineered strap) replace traditional heavy and light restraint straps in roof and floor construction. Reducing the thickness to 1.5mm allows the HES strap to span over the top of floor joists and the bottom chords of trusses without the need for notching. HES straps are less than 40% of the weight, quicker to fit, and overcome many fixing problems associated with traditional heavy straps. The LES is designed for vertical applications e.g. holding down wall plates. • CE Marked • 1.5mm thick • Complies with the BS EN 845 • LABC Registered Solution • Material: 1.5mm galvanised mild steel • Various sizes available • Performance data available upon request Type

Dimension

Declared Load

L1

L2

LES06B10

500mm

100

4 kN

LES08B10

700mm

100

4 kN

LES10B10

900mm

100

4 kN

LES12B10

1100mm

100

4 kN

HES06B10

500mm

100

8 kN

HES08B10

700mm

100

8 kN

HES10B10

900mm

100

8 kN

HES12B10

1100mm

100

8 kN

HES15B10

1400mm

100

8 kN


Brickwork & Accessories

L/H Light/Heavy Restraint Straps H and L straps are designed to The Building Regulations, BS 5268 Part 3 and other building standards for vertical and horizontal restraint when connecting timber floor and roof systems to masonry walls. • Heavy restraint straps meet requirements for lateral restraint of roof trusses, rafters and joists tied into masonry walls • Light restraint straps are designed for vertical loads such as wall plates on top of masonry walls • Available from 500 to 200mm long, 100mm increments. • Material: H: 30mm x 5mm; L: 30mm x 2.5mm, mild steel • Finish: Z300 pre-galvanised and edge coated • Various sizes available • Performance data available upon request

Type

Dimension

Common Twisted Strap Sizes

L

H06B15

600mm

150

L

H08B15

800mm

150

H06T15

600mm

150mm

H10B15

1000mm

150

H10T15

1000mm

150mm

H12B15

1200mm

150

L06T10

600mm

100mm

H15B15

1500mm

150

L10T10

1000mm

100mm

H16B15

1600mm

150

L12T10

1200mm

100mm

L06B10

600mm

100

L10B10

1000mm

100

L12B10

1200mm

100

Common Flat Strap Sizes Type

Dimension L

H10F00

1000mm

L10F00

1000mm

Type

Dimension

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Brickwork & Accessories

52

HSA Herringbone Joist Strut Superior alternative to unreliable, slow and costly timber struts. Meets bracing requirements for long span domestic floors. • Material: 1.0mm pre-galvanised mild steel • Various sizes available • Performance data available upon request Joist Size (mm)

Spacing

Type

Length Qty Fasteners (3.75x30mm square twist nail)

400mm

450mm

600mm

50x175mm

HSA400

HSA450

HSA600

HSA400 480mm 2

50x200mm

HSA400

HSA450

HSA600

HSA450 530mm 2

50x225mm

HSA400

HSA450

HSA600

HSA600 660mm 2

FB/LSTA/LTS/MTS Strap Ties Twist straps provide a tension connection between two wood members. • Install strap ties where tension connections are required. Commonly used as ridge ties and at wall intersections • FB fixing band is for all general light strapping needs. Perfect for DIY, industrial and agricultural applications • Comes in convenient 10 metre rolls • Various sizes available • Performance data available upon request Type

Material Thickness

Dimensions Width

Length

Qty Fasteners (3.75mm x 30mm)

SWL (Long Term)

Characteristic Capacity (kN)

Twisted Straps LTS18

1.2

32mm

457mm

12

2.07

2.89

MTS12

1.5

32mm

302mm

12

2.41

4.02

32mm

228mm

8

1.4

-

Straight Straps LSTA9

1

LSTA18

1

32mm

457mm

14

2.45

-

LSTA24

1

32mm

610mm

18

3.15

-

FB20

0.9

20mm

10m

-

-

-

FB20S

1

20mm

10m

-

-

-


Brickwork & Accessories

Masonry Hangers – Solid Joist

JHM/HJHM Masonry Supported Joist Hangers JHMs and HJHMs are one piece non-welded joist hangers for supporting timber joists, beams and trussed rafters from masonry walls. • Built-in inspection slot at the base of the hanger to aid inspection from the ground • HJHM: Heavy duty masonry hanger for higher load carrying capacity • Top flange provides widest area in contact with masonry support allowing superior performance. Embossments on JHM stiffen top flange and holes allow improved mortar keying • JHM side flange on deeper hangers is much higher than traditional style, providing greatly enhanced resistance to joist rotation • Regularised Timber: we have added new sizes to our JHM range to suit regularised timber. Use 47mm or 91mm width hangers for this new application • Material: JHM and HJHM: Pre-galvanised mild steel • Various sizes available • Performance data available upon request

JHMI/HJHMI Masonry Supported I-Joist Hangers JHMI and HJHMI are one piece non-welded joist hangers for supporting timber joists, beams and trussed rafters from masonry walls. • Built-in inspection slot at the base of the hanger to aid inspection from the ground • HJHMI: Heavy duty masonry hanger for higher load carrying capacity • Top flange provides widest area in contact with masonry support allowing superior performance. Embossments on JHMI stiffen top flange and holes allow improved mortar keying • Material: JHMI and HJHMI: Pre-galvanised mild steel • Various sizes available • Performance data available upon request

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Brickwork & Accessories

54

SFLHI Safety Fast Lite Hanger An innovative single piece hanger designed to support timber joists from masonry walls. This hanger allows construction work to continue safely just 3 days after the supporting blockwork has been laid - as opposed to 28 days in the case of traditional masonry hangers. • Avoids joist penetrating blockwork, minimising air leakage • Achieves published performance values with no masonry above the supporting course of blockwork • Enables the construction of the floor deck prior to the next lift of masonry • Web stiffeners are not required with I-Joists to achieve published performance values • Use FMS strap range with every hanger spaced up to 600mm centres to provide lateral restraint of the floor joist in accordance with EN845-1 • CE Approved: meets the requirements of EN845-1 and tested in accordance with EN 846-8 • Material: Z600 zinc coated steel in accordance with EN10346:2009 • Various sizes available • Performance data available upon request


Brickwork & Accessories

SFHI/SFWHI Safety Fast Masonry Restraint Hangers The SFHI Safety Fast Hangers are an innovative range of products that have been designed to support timber joists, beams and trussed rafters from masonry walls. • Requires no masonry above the top flange to achieve the published performance values • Mini Strap simply hooks onto the hanger • Enables the construction of the floor deck prior to the next lift of masonry • Mini Strap provides lateral restraint capacity in accordance with NHBC guidelines • Allows for retrofit of lateral restraint straps. • Web stiffeners are not required with I-joist to achieve the performance values • Material: SFHI: 2.5mm pre-galvanised mild steel, SFWHI: 2.5mm mild steel, Mini Strap 1.0mm pre-galvanised mild steel • Finish: SFWHI: Hot-dip galvanised

JHA Joist Hanger with Adjustable Height Strap JHA’s are a one piece, non-welded, joist hanger for supporting timber joists from timber members. • A galvanised joist hanger that provides great support with ease of installation • Minimum and maximum nailing schedules are stamped into the strap providing correct installation information for site operatives • JHA270 range features a location tab which allows easier alignment of the hanger • The model number and size is stamped into the seat of the hanger for easy identification, even after installation • CE: ETA-07/0043 • Material: JHA270—0.9mm pre-galvanised mild steel, JHA450—1.5mm pre-galvanised mild steel • Various sizes available • Performance data available upon request

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Brickwork & Accessories

56

LUP Light Speed Prong Joist Hanger LUP’s are a one piece, non-welded, joist hanger for supporting timber joists from timber members • Precision formed and engineered for fast installation and maximum loads • Speed prongs are curved steel for extra strength • One hit positions the hanger for header nailing • Prongs into the joist eliminate the need for special short nails to hold the joist into the hanger • CE: ETA-07/0150 • Material: 1.0mm pre-galvanised mild steel • Various sizes available • Performance data available upon request

MH Mini Hanger A one piece galvanised hanger available in a range of widths for light duty applications such as trimmers and ceiling joists of rectangular section • Suitable for use with solid headers • Tab on seat ensures easy and accurate placement with easy bend feature when not required • Fully tested on a range of solid headers • Material: 1.0mm pre-galvanised mild steel • Various sizes available • Performance data available upon request


Brickwork & Accessories

Roof Connectors

Safe Working Load Short Term Uplift

Characteristic Capacity (kN)

6

2.13

3.41

6

2.13

3

6

6

2.13

-

6

6

2.13

2.42

Type

Width

No. Fasteners (3.75mm x 30m square twist nails) To Truss

To Plate

TCP38

38mm

6

TCP44

44mm

6

TCP47

47mm

TCP50

50mm

Safe Working Loads are based on load tests conducted at CERAM Building Technology

TCP Truss Clip The TCP truss clip attaches girders, trusses and rafters to wall plates to provide wind restraint • TCP Truss Clips may be used for general purposes, strongback attachments as allpurpose ties wherever one member crosses another • Speed prong provides temporary attachment for ease of installation • Obround holes for easier nail driving • Material: 0.9mm pre-galvanised mild steel • Various sizes available • Performance data available upon request

NP Nail Plate Nail plates are used to connect two or more timber members together. • Material: 1.5mm pre-galvanised mild steel • Various sizes available • Performance data available upon request

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Brickwork & Accessories

58

Angle Brackets and Ties

A35 Framing Anchor The A35 anchor’s exclusive bending slot allows instant, accurate bending on site for all two and three-way ties. Balanced, completely reversible design allows the A35 to be used to secure a wide variety of connections. • CE: ETA-07/0137 • Material: 1.2mm pre-galvanised mild steel • Various sizes available • Performance data available upon request

Type

Type of Connection

Fasteners (3.75mm x 30mm Square Twist)

Direction of Load

Safe Working Loads (kN) Long Term C16 Timber

Characteristic Capacity (kN) C24 Timber

A35

2

12

F1

1.3

1.33

F2

1.46

0.89

3

9

F1

0.98

0.6

F2

0.64

0.59

F3

0.98

0.46

F1

0.98

1.03

F2

0.98

1.14

F3

0.57

0.84

4

12


Brickwork & Accessories

ABR/E/EB Reinforced Angle Brackets Heavy angles for general connecting of timber at 90° angles. Reinforced ribs add extra rigidity. Typical application include fixing trusses, purlins and posts. Suitable support materials include solid timber, composite timber, laminated timber and trusses. • CE: ETA-06/0106 • Material: Pre-galvanised mild steel • Various sizes available • Performance data available upon request

Type

Dimensions (mm) Thickness

A

Fixing Holes B

C

Nails Leg B

Bolts Leg C

Leg B

Leg C

E5/2C50

2

65

75

48

7

6

1(1)

1(1)

E2/2.5/7090

2.5

65

90

90

10

10

1(2)

1(2)

E9S/2.5

2.5

65

150

90

14

8

2(2)

1(2)

E9/2.5

2.5

65

150

150

14

14

2(2)

2(2)

EB/7070

2

55

70

70

6

6

1(4)

1(4)

EB/7076

3

76

90

48

12

7

3(3)

1(3)

ABR105-R

3

90

105

105

14

10

1(2)

3(2)

(1) 11mm Obround. (2) 11mm. (3) 13mm. (4) 8.5mm.

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Brickwork & Accessories

60

EA Light Reinforced Angle Bracket Used to assemble structural joinery for internal applications. • Material: Pre-galvanised mild steel • Various sizes available • Performance data available upon request

Type

EA444/2C50

Dimensions (mm)

Fixing Holes

Thickness

W1

W2

L

Nails (5mm)

Bolts (11mm)

2

40

40

40

6

-

EA554/2C50

2

50

50

40

8

2

EA664/2C50

2

60

60

40

10

2

EA756/2C50

2

50

70

60

10

2

1ARBGAL Arrisrail Fencing Bracket The 1ARBGAL is a 300mm long arrisrail bracket for connecting arrisrails to wooden posts. Suitable for use on 75mm Arrisrails. • Material: 0.8mm pre-galvanised mild steel to BS EN 10327:2004 DX51d+Z275 • Various sizes available • Performance data available upon request


Brickwork & Accessories

Joint Fillers Closed Cell Polyethylene Closed Cell Expanded polyethylene foam is supplied in roll, sheet or strip form. High performance expansion joint fillerboard, for concrete slab construction and brickwork joints, which is supplied with an undercut to the depth of sealant for controlled void formation and easy removal. Closed Cell Polyethylene Rolls Width

Thickness

100, 150, 175, 200, 225, 250mm

10, 12, 15mm

Supplied in 10m rolls.

Closed Cell Polyethylene Strips

61

Width

Thickness

100, 150, 175, 200, 225, 250mm

20, 25mm

Supplied in 2.2m strips.


Brickwork & Accessories

62

Sealants

Nitoseal MS60 Nitoseal MS60 is a one-part general purpose building sealant. It is suitable for sealing joints in concrete brickwork, blockwork, perimeter sealing around doors and windows and for nontrafficked floor joints. Damp tolerant application. Available in white, grey, black, magnolia, buff, portland, rustic red, brown and anthracite. Size: 600ml Sachets, 380ml cartridge

Nitoseal MS100 Nitoseal MS100 is a one-part primerless nonstaining facade sealant. It is used for sealing joints in and around concrete, brick, masonry, pre-cast panels, stone cladding, windows, doors and fibre cement sheeting. MS100 is available in white, grey, black, portland, buff and rustic red. Damp tolerant application. Size: 20 per box. 380ml cartridge.

Arbokol 1000 One-part Polysulphide Sealant to ISO11600 F 12.5P. Applications: Brickwork, concrete, copings, perimeter sealing of windows, steel and marine/bedding.

Type

Colour

Size (cartridge)

AK10040CBL

Black

380ml

AK10040CGR

Grey

380ml

AK10040CTK

Teak

380ml

AK10040CWH

White

380ml


Brickwork & Accessories

Arbokol AG1 One-part polysulphide sealant to ISO11600 F 20HM Applications: Cladding, brickwork, concrete, windows, steel and marine/bedding Type

Colour

Size (cartridge)

AKAG140CBF

Buff

380ml

AKAG140CBL

Black

380ml

AKAG140CGR

Grey

380ml

AKAG140CPT

Portland

380ml

AKAG140CRR

Rustic Red

380ml

AKAG140CTK

Teak

380ml

AKAG140CWH

White

380ml

Arbomeric MP10 One-part low-modulus polymer sealant to ISO11600 F 20LM Applications: Lightweight cladding, blockwork and brickwork, curtain w.alling Type

Colour

Size (cartridge)

MS10140CBF

Buff

380ml

MS10140CGR

Grey

380ml

MS10140CLS

Limestone

380ml

MS10140CPT

Portland

380ml

MS10140CWH

White

380ml

MS10140CBL

Black

380ml

63


Brickwork & Accessories

64

Silicone 825 Silicone 825 is a low-modulus, neutral curing silicone sealant based on a filled alkoxy-curing system. Conforms to ISO11600 class: F 25LM when tested to ISO9047. Used for expansion joints to stone, brick, concrete and composite panels, perimeter pointing around all types of windows and door frames. Substrates: Glass, aluminum and PVC - all primerless. Type

Colour

Size (cartridge)

Box Qty

825ANTH

Anthracite

380ml

25

825BG

Beige

380ml

25

825BK

Black

380ml

25

825BN

Brown

380ml

25

825BRICK

Brick Red

380ml

25

825BUFF

Buff

380ml

25

825DARKGY

Dark Grey

380ml

25

825LMWE

Limestone White

380ml

25

825MAG

Magnolia

380ml

25

825MIDGREY

Mid Grey

380ml

25

825PORT

Portland Stone

380ml

25

825WE

White

380ml

25

825C3WE

White

C3

25

Damp Proof Courses (DPC) DPC Selection

Factors to be considered when selecting a damp proof course include: • Ability to adhere to mortar • Membrane colour • Durability • Flexibility Standard Widths • Resistance to loading Most DPC’s are available in the following widths • Thermal efficiency 100mm 112.5mm 150mm 200mm 225mm 300mm 337.5mm 400mm • Fire resistance 450mm 600mm 900mm 1000mm • Gas resistance


Brickwork & Accessories Commercial Development Application

Zedex CPT Zedex CPT High Performance DPC is a new generation of damp proof course. Made from Co-Polymer Thermoplastic (CPT), it possesses the characteristics necessary for it to perform effectively under harsh conditions. Zedex CPT High Performance DPC provides superior strength, adhesion and water impermeability properties. Improved toughness helps to avoid damage during installation and is compatible with other Visqueen products. Width

Length

Thickness Weight

100-1,400mm

20m

0.8mm

0.75kg/m2

Hyload Original Hyload Original is the UK’s leading high performance DPC and cavity tray system, having established its trusted position over 40 years of continuous use. A high performance polymeric DPC, Hyload Original is suitable for providing damp proofing and cavity trays in all applications, including brick, block, stonework and concrete in both solid and cavity wall construction. Use where DPC colour is not critical. Hyload Original is resistant to compression even under the heaviest of wall loading and will not extrude when under load. • BBA Certification • Over 40 years proven reliability • Excellent performance under high compressive loads • Good flexibility at low temperatures • Market leading mortar adhesion • Tough and durable Hyload Original

Widths

Thickness

Length

100, 112.5, 125, 150, 225, 300, 337.5, 360, 450, 600, 900 & 1000mm

1.27mm

20m

65


Brickwork & Accessories

66

SIG Construction Accessories DPC Quality DPC suitable for use in commercial developments. Widths

Thickness

Length

100, 112.5, 125, 150, 225, 300, 337.5, 360, 450, 600, 900, 1000mm

1.27mm

20m

Xtra-Load Nubit A very tough but pliable DPC, that is capable of being used in complex areas. This product is easily repaired and contains no pitch or plasticisers. It comprises a hessian base saturated and coated in high grade bitumen finished with sand. It is suitable for use as a horizontal DPC, at door and window jambs, over lintels and as a vertical DPC bonded to the outside face of the inside skin to facilitate today’s requirements for flush access.

Residential Development Application For low rise residential buildings we recommend DPCs which are easy to use, readily available and cost effective.

Zedex Housing Grade DPC Zedex Housing Grade DPC is the based on the same polymer technology as Zedex CPT High Performance DPC, the new generation material designed to give higher levels of security and integrity.

Width

Length

Thickness

Weight

100 - 1,400mm

20m

0.6mm

0.6kg/m2


Brickwork & Accessories

Hyload Housebuilder This polymeric DPC is suitable for providing damp proofing and cavity trays in all applications, including brick, block, stonework and concrete in both solid and cavity wall constructions. Resistant to compression under the heaviest loadings, Hyload will not extrude. • BBA Certified • Excellent performance under high compressive loads • Good flexibility at low temperatures • Market leading mortar adhesion • Tough and durable

Polythene DPC Designed to prevent the passage of moisture in brick and blockwork from external sources. This is a cost effective and durable domestic DPC for both vertical and horizontal applications. The pronounced emboss improves mortar adhesion.

Width

Length

100, 112.5, 125, 150, 225, 300, 450, 600, 900mm

30m

67


Brickwork & Accessories

68

Gas Resistant DPC

Visqueen Gas Resistant DPC This is a flexible polyethylene DPC with an internal aluminium foil designed to prevent the moisture transmission of carbon dioxide, radon and methane gases as well as water.

Visqueen Zedex High Bond DPC Visqueen Zedex High Bond DPC is a high performance heavy duty damp proof course suitable for general cavity tray applications including parapet walls, beneath copings and cappings, in gas resistant DPC applications and complex detailing work at ground level. Visqueen Zedex High Bond DPC can be torch bonded to masonry units and all laps are homogenously sealed during the torch bonding process. • Manufactured in excess of BS 6398 Type A • Low Permeability to Methane Gas • Superior Performance in Low Compressive Load Applications • Excellent Mortar Adhesion Properties • Installation options including Hot Bonding • Contains no pitch or plasticisers • CE Mark to EN13969


Brickwork & Accessories

Widths

Length

100 to 900mm

8m

Colour Match DPC Architects increasingly require a colour matched DPC for a more aesthetically pleasing finish to the building.

Hyload Gastite DPC Hyload Gastite DPC is a methane and radon resistant membrane that allows you to meet government guidelines for gas protection. With more and more brownfield sites being developed, a DPC that is effective against the disruptive effect of gases through masonry is an essential component of your system. Hyload Gastite DPC is a rubber modified bitumen membrane with a polyester reinforcement and an aluminium foil core. It is sand finished on both surfaces. Hyload Gastite DPC should be used together with self adhesive Gastite DPM or loose laid Gastite LL for total security.

Hyload MortarMatch Due to its natural mortar colour, Hyload MortarMatch greatly reduces the visual impact of the black line created where traditional DPCs protrude from the mortar. • Mortar colour-matched - brown or white • Greater tensile strength and elongation • Improved tear strength • Improved puncture resistance • Increased flexibility • BBA Certification • Specific colours available on orders over 600Lm

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Insulated DPCs

Hyload Insulated DPC (formerly Ruberclose) Insulated DPC is essential in providing damp proofing and meeting building regulations. Hyload Insulated DPC has been developed to minimise cold bridging when closing masonry cavity walls around openings. It is designed to be installed as work proceeds and is resilient enough to accommodate irregularities in cavity closers and normal site handling. Standard sizes suitable for both 100mm and 140mm blockwork. Hyload Insulated DPC - bitumen polymer laminated to cross-linked polyethylene foam insulation; • BBA Certification • Flexible DPC superior to polyethylene • Insulation material more robust than polystyrene • Insulation inherently flexible and will not crack when bent • Exceptionally easy to handle • Special sizes available

Widths

Length

165, 180, 225mm

8m

Hyload Insulated FR DPC (formerly Ruberclose) A fire retardant insulated DPC. which will minimise cold bridging when closing masonry cavity walls around openings, whilst meeting current and proposed fire regulations in England, Scotland and Wales. In addition Insulated FR also meets the requirements of Part L (England and Wales), and J (Scotland).


Brickwork & Accessories

Damp Proof Course (DPC) Accessories

Hyload DPC Joint Support System Designed to enable contractors to make effective waterproofed joints between DPC’s, cavity trays and pre-formed cloak units. The system works by providing rigid support across the cavity allowing pressure to be applied to effect a waterproof joint. The system consists of a 350 x 200mm reinforced support of twin walled polypropylene with a 100mm self adhesive strip protected by silicone release paper on the upper surface. Joints are sealed by a 100mm wide self adhesive tape protected on both sides by silicone release paper.

Application of Hyload DPC Joint Support Systems • DPC joint fully supported • Product enables designer and installer to comply with current best practice • Provides a watertight joint • Improves installation procedures helping to reduce overall cost Step by step application of Hyload DPC Joint Support System:

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Hyload DPC Fixing Strip The Fixing Strip is a semi-rigid plastic strip 25mm x 3mm x 2m pre-drilled at 150mm centres. It is used when surface fixing any Ruberoid high performance DPC to the inner leaf.

Hyload DPC Fixing Pins Used with Hyload DPC Fixing Strip, Fixing Pins for Masonry can be used for surface fixing to solid internal substrates such as blockwork, stone and concrete. Composite inner skins require Hyload DPC Fixing Pins for Insulation to ensure correct fixing. Hyload DPC Fixing Pins are: • Corrosion resistant • Quick and easy to install • Compliment Hyload DPC Fixing Strip

Hyload DPC Lap Adhesive A synthetic rubber/resin mixture supplied in 500ml cans. It is suitable for bonding DPC to DPC, and DPC to pre-formed cloak units. Before use, ensure that surfaces to be bonded are clean and dry. Apply Hyload DPC Lap Adhesive to both surfaces and allow to dry. Bring surfaces together and apply firm pressure to create a permanent bond. One 500ml can give coverage of approx. 3m2 (1.5m2 of bonded area).


Brickwork & Accessories

Hyload DPC Jointing Tape A double sided self adhesive bituminous tape, 10m x 100mm, for bonding DPC to DPC, and DPC to pre-formed cloak units. Before use, ensure that surfaces to be bonded are clean and dry. Removal of release films reveals self adhesive surfaces. Apply firm pressure to create a permanent bond.

Hyload DPC Mastic A thick synthetic rubber mastic adhesive with gap filling properties up to 6mm suitable for bonding Hyload DPCs and pre-formed cloak units to a wide range of common building materials. No primer is required. Hyload DPC Mastic is applied to one surface only. Apply firm pressure to create a permanent bond. For vertical DPC applications, the Hyload DPC Fixing Strip and Pins must be used. Available in 400ml cartridge, 2.5litre tin. Typical coverage on smooth surfaces 1.2 to 2m2 per litre.

Zedex CPT Jointing Tape All joints in lengths of DPC must be a minimum of 100mm, lapped and bonded using Zedex Jointing Tape.

Zedex CPT Fixing Strip and Pins When surface fixing or post fixing to the cavity face of the inner leaf, a fixing strip should be used. The surface should first be primed, the DPC then bonded to the inner leaf using Zedex Jointing Tape and then secured using Zedex Fixing Strip and Pins at 150mm intervals.

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Cloak Units

Standard Pre-formed Cloak Units There are 10 standard pre-formed DPC cloak units to simplify the damp-proofing of awkward junctions and to eliminate leakage paths. Certain design details are difficult to damp-proof efficiently by site forming of strip materials. Pre-formed cloak units are available to overcome complex shapes and changes in direction, saving potential problems and costly remedial works on site.

Built-In Cloaks The built-in cloak units are designed to accommodate 50, 75 or 100 mm cavity widths and a 150 or 225mm rise in the cavity tray.

Surface-Fix Cloaks The standard surface fixed cloak units are designed for 50, 75 or 100mm cavity widths and for a 150mm rise in the cavity tray.


Brickwork & Accessories Standard Pre-formed Cloak Units - Type 1 Change of Level Unit (brick/block) Reversible

Cavity Rise/Width

Step On Face

150/50mm

75

150/75mm

75

150/50mm

225

150/75mm

225

225/50mm

75

225/75mm

75

225/50mm

225

225/75mm

225

Standard Pre-formed Cloak Units - Type 2 Change of Level Unit (brick/block) Reversible

Cavity Rise/Width

Step On Face

150/50mm

75

150/50mm

75

150/75mm

75

150/75mm

75

150/100mm

75

150/100mm

75

150/50mm

225

150/50mm

225

150/75mm

225

150/75mm

225

150/100mm

225

150/100mm

225

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Standard Pre-formed Cloak Units Type 3 and Type 4 Stop End (brick/block or surface fixed) Cavity Rise/Width 150/50mm 150/50mm 150/75mm 150/75mm 150/100mm 150/100mm 225/50mm 225/50mm 225/75mm 225/75mm 225/100mm

225/100mm

Standard Pre-formed Cloak Units - Type 5 Internal Corner (surface fixed) Cavity Rise/Width 150/50mm 150/75mm

150/100mm Standard Pre-formed Cloak Units - Type 6 External Corner (surface fixed) Cavity Rise/Width 150/50mm 150/75mm

150/100mm


Brickwork & Accessories Standard Pre-formed Cloak Units - Type 7 Internal/External Corner (brick/block) Cavity Rise/Width 150/50mm 150/75mm 150/100mm 225/50mm 225/75mm 225/100mm

Standard Pre-formed Cloak Units - Type 8 Internal Corner Reversible Standard Pre-formed Cloak Units - Type 8S Angled Stop End (right or left hand) Cavity Rise/Width 50mm 50mm 75mm 75mm 100mm

100mm Standard Pre-formed Cloak Units - Type 9 External Corner

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Standard Pre-formed Cloak Units - Type 10 Column Stop End (brick/block or surface fixed) Cavity Rise/Width 150/50mm 150/50mm 150/75mm 150/75mm 150/100mm 150/100mm 225/50mm 225/50mm 225/75mm 225/75mm 225/100mm

225/100mm

Special Applications Coping Stones

Copeclose This DPC offers excellent performance in areas of tensile, elongation and tear strength. It provides horizontal, vertical or stepped DPC’s including cavity trays in either solid or cavity walls of brick, block, stone or concrete. It is manufactured from a mixture of synthetic polymers, synthetic fibres and other additives. • Excellent mortar adhesion • Over 20 years proven use • Excellent performance under high compressive loads • Tough and durable with excellent flexibility • BBA Certification


Brickwork & Accessories Abutment Trays

Abutment trays are used to damp proof and flash where sloping roofs abut cavity walls. It is imperative that every stepped and staggered gable abutment is constructed to prevent rainwater and dampness from penetrating below the abutting roofline. The tray is available in both undressed and lead dressed form. The tray in the dressed form combines the functions of cavity DPC and roof lead flashing. These are manufactured with two choices of lead flashing lengths.

Leaded Cavity Trays

Short Lead Flashings Suitable to dress over the upstand of a secret gutter or soaker.

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Long Lead Flashings Suitable to be dressed across the roof tile. In these circumstances, roof tiles must be suitably ‘shaped’ ie: not flat. At a later date when the roof surface is complete, the plumber has only to dress the flashings. Installation Tray installation is very straightforward and in a typical brickwork application the bricklayer lays one tray in every course, following the slope of the roof. All trays and the projecting lead flashing are flush-pointed as the masonry is raised. Thus the usual requirement to rake out joints and return to point-in flashings at a later date is eliminated. Tray Types There are 4 main types of abutment trays: Ridge Tray This unit straddles the ridge. It has open ends and thus allows water to discharge to the left or right. Intermediate Tray Tray is supplied handed and built-in each course up the rake of the roof. Each tray has an end upstand, thus water can only discharge via the open end into the tray below. Catchment Tray This is similar to an intermediate tray, but it has upstands to both ends. Its function is to receive water from the intermediate trays above and to discharge this water through a weep vent. Internal/External Angles An angle tray is used instead of a catchment tray if the abutment ends or returns on a corner. An angle may also provide a link with horizontal trays.


Brickwork & Accessories Brickwork Protection

Hessian Blankets Hessian Rolls for frost protection and curing of concrete and brickwork.

Size 1.37 x 46m

Alti-Fleece Alti-Fleece has been designed to act as a barrier against frost, heavy rain and also strong sunlight which can dry the mortar mix prematurely. The permeability of the fabric provides a stabilised climate for optimum mortar curing conditions. Alti-Fleece is a lightweight but strong material that has a central waterproof section and reinforced edges with slits for tethering. The material on either side of the central waterproof section allows air and water vapour to pass through. The material can be cut across the width to fit the length of wall requiring protection. Alti-Fleece is strong enough to withstand wear and tear typical on building sites. Features & Benefits • Unique patented design • Attractive, purpose made product • Protects mortar and brickwork against the elements • Provides optimum conditions for curing • Durable and lightweight • Easy to use • Tried and tested at CE Size: 1.5 x 30m

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Brick & Concrete Cleaning Material Adoclean A specially selected blend of inorganic acids for the removal of cementitious contaminations and efflorescence from brickwork. Also for removal of rust staining from concrete. The cleaner can be further diluted depending upon application. In all cases of staining the cause should be identified. Sizes: 5 Litres, 25 Litres Application Instructions: To remove stains or mortar, thoroughly saturate the area with water. Apply by brush a 50/50 solution of Adoclean and water, scrub lightly with a hard brush followed by rinsing off with water. Heavy mortar deposits may require repeated applications of Adoclean whilst lightly wire brushing and rinsing with water.


Brickwork & Accessories

Chemclean A specially selected blend of inhibited inorganic acids, ideal for the removal of all cement based contamination and rust from a wide range of surfaces. Chemclean is ideal for the easy removal of concrete laitance from plant and equipment. Rust stains are quickly removed from all concrete surfaces. Ideal for descaling and rust removal from metal components. Excellent for final washing of newly exposed aggregate panels and ideal for etching concrete prior to application of subsequent treatments. Economical to use, can be diluted with water for many applications. Sizes: 5 Litres, 25 Litres

Concrete Remover Cure Chemicals Concrete Remover is designed exclusively to clean concrete construction equipment and does not contain any Muriatic, Phosphoric or Citric acids and is therefore non-corrosive. It is safe to use on painted surfaces, aluminium, glass and rubber. It is safe for both human handling and for the environment. Cure Chemicals Concrete Remover is biologically degradable and can be discarded in the normal sewage system (EAK 17 09 04). How it works: Cure Chemicals Concrete Remover contains active substances that break down the molecules that bind the cement together with sand and water. Cure Chemicals Concrete Remover is mixed with water to the desired strength and applied as a foam to the item concerned, using for example, a handheld foamer. The foam should be left to act on the concrete for 20-45 minutes. Then clean off the item thoroughly with a high-pressure cleaner or with water and a stiff brush. In cases where there is heavy buildup, the treatment can be repeated. Since the product is not harmful to the environment, it can be drained directly into the public sewer system (EWC 17 09 04). Collectively these extra benefits make for optimum utilisation of time and equipment. It is financially sound, saving you money as well as preserving your equipment and extending its life. You can use Cure Chemicals Concrete Remover on hand tools, mixers, scaffolding and aluminium sections. Sizes: 5 Litres, 20 Litres

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Bricklayer Accessories

Min/Max Thermometers Quick set press button. Moulded in cream case with white scale. No magnet needed to reset.

Tell Tale An enhanced Tell-Tale crack monitoring gauge that monitors horizontal and vertical movement across a crack on a flat surface to an accuracy of +/- 1.0mm and by interpolation to +/-0.5mm.

Builder Bucket Plastic bucket with easy pouring lip and comfortable grip handle.

Drill bits In addition to power tools, we can supply a massive range of drill bits and power tool accessories in various sizes and to different specifications.


Brickwork & Accessories

Brick Cleaner Removes heavy deposits of rust, scale, cement, concrete and mineral deposits from most hard surfaces. Contains Hydrochloric acid and can be used neat up to 1:20 dilution depending on application. Sizes: 5 Litres, 25 Litres.

Janitol Plus A non-caustic, high performance degreaser for the effective removal of heavy deposits of oils, greases and other stubborn stains. An effective alternative to hazardous solvent and caustic cleaners. Dilution rate 1:10 to 1:40 depending on application. Sizes: 5 Litres, 25 Litres.

Jizer Water rinsable degreaser. Solvent action removes oil, grease, tar, bitumen and waxes when used neat. Sizes: 5 Litres, 25 Litres.

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86

Insulation & Ventilation A full range of fire protection, thermal insulation and ventilation products is available. Products from all leading manufacturers can be supplied, including accessories for ususual details and bestoke manufactured items.

PRODUCTS PAGE Cavity Closers 87 Thermabate Accessories 91 Cavity Wall Insulation 95 Fire Protection 97 Ventilation 103


Insulation & Ventilation

Cavity Closers

Speedline Cavity Closer XPS A UPVC cavity closer with an insulated XPS core suitable for 50mm to 250mm cavity widths. • Economical • Complies with Part L Building Regulations • Insulated XPS core • Can be used as a former to openings • Ideal for retrofit cavities Available in single extrusion to suit check reveal applications or double extrusion to suit flush reveal applications. Speedline Cavity Closer XPS

Thickness

Cavity Width

Length

25mm

50mm (single extrusion only)

2400mm

25mm

65mm (single extrusion only)

2400mm

25mm

75mm

2400mm

25mm

85mm

2400mm

25mm

90mm

2400mm

25mm

95mm

2400mm

25mm

100mm

2400mm

25mm

125mm

2400mm

25mm

150mm

2400mm

25mm 175mm 2400mm * Other sizes are available upon request.

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Insulation & Ventilation

88

Speedline Cavity Closer FR A UPVC cavity closer with rock mineral wool insulation offering 60 minute fire integrity for 50mm to 100mm cavity widths. • 60 minute fire integrity • Economical • Complies with Part L of the Building Regulations & The Scottish Technical Handbook • Accepts all window and door frame material

Available in single flange to suit check reveal applications or double flange to suit flush reveal applications.

Speedline Cavity Closer FR

Thickness

Cavity Width

Length

25mm

50mm

2400mm

25mm

75mm

2400mm

25mm

85mm

2400mm

25mm

90mm

2400mm

25mm

100mm

2400mm

Speedline Cavity Closer FR Plus Available in single flange to suit check reveal A UPVC cavity closer with rock mineral wool insulation with a class ‘O’ foil covering. Speedline applications or double flange to suit flush reveal applications. FR Plus offers 60 minute fire integrity available to suit 100mm to 200mm cavity widths. • 60 minute fire integrity • Class ‘O’ foil covering • Complies with Part L of the Building Regulations & The Scottish Technical Handbook • Accepts all window and door frame material Speedline Cavity Closer FR Plus

Thickness

Cavity Width

Length

50mm

110mm

2400mm

50mm

120mm

2400mm

50mm

125mm

2400mm

50mm

140mm

2400mm

50mm

150mm

2400mm

50mm

175mm

2400mm


Insulation & Ventilation

Kingspan Kooltherm Cavity Closer Kingspan Kooltherm Cavity Closer is a PVC-U extrusion with a rigid thermoset insulation core. It is manufactured from 50-150mm and passes 1 hour fire test with PVC windows and up to 150mm cavities. Kingspan Koolthearn Cavity Closer

Size

To suit cavity size

Length of closer

50mm

50-74mm

2.4m

75mm

75-99mm

2.4m

100mm

100-109mm

2.4m

110mm

110-124mm

2.4m

125mm

125-149mm

2.4m

150mm

150-155mm

2.4m

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Insulation & Ventilation

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Thermabate Cavity Closers Thermabate provides a simple and efficient method of closing cavities, preventing condensation, pattern staining and mould growth frequently associated with traditional methods of closing cavities. The need for cut bricks or blocks to close the cavity is eliminated. Continuous Insulation Maintains a continuous insulated cavity closer around window and door openings. Simplified Construction Avoids the need for cut bricks, blocks or special reveal blocks. Approved Performance Thermabate can be used to comply with both Approved Documents L1 and L2 (2002) and the Technical Standards (Scotland) 6th Amendment 2001. BBA Agrement Certificate No. 91/2648 approved since 1984 Reduced Heat Loss Avoids thermal bridging Thermabate Cavity Closers

w

Type

Colour

Cavity

Standard Length

Thermabate 50

Brown

50-60mm

3m

Thermabate 65

Black

65-74mm

3m

Thermabate 75

White

75-84mm

3m

Thermabate 85

Yellow

85-94mm

3m

Thermabate 90

Orange

90-99mm

3m

Thermabate 100

Green

100-110mm

3m

Weather Resistant Forms an integral DPC. Controlled Hygrothermal Behaviour Prevents condensation, pattern staining and mould growth. Fire Tested to British Standard 476: part 20: 1987 Flexible Use Can either be built in with frames or used to pre-form openings when frames are fitted later. Simplicity One basic section satisfies all requirements. Easy Use Easily cut to size and built in, saving time compared with traditional methods.


Insulation & Ventilation

Thermabate Accessories

Standard Flange Clip Use as a weathercheck, for fixing closer profiles to window frame and for retaining partial fill insulation batts in the cavity.

Reveal Clip Aids the construction of check reveals and gives added protection to the frame.

Flange Extension Clip Clips over the Thermabate to extend the width of the fixing flange. It enables positive fixing of frame over suspect masonry.

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Insulation & Ventilation

92

Jointing Clip Connects two Thermabate sections for use in cavities greater than 110mm wide.

Profile Bracket Enables Thermabate rigid box sections to be formed into a profile. This is built in as the work proceeds and creates a pre-formed opening into which window frames can be fitted later. The brackets are supplied in sets of four.

Wall Tie Fixing An optional fixing particularly useful for wider cavities and/or using Thermabate to form openings. The different angled ends slot securely between the tee flanges at the ‘back’ of the Thermabate section and keys fully into the mortar bed joint of either masonry skin. The fixings are supplied in packs of 150.


Insulation & Ventilation SF Multicloser A versatile and economic PVCu insulated closer Stock Lengths: 2.4m for cavity widths between 50 and 100mm. Packing: 10 lengths per pack Second fix applications. Cavity Widths: 50, 65, 75, 85 and 100mm • Economic and versatile on site (easily trimmed) • One profile suits 5 cavity widths – insulation trimmed on site • Complies with new Part L Building Regulations 2010 • Accepts all window and door frame material • Insulation is zero rated for ozone depletion potential (ODP)

TF Multicloser Stock Lengths: 2.4m A versatile insulated cavity closer that is easy to use to achieve building regulations where Packing: 6 lengths per pack cavity widths are 100mm-150mm. Can be Cavity Widths: 100, 110, 125 and 150mm used for first or second fix. • Complies with new Part L Building Regulations 2010 • Overcomes cavity width variations with one profile to cover 4 cavity widths. • Easy to install

TF1000 A versatile insulated closer for cavities between 50 and 100mm (5mm increments). Suitable for first or second fix applications. Check reveal option also available. • Complies with new Part L Building Regulations 2010 • Accepts all window and door frame material • Insulation is zero rated for ozone depletion potential (ODP)

Stock Lengths: 2.1m and 3.0m Packing: 10 lengths per pack Cavity Widths: 5mm intervals between 50 and 100mm

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Insulation & Ventilation

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TF2000 A versatile insulated closer for wider cavities between 110 and 160mm (5mm increments). Suitable for first or second fix applications. Check reveal option also available. • A closer for wider cavities 110-160mm (160+POA) • Complies with new Part L Building Regulations 2010 • Accepts all window and door frame material • Insulation is zero rated for ozone depletion potential (ODP) Stock Lengths: 2.1m and 3.0m Packing: 6 lengths per pack Cavity Widths: 5mm intervals between 110 and 160mm

TFR1000 TFR1000 has a rigid PVCu profile containing a mineral wool insulation that forms a continuous fire rated insulated cavity closer around door and window openings. Suitable for first or second fix applications. Check reveal option also available. • 60 mins Fire Integrity • Complies with new Part L Building Regulations 2010 • Accepts all window and door frame material • 140Kg/m3 Density Stock Lengths: 2.4m Packing: 10 lengths per pack Cavity Widths: 50-100mm


Insulation & Ventilation

TFR2000 TFR2000 has a rigid PVCu profile containing a mineral wool insulation that forms a continuous fire rated insulated cavity closer around door and window openings. Suitable for first or second fix applications. Check reveal option also available. • 30 mins Fire Integrity • Complies with new Part L Building Regulations 2010 • Accepts all window and door frame material • 140Kg/m3 Density

Cavity Wall Insulation

Stock Lengths: 2.4m Packing: 6 lengths per pack Cavity Widths: 5mm intervals between 110mm & 160mm

A range of insulation products are available including partial fill and full fill boards in sizes to suit all cavity widths. Partial-Fill Cavity Wall • Used where small residual cavity is needed to avoid risk of rain penetration • Residual cavity must be an absolute minimum of 25mm • Suitable for all insulants • Thinner, foil faced insulation boards reduce heat radiance across the cavity and reach required U-Value • Any problems associated with complete cavity fill can be avoided

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Insulation & Ventilation

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Full-Fill Cavity Wall • No need for residual cavity • Suitable for mineral wool and some expanded polystyrene insulants • Insulation thickness must be at least 50mm • Wall tie or suitable fixing is essential Foil faced insulants are not suitable for this application. Cavity Wall Insulation

Type

Full Fill Cavity Wall

Partial Fill Cavity Wall

Celotex CW4000

No

Yes

Celotex CG5000

Yes

No

Kingspan Thermawall TW50

No

Yes

Kingspan KoolTherm K8

No

Yes

Knauf DriTherm Cavity Slab

Yes

Yes

Rockwool Cavity (Full Fill)

Yes

No

Isover CWS

Yes

No


Insulation & Ventilation

Insulation Fixings DHK insulation products Impact-resistant plastic insulation fixing. When driven in, the fixing grips the wall of the hole by means of its rough profile. Sizes: 40, 60, 80, 100 120, 140 usable length (mm).

Fire Protection

Masonry Cavity Stop Sock 552 Masonry Cavity Stop Sock 552 is intended for installation between the outer brickwork and inner blockwork of masonry wall constructions. Masonry Cavity Stop Sock 552 provides up to 2 hours fire performance with a minimum of 1 hour and has been independently tested and assessed by Exova Warringtonfire. Masonry Cavity Stop Sock 552 addresses the requirements of Approved Document B England & Wales & The Scottish Technical Handbook. It can also be used to control flanking sound transmission at wall and floor junctions and complies with Approved Document E & Robust Details. Masonry Cavity Stop Sock 552

Product Size

To Suit Cavity Size

Quantity Per Pack

65mm x 65mm x 1.2m

50mm

40

75mm x 90mm x 1.2m

60mm

35

90mm x 120mm x 1.2m

75mm

20

100mm x 120mm x 1.2m

85mm

20

105mm x 120mm x 1.2m

90mm

20

115mm x 120mm x 1.2m

100mm

20

125mm x 150mm x 1.2m

110mm

10

140mm x 150mm x 1.2m

125mm

10

165mm x 200mm x 1.2m

150mm

5

The polythene enclosed non-combustible rockfibre barrier is manufactured in bespoke sizes to suit the specified cavity width and is installed under compression. It is installed as the outer brickwork and inner blockwork is built up. Suitable for external cavities from 50mm 175mm.

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Insulation & Ventilation

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Timber Frame Cavity Barrier 551 Timber Frame Cavity Barrier 551 is intended for installation between the outer brickwork and inner timber sheathing of timber frame constructions. Timber Frame Cavity Barrier 551 provides up to 2 hours fire performance with a minimum of 1 hour and has been independently tested and assessed by Exova Warringtonfire. 551 Timber Frame Cavity Barrier addresses the requirements of Approved Document B England & Wales & The Scottish Technical Handbook. It can also be used to control flanking sound transmission at wall and floor junctions and complies with Approved Document E & Robust Details. The polythene enclosed non-combustible rockfibre barrier is manufactured in bespoke sizes to suit the specified cavity width and is installed under compression. It is stapled to the inner timber sheathing before the brickwork is built up. Suitable for external cavities from 50mm175mm. Masonry and Timber Cavity Barriers (50m-175mm)

Product Size

To Suit Cavity Size

Quantity per Pack

65 x 65 x 1200mm

50mm

40

75 x 90 x 1200mm

60mm

35

85 x 120 x 1200mm

70mm

20

90 x 120 x 1200mm

75mm

20

100 x 120 x 1200mm

85mm

20

105 x 120 x 1200mm

90mm

20

115 x 120 x 1200mm

100mm

15 or 20

125 x 150 x 1200mm

110mm

20

140 x 150 x 1200mm

125mm

10

165 x 200 x 1200mm

150mm

5


Insulation & Ventilation

Linear Firestop Strip 553 & 554 Rectangular strips of non-combustible rockfibre to provide up to four hours firestopping at the junctions of compartment walls and floors. Available in compressible and non-compressible types depending on the construction and fire resistance required (fire tested to BS 476 Part 20: 1987). Firestop Strips are manufactured to order for voids of 10mm-100mm and the maximum void size that can be filled is 50% of the wall width. When ordering Firestop Strips the following information is required:­ • Wall width • Actual void size • Total linear metres • Required fire rating

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100

Insulation & Ventilation

Acoustic Party Wall DPC557 Helps reduce flanking sound transmission at the junction of internal separating and external cavity walls and is protected by its integral DPC. The product consists of tissue faced rockfibre slab laminated to black polyethylene DPC. The DPC forms a 40mm flange on each side of the insulation and a 100mm flange at the bottom edge. Acoustic Party Wall DPC557 provides 60 minutes fire resistance to BS 476 Part 20:1987 and meets the requirements of 2003 Approved Document E (Sound Resistance) and Robust Details Part E. Suitable for external cavities from 50mm150mm Product Size: 260mm wide (insulation) x external cavity size x 1200mm. Acoustic Party Wall DPC557 Length

Width

Thickness

1200mm

260mm (340mm DPC)

50mm

1200mm

260mm (340mm DPC)

75mm

1200mm

260mm (340mm DPC)

90mm

1200mm

260mm (340mm DPC)

100mm

1200mm

260mm (340mm DPC)

125mm

1200mm

260mm (340mm DPC)

150mm

*Other sizes available upon request


Insulation & Ventilation

AIM Wall Cavity Fire Barrier AIM Wall Cavity Fire Barrier is a high density foil-faced rockfibre slab intended for installation within masonry wall applications and is capable of providing up to 4 hours fire performance within cavities up to 600mm in overall width. The barrier is available in either full slabs to be cut on site or in a premanufactured section to suit the desired cavity width. It is necessary to install the barrier under 5% compression while utilising additional fixing clips. AIM Wall Cavity Fire Barrier Fire Resistance Thickness of Fire Barrier 60 minutes

75mm – up to 300mm cavity 100mm-301mm to 600mm cavity

100mm with lap joints

240 minutes

100mm EHD* with lap joints

*EHD = Extra high density barrier

120 minutes

AIM Cavity Fire Closer AIM Cavity Fire Closer is a rockfibre section bonded to a DPC layer which is intended for installation at blockwork return reveals within masonry wall applications. Cavity Fire Closer complies with Part E of the Building Regulations and has been independently tested and assessed by Exova Warringtonfire to provide up to 60 minutes fire performance. The product is located at blockwork reveal locations and reduces cold bridging while also acting as an acoustic barrier.

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102

Insulation & Ventilation

AIM Fire Stop Strip AIM Fire Stop Strip is a high density mineral fibre strip which provides a fire and acoustic barrier when positioned within linear voids in masonry wall applications. Fire Stop Strip is held in position under 5% compression and will accommodate voids up to 100mm in overall depth. The product is manufactured to suit the overall void and will achieve up to 4 hours fire performance. Fire Stop Strip is commonly located at the top of masonry wall locations and vertically within joints within the masonry skin. Voids: 10mm-100mm Length: 1200mm

AIM Fire Stop Block AIM Fire Stop Blocks are mineral fibre based infill blocks which are commonly located within trapezoidal profiles to the top of masonry walls. Fire Stop Blocks are manufactured to suit the specified trapezoidal profile and are held in place under compression. The length of the block varies according to the fire rating and profile design, however, to simplify your requirements please confirm the profile design and required fire rating at time of order.

AIM Fire Stop Block Fire Resistance

Minimum Length of Fire Stop Block Height up to 75mm

Height 76mm-300mm

30 minutes

50mm

50mm

60 minutes

60mm

75mm

120 minutes

75mm

100mm

240 minutes

100 EHD*

100 EHD*

*EHD = Extra high density barrier with lap joints *EHD is not required for Dovetail blocks


Insulation & Ventilation

Ventilation

Underfloor & Through Wall Ventilation We provide a full range of air bricks and through wall duct sleeves of all common types and sizes, together with accessories for most underfloor ventilation requirements and core drill ventilator sets for retro fitment. A range of wall vents and accessories, covering exterior and interior grilles in metal & plastic, compartment grilles, plastic air bricks, together with varied duct types and sizes, meets all requirements in through-wall ventilation applications.

103


104

Insulation & Ventilation

Telescopic Underfloor Ventilator This is designed to provide ventilation below suspended ground floors. The ventilator is telescopic and can be adjusted vertically between 3 and 5 brick courses. Quantity: 20 Per Box

Vertical Extension Sleeve The extension sleeve allows the ventilator to be extended vertically by a further 2 brick courses. Quantity: 20 Per Box

Horizontal Front Extension Sleeve This fits between the airbrick and upper front opening of the telescopic underfloor ventilator to accommodate external walls of more than 102.5mm thickness up to 215mm.

Horizontal Rear Extension Sleeve This fits on the lower rear opening of the telescopic underfloor ventilator to accommodate cavity widths between 50150mm – or internal walls of more than 100mm thickness, up to a maximum of 200mm.


Insulation & Ventilation

Airbrick This is used in conjunction with the telescopic underfloor ventilator for providing ventilation below suspended ground floors and used with cavity sleeves for providing ventilation through external walls to a building interior. The airbricks can be clipped together to form a 9” x 6” or 9” x 9” airbrick. Available in Buff, Terracotta, Grey, Brown, Black & White. Quantity: 20 Per Box

Cavity Sleeves This is used to provide ventilation through the external walls to the interior of a building. The product can accommodate 9” x 3”, 9” x 6” & 9” x 9” airbricks.

Weep Vent/Concealed Weep This is used to drain lintels, cavity trays and to ventilate cavity walls. The Weep Vent is intended for use with standard brick, block or stone external walls of thickness between 100-102.5mm. The Weep Vent is available in Buff, Terracotta, Grey, Brown, Black, White or Clear*. (50 per box) The Concealed Weep provides a discrete, hidden solution to cavity wall drainage requirements. The Concealed Weep is available in Buff, Terracotta, Grey, Brown*, Black*, Clear* or White* (50 per box) *Special Order Product Also available:

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106

External Render External Render

External Render Products We offer: • Traditional Undercoat & Traditional Topcoat (coloured) render products used with dry dashing aggregates. • Polymer Undercoat & Polymer Topcoat (coloured) render products used with dry dashing aggregates. • Overcoat systems (coloured) used with dry dashing aggregates where you need to coat over an existing render. • One Coat Renders: premium render suitable for hand and machine application. • Textured Synthetic Finishes which are composed of acrylic & silicone based composite decorative finishes, polymer based decorative coatings with fine aggregate finish and silicone enhanced resin based finishes. • Insulated Systems are the new generation of external wall insulation systems.

PRODUCTS PAGE Renders 107 Ancillaries 109


External Render

Renders

107

weber.pral M A one-coat, ready-mixed, cementitious, weather resistant, external decorative, through-coloured render, suitable for most types of brick or blockwork. • One coat for fast application and short programme periods. • Through coloured for low maintenance decoration not required. • Formulated to be spray applied by render pump for faster application. • weber.pral M offers a variety of ways to achieve distinct architectural features. • Available in a range of 24 special colours. • BBA approved certificate no.05/4268. Type

Size

Coverage

weber.pral M

25kg

25kg/m2 @ 15mm thickness (minimum thickness application)

flexirend highbuild A decorative and protective resin based surface coating for application to exterior and interior surfaces. It is a high quality, weather resistant finish, which may be textured to a variety of designs. It is available in a range of colours and provides a superior quality appearance to cement rendering, concrete and many other backing materials. Type

Size

Coverage

flexirend highbuild

15kg

1.7kg/m2/mm


108

External Render

alpine finish - white travertine finish alpine finish is a white cement-based mix containing aggregates that provides a decorative travertine finish. Uses: • Enhances the protection of a traditional rendering system • Suitable for external or internal use • Ideal for application onto primed weber.rend OCR or other cement based render Type

Size

Coverage

alpine finish white travertine finish

25kg

1.52kg/m2/mm

cullamix tyrolean cullamix tyrolean is a white or coloured cement-based mix, which provides a decorative and protective rendering. It is applied by hand or power operated machines and provides an open honeycomb textured (Tyrolean) finish. Uses: • Suitable for internal or external use. • Suitable for most environments - coastal, town suburban and rural Type

Size

Coverage

cullamix tyrolean

25kg

1kg/m2/mm


External Render

109

Ancillaries

weber.rend aid Used to achieve a good key for rendering onto smooth or otherwise unsuitable but sound surfaces. Ideal as a pre-treatment for renderings required to resist severe exposure conditions. Suitable substrates include dense concrete, brick & blockwork, masonry and clean, sound, well adhered existing render (<19mm). Type

Size

Coverage

weber.rend aid

25kg

1.4kg/m2/mm


110

Protection Materials

SIG Construction Accessories offers you a full range of ground and site protection materials, including specialist protection for carpets, windows and sanitary ware.

PRODUCTS PAGE Polythene 111 Protective Blankets 113 Protection Board 115 Specialist Protection 116 Cill Protection 119 Accessories 121


Protection Materials

Polythene

On the roll polythene is the ideal general protection product. All our rolls of polythene are centre folded, for example a four metre wide sheet of plastic would be folded onto a one metre roll for ease of storage and transportation.

Type

Weight

Colour

Size

Polythene

1000g

Blue

4 x 25m

Black

4 x 25m

Polythene

1200g

Blue

4 x 25m

Black

4 x 25m

Blue

4 x 12.5m

Black

4 x 12.5m

Black

4 x 50m

Clear

4 x 25m

Polythene TPS

2000g 500g

111


112

Protection Materials

Temporary Rainwater Downpipe (layflat) Ideal solution to rainwater staining of brickwork, natural stone & render finishes etc, used prior to the installation of rainwater pipes. • Supplied on a roll for diverting rainwater away from brickwork and masonry • 254mm is generally suitable for all outlets up to 150mm diameter • Larger diameters available to order • A range of large diameter hose clips and zip ties for fixing to gutter outlets are available Type

Width

Roll length

Temporary Rainwater Downpipe

156mm

100m

203mm

100m

240mm

100m

300mm

100m

Polythene Jointing Tape Standard jointing tape for polythene. High tack jointing tape for those tricky, dusty sites. This is a polythene coated cloth tape with natural rubber adhesive. Double sided jointing tape in two widths. Type

Size (Roll)

Standard

75mm x 33m

High Tack

75mm x 50m

Double Sided

25mm x 50m 50mm x 10m


Protection Materials

Protective Blankets

Frost Blankets Application: Laying concrete at temperatures below 5°C generally requires special precautions (such as special concrete additives, heating devices, hot vapour equipment, etc.). An easy and inexpensive solution is the use of frost blankets. The thermal insulation effect of the frost blanket significantly reduces the loss of natural concrete hydration heat and thereby keeps the concrete warm long enough for a safe curing. Benefits: Concrete laying in summer and winter season. The combination of their excellent thermal insulation performance, their negligible water absorption and their flexibility make frost blankets ideal for improved concrete curing. • Negligible water absorption • Excellent thermal insulation • Excellent chemical resistance • Fast laying from the roll • Lightweight, easy to handle and cut • Good mechanical resistance • Flexible at very low temperatures Size: 75m x 1.5m x 6mm

+/- 5 % tolerance on width and length

Frost blankets can be directly rolled onto the wet concrete. Wind conditions might necessitate the mats being held in place by suitable loading at the contractor’s discretion. Beware not to walk on the mats during installation and before hardening of the concrete. Supplied in 150mm rolls.

113


114

Protection Materials

Hessian Blankets Hessian protection mats, 55m2/roll. For frost protection and the curing of concrete and brickwork.

Pallet Wrap/Cling Film 17 micron pallet wrap/cling film uses include the wrapping of bricks, blocks and other building materials on site. • Also suitable as a wrapping protection for steel beams and columns to protect from contamination especially in the winter months • Each roll is supplied on extended cores without the need for applicators

Roll size

Box Quantity

400mm x 250m

6

400mm x 300m

6

Tarpaulins A range of tarpaulins for temporary and long term protection. Contact us for details.


Protection Materials

Bubble Wrap Bubble wrap is a general purpose bubble protection providing cover and impact protection for both domestic and commercial uses. • Flame Retardant option available - accredited with the LPCB’s standard LPS 1207 • Ideal for Kitchen and Sanitary ware and covering stainless steel stair parts • Suitable for use with Easi-peel, easy tear tape on finished surfaces Type

Size

Bubble wrap - LD (10mm bubble)

1.2 x 100m

Bubble wrap - HD (30mm bubble)

1.5 x 50m

Bubble wrap - FR (10mm bubble)

1.2 x 100m

Protection Board

TwinShield Manufactured from twin wall polypropylene board that is tough, durable, impact and chemical resistant, non-toxic and waterproof. TwinShield does not stain and is suitable for all round protection. • Available in LPS 1207 FLAME RETARDANT because of the increased concern about the role of combustible materials fuelling major fires • TwinShield meets the very stringent quality control standards of the LPCB • The LPCB logo and registration number are printed on every sheet of the product • Simply and quickly cut, curved or creased, lightweight and easy to position Type

Size

Thickness

Colour

TwinShield Standard

1.22 x 2.44m

2mm

Black/Translucent

TwinShield Standard

1.22 x 2.44m

3, 4mm

Translucent

TwinShield Standard

1.22 x 2.44m

5mm

Black

TwinShield Standard

1 x 2 (door size)

2mm

Black

TwinShield FR

1.22 x 2.44m

2, 3, 4mm

Translucent

TwinShield FR

1 x 2 (door size)

2mm

Translucent

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116

Protection Materials Specialist Protection

Seekure FR Seekure FR is a durable non-slip temporary protection material made from fabric reinforced polythene. It is extremely versatile and suitable for all floor surface finishes, highly slip resistant, waterproof and flame retardant to LPS 1207. It can also be used to erect a temporary screen to conceal construction work from public areas. Size: 2m x 50m rolls

FloorShield Standard Manufactured from recycled paper and formed into a cardboard type material, FloorShield Standard is a very economical and environmentally friendly product. Provides a degree of water and slip resistance, easily cut with a knife and suitable for protecting carpeted areas, vinyl, timber, concrete, raised access, screeded floors, worktops and doors. Ideal for protecting against foot traffic and provides a degree of impact resistance whilst maintaining a clean surface below.

Type

Size

Heavy Duty

1m x 50m 1m x 100m

Light Duty

1m x 100m


Protection Materials

117

FloorShield Flame Retardant (FR) Currently the only breathable material on the market, manufactured from a spunbonded Polypropylene material that is fully accredited to LPS 1207 and complies with fire regulations associated with temporary protection materials. Uses include temporary internal protection on building sites, factories, warehousing, showrooms and most domestic situations. Size: 1m x 100m rolls

MegaShield A range of flame retardant protection sheets accredited to LPS 1207. Certified by Loss Prevention Certification Board (LPCB) in compliance with Loss Prevention Standard (LPS 1207). Comprehensive range of grades to suit most applications and surfaces. MegaShield High Performance has improved anti-slip and high impact characteristics over the standard grade.

Type

Size

Area

Light duty E1-FR

167m x 1.5m x 65mu

250m2

Medium duty E2-FR

134m x 1.5m x 120mu

200m2

Heavy duty E3-FR

67m x 1.5m x 175mu

100m2

High performance

55m x 1.82 x 120mu

100m2

Housing grade

160m x 0.625m x 120mu

100m2

T400 Jointing tape

100mm x 50m

N/A

T600 Jointing tape

50mm x 50m

N/A

Medium duty tape

50mm x 66m

N/A


118

Protection Materials

Carpet Protection Film A low tack adhesive, tough polythene film designed to protect carpets without creating a trip hazard. Must be renewed every 4 weeks (not suitable for thick pile carpets). • Simple and fast installation • Excellent alternative to dust sheets • Also available in flame retardant film • Dispensers are available for applying carpet protection film to large areas Type

Size

Heavy Duty Carpet Film

600mm x 100m 900mm x 100m 1200mm x 100m

Flame Retardant Carpet Film

1200mm x 100m

600mm x 100m

Sanitary Ware Protection A full range of pre-formed units are available to protect expensive sanitaryware from the rigors of site. Also available in flame retardant LPS 1207.


Protection Materials

Cill Protection

TwinShield Cill Protector Purpose made strips of impact resistant plastic, which can be wrapped around and fixed simply to most cills to protect from mortar droppings or damage . Supplied in 3mm x 300mm x 1200mm (25 per pack). Clips available in packs of 100.

Card Edge Protector A rigid 4mm thick fibreboard, which is preformed to a right angle to give exceptional strength and unbeatable impact resistance. It is ideal for protecting exposed edges including cills. Lightweight and manageable Rigid Edge Protector can be easily cut to size and is simple and quick to fix. Supplied in 50mm x 50mm x 2m (30 per pack).

Artstone Protection A flexible heavy duty cushioned foam tube which can be clipped directly round many shapes of stone cill, being especially suited to bay or bespoke window types . Supplied in 114mm x 2m lengths (11 per box). Also available in Flame Retardant LPS 1207 for internal use.

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120

Protection Materials

Protection Tapes We stock a comprehensive range of fixing tapes to suit all applications whether they are to be used for jointing or sticking to finished surfaces. We can also custom print many types of tapes and can source any variation of adhesive to suit your requirements. Type

Colour

Size

SIG Construction Accessories Tape

-

50mm x 66m

Duo Tape

-

50mm x 33m

Flame Retardant Tape

-

50mm x 33m

Cloth Tape

Black

50mm x 50m

Cloth Tape

Black

75mm x 50m

Cloth Tape

Black

100mm x 50m

Ultra Low Tack Tape

-

50mm x 100m

Low Tack Tape

-

50mm x 33m

Foil Tape

-

75mm x 50m

Tape Applicator

-

50/75/100mm


Protection Materials

Accessories

Line Marker - Spray Line marker paint in an aerosol spray. Used for site markings.

Colour

Size

Box qty

Pack

Yellow

750ml

6

Per can

Blue

750ml

6

Per can

Red

750ml

6

Per can

Hazard Tape Red and white diagonal warning tape. Complete with dispenser box. Size: 50mm x 33m. 24 rolls per box.

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122

Accessories, Tools & Safety

A selection of site essentials and accessories can be found in this section including applicator guns, sprayers and safety equipment. As with all our products, equipment is sourced from premium manufacturers to ensure reliable usage time after time. Not all products are listed or stocked in every branch, please contact your local branch with specific enquiries.

PRODUCTS PAGE General Site Equipment 123 Guns 125 Nailing Systems 126 Tapes 128 Tools for Concrete 128 Work Wear 130 High Visibility Clothing 131 Footwear 132 Gloves 134 Head Protection 136


Accessories, Tools & Safety

General Site Equipment

Min/Max Thermometers Quick set press button. Moulded in cream case with white scale. No magnet needed to reset.

Tell-Tale An enhanced Tell-Tale crack monitoring gauge that monitors horizontal and vertical movement across a crack on a flat surface to an accuracy of +/-1.0mm and by interpolation to +/-0.5mm.

Builder Bucket Plastic bucket with easy pouring lip and comfortable grip handle.

Gorilla Bucket A flexible rubberised bucket that is long lasting and convenient for multiple purposes such as carrying large loads and mixing products.

123


124

Accessories, Tools & Safety

Floor Scraper For use in the removal of vinyl and ceramic tiles.

Brushes A range of specialist and general purpose brushes are available in sizes from 1 to 6�, ideal for painting, tar (long & short) and slurry.

Brooms A range of specialist and general purpose brooms, available for concrete finishing through to cleaning.

Rollers & Trays Paint roller and tray set.

Black Cable Ties Tough black plastic cable ties. Black Cable Ties available in the following size - 4.8mm x 300mm, packed in 1000.

Contact Adhesive High quality adhesive for bonding filler boards, polystyrene, insulation and protection boards to a wide range of surfaces. Size: 5 Litres

Wire Brush In various sizes with and without scraper back.


Accessories, Tools & Safety

Guns

Skeleton Gun High quality gun for use with all 310 to 400cc cartridges.

G Gun Bulk gun used to apply gun grade sealants, and in particular those supplied in 600cc foil sausages.

Lokfix Grout dispensing hand gun, to use with injected grouting systems.

Resin Hand Pumps Resin dispensing gun, to use with resin injection systems.

Foambond Guns Plastic and metal versions available.

125


126

Accessories, Tools & Safety

Follower Plate Used to transfer sealant from can to bulk gun.

Nailing Systems

Powder Actuated Nailing Systems The professional’s choice for cartridge nailing. Fully automatic Spitfire P370 is the easiest tool in the market to disassemble and maintain. We supply a range of collated pins.

Disc cartridges 6.3mm Diameter/10mm length Code

Colour

Strength

Box Qty

031740

Brown

Very Low

100

031600

Green

Low

100

031700

Yellow

Medium

100

011658

Red

High

100

C9 Collated Concrete Pins Code

Length

Box Qty

011330

20mm

500

011331

25mm

500

011332

30mm

500

011333

35mm

500

011334

40mm

300

011335

50mm

300

011337

55mm

300

011336

60mm

300

Box also includes x1 spare rubber spring


Accessories, Tools & Safety C9 Concrete Pins Code

Length

Box Qty

032520

25mm

100

032530

30mm

100

032540

35mm

100

032550

40mm

100

032560

50mm

100

032570

60mm

100

032580

70mm

100

032590

80mm

100

032600

90mm

100

Note: Pins over 70mm require pre-hammering

CR9 Concrete Pins with Ă˜ 14mm Washers Code

Length

Box Qty

032070

25mm

100

032100

30mm

100

032090

40mm

100

032010

50mm

100

032030

70mm

100

CR9 Concrete Pins with Ă˜ 34mm Washer Fixing System for Drainage and Waterproofing Code

Length

Box Qty

038090

30mm

200

038100

40mm

200

038110

50mm

200

127


128

Accessories, Tools & Safety Tapes

Masking Suitable for interior masking and very light packaging. Sizes width: 24, 36, 48, 75, 100mm Length: 50m

GP Formwork and Shuttering Polythene DPM joints should be sealed by overlap of 100mm wide, jointing tape. Sizes width: 50, 75, 100mm Length: 33m

Double-sided Tape Available in High Tack/ High Tack combination or High Tack/ Low Tack. Size: 50mm x 50m

Tape Guns Cuts down on the time needed to join materials. Sizes Stanard Duty: 50mm Heavy Duty: 50, 75, 100mm

Tools for Concrete

Gaffa Tape Laminated polythene/cloth tape coated with an aggressive pressure sensitive adhesive.

Trowels Made from finest steel in plain, flat back round nose, double round ended and notched styles. Bull Float Hard wearing magnesium alloy tool for smoothing, levelling and finishing large areas of screed and wet concrete. Concrete Scoop Concrete handling hand scoop.


Accessories, Tools & Safety

Complete with heater, temperature controller, wire rack and mains tail lead and plug. Notched Leveller Notched blade for levelling floor toppings.

Slump Cone Slump cone used with tamping rod (sold separately.)

Spiked Roller The spiked roller for rolling out air bubbles from self levelling floor toppings. The spiked discs are solvent resistant for ease of cleaning.

Spiked Shoes The spiked shoes are for walking over self levelling floor toppings.

Squeegee Smooth edge squeegee 1000mm width.

Concrete Curing Tank

129

Straight Edges With grips for tamping and levelling concrete. Rubble Sacks These hardwearing and reusable rubble bags are recyclable, strong, tear resistant and durable. Size

Maximum Weight

405 x 662mm

25kg

405 x 662mm

40kg


130

Accessories, Tools & Safety Work Wear

SIG Construction Accessories can supply you with essential safety clothing and Personal Protective Equipment (PPE), including high visibility wear, EN approved helmets, goggles, safety boots and a range of protective gloves. Our range is bigger than shown here; just ask your local branch for more details.

Dust Suits Provides effective clothing protection.

Redhawk Superwork Trousers • Key fob on waistband • Button and YKK zip fastening • Cargo style pocket with button fastening • Further pockets include two front pockets, two rear pockets with buttoned flap closure • Hammer loop on right leg • Rule pocket on left leg • External knee pad pouches for knee pads • Triple stitched seam detailing • All sizes available


Accessories, Tools & Safety

Kneepads To suit our knee pad trousers and other popular styles.

Nylon Rainsuit PVC coated nylon light and waterproof jackets. Packed in zipped storage pouches Colours: Dark blue or yellow. Trousers sold separately. Dark blue: M - XXXL. Yellow: S - XXXL.

High Visibility Clothing

Polo Shirt Colours: Yellow & orange Yellow: S - XXXL. Orange: S - XXL.

High Visibility Jacket • 2 way nylon zip with studded storm flap • Concealed drawing hood • Knitted cuff inner on sleeves • 2 front pockets with flaps and inner pocket in quilted lining

131


132

Accessories, Tools & Safety

High Visibility Waistcoat With adjustable Velcro™ closing.

Footwear

Centurion Super Safety Boot Leather upper, steel toe-cap to EN345 (200 joules). Steel midsole, padded collar and tongue. Thinsulate lined for cold weather comfort. Goodyear welded construction. Breathable Cambrelle lining. Woven back puller and front lace protector. Oil resistant, non-marking sole, heat resistant to 300°C with a slip resistant tread.

Super Safety Lined Rigger Boot Synthetic fur lined leather boot with round top and pull on loops. Steel toe-cap to EN345 (200 Joules). Steel midsole for underfoot protection. Full length inner sock. Lightweight polyurethane sole is heat resistant to 200°C. The sole resists petrol, oil, alkalis and some acids.


Accessories, Tools & Safety

Ashley Super Safety Boot Leather upper. Steel toe-cap to EN345 (200 Joules). Steel midsole for underfoot protection. The double density polyurethane sole is heat resistant to 200째C. Sole resists petrol, oil, alkalis and some acids.

Storm Super Safety Trainer Suede and mesh upper, cambrelle lining. Steel toe-cap to EN345 (200 Joules). Steel midsole for underfoot protection. Dual density polyurethane sole resists petrol, oil and alkalis.

Legend Safety Trainer Leather upper, padded collar and tongue. Steel toe-cap to EN345 (200 Joules). Rubber sole heat resistant to 300째C.

Spiked Shoes The spiked shoes are for walking over self levelling floor toppings.

133


134

Accessories, Tools & Safety Gloves

A wide range of gloves are available by request.

Black Poly Gloves For use with chemical and bitumen

Builders Grip Gloves With green latex coating. Polycotton liner for comfort and dexterity.

Disposable Latex Gloves Box of 100.

Rigger (Rigid) Gloves A high quality glove that provides extra protection for finger-tips and knuckles.

Gauntlet Gloves Hardwearing gloves that provide extra wrist protection.


Accessories, Tools & Safety PVC Coated Gloves with Knitted Wrists Tough PVC coating for good abrasion protection with soft cotton liner absorbs perspiration. Snug knitted wrist for greater comfort and waterproof for use in wet conditions.

Sol-Vex ANS37-675 Industry standard for high performance chemical protection, with outstanding combination of mechanical strength and chemical resistance. Sanitized速/Actifresh速 to maintain hand hygiene and combat skin irritation. Comfortable, flexible and long-lasting. Length: 330mm Thickness: 0.38mm Sizes: 6 to 11

Hycron ANS27-600 Intermediate design, Nitrile palm coated, stronger and more flexible than PVC. Excellent dry grip with soft double jersey lining and no seams in working area. Curved, pre-fixed fingers and wing thumb. Silicone free and liquid repellent coating. Sizes: 9 - length 260mm, 10 - length 270mm

135


136

Accessories, Tools & Safety Head Protection

Helmet MK2 Manufactured from impact resistant UV Stabilised High Density Polyethylene with integrated rain channel. Harness options: Standard Poly/Slip. Accepts Cliptite Accessories and conforms to EN397. Available in yellow, white, green, blue, red, orange. 9172-265 Super G • CE approved to EN166 IF • The world’s lightest safety specs, just 18 grams • The Super G unites innovative technologies and high-tech materials • Extremely thin, aerodynamic lens • The lightweight frame incorporates XST (x-stream technology) in the side-arms to provide a secure fit • Optical Class 1 polycarbonate lens

• 100% UV protection • Excellent field of vision • Available with crystal frame (9172-110)

Bolle Attack A quality goggle which fits tightly to the face. Offers anti-scratch and anti-mist properties. Impact and chemical splash protection.

Ear Plugs Comfortable ear protection to block out excessive noise levels.

Disposable P2 Valved Respirator (EN149:2001 FFP2) Valved respirator protects against fine low to average toxicity dusts, fibres, solid and liquid aerosols. Valve reduces the build up of heat/moisture inside the mask and helps user acceptance. Contoured fit, low breathing resistance.


Conversion Charts & Tables

Conversion Charts Length

Length Equivalents (Metric to Imperial)

To Convert

Multiply By

Inches to Centimetres

2.54

Centimetres to Inches

0.397

Feet to Metres

0.3048

Metres to Feet

3.281

Yards to Metres

0.9144

Metres to Yards

1.094

Miles to Kilometres

1.609

Kilometres to Miles

0.6214

Area

To Convert

Multiply By

Square Inches to Square Centimetres

6.452

Square Centimetres to Square Inches

0.155

Square Metres to Square Feet

10.76

Square Feet to Square Metres

0.0929

Square Yards to Square Metres

0.8361

Square Metres to Square Yards

1.196

Square Miles to Square Kilometres

2.59

Square Kilometres to Square Miles

0.3861

Acres to Hectares

0.4047

Hectares to Acres

2.471

Metric (mm)

Approx Imperial (Feet - Inches)

1225

4-0

1375

4-6

1525

5-0

1600

5-3

1675

5-6

1750

5-9

1825

6-0

1875

6-2

1975

6-6

2025

6-9

2125

7-0

2175

7-2

2275

7-6

2350

7-9

2425

8-0

2600

8-6

2750

9-0

2825

9-3

2900

9-6

2975

9-9

3050

10 - 0

137


138

Conversion Charts & Tables Volume

Weight

To Convert

Multiply By

To Convert

Multiply By

Cubic Inches to Cubic Centimetres

16.39

Grains to Grams

0.0648

Cubic Centimetres to Cubic Inches

0.06102

Grams to Grains

15.43

Cubic Feet to Cubic Metres

0.02832

Ounces to Grams

28.35

Cubic Metres to Cubic Feet

35.31

Grams to Ounces

0.03527

Cubic Yards to Cubic Metres

0.7646

Pounds to Grams

453.6

Cubic Metres to Cubic Yards

1.308

Grams to Pounds

0.002205

Cubic Inches to Litres

0.01639

Pounds to Kilograms

0.4536

Litres to Cubic Inches

61.03

Kilograms to Pounds

2.205

Gallons to Litres

4.546

Tons to Kilograms

1016

Litres to Gallons

0.22

Kilograms to Tons

0.000984

Fahrenheit to Celsius, and vice versa F째

C째

32

0

40

5

50

10

60

15

70

20

75

25

85

30

105

40

140

60

175

80

Sealant Estimating Guide To calculate the number of litres required use the following calculation Joint width (mm) x joint depth x joint length (m) = litres required 1000

Typical Sealant Coverage Sizes (ml) 380 Cartridges

Coverage* Joint size (mm)

Litre/metre run

Metre run per cartridge

5x5

0.025

15.2

10 x 10

0.1

3.8

15 x 10

0.15

2.5

15 x 15

0.23

1.6

20 x 15

0.3

1.2

20 x 20

0.4

0.95

*These are theoretical yields, no allowance has been made for variation in joint dimensions or wastage.


l

h

Conversion Charts & Tables r

Volumes & Calculations Cylinder

Circle r d

h

Volume = nr2h Total surface area = 2nrh + 2nr2

Pyramid

Circumference of a circle = nd Area of a circle = nd2 4

Frustum r

h l

Area of base = A Perpendicular height = h Volume = 1/3 x A x h

Cone l

h

r

Volume = 1/3 nr2h Curved surface area = nrl Total surface area = nrl + nr2

d

r

l

h R

h R

Volume = 1/3nh (R2 + Rr + r2) Curved surface area = nl (R + r) Total surface area = nl (R + r) + nr2 + nR2

139


Index

140

Cavity Wall Insulation 95-96 Channel Ties 34 Abutment Trays 79 Chemclean 83 119-120 Accessories, Tools & Safety Equipment Cill Protection 82-83 122-136 Cleaning Materials 74-78 Acoustic Party Wall DPC557 100 Cloak units 39 Adhesive 124 Column Tie 126-127 Adoclean 82 Concrete Pins 83 Aim Cavity Fire Closer 101 Concrete Remover 128 Aim Fire Stop Block 102 Concrete Scoop 137-139 Aim Fire Stop Strip 102 Conversion Charts 78 Aim Wall Cavity Fire Barrier 101 Coping Stones 108 Airbrick 105 Cullamix Tyrolean 129 Alti-Fleece 81 Curing Tank Ancon AMR Reinforcement 26-28 Ancon Angle Support Systems 11-12 D Ancon Thermal Breaks 12 64-70 AnconOptima Standard Support Systems Damp Proof Courses (DPC) 9-10 Damp Proof Course (DPC) Ancillaries Angle Brackets 58-60 71-73 35 Arbokol 62-63 Debonding Sleeves 128 Arbomeric 63 Double-sided Tape DPC Damp Proof Courses 64-70 DPC Damp Proof Course Ancillaries B 71-73 68-69 Bolts 49 DPC Gas Resistant 70 Boots 132-133 DPC Insulated 84 Brick & Concrete Cleaning Materials Drill Bits 130 82-83 Dust Suits Brick Cleaner 85 Brick Reinfrocement 22-42 E Brickforce速 22-23 136 Bricklayer Accessories 84-85 Ear Plugs 104 Bricktie速 25 Extension Sleeve 106-109 Bricktor速 24 External Render Brickwork & Accessories 4-85 Brickwork Protection 81 F Briclok 38 Brushes 124 Fastrack Channel 36 Bubble Wrap 115 Fire Protection 97-102 Buckets 84,123 Fire Stop Block 102 Bull Float 128 Firestop Strip 99, 102 Flashings 79-80 Flexirend Highbuild 107 C FloorShield 116-117 34 Cable Ties 124 Frame Cramps 113 Carpet Protection Film 118 Frost Blankets 96 Cast-In Channels 13-15 Full-Fill Cavity Wall Cavity Closers 87-90 Cavity Fire Closer 101 Cavity Sleeves 105 Cavity Trays 79-80 Cavity Wall Fire Barrier 101

A

G Gaffa Tape 128 Gloves 134 Goggles 136 Guns 125

H Hammer Screws 35 Hammer-On Section 38 Hard Hat 136 HSA Herringbone Joist Strut 52 Hazard Tape 121 Head Protection 136 Head Restraints 47-49 Helibar 41 Helibond 41 Hessian Blankets 114 High Visibility Clothing 131-132 Hycron ANS27-600 135 Hyload DPC Ancillaries 72-73 Hyload DPC Joint Support System 71 Hyload Gastite DPC 69 Hyload Housebuilder 67 Hyload Insulated DPC 70 Hyload MortarMatch 69 Hyload Original 65

I Insulation & Ventilation

86-105

J Janitol Plus 85 Jizer 85 Joint Fillers 61 Joist Hangers 53-56 Joist Strut 52

K Kingspan Cavity Closer 89 Kneepads 131


Index L Latex Gloves 134 Lath 29 Leveller 129 Line Marker – Spray 121 Linear Firestop Strip 553 & 554 99 Lintels 15 Lokfix 125

M Mask 136 Masking Tape 128 Masonry Cavity Stop Sock 552 97 Masonry Hangers 53-56 Masonry Support 7-12 Mayplas Acoustic Party Wall DPC557 100 Mayplas Fire Protection 97-100 Mayplas Linear Firestop Strip 553 & 554 99 Mayplas Masonry Cavity Stop Sock 552 97 Mayplas Timber Frame Cavity Barrrier 551 98 MegaShield 117 Mesh 29 Metal Lath & Mesh 29 MortarMatch 69

N Nail Plate 57 Nailing System 126-127 Nitoseal 62

O Ockwells 116-119

P Pallet Wrap/Cling Film 114 Partial-Fill Cavity Wall 95 Polo Shirt 131 Polythene 111 Polythene DPC 67 Polythene Jointing Tape 112 Protection Board 115 Protection Materials 110-121 Protective Blankets 113-114

R Rainsuit 131 Renders 107-109 Respirator 136 Restraint Straps 50-52 Retaining Slips 35 Rollers & Trays 124 Roof Connectors 57 Rubble Sacks 129

S Safety Boots 132-133 Safety Goggles 136 Safety Head Protection 136 Safety Trainers 133 Sanitary Ware Protection 118 Screws 35,36,49 Sealants 62 Seekure FR 116 Self Drilling Screw 49 Set Screws 49 Silicone 825 64 Skeleton Gun 125 Sliding Anchors 48 Slump Cone 129 Sol-Vex ANS37-675 135 Specialist Protection 116-118 Speedline Cavity Closers 87-88 Spiked Roller, Shoes 129 Squeegee 129 Staifix-Thor Helical Crack Stitching Kit 40 Strap Ties 52

T Tape Guns 128 Tapes 120,128 Tarpaulins 114 Tek Screws 36 Tell-Tale 84,123 Temporary Rainwater Downpipe 112 Teplo Clip 35 Thermabate Accessories 91-95 Thermabate Cavity Closers 90 Thermal Breaks 12 Thermometer 84,123 Ties - Specialist 42 Timber Frame Cavity Barrrier 551 98 Tools 128-129 Trousers 130

141

Trowels 128 Truss Clip 57 TwinShield 115 TwinShield Cill Protector 119

U Underfloor Ventilator

104

V Ventilation 103-106 Visqueen Gas Resistant DPC 68

W Wall Channel 43-44 Wall Starter Systems 45-46 Wall Ties 30-33,39 weber.pral M 107 weber.rend aid 109 Weep Vent 105 Windpost Ties 19 Windposts 16-21 Wire Brush 124 Work Wear 130-131

X Xtra-Load Nubit

66

Z Zedex CPT Zedex CPT Zedex Housing Grade DPC Zedex High Bond DPC

65 73 66 68


142

Notes


Other catalogues available in our Construction Accessories range include:

Call: 0800 183 2773 to order your free copy today Did you know that we can also supply‌.

www.siginsulation.co.uk

www.sigfixings.co.uk

www.sigtechnicalinsulation.co.uk

www.siginteriors.co.uk


Contact your local branch today. 1 Ash Vale Lysons Link South, Lysons Avenue, Ash Vale, Surrey, GU12 5GN Tel: 01252 527000 Fax: 01252 527001

10 Glasgow 21 Dava Street, Govan, Glasgow, G51 2JA Tel: 0141 445 7960 Fax: 0141 445 1078

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13 Norwich Unit 27, White Lodge Business Park, Hall Road, Norwich, NR4 6DQ Tel: 01603 224 899 Fax: 01603 224 898

2

5 Bristol Unit 13, Concorde Road, Patchway Industrial Estate, Bristol, BS34 5TB Tel: 0117 301 3620 Fax: 0117 301 3621

Cardiff Southpoint, Forshore Road, Cardiff, CF10 4SP Tel: 029 2046 5553 Fax: 029 2049 3089 6

7 Chesterfield Units 1&2 Sheepbridge Centre, Chesterfield, Derbyshire, S41 9RX Tel: 01246 572 595 Fax: 01246 572 596 8 Eurocentral Plot C, Coddington Crescent, Eurocentral, Holytown, Motherwell, North Lanarkshire, ML1 4YF Tel: 01698 731910 Fax: 01698 731911 9 Geotechnical Centre Unit 2, Warrington South Distribution Park, Lyncastle Road, Warrington, WA4 4SN Tel: 0844 443 0050 Fax: 0844 443 0051

11

14

10 8

Perth Units M-P, Arran Business Centre, Arran Road, Perth, PH1 3DZ Tel: 01738 635083 Fax: 01738 636067 14

18

Plymouth 87 St Modwen Road, Parkway Industrial Estate, Marsh Mills, Plymouth, PL6 8LH Tel: 01752 894965 Fax: 01752 895896 15

4 9

16 Ruislip Unit 4, Victoria Road Retail Park, Crown Road, South Ruislip, London, HA4 0AF Tel: 020 8606 8060 Fax: 020 8606 8070

7

3

17 Thurrock Victor House, Bay Manor Lane, Grays, Essex, RM20 3LL Tel: 020 8591 9991 Fax: 020 8591 9992 18 Tyneside Federation Business Park, St Omers Road, Dunston, Tyne and Wear, NE11 9EE Tel: 0191 487 4983 Fax: 0191 491 5790

12

13

2 6

16

5

17

1

15

www.sig-ca.co.uk

All rights reserved. No part of this publication may be reproduced or transmitted in any form, or by any means, electronic or mechanical including photocopy, recording or any information storage and retrieval system, without permission in writing from SIG Trading Ltd. No information contained within this publication can be used to compile any other printed or electronic directory or mailing list. Whilst every effort has been made to ensure accuracy, the publisher does not, under any circumstances, accept responsibility for errors or omissions. Copying of the images contained in this publication, in any form without the author’s permission, is an unlawful act under the Copyright Designs and Patent Act 1988.

E&OE


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