Industrial Machinery Digest Quarterly - IMD Quarter 3, 2024

Page 1


The Industrial Machinery Digest Robotics & Automation Quarterly Resource!

Boston Scientific Improves Production of Cardiac Monitoring Component with Heimatec Speeders

Using a 1:4 speeder at 48,000 rpms max on 17 Citizen Swiss machines with up to full 5-axis machining

Machine Man Reflects on 50 Years in a Challenging But Rewarding Field

Pat McCluskey’s machine design and build experience at ANCA has fuelled manufacturing exports for Australia for half a century

Automation’s Biggest Challenges: Full HumanRobot Collaboration

A. Erglis GmbH Elevates Mold Construction with Zimmermann’s Innovative FZU22 Portal Milling Machine

The model making and mold construction company Erglis counts on a compact and scaled-down version of the FZU22 by F. Zimmermann. The 5-axis-portal milling machine efficiently processes a multitude of plastic components.

Hexagon: Pioneering Smart Manufacturing for the Future

ACP TURNADO

A GAME CHANGER FOR LIFTING POINTS

MEETS OR EXCEEDS ASME B30.26 REQUIREMENTS

SETTING NEW STANDARDS FOR SAFE LIFTING

• Now up to M1000 (UNC 4")

• Up to 30% higher WLL

• No more transverse loads

• No unexpected sagging of the load

• No more worst case!

DOWNLOAD THE ACP TURNADO BROCHURE HERE

Boston Scientific Improves Production of Cardiac

Monitoring Component with Heimatec Speeders

Using a 1:4 speeder at 48,000 rpms max on 17 Citizen Swiss machines with up to full 5-axis machining

Machine Man Reflects on 50 Years in a Challenging But Rewarding Field

Pat McCluskey’s machine design and build experience at ANCA has fuelled manufacturing exports for Australia for half a century

A. Erglis GmbH Elevates Mold Construction with Zimmermann’s Innovative FZU22 Portal Milling Machine

The model making and mold construction company Erglis counts on a compact and scaled-down version of the FZU22 by F. Zimmermann. The 5-axis-portal milling machine efficiently processes a multitude of plastic components.

WE LISTEN. WE OBSERVE. WE INNOVATE.

AUTOMATION SOLUTIONS

DYNABRADE ROBOT- ATTACHABLE AIR POWERED TOOLS

Dynabrade manufacturers air tools for use with automation systems. Random Orbital Sanders, Finishing Tools, Grinders, Disc Sanders, and Abrasive Belt Tools are just a sample of our new product offering for robotics.

In additional to air tools, we offer accessories and abrasives for complete process solutions with the know-how to get the job done right.

Ask about a no-obligation demonstration on any product in our line.

HOIST RINGS ACTEK

North America’s Manufacturing Resource for Industry Professionals Since 1986

William C. Strickland III, Publisher william.strickland@indmacdig.com 800-366-0676 ext. 103 | Fax: 866-826-5918

Adrienne Gallender, Associate Publisher/Media Advisor

agallender@indmacdig.com 847-612-1572 | Fax: 847-559-2909

Brian Self, Associate Editor brian@indmacdig.com 800-366-0676 ext. 104 | Fax: 866-826-5918

Shane Bell, Creative Director sbell@indmacdig.com

SALES

Lisa Hanschu, Sr. Account Executive lisa@indmacdig.com 785-965-9159 | Fax: 785-965-7199

William C. Strickland III, National Sales 205-903-9178 | fax 866-826-5918

Susan Strickland, Accounting susan@indmacdig.com 205-542-1098 | Fax: 866-826-5918

CIRCULATION & SUBSCRIPTIONS

IMD, 3590-B Hwy 31 South, Suite 233, Pelham, AL 35124 circulation@indmacdig.com | Fax: 866-826-5918

REPRINTS

To purchase article reprints please call 800-366-0676 ext. 103 or email wstrickland@indmacdig.com

Innovation. Inspiration. Impact.

Experience the most comprehensive showcase of sheet metal manufacturing processes under one roof at FABTECH 2024, North America’s preeminent event for metal forming, fabricating, welding, and finishing. Discover innovation, find inspiration, and make connections that will impact your career or business.

Celebrating the Power of Precision and Innovation in Manufacturing

The world of manufacturing is in a constant state of evolution, driven by the pursuit of greater efficiency, precision, and sustainability. This quarter, as we highlight the latest product innovations from a diverse group of companies, a clear theme emerges: the industry is embracing a new era of specialized solutions that cater to the ever-growing need for high-quality and high-performance manufacturing equipment. Whether it’s groundbreaking robotic systems, advanced cutting tools, or enhanced measurement technologies, each development is a testament to how precision and reliability remain the cornerstones of success.

One of the most striking trends we see is the drive toward versatility and adaptability, particularly in the areas of automation and robotics. Companies like Epson are pushing the boundaries of what’s possible with their expanded 6-axis robot lineup. The new models are designed for high-speed, high-precision tasks, offering increased reach and payload capacity, making them ideal for the fast-paced manufacturing environments of today. Meanwhile, UNISIG is introducing a next-generation operating system for its gundrilling machines, reducing programming times and enhancing human-robot interaction. This kind of innovation isn’t just about replacing manual labor—it’s about creating a seamless partnership between human and machine that maximizes productivity and flexibility.

Alongside the growth of robotics and automation, the need for specialized tools and equipment has never been more pronounced. Walter USA is at the forefront of this trend, expanding its Paradur® and Prototex® tap lines specifically for the aerospace industry. These taps, featuring J-profile threads, provide superior stress distribution and wear resistance, making them ideal for demanding applications. Similarly, E-Z LOK has launched a new line of press-in inserts designed to offer high torque and pull-out resistance in thermoset and thermoplastic materials. These advancements in tooling show that precision isn’t just about cutting and shaping materials; it’s about ensuring long-term performance and durability under the toughest conditions.

This focus on precision and specialization is echoed in the latest developments from Guill Tool & Engineering. Their new Series 1000 blow molding dies offer manufacturers a flexible, high-performance solution for the medical, automotive, and specialty packaging sectors. Featuring a robust design and quick-change capabilities, these dies demonstrate how the right tools can transform manufacturing processes, enhancing both quality and efficiency.

Measurement and quality control are another critical aspect of this precision-driven theme. Companies like LK Metrology are raising the bar with their enhanced portable measuring arms, which offer workshop-hardened IP54 protection and advanced software for better accuracy in

harsh environments. The introduction of portable, high-precision measuring systems aligns with the broader industry move towards real-time quality control and smarter manufacturing practices.

This same focus on customization and control is seen in HEMCO’s ModuLab, a modular cleanroom solution that provides tailored environmental management for industries such as powder coating, food processing, and bulk solids handling. It’s clear that as manufacturing processes become more complex, the ability to control environmental variables is becoming just as important as the machines and tools themselves.

Moreover, the integration of speed and efficiency into manufacturing is exemplified by Weiler Abrasives’ new Precision Express program, which cuts lead times for gear grinding wheels from months to days. By leveraging in-house profiling technology and a large stock inventory, Weiler is setting new standards for responsiveness and reliability in the supply chain.

This theme of enhanced speed, precision, and adaptability is perhaps best embodied by Zimmermann’s latest entry into the 5-axis milling machine market. Their FZU22 gantry mill combines flexibility, power, and precision, targeting the needs of industries that demand both lightweight and complex machining capabilities. The new machine’s introduction at IMTS 2024 underscores the industry’s commitment to advancing manufacturing technology that meets the evolving needs of sectors like aerospace, automotive, and moldmaking.

As these diverse companies demonstrate, the path forward is marked by solutions that not only push the envelope of what’s technically possible but also address the real-world challenges manufacturers face daily. This synergy between innovation and application is what drives the industry forward, setting the stage for a future where efficiency, quality, and customization are more attainable than ever. Through these new developments, we see a unified theme: the relentless pursuit of precision and performance, powered by a commitment to pushing the boundaries of modern manufacturing.

Let’s celebrate this collective drive for excellence and look forward to how these innovations will shape the future of manufacturing for years to come.

William Strickland

INDUSTRY NEWS

Arnold Magnetic Technologies to Relocate Marengo Operations to Woodstock, Illinois

Arnold Magnetic Technologies, a subsidiary of Compass Diversified, announced the relocation of its Marengo, Illinois operations to a new 130,000 square-foot manufacturing facility in Woodstock, Illinois. The move, planned for the fourth quarter of 2024, will ensure minimal disruption to operations. This strategic transition supports Arnold's Precision Thin Metals and Alnico divisions and comes ahead of the company’s 130th anniversary in 2025. CEO Dan Miller expressed excitement about this new chapter, stating that the Woodstock facility will enhance their ability to serve customers and expand capacity. Director of Operations

David Eakins emphasized the team's preparedness to tackle the complex relocation while maintaining operational excellence. Arnold has been a leader in magnetic technologies for over 125 years, producing a diverse range of solutions for aerospace, defense, motorsport, and more.

For more information: www.arnoldmagnetics.com

BIG DAISHOWA Welcomes New Sales Leaders in the Southwest and Rocky Mountain Regions

BIG DAISHOWA, a leading global tooling provider, announced the appointment of Edgar Argueta, Glen James, and Tom Burley to key sales roles in the Southwest and Rocky Mountain regions. Edgar Argueta, the new Sales Manager for the Southwest District, brings extensive knowledge as a former manufacturer’s representative. Glen James, covering Arizona and New Mexico, and Tom Burley, covering Colorado, Utah, and Wyoming, have over 20 years of experience each in the aerospace, medical, and industrial sectors. Mike Herman, Vice President of Sales, highlighted that these appointments are part of BIG DAISHOWA’s strategic growth, with each individual poised to provide innovative solutions and enhance customer service.

For more information: www.us.bigdaishowa.com

Jeremy Renwand Joins Carlisle Fluid Technologies as Technical Sales Specialist

Carlisle Fluid Technologies announced the addition of Jeremy Renwand as a Technical Sales Specialist for the

Edgar Argueta
Glen James
Tom Burley

Northeast United States and Canada. Renwand, who has over 25 years of experience in Tier 1 Automotive and Industrial industries, was previously Paint Operations Manager at Inoac. His expertise in coating equipment and lean manufacturing will strengthen Carlisle's capabilities in serving customers and growing its systems product portfolio. Matthew Reilly, Regional Manager, praised Renwand’s experience and its alignment with Carlisle’s mission of delivering high-quality solutions for paint application and continuous improvement processes.

For more information:

CINCINNATI Highlights American Manufacturing Excellence at Fabtech 2024

CINCINNATI, a renowned name in American-built manufacturing equipment, is set to showcase its innovative machinery at Fabtech 2024. The event will feature CINCINNATI’s advanced metal fabrication technology, underlining the company’s commitment to quality, precision, and American craftsmanship. Known for their press brakes, lasers, and shears, CINCINNATI aims to emphasize its customer-first approach and high-performance solutions, demonstrating how American manufacturing can lead in both innovation and reliability. The exhibition will include live demonstrations, highlighting the technical capabilities and advantages of CINCINNATI’s latest equipment. As a company with deep roots in American manufacturing, CINCINNATI is proud to stand by its motto: "American Owned, American Built."

For more information: www.e-ci.com

Combilift Launches “Lift Your Standards by Lowering Your Load” National Safety Campaign

Combilift, a global leader in material handling solutions, has launched its new National Forklift Safety Campaign titled “Lift Your Standards by Lowering Your Load.” The initiative focuses on promoting safety practices in forklift operations, emphasizing the importance of maintaining a lower load position to reduce accidents and improve stability. Through this campaign, Combilift aims to address safety concerns and raise awareness among forklift operators, supervisors, and industry professionals. The campaign includes educational resources, training sessions, and safety videos,

helping companies implement safer handling practices. Combilift’s goal is to significantly reduce the risk of tipping and load imbalance, ensuring a safer workplace for all.

For more information: www.combilift.com

Dürr Equips the Top Coat Line for Audi Electric Vehicles

Dürr is providing Audi’s new production facility with a state-ofthe-art top coat line for electric vehicles. The facility, located in Győr, Hungary, will be equipped with Dürr’s advanced painting technology, designed to meet the unique requirements of electric vehicle production. This installation aims to ensure a high-quality finish while enhancing production efficiency and sustainability. The technology includes energy-saving ovens, a highly flexible robot program, and a new modular layout for optimal use of space. The project underscores Dürr’s commitment to innovation in the automotive industry and its ongoing partnership with Audi to support the next generation of sustainable vehicle production.

For more information: www.durr.com

Ecoclean at FABTECH 2024

Ecoclean will showcase its latest solutions for energy-efficient parts cleaning and degreasing at FABTECH 2024, held from October 15-17 in Orlando, Florida. With its comprehensive product portfolio, Ecoclean offers standardized and modular systems for water- and solvent-based cleaning, tailored to meet evolving industry demands. The systems are designed to support diverse cleaning applications across automotive, aerospace, and other industries, providing cost-efficient and sustainable cleaning solutions. Visitors to Booth W2310 will have the opportunity to explore Ecoclean’s innovations in closed-loop solvent systems, precision cleaning, and digital service solutions aimed at optimizing cleaning processes while ensuring compliance with stringent environmental regulations.

For more information: www.ecoclean-group.net

FANUC America Establishes $1M Automation Scholarship Fund

FANUC America has launched a $1 million scholarship fund in partnership with the SME Education Foundation

to promote careers in advanced manufacturing and automation. As the largest automation scholarship in the foundation’s history, this initiative will provide $50,000 annually to students pursuing careers in these fields across the United States and Canada. FANUC aims to address the growing skills gap in the industry, with a projected shortage of 2.1 million skilled workers by 2030. The fund will offer both merit- and need-based scholarships, building a pipeline of talent for the automation workforce. Applications for the 2025-26 school year will open on November 1, 2024.

For more information: www.fanucamerica.com

Transforming Laser Marking Operations with Collaborative Robotic Automation

FOBA, in collaboration with Flexxbotics and Universal Robots, is revolutionizing laser marking operations with a new robotic automation solution. The system integrates FOBA’s laser marking technology with Flexxbotics’ autonomous process control and Universal Robots’ collaborative robots to streamline complex laser marking processes. This setup maximizes throughput, enhances precision, and enables safe, unmanned operations. Industries with stringent compliance requirements, such as medical devices and aerospace, benefit significantly from this advanced system, which ensures consistent, high-quality marking results. A live demonstration of the system will take place in Boston on August 1, showcasing its practical applications in a real-world environment.

For more information: www.fobalaser.com

New GF EDM Improves Jet Engine Disk Production

GF Machining Solutions has introduced its new CUT S 400 Dedicated wire EDM machine, designed specifically for jet engine turbine disk production. The machine offers enhanced flexibility and reduced maintenance, making it ideal for cutting complex fir tree blade patterns in nickel-based alloys. Its advanced features, such as a robust rotary/tilt axis and optimized casting design, allow for efficient handling of a wide range of turbine blade diameters with minimal downtime. The system’s Intelligent Spark Protection System (ISPS) further minimizes wire breakage during long cuts, ensuring consistent quality and precision. This innovation supports both new and legacy engine designs, providing manufacturers with an all-in-one solution.

For more information: www.gfms.com

Integrated Systems Design Welcomes Ed Romaine as New VP of Marketing & Business Development

Integrated Systems Design (ISD) announced the appointment of Ed Romaine as Vice President of Marketing & Business Development. Romaine brings a wealth of experience in supply chain and warehouse automation from leadership roles at Kardex Remstar, Conveyco Technologies, White Systems, and others. In his new role, Romaine will be responsible for driving ISD’s growth strategy, overseeing marketing initiatives, and fostering partnerships. His addition to the team aligns with ISD’s mission to deliver cutting-edge automated solutions in the warehouse and distribution sectors.

For more information: www.isddd.com

IntraLogisteX USA 2024 Set to Showcase Next-Gen Logistics Solutions

IntraLogisteX USA, the premier exhibition for the logistics and supply chain management sector, will take place on October 22-23, 2024, at the Miami Beach Convention Center. The event is expected to attract over 150 exhibitors, 4,000 visitors, and 30 speakers. Exhibitors will showcase solutions in warehousing, robotics, software, and packaging. IntraLogisteX USA will also host the prestigious Supply Chain Excellence Awards, a global benchmark for supply chain achievements. The show will provide a unique opportunity

for decision-makers to explore innovative products and forge strategic partnerships.

For more information: www.intralogistexusa.com

KUKA Robotics to Showcase Advanced Automation Solutions at PACK EXPO 2024

operation, making it a valuable tool for manufacturers looking to maintain stringent quality standards.

For more information: www.mahr.com

Mastercam Appoints New Chief Revenue Officer

KUKA Robotics will present four innovative robotic cells at PACK EXPO International, held from November 3-6 at McCormick Place in Chicago. Live demonstrations will include autonomous mobile robots (AMRs) for intralogistics, robotic palletizing and depalletizing cells, bottle capping systems, and hygienic food handling robots. The KR DELTA robot, designed for sensitive food and pharmaceutical applications, will be featured alongside KUKA’s KR SCARA, IONTEC, and CYBERTECH robot series. The display will highlight KUKA’s flexible automation solutions for the packaging industry, supporting high-speed and precision operations.

For more information: www.kuka.com

Lexair to Exhibit Innovative Workholding Solutions at IMTS 2024

Lexair will showcase its latest workholding and automation solutions at IMTS 2024 in Chicago from September 9-14. Featured products include the Mini-Rhinobar bar feeder, Gen 3 Collet Closers, the Unload Pro unloader, and the Breuning IRCO PROFImat magazine barfeeder. These solutions cater to a range of machining applications, offering precision, efficiency, and ease of use. Lexair’s innovations are designed to optimize machining processes, reduce waste, and increase productivity in a variety of manufacturing settings.

For more information: www.lexairinc.com

New Digimar 816 CLT Height Gage Enhances Measurement Precision

The new Digimar 816 CLT height gage from Mahr delivers enhanced measurement precision for both inspection and production environments. With its intuitive touchscreen interface and advanced measurement capabilities, the 816 CLT ensures reliable results and is ideal for quality control applications. Its robust design enables easy handling and

Mastercam has appointed Nicolas Le Moigne as Chief Revenue Officer effective June 4, 2024. Le Moigne, who previously served as Vice President of Sales at Mastercam, will now oversee sales, marketing, customer success, and commercial strategy teams to drive revenue growth and expand the company’s market presence. With 24 years of experience in the CAD/CAM industry, he aims to implement strategies that will strengthen Mastercam’s leadership in the manufacturing sector.

For more information: www.mastercam.com

Mitsui Seiki Brings Precision Machining Solutions to IMTS 2024

Mitsui Seiki will showcase three high-precision machines at IMTS 2024 from September 9-14 at McCormick Place, Chicago. Highlights include the Vertex 55X III for aerospace and mold work, the HU100-TS 5-axis machining center for complex parts, and the J350G Jig Grinder for grinding large and small diameter holes. Mitsui Seiki’s Regional Sales Manager Tyler Bonde will present a talk on achieving precision repeatability on September 11. The machines will demonstrate Mitsui Seiki’s focus on delivering consistent accuracy for challenging applications.

For more information: www.mitsuiseiki.com

NETZSCH Expands Canadian Operations with New Calgary Facility

NETZSCH Pumps & Systems has opened a new assembly, sales, and service facility in Calgary, Alberta, to enhance support for Western Canada’s energy, environmental, food, and pharmaceutical sectors. The 11,500-square-foot facility will reduce delivery times, provide local training, and facilitate larger project collaborations. The new plant will serve industries including oil and gas, chemical, pulp and paper, and mining, reinforcing NETZSCH’s commitment to delivering customer-centric solutions.

For more information: www.netzsch.com

Scotchman Industries Names Brad Heltzel as New General Manager

Scotchman Industries has appointed Brad Heltzel as General Manager. Heltzel, who has been with the company since 2003, previously served as Plant Superintendent. His promotion highlights Scotchman’s emphasis on leadership continuity and maintaining a family-oriented culture. With a strong background in metal fabrication and a history of successful production management, Heltzel will guide Scotchman into its next phase of growth while upholding its longstanding commitment to quality and customer service.

For more information: www.scotchman.com

Siemens Introduces Xcelerator for the Digital Drivetrain

Siemens has launched the Xcelerator for Digital Drivetrain, a comprehensive digitalization offering aimed at optimizing drivetrain design and health. The suite includes the new DriveSim Engineer for virtual commissioning and Drivetrain Analyzer Cloud for condition monitoring. The tools enable users to create digital twins, simulate drive systems, and monitor performance to reduce downtime and increase efficiency. This innovation supports Siemens’ vision of combining the real and digital worlds to transform the drivetrain value chain.

For more information: usa.siemens.com/ddt-pr

Unison Celebrates 30 Years of All-Electric Tube Bending Technology

Unison Ltd, a leader in tube bending technology, is celebrating 30 years since launching the world’s first all-electric tube bender in 1994. This groundbreaking technology revolutionized precision tube manipulation, eliminating the limitations of hydraulic systems. Today, Unison offers the largest range of all-electric tube and pipe bending machines for industries like aerospace, automotive, and shipbuilding. The company remains at the forefront of innovation, delivering repeatable accuracy and efficiency for complex bending applications.

Boston Scientific Improves Production of Cardiac Monitoring Component with Heimatec Speeders

using a 1:4 speeder at 48,000 rpms max on 17 Citizen swiss machines with up to full 5-axis machining

With over 15,000 products, Boston Scientific (http://www. BostonScientific.com/) is a market leader in pacemakers, defibrillators, monitoring equipment, spinal & brain stimulation, stents, catheters and ablation devices. On one recent cardiac monitoring battery component, Manufacturing Engineering Specialist at the company’s Minnesota Arden Hills facility, Larry Hennig, reports, “We had an application running year-round on multiple mills, rectangular in shape, consisting of multiple milling operations per part, requiring an operator per mill at all times. Both Mill operations consist of multi-part fixtures as the process involved running Mill OP-1, light hand deburring and prepping the parts for Mill OP-2 fixture & process, following manual deburring step. The overall process was running around seven minutes per part.”

Larry and his team members determined the Swiss process was more beneficial, as they could eliminate manual deburring, get process time down to around three minutes, while one operator could run multiple Swiss machines with the ability for the process to run attended while CNC auto-segregating particular parts for in-process dimensional inspections. The process proved to be more stable, eliminating manual deburring, a better surface with nearly triple the tool life.

As a result, this new process had a combined six-person headcount reduction, while the Swiss manufacturing process is capable of running 12+ hours unattended holding the targeted .0002” profile tolerance. Additionally, there was a significant improvement in material savings, according to Hennig. “We were using .300” of stock per part for the Milling process, while the new process only requires .100” of stock material per part.”

The machines were provided by the local Minneapolis Citizen distributor, Productivity Inc. (www.productivity. com) partnering with Andy Walser and their tooling representative, Terri Farrell. The story might end here, except for a key component in the radical improvement of production on the part. Terri brought Preben Hansen, president of Platinum Tooling Technologies (www. platinumtooling.com) into the situation and Preben introduced a Heimatec speed increaser (1:4 ratio) specially designed for the Citizen machines.

As Larry explains, “While this component is not a round part, it is small in size, and requires small tooling, we were not getting enough rpm to match the tool diameter and necessary SFM, causing long process times and reduced tool life due to the tool not meeting the necessary rpm requirements. I have worked with many types of electric spindles and many brands of speeders. With the electric spindles, we had some success on light drilling and small-diameter high-speed milling, but the obstacles we faced involved load on the tool that would cause the electric spindle rpm to fluctuate and

therefore leaving tool marks across the material or even alarming-out the electric spindle when load was applied.” As a result, Larry reports the company needed to rebuild all the bearings and seals on their high-speed electric spindles annually, additionally rebuilding the previous manufactures gear-driven speeder heads multiple times during the year while running high-production volumes of parts.

Preben Hansen brought Larry a new idea. Several 1:4 speeder heads and tooling attachments were introduced to provide additional live tool positions and rpm’s. According to Larry, “…we achieved a superior surface finish when drilling, reaming, profile & face milling, which improved our tool life and a major reduction in cycle time by using these speeder’s, compared to the 1:3, 1:2 and especially the 1:1 standard tool provided by the OEM or brand X.” Larry reports the Heimatec speeders provided by Preben have been in operation for over two years and have not required a rebuild. He says, “They still feel like the day I brought them into the process.”

Preben notes, “We helped Larry convert the process for production of these components by enabling a single operator, a more stable machining operation, improved cycle times with the higher rpm and proper feed, plus the big advantage, an optimum surface finish, so critical on these parts. The deburring issue is simply no longer an issue,” he concludes.

C-FRAME PRESSES

Larry Hennig expands on his experience. “We were able to develop some amazing new macro features with this latest project such as rotation macro-offsets for alignment from main to sub, developing safety crash macros to help prevent accidents into tool holders due to limited clearance between sub collet and face of part, as we are only chucking on .006” of the part during part pickoff/transfer and have limited clearance on the sub side. This prevents crashes into the cutoff or sub-spindle tooling, if setup or offset incorrectly. Together with our team’s tribal knowledge, we designed custom tools that spot, drill, ream and chamfer all with a single tool, keeping the chamfers concentric, as well as the custom deburring tools providing burr-free product. These were all conditions that we struggled with on most on the mills with their need for manual deburring & several tools intersecting the same feature.”

He continues, “We have learned over the years that tooling specs rarely work in Swiss applications due to the lack of work holding compared to mills or even conventional lathes. For example, when programming a high-volume product, I usually start at 50% of the tooling manufacturer’s recommendations and then run 15-25 test cuts at various speeds and feeds to find the optimal conditions.” He further notes that, when milling on Swiss applications, “I have learned by performing climb milling for rough cuts and utilizing a conventional mill spring or finish pass has helped tremendously with knocking off

CHAR-LYNN HYDRAULIC PRODUCTS

The Char-Lynn motor range consists of three major types based on the valving used to distribute fluid through the Orbit gear set (geroler or gerotor), Spool Valve, Disc Valve and VIS (Valve-in-Star). A variety of displacement sizes are available in each of the three motor types to provide a wide range of speeds and torques.

STEERING CONTROL UNITS… offer these advantages:

• Minimal steering linkage reduces cost, provides design flexibility.

• Complete isolation of load forces from the control station.

• Continuous, unlimited control action with low output torque.

• Wide selection of control circuits and meter sizes.

• Works with many kinds of power steering pumps or fluid supply.

GEAR PUMPS… Eaton Series 26 gear pumps with 13-tooth gears minimizes flow ripple to reduce noise and vibration. Bearing lubrication system uses inlet oil rather than high pressure oil, improving volumetric efficiency and power output. The 13 available displacements and many mounting configurations provide for an easy retrofit. Other series available.

Machine Man Reflects on 50 Years in a Challenging But Rewarding Field

pat McCluskey’s machine design and build experience at anC a has fuelled manufacturing exports for australia for half a century

For a half-century, ANCA has made the machines that make the tools that make the world go around.

One half of its founding pair, Pat McCluskey, has designed many grinding machine tools in that time. He says that two things have remained focal when designing a machine: the customer and their expectations, and the manufactured cost.

It is never the result of a whim. It always follows information fed back through a two-way communication process on customer challenges, and meticulous market research, which is then presented to Pat's team. Then the design gets underway.

If it sounds straightforward, it never is.

“To design a completely new machine that nobody has seen before is a complex task,” explains McCluskey.

ANCA tool and cutter grinding machines are underpinned by world-leading engineering and skills so specialised they often have to be fostered in-house. Their approach to innovation includes machines, controls, software and related accessories such as robots, and their vertical alignment has kept them ahead in a challenging

field where there are few serious rivals.

A selection of world firsts over 50 years includes a probe for digitising tools, first modem for support and diagnostics in a machine, and the first full and true 3D simulation of the grinding process.

Progress from top to bottom

“For some reason we seem to be the only grinding machine manufacturer for tool grinding that uses a polymer concrete base on their machine,” says McCluskey of one thing done differently.

First introduced in the TG7 machine, released in 1990, polymer concrete provides a very stable base for machines, damping out any vibrations. The ability to absorb heat minimises any expansion and contraction which might sacrifice grinding accuracy.

McCluskey looked into what’s now called ANCAcrete in the 1980s as an alternative to cast iron, and a way to avoid dependency on foundry providers.

Self-reliance is crucial to the company’s dominance of its market, according to McCluskey.

Perhaps most important is development of its CNC and servo systems, as well as software, in-house. Competitors are dependent on pre-packaged CNC controls, and ANCA is the only tool grinding machine builder that makes its own control.

“So the Germans and the Swiss tend to buy the Japanese or the German CNC and try their best to adapt it to their machine,” explains McCluskey.

“And it's a clumsy fit and they don't do the in-depth development in the software that we do because they can't get access to the software… it's all locked off to them.”

Notable recent innovations are credited to Dr. Kotler Tee, Technical Leader - Servo Control at ANCA.

One innovation has enabled servo system resolution of a single nanometre and is being rolled out to new machines in the ULTRA platform

“He rewrote the servo algorithms in the servo drives in the CNC to increase the resolution,” says McCluskey.

“To explain this achievement in layman’s terms, take a 300 millimetre ruler and look at a pair of the smallest lines; the distance is 1 millimetre.

“Now divide that distance by 1,000, now you have a distance of 1 micron. In your mind, now divide that micron by 1,000, the result is now equal to 1 nanometre.”

“Designing the ULTRA platform has been a design process from the ground up bringing sophisticated elements to the art of grinding.”

Others include breakthrough features available on the newly released MicroX ULTRA, a six-axis tool grinder that premiered at EMO in 2023.

Through the years

The first four years of ANCA involved retrofitting CNC controls to other people’s equipment, such as special purpose machinery, lathes and mills.

What McCluskey estimates was the most significant

non-technical development came in 1978.

Their major OEM at the time, Laser Lab, set up in Detroit, with ANCA sending young engineer John Roberts to work at the facility.

Roberts took it upon himself to book a booth at a trade show and display an ANCA CNC. According to Roberts, there was a crowd at the booth and significant interest, and the suggestion that ANCA make a CNC tool grinder to improve on the less-than-spectacular machines available at the time.

“The die was cast,” McCluskey says.

A further important non-technical development was the Australian recession in 1982.

“We didn't want to continue to sell in Australia because of these ups and downs of the markets; we wanted to cover ourselves,” he adds.

“And the American market seemed to be the market for us, and we only needed a small percentage of that market and that was enough – more than what we could handle. And we got it.”

“So if we hadn't made that decision, we'd have gone bust.”

50 years later, 98 per cent of revenues are from exports, with customers in over 45 countries.

ANCA employs over 1,200 worldwide, with offices in the UK, Germany, China, Thailand, India, Japan, Korea, Brazil, Mexico, Italy, Türkiye, and the USA.

While some production occurs in Thailand and Taiwan, the heart of the company, its headquarters and innovation and manufacturing base – remains in the Melbourne suburb of Bayswater North.

Nearly a tenth of revenues are spent on R&D.

“ANCA is my life and I’m proud to be celebrating its 50th anniversary and that we have been able to build the company to the size that it is and with world recognition,” adds McCluskey.

The opportunity for engineers to work hard on complicated, world-leading, meaningful problems goes back to the company’s roots.

“I think it's because Pat (Boland – ANCA co-founder) and I had to work so bloody hard in the beginning when we almost went broke and we've continued to do nothing but work hard like that ever since,” he says.

“And the people who work with us get a hell of a buzz out of working hard too.”

Staying sharp and skilled up

There is something of an “open university” nature to ANCA, believes McCluskey.

It attracts a lot of bright young people who are motivated by technical challenges more than money, and in seeing their work embodied in a physical product (which they can't always do at a university.)

“At university they can study theory as long as they want, but at the end of that theory, they move on to something else,” suggests McCluskey.

“Whereas here at the end of their theory, they've got a new machine sitting on the floor and they've written the software for it, or they've written the code for the display unit.”

Attracting clever engineering graduates has not been a problem, he adds,

“It doesn't take long for a group of students at a technical university to learn about ANCA. We don't have to tell them, they learn by talking amongst themselves and it's a great place for them to work,” McCluskey says.

“They get great pay, they get well looked after, and above all, they get respected by their peers, they get respected by the company owners. They don't get that working for a big corporate.”

As the only organisation in Australia that manufactures machine tools, and with a demand for very high-level assembly workers, the only real option for finding suitably skilled tradespeople is to train them in-house.

Another feature of ANCA is upward mobility for those who have apprenticed, with many going on to senior roles. When they move up or out, they must be replaced.

“So you train these guys to work in the high-precision assembly shop, but a few years later you find that they're overseas somewhere, then they've got to be replaced. So there’s a continuous need for them,” McCluskey explains.

“We can't send them to the technical colleges because they don't have a program to train machine tool fitting. And you can go and look at other companies, but there isn't any other company like ANCA.”

McCluskey began his career with an apprenticeship at the Commonwealth Department of Supply, where he met ANCA co-founder Pat Boland (then a cadet engineer at University of Melbourne) in 1968.

He is happy with the results of the company’s program and its ability to both create niche skillsets at ANCA as well as interesting futures for young employees.

“People say that the young kids of today are pretty useless. Well, I'd say they're not. I'd say if you're given the right kind of training, the right kind of opportunity, you'll get the best out of them,” McCluskey says.

“One guy this year finished his time, got his indentures released at the last presentation night, and two nights later he was on a plane to America. He’s going to work in the American office in Detroit. What an opportunity for a kid!”

ABOUT ANCA

ANCA is a market leading manufacturer of CNC grinding machines. It was founded in 1974 in Melbourne, Australia where the company still has its global headquarters. ANCA has offices in the UK, Germany, China, Thailand, India, Japan, Brazil, Korea, Türkiye and Italy and the USA as well as a comprehensive network of representatives and agents worldwide.

ANCA CNC grinders are used for manufacturing precision cutting tools and components across a diverse range of competitive industries including cutting tool manufacture, automotive, aerospace, electronics and medical.

ANCA has been taking on apprentices and formalised its program in 2011. McCluskey wrote the original course material.

“I was reasonably happy when I found out that we'd have to create our own apprentice training school,” he recalls.

“Because it was something in the back of my mind that I had always wanted to do anyway.”

Automation’s Biggest Challenges: Full HumanRobot Collaboration

The rise of collaborative robots (cobots) has made human-robot collaboration (HRC) an everyday occurrence in manufacturing, warehouse, and logistics facilities.

But human-robot collaboration takes many forms (see sidebar), including caged cobots that receive rare visits from humans or simple human-robot coexistence in a shared workspace. Robots and humans can even work on the same item in the same workspace.

At the top end of the scale is Level 5 HRC in which robots and humans can safely work on the same part at the same time, with the robot dynamically responding to human actions.

Definitions of HRC vary slightly, but in practice most collaborative industrial applications involve sequential (or Level 3) collaboration. A human performs a task — such as feeding parts to the cobot in a shared workspace — and the cobot performs its role, such as placing those parts into a CNC machine, turning it on, and placing the finished parts in a bin.

However, as cobots get smarter, boosted by AI hardware and software, including foundational robot platforms, the possibilities for Level 5 HRC seem almost limitless.

Some futuristic scenarios even envisage robots monitoring human stress levels and emotional states in real-time — possibly via EEG sensors. They would then use this information to control the robot’s speed to ensure that the application is as ergonomic as possible for human workers.

It’s easy to get caught up in semantics when defining what “full” HRC entails but the parameters of space and time are fundamental to understanding different levels of HRC, says Jayson Pestow, a robotics business consultant at SICK, a leading manufacturer of sensor and safety solutions for industrial applications.

“In ‘Level 5’ HRC, there’s a common space and time where the human is present and the robot is active and moving. In this dynamic environment, the robot responds to

where the human is, what the human is doing, and what is being presented to it,” explains Pestow.

While most collaborative applications involve cooperative coexistence, Level 3 HRC, as much as 10% of applications today incorporate elements of Level 5 HRC, says Pestow.

“I wouldn’t say there is high demand for applications requiring Level 5 HRC, but they do exist, and it is something that we work on in terms of applications and opportunities.”

Power and force limiting and speed and separation monitoring features are key enablers of all levels of HRC, enabling humans and robots to work in sequence or together without the need for guarding, following a risk assessment (ISO TS/15066).

However, as the level of HRC rises and humans and robots get ever closer in the workplace, the potential risk to human workers rises in proportion.

Sensors and safety tools — from area scanners to light curtains and LiDAR — support advanced HRC, but it all begins with the risk assessment, says Pestow.

“I am often asked ‘Is this setup safe?’ The safest answer is ‘What does your risk assessment say?’ Anything is possible, including full Level 5 HRC, but that doesn’t mean that everything will be safe. In addition to a risk assessment, you have to consider how your risk reduction measures are implemented and validated and whether the correct training procedures are in place,” he says.

Cognitive Collaboration

When cobots first emerged in the mid-2000s, “collaborative” simply meant robots that are power and force limited, explains Chris Savoia, Head of Ecosystem –Americas at Universal Robots, a pioneering company in the collaborative automation space.

“Power and force limiting functionality made it possible, for the first time, for robots and humans to share a workspace without guarding. Subsequent innovations in ease-of-use lowered the cognitive burden and in doing so, changed the dynamic from simple physical collaboration between humans and robots to more of a cognitive collaboration,” says Savoia.

Given the advent of AI and foundation models for robotics, the next step in HRC is to be fully ‘cognitively collaborative’,” explains Savoia.

“Today, when programming robots, you typically need to put yourself in the mind frame of a robot. You need to think in a linear manner, to understand the right hand rule and what a Cartesian point is. You need to think like a robot in order to program a robot. That isn't the way humans work.”

For Savoia, Level 5 HRC means making robots “truly cognitively collaborative so that they are less of a burden on humans, who won't have to put themselves into the mind space of the robot and can interact with the robot on their own terms.”

Smarter Cobots

AI hardware and software will enable rapid progress in collaborative automation, with technology leaders like NVIDIA developing powerful chips, foundational AI platforms, and simulated training environments that enable rapid deployment of advanced collaborative applications.

“Physics-based simulations allow you to quickly train and deploy AI models. And libraries for robots give them the ability to perform tasks from motion planning to object grasping and vision processing,” says Savoia.

The next evolutionary step in HRC will see cobots with human-like abilities across different application domains, says Alex Lee, North and South America general manager at Doosan Robotics, a leading cobot manufacturer.

“The next phase won’t be so much to do with these pre-defined levels of HRC — we’re already there in many respects. But it will involve AI and downloadable applications. The idea is that you buy one flexible, dexterous robot and then download AI modules that enable it to complete specific tasks safely and collaboratively,” explains Lee.

on packaging lines, palletizing, and operating CNC machines,” explains Lee.

Futuristic scenarios in which robots take EEG and other readings from humans to guide behavior are “pushing the limits,” says Lee.

“With any new technology that comes onto the market, everybody loves to stretch it. This type of research could help push the next evolution in robotics, but there is no demand for this type of application in industry.”

The Humanoid Factor

Mention HRC and attention immediately falls on cobots, but there’s a distinct possibility that widespread adoption of

Currently, there isn’t huge demand for full Level 5 HRC in the industrial space, says Lee. And with industry trending toward full automation and lights out manufacturing, Level 5 HRC may always be a somewhat niche scenario.

“Manufacturers are not looking for Level 5 HRC as much as they are looking for robots to do the physical tasks that humans are still doing, such as feeding film

“full” HRC will be spurred by humanoid robots more than by collaborative industrial robot arms.

“Twenty years ago, Honda’s Asimov robot showed us that even simple humanoids can function around human beings, while avoiding collisions,” says SICK’s Pestow. “Today we have running, jumping, acrobatic humanoids that are more like ninja warriors. It’s easy to imagine a humanoid robot being used to accompany delivery drivers, for example, and taking care of the physical doorstep deliveries.”

Level 5 HRC will likely take center stage in the service and domestic robot spaces, says Universal Robot’s Savoia.

“The home is where the most robust level of cognitive collaboration will be required because the people involved will have the least training on robots, and you will have to be able to trust the robots around children.”

In the industrial environment, there’s a cost and complexity to humanoid robots that the economics of scale have not yet been able to drive down, adds Savoia.

“For most industrial tasks, collaborative robots will do it all at a lower price point and with more efficiency than a humanoid. But life imitates art and technology imitates science-fiction. We’ve been dreaming about humanoid robots for a long time, so collaborative humanoid technology will eventually come to fruition.”

Regulatory Environment

Safety regulations will have to be updated for domestic robots capable of safe Level 5 HRC to become widespread, but Savoia is optimistic that this won’t prove an impediment to progress.

“Regulations are probably not adequate at this time, but the standards industry in robotics does incredible work and I'm sure they'll step up to the challenge of the future,” he says.

In the industrial environment, current regulations suffice even for Level 5 HRC, but with one caveat, according to SICK’s Pestow.

“I am truly excited about the next evolution of collaborative technology. It will require a complete ecosystem of partners, including hardware, software, and end-of-arm tool companies. The key is that we work together to build practical solutions. This will improve the quality of product and it will improve quality of life for people too. I'm very excited to see where this is headed.”

“Technology always outpaces standards and regulations due to the pace of innovation. The pace that standards are written and updated and revised is always going to be non-linear with innovation in terms of speed and development,” he says.

Collaborative automation has created opportunities for human robot collaboration that were unimaginable just two decades ago, says Doosan’s Lee — and the future is bright.

A. Erglis GmbH Elevates Mold Construction with Zimmermann’s Innovative FZU22 Portal Milling Machine

The model making and mold construction company erglis counts on a compact and scaled-down version of the fZu22 by f. Zimmermann. The 5-axis-portal milling machine efficiently processes a multitude of plastic components.

Being able to accept orders quickly while remaining flexible is a crucial factor in making the A. Erglis GmbH competitive. To achieve this, the model making and mold construction company relies on Zimmermann portal milling machines for more than 28 years. The machine fleet continues to grow with the capacities of orders and was recently complemented by a compact and dynamic FZU22. A. Erglis is using this system, which is reduced to its essentials, exclusively for processing composites and plastic parts.

“What makes us so competitive?” – Rainer Eckelt does not have to think long. “We are able to react very swiftly when it comes to client orders and are thus able to deliver quickly.” A crucial factor that is extremely important for his clients, but especially to those in the motorsports sector. Mr. Eckelt is an executive manager of the A. Erglis GmbH in Heilbronn, Germany . The company, specializing in model making and mold construction, was founded in 1965 by Arnold Erglis. It was taken over by Josef Eckelt in 1979, who then passed on the company to his son Reiner in 2003. The team, consisting of over 30 employees, is constructing molds, models and prototypes according to client’s specifications and requirements. Following this process, specialists are programming the data for the NC-milling machines. “Because we are offering construction as well as manufacturing from one single provider, we guarantee flawless compatibility”, assures Eckelt. The materials used are epoxy resin, ureol, various plastics, aluminum and steel, amongst others.

“Oftentimes we receive an order on Monday, asking for delivery on Friday”, explains Eckert. “This can be positive molds, but also direct machining tools for the sidepods or the front spoiler of a car.” The executive manager usually declares these especially urgent projects a top priority for himself. “If I open an E-mail in the evening then it is almost always difficult to catch any sleep at night. After all, the end client does not want to fall behind on race day.” Seriously? At least to some extent. “Not a lot of suppliers offer such service”, says the executive manager. To ensure this kind of speed, the model making and mold construction company also relies on its excellent network which is able to quickly supply the needed materials in the necessary quantity.

Currently, the order books for the upcoming months are well-filled. Besides motorsports, other clients are primarily operating in the automotive, as well as the aerospace sector. But especially in the Formula 1 racing series, speed is not only crucial on the racetrack.

It’s all about the workspaces

Every order is different, there can be parts with complex shapes, but also simple parts, unique parts or parts demanded at large quantity – the size also varies significantly. “We are, for example, able to manufacture

The installation process did not take much effort.

small components economically by using large machines with interchangeable plates, whereas we would not be able to manufacture large components on small machines.”, says Eckelt. Due to this, the machine fleet has adapted to the order situation in recent years. The major share of systems is produced by Zimmermann. “We already knew about the Swabian company from model construction. In 1997 we got the first portal milling machine – a FZ30”, Mr. Eckelt remembers. Back then he was already working in the family business, while his father was still leading the company. “We liked the regional proximity, because fast service is a very important factor”, he says. In addition, we quickly established a relationship of mutual trust with Rudolf Gänzle, the director and executive manager at F. Zimmermann GmbH in Germany at the time. “The contract was not signed, but sealed by a handshake as usual in this time”, says Mr. Eckelt with a smile.

For the first portal system the company built a new hall, which continued to fill up. Since the FZ30 was not designed for aluminum, but for plastics, a FZ37 was added in 2002 and another one of the same model four years later. Afterward, Zimmerman exchanged the first FZ30 with a new one, providing larger workspaces. A FZ33 compact followed, allowing quick and complete processing of aluminum and composite parts from all five sides – furthermore it enables the company to finish steel and cast components with high dynamics and in simultaneous operation. Two machines from a market competitor are also running during the two-shift operation of the company. “We always selected the systems by the size of their workspaces and the technologies, which are continuously developed further by Zimmermann”, Eckelt explains. Of importance are short processing times and high precision, to avoid reworking the components, as well as a very high availability of the systems.

Efficiently plastic milling

At the beginning of March, Rainer Eckelt expanded the machine fleet again. “We spent one or two years searching for an economical portal system, which we can exclusively use for composites and plastics, while not having to invest more than a million.” The FZ30 with interchangeable plate system had become too slow for him in the meantime, due

After the milling process only minimal reworking time is necessary.

to its setup times paired with the multitude of components. Alongside factors like reliability and efficiency, the price played a particularly important role. He looked at different machines, also from competitors. Of course, there had been discussions with Zimmermann and with Rudolf Gänzle, who is still closely connected to the A. Erglis GmbH.

The initial plan included a FZU32. The compact five-axis-portal milling machine specifically processes aluminum, but also fiber-reinforced composites, plastics and ureol. The centrally guided portal is rigid and less vulnerable in adverse environmental conditions due to the thermo-symmetrical design. “We liked the machine, but it was too much for our limited demands, also regarding the price”, explains Eckelt. But Gänzle did not give up. The executive manager of Erglis was then able to take a look at a FZU22 at another model making and mold construction company – “it is basically a base, or economy version of its bigger sister machine”, describes Sandra Bayer Teixeira, marketing manager at Zimmermann Germany. Eckelt: “We were also able to talk to the operator and even mill a test part.” The result was compelling due to its high precision and the quality of its surface finish.

When the other company decided to purchase another FZU22, it became clear to Eckelt that he would make the right decision when buying this product family. The construction space measures 1,800 x 3,000 x 1,250 millimeters. The standard equipment includes, amongst

other things, a 12- or 24-position tool changer. The specifically developed, dynamic 5-axis-milling head C2 with fork head and the 15kW spindle is well suited, even for hard-to-reach areas, due to its geometry. It is equipped with a two-sided bearing pivot axis, which is made of cast.

Orders
Complex components made of various materials are part of everyday life at A. Erglis GmbH.

Adapted to specific requirements

Rainer Eckert continued to construct his very own design for the machine. This way the FZU22 was equipped, for example, with a double-acting zero-point clamping system, to be able have two interchangeable plates installed at the same time. The dust extraction was manufactured independently, while the air-conditioned hall is sufficient for cooling.

“We refrained from using anything we do not need, which makes the machine even more efficient”, says the executive manager. Sandra Bayer Teixeira compares this to a car: “If I do not add seat heating or a rain sensor as equipment components, the price becomes more attractive and the chance that such a sensor will cause problems in the vehicle diminishes. I will reliably get from A to B.”

Easy transport, easy installation

“The nice part about such a compact system: transportation is quite uncomplicated”, says the marketing manager from Zimmermann. It took only a few months for the machine to be built and delivered. Sandra Bayer Teixeira:” We did not have to disassemble our lightweight machine when loading it on a truck and a crane was able to lift it into the hall.”

The tools for the FZU recently arrived from Heilbronn. The machine is not working at full capacity yet, but

UNLOCK EVERY INCH OF

STORAGE SPACE!

this will change in the upcoming weeks. It has already shown what it can do. Reiner Eckelt is presenting a small, complex model of a racecar, which has been shaped from the full: the milling of undercuts and of the small edges is actually quite challenging. The compact FZU22 mastered this without problems. Rainer Eckelt is satisfied and also positively surprised, by just how fast the minimally equipped machine was able to complete the first orders – many small parts made of plastic – within one clamping process.

Lightweight: Transportation of the FZU22 was possible without disassembly.

Hexagon: Pioneering Smart Manufacturing for the Future

In an increasingly competitive global landscape, manufacturers— particularly small to mediumsized machine shops—are on a constant search for ways to optimize operations, reduce costs, and tackle workforce challenges. Enter Hexagon, a leader in digital transformation within the manufacturing space.

At the recent IMTS (International Manufacturing Technology Show) in Chicago, Jason Walker, Vice President of General Manufacturing at Hexagon, shed light on the company’s evolving portfolio and how it is reshaping the future of manufacturing, especially for smaller businesses.

From South Africa to Global Manufacturing Leadership

Jason Walker’s journey into Hexagon and the manufacturing industry is a fascinating one. Originally from South Africa, he ran his own business before moving to the UK, where he began working with Hexagon. His business focused on providing engineering equipment to small and medium-sized businesses, which gave him a keen insight into the challenges these companies face. His transition into Hexagon allowed him to combine his expertise with Hexagon’s mission to provide smarter manufacturing solutions on a global scale.

manufacturers operate. Walker elaborates, “We’ve been using digital twins in our software solutions for some time now.” A great example of this is Esprit CAM, which creates digital replicas of CNC machines to ensure that production runs accurately and efficiently before a single part is cut. By simulating machine operations, manufacturers can optimize their processes, saving both time and material.

Over the last decade, Hexagon has emerged as a global leader in smart manufacturing. They have established a strong global presence, with around 30 to 40 percent of their business taking place in the U.S. "Hexagon’s focus has always been on developing solutions that improve efficiency and quality across the manufacturing value chain," Walker explains. Their diverse portfolio includes CAD/CAM software, quality management systems, and cutting-edge technologies like AI and digital twin simulations, all aimed at optimizing manufacturing processes.

The Power of Digital Twins and AI

One of the core themes of the conversation was how Hexagon incorporates cutting-edge technologies like digital twins and AI into their solutions. The concept of digital twins is no longer futuristic—it’s actively transforming how

Walker describes three main categories of digital twins: the product, the process, and the environment. A product’s digital twin allows manufacturers to simulate real-world use and optimize design. A process twin focuses on the manufacturing process itself, enabling simulation of different production scenarios before committing resources. The environment twin encompasses the shop floor or specific assets, giving businesses a complete digital replica of their operations.

Perhaps even more exciting is the role AI plays in this equation. AI is being integrated into Hexagon’s solutions to automate time-consuming tasks, reduce manual input, and upskill workers. “With AI, we are able to automate much of the programming that goes into CAD/CAM systems,” says Walker. This not only speeds up production but also helps new recruits learn faster, which addresses one of the

industry’s most pressing concerns: the skills gap.

Addressing the Workforce Challenge

Manufacturing’s workforce dilemma is a well-known issue. As older, highly skilled workers retire, companies struggle to find and train replacements. The next generation of workers often lacks the same level of expertise, leaving a significant gap in knowledge and experience. For small to mediumsized machine shops, this is a particularly acute problem.

Walker acknowledges this challenge, noting that many seasoned operators possess valuable "tribal knowledge" that isn’t easily transferred. "A lot of that knowledge sits in their heads," he says, adding that even if it is documented, it can still be difficult to pass on effectively. To counter this, Hexagon is leveraging digital technologies to make the industry more attractive to younger workers. The digital transformation of manufacturing—through software, automation, AI, and digital twins—modernizes the workspace, making it less "dull, dirty, and dangerous" and more appealing to new talent.

Furthermore, AI-powered systems and automated solutions help fast-track the learning process for new recruits. Walker points out that more intuitive user interfaces, combined with automated programming, enable new workers to gain expertise more quickly. This shift is crucial in making manufacturing a more attractive career choice for the younger generation.

Holistic Solutions for Product Design and Development

One of the standout features of Hexagon’s portfolio is its ability to offer solutions across the entire manufacturing value chain, from product design to quality inspection. "We can look at more of our customers' processes or manufacturing value chain than many other players in the market," Walker says, emphasizing Hexagon's unique positioning.

At the design stage, Hexagon’s solutions allow manufacturers to simulate how products will perform in real-world conditions, reducing the need for physical prototypes and accelerating time to market. But Hexagon doesn’t stop at design. Their technology ensures that product design data, including critical specifications, is maintained and passed seamlessly through the manufacturing and inspection stages. This is particularly vital for supply chain manufacturers, who often receive designs from OEMs but lack access to the full set of product specifications needed to manufacture components accurately.

Optimizing Operations for Small and Medium-Sized Machine Shops

Small to medium-sized machine shops often face tighter margins and resource constraints, making operational efficiency a top priority. Hexagon’s solutions are designed with this in mind. Walker stresses that one of Hexagon’s main goals is to reduce the burden on operators by

automating as much of the production process as possible. “With AI and digital twins, we help machine shops reduce manual tasks and optimize the entire process across their business.”

This focus on automation not only saves time but also helps businesses cut costs and improve overall efficiency. Hexagon’s digital solutions empower manufacturers to test various production scenarios before committing resources, resulting in fewer errors, reduced material waste, and faster production cycles.

Additionally, Hexagon recently launched a free benchmark tool specifically designed for machine shops. This tool allows shops to input data about their operations and receive a comparison against industry benchmarks. The goal is to help them identify areas for improvement, offering actionable insights to optimize their processes. Walker is quick to note that the data collected is anonymized, ensuring that sensitive information remains confidential.

Looking Toward the Future

As Hexagon continues to innovate and expand its portfolio, the future looks promising for small to medium-sized manufacturers. The company is committed to providing end-to-end solutions that address the unique challenges these businesses face, from workforce development to process optimization and beyond.

For machine shops looking to stay competitive in today’s fast-evolving industry, adopting digital solutions is no longer optional—it’s essential. "Gone are the days of manufacturing being this dull, dirty, and dangerous place," Walker says. With advancements in AI, automation, and digital twins, manufacturing has transformed into a dynamic, high-tech environment where new talent can thrive.

For those interested in learning more about Hexagon and its offerings, Walker encourages them to visit the company’s website, Hexagon.com, or explore their free benchmarking tool at MachineShop.Hexagon.com. With a global presence and a focus on continuous innovation, Hexagon is poised to lead the manufacturing industry into a smarter, more efficient future.

Conclusion

Hexagon’s journey from its roots in quality inspection to becoming a leader in digital transformation showcases its dedication to smarter manufacturing. With cutting-edge technologies like AI and digital twins, the company is not only addressing current industry pain points but also paving the way for the next generation of manufacturing. Through automation, optimization, and workforce development, Hexagon is setting a new standard for efficiency, cost reduction, and innovation in the manufacturing world. Whether you’re a small machine shop or a large-scale manufacturer, Hexagon’s solutions offer the tools and insights needed to thrive in the modern manufacturing landscape.

PRODUCT SHOWCASE

Industrial Machinery Digest's Monthly Product Showcase features the latest from some of the manufacturing industry's top suppliers. WANT TO BE FEATURED? Send your latest product information to editorial@indmacdig.com

Bunting Introduces New FF Drawer Magnet for Streamlined Efficiency

Bunting Magnetics has released its new FF Drawer Magnet, designed for improved metal separation in dry processing applications. The new model features a singlehandle operation for fast cleaning and maintenance, reducing downtime and enhancing overall productivity. With its robust design and easy-to-use slide-out drawer, the FF Drawer Magnet ensures high separation efficiency for various industries, including food, plastics, and pharmaceuticals. The new unit is available in multiple sizes, making it a versatile solution for different processing environments.

by December 31, 2024, with existing stock available until March 30, 2025. This change strengthens Dormer Pramet’s position in the market and enhances its comprehensive product portfolio for threading solutions in North America.

For more information: www.dormerpramet.com

Epson Expands 6-Axis Robot Lineup for High-Speed Automation

For more information: www.buntingmagnetics.com

Dormer Pramet Upgrades

Union Butterfield Product Line

Dormer Pramet has announced the integration of the Union Butterfield (UB) family of products into its own brand. Effective immediately, customers can purchase equivalent products under the Dormer Pramet label, offering the same quality and performance. The UB product line will be retired

Epson has announced an expansion of its 6-Axis industrial robot lineup, introducing new models with enhanced reach and payload capabilities. The new VT6L and C4L robots are designed for advanced material handling, precision assembly, and packaging tasks, providing increased flexibility and efficiency for manufacturing operations. The VT6L offers a payload capacity of up to 6 kg and an extended reach of 1,400 mm, while the C4L boasts a 4 kg payload and 900 mm reach, making it ideal for high-speed, high-precision tasks. This expansion aligns with Epson’s strategy to deliver cost-effective, versatile robotic solutions.

For more information: www.epson.com

EXAIR’s EasySwitch Wet-Dry Vac Receives Patent Recognition

EXAIR’s EasySwitch® Wet-Dry Vac has been officially granted a patent, highlighting its innovative design that simplifies the switch between wet and dry material

vacuuming. The EasySwitch uses minimal compressed air, does not require electricity, and features a tool-less conversion system for effortless filter changes. The vacuum is compatible with 55-gallon drums and HEPA filters, making it ideal for tough industrial applications. This addition enhances EXAIR’s lineup of industrial vacuums, offering customers a reliable solution for efficient cleanup.

For more information: www.exair.co

E-Z LOK

Introduces Press-in Inserts for Plastics

E-Z LOK has launched its E-Z Press™ threaded inserts, designed for post-molding installation in thermoset and thermoplastic materials. The slotted design and diamondknurled outer diameter provide optimal torque and pull-out resistance. The cold-installation method reduces molding costs and minimizes alignment issues. E-Z Press™ inserts are available in flush, flanged, and reverse slot styles. The inserts expand during installation, securing them firmly in place, and are ideal for quick, reliable installation in a variety of applications.

HEMCO ModuLab Offers Custom Environmental

Control Solutions

HEMCO’s ModuLab is a custom-designed room enclosure that provides strict environmental control with HEPA filtration, temperature, and humidity management. The ModuLab’s modular construction is chemical-resistant, durable, and adaptable, making it ideal for applications such as powder coating, food processing, and bulk solids handling. Optional systems for dust collection, cooling, and humidity regulation are available to meet specific cleanroom requirements.

For more information: www.hemcocorp.com

For more information: www.ezlok.com

Guill Tool Unveils Series 1000 Blow Molding Dies

Guill Tool & Engineering has introduced its Series 1000 blow molding dies, featuring core diameters ranging from 8.5” to 10”. This extrusion die series is suitable for single, co-extrusion, or triple-layer configurations and is ideal for the medical, automotive, and specialty packaging sectors. The Series 1000 offers benefits like even heat distribution, low inventory, and quick color change. The heated core pin and one-piece body design allow for better temperature control and easy cleaning, making it a versatile solution for high-quality blow molding.

LK Metrology Introduces Enhanced Portable Measuring Arms for Higher Precision

For more information: www.guill.com

LK Metrology has upgraded its portable measuring arms with a new 4.5-inch diameter mounting ring for improved stability and measurement accuracy. Available in 6-axis and 7-axis configurations, the FREEDOM Classic, Select,

and Ultimate models now offer enhanced precision for measuring size, position, and form. With workshophardened IP54 protection and advanced RDS v6.4 software, the 6-axis arms are ideal for harsh environments. The 7-axis models, designed for multi-sensor applications, feature an OLED touchscreen and hot-swappable batteries, making them versatile for a range of industrial uses.

For more information: www.lkmetrology.com

Norstat Introduces DUO-BOX for Component Separation

Norstat has unveiled the DUO-BOX, a plastic enclosure from Multi-Box with two separate functional areas for easy component separation. Available in polycarbonate or ABS housing, the DUO-BOX is ideal for applications that require isolating electronic components from electrical connections. It features a seamless polyurethane foamed seal and stainless steel captive cover screws, making it suitable for harsh environments. With a protection rating of IP65 and a wide operating temperature range, the DUO-BOX is perfect for both indoor and outdoor applications.

UNISIG Launches Next-Generation Operating System for Gundrilling Machines

UNISIG has introduced a next-generation operating system for its UNE6-2i-750-CR gundrilling machine, designed to streamline human-robot interaction and reduce programming times by 80%. The system enhances communication between the human machine interface (HMI) and robotic controller, offering centralized data storage and parametric programming. This intelligent system automatically adjusts to dimensional changes, eliminating the need for manual reprogramming. The UNE6-2i-750-CR features integrated robotic automation and advanced handling capabilities, making it suitable for complex medical part manufacturing.

For more information: www.unisig.com

For more information: www.norstat.com

Platinum Tooling Now Offers Hommel + Keller QUICK® Knurling and Marking Tools

Platinum Tooling Technologies is now the North American distributor of Hommel + Keller’s QUICK® knurling and marking tools. The QUICK® line, known for its precision and stability, includes tools for form and cut knurling as well as marking applications. These tools are used in various industries such as medical, aerospace, and automotive. QUICK® knurling tools are compatible with a wide range of workpiece diameters, while the marking tools offer customizable lettering and logos for diverse surface geometries.

Walter Expands Paradur® and Prototex® Tap Lines for Aerospace Applications

Walter USA has expanded its Paradur® Ti Plus, Paradur® Ni 10, and Prototex® TiNi Plus HSS-E-PM tap lines for machining titanium and nickel-based super alloys. The taps now include J-profile thread dimensions that reduce stress points, making them ideal for aerospace applications. Paradur® Ti Plus and Ni 10 taps are designed for blind-hole threading, while Prototex® TiNi Plus taps excel at through-hole threading. With enhanced stability, wear-resistant coatings, and geometries tailored for challenging materials, these taps provide high process reliability and tool life.

For more information: www.platinumtooling.com

For more information: www.walter-tools.com

2024 ANNUAL SUPPLIER'S DIRECTORY

FEATURED SUPPLIERS

Actek Manufacturing & Engineering

Since 1989, Actek® Manufacturing & Engineering has established a reputation for providing top-quality products as well as excellent service. Actek hoist rings are ISO 9001:2015 certified, 200% proof-load tested, and come with a certificate.

AeroGo, Inc.

AeroGo manufactures innovative load moving equipment, utilizing wheels and hovercraft technology, that move heavy, awkward, or delicate loads in factories. AeroGo works with companies large and small to find a load moving solution that is safe, efficient and cost-effective.

American Technical Publishers

Advent Tool & Manufacturing, Inc.

Advent Tool supplies

Thread Mills, Form Mills, Spline Mills, and Broaching Tools for faster cycle times and enhanced tool life. Our patented tools feature multiple flutes, providing longer cut lengths, complete forms, better finishes, and higher feed rates with less horsepower.

AGMA – American Gear Manufacturers Association

AGMA is the global network for technical standards, education, and business information for manufacturers, suppliers, and users of mechanical power transmission components. The association includes about 490 of the world’s top gearing companies across more than 32 countries around the world.

American Technical Publishers (ATP) produces effective training materials for technicians and skilled-trades workers in construction, electrical, mechanical, and maintenance industries. Our high-quality instructional materials are widely used in apprenticeship and industrial training programs.

Behringer Saws, Inc.

BEHRINGER SAWS manufactures high-performance bandsawing machines, circular cold saws, and structural fabricating equipment. Our primary goal is to create additional value for our customers by striving to achieve the highest combination of speed, accuracy, and cost-effectiveness.

Burr King Mfg., Co., Inc.

Since 1951 Burr King grinders, polishers, and mass finishing systems have utilized innovative designs of uncompromising quality. They are industrial grade and intended for use on metals, woods, composites, plastics, rubber, stone, fiberglass and other materials.

AMS | Press Brake Safety

Advanced Manufacturing Solutions | Press Brake

Safety is a leading industry advocate for press brake operator safety. PBS is the exclusive North American installer of Germany-based Fiessler AKAS® laser safety systems, the most sophisticated press brake safety systems in the world.

Betenbender Manufacturing, Inc.

The Betenbender Family of American Hydraulic Shears and Press Brakes, crafted by Betenbender Manufacturing, Inc. in Coggon, Iowa, U.S.A., continues to excel in their fifth decade. This Midwestern company proudly produces what they consider America's best-built Shears and Press Brakes.

Carell Corporation

Founded over 30 years ago, Carell's experience in global fabrication machinery and technology solutions continues to offer options that maximize efficiency for any budget. From small shops to large automated systems, we maintain our commitment to Quality, Performance, and Service.

Clamprite, LLC

The Most economical tool for spindle drawbar testing! No batteries or clumsy extension cords, no delicate electronics to adjust or burn out. Clamprite Gages are designed for years of daily use in the shop!

Combilift

Cosen Saws, North America

Cosen Saws is a global leader in manufacturing industrial band saws and technologies. Offering cutting solutions for a wide variety of industries and applications, we offer over 70 different models with nearly 200 units in stock and ready to ship from our Charlotte, NC HQ.

Dynabrade, Inc.

Dynabrade has earned a reputation in the innovative design and manufacturing of unique portable pneumatic abrasive power tools, related accessories, and dust collection. Dynabrade tools have been proudly designed, manufactured, and built in the USA since 1969.

Essex Structural Steel Co., Inc.

Essex Structural Steel has been manufacturing pre-engineered building since 1972. Their buildings are designed for easy erection, energy efficient, designed to exceed local and state codes and are built in the USA by American Workers.

Formdrill USA, Inc.

Formdrill helps you produce your own inserts out of the same parts material. Users save money by eliminating the need to buy nuts or threaded inserts. You do not need to weld or install fasteners.

Fumoto Engineering

Invented in 1976 in Japan and shipped to millions of satisifed customers all over the world, the Fumoto Valve continues to offer individuals, companies, mechanics and technicians, an easy tool that saves valuable time and resources for routine oil changes.

Combilift is a specialist

4 directional forklift & straddle carrier manufacturer producing a wide range of customized handling solutions, all of which are designed for the safe, space-saving, and very productive handling of long and awkward loads. Capacities from 3,200 lbs. to 180,000 lbs.

COXREELS

COXREELS® has remained focused on manufacturing high-quality professionalgrade hose, cord, and cable reels since 1923. Offering a full product line serving the industry in every channel and application, COXREELS® designs, builds, and supports their products in America.

Eagle Bending Machines

Eagle Bending Machines' precision engineered quality is designed to meet the demands for tough, dependable Section Benders for bending pipe, tube, profiles, sections, and ornamental pieces and working day after day with minimum downtime.

Federal Knife, Inc.

A global supplier of high quality machine knives and blades of all types. We can provide the correct replacement blade for your equipment from our large inventory or custom manufacture blades to your specifications.

Fortville Feeders, Inc.

Fortville Feeders is a manufacturer of Feeding Systems that are engineered to easily integrate into your automation system. Maintenance and changeover friendly. Turnkey capable. Of the highest quality and ability.

Furnace Brokers International

Furnace Brokers

International maintains the largest database of available heat treating equipment in the world. Along with equipment sales and buying, Furnace Brokers does appraisals and exports worldwide. Whether buying or selling one piece or an entire plant, call us.

H&K Equipment

H&K Equipment provides specialized material handling solutions and exceptional service to our customers wherever and whenever we are needed. We strive to earn our place as the leading authority in our field!

HE&M Saw

HE&M Saw manufactures more than 70 different models of production band saws for the metalworking industry. Their product line, includes vertical, horizontal, plate and double column saws with capacities ranging from 12” x 12” to 80” x 80” machines.

Hastings Air Energy Control, Inc.

A full-service provider of ventilation systems, exhaust removal systems, air filters, and energy-saving controls. Our solutions include Dust and Mist Collection, Air Cleaning, Source Collection Arms, Welding Torches, Vacuum Systems, and Replacement Parts & Filters, plus Installation & Service. We also feature FumeVac & IVEC Systems.

HMI a Division of Betenbender

HMI offers the most versatile C-Frame press or punch of all machines available today. Their frames are designed to have fewer tons-per-square-inch of pressure on their side plates, thus reducing spring back of the frame and reducing tool wear.

HYDMECH Canada Corp.

HYDMECH is a world leader in metal band saw and cold sawing solutions. Their innovative solutions are geared to meet the practical needs of the aerospace, automotive, steel service centers, metal fabrications shops, racing, and other sectors.

Industrial Magnetics, LLC

Industrial Magnetics, Inc. offers off-the-shelf industrial magnet products. Our ability to deliver customer-specific solutions to unique challenges distinguishes us in the industry. We pride ourselves on providing the best possible magnetic solution quickly, without sacrificing quality.

KHK-USA

Having been a company solely devoted to the manufacture of gears for 80 years, KHK is world renowned for their brand of gears. KHK USA is a factory direct, full-service distributor of KHK gears to meet your gearing needs.

Lenzkes Clamping Tools, Inc

Lenzkes clamps assist with QMC-Quick Mold Change, QDC-Quick Die Change, SMED-Single-Minute Exchange of Die and other machining/safety issues. Their Free Trial program allows use in real-time working situations (such as Stamping, Milling, and Injection Molding) without obligation to purchase.

Hypneumat, Inc.

Hypneumat, Inc. manufactures an array of automatic drilling units, tapping units and multiple spindle heads under the Hypneumat, Commander and Snow brands. Hypneumat also specializes in contract machining services offering multi-axis turning and vertical machining capabilities.

ITW Pro Brands

ITW Pro Brands manufactures cleaners/ degreasers, marking products, corrosion preventatives, and lubricants for manufacturing. We stand behind our reputation for premium product performance and quality.

L&L Special Furnace

L&L Special Furnace, has a reputation for designing special industrial furnaces, ovens, kilns, quench tanks and heat treating systems. We continually update our product offerings and improve quality.

LS Industries

For more than 47 years, LS Industries has designed & manufactured a diverse product line of custom surface treatments and metal cleaning equipment. We also provide highly responsive service for your equipment.

MB Metal Technologies

MB Metal Technologies provides equipment and process solutions for the metalworking industry. We combine global engineering excellence with American ingenuity to meet today's manufacturing challenges, ensuring passion-driven customer satisfaction.

Pat Mooney Saws

Pat Mooney Saws is the North American sales and support headquarters for high-performance saw machines and saw blades. For over 70 years, we have helped manufacturers of every size find the right sawing solution for their production requirements.

Precision Drive Systems |PDS

Precision Drive Systems (PDS), a leading global provider of precision motor spindle support and repair based near Charlotte, North Carolina. In addition to better-than-factory repairs and rebuilds, PDS stocks an extensive line of new and rebuilt spindles, gauges, aggregates and variable frequency drives.

Radwell International, LLC

Radwell International stocks and sells new and surplus industrial automation, MRO, pneumatic, motion, electronic, hydraulic, HVAC, and electrical control equipment, with full component-level repair capabilities for industrial electronics.

Salinger Electric Co., Inc.

Salinger Electric Co., Inc. has been selling quality new and reconditioned electrical equipment and electrical supplies since 1946. We are distributors of Siemens, Eaton, Continental and many others. We have locations in Troy, Romeo and Farmington Hills, MI.

Sprinter Marking

Pro-Line Work Benches

Pro-Line has been a leader in workbench manufacturers since 1978. Proline offers a wide selection of workbenches that feature a modular designs and interchangeable accessories. Pro-Line continues to be on the leading edge of modular ergonomics.

RHH | Russell, Holbrook & Henderson, Inc.

Specialists in fine pitch Carbide Gear Hobs, Gear Shaper Cutters, Spur + Helical Master Gears. Our precision line of TRU-VOLUTE gear products are known for reducing setup times, improving gear quality, and producing more parts per regrind. Quality Products Since 1915"

Sprinter Marking manufactures a range of machines models that automatically ink code-mark message on a wide range of porous and non-porous surfaces. While very small in physical size, they are designed for rugged industrial operation.

Stor-Loc

The original heavy duty Modular Storage Drawer Cabinet that was the norm in the industry until the early 1990s is available only from Stor-Loc®. Their durable Modular Drawer Cabinet comes complete with a unique 55 Year Satisfaction Guarantee.

Scotchman Industries

Scotchman is the most trusted hydraulic ironworker manufacturer in the USA, and also builds a complete line of Circular Cold Saws: manual to fully automatic, plus distributor of quality Digital Measuring Systems, Band Saws, H-Presses, and Tube & Pipe Notchers/Grinders.

Standard-Direct.us

Welcome to StandardDirect.us, your number one source for industrial fabricated carts, shelf trucks, security trucks, storage cabinets and workbenches and much more. Industrial Shelving systems.

Sunnen Products Company

A global leader in the manufacturing of bore creation, sizing and finishing equipment, since 1924. The Sunnen product line includes machines for honing, lapping, deep hole drilling and skiving/ roller burnishing, plus the tooling, abrasives, cutters and bore gages to finish the job correctly!"

Sure Tack Systems, LLC

Sure Tack Systems, a division of Crist Company, Inc. established in 1980 and offers a diverse product line for your hot melt adhesive equipment and application needs. Whether your need is for high-speed extrusion, wide web spray, slot coating or manual product assembly; STS has a hot melt system to fit your individual needs and budget.

The Caldwell Group

What started with the manufacturing of lifting slings in Rockford, IL in 1954 has grown into one of the largest manufacturers of below-the-hook lifting devices in North America, selling beams, clamps and lifting points all over the world.

Syclone ATTCO Service (Sky Hook)

W.F. Wells

W. F. Wells manufactures twin post, semi-automatic, and CNC fully-automatic horizontal metal cutting bandsaws of the guillotine type. Models available cutting 9 to 60 inches in diameter. We also produce hinge-type bandsaws for 7 to 10 inch diameter stock.

Manufacturer of the Sky Hook, a small, portable, ergonomic lifting device designed to provide safe, high quality lifting solutions that can assist in applications involving hard to reach loads up to 500 lbs. Proudly family owned and operated since 1969.

Trim-Lok, Inc.

Trim-Lok, Inc. manufactures high-quality plastic and rubber extruded trim and seal profiles. From plastic edge trims to sponge rubber seals, our profiles add protection from rough edges while sealing out moisture and debris with a clean, finished look to your application. In-stock profiles and custom engineering is available.

Wellsaw Inc.

Wellsaw manufactures a full line of high-quality metal cutting bandsaws with features and construction that ensure accurate cutting, ease of operation, and long service life. All of our saws are made at our factory in Southwestern Michigan.

FEATURED SURPLUS LISTINGS 2024 ANNUAL SURPLUS GUIDE

AMCbid.com

AMCbid has a nationwide presence of Industrial Equipment specialists to assist with your Auction or Appraisal needs. We understand the importance of liquidating your assets in a timely and professional manner. www.auctionebid.com | (770) 980-9565

Arizona Auctioneers LLC

For over 80 years THE ARIZONA AUCTIONEERS have provided a time-tested, SKILLED APPRAISAL and AUCTION SERVICE... the VITAL LINK between Buyer and Seller! www.arizonaauctioneers.com | (602) 258-6981

Asset Sales, Inc.

Apex Auctions, USA

Specialists in implementing asset management programs worldwide, we can efficiently and effectively help you take control of your industrial machinery and equipment today.

www.apex-group.com | (631) 418-8850

Asset Management Group, LLC

Our qualified staff will clean, lot, and photograph machinery and equipment, write catalog descriptions, advertise across multiple media, auction the equipment, invoice, collect funds, and manage checkout and removal. From start to finish, we've got you covered! www.asset-sales.com | (704) 821-4315

Bright Star Auctions

Bright Star Auctions is a full service auction company selling construction, excavating, sawmill, and forestry equipment throughout the eastern half of the United States. Bright Star Auctions is located in Middlebury, IN, with consignment auction yards across the country. www.brightstarauctions.com | (574) 825-0704

Capital Recovery Group, LLC

CRG is a global private equity firm that creates liquidity through expertise, innovative solutions and access to worldwide markets by revitalizing idle or marginally productive assets and liquidating surplus. www.crgllc.com | (860) 623-9060

AMG has been an industry leader in Appraisals, Liquidations and Auctions for over 25 years, while continuing to innovate and provide superior levels of excellence in selling assets globally.

www.amgrouponline.com | (313) 499-6490

BidIndustrial.com, LLC

BidIndustrial.com is a Commercial & Industrial Auction Company for industrial machinery & equipment. We specialize in UNRESERVED auctions of heavy equipment & machinery, commercial & industrial inventories.

www.bidindustrial.com | (888) 777-9888

BTM Industrial

BTM Industrial is the one source for every aspect of Metalworking Surplus - Machinery, MRO/CNC Parts, Tooling, Material Handling.

www.btmindustrial.com | (616) 745-5953

CIA Industrial, LLC

With 60+ years in the business, CIA Industrial has built a strong reputation as a trusted, reliable partner to industrial businesses across the nation. Forging Exit Strategies since 1961.

www.cia-industrial.com | (513) 241-9701

CNC Exchange

CNC Exchange, Division of Gray Machinery Company, specializes in buying and selling high-quality, pre-owned CNC Machines including Swiss-type lathes, Turning centers and Machining Centers and other types of industrial equipment. www.cncexchange.com | (847) 537-7700

Comly Auctioneers & Appraisers

Comly is the oldest family-owned industrial auction company in the U.S. The Comly family of auctioneers and real estate brokers has been specializing in industrial auctions for decades. Certified ASA appraisers. www.comly.com | (215) 634-2500

Country Boys Auction & Realty, Inc.

For 50 years, Country Boys Auction & Realty, Inc. has specialized in the auction & liquidation of all types of industrial machinery, heavy equipment, and real estate throughout NC, SC, & VA. www.countryboysauction.com | (252) 946-6007

Denver Breaker & Supply

Denver Breaker and Supply was established in 1984 and has always had a “Customer First” approach of doing business. They provide new and reconditioned electrical equipment and guarantee the finest quality and best prices you can find in the business.

www.denverbreaker.com | (800) 544-7375

Harris Auctions

Harris AuctionsSpecialists in Surplus Asset Management. We utilize online timed auctions, live webcast, and live on-site auctions, and have an aggressive marketing system to reach a wide audience of bidders.

www.harris-auctions.com | (713) 462-5800

Heath Industrial

Heath Industrial has extensive experience working with privately & publicly held firms. We conduct 50+ auctions yearly specializing in metal working, fabricating, transportation, construction, energy & woodworking industries.

Crescent Commercial Corporation

Today C3 is one of Canada's foremost companies specializing in auctions and liquidations. We are a dynamic company working creatively to meet our clients' every need.

www.c3.com | (514) 739-3355

Glenn A. Winternitz, LLC

www.heathindustrial.com | (855) 884-3284

Integra Asset Solutions

Our decades-long expertise in industrial/commercial valuations & liquidations allow us to optimize the value of any distressed/ nonperforming/surplus asset. We customize our services for businesses of all sizes.

www.integra-as.com | (888) 243-6161

With a history of four generations as auctioneers, Glenn A. Winternitz, LLC brings the knowledge and experience necessary to navigate these challenging economic times. We are knowledgeable in what we sell!

www.winternitzauction.com | (773) 290-1827

Harris Machine Tools, Inc.

Harris Machine Tools, Inc. has been an international leader in the used metalworking marketplace for over 44 years. Our team has worked to earn an outstanding reputation for quality, service, and integrity.

www.harrismachinetools.com | (713) 462-5800

Henderson Auctions

Henderson Auctions

is one of the oldest equipment auction firms in existence and is recognized as a leader in the industry. We specialize in heavy construction machinery, truck and trailer, mobile home, travel trailer, industrial equipment, and real estate auctions.

www.hendersonauctions.com | (225) 686-2252

Lee Stevens Machinery

Since 1948, we have supplied quality, late-model used tool room, production, and CNC machinery to US and international manufacturers. We help with tooling or replacing capital equipment and provide Auctions, Liquidations, and Appraisal Services. www.stevensmachinery.com | (248) 926-8400

Lee Stevens Machinery Auctions, LLC

Machinery Network Auctions

Since 1948, we have supplied quality, late-model used tool room, production, and CNC machinery to US and international manufacturers. We help with tooling or replacing capital equipment and provide Auctions, Liquidations, and Appraisal Services.

www.stevensmachinery.com | (248) 926-8400

Moecker Auctions, Inc.

Moecker Auctions Inc is a trusted company in Florida. Our team of experienced, accredited professionals have successfully delivered state-wide auctions, appraisals, and liquidations with accountability.

www.moeckerauctions.com | (954) 252-2887

Prime Machinery, Inc.

Prime Machinery is one of the nation's most trusted quality used machinery dealers, specializing in buying and selling vertical and horizontal boring mills, CNC machining centers, CNC turning centers, lathes, EDM’s & fab equipment. www.primemach.com | (516) 922-7977

Rabin Worldwide, Inc.

In business for over 70 years, led by the 2nd generation, Rabin is a family-held auction and real estate investment company, which acquires and sells industrial facilities and equipment around the world.

www.rabin.com | (415) 522-5700

Resell CNC

Resell CNC is proud to be the leading Used CNC Dealer in today’s global market for used CNC machinery. Resell CNC also provides you with a unique, trusted, and timed online auction platform to buy and sell surplus equipment effortlessly. www.resellcnc.com | (844) 478-8181

Roller Auctions

With options for both online and onsite bidding, we offer more than just used machinery auctions. Our services span machinery appraisals, surplus asset evaluations, investment recovery and financial solutions.

www.machinerynetworkauctions.com | (818) 788-2260

Motleys Industrial

Whether it is one piece of equipment, a fleet, or an entire company, Motleys Industrial utilizes auctions, brokerage, cash buyouts, and appraisals to exceed expectations for all your buying and selling needs. Located directly off of I-95 in Richmond, VA.

www.MotleysIndustrial.com | (804) 486-4550

RAAR Group USA LLC

Auctions, Machine Tools, Power Generation Equipment, Motors and Transformers!

www.raargroupusa.com | (310) 487-3800

Radwell International, LLC

Radwell International stocks and sells new and surplus industrial automation, MRO, pneumatic, motion, electronic, hydraulic, HVAC, and electrical control equipment, with full component-level repair capabilities for industrial electronics.

www.radwell.com | (800) 844-5500

Resell CNC Auctions

Roller Auctions connects buyers and sellers in fun, stress-free, and profitable auctions. We excel in converting quality assets into cash, streamlining the liquidation process from consultation to completion.

www.rollerauction.com | (303) 289-1600

Resell CNC Auctions provides you with a unique, trusted, and timed online platform so you can buy and sell surplus equipment effortlessly! Resell CNC is also the Leading Used CNC Dealer in today's global market.

www.resellcnc.com | (844) 478-8181

SIGMA Auction

SIGMA Auction has developed a system that will assess your surplus equipment and then help you turn your assets into immediate liquidity. We offer a no-stress solution to turn your idle equipment into profits.

www.sigma-auction.com | (812) 308-6400

Stone Auctioneers & Appraisers

The Levy Recovery Group

Our Mission - to provide the highest quality services possible, continuously educating, training and conducting ourselves in a manner that reflects integrity and keeps our client's goals and interests Priority One. www.stoneauctioneers.com | (205) 373-1130

Westbrook Asset Management

Westbrook Asset management is a full-service industrial auction and liquidation company. We offer a wide range of programs for sellers to quickly turn their surplus machinery and equipment into cash.

With over 30 years experience in the machinery business, our management team has been instrumental in some of the industry's most coveted sales - responsible for over $50 million in direct sales.

www.levyrecovery.com | (248) 914-4226

Workingman Capital Corp.

Our Promise: Professional solutions for industrial businesses. Selling your factory? We sell industrial factories and assets. Selling your business? We bring buyers and sellers together.

www.westbrook-auctions.com | (800) 899-8182

www.workingmancapital.com | (416) 847-7336

Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.