2015 Book and Video Catalog

2015 BOOK & VIDEO

CATALOG

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Knowledge When it comes to delivering manufacturing knowledge and content, SME is a resource you can trust. Hundreds of products are featured in this catalog with thousands more available online in the SME Store (sme.org/store).

You’ll find an exceptional selection of books, videos, and technical papers on processes, materials, technology, fundamentals, business practices, and more.

Choose SME — our content is available for license to use in your classroom or company to support your education and workforce development needs. We are dedicated to providing you with the right solutions to maximize the power of your training. For more information on licensing, contact Tooling U-SME at 866.706.8665 or visit toolingu.com.

SME-published books and videos are developed and reviewed by industry-leading experts ensuring the technical accuracy of the content. A majority of our products are available in digital format (eBooks, eChapters, video on-demand, and video download).

Everything you want to know available when you want it, where you need it.

You will also find a selection of our video programs available in closed caption format. A complete list is available at sme.org/cctitles.

Need help finding a title?

Call SME Customer Care at 800.733.4763 or 313.425.3000 ext. 4500, 8:00 a.m. – 5:00 p.m., Eastern Time, Monday-Friday.

View and search the catalog online at sme.org/catalog.

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TABLE OF CONTENTS New Releases ..........................................................................................5

Lean Certification ..................................................................................61

Best Sellers ..............................................................................................8

Machining & Material Removal.........................................................68

Series & Packages .................................................................................12

Manufacturing Engineering & Management ...............................76

Assembly & Automation .....................................................................22

Measurement, Inspection & Testing...............................................80

Composites Materials, Tooling & Manufacturing ......................24

Plastics & Molding Technologies .....................................................84

Finishing & Coating ...............................................................................27

Product Design .......................................................................................88

Forming, Fabricating & Lasers ..........................................................29

Additive Manufacturing ......................................................................90

Fundamental Manufacturing Education .......................................41

Order Terms & Conditions ................................................................92

Technical Certification.........................................................................43

Index ...........................................................................................................95

Lean & Quality ........................................................................................45

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The prices and product IDs listed in the catalog refer to hardcopy books and DVDs. SME-published content is available in different format options. Look for these symbols to identify additional formats available.

Content is also available in video download, video on-demand, and video clip formats.

Content is also available in eBook and eBook Chapter formats.

To find a product in the catalog on our Website, visit sme.org and enter the product ID in the search.

Each product’s webpage offers links to digital and related content where available.

Orders can be placed online or by calling SME Customer Care at 800.733.4763 or 313.425.3000 ext. 4500, Monday-Friday, 8:00 a.m.-5:00 p.m.

Eastern Time (ET). Catalog pricing subject to change without notice.

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The icons below identify programs in the catalog that are part of SME’s video series.

CM

Composites Manufacturing | sme.org/cmvs

FMP Fundamental Manufacturing Processes | sme.org/fmp FTD MI

Fundamentals of Tool Design | sme.org/ftd Manufacturing Insights | sme.org/mi

Use promo code: 2015CATALOG

20% OFF

your first order Offer valid through 12/31/15 on up to 25 items.

new releases

Manufacturing Processes and Materials, Fifth Edition

Fundamentals of Manufacturing Workbook

Since publication of the first edition in 1961, instructors, students, and practitioners have relied on Manufacturing Processes and Materials for the foundational knowledge needed to perform in manufacturing roles across a myriad of industries. Now in its fifth edition, the book covers the basic processes, materials, and machinery used in the job shop, tool room, or small manufacturing facility. At the same time, it describes advanced equipment used in larger production environments. The reader is given a thorough review of metals, composites, plastics, and other engineering materials, including their physical properties, testing, treatment, and suitability for use in manufacturing. Quality, measurement and gaging, process planning and cost analysis, and manufacturing systems are all addressed. Questions and problems at the end of each chapter can be used as a self-test or as assignments in the classroom.

Used in combination with the book, Fundamentals of Manufacturing, Third Edition, this workbook provides structured practice questions for individuals preparing to take the Certified Manufacturing Technologist (CMfgT) and Certified Manufacturing Engineer (CMfgE) certification exams. The curricula is consistent with the latest manufacturing Body of Knowledge for these certifications. Authored and reviewed by subject matter experts, the Fundamentals of Manufacturing Workbook is an essential tool for studying for the exams and determining where further work is needed. It contains 325 questions and solutions.

SME, 2015, by Ahmad K. Elshennawy, PhD and Gamal S. Weheba, PhD ISBN: 978-0872638716, 784 pages, hardcover Product ID: BK11PUB16 $130/Members: $117

SME, 2014, edited by Philip D. Rufe, CMfgE ISBN: 978-0872638778, 112 pages, softcover Product ID: BK14PUB2 $30/Members: $27

Instructor’s Guide SME, 2015, by Ahmad K. Elshennawy, PhD and Gamal S. Weheba, PhD ISBN: 978-0872638792, 95 pages, eBook Product ID: BK15PUB3_E $20/Members: $20 Instructor’s Slides Product ID: BK15PUB1_E $50/Members: $45 eBook | eChapters

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new releases Lean Epiphanies: Catapult the Cow and Other Inspirational Continuous Improvement Stories It should not be surprising that the application of world-class manufacturing techniques is even more critical to company survival than it was a decade ago. In Lean Epiphanies, Gary Conner relates inspirational stories of the places he has been, the companies he has worked with, and the people he has met over the course of the last 20 years. Conner’s experience conducting hundreds of continuous improvement events, involving thousands of team members, led to his writing this fun, easy-to-read collection of short stories.

Readers will find the conversational style refreshing and the insights transformative and encouraging in their own continuous improvement efforts.

Each story relates an “Aha!” moment that teaches something new. Lean newcomers and seasoned practitioners alike will learn through Conner’s compelling insights into human nature, company culture, leadership, and what it takes for business success in the changing dynamics of the new world economy.

SME, 2015, by Gary Conner ISBN: 978-0872638785, 249 pages, softcover Product ID: BK14PUB8 $35/Members: $31.50

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Principles of Metal Casting, Third Edition Written by prominent industry experts, Principles of Metal Casting addresses the latest advances in the field including melting, casting processes, sand systems, alloy development, heat treatment, and processing technologies. New chapters cover solidification modeling, casting defects, and zinc and zinc alloys. Detailed photographs, illustrations, tables, and equations are included throughout. Ideal for students and researchers in metallurgy and foundry science as well as foundry industry professionals. This authoritative guide provides all the information needed to produce premium-quality castings.

McGraw Hill Professional and SME, 2014,

by Mahi Sahoo and Sudhari Sahu ISBN: 978-0071789752, 795 pages, hardcover Product ID: BK14PUB6 — $100/Members: $90

new releases AVAILABLE SUMMER 2015

Realistic Cost Estimating, Third Edition This revised third edition contains material on the use of software, organizational strategies for cost estimating, types of costs, case studies, downloadable spreadsheet forms, and much more. Topics presented include manufacturing costs, standard versus actual costs, cost in relation to product volume, analysis, types of estimates, cost estimating controls, cost requests from other departments, evaluating supplier quotes, and calculating selling prices. An Instructor’s Guide will be available for classroom use.

SME, 2015, edited by Michael Lembersky ISBN: 978-0872638754, 210 pages, hardcover Product ID: BK14PUB1

AVAILABLE MAY 2015

Foundations of Manufacturing

This video series is designed to reinforce foundational concepts essential to understanding the broader scope of manufacturing.

Ideally suited for corporate training, colleges, universities, and other education providers, these programs will bring to life preparatory material in a clear, concise, and easy to follow format. The first in the series is the three-program, Basic Geometric Dimensioning and Tolerancing, which includes the programs below.

Product ID: PK15PUB4 Rules and Concepts Geometric dimensioning and tolerancing (GD&T) is an engineering language that uses symbols and modifiers to clearly communicate design requirements on mechanical drawings. By using GD&T, a print can explicitly call out necessary tolerances in an unambiguous fashion. Using shop floor footage and animations to illustrate examples, this program introduces the viewer to GD&T rules and concepts. The 14 symbols used in GD&T are highlighted with examples to define their use. These symbols are organized into five categories: form symbols, profile symbols, orientation symbols, location symbols, and runout symbols.

Product ID: DV15PUB1 Form Controls & Datums Datums are reference measurement surfaces, planes, or points from which other part features are measured. By using the 14 geometric characteristic symbols, along with datum references, the functional requirements of a part or assembly can be effectively communicated. This program focuses solely on the form symbols: straightness, flatness, circularity, and cylindricity.

The proper identification and usage of datums in GD&T is explored.

Product ID: DV15PUB2 Future Relationship In this program, the ten remaining geometric characteristic symbols and their categories (profile symbols, orientation symbols, location symbols, and runout symbols) are examined in greater detail using demonstrative examples to clarify their use.

Product ID: DV15PUB3

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Best sellers Introduction to Lean Manufacturing

MI

Explains the core philosophies behind lean manufacturing, providing insight into why so many companies are adopting lean principles to enhance productivity, improve quality and increase profits.

See examples of visual management and standardized work as well as value-added and non-valueadded activities. sme.org/mi SME, 2000 — 16 minutes Product ID: DV03PUB46 $120/Members: $108

Mapping Your Value Stream Five S Factory Makeover

MI

Five S stands for sort, set in order, shine, standardize, and sustain. Great for anyone from novices to seasoned lean practitioners, this program shows you how to identify the seven wastes of lean by going through the process with two companies and includes interviews with those responsible for the success of the projects.

Company case studies include Symmons Industries and Affordable Interior Systems. sme.org/mi SME, 2005 — 21 minutes Product ID: DV05PUB12 $120/Members: $108

See how the Donnelly Corporation used value stream mapping to reduce inventory and create one-piece flow in the assembly of automotive mirrors. Kanban card systems, andon lights, inventory trigger points, and other lean concepts illustrate the methods used to improve product quality and delivery. James Womack, PhD, President of the Lean Enterprise Institute describes the power of current- and future-state value stream mapping. sme.org/mi SME, 2001 — 33 minutes Product ID: DV03PUB35 $280/Members: $252

Breakthrough Kaizen Events

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MI

Experience an actual kaizen event at the Lantech Corporation where over 100 productivity, quality, safety, and ergonomics improvements were completed. Hear comments from several experienced kaizen leaders as they describe employee attitudes found in a successful event. The essential goals of kaizen are illustrated so you can solve problems and eliminate waste within your company. sme.org/mi SME, 2003 — 19 minutes Product ID: DV03PUB37 $120/Members: $108

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MI

Best sellers AWARD WINNER

Kaizen Event Fieldbook: Foundation, Framework, and Standard Work for Effective Events Author Mark Hamel ties together lean theory with a multiphase approach to kaizen strategy, pre-event planning, execution, and follow-through. The “whys” and “hows” of effective kaizen event standard work and event management are revealed, as well as proven means to sustain the gains.

Practical examples, figures and tables, and many real-life “Gemba Tales” provide for an enriched learning experience.

Also included is a chapter on the deployment of a kaizen promotion office, a glossary, and two appendices, which offer blank forms and an overview of daily kaizen.

SME, 2010, by Mark R. Hamel with foreword by Arthur Byrne ISBN: 978-0872638631, 272 pages, softcover Product ID: BK09PUB16 $50/Members: $45

Lean Production Simplified: Plain-Language Guide to the World’s Most Powerful Production System, Second Edition Lean Production Simplified is written for the practitioner by a practitioner. It delivers a comprehensive insider’s view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around the image of a “house of lean production.”

Sheet Metal Stamping Dies and Processes

FMP

This updated program, part of the Fundamental Manufacturing Processes Video Series, explores basic die operations such as shearing, drawing and bending, as well as single-station dies, multiple-station dies, and tandem press lines. sme.org/fmp SME, 2013 — 25 minutes Product ID: DV11PUB9 $280/Members: $252

Productivity Press, 2007, by Pascal Dennis ISBN: 978-1563273568, 192 pages, softcover Product ID: BK07PUB11 $45.95/Members: $41.35

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Best sellers

Milling and Machining Centers

FMP

Discover what makes milling with machining centers an important high-volume process for shaping materials. Learn about the milling process and the use of tool changing, work changing, and workholding arrangements on machining centers.

FEATURES: basics of knee mill and machining centers; milling cutters, operations, accessories, and process variables; and operational performance. sme.org/fmp SME, 2010 — 31 minutes Product ID: DV09PUB2 $280/Members: $252

Fundamentals of Composites Manufacturing: Materials, Methods, and Applications, Second Edition Outlines recent advances, case studies, and examples that serve to broaden knowledge of composites materials and manufacturing methods, along with detailing the basic materials used to create composite structures and their performance qualities. Learn tips for getting the best results that weigh the required material properties against cost and production efficiency. Includes online access to clips from the eightprogram Composites Manufacturing Video Series. sme.org/cmvs SME, 2008, by A. Brent Strong ISBN: 978-0872638549, 640 pages, hardcover Product ID: BK07PUB26 $110/Members: $90 Instructor’s Guide SME, 2008, by A. Brent Strong ISBN: 978-0872638594, 54 pages, softcover Product ID: BK08PUB27 $25/Members: $20

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Fundamentals of Manufacturing, Third Edition This updated edition provides an excellent structured review for individuals preparing to take the Certified Manufacturing Technologist (CMfgT) and Certified Manufacturing Engineer (CMfgE) certification examinations. This is an outstanding reference for industry and academia as a standard baseline for foundational manufacturing knowledge. sme.org/fom3 SME, 2013, edited by Philip D. Rufe, CMfgE ISBN: 978-0872638709, 712 pages, hardcover Product ID: BK11PUB15 $120/Members: $108 Fundamentals of Manufacturing Workbook SME, 2014, by Philip D. Rufe, CMfgE ISBN: 978-0872638778, 112 pages, softcover Product ID: BK14PUB2 $30/Members: $27 Instructor’s Slides SME, 2013, by Philip D. Rufe, CMfgE Product ID: BK11PUB101_E $90/Members: $75

Best sellers Measurement and Gaging

FMP

Beginning with an introduction to the core concepts of measurement, this program then focuses on the wide array of measurement and gaging tools available. Tools are arranged into three categories: non-graduated, graduated, and advanced. FEATURES: concepts of measurement; non-graduated and graduated tools; direct-reading devices; and optical, vision, and coordinate measurement systems. sme.org/fmp SME, 2000 — 28 minutes Product ID: DV03PUB25

$280/Members: $252

Fundamentals of Tool Design, Sixth Edition Improved, revised, and expanded, this new edition updated and expanded tool designer objectives and responsibilities, a designer’s guide to machine tools, revised tool material, mechanical definitions and reference tables, expanded broaching examples and concepts, new sections on part location and support, expanded bushing applications, and revised GD&T information that includes ASME Y14.5-2009. Includes a DVD sampler featuring clips from the nine-program Fundamentals of Tool Design Video Series. A stand alone Instructor’s Guide is available to enhance training and classroom instruction.

SME, 2010, edited by John Nee ISBN: 978-0872638679, 464 pages, hardcover Product ID: BK10PUB2 $110/Members: $90

FMP

Grinding

Grinding is the latest update in SME’s Fundamental Manufacturing Processes Video Series and introduces your workforce to precision grinding methods, abrasives and grinding wheels, balancing and dressing grinding wheels, grinding safety, and workpiece surface finish. sme.org/fmp SME, 2012 — 25 minutes Product ID: DV09PUB4

$280/Members: $252

Instructor’s Guide SME, 2010, 64 pages, softcover Product ID: BK10PUB3 $20/Members: $20

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series & PacKages

CM

Composites Manufacturing Book and Video Package This package combines the book, Fundamentals of Composites Manufacturing, Second Edition, with our eight-program Composite Manufacturing Video Series. The book focuses on materials, methods, and applications. Each chapter provides an overview with key points, case study, summary, laboratory experiment, learning questions, and more. The Composites Manufacturing Video Series provides a comprehensive examination of the composites industry, detailing the materials used, the various composite manufacturing processes and post processes, and common composite applications.

Product ID: PK14PUB6 $891/Members: $793.80

Composites Manufacturing Video Series This eight-program video series compiles a comprehensive examination of the composites industry, detailing the materials used, the various composite manufacturing processes, postprocesses, and common composite applications. sme.org/cmvs Composites Manufacturing Video Series Product ID: PK05PUB2 $792/Members: $712.80 Composites Manufacturing Video Series Sampler DVD Product ID: DV10PUB4 $50/Members: $35

FMP

Fundamental Manufacturing Processes Video Series Forty-four programs containing more than 20 hours of handson manufacturing processes. The Fundamental Manufacturing Processes (FMP) Video Series provides solid, in-depth examples and applications of technologies and processes that drive manufacturing. Each video brings together industry experts, educators, and real-world company examples that provide clear explanations and demonstrations of technologies and processes in action. Includes outlines, scripts, study guides, and review questions. sme.org/fmp Fundamental Manufacturing Processes Video Series Product ID: PK07PUB4 $10,472/Members: $9,424.80 Fundamental Manufacturing Processes Video Series Sampler DVD Product ID: DV03PUB122 $60/Members: $50

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series & PacKages Fundamentals of Manufacturing Cell Planning Package The ability to effectively plan a manufacturing cell is a fundamental skill needed by every supervisor, team leader, and manufacturing engineer. This package includes three video programs, Planning Manufacturing Cells textbook, Planning Manufacturing Cells Workbook, Simplified Systematic Planning of Manufacturing Cells booklet, laminated systematic layout planning capsule summary, and a pencil and ruler kit. Together these materials comprise a ready-to-use kit for introducing, expanding, and improving the use of cells in your plant. Program one introduces the basics and gives you a systematic approach for planning manufacturing cells. Programs two and three show how to apply the step-by-step approach. The workbook follows the journey of a typical cell-planning project and provides essential details, illustrations, and examples.

DVD programs not sold separately.

Fundamentals of Manufacturing Package This package includes the Fundamentals of Manufacturing, Third Edition book and the Fundamentals of Manufacturing Workbook. The book is a valuable resource of information for anyone interested in learning fundamental manufacturing concepts and practices.

Combined, they provide a structured review and an essential study tool for individuals preparing to take the Certified Manufacturing Technologist (CMfgT) and Certified Manufacturing Engineer (CMfgE) exams. Review questions, reference charts, and a selection of over 40 SME-produced video clips (three hours of online content) is included.

Product ID: PK14PUB2 $135/Members: $121.50

Fundamentals of Manufacturing Cell Planning Package Product ID: PK03PUB5 $801.90/Members: $709.65 Planning Manufacturing Cells Workbook SME, 2002, 128 pages Product ID: BK02PUB3 $25/Members: $22.50 Planning Manufacturing Cells SME, 2002, 336 pages, softcover Product ID: BK02PUB2 $72/Members: $65 Simplified Systematic Planning of Manufacturing Cells MIRP Books, 2002, by Lee Hales ISBN: 978-0933684133, 38 pages, softcover Product ID: BK02PUB9 $20/Members: $20 Pencil and Ruler Kit Product ID: ML02PUB1 $10/Members: $10

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series & PacKages

Fundamentals of Plant Floor Layout Package This package is invaluable in creating a new layout for your operations. It offers an in-depth presentation of the systematic layout planning (SLP) process, a worldwide methodology that has become the basis for leading computer-aided layout planning software packages. You’ll learn the fundamental steps, including how to chart, diagram, and evaluate various plans to help you decide the most cost-efficient and productive equipment and space arrangement for your industry. Includes Fundamentals of Plant Floor Layout DVD, Simplified Systematic Layout Planning booklet, capsule summary, and pencil/ruler kit. DVD not sold separately.

Fundamentals of Plant Floor Layout Package SME, 1998 — 75 minutes Product ID: PK05PUB11 $310.50/Members: $273.60 Simplified Systematic Layout Planning MIRP Books, 1998, by Richard Muther and John D. Wheeler ISBN: 978-0933684096, 35 pages, softcover Product ID: BK98PUB14 $26/Members: $22 Pencil and Ruler Kit Product ID: ML02PUB1 $10/Members: $10

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Fundamentals of Tool Design (FTD) Video Series Gain a solid, in-depth examination of the technologies and techniques used to design and troubleshoot tooling in a variety of industries.

Programs include: • Tool Materials • Cutting Tool Design • Fixture Design • Progressive Die Design • Gaging & Inspection Tool Design • Computer-Aided Design • Rapid Tooling Design • Composite Tooling Design • Troubleshooting Tool & Die Making

FTD Video Series with Fundamentals of Tool Design, 6th Edition Product ID: PK10PUB2 — $990/Members: $882.90 FTD Video Series Product ID: PK09PUB3 — $891/Members: $801.90

sme.org/ d

series & PacKages Kaizen Event Package

Hydroforming Book and Video Package This package includes the book, Fundamentals of Hydroforming, along with the video program, Hydroforming. The book covers the fundamentals of both tube hydroforming (the most common) and sheet metal hydroforming with comprehensive guidelines for product design, material selection, computer simulation of the hydroforming process, and tool design. It also outlines assembly techniques, considerations of holes and slots, and types of hydroforming equipment.

Fundamentals of Hydroforming provides product designers, manufacturing engineers and process engineers a wide range of technical information in one concise, easy to follow source. The video program examines the basic materials, tools, and techniques of tubular hydroforming and sheet metal hydroforming.

Product ID: PK14PUB9 $333/Members: $295.65

This package provides the essential information for an effective Kaizen event. Included is the Shingo award-winning Kaizen Event Fieldbook: Foundation, Framework, and Standard Work for Effective Events, and the popular Value Stream Mapping video program. The Kaizen Event Fieldbook provides the necessary transformation jump-start, momentum, organizational learning and engagement, and sustainable, step-function improvements. This indispensable reference is great for lean leaders and implementers within any industry and for use at any stage in the lean implementation journey. The video program covers the shop floor side and the human element behind this lean continuous improvement process.

This program takes you inside Jotul North America to see the process and outcomes of a two-day training event. You’ll see how to conduct, facilitate, and participate in a successful value stream walk.

Product ID: PK14PUB8 $179.10/Members: $156.60

Lean Certification Book Packages Lean Bronze Certification Package See page 61 or visit sme.org/bronzepackage for details.

Product ID: PK05PUB16 $151.16/Members: $136.04 Lean Silver Certification Package See page 64 or visit sme.org/silverpackage for details.

Product ID: PK05PUB17 $232.51/Members: $209.25 Lean Gold Certification Package See page 66 or visit sme.org/goldpackage for details.

Product ID: PK05PUB18 $151.05/Members: $135.27 eBook | eChapters

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series & PacKages

Lean Starter Video Package

Lean Manufacturing Video Package

Lean Tooling Package

This package contains four of our popular lean programs from the Shingo award-winning Manufacturing Insights Video Series. Topics covered include value stream mapping, what lean means, Kanban, visual boards, five S, and other lean techniques. You’ll see real-world solutions from companies.

This package includes eight top selling lean programs bundled together in one convenient package. Additional information on each of these programs can be found in the lean and quality section of the catalog. Programs include:

Product ID: PK10PUB3 $772.20/Members: $685.80

– Five S Factory Makeover

This package includes two DVD video programs, Introduction to Lean Tooling and Lean Tooling in Action, along with the book, Lean Tooling: The Right Tool at the Right Time. The package will help ensure that the right tool is in the hands of the right person, at the right time, and in the right place. It will help you organize your tooling so you can find every tool you need in less than 30 seconds.

– Breakthrough Kaizen Events – Introduction to Lean Manufacturing – Introduction to Lean Tooling – Kanban Systems – Mapping Your Value Stream – Quick Changeover for Lean Manufacturing – Visual Controls Product ID: PK06PUB9 $1,440/Members: $1,296

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Product ID: PK03PUB4 $270/Members: $243

series & PacKages

MI

Manufacturing Insights Video Series The Shingo award-winning Manufacturing Insights Video Series programs give you an inside look at manufacturing success from industry experts, companies, and educators who share their experiences in adopting new technology, process improvements, and workforce development. See real-world demonstrations and the applications of theoretical models used in manufacturing today! Pricing for each program in the Manufacturing Insights Video Series varies. Each individual program is available in DVD, streaming video, and digital download formats.

Learn more and download the Manufacturing Insights catalog at sme.org/mi.

Metal Casting Book and Video Package This package provides you with the book, Principles of Metal Casting, Third Edition, along with the video program, Casting.

The book addresses the latest advances in the field such as melting, casting processes, sand systems, alloy development, heat treatment, and processing technologies. The video includes information on pattern and core production methods and covers an array of casting processes.

Metal Forming DVD Set This four-program video package provides an enormous amount of information on metal forming. Program titles include Punch Presses, Sheet Metal Shearing and Bending, Sheet Metal Stamping Dies and Processes, and Sheet Metal Stamping Presses.

Product ID: PK05PUB5 $1,008/Members: $907.20

Product ID: PK14PUB13 $380/Members: $342

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series & PacKages

Metalcutting Module Set The Metalcutting Module Set includes eight video programs from the top selling Fundamentals of Manufacturing Processes Video Series. This package includes the following programs: – Holemaking

– Workholding

– Grinding

– Milling and Machining Centers

– Cutting Tool Geometries

– Threading

– Cutting Tool Materials

– Turning and the Lathe

Product ID: PK03PUB8 $2,016/Members: $1,814.40

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Nanomanufacturing Video Package This three-program video package takes you inside the world’s leading experts in nanomanufacturing to see the current, near-term, and future applications of nanotechnology. Visit sme.org/nanopackage or see page 82 for additional details.

Product ID: PK09PUB4 $520.20/Members: $459

Near Net Shape Forming Module Video Package This video package includes programs on power metallurgy, die casting, casting, and forging. You’ll discover the technology, methods, and processes used for net-shape forming.

Product ID: PK03PUB7 $1,008/Members: $907.20

series & PacKages Plastic Injection Molding Package

Plastics Module Package

This package provides you with essential information on plastic injection molding. It includes four books and four video programs. The books are written in plain, everyday language that breaks complex technical matter into clear, sequential narrative bits. The video programs provide information on the injection molding machine and controls, injection mold types and production, machining and assembly processes, and finishing.

Additional details on the books and videos in this package can be found on pages 84-86.

This package includes six video programs on plastics. See page 84 for package details.

Programs in this package can also be purchased individually in DVD, digital download, and streaming video formats.

Books: Plastic Injection Molding: Manufacturing Process Fundamentals Plastic Injection Molding: Material Selection and Product Design Fundamentals Plastic Injection Molding: Mold Design and Construction Fundamentals Plastic Injection Molding: Manufacturing Startup and Management Video Programs: Plastic Injection Molding Plastic Injection Molds Plastic Machining and Assembly Plastics Finishing Product ID: PK14PUB7 $1,303.20/Members: $1,155.60 Plastic Injection Molding Book Series Additional details on page 86.

Product ID PK14PUB5 $295.20/Members: $248.40

Product ID: PK06PUB7 — $1,512/Members: $1,360.80 Plastic Injection Molding Product ID: DV03PUB22 $280/Members: $252 Plastic Blow Molding Product ID: DV03PUB21 $280/Members: $252 Plastic Injection Molds Product ID: DV04PUB13 $280/Members: $252 Plastic Thermoforming Product ID: DV06PUB3 $280/Members: $252 Plastics Finishing Product ID: DV02PUB1 $280/Members: $252 Plastics Machining and Assembly Product ID: DV02PUB3 $280/Members: $252

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The Secrets of Getting Lean Ideas from Employees Front-line employees see many problems and opportunities that their managers don’t, but most organizations fail to tap into this extraordinary potential source of revenue enhancement and savings — generating ideas. This package includes the book, Ideas Are Free, along with the eight video programs, which sets a roadmap for integrating ideas and idea management into the way companies are structured and operate.

SME, 2004 — 5 hours, 40 minutes Product ID: PK04PUB4 — $595.75/Members: $536.17 What is an Idea?

Product ID: DV04PUB3

Making Ideas a Central Part of Work Product ID: DV04PUB6

Getting More and Better Ideas Product ID: DV04PUB9

The Power of Small Ideas Product ID: DV04PUB4

Characteristics of a Good Process Product ID: DV04PUB7

Liberating and Transforming: Employee Ideas and Lean Culture Product ID: DV04PUB10

What About Rewards for the Ideas?

Product ID: DV04PUB5

Focusing Ideas on What Matters Most Product ID: DV04PUB8

Ideas Are Free Book Product ID: BK04PUB2

series & PacKages Total Productive Maintenance in America (TPM) Package This five-DVD video package features case studies, expert perspectives, and management guidelines for transforming routine and crisis-oriented maintenance into total productive maintenance. See how to train TPM teams, organize TPM schedules, integrate TPM with existing improvement programs, and estimate a TPM program’s ROI. Harley-Davidson, Magnavox, Briggs & Stratton, and The Timken Company show you how TPM systems work and how to measure and calculate overall equipment effectiveness (OEE). Total Productive Maintenance in America Reference Guidebook is included with this package.

Product ID: PK03PUB2 $526.50/Members: $473.40

Thermoforming Book and Video Package This package includes the book, Thermoforming: Improving Process Performance, along with the video program, Plastic Thermoforming. The book describes the roll-fed thermoforming process, plastic materials, design of thermoformed products, thermoforming machines, trim presses, mold design, components of a complete mold system, mold layout and machine base design, mold cost estimating, knife-like trim dies, thermoforming offline punch, and die trimming.

The video program highlights cut sheet and roll fed thermoforming operations and features details on the various thermoforming process components.

Product ID: PK14PUB11 $251.10/Members: $224.10

Tube Forming Book and Video Package This package includes the book, Tube Forming Processes: A Comprehensive Guide, along with the video program, Tube Bending. The book provides the best materials, methods, and equipment for bending, cutting, branching, brazing, and joining tubes. Information is from top industry experts covering the fundamentals and guidelines for tube fabrication, pipe fabrication, and other areas. The video program explores the various materials and methods used for bending and end forming tubes. Both rotary-draw tooling and the use of internal mandrels are highlighted. Also featured are segments on compression bending, ram bending, press bending, and roll bending. The tube end forming segment examines the basic forms that can be applied to the end of a tube with the primary types including reduction, expansion, flaring, and beading.

Product ID: PK14PUB10 $294.30/Members: $262.80

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21

assemBly & automation

Fastening and Assembly

FMP

Covering both fasteners and adhesives, this program explains the various types and uses of integral fasteners, threaded fasteners, non-threaded fasteners, and stapling and the many types and applications of adhesives used in joining similar and dissimilar materials together. The automated assembly segment examines the ways in which parts are sorted, loaded and presented for automated assembly. FEATURES: mechanical fastener types and assembly devices, adhesive bonding, manual and automated assembly systems, and automated assembly machines. sme.org/fmp SME, 2001 — 20 minutes Product ID: DV03PUB8 $280/Members: $252

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FMP

RFID: Tool Tracking Solutions MI

Industrial Robotics

Manuel A. Pachano explains the infrastructure and technology behind RFID and its real-world practical applications, challenges and advantages for supporting quality and productivity. Traxle Manufacturing, ABSKY, Witman, and Nordam show how they use RFID to maintain and communicate activity history of precision tools, restock and repair inventory, track data on high-value composite layup molds, and incorporate RFID on the end of a robotic tooling system for quick changeover and error-proof tooling. sme.org/mi

Review the overall advantages and disadvantages of industrial robots in manufacturing operations, including major applications such as welding, spray painting, machining, assembly, machine loading and unloading, and material handling. FEATURES: An overview of robot technology, primary types of industrial robots, programming methods, robot tooling and sensors, key manufacturing applications using robots, and advantages/ disadvantages of industrial robots. sme.org/fmp

SME, 2008 — 35 minutes Product ID: DV08PUB7 $149/Members: $129

SME, 2004 — 25 minutes Product ID: DV04PUB11 $280/Members: $252

assemBly & automation Affordable Automation for Small and Medium Facilities

MI

Learn how Factory Five Racing, Supreme Corporation, and Peterson Manufacturing dealt with issues involving automation justification, planning, and implementation. These shops automated specific material-removal and assembly processes using the most flexible of automation systems — robots. Case studies show that automation decisions not only depend on product type, variety, and volume, but also on a shop’s capability and culture. sme.org/mi SME, 2006 — 31 minutes Product ID: DV06PUB14 $280/Members: $252

Brazing and Soldering Getting Factory Automation Right (The First Time) Presents a logical, step-by-step, multidisciplinary approach to prudent automation purchasing and implementation. Engineering concepts are presented without being overly technical, perfect for any member of the acquisition project team. Whether you’re a project manager, manufacturing engineer, or automation purchaser, this book takes you through the many steps of evaluating whether automation is needed — from planning the project, team building, and overseeing the purchase, to testing and installaing equipment. Interactive spreadsheets included.

SME, 2001, by Edwin H. Zimmerman ISBN: 978-0872635265, 268 pages, hardcover Product ID: BK01PUB12 $69/Members: $58

FMP

Gain an understanding of the fundamental similarities and differences between the two joining processes, learn basic terminology and become familiar with common applications.

The techniques and materials used to produce brazed and soldered components for the automotive, aerospace, appliance and electronics industries are explained. FEATURES: fluxes and filler metals and manual and automated methods. sme.org/fmp SME, 2004 — 25 minutes Product ID: DV03PUB124 $280/Members: $252

Plastics Machining and Assembly

FMP

The plastics machining highlights the use of sawing, milling, routing, turning, waterjet cutting, laser cutting, drilling and secondary holemaking operations; while plastics assembly covers the many fastening and joining methods used to produce plastic parts. FEATURES: types of plastic material and their characteristics, methods of machining plastics, cutting tool materials and geometries, and various assembly and joining methods. sme.org/fmp SME, 2002 — 27 minutes Product ID: DV02PUB3 $280/Members: $252 eBook | eChapters

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23

comPosites materials, tooling & manufacturing Automated Composite Layup and Spray Up CM This program focuses on the various automated processes and equipment developed to manufacture high-quality composite products, including the use of CNC gantry ply-cutters, robots, tape lamination machines, and fiber placement machines. sme.org/cmvs SME, 2005 — 15 minutes Product ID: DV05PUB6 $110/Members: $99

Fundamentals of Composites Manufacturing: Materials, Methods, and Applications, Second Edition Outlines advances, case studies, and examples that serve to broaden knowledge of composites materials and manufacturing methods, and the basic materials used to create composite structures and their performance qualities. Learn tips for getting the best results that weigh the required material properties against cost and production efficiency. Includes online access to video clips from the eight-program Composites Manufacturing Video Series (sme.org/cmvs).

SME, 2008, by A. Brent Strong ISBN: 978-0872638549, 640 pages, hardcover Product ID: BK07PUB26 $110/Members: $90 Instructor’s Guide SME, 2008, by A. Brent Strong ISBN: 978-0872638594, 54 pages, softcover Product ID: BK08PUB27 $25/Members: $20

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Manual Composite Layup and Spray Up

CM

Manual composite layup and spray up are the most common methods of producing composite parts. Follow each process thoroughly, detailing each step from mold preparation through to the curing of finished layups and spray ups. Plus, see the use of vacuum bag molding and autoclave molding. sme.org/cmvs SME, 2005 — 15 minutes Product ID: DV05PUB5 $110/Members: $99

Composite Materials

CM

Features a detailed explanation of the important mechanical properties of thermoset fiber-reinforced composites; the primary types of reinforcement materials: glass, carbon and aramid; and major matrix materials: polyester, epoxy, bismaleimide, and polyimide. sme.org/cmvs SME, 2005 — 18 minutes Product ID: DV05PUB4 $110/Members: $99

comPosites materials, tooling & manufacturing

Filament Winding

CM

Pultrusion

CM

CM

Liquid Molding

This program examines both the wet winding and dry winding processes. The primary types of filament winding methods are detailed including hoop winding and helical winding. This program features an indepth look at the types and uses of filament winding mandrels. sme.org/cmvs

The Pultrusion program details the high-throughput, continuous pultrusion process. Reinforcement materials used to produce pultrusions are followed step-by-step through the process — from resin saturation and impregnation, to preforming, shaping, curing, and cut-to-length sawing. sme.org/cmvs

Several process variations of both low- and high-viscosity resin systems used in producing detailed, high-quality composite parts are featured. Liquid molding processes shown include resin transfer molding, vacuum infusion, resin film infusion, and more. The use of preformed reinforcement materials is also featured. sme.org/cmvs

SME, 2005 — 13 minutes Product ID: DV05PUB7 $110/Members: $99

SME, 2005 — 15 minutes Product ID: DV05PUB8 $110/Members: $99

SME, 2005 — 20 minutes Product ID: DV05PUB9 $110/Members: $99

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25

comPosites materials, tooling & manufacturing Composites Post Fabrication and Joining

CM

Most composite parts and components require some type of post fabrication and or joining for finishing. This program examines the various methods used to cut, mill, turn, and drill composites effectively. The use of adhesives and mechanical fasteners to join separate composite components together is also explored in detail. sme.org/cmvs SME, 2005 — 17 minutes Product ID: DV05PUB11 $110/Members: $99

Composite Tooling Design Compression Molding

CM

The use of compression molding in high-volume, high-quality composite parts production is explored in this program. The various sheet and bulk molding compounds are detailed as are mold types used — including the flash-type mold, positive-type mold and the semi-positivetype mold. The transfer molding process, a technological extension of compression molding, is also highlighted. sme.org/cmvs SME, 2005 — 16 minutes Product ID: DV05PUB10 $110/Members: $99

SME, 2009 — 22 minutes Product ID: DV08PUB4 $110/Members: $99

Composite Materials and Manufacturing

sme.org/store – 800.733.4763

FMP

This program illustrates the methods to produce composite parts such as manuallayup, automated layup, spray up, filament winding, pultrusion, and resin transfer molding. It covers the most widely used composite materials — fiber-reinforced thermosetting polymers with the primary types of matrix and reinforcement materials — as well as the various forms in which they are available. FEATURES: physical nature of composites, function of the various types of reinforcements, and fabrication and assembly methods. sme.org/fmp SME, 2002 — 28 minutes Product ID: DV02PUB2 $280/Members: $252

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FTD

Explore the wide variety of materials used to create composite tooling. The different types of composite manufacturing support tools are featured, including: ply and core kit-cutting templates, ply and core locator templates, trim fixtures, drill jigs and fixtures, tooling support, and transportation and handling features.

FEATURES: glass reinforced polyester/vinyl-ester laminated tooling, carbon/glass fiber reinforced epoxy/ bismaleimide laminated tooling, Invar® tooling, Invar coated carbon fiber reinforced tooling, and steel tooling. sme.org/ftd

finishing & coating Finishing Systems Design and Implementation: A Guide for Product Parameters, Coatings, Process, and Equipment Learn how to integrate current equipment, product parameters, coating selection and processes for superior product finishes. Both liquid and powder coating systems are presented, along with their respective management considerations, equipment needs, environmental concerns, curing methods, and more.

SME, 1993, edited by J. L. Stauffer, PE ISBN: 978-0872634343, 320 pages, hardcover Product ID: BK93PUB11 $71/Members: $61

Painting and Powder Coating

FMP

Learn about the two types of resin polymer structures — enamels and lacquers. Extensive shop-floor footage shows numerous paint applications, including conventional air spraying; airless spraying; air-assisted airless spraying; high-volume, low-pressure spraying; and electrocoating; process subsystems used to coat parts are also explained. FEATURES: paint and powder formulations, solvent-borne and waterborne coatings, application methods, and drying and curing methods. sme.org/fmp SME, 2000 — 23 minutes Product ID: DV03PUB26 $280/Members: $252

Deburring and Edge Finishing Handbook Any engineer involved with part manufacturing will quickly discover how to accurately identify and evaluate the most efficient and cost-effective deburring option(s) for a specific application. This groundbreaking work details 100 internationally recognized deburring and edge finishing processes you can employ. It also offers an extensive base of technical information on the vast array of tools, applications and procedures available.

SME, 1999, by LaRoux K. Gillespie, Dr. Eng, FSME, CMfgE, PE, CEng ISBN: 978-0872635012, 400 pages, hardcover Product ID: BK99PUB9 $119/Members: $99

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27

finishing & coating A Guide to High-Performance Powder Coating Provides in-depth information about system design and layout, equipment features and benefits, system efficiency, operating costs, and maintenance and coatings comparisons. Learn how to control the process variables that lead to efficiency, quality and consistent operation. The material covered includes the basic process and equipment used in electrostatic spray operations: application equipment, powder materials, booths and reclaim systems, washers, and ovens.

SME, 2002, by Bob Utech ISBN: 978-0872635470, 357 pages, hardcover Product ID: BK02PUB4 $77/Members: $69

Plating and Surface Coatings

FMP

Gain an in-depth understanding of the numerous plating and surface coating methods and technologies used to modify and finish parts including electroplating, electroless plating, chemical conversion coatings, anodizing, galvanizing, and porcelain enameling. FEATURES: plating and surface coating terminology, application methods, and methods for high production. sme.org/fmp SME, 2006 — 30 minutes Product ID: DV06PUB4 $280/Members: $252

User’s Guide to Powder Coating, Fourth Edition For nearly 20 years, User’s Guide to Powder Coating has been the leading hands-on guide on powder coating technology. The fourth edition outlines breakthroughs in the industry (notably ultraviolet-curable materials for plastic and wood products, and improved systems) and tested guidelines from the previous editions (including material selection, design considerations, surface preparation, quality control and testing, troubleshooting and safety, and more).

SME, 2003, edited by Nicholas Liberto ISBN: 978-0872636484, 185 pages, softcover Product ID: BK03PUB1 $55/Members: $45

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forming, faBricating & lasers Fundamentals of Tool Design Video Series Sampler DVD

FTD

This sampler features over an hour of footage from programs in the Fundamentals of Tool Design Video Series. sme.org/ftd SME, 2010 — 61 minutes Product ID: DV10PUB3

Fundamentals of Tool Design, Sixth Edition Improved, revised, and expanded, updates to this new edition features updated and expanded tool designer objectives and responsibilities, a designer’s guide to machine tools, revised tool material, mechanical definitions and reference tables, expanded broaching examples and concepts, new sections on part location and support, expanded bushing applications, and revised GD&T information that includes ASME Y14.5-2009. Includes a DVD sampler featuring clips from the nine-program Fundamentals of Tool Design Video Series. sme.org/ftd SME, 2010, edited by John Nee ISBN: 978-0872638679, 464 pages, hardcover Product ID: BK10PUB2 $110/Members: $90 Instructor’s Guide SME, 2010 ISBN: 978-0872638693, 64 pages, softcover Product ID: BK10PUB3 $20/Members: $20

$65/Members: $40

FTD

Tool Materials

Provides a comprehensive examination of the three principal tool material groups: ferrous, non-ferrous, and non-metallic tool materials; with detailed coverage of the various carbon steels, alloy steels, tool steels, and cast irons, and how they are best applied. Also covers the three primary material types: aluminum, carbide, and cermet along with in-depth information on tooling produced from wood, composites, rubber, ceramics, diamond, and cubic born nitride. sme.org/ftd SME, 2008 — 31 minutes Product ID: DV07PUB1

$110/Members: $99

Cutting Tool Design

FTD

Explore single-point and multi-point cutting tool geometries and machining variables that affect the design of cutting tools. Examine indexable insert geometries, chip-breaker designs and toolholders for use in turning operations, and see examples of both linear travel and rotary travel multi-point tools, including the broach, twist drill, and face mill. sme.org/ftd SME, 2008 — 28 minutes Product ID: DV07PUB2 $110/Members: $99

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29

forming, faBricating & lasers Fixture Design

FTD

Fixtures are workholding devices intended to hold, locate and support workpieces during manufacturing operations, such as machining and inspection. Examine both standard and custom fixtures, and the many variables that influence a fixtures design, including fixture materials, designated reference surfaces/datums, production rates/part quantities, tooling accuracy, and the cost-benefit ratio. sme.org/ftd SME, 2009 — 19 minutes Product ID: DV07PUB3 $110/Members: $99

Progressive Die Design

30

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FTD

This program features the variety of gaging tools used to determine if parts fall within their specified tolerance ranges, including screw-pitch gages, plug gages, ring gages and snap gages. The types of tools and systems used to amplify or magnify dimensions for measurement are also detailed, including dial indicators; electronic digital readout; air gaging; coordinate measurement systems; optical projection; noncontact sensor systems; and vision systems. sme.org/ftd SME, 2008 — 20 minutes Product ID: DV07PUB5 $110/Members: $99

FTD

Learn the design variables used in part/strip development that contribute to part quality, progressive die tool maintenance, tool life, and tool cost, including part orientation, part transport, stock positioning, and the number of progressions. Also examined is the effective use of lubricants in progressive dies to control friction, extend tool life, and improve part surface quality. sme.org/ftd SME, 2008 — 19 minutes Product ID: DV07PUB4 $110/Members: $99

Gaging and Inspection Tool Design

Computer-Aided Design

FTD

Explore the tools and techniques used within four fundamental computer-aided design categories: 2D CAD, 3D modeling, 3D assembly design, and CAD analysis.

Examine orthographic projection, workflow, and detailing, as well as the use of two-dimensional sketching, featurebased parametric 3D modeling, and design editing.

Other reviewed concepts include part mating/alignment, interference detection, and dynamic motion, as well as the four basic principles used in CAD analysis. sme.org/ftd SME, 2009 — 28 minutes Product ID: DV08PUB2 $110/Members: $99

forming, faBricating & lasers Rapid Tooling Design

FTD

Scripted by renowned industry specialist, Todd Grimm, this program explores the development and application of various direct and indirect rapid tooling technologies used to create injection molds. From tool design to component building, tool assembly, and injection molding, you’ll follow the development of these rapid tools as they’re prepared for parts production. The use of conformal cooling channels within these tools is also featured. sme.org/ftd SME, 2009 — 27 minutes Product ID: DV08PUB3 $110/Members: $99

Composite Tooling Design

FTD

Quality tooling is a fundamental requirement for the manufacture of composite parts because every step in the composite part manufacturing process must be tightly controlled to ensure superior material properties and predictable performance in the final product. This program reviews the wide variety of materials used to create composite tooling and the different types of composite manufacturing support tools. sme.org/ftd SME, 2009 — 22 minutes Product ID: DV08PUB4 $110/Members: $99

Troubleshooting Tool and Die Making

FTD

This program looks at the causes of tool and die failure and offers a step-by-step methodology to troubleshoot problems and proactively understand their cause to alleviate failure. Processes explored include stamping, forging, extrusion, powder metallurgy, and injection molding. sme.org/ftd SME, 2009 — 22 minutes Product ID: DV08PUB5 $110/Members: $99

Sheet Metal Stamping Presses

FMP

A completely updated program, part of the Fundamental Manufacturing Processes video series, contains expanded content showing differences between mechanical and hydraulic presses, their components, and the advantages and disadvantages of each. sme.org/ftd SME, 2013 — 30 minutes Product ID: DV11PUB8 $280/Members: $252

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31

forming, faBricating & lasers Sheet Metal Stamping Dies and Processes

FMP

This updated program, part of the Fundamental Manufacturing Processes video series, explores basic die operations such as shearing, drawing and bending, as well as single-station dies, multiple-station dies, and tandem press lines. sme.org/fmp SME, 2013 — 25 minutes Product ID: DV11PUB9 $280/Members: $252

Roll Forming

32

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FMP

Focuses on the two primary types of forging, open-die and impression-die forging. Learn various properties of forgeable metals and factors that affect their forgeability.

Other related forging processes are covered including ring rolling, hot-die forging, and isothermal forging. FEATURES: definitions and principles behind the technology, open and closed die methods, hot die technology, and use of computers. sme.org/fmp SME, 1999 — 20 minutes Product ID: DV03PUB7 $280/Members: $252

FMP

Provides viewers with an immediate understanding of basic roll forming concepts. Shop floor footage and high quality animations detail roll form tooling design and the forming of coil stock. FEATURES: basic concepts and technical terms; dimensional tolerances; straightness, camber, curve, bow and twist; tooling design and manufacturing; machine types; and lubricants. sme.org/fmp SME, 2007 — 27 minutes Product ID: DV06PUB5 $280/Members: $252

Forging

Casting

FMP

Explore more than a dozen casting processes and learn how part size, part configuration, part quantity, required tolerances, and metal specified determine the best casting process to choose. Watch how different molds and patterns are created, and how molten metal is transferred from the pouring basin to the mold cavity. FEATURES: principles of casting, various casting methods, mold and pattern construction, typical alloys cast, and their finished characteristics. sme.org/fmp SME, 1999 — 26 minutes Product ID: DV03PUB6 $280/Members: $252

forming, faBricating & lasers Extrusion Processes

FMP

Sheet Metal Coil Processing

FMP

An introduction to plastic extrusion and metal extrusion processes, segments on hot metal extrusion, warm and cold metal extrusion processes, plastic profile extrusion, and blown film extrusion are featured. FEATURES: demonstrations of extrusion processes; hot, warm, and cold extrusion; industrial applications; direct, indirect, combination, and impact extrusion; and plastic extrusion processes. sme.org/fmp

Illustrates the essentials of coil slitting, coil blanking, and coil processing lines. Coil slitting details the slitting process and the elements of loop-type slitting lines and pull-through slitting lines. Coil blanking highlights the use of stationary cut-to-length shearing lines, flying shear lines, and blanking presses. FEATURES: coil stock production and handling, slitting line systems, blanking and shearing processes, and basic components of a coil processing line. sme.org/fmp

SME, 2004 — 22 minutes Product ID: DV04PUB12 $280/Members: $252

SME, 2003 — 25 minutes Product ID: DV03PUB30 $280/Members: $252

Sheet Metal Shearing and Bending

FMP

See how a part is sheared and the variety of shearing machines available, along with examples of press brake dies, bending operations, and coil slitting. Additionally, learn about the necessity for gaging in both shearing and bending operations. FEATURES: the principles of shearing and bending, demonstration of the theory of shearing and bending, machinery operation, and the functions of die tooling. sme.org/fmp SME, 1997 — 21 minutes Product ID: DV03PUB18 $280/Members: $252

Heat Treating

FMP

Explains and defines heat treating and how it produces stronger, harder, tougher, and sometimes softer metals and alloys. Explore the relationship between temperature, alloy composition, and the metallurgical changes that occur during heating and cooling. Learn about austenitizing and quenching speeds, mediums, and temperature control, as well as the tempering process. sme.org/fmp SME, 1999 — 30 minutes Product ID: DV03PUB24 $280/Members: $252

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33

forming, faBricating & lasers Die Casting

FMP

Covers the most common die-cast metals and their various properties, as well as die casting machines and die casting tooling. The two principal types of die casting machines — the hot-chamber machine and the cold-chamber machine — are covered in detail. Learn what types of metals are typically used in each type of machine and see how molten metal is injected into the die. FEATURES: die casting metallurgy, die casting machinery, hot and cold chamber casting, and die construction. sme.org/fmp SME, 1999 — 23 minutes Product ID: DV03PUB23 $280/Members: $252

Thermal and Abrasive Waterjet Cutting

FMP

This newly revised program, part of the Fundamental Manufacturing Processes Video Series, provides a comprehensive introduction to the three most commonly used thermal cutting processes — oxy-fuel, plasma, and laser — and examines the best applications for waterjet cutting.

See the advantages and disadvantages of each process and learn how to choose the most effective method based on the type of material and cut intricacy. FEATURES: basis for specific process selection, the oxy-fuel gas process, plasmaand laser-cutting applications, and abrasive waterjet cutting. sme.org/fmp SME, 2013 — 28 minutes Product ID: DV13PUB1 $280/Members: $252

Punch Presses

FMP

Examine the versatility of the turret punch press and its tooling accessories such as the plasma cutting torch, laser cutting attachment, and automated material loading and unloading equipment. Operations such as nibbling are also covered along with a look at special punch press tooling, such as multi-tools and special rotary adapters. FEATURES: CNC turret punch operation, types of punch presses, accessories, and material handling systems. sme.org/fmp SME, 1997 — 19 minutes Product ID: DV03PUB19 $280/Members: $252

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sme.org/store – 800.733.4763

Tube Bending

FMP

Examine the various materials and methods used for bending and forming tubes and the most common tube bending methods: rotary-draw bending, compression bending, ram bending, press bending, and roll bending.

Explore the basic forms that can be applied to the end of a tube, with the primary types being reduction, expansion, flaring, and beading. FEATURES: types of tubing, bending dynamics, tube bending methods, tooling, and machinery. sme.org/fmp SME, 2003 — 22 minutes Product ID: DV03PUB31 $280/Members: $252

forming, faBricating & lasers

Hydroforming

FMP

Gain a basic understanding of the materials and tools of the three primary types of tubular hydroforming techniques: low pressure, high pressure, and pressure sequence. The sheet metal hydroforming process, as well as in-process hydro-piercing, and the importance of lubricants are also presented. FEATURES: elements of a hydroforming system, sheet metal hydroforming and tubular hydroforming methods, requirements for each hydroforming type, and metals used in hydroforming. sme.org/fmp SME, 2002 — 23 minutes Product ID: DV03PUB28 $280/Members: $252

Powder Metallurgy

FMP

Metal Forming Simulation

MI

The methods used to produce metal powders as well as an in-depth discussion of the common part production processes — mechanical pressing and sintering, metal injection molding, and hot and cold isostatic pressing — are illustrated in this program. FEATURES: mechanical pressing and sintering, metal injection molding, hot and cold isostatic pressing, types of powder metal particles, mechanical pressing, and injection molding processes. sme.org/fmp

This program gives you an exclusive look into the innovative applications of metal forming simulation that have led to better, more reliable tooling. Ideal for those involved in product design, die design, stamping, and forming, it will show you how simulation is applied and provide you with the most efficient methods to create forming dies. You’ll go inside Riviera Tool in Grand Rapids, Michigan for real-world application of this technology. sme.org/mi

SME, 1998 — 23 minutes Product ID: DV03PUB20 $280/Members: $252

SME, 2006 — 23 minutes Product ID: DV06PUB2 $120/Members: $108

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35

forming, faBricating & lasers

Laser Cutting Guide for Manufacturing Equally applicable to small shops as it is to large fabricator companies, this guide is a roadmap for developing, implementing, operating, and maintaining a laser-cutting manufacturing enterprise. The book focuses on metal cutting of sheets, plates, tubes, and three-dimensional shaped stampings, including in-depth analysis of the laser cutting market, applications, materials, machines, and methods. Quality, productivity, and the six sigma approach are also explained.

SME, 2003, by Charles L. Caristan, PhD ISBN: 978-0872636866, 456 pages, hardcover Product ID: BK03PUB38 $130/Members: $110

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Press Brake Technology Press Brake Technology brings advanced knowledge of press brakes to the engineering department, shop floor, and classroom. This comprehensive book presents information in a non-machine specific format and establishes a base line reference, using the application of basic mathematics, trigonometry, and geometry to select die widths, establish precise bend deductions, and other aspects of press brake operation.

It focuses on the machines, the procedures, the mathematics, the tools, and the safe procedures necessary to run an efficient press brake operation.

SME, 1997, by Steve D. Benson ISBN: 978-0872634831, 225 pages, softcover Product ID: BK97PUB2 $63/Members: $57

Die Design Handbook, Third Edition

Quick Die Change, Second Edition

Whether you’re involved in a highly specialized operation, or need information on the many types of die designs, this book offers the most comprehensive reference on how to design dies. Hundreds of illustrations of proven designs are included as you examine pressworking terminology, stampings, shear action, bending, movement, draw and compression dies, rubber-pad and hydraulic-action dies, and much more.

Quick die change is a complex process vital to the modern press shop and essential for maintaining product uniformity, quality, and profitability. This book is filled with engineering know-how, sound management principles, and the history and theory behind quick die change for advanced diesetters, engineering managers, production managers, and manufacturing engineers.

SME, 1990, by David A. Smith, LSME ISBN: 978-0872633759, 928 pages, hardcover Product ID: BK90PUB4 $145/Members: $131

SME, 2004, by David A. Smith, LSME ISBN: 978-0872637153, 432 pages, hardcover Product ID: BK04PUB7 $60/Members: $55

forming, faBricating & lasers

Progressive Dies: Principles and Practices of Design and Construction Learn how to improve your current designs and take advantage of progressive die efficiency and cost reduction.

Among the topics covered are die material selection and properties, developing progression stages, grinding, die protection systems, and electronic sensors.

SME, 1994, edited by Don Peterson ISBN 978-0872634480, 462 pages, hardcover Product ID: BK94PUB5 $88/Members: $76

Tool and Die Making Troubleshooter Conceived from years of problem solving, this book is destined to become your indispensable guide for designing, constructing, and maintaining quality tools, dies, molds, fixtures, general machine components, and more. It’s a comprehensive reference for anyone working with the application and use of specialty steels and alloys (carbon steels, alloy steels, tool steels, and high-speed steels) in all types of tooling applications.

SME, 2002, by Richard M. Leed ISBN: 978-0872636439, 260 pages, hardcover Product ID: BK02PUB17 $95/Members: $80.75

Handbook of Metal Forming Focusing on the practical solutions covering production methods, tools, machine tools and other equipment, this book explains precision tool manufacturing methods and production systems. A comprehensive reference, it includes the relevant aspects of metallurgy, tribology, theory of plasticity, material properties, and process data determination.

SME, 1985, by Kurt Lange ISBN: 978-0872634572, 1,172 pages, hardcover Product ID: BK85PUB2 $105/Members: $94.50

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forming, faBricating & lasers

Tube Forming Processes: A Comprehensive Guide

Thermoforming: Improving Process Performance

This authoritative handbook combines timeless tried-and-true aspects of tube forming with current information. Suitable for novice or advanced tube fabricators, it covers the fundamentals of, and guidelines for, tube and pipe fabrication. It also includes information on secondary operations required by typical fabricators, as well as management concerns, such as determining appropriate tools and equipment and weighing cost and quality.

Author Stanley R. Rosen, who spent a half a century as a mechanical engineer designing thermoforming machines (vacuum and pressure forming), trim presses, and all manner of tooling, will equip you with the facts. You’ll be able to think your way through everyday predicaments, make informed plans to implement and improve facility operations, and cut waste using the expertise found in this book.

SME, 2002, by Greg G. Miller ISBN: 978-0872636330, 460 pages, hardcover Product ID: BK02PUB1 $120/Members: $108

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SME, 2002, by Stanley R. Rosen ISBN: 978-0872635821, 344 pages, hardcover Product ID: BK02PUB10 $72/Members: $65

Die Maintenance Handbook Find solutions to common tool and die problems and learn scheduled maintenance strategies to help you avoid costly die repairs. Reasons and strategies for establishing an effective die-maintenance program are outlined with the benefits of doing repair work in-house and how to avoid pitfalls when repair work is contracted out.

SME, 2001, by David A. Smith, LSME ISBN: 978-0872635289, 400 pages, hardcover Product ID: BK01PUB9 $99/Members: $89

forming, faBricating & lasers Fundamentals of Hydroforming

Fundamentals of Pressworking

Learn how to successfully implement hydroforming, the manufacturing process that brings together low cost, low mass, improved structural performance and improved quality. Explains in detail both tube hydroforming (the most common) and sheet metal hydroforming, with guidelines for product design, material selection, and computer simulation of the process and tool design.

Fundamentals of Pressworking is the book you’ll rely on to understand just how presses work and how to solve pressworking problems involving press testing, selection and maintenance, die operations, lubricants, and safety equipment. This comprehensive text focuses on the basics of pressworking and provides an overview of pressworking technology for operators and managers.

Examples of the press data detailed include controls, drives, cost and operational comparisons of press types, brakes, feeders, installation and leveling, chutes and conveyors, analyzing press failure causes, die locating methods, reducing deflection, press accessories, and programmable force controls.

The accompanying 35-minute DVD features shop-floor footage of sheet metal stamping presses and sheet metal stamping dies in action. Includes 35-minute video program featuring shop floor footage.

SME, 2003, by Harjinder Singh ISBN: 978-0872636620, 219 pages, hardcover Product ID: BK03PUB33 $90/Members: $76.50

SME, 1994, by David A. Smith, LSME ISBN: 978-0872634497, 416 pages, hardcover Product ID: BK94PUB4 $80/Members: $72

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39

forming, faBricating & lasers

Advanced Robotic Welding

MI

Uncover the innovations that have expanded this process beyond robotic resistance spot welding and arc welding. See how high-volume manufacturers of vehicle structures use laser and hybrid welding to make fast, reliable welds. Visit Harley Davidson and Dana Corporation to see how they’re creating lightweight structures for high-performance vehicles and hear from Comau and Weld Solutions, Inc. as they share the latest advancements in laser and hybrid plasma welding. sme.org/mi SME, 2008 — 41 minutes Product ID: DV07PUB13 $149/Members: $129

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Welding

FMP

Brazing and Soldering

FMP

An illustrative primer on welding processes, learn about arc welding, resistance welding, laser beam welding, and electron beam welding. Also examines both the friction and ultrasonic welding processes.

FEATURES: joint design and preparation, a guide to process selection, fusion and solid-state welding methods, and the operative aspects of the processes and their applications. sme.org/fmp

Gain an understanding of the fundamental similarities and differences between the two joining processes, learn basic terminology and become familiar with common applications. Coverage includes the techniques and materials used to produce brazed and soldered components for the automotive, aerospace, appliance and electronics industries. FEATURES: fluxes and filler metals, both manual and automated methods. sme.org/fmp

SME, 1999 — 29 minutes Product ID: DV03PUB1 $280/Members: $252

SME, 2004 — 25 minutes Product ID: DV03PUB124 $280/Members: $252

Fundamental Manufacturing Education

Manufacturing Processes and Materials, Fifth Edition

Fundamentals of Tool Design, Sixth Edition

Since publication of the first edition in 1961, instructors, students, and practitioners have relied on Manufacturing Processes and Materials for the foundational knowledge needed to perform in manufacturing roles across a myriad of industries. Now in its fifth edition, the book covers the basic processes, materials, and machinery used in the job shop, tool room, or small manufacturing facility. At the same time, it describes advanced equipment used in larger production environments. The reader is given a thorough review of metals, composites, plastics, and other engineering materials, including their physical properties, testing, treatment, and suitability for use in manufacturing. Quality, measurement and gaging, process planning and cost analysis, and manufacturing systems are all addressed. Questions and problems at the end of each chapter can be used as a self-test or as assignments in the classroom.

Improved, revised, and expanded, updates to this new edition features updated and expanded tool designer objectives and responsibilities, a designer’s guide to machine tools, revised tool material, mechanical definitions and reference tables, expanded broaching examples and concepts, new sections on part location and support, expanded bushing applications, and revised GD&T information that includes ASME Y14.52009. Includes a DVD sampler featuring clips from the nine-program Fundamentals of Tool Design video series (sme.org/ftd).

SME, 2015, by Ahmad K. Elshennawy, PhD and Gamal S. Weheba, PhD ISBN: 978-0872638716, 784 pages, hardcover Product ID: BK11PUB16 $130/Members: $117 Instructor’s Guide SME, 2015 by Ahmad K. Elshennawy, PhD and Gamal S. Weheba, PhD ISBN: 978-0872638792, 95 pages, eBook Product ID: BK15PUB3_E $20/Members: $20

SME, 2010, edited by John Nee ISBN: 978-0872638679, 464 pages, hardcover Product ID: BK10PUB2 $110/Members: $90 Instructor’s Guide SME, 2010 ISBN: 978-0872638693, 64 pages, softcover Product ID: BK10PUB3 $20/Members: $20

Instructor’s Slides Product ID: BK15PUB1_E $50/Members: $45

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41

Fundamental Manufacturing Processes Video Series The Fundamental Manufacturing Processes (FMP) video series is the perfect supplement to your workforce development training. These 44 programs provide solid, in-depth examples and applications of technologies and processes that drive manufacturing.

FMP Titles Brazing & Soldering Casting Composite Materials & Manufacturing Computer Numerical Control Cutting Tool Geometries Cutting Tool Materials Deburring Processes Die Casting Electrical Discharge Machining Extrusion Processes Fastening & Assembly Forging Gears & Gear Manufacturing Grinding Heat Treating

Holemaking Hydroforming Industrial Robotics Measurement & Gaging Mechanical & Non-Destructive Testing Metalcutting Fluids Milling & Machining Centers Painting & Powder Coating Plastic Blow Molding Plastic Injection Molding Plastic Injection Molds Plastic Thermoforming Plastics Finishing Plastics Machining & Assembly Plating & Surface Coatings

Powder Metallurgy Punch Presses Rapid Prototyping Roll Forming Sheet Metal Coil Processing Sheet Metal Shearing & Bending Sheet Metal Stamping Dies & Processes Sheet Metal Stamping Presses Thermal & Abrasive Waterjet Cutting Threading Tube Bending Turning & the Lathe Welding Workholding

Product ID: PK07PUB4 — $10,472/Members: $9,424.80 sme.org/fmp

Technical cerTificaTion Whether you are just starting out, or you are a seasoned professional, a Certified Manufacturing Technologist (CMfgT) and Certified Manufacturing Engineer (CMfgE) certification can help you become a highly-valued commodity and among the most sought after individuals in your industry. Certifications not only help you attain knowledge, they prove it. A CMfgT and CMfgE certification is a formal recognition that shows you have demonstrated a proficiency within, and comprehension of, a specified Body of Knowledge. sme.org/certification

Recommended Reading

Fundamentals of Manufacturing is the recommended review book for the CMfgT and CMfgE certification exams. Review questions, reference charts, and a selection of over 40 SMEproduced video clips (three hours of online content) is included.

SME, 2013, edited by Philip D. Rufe, CMfgE ISBN: 978-0872638709, 712 pages, hardcover Product ID: BK11PUB15 $120/Members: $108 Used in combination with the text, the Fundamentals of Manufacturing Workbook provides 325 questions and solutions and is an essential tool for studying for the exams and determining where further work is needed.

SME, 2014, edited by Philip D. Rufe, CMfgE ISBN: 978-0872638778, 112 pages, softcover Product ID: BK14PUB2 $30/Members: $27 The book and workbook can be purchased together as a package for an additional savings.

Product ID: PK14PUB2 $135/Members: $121.50

Additional Review Books The following review books are helpful additions in preparing to take the CMfgT and CMfgE certification exams. sme.org/technicalreading Tool and Manufacturing Engineer’s Handbook (TMEH) SME, 1988, by Ramon Bakerjian and William H. Cubberly ISBN: 978-0872633513, 1,250 pages, hardcover Product ID: BK88PUB4 $109/Members: $99 Machinery’s Handbook, 29th Edition Industrial Press, Inc., 2012, by Erik Oberg, Franklin Jones, Holbrook Horton, Henry Ryffel, and Christopher McCauley ISBN: 978-0831129002, 2,788 pages, hardcover Product ID: BK12PUB1 $94.95/Members: $85.45 Fundamentals of Tool Design, Sixth Edition SME, 2010, edited by John Nee ISBN: 978-0872638679, 464 pages, hardcover Product ID: BK10PUB2 $110/Members: $90 Manufacturing Processes and Materials, Fifth Edition SME, 2015, by Ahamad K. Elshennawy, PhD and Gamal S. Weheba, PhD ISBN: 978-0872638716, 784 pages, hardcover Product ID: BK11PUB16 $130/Members: $117

eBook | eChapters

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43

KNOWLEDGE TO BUILD ON Strengthen your manufacturing training and workforce development with a subscription to Knowledge Edge®.

Over 700 training videos and clips, 1,200 digital books and chapters, 16,000 technical papers and 10,000 wiki entries.

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Validated content developed and reviewed by •

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industry experts.

Customized reference and training playlists.

Take a test drive at toolingu.com/knowledge or call us at 866.706.8665.

lean & Quality What Lean Means

MI

George Koenigsaecker, president of Lean Investments, LLC, and lean sensei for nearly three decades, gives an updated analysis of lean concepts as they relate to the operations of The Shingo Prize-winning company, Hearth & Home Technologies in Mount Pleasant, Iowa. Witness the employee culture required to fuel its journey, and learn to combat first-time uneasiness with lean behavior by placing it in context with continuous improvement. sme.org/mi SME, 2008 — 29 minutes Product ID: DV07PUB12 $149/Members: $129

Introduction to Lean Manufacturing

MI

Meet authors and educators, Michael Kennedy and Ron Mascitelli, as they provide unique but synergistic approaches to lean product development implementation along with experienced-based tips on how to avoid pitfalls and ensure success. Get started on your journey to dramatic reductions in time-to-market and greater value creation for your customers. Viewers hear practical, realworld experiences from several firms to help guide their own lean product development and deployment strategy. sme.org/mi SME, 2009 — 29 minutes Product ID: DV08PUB11 $149/Members: $129

MI

Explains the core philosophies behind lean manufacturing, providing insight into why so many companies are adopting lean principles to enhance productivity, improve quality and increase profits. See examples of visual management, standardized work as well as value-added and non-valueadded activities. sme.org/mi SME, 2000 — 16 minutes Product ID: DV03PUB46 $120/Members: $108

Lean Product Development

Lean Manufacturing in a Small Shop

MI

Witness how lean manufacturing helped Peterson Pacific Corporation reduce the time it takes to manufacture new machines. Learn how simple changes made for a more efficient plant layout and added flow to their assembly process. Interviews with key managers and supervisors illustrate how they selected business improvement areas, and the problems that slowed down their initial application of lean. sme.org/mi SME, 2007 — 28 minutes Product ID: DV07PUB7 $120/Members: $108

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45

lean & Quality Lean Epiphanies: Catapult the Cow and Other Inspirational Continuous Improvement Stories

Lean Manufacturing for the Small Shop, Second Edition

Lean Manufacturing: A Plant Floor Guide

Thousands of people at hundreds of companies have used the Shingo Prize Award-winning first edition of Lean Manufacturing for the Small Shop as their guide to shorten delivery times, eliminate waste, improve quality, and reduce costs. Author Gary Conner extensively evolves these principles in the Second Edition with new case studies, anecdotes, tools, and techniques developed through his experiences in implementing lean in both small and large companies. Learn how to adopt a lean culture, lead change, and benchmark progress. Book includes access to online tools!

Gain an easy-to-digest understanding of lean implementation fundamentals and processes critical to the successful lean transformation of any plant.

Specific chapters on mapping the value stream, policy deployment, the five-phase implementation process, and problem solving illustrate concepts with a pragmatic approach. In addition, the brownfield implementation chapter is a must-read for anyone contemplating a lean changeover from traditional mass production.

SME, 2008, by Gary Conner with foreword by Norman Bodek ISBN: 978-0872638587, 334 pages, hardcover Product ID: BK08PUB25 $45/Members: $39

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SME, 2001, editedby John Allen, Charles Robinson, and David Stewart ISBN: 978-0872635258, 495 pages, hardcover Product ID: BK01PUB7 $105/Members: $89

It should not be surprising that the application of world-class manufacturing techniques is even more critical to company survival than it was a decade ago. In Lean Epiphanies, Gary Conner relates inspirational stories of the places he has been, the companies he has worked with, and the people he has met over the course of the last 20 years. Conner’s experience conducting hundreds of continuous improvement events, involving thousands of team members, led to his writing this fun, easy-to-read collection of short stories.

Readers will find the conversational style refreshing and the insights transformative and encouraging in their own continuous improvement efforts. Each story relates an “Aha!” moment that teaches something new. Lean newcomers and seasoned practitioners alike will learn through Conner’s compelling insights into human nature, company culture, leadership, and what it takes for business success in the changing dynamics of the new world economy.

SME, 2015, by Gary Conner ISBN: 978-0872638785, 249 pages, softcover Product ID: BK14PUB8 $35/Members: $31.50

lean & Quality Total Productive Maintenance (TPM) Blitz

MI

Watch what happens as team members from the Modern Drop Forge Company emerge from a four-day total productive maintenance kaizen event to identify potential problems, determine root causes for underperforming equipment, and brainstorm improvement ideas. sme.org/mi SME, 2011 — 31 minutes Product ID: DV10PUB1 $149/Members: $129

Five S Factory Makeover

MI

Kanban Systems

MI

Ideal as an introduction to the basic concepts of kanban, see what kanban systems are available, how they work, and where they’ll be successful. Discussion centers on how this lean tool supports inventory control to better respond to customer demands, promotes visual control, and reduces managerial and inventory costs. sme.org/mi SME, 2004 — 26 minutes Product ID: DV04PUB1 $280/Members: $252

Mapping Your Value Stream

MI

Five S stands for Sort, Set in order, Shine, Standardize, and Sustain. Great for anyone from novices to seasoned lean practitioners, this program shows you how to identify the Seven Wastes of lean by going through the process with two companies and includes interviews with those responsible for the success of the projects. Company case studies include Symmons Industries and Affordable Interior Systems. sme.org/mi

See how the Donnelly Corporation used value stream mapping to reduce inventory and create one-piece flow in the assembly of automotive mirrors. Kanban card systems, andon lights, inventory trigger points and other lean concepts illustrate the methods used to improve product quality and delivery. James Womack, PhD, President of the Lean Enterprise Institute, describes the power of currentand future-state value stream mapping. sme.org/mi

SME, 2005 — 21 minutes Product ID: DV05PUB12 $120/Members: $108

SME, 2001 — 33 minutes Product ID: DV03PUB35 $280/Members: $252

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47

lean & Quality Visual Controls

MI

See how visual controls are developed and used in a factory environment to help identify production problems and improve productivity. Case studies at four leading companies show how to control inventory, schedule maintenance, and clearly mark machine and tool locations.

We look at the typical worker reaction to using visual controls and illustrate the steps needed to help sustain the gains achieved after implementation. sme.org/mi SME, 2000 — 26 minutes Product ID: DV03PUB34

$280/Members: $252

Setup Reduction

Breakthrough Kaizen Events

MI

Experience an actual kaizen event at the Lantech Corporation where over 100 productivity, quality, safety, and ergonomics improvements were completed. Hear comments from several experienced kaizen leaders as they describe employee attitudes found in a successful event.

The essential goals of kaizen are illustrated so you can solve problems and eliminate waste within your company. sme.org/mi SME, 2003 — 19 minutes Product ID: DV03PUB37

$120/Members: $108

MI

Follow a three-day journey at Plymouth Tube where Rick Feller, manager of manufacturing excellence, is your host for the company’s setup reduction kaizen. See how to lead a setup reduction event, measure your current methods, identify time elements within a setup, and learn what it takes to change and prove out methods. The program also covers team composition, equipment needs, encountering resistance, and achieving team consensus. sme.org/mi SME, 2008 — 21 minutes Product ID: DV08PUB10

$149/Members: $129

Value Stream Mapping

SME, 2008 — 40 minutes Product ID: DV07PUB11 $149/Members: $129

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MI

Produced in partnership with the Greater Boston Manufacturing Partnership, we go inside Jotul North America to uncover the shop-floor element behind this process. Witness the outcomes of a two-day training event led by Pat Wardwell, chief operating officer for GBMP, as you learn a three-step process of documenting flow to identify waste and uncover opportunities for improved quality, cost control, lead time, and customer value. sme.org/mi

lean & Quality Poka-Yoke: Mistake Proofing

MI

Examine the modern and practical methods of mistake proofing or “poka-yoke.”

See how the use of mistake-proofing techniques can help reduce costs, increase quality, and accelerate customer delivery time. The commonplace examples provide a perfect training tool for anyone wanting to build a more reliable and predictable improvement process that can easily integrate with other business procedures. sme.org/mi SME, 2008 — 31 minutes Product ID: DV08PUB8

$149/Members: $129

Green Lean: Achieving Outstanding Environmental Performance with Lean Total Productive Maintenance in America (TPM) Package This five-DVD program features case studies, expert perspectives, and management guidelines for transforming routine and crisis-oriented maintenance into total productive maintenance. See how to train TPM teams, organize TPM schedules, integrate TPM with existing improvement programs, and estimate a TPM program’s ROI. Harley-Davidson, Magnavox, Briggs & Stratton, and The Timken Company show you how TPM systems work and how to measure and calculate overall equipment effectiveness (OEE). Total Productive Maintenance in America Reference Guidebook included.

SME, 1994 — 97 minutes Product ID: PK03PUB2

$526.50/Members: $473.40

MI

Expert consultants Dean Schroeder and Alan Robinson invite you inside Subaru Indiana Automotive to see how lean improvements led to breakthroughs in environmental performance.

Viewers are introduced to the impact behind employee involvement and see first-hand examples of waste reduction including reuse of packaging and recycling of raw materials. sme.org/mi SME, 2008 — 29 minutes Product ID: DV08PUB9 $149/Members: $129

MI

Lean Automation

Explore the practical application of automation and how it can be more effective when used with lean principles. Opthonix, a mass-manufacturer of customized eyeglass lenses; Vickers Engineering, a metal-cutting and fabrication manufacturer; and Aztec Manufacturing, whose automated work cells combine robots with a CNC metal-cutting machine, share their experience. sme.org/mi SME, 2009 — 24 minutes Product ID: DV08PUB14

$149/Members: $129 eBook | eChapters

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49

lean & Quality Fundamentals of Plant Floor Layout Package This package is invaluable in creating a new layout for your operations. It offers an in-depth presentation of the systematic layout planning (SLP) process, a worldwide methodology that has become the basis for leading computer-aided layout planning software packages. You’ll learn the fundamental steps, including how to chart, diagram, and evaluate various plans to help you decide the most cost-efficient and productive equipment and space arrangement for your industry. Includes Fundamentals of Plant Floor Layout DVD, Simplified Systematic Layout Planning booklet, capsule summary, and pencil/ruler kit. DVDs not sold separately.

Fundamentals of Plant Floor Layout Package SME, 1998 — 75 minutes Product ID: PK05PUB11 $310.50/Members: $273.60

Quick Changeover for Lean Manufacturing

MI

Study case examples of quick changeover in the plastic injection molding, metal stamping and metal cutting industries. Learn how each reduced changeover times to be more responsive to customer needs as well as the benefits of reducing setup times, how to identify wasted time by analyzing your current routine, and the five common organizational procedures to follow when implementing quick changeover. sme.org/mi SME, 2000 — 33 minutes Product ID: DV03PUB33 $280/Members: $252

Simplified Systematic Layout Planning Booklet MIRP Books, 1998, by Richard Muther and John D. Wheeler ISBN: 978-0933684096, 35 pages, softcover Product ID: BK98PUB14 $26/Members: $22 Pencil and Ruler Kit Product ID: ML02PUB1 $10/Members: $10

VOLUME DISCOUNTS

SME offers volume discounts on the same title books and videos published by SME. Discounts off list price include: • 20% off 11-25 items • 30% off 51-99 • 25% off 26-50 items • 40% off 100 or more

Call SME Customer Care at 800.733.4763 for additional details.

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sme.org/store – 800.733.4763

lean & Quality Learning Lean Through Simulation

MI

Experience a realistic lean experiment without the high cost or risk of failure. Recorded at the Lean Learning Center in Novi, Michigan, you observe the different methods each team applied to solve a similar problem. Learn how lean is a process of improvement and see how the application of lean principles and rules can increase efficiency, improve quality, and strengthen customer-supplier connections. sme.org/mi SME, 2003 — 23 minutes Product ID: DV03PUB70 $120/Members: $108

Lean Accounting

MI

Use this program to provide everyone in your organization with a common understanding of lean accounting and its impact on the road to becoming lean. See how lean accounting supports lean manufacturing by offering data that enhances continuous improvement, value stream analysis, and performance. Experts Brian Maskell and Orry Fiume outline ways to become a world leader in lean business management. Company case studies include Southco, Inc. and MarquipWardUnited. sme.org/mi SME, 2005 — 32 minutes Product ID: DV05PUB44 $255/Members: $229

Mistake Proofing: Achieving Zero Defects

MI

Explore how poka-yoke is implemented and in what direction it has led various manufacturers. See how several leading companies developed systems to answer key questions in the mistake-proofing process. sme.org/mi SME, 1996 — 30 minutes Product ID: DV03PUB52 $280/Members: $252

Work Measurement

MI

Learn work measurement practices and see how manufacturers are using them to measure productivity improvements. You’ll see a basic time study conducted at Cooper Instrument Corporation and how MacGreggor Golf uses a work measurement system to develop standards and generate routings. Learn how Cramerton Automotive utilizes work sampling techniques on an inspection and packing line, and how Kohler depends on work measurement to establish and correct standards for both direct and indirect labor.

Hear from Royal Dossett, an expert on work measurement application and technology, and Donovan Young, Associate Professor of Industrial and Systems Engineering, at Georgia Tech. sme.org/mi SME, 1997 — 30 minutes Product ID: DV03PUB54 $280/Members: $252 eBook | eChapters

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51

lean & Quality Right-Sized Equipment

MI

An exclusive look into Boeing Company’s Commercial Airplane Plant and Integrated Aero Structures Division explains how right-sized equipment improved their lean process. Instead of large product batches that must be stored, right-sized equipment produces just the amount of product needed and errors in the process can be quickly exposed and eliminated. sme.org/mi SME, 2006 — 26 minutes Product ID: DV06PUB1 $280/Members: $252

Flexible Material Handling This program looks at how material handling can be minimized, automated or avoided to provide immediate cost savings. Four case studies describe material handling systems at Lexmark, Chrysler, Ford, and Electrolux. sme.org/mi SME, 1998 — 28 minutes Product ID: DV03PUB104 $280/Members: $252

Single Piece Flow

SME, 2006 — 18 minutes Product ID: DV06PUB13 $120/Members: $108

MI

Design for Manufacture and Assembly (DFMA)

sme.org/store – 800.733.4763

MI

This video features an interview with Nicholas Dewhurst of Boothroyd Dewhurst, who explains the concepts and use of DFMA in product analysis to help viewers understand cost drivers, and the interaction of the individual pieces within the product to optimize design, manufacturability, and assembly.

Companies case studied include MDS-SCIEX and Plug Power. sme.org/mi SME, 2005 — 31 minutes Product ID: DV05PUB2 $280/Members: $252

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MI

Advance your own lean training initiative through the practical applications behind single piece flow. Industry insights from Conmed Linvatec, a world-class manufacturer of surgical equipment, focus on how the company transformed production of large batches to making only what its customers need, becoming more profitable, competitive, and responsive to the demands of the marketplace. sme.org/mi

lean & Quality

MI

Supply Chain Management Information technology is used to gather real-time data to provide meaningful management information for maintaining supplier-customer relationships. We show how companies have used real-time information systems to track sales and inventory. Detailed interviews shed insight into dramatically reducing finished goods inventory while providing new products to customers. sme.org/mi SME, 1999 — 30 minutes Product ID: DV03PUB43 $280/Members: $252

MI

MI

MI

Engineering a Lean Supply Chain

A Lean Supply Chain at John Deere

Customer-Focused Manufacturing

This introductory program explores the business practice of supply chain collaboration and explains how companies are “leaning” their supply chain. Learn the steps to discover the waste in your supply chain and see how to define your company’s core competencies. Case studies are featured. sme.org/mi

Look inside the successful partnership between John Deere and one of their suppliers, R&B Machining and Grinding Co. to see how continuous improvement in both companies led to profits in a competitive marketplace. sme.org/mi

This program presents the innovative techniques used for creating a highly flexible workforce and details the steps used when implementing a cell.

See how Milwaukee Electric Tool Corporation successfully transformed to a more flexible, short lead-time system through cellular manufacturing, kaizen, and just-in-time production techniques resulting in remarkable improvements in productivity and profitability. sme.org/mi

SME, 2002 — 17 minutes Product ID: DV03PUB39 $120/Members: $108

SME, 2002 — 21 minutes Product ID: DV03PUB32 $120/Members: $108

SME, 1997 — 30 minutes Product ID: DV03PUB53 $280/Members: $252

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53

lean & Quality

AWARD WINNER

Kaizen Event Fieldbook: Foundation, Framework, and Standard Work for Effective Events

Lean Hospitals: Improving Quality, Patient Safety, and Employee Satisfaction, Second Edition

Author Mark Hamel ties together lean theory with a multi-phase approach to kaizen strategy, pre-event planning, execution, and follow-through. The “whys” and “hows” of effective kaizen event standard work and event management are revealed, as well as proven means to sustain the gains. Practical examples, figures and tables, and many real-life “Gemba Tales” provide for an enriched learning experience. Also included is a chapter on the deployment of a kaizen promotion office, a glossary, and two appendices, which offer blank forms and an overview of daily kaizen.

Author Mark Graban explains how lean manufacturing principles such as Value Stream Mapping and Standardized Work can help hospital personnel identify and eliminate waste in their own processes.

Lean Hospitals details root cause problemsolving and daily processes that can engage all personnel in systemic improvement from effectively preventing delays for patients, reducing wasted motion for caregivers, and improving the overall quality of care.

SME, 2010, by Mark R. Hamel with foreword by Arthur Byrne ISBN: 978-0872638631, 272 pages, softcover Product ID: BK09PUB16 $50/Members: $45

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CRC Press, 2011, by Mark Graban, forward

by John Toussaint, MD ISBN: 978-1439870433, 245 pages Product ID: BK12PUB12 $55.95/Members: $50.35

lean & Quality

Kaizen Event Implementation Manual, Fifth Edition Author and Master Kaizen Sensei, Geoffrey Mika, explains why the Toyota Production System tools, including kaizen, must work in tandem with a new way of thinking to bring about cultural change. Revised and expanded in its fifth edition, the manual provides a how-to guide for planning, organizing, and implementing kaizen events in any setting. Use the text to bring a level of competence and understanding to event teams and participants as they become self-sufficient in the application of kaizen.

SME, 2006, by Geoffrey Mika ISBN: 978-0872638495, 228 pages, spiral-bound softcover Product ID: BK06PUB22 $50/Members: $45

Toast Kaizen Lean Manufacturing Systems and Cell Design Experts J.T. Black and Steve Hunter explain how cellular systems comprise the foundation of the entire lean implementation process. Learn how to integrate quality and reliability control, machine tool maintenance, production and inventory control, and suppliers into the linked-cell system for one-piece-parts movement within cells and small-lot movement between cells. Also provides leading-edge information on how three-dimensional software can be used to simulate hypothetical cells and map out the impact ergonomics has on productivity in existing cells.

SME, 2003, by J.T. Black, PhD, FSME and Steve L. Hunter, PhD ISBN: 978-0872636477, 325 pages, hardcover Product ID: BK03PUB2 $85/Members: $77

An introduction to lean principles as narrated by Bruce Hamilton, Shingo Prize recipient and Greater Boston Manufacturing Partnership president.

The program highlights the seven wastes in an enjoyable but effective method.

The simple process of making toast is used to illustrate the current state, waste identification, and target conditions for any process.

Greater Boston Manufacturing Partnership, 2005 — 25 minutes Product ID: DV05PUB39 $99/Members: $89

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lean & Quality Introduction to Lean Tooling

MI

This program will help you organize your tooling so you can find every tool you need in less than 30 seconds.

It will help you get tooling ready faster so that setup time is minimized. You will be able to rely on your tools for precision so inspection time can be eliminated. The program also shows you ways of reducing administrative tooling costs by demonstrating kanban systems for keeping track of tooling inventory.

SME, 2003 — 18 minutes Product ID: DV03PUB40 $120/Members: $108

Lean Tooling in Action

MI

Visit Lee Blake Precision Machining, Eaton Aerospace, K&A Machine & Tool, and Classic Turning and see how lean tooling, Five S, and kanban systems have saved these companies time and money.

The Lean Pocket Guide: Tools for the Elimination of Waste, Second Edition This pocket-sized booklet is designed for use as a convenient, quick reference as you learn and implement lean manufacturing tools and techniques. It provides valuable insight into the nuances of lean.

MCS Media, Inc., 2009, by Don Tapping ISBN: 978-0977072095, 204 pages, spiralbound softcover Product ID: BK09PUB15 $9.95/Members: $9

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SME, 2003 — 26 minutes Product ID: DV03PUB41 $120/Members: $108

Lean Tooling: The Right Tool at the Right Time The purpose of lean tooling is simple: to ensure that the right tool, in good condition, is in the hands of the right person, at the right time, in the right place. To do that, the authors have created a unique five-phase process. This text targets tools and tooling. But so much waste has grown around tools and tooling that you must deal with equipment, processes, and people as well. The job of lean tooling is to eliminate all waste in the process while it performs its purpose. Lean tooling goes far beyond quick changeovers, setup reductions, and the 5S program. It provides autonomous maintenance for tooling, a kanban for tooling program, complete standardization, and visual control systems.

SME, 2002, by Tom Fabrizio and Don Tapping ISBN: 978-0872636453, 150 pages, softcover Product ID: BK02PUB11 $60/Members: $54

lean & Quality

MI

MI

MI

Building a Lean Culture

Training Within Industry

Lean ITS

Learn how to sustain your lean improvements and ways to ensure buy-in from employees at all levels of the organization. While fundamentally changing workplace culture is easier said than done, the HID Corporation is well on its way. See how the company built a sturdy foundation — teamwork, community involvement, and social interaction among employees — from which new improvement ideas continue to positively impact quality, cost, and delivery. sme.org/mi

See how the four modules of training within industry (TWI) — job relations (JR), job instruction (JI), job methods (JM) and job safety (JS) — work together to generate cooperation and positive employee relations, teach supervisors how to quickly train employees, establish and maintain standardized work, provide a framework for sustained continuous process improvement, and maintain a safe work environment. sme.org/mi

Watch how one company overcame skepticism to inspire success. Produced in cooperation with the Association for Manufacturing Excellence (AME), employees from Kimberly-Clark and lean expert Jean Cunningham openly discuss how they implemented lean principles to reduce waste in existing information technology systems (ITS). Candid interviews reveal and celebrate the realistic expectations of adopting a lean culture focused on value-added customer service. sme.org/mi

SME, 2006 — 22 minutes Product ID: DV06PUB15 $120/Members: $108

SME, 2009 — 30 minutes Product ID: DV08PUB16 $149/Members: $129

SME, 2010 — 50 minutes Product ID: DV10PUB2 $149/Members: $129

MI

Incorporating Lean: From the Factory to Front Office A global leader in particle separation equipment, SWECO applied lean plantwide, from the office to the loading dock. SWECO team leaders reveal the secrets for continuous improvement within their operation. See how they used a two-prong approach to apply lean, helping them to increase profits, improve quality, reduce costs, and better serve their customers. sme.org/mi SME, 2008 — 24 minutes Product ID: DV08PUB6 $149/Members: $129

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lean & Quality BEST SELLER

The Lean Handbook: A Guide to the Bronze Certification Body of Knowledge Written by a team of lean experts, this handbook is indispensable to anyone interested in implementing and sustaining a lean initiative. By addressing the Lean Bronze Certification Body of Knowledge, this book provides a basic understanding of the lean principles, systems, and tools at a tactical level to drive improvements with measurable results. This book is a great companion to the Lean Bronze Certification recommended reading materials on page 61.

American Society for Quality, 2012, edited by Anthony Manos and Chad Vincent ISBN: 978-0873898041, 464 pages, hardcover Product ID: BK12PUB8 $129/Members: $116

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The Hitchhiker’s Guide to Lean: Lessons from the Road OVER 40,000 COPIES SOLD Embarking on a lean journey is similar to hitchhiking — there are many roads on which to wander and no single one is right for all. Discover the most critical lessons learned over the authors’ combined 30-plus years of exploring lean highways and read stories based on real-world applications. The authors focus on areas where most lean efforts fail, providing steps to take to reenergize, accelerate and sustain a lean transformation.

The book concludes with interviews of lean practitioners on the front lines of change at Chrysler, Ross Controls, DTE Energy, RSR Corporation, and Nemak.

SME, 2005, by Jamie Flinchbaugh and Andy Carlino ISBN: 978-0872638310, 196 pages, hardcover Product ID: BK05PUB51 $30/Members: $27

lean & Quality

The Squeeze: A Novel Approach to Business Sustainability Barely breaking even, Brookings Manufacturing is feeling the squeeze even after five years of lean implementation. Do they sell the barely profitable business and leave the fate of lifetime friends/co-workers to chance, move 200 manufacturing jobs overseas, and substantially affect the local community, or try something new and quick? See what happens to the employees, customers, suppliers, and even the bank when Brookings Manufacturing uses the Triple Bottom Line to sustain business.

SME, 2007, by Gary Langenwalter ISBN: 978-0872638501, 368 pages, softcover Product ID: BK06PUB30 $25/Members: $21

Running Today’s Factory: A Proven Strategy for Lean Manufacturing Readers are presented with a proven approach to manufacturing management using scientific reasoning, clever analogies, and practical case examples. It strips away the mystery of lean manufacturing and provides clear principles for running today’s factory. Common obstacles and barriers that may be encountered in a lean environment are discussed, and both intuitive and mathematical proofs are provided to illustrate how lean can transform modern manufacturing.

Hanser Gardner Publications, 1999, by Charles Standard and Dale Davis ISBN: 978-1569902578, 293 pages, hardcover Product ID: BK99PUB11 $59.95/Members: $53.95

A Primer on the Taguchi Method, Second Edition Rediscover the techniques and applications of the renowned Taguchi approach to quality in this enhanced edition that expands on how to design, analyze, and interpret experiments for a wide range of common products and processes. For those who need a more rigorous statistical treatment, the book’s appendices provide full mathematical details on orthogonal arrays, triangular tables and linear graphs, along with fully worked solutions to problems presented in the example case studies.

SME, 2010, by Ranjit K. Roy ISBN: 978-0872638648, 300 pages, hardcover Product ID: BK09PUB26 $105/Members: $90

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lean & Quality Six Sigma

MI

Discover the difference between six sigma and other quality programs, and how six sigma is used to find solutions to difficult problems. Company case studies include Gretag Imaging, Ortho Clinical Diagnostics, and Lockheed Martin. sme.org/mi SME, 2001 — 29 minutes Product ID: DV03PUB36 $280/Members: $252

Failure Mode Effects Analysis Six Sigma and Other Continuous Improvement Tools for the Small Shop Written by the author of the award-winning best-seller Lean Manufacturing for the Small Shop, this book concentrates on six sigma in the small shop environment and shows the relationship between continuous improvement, lean, and quality. Learn how continuous improvement tools support each other. A special hands-on CD-ROM is included, which can help make the DMAIC (define, measure, analyze, improve, control) process easier for obtaining six-sigma quality.

SME, 2002, by Gary Conner ISBN: 978-0872635838, 376 pages, hardcover Product ID: BK02PUB8 $75/Members: $63

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Quality standards like ISO-9000 and QS-9000 require FMEA on all new products. To shorten development cycles, many different experts are involved in the design and testing phases of new products. Give your design teams a good understanding of the importance of risk reduction, how FMEA will keep track of these responsibilities, and how FMEA is used to distinguish between product and process risk. sme.org/mi SME, 2002 — 13 minutes Product ID: DV03PUB38 $120/Members: $108

lean certification The industry-leading Lean Certification program is the result of an alliance among four non-profit partners that collectively set the standard for operational excellence and an improved workforce. The partners — the American Society for Quality (ASQ), the Association for Manufacturing Excellence (AME), the Shingo Institute, and SME — draw on their collective experience and the proven practices of thousands of individuals to provide continuous improvement practitioners in-depth access to the latest lean and continuous improvement thinking and best practices.

LEAN BRONZE CERTIFICATION Lean Bronze Certification (LBC) candidates possess a solid understanding of lean principles and tools. They are able to tactically implement lean to drive improvements and show measurable results at a local level. sme.org/bronze

The Lean Certification program offers three certification options, Bronze (tactical), Silver (integrative), and Gold (strategic). Candidates can apply for the certification category that best represents their professional knowledge, experience, and skill set.

The reading materials that follow help you prepare for each certification.

The exams are based on and validated by these materials. SME is the only vendor that can provide you with this packaged content to begin your Lean Certification journey.

ASQ, AME, and Shingo Institute members/examiners are eligible for SME member pricing of these packages. Call SME Customer Care at 800.733.4763 to place your order at the member rate. sme.org/leancert

Lean Bronze Certification Package The Lean Bronze Certification Package contains the four recommended reading titles for those pursuing in-depth knowledge of lean principles and tools. Purchase at sme.org/bronzepackage.

Product ID: PK05PUB16 $160.15/Members: $144.13

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Gemba Kaizen: A Commonsense Approach to a Continuous Improvement Strategy, Second Edition

Lean Production Simplified: Plain-Language Guide to the World’s Most Powerful Production System

When management focuses on implementing kaizen (incremental, continuous improvement) in the gemba (the worksite), unique opportunities can be discovered for increasing the success and profitability of any organization. The book reveals how to implement cost-effective, incremental improvements in your most critical business processes. Global case studies demonstrate how gemba kaizen has been successfully.

Lean Production Simplified is written for the practitioner by a practitioner. It delivers a comprehensive insider’s view of lean manufacturing. The author helps the reader to grasp the system as a whole and the factors that animate it by organizing the book around the image of a “house of lean production.”

McGraw-Hill, 2012, by Masaaki Imai ISBN: 978-0071790352, 448 pages, hardcover Product ID: BK12PUB7 $40/Members: $36

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Productivity Press, 2007, by Pascal Dennis ISBN: 978-1563273568, 192 pages, softcover Product ID: BK07PUB11 $45.95/Members: $41.35

Lean Thinking: Banish Waste and Create Wealth in Your Corporation (Revised Edition)

Learning to See: ValueStream Mapping to Create Value and Eliminate MUDA

Throughout the 90s, Womack and Jones formed a network of companies and individuals dedicated to lean production, whose stories form the basis of this book.

Showa Manufacturing, a Japanese maker of radiators and boilers, for instance, pulled itself out of an earnings slump by changing from mass-producing batches of standardized equipment to producing customized small lots. This book is for specialists who want to streamline processes.

This simple tool makes it possible for you to see through the clutter of a complex plant and documents Toyota’s mapping methodology.

The foreword and introduction describes how they discovered the mapping tool in their study of Toyota.

Simon & Shuster, 2003 by James P. Womack and Daniel T. Jones ISBN: 978-0743249270, 400 pages, hardcover Product ID: BK03PUB35 $32/Members: $28.80

Lean Enterprise Institute, 2003, by Mike Rother and John Shook, forward by Daniel Jones and James Womack ISBN: 978-0966784305, 112 pages, spiralbound softcover Product ID: BK05PUB60 $60/Members: $54

Your shop’s most complex equipment needs training.

We can help.

CALL 866.706.8665 OR VISIT TOOLINGU.COM/WECANHELP FOR MORE INFORMATION.

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lean certification LEAN SILVER CERTIFICATION Lean Silver Certification (LSC) candidates possess an expanded knowledge and understanding of lean principles and tools. They understand that a structured and systemic application of lean principles and tools leads to value stream-level results. Candidates at the Silver level should be fully capable of orchestrating the transformation of a complete value stream through the application of lean principles and tools. sme.org/silver

Lean Silver Certification Package The Lean Silver Certification Package contains the six recommended reading titles for those pursuing in-depth knowledge of lean principles and tools. Purchase at sme.org/silverpackage.

Product ID: PK05PUB17 $239.71/Members: $215.73

The Lean Design Guidebook: Everything Your Product Development Team Needs to Slash Manufacturing Cost

Office Kaizen: Transforming Office Operations into a Strategic Competitive Advantage

The Lean Design Guidebook describes 18 powerful and practical tools for dramatic manufacturing cost reduction. An integrated approach to the application of these waste-eliminating tools is described, along with proven methods for training and deployment within a single team or an entire organization.

This book presents a unified, consistent approach that enables businesses to establish a strategic competitive advantage by significantly improving the efficiency, quality, and productivity of their office and administrative processes.

Technology Perspectives, 2004, by Ronald Mascitelli ISBN: 978-0966269727, 312 pages, spiral-bound softcover Product ID: BK04PUB10 $44.95/Members: $40.45

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ASQ Quality Press, 2003, by William Lareau ISBN: 978-0873895569, 174 pages, softcover Product ID: BK05PUB68 $32/Members: $28.80

lean certification

Real Numbers: Management Accounting in a Lean Organization Current management accounting practices produce financial statements that are unnecessarily complex and do not fully detail financial information. This explosive issue and its implications are fully explored in Real Numbers. The authors, each a chief financial executive, describe how management accounting evolved to this point and how simplicity and clarity can be restored — particularly in a lean organization.

Managing Times Press, 2003, by Jean E. Cunningham and Orest J. Fiume ISBN: 978-0972809900, 194 pages, hardcover Product ID: BK05PUB69 $27.50/Members: $24.75

The Toyota Way: 14 Management Principles from the World’s Greatest Manufacturer This book explains Toyota’s unique approach to lean management — the 14 principles that drive Toyota’s quality and efficiency-obsessed culture. Discover how the right combination of long-term philosophy, processes, people, and problem solving can transform your organization into a lean, learning enterprise.

McGraw-Hill, 2004, by Jeffrey K. Liker ISBN: 978-0071392310, 330 pages, hardcover Product ID: BK05PUB66 $30/Members: $27

Toyota Production System: Beyond Large-Scale Production This classic text provides striking insights into how the Toyota Production System can be adapted for other manufacturing organizations — and how it can work for you.

Written as a historical and philosophical description of the rationale and purpose of just-in-time and lean manufacturing, the book brings essential knowledge to any lean manufacturing initiative.

Productivity Press, 1988, by Taiichi Ohno ISBN: 978-0915299140, 176 pages, hardcover Product ID: BK05PUB55 $62.95/Members: $56.65

Practical Lean Accounting: A Proven System for Measuring and Managing the Lean Enterprise, Second Edition A step-by-step method for transforming a manufacturing company’s financial functions to support lean manufacturing. A case study runs throughout illustrating the lean accounting transformation within the context of the whole lean enterprise. Includes a CDROM with a comprehensive lean accounting diagnostic, detailed forms, and diagrams.

Productivity Press, 2011, by Brian H. Maskell Bruce Baggaley, and Larry Grasso ISBN: 978-1439817162, 447 pages, softcover Product ID: BK11PUB27 $68.95/Members: $62.05

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Lean Transformation: How to Change Your Business into a Lean Enterprise

Natural Capitalism: Creating the Next Industrial Revolution

In this easy-to-read, practical guide, two top business executives explain how to employ the techniques pioneered by Toyota to put your business in position to bury the competition. They draw upon their personal experience of transforming dozens of manufacturing plants and businesses around the world to provide you with real life examples of what works and what doesn’t.

In this ground-breaking blueprint for a new economy, three leading business visionaries explain how the world is on the verge of a new industrial revolution.

Natural Capitalism describes a future in which business and environmental interests increasingly overlap, and in which companies can improve their bottom lines and help solve environmental problems.

The Oaklea Press, 1999, by Bruce A. Henderson and Jorge L. Larco, forward by James P. Womack ISBN: 978-0964660121, 286 pages, hardcover Product ID: BK05PUB62 $26.95/Members: $24

Back Bay Books, 2000, by Paul Hawken, Amory Lovins, and L. Hunter Lovins ISBN: 978-0316353007, 416 pages, softcover Product ID: BK05PUB64 $18.99/Members: $17

Today and Tomorrow: Commemorative Edition of Ford’s 1926 Classic This classic, authored by the world’s most famous automaker, reveals the thinking that changed the industry forever. Ford’s ideas have never stopped having an impact — even Taiichi Ohno acknowledged that a key stimulus to JIT was his reading of this book. Today and Tomorrow features a new introduction by James J. Padilla, Group Vice President, Ford North America, and includes an enhanced selection of photos illustrating the processes and facilities Ford covers in the text.

Productivity Press, 2002, by Henry Ford ISBN: 978-0915299362, 262 pages, hardcover Product ID: BK05PUB63 $45.95/Members: $40.95

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machining & material removal Advanced Grinding

MI

Examine how recent advancements in grinding can be optimized to improve surface finish and accuracy in ground parts. See the use of advanced cylindrical grinding techniques, tool and cutter grinding, and the abrasive belt grinding of parts coated with High Velocity Oxygen Fuel (HVOF) — a thermal spray coating containing a high percentage of carbide. sme.org/mi SME, 2009 — 31 minutes Product ID: DV08PUB15 $149/Members: $129

Holemaking

Grinding

FMP

See the grinding process and how it is used to shape and finish metal and other materials. The applications of these methods are featured along with illustrations of the most common abrasives and superabrasives. FEATURES: cylindrical, internal, centerless and surface grinding processes; types of abrasives and bonding methods; grinding wheel maintenance; the specifics of surface finishing; and grinding safety. sme.org/fmp SME, 2012 — 25 minutes Product ID: DV09PUB4 $280/Members: $252

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Explains the elements of a drill and what types are used in various applications.

Includes operating parameters and good drilling practices to help operators understand what is happening during holemaking operations. FEATURES: basic twist drill description, importance of coolants, drill maintenance and sharpening, manual and numerically controlled holemaking equipment, secondary drilling, and finishing operations. sme.org/fmp SME, 2010 — 29 minutes Product ID: DV09PUB3 $280/Members: $252

Threading

FMP

Illustrates the dimensions that make up all threads, including the major diameter, the minor diameter, the thread pitch, and the thread pitch diameter. Learn about the various processes that produce external threads and internal threads. FEATURES: various forms of tooling; thread-producing machinery, tapping process, and tapping machines. sme.org/fmp SME, 2010 — 29 minutes Product ID: DV09PUB5 $280/Members: $252

machining & material removal

Precision Machine Design

High-Speed Machining

Explore the aspects of precision machine design. Both component and system design considerations for precision machines are addressed. Theoretical analysis and practical implementation, in addition to many realworld design case studies, are also included.

Learn about material adaptability and cycle-time reduction along with the parameters that challenge the traditional ways of finishing complex workpieces. Proven productivity improvements, including advanced cutting tools, simplified machining operations, and cost savings through practical applications are addressed.

SME, 1992, by Alexander H. Slocum ISBN: 978-0872634923, 800 pages, softcover Product ID: BK92PUB5 $112/Members: $95

SME, 2003, by Bert P. Erdel ISBN: 978-0872636491, 247 pages, hardcover Product ID: BK03PUB26 $75/Members: $65

Deburring and Edge Finishing Handbook Any engineer involved with part manufacturing will quickly discover how to accurately identify and evaluate the most efficient and cost-effective deburring option(s) for a specific application. This groundbreaking work details 100 internationally recognized deburring and edge finishing processes you can employ. It also offers an extensive base of technical information on the vast array of tools, applications and procedures available.

SME, 1999, by LaRoux K. Gillespie, Dr. Eng, FSME, CMfgE, PE, CEng ISBN: 978-0872635012, 400 pages, hardcover Product ID: BK99PUB9 $119/Members: $99 eBook | eChapters

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machining & material removal Workholding

FMP

Examine the principles and concepts inherent to all workholding, such as the “six degrees of freedom.” Explores the various workholding options for milling and machining centers and lathes. FEATURES: workholding requirements, methods for high- and low-volume parts, machining center Workholding, and the use of chucks, collets, and other lathe workholding devices. sme.org/fmp SME, 2011 — 29 minutes Product ID: DV09PUB6 $280/Members: $252

Turning and the Lathe Machine Tools: Specification, Purchase, and Installation This practical guide provides a systematic approach to acquiring and setting up machine tools efficiently and cost-effectively. It delivers a step-by-step plan for choosing the appropriate machine tool to meet your company’s requirements and building the foundation that fits the specialized tool and the environment in which it will operate. Real-world examples and helpful checklists are included.

Increase productivity, reduce equipment downtime, and save money by applying the streamlined methods presented in this valuable resource.

McGraw Hill Professional and SME, 2013, by Russell Gamblin ISBN: 978-0071812221, 228 pages, hardcover Product ID: BK14PUB3 $125/Members: $112.50

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FMP

Turning on the lathe is one of the most common metalcutting operations. Explore the basic components of an engine lathe, workholding arrangements, tooling arrangements, and turning process variables. FEATURES: critical lathe dimensions, stock-holding methods, both external and internal turning processes, CNC lathes, tool-holding methods, and operating parameters. sme.org/fmp SME, 2010 — 31 minutes Product ID: DV09PUB1 $280/Members: $252

Milling and Machining Centers

FMP

Discover what makes milling with machining centers an important high-volume process for shaping materials. Learn about the milling process and the use of toolchanging, workchanging, and workholding arrangements on machining centers. FEATURES: basics of knee mill and machining centers; milling cutters, operations, accessories, and process variables; and operational performance. sme.org/fmp SME, 2010 — 31 minutes Product ID: DV09PUB2 $280/Members: $252

machining & material removal Cutting Tool Materials

FMP

Explore the wide variety of cutting tools and tool materials, from high-speed steel and carbide to superhard materials. Explains how to select the proper tool material for turning and milling operations. The various tool coatings and cutting tool failure modes are also discussed. FEATURES: high-speed steels; carbide properties, types, grades and coatings; ceramics and cermets; superhard cutting materials like cubic boron nitride and polycrystalline diamond; failure modes, such as cratering, deformation and notching. sme.org/fmp SME, 1997 — 25 minutes Product ID: DV03PUB12 $280/Members: $252

Cutting Tool Geometries

FMP

Learn the various angles and geometries that make up milling and turning cutting tools. Also covered are chipbreaker designs in turning and how to identify which is appropriate for your machining operation. FEATURES: single-point turning tools and toolholders, multi-point milling cutters, mechanics of chip generation with respect to tool geometry, and face milling cutter geometry. sme.org/fmp SME, 1997 — 27 minutes Product ID: DV03PUB13 $280/Members: $252

Metalcutting Fluids

FMP

Learn what fluids actually do during the metalcutting process and how to properly apply and care for them.

Newer technologies like minimum quantity lubrication and dry machining are also explained. FEATURES: various types of cutting fluids, different application methods, how to select the right fluids for your processes, methods for maintaining fluids, and safety requirements. sme.org/fmp SME, 2005 — 22 minutes Product ID: DV05PUB41 $280/Members: $252

Computer Numerical Control

FMP

Features segments on CNC principles and CNC programming. The rectangular coordinate system and its use in generating precision tool paths are explained, including program zero, coordinate points, coordinate polarity, the absolute mode, the incremental mode, quadrants, and the various axes of motion. FEATURES: CNC technology, program creation for parts, and machine programming concepts. sme.org/fmp SME, 2002 — 24 minutes Product ID: DV03PUB9 $280/Members: $252

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machining & material removal High-Speed Machining

MI

High-speed machining has been gaining acceptance due to the advances that encompass high speed machining centers, tooling, programming and software. Go inside Trutron Corp., Protomatic, Inc., Gosiger 3D, and Metlfab, Inc., to see how these four unique companies successfully implemented high speed machining systems to increase operation efficiencies, customer turnaround, and cost savings. sme.org/mi SME, 2007 — 36 minutes Product ID: DV06PUB8 $280/Members: $252

Gears and Gear Manufacturing

Electrical Discharge Machining

FMP

This newly revised program, part of the Fundamental Manufacturing Processes video series, explains ram and wire-cut EDM processes as well as their basic machine subsystems. Highlights the many benefits as well as the limitations of EDM. FEATURES: the components of an EDM system, EDM erosion process, EDM hole drilling, computer numerically controlled EDM applications, and safety precautions. sme.org/fmp SME, 2014 — 29 minutes Product ID: DV13PUB2 $280/Members: $252

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$280/Members: $252

Minimum Quantity Lubrication

MI

See how four distinct manufacturers, who had once relied on traditional floodcoolant methods, found MQL systems to reduce high handling, cleaning, and disposal costs, as well as hazards to plant workers’ skin and lungs. Ford Motor Company, Amerimax, Advanced Mold, and World Machinery & Saws System Company share their successes in eliminating these costs and hazards, while increasing production rates and tool lifetimes. sme.org/mi SME, 2007 — 39 minutes Product ID: DV07PUB10

sme.org/store – 800.733.4763

FMP

Defines several gear and gear-tooth terms and dimensions, such as: base circle, pitch circle, pitch point, line of action, pressure angle, outside circle, root circle, addendum, dedendum, and tooth thickness. Also emphasizes the gear machining methods used, including hobbing, shaping, broaching, and milling. FEATURES: terminology, gear form types, and finishing techniques. sme.org/fmp

$280/Members: $252

machining & material removal Plastics Machining and Assembly

FMP

Highlights the use of sawing, milling, routing, turning, waterjet cutting, laser cutting, drilling and secondary holemaking operations while covering the many fastening and joining methods used to produce plastic parts. FEATURES: methods of machining plastics, cutting tool materials and geometries, and various assembly and joining methods. sme.org/fmp SME, 2002 — 27 minutes Product ID: DV02PUB3 $280/Members: $252

FMP

Deburring Processes

Micromachining

MI

Micromachining comprises a growing collection of technologies used to create micro-electromechanical systems (MEMS) and new micro-fluidic and micro-optic devices. See how four companies are using micromachining to increase the accuracy of cutting and drilling operations, create light- and fluid-transmitting micro-channels within glass, produce fluid-handling components on silicon wafers, and build 3D MEMS devices. sme.org/mi SME, 2005 — 32 minutes Product ID: DV05PUB3 $280/Members: $252

Explores mechanical deburring, thermal deburring, and electrochemical deburring.

Learn about the various mass-finishing processes such as vibratory finishing, barrel/rotary tumble, centrifugal disk finishing, centrifugal barrel finishing and spindle finishing. FEATURES: deburring processes and applications; types of systems and equipment; mechanical, thermal, and electrochemical processes. sme.org/fmp SME, 2001 — 27 minutes Product ID: DV03PUB27

$280/Members: $252

Fundamental Manufacturing Processes Video Series Sampler DVD This sampler highlights 22 of the most important manufacturing processes from the Fundamental Manufacturing Processes Video Series, including milling, turning, grinding, holemaking, EDM, casting, forging, stamping dies, injection molding, composites, welding, and measurement and gaging. sme.org/fmp SME, 2003 — 118 minutes Product ID: DV03PUB122

$60/Members: $50

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Hand Deburring: Increasing Shop Productivity

Cutting and Grinding Fluids: Selection and Application, Second Edition

Handbook of Jig and Fixture Design, Second Edition

A complete inventory of the elements needed to improve your hand-deburring operations. Learn how to calculate true costs, define customer requirements, and understand when hand deburring is the right answer. Provides a structured look at over 10,000 hand-deburring tools, identifies sources of further help, defines training programs, and ends with a chapter on how to effectively inspect for burrs. It is a reference designed for the shop supervisor, deburring lead, and engineer.

This book makes it easy to match the properties and performance of fluids to the demands of your equipment, parts, and tooling. Learn the basics, such as how fluids function and fluid types, as well as more technical information such as quality control and testing, troubleshooting, and regulatory considerations. A glossary of terms and machinability ratings tables are included for quick and easy reference.

Extensively illustrated with hundreds of proven designs and illustrations, this book explains dozens of different types of fixtures. Eighteen chapters show you both basic principles and advanced designs and applications for today’s flexible systems and numerically controlled machines.

SME, 2003, by LaRoux K. Gillespie, Dr. Eng, FSME, CMfgE, PE, CEng ISBN: 978-0872635012, 468 pages, hardcover Product ID: BK02PUB16 $119/Members: $99

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SME, 1992, edited by Jeffrey D. Silliman ISBN: 978-0872634237, 212 pages, softcover Product ID: BK92PUB7 $48/Members: $40

SME, 1989, edited by William E. Boyes ISBN: 978-0872633656, 1,192 pages, hardcover Product ID: BK89PUB9 $136/Members: $115

machining & material removal Machinery’s Handbook, 29th Edition Large Print ISBN: 978-0831129019, 2,788 pages, hardcover Product ID: BK12PUB2 $115/Members: $103.50

Machinery’s Handbook, 29th Edition Guide ISBN: 978-0831129033, 282 pages, softcover Product ID: BK12PUB3 $15.50/Members: $14

Machinery’s Handbook, 29th Edition Extraordinarily comprehensive yet easy to use, Machinery’s Handbook continues to provide industry fundamentals and standards while it moves into the 21st century with material reflecting technological advances and offering vast editorial improvements.

Industrial Press, Inc., 2012, by Erik Oberg, Franklin Jones, Holbrook Horton, Henry Ryffel, and Christopher McCauley ISBN: 978-0831129002, 2,788 pages, hardcover Product ID: BK12PUB1 $94.95/Members: $85.45

Machinery’s Handbook, 29th Edition Pocket Companion ISBN: 978-0831129118, 335 pages, softcover Product ID: BK12PUB4 $21.95/Members: $19.75

Machinery’s Handbook, 29th Edition CD-ROM

Machinery’s Handbook Collector’s Edition Industrial Press, Inc., 2008 (originally published 1914) ISBN: 978-0831133702, 1,408 pages, leather cover, gilded edges on three sides, individually boxed Product ID: BK08PUB7 $49.95/Members: $45

ISBN: 978-0831129026 Product ID: CD12PUB1 $94.95/Members: $85.50

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manufacturing engineering & management

RFID: Tool Tracking Solutions

MI

Expert Manuel A. Pachano explains the infrastructure and technology behind RFID and its real-world practical applications, challenges and advantages for supporting quality and productivity. Traxle Manufacturing, ABSKY, Witman, and Nordam show how they use RFID to maintain and communicate activity history of precision tools; restock and repair inventory; track data on high-value composite layup molds; and incorporate RFID on the end of a robotic tooling system for quick changeover and error-proof tooling. sme.org/mi SME, 2008 — 35 minutes Product ID: DV08PUB7 $149/Members: $129

From Concept to Customer: Portfolio, Pipeline, and Strategic Project Management Gain a broad, comprehensive perspective of project management, covering the entire concept-to-customer cycle of complex strategic projects. Termini shares his experience and provides real-world, practical applications that illustrate the application of project management strategies. A step-bystep, proven approach, supported by tools, techniques, and examples, is used to show each important aspect of project management. Find portfolio and pipeline management techniques along with project planning, risk management, leadership, performance metrics tools, and much more.

SME, 2009, by Michael J. Termini ISBN: 978-0872638618, 458 pages, hardcover Product ID: BK09PUB8 $72/Members: $62

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Factory Man: How Jim Harbour Discovered Toyota’s Quality and Productivity Methods and Helped the U.S. Auto Industry Get Competitive Jim Harbour’s story takes readers on a personal trip — a blunt assessment of what was wrong with U.S. automakers from the 1950s into the early 21st century, what improved, and what still needs to be done. Harbour’s consulting firm, Harbour & Associates, has gained worldwide recognition for its public studies of factory productivity. This factual, non-technical book is co-authored by James Higgins, award-winning automotive reporter, columnist and editor who covered the industry for more than 25 years.

SME, 2009, by James E. Harbour with James V. Higgins ISBN: 978-087263860, 192 pages, hardcover Product ID: BK09PUB2 $30/Members: $26

manufacturing engineering & management Fundamentals of Plant Floor Layout Package

MI

This package is invaluable in creating a new layout for your operations. It offers an in-depth presentation of the systematic layout planning (SLP) process, a worldwide methodology that has become the basis for leading computer-aided layout planning software packages. You’ll learn the fundamental steps, including how to chart, diagram, and evaluate various plans to help you decide the most cost-efficient and productive equipment and space arrangement for your industry. Includes Fundamentals of Plant Floor Layout DVD, Simplified Systematic Layout Planning booklet, capsule summary, and pencil/ruler kit. DVDs not sold separately.

Fundamentals of Plant Floor Layout Package SME, 1998 — 75 minutes Product ID: PK05PUB11 $310.50/Members: $273.60

Walking the Talk: Moving into Leadership While there is no recipe for instant success as a manager, the closed-loop leadership principles outlined in this book certainly provide the structure, as do the decision and communication tools discussed. Armed with the foreknowledge of what to expect and how to deal with it, students, technical professionals, and even experienced managers learn how to avoid many of the traps that can sidetrack a management career.

SME, 2007, by Michael J. Termini ISBN: 978-0872638518, 448 pages, hardcover Product ID: BK07PUB8 $59/Members: $52

Simplified Systematic Layout Planning MIRP Books, 1998, by Richard Muther and John D. Wheeler ISBN: 978-0933684096, 35 pages, softcover Product ID: BK98PUB14 $26/Members: $22 Pencil and Ruler Kit Product ID: ML02PUB1 $10/Members: $10

Managing Teams in Manufacturing

MI

Avoid the pervasive pitfalls that often limit team performance and learn why team-based organizations almost always out-perform traditional top-down organizations. A case study of Hewlett-Packard illustrates how this team-based organization helps break down adversarial relationships between departments, production stages, and unions and management. sme.org/mi SME, 1993 — 35 minutes Product ID: DV03PUB105 $280/Members: $252

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77

manufacturing engineering & management

Manufacturing Plant Layout: Fundamentals and Fine Points of Optimum Facility Design A step-by-step guide to planning new factories and plant rearrangements, this book describes proven analytical methods for calculating space requirements, activity-pair relationships, material handling analysis, and generating alternative layouts. The book reveals a proven strategy that masterfully weaves together the very best elements of layout methods for manufacturing cells, just-in-time, demand-flow, and constraint-based flow manufacturing.

SME, 1997, by Edward J. Phillips ISBN: 978-0872634848, 250 pages, hardcover Product ID: BK97PUB3 $75/Members: $68

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Realistic Cost Estimating for Manufacturing, Second Edition Contains material on the use of software, organizational strategies in cost estimating, types of costs, learning curves, and more. Topics presented include manufacturing costs, standard versus actual costs, cost in relation to product volume, analysis, types of estimates, cost estimating controls, cost requests from other departments, evaluating supplier quotes and calculating selling prices. New edition coming summer, 2015.

SME, 1989, by William Winchell, PE, CMfgE ISBN: 0872633640, 150 pages, hardcover Product ID: BK89PUB1 $42/Members: $38 Instructor’s Guide SME, 1989, by William Winchell, PE, CMfgE 31 pages, softcover Product ID: BK89PUB10 $11/Members: $9

Strategic Project Management: Tools and Techniques for Planning, Decision Making, and Implementation Documents methods for developing and employing critical project management skills, providing both novice and seasoned project managers with insight into realworld, practical applications. Case studies illustrate the application of various project management strategic and tactical tools. Learn how to establish results-oriented project performance metrics, exercise fundamental process control techniques, accurately assess project support systems, and address deficiencies early.

SME, 1999, by Michael J. Termini ISBN: 978-0872635128, 200 pages, hardcover Product ID: BK99PUB12 $28/Members: $20

measurement, insPection & testing

Mechanical and Non-Destructive Testing

FMP

Both mechanical and non-destructive tests are used to gage the quality of materials and parts throughout the manufacturing process. This program introduces the key concepts, terminology, and basic methods of these tests to your staff, associates, and/or students. FEATURES: testing methods and how they are performed and advantages and limitations of the various tests. sme.org/fmp SME, 2007 — 27 minutes Product ID: DV06PUB6 $280/Members: $252

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Micromachining

MI

Micromachining comprises a growing collection of technologies used to create micro-electromechanical systems (MEMS) and new micro-fluidic and microoptic devices. See how EIGERlab, Translume, Integrated Sensing Systems, and Microfabrica Inc. use micromachining to increase the accuracy of cutting and drilling operations, create light- and fluidtransmitting micro-channels within glass, produce fluid-handling components on silicon wafers, and build 3D MEMS devices. sme.org/mi SME, 2005 — 32 minutes Product ID: DV05PUB3 $280/Members: $252

Machine Vision and Error Proofing

MI

Scripted by renowned industry expert Nello Zuech, viewers will see how BorgWarner, Ford Motor Company, and Gold Kist each applied different approaches to machine vision, see the challenges they faced, and the solutions they developed in their plants. sme.org/mi SME, 2006 — 31 minutes Product ID: DV06PUB10 $280/Members: $252

measurement, insPection & testing

Reverse Engineering: 3D Data Capture

MI

Employees and experts at Roush Manufacturing, U.S. Army, Realadi, GKS Inspection Services, and Direct Dimensions share their experiences with a broad range 3D digital data capture applications that include visualization, documentation, design, analysis and inspection, covering both laser and white light scanners, as well as the benefits and limitations over portable and stationary CMMs. sme.org/mi SME, 2006 — 31 minutes Product ID: DV06PUB9 $280/Members: $252

Measurement and Gaging

FMP

Beginning with an introduction to the core concepts of measurement, this program then focuses on the wide array of measurement and gaging tools available.

Tools are arranged into three categories: nongraduated measurement and gaging tools, graduated measurement and gaging tools, and advanced measurement and gaging tools. FEATURES: concepts of measurement; nongraduated and graduated tools; direct-reading devices; and optical, vision, and coordinate measurement systems. sme.org/fmp SME, 2000 — 28 minutes Product ID: DV03PUB25 $280/Members: $252

Gaging and Inspection Tool Design FTD See the various applications of gaging tools used to determine if parts fall within their specified tolerance ranges. These tools include screw-pitch gages, plug gages, ring gages and snap gages. Details the types of tools and systems used to amplify or magnify dimensions for measurement, including dial indicators, electronic digital readout, air gaging, coordinate measurement systems, optical projection, noncontact sensor systems, and vision systems. sme.org/ftd SME, 2008 — 20 minutes Product ID: DV07PUB5 $110/Members: $99

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measurement, insPection & testing Nanomanufacturing Package Use the following three programs to see the current, near-term, and future applications of nanotechnology and discover the impact it has on the way products are made within aerospace and defense to medical manufacturing. sme.org/nanopackage SME, 2006-2009 — 99 minutes Product ID: PK09PUB4 $520.20/Members: $459

Structural DNA

MI

The program begins by highlighting the four stages of nanotechnology. This foundation provides the context to explore the four primary approaches to building productive nanosystems. Meet researchers at Nanorex and Duke University and see how they are harnessing the structural and informational components of DNA to develop methods of altering molecules under programmable control to generate self-replicating productive nanosystems. sme.org/mi

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SME, 2009 — 30 minutes Product ID: DV08PUB13 $149/Members: $129

sme.org/store – 800.733.4763

Nanometrology

MI

Nanomanufacturing

MI

If we can’t measure a product quickly, precisely, and inexpensively, then we can’t build it. This is especially true at the nanoscale. Nanometrology encompasses the cutting edge technologies of measuring structures in terms of a billionth of a meter-significantly below the wavelength of light. sme.org/mi

See first-hand how nanomanufacturing is ushering in the next Industrial Revolution with radically precise, less expensive, flexible methods of manufacturing. Go inside Zyvex, NanoInk, Nanorex, General Dynamics, and NASA as we speak with the world’s leading experts on nanotechnology. sme.org/mi

SME, 2009 — 33 minutes Product ID: DV08PUB12 $149/Members: $129

SME, 2006 — 37 minutes Product ID: DV06PUB11 $280/Members: $252

GeoTol Fundamentals Training Program Teach uniform application and interpretation skills to engineers, designers, inspectors, tool makers, and shop floor personnel. This program covers what personnel need to know in order to function and work in an organization that uses geometric tolerancing.

• 32 combined hours of training and student exercises //insert full Page ad: geotol// • • • • •

16 modules including an ASME Y14.5-2009 update Effectively teach personnel at many different levels Get the same presentation and interpretation every time Fundamental to advanced training Workbook, pocket guide, and leader’s guide also available

Learn more about the GeoTol Fundamentals Training Program at sme.org/geotol.

Learn from the Experts

Product ID: DV10PUB5

Scott and Al Neumann, Technical Consultants Inc (TCI)

Plastics & molding technologies Plastics Module Package This package includes these six programs on plastics.

SME, 1998-2006 — 145 minutes Product ID: PK06PUB7 $1,512/Members: $1,360.80

FMP

FMP

FMP

Extrusion Processes

Plastic Injection Molding

Plastic Blow Molding

Plastic Injection Molds

An introduction to plastic extrusion and metal extrusion processes, with segments on hot metal extrusion, warm and cold metal extrusion processes, plastic profile extrusion, and blown film extrusion. FEATURES: demonstrations of the extrusion process; hot, warm, and cold extrusion processes; industrial applications; direct, indirect, combination, and impact extrusion; and plastic extrusion processes. sme.org/fmp

Follow plastic material from its raw material state through the melting process and onto its injection into the mold. Scripted by plastics industry expert, Irvin I. Rubin, the program covers injection and clamping systems, various components of the injection machine, definition of terms, and common mold types. FEATURES: the properties inherent in plastic, types of plastic materials, overview of the injection machine, and mold types. sme.org/fmp

Details various blow molding production methods, including intermittent and continuous extrusion blow molding, injection blow molding, single- and twostage bi-axial stretch blow molding, and co-extrusion blow molding. FEATURES: parison and preform production, reciprocal-screw-style and accumulatorstyle blow molding machines, and head and die assembly. sme.org/fmp

This program illustrates the primary injection mold components, injection mold types, the use of computer simulation to develop molds, mold prototyping techniques, and mold maintenance and repair. FEATURES: mold components, various mold types, aspects of mold maintenance, and storage. sme.org/fmp

SME, 2004 — 22 minutes Product ID: DV04PUB12 $280/Members: $252

SME, 1998 — 24 minutes Product ID: DV03PUB22 $280/Members: $252

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SME, 1998 — 20 minutes Product ID: DV03PUB21 $280/Members: $252

SME, 2004 — 28 minutes Product ID: DV04PUB13 $280/Members: $252

Plastics & molding technologies

FMP

Plastic Thermoforming

Plastics Finishing

Discover methods used to produce low-and high-volume products for the packaging, food, medical, automotive, and appliance industries. Learn about materials used in thermoforming; the types of clamping and heating systems; mold types and arrangement; thermoforming forces; and various incycle and post-thermoforming trimming methods. FEATURES: drape, cavity, pressure, plug-assist, and twin-sheet thermoforming. sme.org/fmp

Explore plastics finishing processes such as degating, deflashing, painting, plating, vacuum metallizing, pad printing, hot stamping, silk screening, and fill-andwipe. See how contaminants infiltrate the molding process and how parts are cleaned for these secondary decorative operations. FEATURES: runnerless molds, post-molding operations, and basic methods of applied decoration. sme.org/fmp

SME, 2006 — 23 minutes Product ID: DV06PUB3 $280/Members: $252

FMP

FMP

SME, 2001 — 23 minutes Product ID: DV02PUB1 $280/Members: $252

Plastics Machining and Assembly This program highlights the use of sawing, milling, routing, turning, waterjet cutting, laser cutting, drilling, and secondary holemaking operations. It also covers the many fastening and joining methods used to produce plastic parts. FEATURES: characteristics and types of plastic material, methods of machining plastics, cutting tool materials and geometries, and various assembly and joining methods. sme.org/fmp SME, 2002 — 27 minutes Product ID: DV02PUB3 $280/Members: $252

Thermoforming: Improving Process Performance Author Stanley R. Rosen, who spent half a century as a mechanical engineer designing thermoforming machines (vacuum and pressure forming), trim presses, and all manner of tooling, helps you think through everyday predicaments, make informed plans to implement, improve facility operations, and cut waste.

SME, 2002, by Stanley R. Rosen ISBN: 978-0872635821, 344 pages, hardcover Product ID: BK02PUB10 $72/Members: $65

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Plastics & molding technologies Plastic Injection Molding Book Series This series contains all four Plastic Injection Molding books. Written in plain, everyday language, each book breaks complex technical matter into clear, sequential narrative bites. Each volume in this popular series represents more than three decades of Bryce’s involvement in the plastics industry. Each book can be purchased individually in hardcover and eBook formats.

SME, 1996-1999, by Douglas M. Bryce Product ID: PK14PUB5 — $295.20/Members: $248.40

Plastic Injection Molding: Manufacturing Process Fundamentals

Plastic Injection Molding: Mold Design and Construction Fundamentals

A clear explanation of injection molding processes and equipment is given to empower people in plastics manufacturing to solve problems and avoid costly errors. Packed with fundamental information for learning and optimizing your injection-molding operation, you’ll gain a working knowledge of the process.

Eliminate the guesswork from critical mold aspects such as gate location, shape, and size. Discover how to establish proper venting so you can be assured good parts will result before the first shot is made. Contains concise explanations of the methods and equipment used, the information necessary for smart mold design, a checklist for designing a mold, and the variety of finishes and textures available and how they are applied.

ISBN: 978-0872634725, 296 pages, hardcover Product ID: BK96PUB5 $82/Members: $69

Plastic Injection Molding: Material Selection and Product Design Fundamentals This one-of-a-kind resource addresses the basics and the fine points of plastics materials and the product design phases of the thermoplastic injection molding process. Complex technical matter is presented in clear, sequential narrative bites.

ISBN: 978-0872634886, 360 pages, hardcover Product ID: BK97PUB10 $82/Members: $69

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ISBN: 978-0872634954, 180 pages, hardcover Product ID: BK98PUB9 $82/Members: $69

Plastic Injection Molding: Manufacturing Startup and Management This book addresses the unique needs of the plastic injection molding enterprise, helping you to avoid common perils and pitfalls. Selecting the right equipment, identifying costs, making the most of available resources, and complying with industry and quality standards is included.

ISBN: 978-0872635036, 228 pages, hardcover Product ID: BK99PUB26 $82/Members: $69

Advancing manufacturing.

Enriching people.

Troubleshooting: A Guide for Injection Molders The essential troubleshooting guide for solving defect problems and improving overall part quality. Intended for anyone responsible for quickly identifying and solving process problems. Readers are taught the relationships between machine, mold, material, and operator and are guided through 23 of the most common defects, complete with full-color photographs.

IPLAS, 2001, by Douglas M. Bryce ISBN: 978-0970519603, 178 pages, softcover Product ID: BK02PUB13 $18/Members: $17

SME is dedicated to the continuing growth and success of the manufacturing industry. Through our industry expertise, resources and leading-edge training and development, we connect people with manufacturing solutions and enrich the next generation of manufacturing professionals.

sme.org

9371 Half Horz page Corp Ad.indd 2

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Product design

MI

Lean Product Development

Computer-Aided Design

Authors and educators Michael Kennedy and Ron Mascitelli provide unique but synergistic approaches to lean product development implementation along with tips on how to avoid pitfalls and ensure success.

Get started on your journey to dramatic reductions in time-to-market and greater value creation for your customers. Viewers hear practical, real-world experiences from several firms to help guide their own lean product development and deployment strategy. sme.org/mi

Explore the tools and techniques used within four fundamental computer-aided design categories: 2D CAD, 3D modeling, 3D assembly design, and CAD analysis.

Examine orthographic projection, workflow, and detailing, as well as the use of twodimensional sketching, feature-based parametric 3D modeling, and design editing.

Other reviewed concepts include part mating/alignment, interference detection, and dynamic motion, as well as the four basic principles used in CAD analysis. sme.org/ftd

SME, 2009 — 29 minutes Product ID: DV08PUB11 $149/Members: $129

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MI

FTD

SME, 2009 — 28 minutes Product ID: DV08PUB2 $110/Members: $99

MI

Design for Manufacture and Assembly (DFMA)

DFM: Design for Manufacturing

Nicholas Dewhurst of Boothroyd Dewhurst explains the concepts and use of DFMA in product analysis to help you understand the drivers of cost, and the interaction of the individual pieces within the product to optimize design, manufacturability, and assembly. Companies case studied include MDS-SCIEX and Plug Power. sme.org/mi

Go inside Storage Technology, where DFM was used to cut cost 86% and reduced the part count from 119 to 36. Viewers also see how DFM was applied to large hydraulic cylinders at Caterpillar, Inc. At Xerox, DFM was used to redesign a paper feed guide with fewer parts. And, at IBM, standardized components helped to expedite product development. sme.org/mi

SME, 2005 — 30 minutes Product ID: DV05PUB2 $280/Members: $252

SME, 1990 — 43 minutes Product ID: DV03PUB50 $280/Members: $252

Product design Metal Forming Simulation

MI

This program gives you an exclusive look into the innovative applications of metal forming simulation that have led to better, more reliable tooling. Ideal for those involved in product design, die design, stamping, and forming, it will show you how simulation is applied and provide you with the most efficient methods to create forming dies. You’ll go inside Riviera Tool in Grand Rapids, Michigan for real-world application of this technology. sme.org/mi SME, 2006 — 22 minutes Product ID: DV06PUB2 $120/Members: $108

Reverse Engineering: 3D Data Capture

MI

Introduces a broad range of applications including visualization, documentation, design, analysis and inspection. Coverage also includes both laser and white light scanners along with discussions of their benefits and limitations over portable and stationary CMMs. You go inside Roush Manufacturing, U.S. Army, Realadi, GKS Inspection Services, and Direct Dimensions to learn from those who are using practical applications of 3D, digital data capture. sme.org/mi SME, 2006 — 31 minutes Product ID: DV06PUB9

$280/Members: $252

Concept Modeling

MI

This program takes an in-depth look at three various machines to illustrate how engineers are adapting their approach to new product development. After witnessing each system in action, you’ll have a solid understanding of the technology and be better prepared for the changes it brings to product development. sme.org/mi SME, 1998 — 23 minutes Product ID: DV03PUB119

$280/Members: $252

From Concept to Customer: Portfolio, Pipeline, and Strategic Project Management Gain a broad, comprehensive perspective of project management, covering the entire concept-to-customer cycle of complex strategic projects. Termini shares his 40-plus years of experience and provides real-world, practical applications that illustrate the application of various project management strategies, as well as strategic and tactical planning tools. A step-by-step, proven approach, supported by tools, techniques, and examples, is used to show each important aspect of project management. Find portfolio and pipeline management techniques along with project planning, risk management, leadership, performance metrics tools, and much more.

SME, 2009, by Michael J. Termini ISBN: 978-0872638618, 458 pages, hardcover Product ID: BK09PUB8 $72/Members: $62

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additive manufacturing

FMP

MI

Rapid Castings: Rapid Prototypes for Metal Casting Processes Scripted by renowned industry specialist Todd Grimm, the program shows how rapid casting and its various techniques have become an indispensable part of modern manufacturers’ ability to shorten lead times.

Case studies look into the evolution of rapid casting technology and evaluate its flexibility for producing complex, finely detailed castings that eliminate the need for hard tooling, thus reducing production costs and time to market. sme.org/mi SME, 2010 — 36 minutes Product ID: DV09PUB7 $149/Members: $129

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Rapid Prototyping An introduction to several technologies and systems used to produce rapid prototyped models, parts and tooling.

Provides a fundamental understanding of stereolithography, selective laser sintering, fused deposition modeling, ultrasonic consolidation, The Prometal® System, various ink- and multi-jet systems, and room temperature vulcanized tooling. FEATURES: basic concepts of rapid prototyping, layer-by-layer modeling, and pattern-based prototyping. sme.org/fmp SME, 2003 — 24 minutes Product ID: DV03PUB106 $280/Members: $252

MI

Medical Applications of Rapid Prototyping Direct Dimensions shows you how 3D scanning technology and rapid prototyping are used to make aesthetic prosthetics.

You’ll also meet the John Hopkins University medical illustrators and modelers who give the prosthetics their realistic look. Biomet Corp. demonstrates how CT and MRI scans are converted into rapid prototyped models for making custom patient-matched implants, and The Medical University of South Carolina explores how rapid technologies are used to build replacement tissues from living cells. sme.org/mi SME, 2007 — 29 minutes Product ID: DV07PUB8 $280/Members: $252

FTD

Rapid Tooling Design This program examines the development and application of various direct and indirect rapid tooling technologies used to create injection molds. From tool design to component building, tool assembly, and injection molding, viewers follow the development of rapid tools as they are prepared for parts production.

Also features use of conformal cooling channels within these tools. sme.org/ftd SME, 2009 — 27 minutes Product ID: DV08PUB3 $110/Members $99

additive manufacturing

MI

MI

Direct Metal Manufacturing

Rapid Manufacturing

Scripted by industry expert Todd Grimm, this program illustrates what happens when innovative companies capitalize on direct metal manufacturing to make dramatic changes to the way parts and tooling are designed. Highlighting achievements at Morris Technologies, Synergeering Group, DME, and The POM Group, illustrate how direct metal technology helped them to create molds and products direct from CAD data. sme.org/mi

Hear industry insights from 12 seasoned experts, each bringing a fresh perspective on the practical applications and vision of future rapid technologies. Program covers Advatech and Loughborough University in the UK to see how rapid manufacturing is transforming the design practices, processes and business models across industries. This program also features real products currently manufactured using rapid processes and discusses the role of direct metal in rapid manufacturing. sme.org/mi

SME, 2005 — 29 minutes Product ID: DV05PUB14 $280/Members: $252

SME, 2007 — 32 minutes Product ID: DV07PUB6 $280/Members: $252

User’s Guide to Rapid Prototyping Use this baseline of rapid prototyping technologies as your guide through the evaluation, justification, and implementation process. Author Todd Grimm fills the knowledge gap for the industry novice through an in-depth analysis of the various rapid prototyping technologies and processes available. Also covered are the strengths, limitations, benefits, and associated costs to aid the decision-making process.

SME, 2004, by Todd Grimm ISBN: 978-0872636972, 404 pages, hardcover Product ID: BK04PUB1 $98/Members: $88

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order terms & conditions Order terms and conditions and pricing subject to change without notice. For questions please contact SME Customer Care between 8:00 a.m.-5:00 p.m. Eastern Time (ET), Monday-Friday, at 800.733.4763 or 313.425.3000 ext. 4500 or by email to service@sme.org.

OVERVIEW

The SME Store offers SME members and nonmembers access to an extensive collection of manufacturing content including: • Books, DVDs, and CD-ROMS • eBooks and eChapters • Streaming video on-demand and video download • Technical papers • Journals and yearbooks ORDERING

Online: Use your American Express, MasterCard, Visa, or Discover card to order online at sme.org/store.

Telephone: Call SME Customer Care between 8:00 a.m.-5:00 p.m. ET, Monday-Friday at 800.733.4763 or 313.425.3000 ext. 4500.

Mail: Send payment to SME, Customer Care Department, P.O. Box 6028, Dearborn, MI 48121.

PAYMENT

All orders must be accompanied by money order, check, purchase order (subject to credit approval), or valid credit card information (American Express, MasterCard, Visa, and Discover). Remit payment in U.S. funds drawn on U.S. banks.

All prices subject to change without notice.

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VOLUME DISCOUNTS

A volume discount is only available on SME-published books and videos. Discount is off the list price for a single title as follows: • 20% off 11-25 items of the same title • 25% off 26-50 items of the same title • 30% off 51-99 items of the same title • 40% off 100 or more items of the same title All orders must be placed by telephone or by purchase order to receive a volume discount. This discount is not applicable with any other discount and cannot be applied to the SME member rate.

SHIPPING AND HANDLING

Shipping and handling charges apply to all orders, except digital delivery (eBooks, video on-demand, etc.), unless otherwise indicated. Shipping and handling charges vary by the weight of the product(s) ordered and the destination of delivery.

Online delivery options include FedEx ground, FedEx priority overnight, and FedEx international. Additional delivery options may be available by calling or emailing SME Customer Care.

LICENSING

Licensing of SME-produced book and video products is available in North America through Knowledge Edge (toolingu.com/knowledge). Call Tooling U-SME at 866.706.8665 for additional information.

Licensing outside of North America for video streaming service is available through Kanopy (kanopystreaming.com). Call Kanopy at 415.926.5293 or email sales@kanopystreaming.com.

INTERNATIONAL ORDERS

For information on authorized distributors, please call SME Customer Care at 313.425.3000 ext. 4500 between 8:00 a.m.5:00 p.m. ET, Monday-Friday. If ordering directly from SME, pre-payment in U.S. funds must accompany your order and checks must be drawn on a U.S. bank. We accept international American Express, MasterCard, Visa, and Discover. If payment does not accompany your order, a pro forma statement will be processed and mailed/faxed to you. When you return the pro forma with payment in U.S. funds, drawn on a U.S. bank, your order will be shipped promptly.

For fastest service, provide delivery instructions and valid credit card information. All credit card numbers are verified before order processing.

To place orders for SME book and video titles in the United Kingdom, Europe, Middle East, and Africa contact: Eurospan 3 Henrietta Street Covent Garden London WC2E 8LU United Kingdom Telephone: +44 (0) 207 240 0856 Fax: +44 (0) 207 379 0609 Orders: info@eurospangroup.com Questions: philippa.rimmer@eurospangroup.com eurospanbookstore.com

order terms & conditions SALES TAX

Orders to the following states are subject to applicable sales tax for his/her state: California, Connecticut, Illinois, Massachusetts, Michigan, Minnesota, Ohio, Pennsylvania, and Texas. In Canada, a 5% GST tax will be added to the corresponding province tax.

Rates subject to change. Tax-exempt organizations must supply certificate of tax-exempt status.

DELIVERY TIME

In-stock items are shipped within 24 business hours with anticipated delivery in 2-5 business days inside the U.S. and Canada. Other international delivery times can vary.

RETURN POLICY

Books: All books may be examined for 15 days. If you’re not satisfied, you may return the book(s) with your invoice marked “cancel” for a refund on the purchase price. Books must be in sellable condition. Shipping and handling costs are nonrefundable.

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Volume Book Orders: SME requires that you contact us for a return authorization (RA) prior to returning volume book order for credit or refund. SME will authorize returns per the following conditions: • Return request must be made within 30 days of invoice date (180 days for school bookstores) • The book(s) must be an active title • Book(s) must be in new condition • Book(s) must be returned with all original packaging Damaged books and/or cover-only returns will not be issued credit or refunded. If by returning books the original order falls below the threshold for any discount received, your discount will be modified and refund/credit may be less than expected.

To obtain a return authorization, call SME Customer Care between 8:00 a.m.-5:00 p.m. ET, Monday-Friday at 800.733.4763 or 313.425.3000 ext. 4500. Please be prepared with your original SME invoice number, purchase order number, product ID, title, and quantity of the book(s) to be returned. Upon approval, an RA form will be faxed to you with the RA number and return address label. Items authorized for return must be clearly labeled on the outside of the carton(s) with the RA number. Customer is responsible for all return shipping charges.

CODs are not accepted.

TEXTBOOK EXAMINATION COPIES

Instructors may request a review copy of SME-published books online at sme.org/review.

RESALE POLICY

Purchase orders from authorized SME distributors must clearly state: “Materials Purchased for Resale.” If you are interested in becoming a distributor call SME Customer Care between 8:00 a.m.-5:00 p.m. ET, Monday-Friday at 800.733.4763 or 313.425.3000 ext. 4500 or email publications@sme.org.

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Usage Rules for Written Content Service The SME Store offers an online service that gives you access to an extensive catalog of books, technical papers, and other written content (hereafter “Written Content”) in a digitally downloadable format (PDF, epub). This Written Content may be purchased over the Internet to content ready devices. Once a given Written Content has been selected and paid for, the purchaser can download the Written Content an unlimited number of times for personal use in the Digital Content Access area of their SME online account. SME reserves the right in our sole and absolute discretion to make changes from time to time and without notice in how we operate our service. Any description of how our service works should not be considered a representation or warranty with respect to how the service will always work.

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order information C. You may not circumvent, remove, alter, deactivate, degrade, or thwart any of the content or digital rights protections in the Written Content service. You may not frame or utilize any framing techniques to enclose any trademark, logo, or other proprietary information (including images, text, page layout, or forms) without our prior written consent from SME. D. The delivery of any Written Content through the Written Content service does not transfer to you any commercial or promotional use rights to the subject Written Content.

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The SME Store offers an online service that gives you access to SME’s extensive catalog of manufacturing training videos.

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D. You may not circumvent, remove, alter, deactivate, degrade, or thwart any of the content or digital rights protections in the video on-demand service. You may not frame or utilize any framing techniques to enclose any trademark, logo, or other proprietary information (including images, text, page layout, or forms) without our prior written consent.

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The quality of the display of the streaming videos may vary from computer to computer and device to device and may be affected by a variety of factors, such as your location or the bandwidth or speed of your Internet connection. You are responsible for all Internet access charges. SME makes no representations or warranties about the quality of your streaming experience.

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index ______________________________________________ A ___________________________________________

Advanced Grinding ....................................................................68 Advanced Robotic Welding .................................................. 40 Affordable Automation for Small and Medium Facilities .......................................................... 23 Automated Composite Layup and Spray Up.................24 ______________________________________________ B ___________________________________________

Basic Geometric Dimensioning and Tolerancing .............7 Brazing and Soldering ....................................................... 23, 40 Breakthrough Kaizen Events.......................................8, 16, 48 Building a Lean Culture ........................................................... 57 ______________________________________________C___________________________________________

Casting............................................................................................. 32 Composite Materials.................................................................24 Composite Materials and Manufacturing ........................26 Composite Tooling Design................................................26, 31 Composites Manufacturing Book and Video Package ................................................................. 12 Composites Manufacturing Video Series......................... 12 Composites Manufacturing Video Series Sampler DVD .............................................................. 12 Composites Post Fabrication and Joining.......................26 Compression Molding ..............................................................26 Computer Numerical Control ............................................... 71

Computer-Aided Design .................................................30, 88 Concept Modeling .....................................................................89 Creating a Lean Culture: Tools to Sustain Lean Conversions, Second Edition ...........................................66 Customer-Focused Manufacturing ....................................53 Cutting and Grinding Fluids: Selection and Application, Second Edition......................................74 Cutting Tool Design ...................................................................29 Cutting Tool Geometries.......................................................... 71 Cutting Tool Materials ............................................................... 71 ______________________________________________D___________________________________________

Deburring and Edge Finishing Handbook..................27, 69 Deburring Processes ................................................................. 73 Design for Manufacture and Assembly (DFMA)..................................................52, 88 DFM: Design for Manufacturing ..........................................88 Die Casting ....................................................................................34 Die Design Handbook, Third Edition .................................36 Die Maintenance Handbook..................................................38 Direct Metal Manufacturing ...................................................91 ______________________________________________ E ___________________________________________

Electrical Discharge Machining ............................................ 72 Engineering a Lean Supply Chain .......................................53 Extrusion Processes ...........................................................33, 84

______________________________________________ F ___________________________________________

Factory Man .................................................................................. 76 Failure Mode Effects Analysis.............................................. 60 Fastening and Assembly .......................................................... 22 Filament Winding........................................................................ 25 Finishing Systems Design and Implementation: A Guide for Product Parameters, Coatings, Process, and Equipment ..................................................... 27 Five S Factory Makeover ................................................... 8, 47 Fixture Design ............................................................................. 30 Flexible Material Handling...................................................... 52 Forging ............................................................................................. 32 Foundations of Manufacturing ................................................7 From Concept to Customer: Portfolio, Pipeline, and Strategic Project Management ........................76, 89 Fundamental Manufacturing Processes Video Series .......................................................................12, 42 Fundamental Manufacturing Processes Video Series Sampler DVD ......................................... 12, 73 Fundamentals of Composites Manufacturing: Materials, Methods, and Applications, Second Edition ................................................................. 10, 24 Fundamentals of Composites Manufacturing: Materials, Methods, and Applications, Second Edition Instructor’s Guide .......................... 10, 24

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index Fundamentals of Hydroforming ...........................................39 Fundamentals of Manufacturing Book Package ............ 13 Fundamentals of Manufacturing Cell Planning Package..................................................................... 13 Fundamentals of Manufacturing, Third Edition ..... 10, 43 Fundamentals of Manufacturing, Third Edition Instructor’s Slides ................................................................ 10, 43 Fundamentals of Manufacturing Workbook........5, 10, 43 Fundamentals of Plant Floor Layout Package ..14, 50, 77 Fundamentals of Pressworking ............................................39 Fundamentals of Tool Design, Sixth Edition .................................................... 11, 14, 29, 41, 43 Fundamentals of Tool Design, Sixth Edition Instructor’s Guide ............................................................11, 29, 41 Fundamentals of Tool Design Video Series .....................14 Fundamentals of Tool Design Video Series Sampler DVD .............................................................29 ______________________________________________G__________________________________________

Gaging and Inspection Tool Design ............................. 30, 81 Gears and Gear Manufacturing ........................................... 72 Gemba Kaizen: A Commonsense Approach to a Continuous Improvement Strategy, Second Edition62 GeoTol Fundamentals Training Program ..........................83 Getting Factory Automation Right (The First Time) ... 23

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Green Lean: Achieving Outstanding Environmental Performance with Lean .......................................................49 Grinding .....................................................................................11, 68 Guide to High-Performance Powder Coating, A..........28 ______________________________________________H__________________________________________

Hand Deburring: Increasing Shop Productivity .............74 Handbook of Jig and Fixture Design, Second Edition .........................................................................74 Handbook of Metal Forming ................................................. 37 Heat Treating ................................................................................33 High-Speed Machining (Book) ..............................................69 High-Speed Machining (Video)............................................. 72 Hitchhiker’s Guide to Lean: Lessons from the Road, The...........................................................................58 Holemaking ....................................................................................68 Hydroforming ...............................................................................35 Hydroforming Book and Video Package ........................... 15 _______________________________________________I __________________________________________

Incorporating Lean: From the Factory to Front Office .............................................................................. 57 Industrial Robotics ..................................................................... 22 Introduction to Lean Manufacturing ............................. 8, 45 Introduction to Lean Tooling .................................................56

_____________________________________________J-K ________________________________________

Journal of Manufacturing Processes (JMP).................... 79 Journal of Manufacturing Systems (JMS) ........................ 79 Kaizen Event Fieldbook: Foundation, Framework, and Standard Work for Effective Events ................... 9, 15, 54 Kaizen Event Implementation Manual, Fifth Edition .............................................................................. 55 Kaizen Event Package ................................................................ 15 Kanban Systems .......................................................................... 47 Knowledge Edge .........................................................................44 ______________________________________________ L __________________________________________

Laser Cutting Guide for Manufacturing ...........................36 Lean Accounting .......................................................................... 51 Lean Automation ........................................................................49 Lean Bronze Certification Package ...............................15, 61 Lean Certification..................................................................15, 61 Lean Design Guidebook: Everything Your Product Development Team Needs to Slash Manufacturing Cost, The ...........64 Lean Epiphanies: Catapult the Cow and Other Inspirational Continuous Improvement Stories .. 6, 46 Lean Gold Certification Package ..................................15, 66 Lean Handbook: A Guide to the Bronze Certification Body of Knowledge, The.....................................................58

index Lean Hospitals: Improving Quality, Patient Safety, and Employee Satisfaction, Second Edition ..............54 Lean ITS .......................................................................................... 57 Lean Manufacturing: A Plant Floor Guide.......................46 Lean Manufacturing for the Small Shop, Second Edition ........................................................................46 Lean Manufacturing in a Small Shop..................................45 Lean Manufacturing Systems and Cell Design .............. 55 Lean Manufacturing Video Package ...................................16 Lean Pocket Guide, Second Edition, The ........................56 Lean Product Development........................................... 45, 88 Lean Production Simplified: Plain-Language Guide to the World’s Most Powerful Production System, Second Edition...................................................9, 62 Lean Silver Certification Package .................................15, 64 Lean Solutions: How Companies and Customers Can Create Value and Wealth .........................................66 Lean Starter Video Package ...................................................16 Lean Supply Chain at John Deere, A ................................53 Lean Thinking: Banish Waste and Create Wealth in Your Corporation .............................................................. 62 Lean Tooling in Action ..............................................................56 Lean Tooling Package.................................................................16 Lean Tooling: The Right Tool at the Right Time .......16, 56

Lean Transformation: How to Change Your Business into a Lean Enterprise ...................................... 67 Learning Lean Through Simulation ...................................... 51 Learning to See: Value-Stream Mapping to Create Value and Eliminate MUDA ............................... 62 Liquid Molding ............................................................................. 25 ______________________________________________M __________________________________________

Machine Tools: Specification, Purchase, and Installation ........................................................................70 Machine Vision and Error Proofing ................................... 80 Machinery’s Handbook Collector’s Edition .................... 75 Machinery’s Handbook, 29th Edition..........................43, 75 Machinery’s Handbook, 29th Edition CD-ROM ........... 75 Machinery’s Handbook, 29th Edition Guide .................. 75 Machinery’s Handbook, 29th Edition Pocket Companion ............................................................................... 75 Managing Teams in Manufacturing ..................................... 77 Manual Composite Layup and Spray Up .........................24 Manufacturing Engineering® Magazine’s Industry Yearbooks.................................................................................. 79 Manufacturing Insights Video Series .................................. 17 Manufacturing Plant Layout: Fundamentals and Fine Points of Optimum Facility Design ...................... 78

Manufacturing Processes and Materials, Fifth Edition ...................................................................5, 41, 43 Manufacturing Processes and Materials, Fifth Edition Instructor’s Guide ................................... 5, 41 Manufacturing Processes and Materials, Fifth Edition Instructor’s Slides .................................... 5, 41 Mapping Your Value Stream ............................................. 8, 47 Measurement and Gaging ..................................................11, 81 Mechanical and Non-Destructive Testing....................... 80 Medical Applications of Rapid Prototyping................... 90 Metal Casting Book and Video Package ........................... 17 Metal Forming DVD Set............................................................ 17 Metal Forming Simulation ................................................35, 89 Metalcutting Fluids ..................................................................... 71 Metalcutting Module Set .........................................................18 Micromachining ................................................................... 73, 80 Milling and Machining Centers...................................... 10, 70 Minimum Quantity Lubrication ............................................ 72 Mistake Proofing: Achieving Zero Defects ....................... 51 ______________________________________________N___________________________________________

Nanomanufacturing ...................................................................82 Nanomanufacturing Video Package .............................18, 82 Nanometrology ............................................................................82

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index Natural Capitalism: Creating the Next Industrial Revolution.................................................................................. 67 Near Net Shape Forming Module Video Package........18 ____________________________________________ O-P ________________________________________

Office Kaizen: Transforming Office Operations into a Strategic Competitive Advantage ..................................64 Order Terms and Conditions ................................................92 Painting and Powder Coating................................................ 27 Pencil and Ruler Kit ............................................... 13, 14, 50, 77 Planning Manufacturing Cells ................................................ 13 Planning Manufacturing Cells Workbook ......................... 13 Plastic Blow Molding ...........................................................19, 84 Plastic Injection Molding ...................................................19, 84 Plastic Injection Molding Book Series .........................19, 86 Plastic Injection Molding: Manufacturing Process Fundamentals...................................................19, 86 Plastic Injection Molding: Manufacturing Startup and Management ............................................19, 86 Plastic Injection Molding: Material Selection and Product Design Fundamentals..........................19, 86 Plastic Injection Molding: Mold Design and Construction Fundamentals .......................................19, 86 Plastic Injection Molding Package........................................19 Plastic Injection Molds .......................................................19, 84

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Plastic Thermoforming .......................................................19, 85 Plastics Finishing ...................................................................19, 85 Plastics Machining and Assembly....................19, 23, 73, 85 Plastics Module Package ...................................................19, 84 Plating and Surface Coatings ................................................28 Poka-Yoke: Mistake Proofing..................................................49 Powder Metallurgy .....................................................................35 Practical Lean Accounting: A Proven System for Measuring and Managing the Lean Enterprise, Second Edition ........................................................................65 Precision Machine Design ......................................................69 Press Brake Technology...........................................................36 Primer on the Taguchi Method, Second Edition, A ..................................................................59 Principles of Metal Casting, Third Edition....................6, 17 Progressive Die Design ........................................................... 30 Progressive Dies: Principles and Practices of Design and Construction.................................................... 37 Pultrusion ....................................................................................... 25 Punch Presses ..............................................................................34 ____________________________________________ Q-R ________________________________________

Quick Changeover for Lean Manufacturing ...................50 Quick Die Change, Second Edition ....................................36

Rapid Castings: Rapid Prototypes for Metal Casting Processes ................................................................ 90 Rapid Manufacturing..................................................................91 Rapid Prototyping...................................................................... 90 Rapid Tooling Design .......................................................... 31, 90 Real Numbers: Management Accounting in a Lean Organization..................................................................65 Realistic Cost Estimating for Manufacturing, Second Edition ........................................................................ 78 Realistic Cost Estimating for Manufacturing, Second Edition Instructor’s Guide ................................. 78 Realistic Cost Estimating, Third Edition ..............................7 Reverse Engineering: 3D Data Capture......................81, 89 RFID: Tool Tracking Solutions ......................................... 22, 76 Right-Sized Equipment ............................................................. 52 Roll Forming .................................................................................. 32 Running Today’s Factory: A Proven Strategy for Lean Manufacturing ..............................................................59 ______________________________________________ S __________________________________________

Secrets of Getting Lean Ideas from Employees, The.......................................................................20 Setup Reduction .........................................................................48 Sheet Metal Coil Processing .................................................33 Sheet Metal Shearing and Bending ....................................33

index Sheet Metal Stamping Dies and Processes ................9, 32 Sheet Metal Stamping Presses.............................................. 31 Simplified Systematic Layout Planning ................14, 50, 77 Simplified Systematic Planning of Manufacturing Cells .............................................................................................. 13 Single Piece Flow ........................................................................ 52 Six Sigma........................................................................................ 60 Six Sigma and Other Continuous Improvement Tools for the Small Shop .................................................... 60 SME................................................................................................... 87 Squeeze: A Novel Approach to Business Sustainability, The ..................................................................59 Strategic Project Management: Tools and Techniques for Planning, Decision Making, and Implementation.......... 78 Structural DNA ............................................................................82 Supply Chain Management ....................................................53 ______________________________________________ T __________________________________________

Technical Papers ......................................................................... 78 Thermal and Abrasive Waterjet Cutting ..........................34 Thermoforming Book and Video Package........................ 21 Thermoforming: Improving Process Performance................................................................21, 38, 85 Threading .......................................................................................68 Toast Kaizen .................................................................................. 55

Today and Tomorrow: Commemorative Edition of Ford’s 1926 Classic ........................................................... 67 Tool and Die Making Troubleshooter................................. 37 Tool and Manufacturing Engineer’s Handbook .............43 Tool Materials ...............................................................................29 Tooling U-SME..............................................................................63 Total Productive Maintenance (TPM) Blitz ..................... 47 Total Productive Maintenance in America (TPM) Package.................................................................................21, 49 Total Productive Maintenance in America Reference Guidebook ...............................................................................21, 49 Toyota Production System: Beyond Large-Scale Production ................................................................................65 Toyota Way: 14 Management Principles from the World’s Greatest Manufacturer, The..............................................65 Training Within Industry........................................................... 57 Troubleshooting Tool and Die Making ................................ 31 Troubleshooting: A Guide for Injection Molders.......... 87 Tube Bending................................................................................34 Tube Forming Book and Video Package ........................... 21 Tube Forming Processes: A Comprehensive Guide .....................................................................................21, 38 Turning and the Lathe...............................................................70

____________________________________________ U-V ________________________________________

User’s Guide to Powder Coating, Fourth Edition ........28 User’s Guide to Rapid Prototyping ......................................91 Value Stream Mapping .............................................................48 Visual Controls ............................................................................48 Volume Discounts............................................................... 50, 92 ____________________________________________ W-Z ________________________________________

Walking the Talk: Moving into Leadership ....................... 77 Welding .......................................................................................... 40 What Lean Means ......................................................................45 Work Measurement .................................................................... 51 Workholding..................................................................................70 Yearbook Series .......................................................................... 78

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