Quattro Systems
2013
Laboratory systemsand components quattro systems competence & innovation
www.quattrosystems.it
dynamism Dynamism is ability to direct evolution towards the future
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laboratory brochure systems and components
quattro systems dynamism
Our roots are skills in plant design. Our expertise is the result of years of collaboration with multinationals where we learnt how to design, supply and test systems customized according to international requirements.
customer-oriented approach
Q Our
uattro Systems is a dynamic, constantly evolving group. expertise
is
rooted
in
plant
design and our know-how has grown and strengthened thanks to years of collaboration with multinationals.
O
ur production
standards
always been of high
have
quality,
but we have advanced further by redesigning and optimizing our plant to enhance its existing performance.
O
ur only goal is to centre our attention on
our Customers.
Everything produced on our site is accompanied
by
certificates
and
forms, and in full compliance with national and international regulations
T
he
laboratory
small
plants
systems ideal
for
are both
small production processes and for the optimization of industrial scale production
laboratory systems and components
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complete systems
PROCESS SYSTEM
the power of a
method Process systems. The laboratory systems are small plants ideal for both small production processes and for the optimization of industrial scale production.
That’s why the first step is carried out in a laboratory and then scaled up for the industrial phase.
But the system is optimal even when only a small “precious” The preparation of the layout is one quantity of product is involved. of the fundamental phases for the future efficiency of an industrial For this reason we have designed plant: at this stage it is necessary laboratory plants that can respond to foresee the streams that cross to your specific stream work the system as well as the plant’s needs. future production capacity.
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laboratory systems and components
complete systems NUTSCHE FILTER
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Extraction system for active applications on small production lots or scale-down tests. Use specific resins to capture active ingredients for absorption. Can be equipped with agitation systems with pneumatic motor and different types of blades. It is also arranged so that it can be used in different working positions for the extraction of the principle adsorbed.
laboratory systems and components
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complete systems Filtration system at stEAdy pressure in parallel to warm
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The system for testing of hot filtration makes it possible to facilitate the filterability of viscous products hardly filterable at room temperature. The heating fluid covers the entire system including valves and holder. A control unit located within the system provides hot water at a steady temperature. But by setting the thermostat, the system can operate even when cold.
filtration system point of use for technical gases
3 System designed for sterile filtration in the laboratory. It has been configured for use with gases and inert for controlled atmosphere packaging.
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laboratory systems and components
complete systems system for extracting phenols hot method
A system for the validation of extractables from the filter elements into the polymeric material.
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Designed and built to withstand aggressive solvents. All parts that come into contact with the liquid are made of Pyrex glass and PTFE. The bottom container can be thermostated with hot water to maintain a constant temperature during the process. At the top the condenser can be fed with cold water to condense the vapors of solvents that are given off during the processing stages. The movement of the product to be tested is made with process air.
laboratory systems and components
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complete systems FILTRATION SYSTEM AT CONSTANT PRESSURE IN PARALLEL
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6 The filtration system is modular and can accommodate up to 2 disc holders in the line. The use of 2 disc holders in series permits testing the filtration capacity of the membranes. In addition to the holder, the following elements can be assembled to complete the method: a LIFTING pressurizable with sterile gas, a steel pressure regulator, valves and ventilation filter.
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laboratory systems and components
complete systems filtration system with 8 disc holder in parallel
7 The system is designed to be able to test membranes for use on filtration processes for viruses.
laboratory systems and components
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complete systems DROP TEST
8 System for verifying the integrity and validation of pouches for liquids. The test is made on bags from 1 to 5 liters and is obtained by dropping the bag from a known height arranging it in two different positions. The closure with grippers allows a clamping with a high coefficient of friction, while the three working axes are designed to achieve maximum flexibility of adjustment.
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laboratory systems and components
complete systems
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TEST filtrability
10 The systems of filterability can be constructed using disc holders and related membranes from 25mm up to 293 and timed valves and control instruments for analog control of pressure and temperature. The systems are designed for use during the filtration of filter aids like diatomaceous earth, activated charcoal or resins. The system is composed of the supply tank, generally pressurizable, control valves, membrane manuals and pressure gauges for the control of the pressure, all supported by a special frame in AISI304.
laboratory systems and components
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accessoriES
11 DISK HOLDER 47 MM ACCESSORIES
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Accessories for disk holder and guages
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laboratory systems and components
LIFTING
13 mount liquid
The mount liquids are often built in transparent PVC to help the observation of the fluid analyzed, or of stainless steel. Made with accessories and connections suitable for pharmaceutical applications. They are correlated with documentation.
laboratory systems and components
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TANKS
14 The tanks are designed and built to contain fluids to be used for scale-up facilities for small-scale production.
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laboratory systems and components
TANKS
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The volumes used can range from 100ml to 10 litres and can also be pressurized using sterile gas.
laboratory systems and components
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TANKS Some accessories may be available:
DISK
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miXER
• • • • • • • • •
Regulation manual pressure Ventilation filters Sight glasses and sight glasses illuminated Deep tube Connections for equipment of various kinds, pressure, temperature, pH, conductivity Shut-down Sampling systems Breakwater and rompivortice Mixers with different drive system, blade, twin blade, propeller and marine propeller
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laboratory systems and components
TANKS
miXER
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The rotation system can be realized with pneumatic or electric motorization. All system components can be FDA certified.
laboratory systems and components
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VORTEXBREAK
VORTEXBREAK
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flexibility for better process
The vortexbreak removable can be used in cases where it is necessary to mount and dismantle the system. They can be made of stainless steel and PVC, which are compatible with the process. All materials are FDA certified
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laboratory systems and components
heat exchanger
The heat exchangers may be used for hot and cold processes. The construction of the sanitary type, with corrugated pipes to increase the yield of heat exchange, is suitable for use on small capacities and can be used in processes with small volumes.
heat exchanger beam sterile tube
answers
to specific needs
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laboratory systems and components
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disk holders The main use of the disc holders is the filtration of liquids for testing membranes. But they can also be used for sampling in line with individual membranes (not disposable) or for comparative industrial production processes. Can be constructed with the containment tank liquid pressurizable for product filterability tests. They are designed to accommodate standard membranes of polymeric material with a thickness of up to 2mm. The standard dimensions of the membranes are: 25,47,143,293
DISCK HOLDER 293 mm
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VARIOUS DIAMETERS SCREEN MAMBRANE
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DISCK HOLDER 47 mm
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laboratory systems and components
disk holders
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25
HEATED DISK HOLDER 47 MM
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VARIOUS DIAMETERS SCREEN MEMBRANE
28 The accessories for the disc holder are: • • • • • •
Valves of inoculum or vent Fittings for measuring instruments Pressure gauges and thermometers Vents Stoppers The support of the filter media is made of perforated discs of 0.2 mm with a ratio of open area extremely high in order to encourage draining • In addition to the diameters 143 and 293 are equipped with the holder disck drive support and draining plate stabilization upper membrane
laboratory systems and components
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sampling systems in line
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SAMPling system barren The system can be used for sampling both online and on storage tanks. The system consists of a ring buffer with syringable needle and disck holder and ensures a good compromise outcome-cost. Sampling systems sterilizable both online and for tanks can be constructed using sanitary valves and systems of recovery bags with both single and multiple
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laboratory systems and components
quick connect
QUICK CONNECT WITH TRI-CLAMP CONNECTIONS
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This connection can be used wherever you need to disassemble two components quickly, or where it is needed without isolating spilled product line in two components.
laboratory systems and components
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hose
31 The hose connection can be made according to the hose to be used we are also able to provide them with different materials according to the need for compatibilitĂ : PTFE/PP/AISI304/AISI316.
concentric and eccentric reducers
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laboratory systems and components
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ADAPTERS
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The adapters can be realized by coupling various kind of connections Tri-clam/BSP/NPT/DIN. but you can also make connections concentric or eccentric always of several diameters. It can also provide the same components in different materials, according to the chemical compatibility required.
laboratory systems and components
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trolleys for disposable bags
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laboratory systems and components
Trolleys for disposable technology. The trucks are built to user specifications. They are equipped with revolving wheels; volumetric capacity and weight are a function of the bags to be supported and the number that will be stored. The stainless steel trolleys are designed with round tubes for easier cleaning in restricted areas, the shelves are designed for maximum cleaning of data and the utmost respect for the material stored. Trolleys with dimensions and geometry to support specific equipment and systems can also be constructed.
trolleys for handling equipments
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laboratory systems and components
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quattro systems info@quattrosystems.it - www.quattrosystems.it Quattro Systems S.r.l. Via Lega dei Carrettieri 9 43038 Sala Braganza (PR) Tel. 0521.833182 Fax 0521.338828
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