for better solutions...
Product Range Our services – Your solution
H-BAU Technik GmbH – made in Germany
All product solutions at a glace
www.h-bau.de
Contact
Helsinki
Oslo
Moscow
Warsaw London Kiev Paris
H-BAU
Bucharest Rome Madrid
H-BAU TECHNIK GMBH Am Güterbahnhof 20 79771 Klettgau Germany Phone +49 (0) 77 42 | 92 15-20 Telefax +49 (0) 77 42 | 92 15-90 info.klettgau@h-bau.de www.h-bau.de www.jp-bautechnik.de PRODUCTION AND DELIVERY NORTH-EAST Brandenburger Allee 30 14641 Nauen OT Wachow Germany Phone +49 (0) 3 32 39 | 7 75-20 Telefax +49 (0) 3 32 39 | 7 75-90 info.berlin@h-bau.de
2
Ankara
PRODUCTION CHEMNITZ Beyerstraße 21 09113 Chemnitz Germany Phone +49 (0) 371 | 400 41 - 0 Telefax +49 (0) 371 | 400 41 - 99
SOUTH Paul Rieger Phone +49 (0) 77 42 | 92 15-21 Telefax +49 (0) 77 42 | 92 15-93 Mobile +49 (0) 171 | 864 72 61 paul.rieger@h-bau.de
Product Range H-BAU Technik GmbH
NORTH – EAST Rudolf Till Phone +49 (0) 332 39 | 775-24 Telefax +49 (0) 332 39 | 775-90 Mobile +49 (0) 172 | 993 70 50 rudolf.till@h-bau.de
SOUTH – WEST Oliver Etzrodt Phone +49 (0) 70 82 | 41 39 63 Telefax +49 (0) 70 82 | 79 33 00 Mobile +49 (0) 171 | 864 72 60 oliver.etzrodt@h-bau.de
Contents
for better solutions
All product solutions at a glace
Contents Sealing Technology
PENTAFLEX
Sealing System
5
KUNEX
Joint Tapes
6
PLURAFLEX®
Injection Hoses
7
SWELLFLEX®
Waterstop Tapes
8
Surface Sealing
9
®
®
Reinforcement Systems FERBOX® FIBERNOX® V-ROD
Reverse Bending Connector Glass-fibre Reinforcement Rods
10 11
Stainless Steel Reinforcement
12
GRIPRIP®
Masonry Reinforcement
13
RAPIDOBAT®
Shuttering Tubes
14
Shuttering Elements
15
Shuttering
Sound Insulation
Impact Noise Insulation Elements 16
Thermal Insulation Elements ISOPRO®
Thermal Insulation Elements 80 mm 17
ISOMAXX®
Thermal Insulation Elements 120 mm
18
ISOMUR®
Wall Base Elements
19
Shear Dowels
HED & JSD+
20
UNICON®
Fast Connection System
21
Connection Systems
Accessories Reinforcement Accessories Shuttering Accessories
22
23
Double-Wall Transport Anchor KE 24
Product Range H-BAU Technik GmbH
3
H-BAU Technik GmbH for better solutions...
Quality - Made in Germany H-BAU stands for high-quality products and for safe processes and procedures. The company is certified in accordance with DIN EN ISO 9001:2008. The complete production is in Germany. The extensive experience of our employees builds the basis for a successful developement of innovative products. H-BAU makes the highest demands on material, quality and efficient processing.
Innovation requires dialogue Constant improvements and a cooperative association with customers, partners and employees are the focus of H-BAU's corporate activities. Virtually every company likes to praise its innovative power – but we really do deliver! Every new idea must be different, otherwise it does not deserve the name "idea". The most important source of ideas leading to efficient and practical solutions is the requirements and demands of customers.
Bath Paradise Black Forest (Germany) Solution Sealing Technology
Atelier Residance Warsaw Solution Thermal Insulation Elements
Daimler Chrysler Office Building Warsaw Solution Sealing Technology
Central Bus Station Munich Solution Shuttering
Burda Media Offenburg Solution Thermal Insulation Elements
Eastgate Berlin Solution Shutterig
Your solution is our objective Guided by the corporate principle "for better solutions" H-BAU Technik GmbH has set high standards in the building technolgy segment for 35 years. Wether sealing, reinforcement, shuttering, sound insulation or thermal insulation – the company offers innovative solutions meeting the highest demands for quality. Long-standing experience, userorientated developement and a wide range of products are the basis for the succes of H-BAU.
References
4
Product Range H-BAU Technik GmbH
PENTAFLEX®
for better solutions
Sealing System
PENTAFLEX KB® joint sheet, DFA expansion joint connection and floor lead-throughs
Material/Versions ■■ KB, FTS/OBS: galvanised steel sheet with special coating ■■ ABS: shuttering element made of expanded metal with reinforced steel construction, sealed by PENTAFLEX KB® joint sheet. ■■ Pipe lead-through: made of PP or PVC with coated water stop ■■ Sump well: made from PE with coated water stop
PENTAFLEX® ABS shuttering element with thethed profile
Sealing with PENTAFLEX® sealing system
Thermal Insulation Elements
Approval General appraisal certificate
Product Range H-BAU Technik GmbH
Connection Systems
Examples of applications
Product range ■■ PENTAFLEX KB®: joint sheet ■■ PENTAFLEX KB® Plus: joint sheet and foundation earth electrode ■■ PENTAFLEX® ABS: shuttering element ■■ PENTAFLEX® FTS: prefabricated break-off element ■■ PENTAFLEX® OBS: cast-in-situ break-off element ■■ PENTAFLEX®: expansion joint connection ■■ PENTAFLEX® sump well ■■ PENTAFLEX® pipe lead-through ■■ PENTAFLEX® sound insulation joint
5
Accesories
Advantages ■■ Impervious up to 5.0 bar (according to general appraisal certificate 2.0 bar) ■■ Quick, secure sealing of all construction and control joints also after subsiding of the shrinking process in concrete ■■ Best possible safety for planning and execution ■■ Resistant against all organic effluents
Sound Insulation
PENTAFLEX KB® with embedment line
Shuttering
Reinforcement
Sealing Technology
Product description PENTAFLEX® is a joint sealing system for producing watertight concrete structures (white tank). The PENTAFLEX® elements are completely provided with a special coating and have been designed for structures with premium utilisation. They reliably seal joints in the wall/foot or wall/ ceiling area, joints in the wall/wall or floor/floor area and joints in cast-in-situ concrete and component wall constructions reliably.
KUNEX®
Accessories
Connection Systems
Thermal Insulation Elements
Sound Insulation
Shuttering
Reinforcement
Sealing Technology
Joint Tapes
Product description Construction and expansion joints in concrete are sealed securely by using KUNEX® joint tapes from H-BAU. KUNEX® joint tapes guarantee a very good mechanical connection from concrete to concrete hence a reliable sealing. The joint tapes are manufactured of thermoplastic PVC-P in the highest quality. Sealing tubes are used to seal dummy joints. Object-specific joint tape constructions are used to form watertight connections at existing buildings.
Advantages ■■ Suitable for the use in structures corresponding to watertight structure guidelines. ■■ Flexibility thanks to a wide standard product range and joint tape constructions as per customer request ■■ Tested and proven thousandfold
KUNEX® expansion joint tape
Product range ■■ KUNEX® construction joint tape internal and external ■■ KUNEX® expansion joint tape internal and external ■■ KUNEX® clamp waterstop ■■ KUNEX® waterstop-corner joint ■■ KUNEX® star tube ■■ KUNEX® joint masking and closing tapes ■■ KUNEX® joint end strip ■■ KUNEX® silo construction joint ■■ KUNEX® welded constructions
Material/Versions Standard PVC-P raw material available as works standard with general appraisal certificate and DIN-Strips: ■■ DIN standard (DIN 18541) bitumen-compatible (BC) or non-bitumen-compatible (NB) ■■ Works standard bitumen-compatible (BC) or non-bitumen-compatible (NB)
Sealing of an expansion joint with KUNEX® expansion joint tape
Sealing of a construction joint with KUNEX® waterstop-corner joint
Approval General appraisal certificate
Examples of applications
Sealing of a construction joint with KUNEX® construction joint tape
6
Product Range H-BAU Technik GmbH
PLURAFLEX®
for better solutions
Injektion Hoses
Product range ■■ PLURAFLEX® C11: single-wall injection hose for low-viscosity injection material can be repeatedly compressed ■■ PLURAFLEX® P11: double-wall injection hose for injection pastes and cements as well as low viscosity injection material can be repeatedly compressed ■■ PLURAFLEX® P19: double-wall injection hose for Portland cement, injection pastes and cements as well as low viscosity injection material can be repeatedly compressed
Material/Versions PVC injection hose: smooth surface that prevents an unrequested bond between injection hose and concrete. Injection also possible after many years because the smooth surface prevents fusion or sintering in the system.
Tunnel sealing with PLURAFLEX®
Tunnel sealing with PLURAFLEX®
Approval General appraisal certificate
Product Range H-BAU Technik GmbH
Connection Systems
Tunnel sealing with PLURAFLEX®
Thermal Insulation Elements
Examples of applications
7
Accesories
Advantages ■■ Can be compressed several times ■■ Proven in civil engineering, engineering and tunnel construction ■■ Proven in use
Sound Insulation
PLURAFLEX® type C11
Shuttering
Reinforcement
Sealing Technology
Product description PLURAFLEX® injection hoses are a jointing system that supplements the PENTAFLEX® sealing system from H-BAU. The injection hoses are used in civil engineering and engineering construction when special requirements for methodical sealing of construction joints appear. Particularly in the construction of tunnels, it is the optimum solution for the first sinking under pressure.
SWELLFLEX® Product description SWELLFLEX® waterstop tapes are a reliable supplement to conventional joint sealing systems. They seal joints in concrete constructions which are continuously or partially exposed to pressurised water. During concreting of the component, the expansion tapes are completely surrounded by the fresh concrete. They expand with water contact and build up a pressure that seals the construction joint. SWELLFLEX® RB
Advantages ■■ Proven in civil engineering and engineering construction ■■ Expanding and shrinking process often indefinitely reversible ■■ Easy handling ■■ Wide product range
Accessories
Verbindungstechnik
Thermal Insulation Elements
Sound Insulation
Shuttering
Reinforcement
Sealing Technology
Waterstop Tapes
Product range ■■ SWELLFLEX® BS: sodium bentonite waterstop tape ■■ SWELLFLEX® BT: sodium bentonite waterstop tape with patented rain-protection coating for processing irrespective of the weather conditions ■■ SWELLFLEX® RB: rubber swelling tape
Examples of applications
Sealing of a construction joint with SWELLFLEX® BT
8
Fastening of SWELLFLEX® swelling tape with a metal rail
Product Range H-BAU Technik GmbH
Material/Versions ■■ BS and BT: sealing tape based on bentonite and butyl rubber ■■ RB: extruded rubber composite, consisting of butyl natural rubber, water source resins, polyethylenes and silicones Approval General appraisal certificate
Surface Sealing
for better solutions
Advantages ■■ Also for sealing concrete building components with large surface areas which get into contact with the ground ■■ Innovative, efficient, safe ■■ Environmentally friendly and decay
Product range ■■ SWELLPROOF DS: hiqh-quality bentonite double surface sealing ■■ SWELLPROOF CS: in addition to DS, rotproof and radon impervious ■■ SWELLFLEX® EasySeal: expanding agent sealing sheet with low mass per unit area ■■ SWELLFLEX® SilverSeal: in addition to EasySeal, laminated PE film
Material/Versions ■■ DS: consisting of PE-3-D composite and standard bentonite sealing mat (GTD/GCL) ■■ CS: in addition to DS, with PE coating and radon sealing ■■ EasySeal: fleece with expanding agent, polymers ■■ SilverSeal: in addition to EasySeal, with PE film
Surface sealing with SWELLPROOF DS
Surface sealing with SWELLPROOF bentonite sealing mat
with
Product Range H-BAU Technik GmbH
9
Connection Systems
sealing
Accesories
Tunnel exterior SWELLPROOF
Thermal Insulation Elements
Examples of applications
Sound Insulation
Surface sealing with SWELLFLEX® EasySeal
Shuttering
Reinforcement
Sealing Technology
Product description SWELLPROOF and SWELLFLEX® are geotextile, water-activated seals for special application on external surfaces which have to be sealed. The sealing stripes offer new and unique possibilities due to the use of bentonite as a clay sealing strip (SWEELPROOF) or source-modified polymers (SWELLFLEX®).
FERBOX®
Accessories
Connection Systems
Thermal Insulation Elements
Sound Insulation
Shuttering
Reinforcement
Sealing Technology
Reverse Bending Connectors
Product description FERBOX® reinforcement connections are prefabricated reverse bending connectors for easy and positive locking connection of reinforced concrete components of various phases of construction. In this way walls, ceilings, consoles, stairs will be subsequently and reliably connected. For more than 30 years, H-BAU has produced and distributed single and double-row reverse bending connectors in numerous standard and special types with retaining boxes in different versions.
Advantages ■■ Practical and easy-to-assemble reverse bending connectors ■■ Wide variety of types ■■ Shearforce transmission typetested according to EC2 as well as the console port connectors ■■ Cover made of dimensionally stable plastic – safe, quick and easy to remove ■■ Uniform standard of quality ensured by continuous self-monitoring and external monitoring
Examples of applications
FERBOX® rebending connection type D with reversed reinforcing beams
10
FERBOX® type BQ
Product range ■■ FERBOX® type E: single row connector ■■ FERBOX® type B: double row connector ■■ FERBOX® type BQ: double row connector, for joints shear force crossways ■■ FERBOX® type BL: double row connector for joints shear force lenghtways ■■ FERBOX® type D: double row connector for dimensions ≥ 270 mm ■■ FERBOX® type F: double row connector for prefabricated walls
Material/Versions Retaining box made of steel sheet profile, reinforcement rods (ø 6 – 16 mm) B500B, cover made of plastic.
FERBOX® rebending connection type E installed on the shuttering
FERBOX® rebending connection type B set in concrete on wall; for connection of a ceiling
Product Range H-BAU Technik GmbH
Approval Type tested according to EC2 no. 4117-2692/12
FIBERNOX® V-ROD
for better solutions
Glass-fibre Reinforcement Rods
FIBERNOX® V-ROD
Bridge reinforcement with FIBERNOX® V-ROD
Column reinforcement with FIBERNOX® V-ROD
Sound Insulation
■■ Permeable for magnetic fields and radio-frequencies ■■ Dimensionally stable and very good connection with concrete ■■ Certified in Canada by CAN CSA S807-10
Material/Versions Made of fibre reinforced material, consisting of glass-fibre lacings with synthetic resin and a special surface finish for best possible connection. Straight or bent bars are available.
Product Range H-BAU Technik GmbH
11
Connection Systems
Harbour fixation with FIBERNOX® V-ROD
Thermal Insulation Elements
Examples of applications
Accesories
Advantages ■■ Corrosion and alkali resistant ■■ In comparison to steel reinforced concrete: considerably higher durability of building structures which are exposed to aggressive environmental conditions ■■ High tensile strength at a light weight
Shuttering
Reinforcement
Sealing Technology
Product description The FIBERNOX® V-ROD reinforcement rods consist of environmentally sustainable fibre reinforced material. The glass-fibre reinforcement is distinguished by corrosion and alkali resistance, by a high tensile strength at a light weight and by a great adherence in the concrete. FIBERNOX® V-ROD is an effective alternative to rust-proof or electro-plated reinforcement steel.
Accessories
Connection Systems
Thermal Insulation Elements
Sound Insulation
Shuttering
Reinforcement
Sealing Technology
Stainless Steel Reinforcement Product description The H-BAU stainless steel reinforcement RIPINOX® and STAIFIX® is designed for the areas in reinforced concrete with the highest requirements for the durability of the reinforcement. It is used in constructions where increased protection against external influences or a filigrane geometry of the components is required, e.g. in the event of a corrosive environment or little concrete covering. H-BAU also provides the optimum solution for renovating and reinforcing of masonry.
Advantages ■■ Suitable for critical areas in reinforced concrete construction, e.g. bridge construction, for facade concrete slabs, for supporting walls or in swimming pools ■■ Straight or curved reinforcement beam available ■■ No risk of corrosion ■■ RIPINOX®: can be weldable and antimagnetic ■■ STAIFIX®: high tensile strength and fatigue resistant
RIPINOX®
Product range ■■ RIPINOX®: rust-proof ribbed concrete reinforcement ■■ STAIFIX®: high-strength and corrosion-resistant steel ■■ STAIFIX® accessories: ■■nuts ■■couplings ■■turnbuckles ■■anchor plates
Material/Versions: ■■ RIPINOX® : rust-proof reinforced ribbed concrete, reinforcement steel material no. 1.4571 ■■ STAIFIX®: rust proof stainless steel, tool steel material no. 1.4429, smooth or ribbed version ■■ Other materials (e.g. tool steelmaterial no. 1.4362, 1.4462) on request Approval RIPINOX®: building-authority approved
Examples of applications
RIPINOX® stainless steel reinforcement
12
STAIFIX® anchor prestressing
Product Range H-BAU Technik GmbH
STAIFIX® accessories
GRIPRIP®
for better solutions
Masonry Reinforcement
GRIPRIP® type S masonry reinforcement
Product range ■■ GRIPRIP® type A: constructional masonry reinforcement to prevent cracks ■■ GRIPRIP ® type S: masonry connectors for butt joint anchoring
Material/Versions Mesh made of aramide fibres (polyamide fibre with excellent durability, excellent fatigue behavior, high strength and breaking strain).
GRIPRIP ® type S with masonry suitable for connection
Masonry with GRIPRIP ® type S
Sound Insulation
Advantages ■■ Applicable in every mortar, also in thin-bed or lightweight mortars ■■ No corrosion problems of the bed joints in the masonry ■■ No risk of injury by protruding masonry commectors
Shuttering
Reinforcement
Sealing Technology
Product description GRIPRIP ® is used as butt joint anchoring or as constructional masonry reinforcement and serves as crack prevention. The combination of high-quality aramide fibre and the mesh form ensures an optimum division of force in the wall joints.
Product Range H-BAU Technik GmbH
Connection Systems 13
Accesories
GRIPRIP ® masonry reinforcement
Thermal Insulation Elements
Examples of applications
RAPIDOBAT®
Reinforcement Shuttering Sound Insulation Thermal Insulation Elements Connection Systems
ovation Pr Inn iz ‘s
e
Winner of 201
lier Indust upp ry tS
Accessories
Product description With RAPIDOBAT® shuttering tubes, H-BAU provides a system of column formwork for easy and economic manufacturing of round and rectangular columns. The shuttering tubes consist of multi-layered, very stable webs of paper and cardboard. In addition, the shuttering tubes could be specially refined depending on the demands placed on the exposed concrete and requirements of the architect. Various versions are available.
rete Eleme onc n 3C
Sealing Technology
Shuttering Tubes
RAPIDOBAT® Cretcon HD
Advantages ■■ RAPIDOBAT® Cretcon HD: proven exposed concrete class SB4, thanks activatable hydrogelshuttering-skin ■■ Integrated ripcord for easy striking ■■ Material can be recycled ■■ Dimensionally stable, also in driving rain ■■ Suitable capitals and bases available
Product range ■■ RAPIDOBAT® Cretcon HD: for outstanding, flawless exposed concrete columns, free of disturbing pores and marblings ■■ RAPIDOBAT® lined: for a very smooth concrete surface ■■ RAPIDOBAT® unlined: slight spiral attribute possible ■■ RAPIDOBAT® square and rectangular: for rectangular columns with a very smooth concrete surface
Material/Versions Shuttering tubes made of recyclable multilayered, very stable paper and cardboard webs with water-impermeable inner and outer web.
RAPIDOBAT® lined; on the left side already removed
RAPIDOBAT® special version
Special solutions On request, manufactoring of creative and demanding special forms – from conical shaped pillars to ellipses and L-columns.
Examples of applications
RAPIDOBAT® shuttering tubes on the building site
14
Product Range H-BAU Technik GmbH
Shuttering Elements
for better solutions
AX-R shuttering element for rough joints
Advantages ■■ High stability ■■ Shuttering elements in teethed profile for transmission of high shear forces ■■ Fast and simple shuttering of floor edges ■■ Economical shuttering of concreting steps
Product range ■■ Shuttering elements A and AX: permanent formwork for construction joints ■■ Warmbord: permanent formwork for concrete ceilings and thermal insulation in one ■■ Schalbord: quick, economic slab-edge shuttering
Material/Versions ■■ Shuttering element A and AX: made of expanded metal, available as raw or teethed joint in accordance with EC2 and in a steel-reinforced design (AX) for high demands ■■ Warmbord: made of styrofoam, thermal conduction group 035 ■■ Schalbord: made of cementbound wood fibre board
Slab-edge shuttering element Warmbord
Schalbord slab-edge shuttering
Product Range H-BAU Technik GmbH
Sound Insulation Connection Systems
15
Accesories
A-V shuttering element according to EC2
Thermal Insulation Elements
Examples of applications
Shuttering
Reinforcement
Sealing Technology
Product description Whether permanent shuttering for construction joints or formwork elements for slab edges – H-BAU shuttering elements always provide an optimum solution and are available in various versions for different applications. The suitable shuttering elements will be assembled on the construction site and attached to the reinforcement. The elements Warmbord and Schalbord considerably reduce the expenditure of time for setting a stop end of the ceiling edge.
Accessories
Connection Systems
Thermal Insulation Elements
Sound Insulation
Shuttering
Reinforcement
Sealing Technology
Sound Insulation Elements Product description By using H-BAU impact noise insulation elements, flights of stairs and landings are reliably detached from impact sound. They serve as elementary attributes in housing construction and are required for execution corresponding to increased sound insulation in accordance with DIN 4109. The product range provides a suitable solution for every installation situation of reinforced concrete stairs and landings. Sound Insulation Elements
Advantages ■■ Type tested ■■ Sound insulation tested ■■ High reduction in impact sound ■■ Conforms to the requirements ■■ of increased sound insulation in accordance with DIN 4109 ■■ Wide variety of types ■■ Elements available for linear and punctual connection
Product range ■■ Schall-ISOBOX® TSB: for stair landings ■■ Schall-ISOSTEP ® HTV: for straight flights of stairs ■■ Schall-ISODORN HQW: for spiral flights of stairs ■■ Schall-ISOTRITT® Z and ZB: for prefabricated staircases ■■ Sound insulation plate TSP: to avoid sound bridging problems
Material/Versions ■■ TSB and HQW: sound box made from CFC and halogen-free, polyurethane integral foam with EPDM elastomer bearing, bearing element made from galvanised steel (HQW) ■■ HTV: damping element with framework made from B500B NR and integrated EPDM elastomer bearings ■■ Z and ZB: body made from polypropylene foam with integrated SD rib bearings ■■ TSP: roll goods made from polyethylene
Mounted ISODORN HQW sound insulation and reinforcement
Model of a prefabricated staircase with ISOSTEP ® HTV sound insulation
Examples of applications
Spiral staircase with ISODORN HQW sound insulation
16
Product Range H-BAU Technik GmbH
ISOPRO®
for better solutions
Thermal Insulation Elements 80 mm
Product range ■■ ISOPRO® IP and IPT: for cantilevered slabs ■■ ISOPRO® IPQ and IPQQ: for supported components ■■ ISOPRO® IPTD: for continuous slabs ■■ ISOPRO® IPQS and IPQQS: for the punctual connection of supported components
Material/Versions ■■ 80 mm insulation body: made from NEOPOR® with l = 0.031 W/mK ■■ Reinforcement beams: made from B500B and B500NR. ■■ Thrust bearing: made from special, high-strength concrete Approval Building-authority approved Z-15.7-243 and Z-15.7-244, typetested according to EC2
ISOPRO® elements during reinforcement work
Product Range H-BAU Technik GmbH
Prefabricated balcony connected by using ISOPRO® elements
17
Connection Systems
ISOPRO® elements fully mounted in the ceiling
Thermal Insulation Elements
Examples of applications
Accesories
Advantages ■■ Easy, quick, efficient ■■ Reduces heating costs ■■ Prevention of damage caused by mould and moisture ■■ Stainless steel for a reliable exclusion of corrosion problems and for the reduction of the thermal flow in the framework to a minimum
Sound Insulation
ISOPRO ® type IP
Shuttering
Reinforcement
Sealing Technology
Product description The thermal insulation elements ISOPRO ® from H-BAU reliably establish positive locking connections of external components made from concrete with internal components. With an insulation thickness of 80 mm, ISOPRO® solves thermal insulation and structural weak points in the shell of the building.
ISOMAXX®
Accessories
Connection Systems
Thermal Insulation Elements
Sound Insulation
Shuttering
Reinforcement
Sealing Technology
Thermal Insulation Elements 120 mm
Product description ISOMAXX ® is the further development of the well-known ISOPRO® balcony insulation elements from H-BAU. The thermal insulation elements ISOMAXX® reliably establish positive locking connections of external components made from concrete with internal components. With an insulation thickness of 120 mm and the excellent insulation characteristic, the elements are well suited for application in buildings with especially high demands on the thermal insulation.
Advantages ■■ Excellent insulation characteristics ■■ Prevention of damage caused by mould and moisture ■■ Stainless steel for reliable exclusion of corrosion problems and for the reduction of the thermal flow in the framework to a minimum ■■ Reduction of the heating costs
ISOMAXX® type IMT
Product range ■■ ISOMAXX® IM and IMT: for cantilevered slabs ■■ ISOMAXX® IMQ and IMTQQ: for supported components ■■ ISOMAXX® IMTD: for continuous slabs ■■ ISOMA X X ® IMTQS and IMTQQS: for the punctual connection of supported components
Material/Versions ■■ 120 mm insulation body: made from NEOPOR® with l = 0.031 W/mK ■■ Reinforcement beams: made from B500B and B500B NR ■■ Thrust bearing: made from special, high-strenght concrete
ISOMAXX® special elements
Prefabricated concrete parts connected by using ISOMAXX® elements
Approval Building-authority approved Z-15.7-243 and Z-15.7-244, type-tested according to EC2 and sound insulation tested
Examples of applications
ISOMAXX® elements being fitted on the building site
18
Product Range H-BAU Technik GmbH
ISOMUR®
for better solutions
Wall Base Elements
Product description
ISOMUR® Wall Base Element
Advantages
Material/Versions
■■ Healthy and comfortable indoor climate ■■ Minimised heat loss and saving of heating costs at the same time ■■ Prevents the generation of mould and condension water ■■ Various applications ■■ Made from non-absorbent material ■■ High pressure resistance
■■ ISOMUR wall base element made from styrofoam with an integrated support structure made from high-strength lightweight concrete
Approval Building-authority Z-17.1-811
approved
Sound Insulation
®
Product Range H-BAU Technik GmbH
ISOMUR® wall base elements in combination with KS masonry
19
Connection Systems
Positioning of ISOMUR® elements on the building site
Accesories
Thermal WärmedämmInsulation Elements elemente
Examples of applications
ISOMUR® wall base elements in combination with facing brickwork
Shuttering
Reinforcement
Sealing Technology
Thermal bridges frequently present a typical weak point in the area of the wall foot above the basement ceiling. The wall foot elements ISOMUR® solve the problem of the thermal bridge at the base of the wall. They close the gaps in the interrupted thermal insulation between the insulation above the basement ceiling and the external wall and minimise heat loss through the base of the building.
Shear Dowels Product description Shear dowels from H-BAU are used when shear forces between concrete components need to be safely transmitted across construction and expansion joints. They are suitable for thinner components and low loads (HED) as well as for constructions which have to transmit high shear forces (JSD+).
High-performance dowel JSD+
Advantages ■■ High-quality stainless steel design and permanent protection against corrosion ■■ R90 with fire protection sleeve ■■ Special sliding sleeves to accommodate lateral displacement of the slabs available
Zubehör
Connection Systems
Thermal Insulation Elements
Sound Insulation
Shuttering
Reinforcement
Sealing Technology
HED & JSD+
Product Range
Material/Versions
■■ Shear dowels HED: displacing the components along the longitudinal axis of the beam up to a joint width of 40 mm, as well as transmitting vertical and horizontal loads (e.g. wind loads) ■■ High-performance dowels JSD+: especially for transmitting high shear forces for uni-axial or bi-axial displacement
■■ HED: available in various grades of steel ex-stock; e.g. S355 galvanised, V4A corrosion protection cat.III ■■ Sliding sleeves made from plastic or stainless steel ■■ JSD+: made from stainless steel with permanent protection against corrosion
Installed sliding sleeve for HED shear dowel
Shear force transmission with highperformance dowels JSD+
Examples of applications
Slab dowelling with HED shear dowels
20
Product Range H-BAU Technik GmbH
UNICON®
for better solutions
Reinforcement
Connection of complete prefabricated parts by using POWERCON®
Prefabricated wooden wall with POWERCON® and ENERCON® connectors
Connection of complete prefabricated parts by using POWERCON®
Thermal Insulation Elements
Examples of applications
Shuttering
Material/Versions ■■ POWERCON® and POWERCON® Multi: made from galvanised cast steel ■■ AQUACON®: water plug made from dezincification-free brass with 3-fold o-ring seal and 1/2“ internal thread connection ■■ SANICON: made from GRP plastic ■■ ENERCON®: 7-pole connector, VDE approved in accordance with EIF ■■ BASECON: made from GRP plastic
Sound Insulation
Product range ■■ POWERCON®: load connector ■■ POWERCON® Multi: load connector with adjustability ■■ POWERCLIP: connector for floor/wall connection ■■ AQUACON®: water system connector ■■ SANICON: ventilation and sewage system connector ■■ ENERCON ®: electricity and ductwork system connector
Product Range H-BAU Technik GmbH
21
Connection Systems
Advantages ■■ Revolutionary, universal fast connection system for building activities with precast components ■■ Simple plug-in assembly on the construction site ■■ Prefabrication of components at the prefabrication plant ■■ Integration of media connections ■■ Non-destructive deconstruction
POWERCON ® Multi
Accesories
Product description UNICON® is an innovative fast connection system from H-BAU. It allows a positive locking connection of building elements as well as plugging of media in precast constructions just by putting the components together. With this modular system, prefabrication of the elements can be effected up to 100% at the prefabrication plant. It ensures a higher quality level of the construction parts and saves money at the same time. Various connecting elements are available.
Sealing Technology
Fast Connection System
Accessories
Connection Systems
Thermal Insulation Elements
Sound Insulation
Shuttering
Reinforcement
Sealing Technology
Reinforcement Accessories Product description Reinforcement accessories are necessary to secure concrete ceilings and are required for the reinforcement layer as well as to ensure the construction of the upper and lower reinforcement layer. From fibre reinforced concrete, steel or plastic to tying wires and spring clip fixing ties – H-BAU provides a comprehensive range of accessories for reinforcement on the construction site or at the prefabrication factory. Reinforcement accessories
Advantages ■■ Reinforced concrete spacers tested in accordance with the DBV (German Concrete and Construction Technology Association) leaflet for compressive resistance, water penetration depth and frost/ thaw change ■■ Special spacers for vertical or horizontal installation ■■ Spacers are available for different requirements on the concrete surface
Product range ■■ Steel accessories ■■Steel snake spacers: spacers between the upper and lower reinforcement layer ■■Spring clip fixing ties: for quick, easy binding of reinforced concrete ■■Tying and double tie wires: for binding reinforced concrete ■■ Concrete spacers ■■Single and surface spacers: to maintain the concrete ceiling required
in the reinforced concrete components for horizontal and vertical reinforcement layers ■■ Plastic spacers ■■Single and surface spacers: to maintain the concrete ceiling required in the reinforced concrete components for horizontal and vertical reinforcement layers
Examples of applications
Steel snake spacers between two reinforcement layers
22
Fibre concrete spacers with vertical and horizontal reinforcement
Product Range H-BAU Technik GmbH
Sample configuration of various reinforcement accessories
Shuttering Accessories
for better solutions
Shuttering Accessories
■■ Prefabrication plant ■■Spacers for the production of double walls ■■Assembly dowel for attaching prefabricated walls
Sound Insulation
Product range ■■ Formwork anchors ■■Anchor bars in various versions ■■Nuts and load distribution plates ■■Water stops and cones ■■Assembly and attachment anchors ■■ Formwork spacers ■■Fibre concrete formwork spacers, WU-approved ■■Tie points and distance pipes ■■Various accessories
Accessory: spacers and tie points
Product Range H-BAU Technik GmbH
Use of anchors and formwork accessories on the building site
23
Connection Systems
Accessory: formwork anchors
Thermal Insulation Elements
Examples of applications
Accessories
Advantages ■■ Proven in use ■■ High-quality materials ■■ Tested manifold
Shuttering
Reinforcement
Sealing Technology
Product description Shuttering accessories are used in the production of cast-in-situ concrete components. They are required to maintain the width of the wall as well as to tie the formwork. H-BAU has a comprehensive range of products, including formwork spacers for exposed concrete or WU components, fixing technology as well as base plates and various plastic profiles.
Product description The double-wall transport anchor KE ensures safe erecting, relocating and transporting of element walls in prefabrication plants and on construction sites. Carefully selected material and the proven construction significantly increase the flexibility.
Accessories
Connection Systems
Thermal Insulation Elements
Sound Insulation
Shuttering
Reinforcement
Sealing Technology
Double-Wall Transport Anchor KE
Double-Wall Transport Anchor KE III
Advantages ■■ Unique product regarding safety, application technology and economy ■■ Graduated load capacities for efficient planning ■■ Fast and easy installation for an unproblematic production flow ■■ Position can be planned independent of the formwork girders ■■ CE marking
Product range ■■ Transport anchor type KE I: for small surface slabs with little weight ■■ Transport anchor type KE III: for common slab dimensions, with GS mark for the best possible safety ■■ Transport anchor type KE IV: for slabs with special requirements
Material/Versions Made from smooth, high-ductile round steel with a precise pressure element made from high-quality laminated veneer lumber.
Installed KE transport anchor
Element walls with KE transport anchors
Examples of applications
Moving an element wall by using KE transport anchor
24
Product Range H-BAU Technik GmbH
Notes
for better solutions
Product Range H-BAU Technik GmbH
25
Notes
Product Range H-BAU Technik GmbH
26
Notes
for better solutions
Product Range H-BAU Technik GmbH
27
Systematic concreting...
120 mm thermal insulation elements 80 mm thermal insulation elements Sealing technology Shuttering tubes Rebending connection systems Sealing technology Sliding arbors Masonry tie Sound insulation elements Sealing technology Stainless steel, corrosion-resistant Shuttering elements Shuttering elements Fast connectors Transport anchors Spacers H-BAU TECHNIK GMBH Am Güterbahnhof 20 79771 Klettgau Phone +49 (0)77 42 | 92 15-20 Telefax +49 (0) 77 42 | 92 15-90 info.klettgau@h-bau.de PRODUCTION AND DELIVERY NORTH-EAST Brandenburger Allee 30 14641 Nauen OT Wachow Phone +49 (0) 3 32 39 | 7 75-20 Telefax +49 (0) 3 32 39 | 7 75-90 info.berlin@h-bau.de PRODUCTION CHEMNITZ Beyerstraße 21 09113 Chemnitz Phone +49 (0) 37 1 | 400 41-0 Telefax +49 (0) 37 1 | 400 41-99
www.h-bau.de
04/2013
ISOMAXX® ISOPRO® PENTAFLEX® RAPIDOBAT® FERBOX® KUNEX® HED GRIPRIP® SCHALL-ISO PLURAFLEX® RIPINOX® WARMBORD SCHALBORD UNICON® KE III ACCESSORIES