Wagner M-10 Retrofit Program

Wagner M-10 retrofit program Christophe Simon, Jastram Engineering

Presentation for:

Wagner M-10 retrofit program Christophe Simon, Jastram Engineering

Engineered For Life At Sea Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Presentation of jastram Engineering

Incorporated in Canada in 1989 Privately held company Steering gears designed and manufactured in North Vancouver, Canada Offices throughout Canada and Shanghai, China Affiliated companies; Wagner Engineering Ltd., Jastram Technologies Ltd and Jastram GmbH of Germany Sales and after sales support in over 25 countries The Americas Asia Pacific Middle East and South Asia Europe Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Presentation of jastram Engineering

THE FOUR PILLARS:

PEOPLE are our most valued and valuable asset. All our successes, past, present and future, come from our people.

ENGINEERING is the core of our business. All our products and services are built on sound engineering and good design.

QUALITY pervades everything we do. We are committed to continual improvement in the best interests of our stakeholders.

FRUGALITY pervades all our activities. We are economical in use of resource and expenditure; prudently saving or sparing; not wasteful.

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Wagner Engineering

Where does Jastram stand with Wagner Engineering?

Jastram fully owns Wagner Engineering Ltd. Jastram has on file all Wagner drawings and project files Jastram fully supports all Wagner products: Technical information Replacement parts Replacement systems Service Should any Wagner part not be readily available anymore, Jastram commits to supply an equivalent part or system.

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Wagner Full Follow Up / CCG 1100 Series – Martha Black

Input device strokes a solenoid valve, which in turns actuates an hydraulic valve

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Wagner Full Follow Up / CCG 1100 Series – Martha Black

¾Designed for Wagner steering systems ¾Produced until the mid 80s

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Wagner Telemotor / CCG 1200 Series – Pierre Radisson

Input device actuates a solenoid valve, which in turn actuates a telemotor cylinder, which actuates the hydraulic directional valve – controls are hydraulic

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Wagner Telemotor / CCG 1200 Series – Pierre Radisson

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Wagner accumotor (M10)

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Wagner accumotor (M10)

Functions of M10: ¾Full Follow Up power steering controlled by helm pump ¾Full Follow Up power steering controlled by jog ¾Acceleration and deceleration ¾Automatic change-over to manual steering (electrical and pressure) ¾DARB function ¾Auto-fill function

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Wagner accumotor (M10)

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

M10 retrofit proposal

¾consist of modern and readily available components ¾Modular ¾be easy to install on board of the vessel (all components installed on one platform, keep existing M10 mounting and envelope dimensions) ¾be easily serviceable ¾be supported by Jastram for another 15-years ¾Class-approval, if required

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

M10 retrofit proposal

¾Keep existing tiller and steering cylinders ¾Keep existing cylinder valving ¾Keep existing helm pump ¾Keep existing piping ¾Keep existing Hydraulic Power Unit / Engine Driven Pump ¾Limit new cabling to a minimum ¾Limit new piping (if required) to a minimum ¾Use proportional system with 5-degree ramping ¾Keep existing auto-pilot functions ¾Keep existing Rudder Order Indication functions

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

M10 retrofit proposal

¾SAE hydraulic connections ¾Hydraulic screw-in cartridges design for easy service and troubleshooting ¾Electronic controller ¾Minimum amount of moving parts ¾Pre-plumbed and pre-wired

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

M10 retrofit proposal

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

M10 retrofit proposal

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit / Upgrade options / hydraulics

Retrofit / Upgrade options Reservoir assembly Steel cylinder, or or Brass cylinder

Pump / motor assembly

Engine-driven pump

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit / Upgrade options / Motor Starters and Alarms

Modular concept PLC-based All parts readily available and stocked at Jastram

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit / scope of work

Jastram can also offer a complete retrofit program

1- steering system inspection 2- system design to match existing installation and performances 3- Class plan approval and inspection 3- installation support 4- commissioning 5- service support

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Jastram Full Follow Up – full upgrade to digital steering system

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit – Radial Carrier Bearing

Radial Carrier Bearing: ¾Supports rudder and tiller (carrier bearing) ¾Radial bearing ¾Sealing

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit - Tiller

Split tiller design: • •

Straight rudder stock One or two keyways

Mechanical nut design: • •

Tapered rudder stock One keyway

Hydraulic nut design: • •

Tapered rudder stock Keyless

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit - Hydraulic cylinders

Jastram can supply replacement cylinders: ¾From 2” to 10” bore-size ¾ designed and manufactured in Vancouver since 1989 ¾ABS, DNV and GL type-approved ¾based on the Wagner design ¾Tie-rod construction - easy to service and maintain

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit - Hydraulic cylinders

¾Replacement of Wagner cylinders ¾ same tiller and bearings can be used, or new supplied

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit – digital steering controller / Jastram DSC

¾DNV and GL type-approved ¾Installed on more than 300 ships since 2002

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit – digital steering controller / Jastram DSC

¾Self diagnostic software ¾Programmable through keypad or laptop ¾RS485 interface to other ship’ systems

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit - Steering controls input devices

Jog Switch

Electric wheel

Lever full follow-up

Lever full follow-up

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Retrofit – Rudder Angle Indication

Panoramic rudder angle indicator

Rudder Angle Indicator

Rudder feedback unit

Rudder Angle Indicator

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Expertise & QC

Jastram is committed to : ABS type-approval ISO 9001:2008 Continuous quality improvement QC processes Full service for commissioning and after sales support by factory trained technicians

Equipment Catalogue 2010 ver BB / Š So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Manufactured to Classification

ABS (Type Approval) Lloyd’s Register U.S. Coast Guard Transport Canada RINA Group (Italy) Det Norske Veritas (Type Approval) Nippon Kaiji Kyokai Germanischer Lloyd (Type Approval) Bureau Veritas Group Russian River Register Russian Maritime Register China Classification Society Korean Register of Shipping The Indian Register of Shipping

Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz

Thank you for your time!

“Engineered For Life At Sea” Equipment Catalogue 2010 ver BB / © So-Pac Marine Limited Phone 09 448 5900 / Fax 09 448 5911 / info@sopac.co.nz / www.sopac.co.nz