World Class Powder Filling Solutions
30 head vacuum filling machine with individual head update weight control and checkweigher system feedback
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WORLD CLASS POWDER FILLING SOLUTIONS
Introduction Absolute dedication to understanding our customers’
with the ability to fill by vacuum (for products with
needs with the appropriate mix of expertise,
poor flowability), and by volume for products with
reliability, products, service and price for each
good flow characteristics. It was the first vacuum
customer - the ethos of PLF International since its
filling machine to achieve ATEX certification.
inception in 1994. Every machine is designed specifically for each PLF International’s commitment to higher-than-the-
customer’s application, providing a flexible and
industry-average investment in research &
technical solution to their requirements.
development has resulted in what is considered to be
This has led to many PLF installations in the UK,
one of the most flexible, gentle, user-friendly powder
and worldwide for a customerbase including many
filling machines - for rigid containers - in the world,
blue chip companies.
At PLF International we strive to do more than just meet the expectations of our customers.
> Baby milk formula with scoop placement prior to fill
We want first to anticipate them and then to exceed them.
WORLD CLASS POWDER FILLING SOLUTIONS
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16 head vacuum filling machine with individual head update and gross checkweigher system with feedback
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WORLD CLASS POWDER FILLING SOLUTIONS
Filling machinery PLF International’s range of filling machines for
Features
powders and granular products have the ability to fill by either vacuum, volume, timefill, or a combination of these, dependent on the type of product and container to be handled.
Low maintenance design with no onerous oil lubrication regime required Designed for ease of cleaning Semi automatic through to fully automatic system Single head through to high speed rotary
All filling applications have the advantage of gentle product handling, high accuracy, with no moving parts in contact with product during the filling operation.
Flexible filling methods to accommodate both static and free-flow products - on one machine
> Single head machine
Versatility of filling glass, cans, PET and composite - on one machine, if required Rapid changeover of product and/or container Maximum accuracy with minimum giveaway utilising innovative head update feature ATEX compliant, if required Latest electrical design incorporating real-time production feedback Remote access by modem for fault diagnostics and programme updates Turnkey line integration In-Line Gassing available as an option to extend product shelf-life Tare and gross checkweigher system option Automatic loop top-up conveyor system, with auto product run out option reduces operator intervention.
WORLD CLASS POWDER FILLING SOLUTIONS
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PLF Scoop Inserter with ‘no-can, no scoop’ feature and camera detection option
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WORLD CLASS POWDER FILLING SOLUTIONS
Ancillary Equipment Scoop Inserter A simple, low-maintenance design with rapid container
Unique Recycling Gassing System
changeover. The same diameter scoop with different bowl
To compliment their range of powder filling machinery, and
depths can be handled without any changeover required.
in response to customer demand, PLF has designed an
No lubrication regime necessary. A camera detection
in-line gassing system, which reduces residual oxygen in
system with reject is available as an additional option
packaged product to minimal levels to extend shelf-life.
to ensure scoop placement.
The PLF design incorporates extensive safety features
> Filling machine with in-line gassing system
together with a unique gas recycling system which
Damaged Container/Particulate/ No Scoop Reject System
reduces expensive gas usage significantly. The system is sealed for safety, with analysers in all areas, to ensure monitoring of any gas leakage
A simple machine which uses a vision system to detect
into the atmosphere. The system maintains oxygen
damaged containers, and to reject them prior to
levels in the pre-gassed product (from the main feed
entering the filling machine. A simple process, but
hopper), once it is dispensed into the container.
vital to maintaining the customer’s production and reducing downtime.
> Damaged can vision reject system
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WORLD CLASS POWDER FILLING SOLUTIONS
Project Management Whether customers are investing in one machine or
> Training day
Our service encompasses:
a fully integrated line, PLF International offers a one-stop solution for every type of project.
Site survey Budget planning
From initial concept meeting through to installation and commissioning - we ensure compliance with all relevant legislation and codes of practice, with the aim of meeting our customers’ requirements at all times.
Installation targets Design and specification Procurement and purchasing Suppliers’ compliance Installation and commissioning Method statement and project schedules Product and acceptance trials Operator and engineer training Documentation
> A PLF powder feed, filler and line installation project
WORLD CLASS POWDER FILLING SOLUTIONS
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We have installations in the following countries:
Russia UK USA
Denmark Netherlands France
Spain Iran
China India
Mexico Thailand
Ghana
Philippines Malaysia
Colombia Singapore
Ecuador Brazil Agents in: Philippines China New Zealand USA Netherlands Denmark
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South Africa Chile
Australia New Zealand
WORLD CLASS POWDER FILLING SOLUTIONS
Worldwide Presence > A machine on its way to Brazil
Our continued investment in research and
“I am delighted we are strengthening our presence in
development ensures that PLF International meets the
the worldwide market”, comments Mark Emond -
demands of a competitive global market.
Managing Director of PLF International. “Our aim since inception has been to produce the best
Our discerning clients are always looking for
machinery and workmanship available in the world.
improvements and new developments and feel PLF
Our steady increase in numbers of installations
International offers a fresh approach. This has
globally allows us to further strengthen our R&D
resulted in over 60 installations worldwide
research programme. Working with producers and processors from key markets across the globe will
In helping customers to fulfil global demands for their
reinforce our research and continue to move the
own products, PLF seeks to ‘future-proof’ the
company forwards to face the challenges of a fast
investments made by its customers to sustain
moving and competitive marketplace”
their competitive edge. Innovation has been - and will remain - central to PLF’s success.
PLF International Limited has dedicated support
We are sensitive to our customers’ specifications,
resources in Europe, Asia and the U.S. and we are
adept at marshalling our resources and committed to
introducing trained personnel in other regions of the
exceeding expectations.
world to support our global presence. > One of our machines being used in China
WORLD CLASS POWDER FILLING SOLUTIONS
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PLF International Ltd Riverside House Iconfield, Parkeston Harwich, Essex CO12 4EN United Kingdom
T: +44 (0) 1255 552994 F: +44 (0) 1255 552995 E: sales@plfinternational.com www.plfinternational.com