Industrial Machinery Digest Quarterly - IMD Quarter 4, 2020 by Industrial Machinery Digest

Quarter 4, 2020

IndustrialMachineryDigest.com

INCREASING CNC MACHINE USERS’ EFFICIENCY SINUMERIK ONE Dynamics — Powerful New Technology Packages for Motion Control and Workpiece Quality Also this Quarter

Cobots Automate and Lower Labor Costs

Universal Robots Helps Tool Gauge Double Production of Plastic and Metal Aerospace Components Despite Labor Shortage

The Importance of Tool Drawings

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Forging Opportunity in the New Year

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Table of Contents

COLUMNS

TALKING SHOP REVIEW

Pat Boland Co-Founder and Managing Director, ANCA Group

FEATURES

14 18

Mary Ellen Doran Director of Emerging Technology, AGMA

SAFETY & MAINTENANCE Forging Opportunity in the New Year

WORKFORCE DEVELOPMENT Cobots Automate and Lower Labor Costs Universal Robots helps Tool Gauge double production of plastic and metal aerospace components despite labor shortage

Nicole Wolter President & CEO, HM Manufacturing

NEW TECHNOLOGY Increasing CNC Machine Users’ Efficiency SINUMERIK ONE Dynamics — powerful new technology packages for motion control and workpiece quality

28 PROCESS

DEPARTMENTS

The Importance of Tool Drawings ToolDraft - the ultimate drafting package for cutting tools from ANCA

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6 FROM THE EDITOR 32 PRODUCT SHOWCASE 43 SURPLUS BUYING AND SELLING 47 BUYERS GUIDE 58 CLASSIFIEDS 59 ADVERTISER INDEX 60 PRODUCT INDEX

ON THE COVER During Siemens Machine Tool Days 2020, Siemens launched three powerful technology packages exclusively for its new SINUMERIK ONE control system. Learn more at usa.siemens.com/sinumerik-one

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From the Editor 2020 has been, for many, a year of uncertainty. While the industry continues to face the impact of COVID-19, there is positive news as we head into the fourth quarter. In the latest consumption report from the U.S. Cutting Tool Institute (USCTI) and AMT – The Association for Manufacturing Technology, September’s cutting tool orders were up 14.7 percent from August. Manufacturing technology orders were also up, with $373.7 million spent in September. The manufacturing and fabricating industry continues to steadily improve. I think it is important to acknowledge the impact this year has had on each and every one of us. Some had projected a potential 40 percent loss in orders back in March and April, and while that doesn’t seem to be, thankfully the case, we are still facing the same threat and uncertainty in 2021. As of this writing, there have been 11.2 million cases in the United States, and we can only assume that for some time into the next year, and until one or multiple of the vaccines being developed are readily available, that number will only grow. As a business that is often essential, manufacturers, fabricators and metalworkers are already in a prime position to use this time to position their business to meet the demands of a Post-COVID-19 world. From providing your workforce with personal protective equipment (PPE), investing in equipment that provides adequate social distancing measures, or automation technology that delivers a viable solution to the ongoing skills gap the manufacturing industry was already facing – you have options that could not only keep you and your employees or coworkers safe, but truly improve and modernize your business. In this quarterly edition of Industrial Machinery Digest learn more about how Siemens is increasing the CNC user’s efficiency, Universal Robots reveal how their cobots are addressing the labor shortage for one Washington state-based manufacturer and discover the top products and solutions from this past quarter. We will see you next year, with an all new, digital-optimized Industrial Machinery Digest Quarterly.

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Talking Shop

FEATURING:

TALKING SHOP WITH: Pat Boland — Co-Founder and Managing Director, ANCA Group Could you give us a brief overview of how you and Pat McCluskey came to found ANCA in 1974? We were working with minicomputers at the time and got the idea of modifying them to direct simple operations on the NC machine tools that were then available, effectively developing early versions of today’s CNC machines. We quickly realized that Australia, where we are headquartered, wasn’t the most productive place to market this technology, so we were lucky to have a colleague in the United States who introduced us to machine tool OEMs who incorporated

the controllers we were developing into their cutter/grinder machines in Indianapolis. This was in the early eighties, and by then we’d realized we wanted an end user product of our own, so we designed and manufactured a CNC cutter/grinder prototype that we took to IMTS in 1986. We sold that machine, learned out lessons from the experience, and began improving our product. We felt like our concept was sound, designing software to measure grinding cutting tools in process, if we could only streamline the technology and find the right markets.

When Pat McCluskey and Pat Boland founded ANCA over 40 years ago in 1974, they purchased a mini computer for $4,000. Their basic idea was to replace the hardwired controls of the time with a standard computer. Adding the computer to NC thus CNC resulted in a much more powerful and flexible technology than the hardwired logic designs that were current at the time.

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So the U.S. was your first target market? How did things evolve from there, in terms of your distribution model in North America and around the world. Yes, we definitely targeted the States initially, and we tried distributors and sales representatives at first, but that approach just didn’t seem right for us, or for them. So we decided to establish ANCA subsidiaries throughout the U.S. based on our existing location in Detroit, Michigan. That allowed us to build our strength and reputation, eventually spreading into areas around the world, including Europe, the U.K., Germany, China, Asia, and elsewhere. Primary manufacturing still takes place in Melbourne, Australia, but we also have facilities in Thailand and Taiwan.

Could you name some technological milestones along the way that have been particularly important to ANCA’s success? I would have to say that in-machine probing of grinding cutting tools was one of our first big game-changers. We really led the way in the area. And then, in 1991, when we began developing 5-axis controls that synched with robotics, the industry really took notice. It was an acknowledgment that machining systems and technologies were starting to merge, and that it was important to start thinking about them holistically instead of just as component and separate processes. Then I’d say 3D simulation of the complex geometries of various cutting tools brought design forward lightyears into the future, as did the shift from ball screws to tubular linear motors

in terms of increasing both accuracy and machine life. When you add to that servo-drives that monitor and control internal machine temperatures, long-term machine stability is increased significantly.

Looking back to those early years when you and your partner invested $4,000 on a minicomputer to get this whole enterprise off the ground, what surprises you the most? I suppose that ANCA is now a thriving business with more than 1,000 employees, and that we’re now a well-known manufacturer of CNC grinding machines, motion controls and sheet metal solutions around the world. We’ve managed to maintain our roots here in Melbourne, where it all started, even though we export 99-percent of our products to customers in 45 countries around the world. I think that's a pretty interesting business model, and one that neither Pat nor I could’ve imagined back when we first got started down this path. To learn more go to machines.anca.com

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Talking Shop

FEATURING:

TALKING SHOP WITH: Mary Ellen Doran — Director of Emerging Technology, AGMA Describe the professional path that’s led you to focus on emerging technology for the AGMA. I studied formal graphic design in college. When I joined the AGMA about 10 years ago I was hired to run their website. At that time content was king on websites. Creating a digital newsletter was a natural evolution, but the challenge was that content couldn’t be gathered automatically. The term “gear” is so broad that you couldn’t utilize Boolean search techniques, it had to be done manually, so I started reading everything about the gear industry that I could get my hands on. I was big into analytics and started monitoring the content our members clicked on, which led me to start dropping in more technology articles to gauge their reaction. When the AGMA Board went through a big strategic plan, emerging technology was a natural place to look to the future for the industry. They created the new position, offered it to me – and I jumped at it. It was a huge challenge in the beginning, but after three years I feel that we have established something of benefit for the member companies.

How do you manage to stay plugged into such a vibrant, constantly-changing landscape? By reading textbooks and university papers on everything from 3D printing and electric drive technology to cybersecurity and ERP software, all as it pertains to the gear industry. I live in Cambridge, Massachusetts, so I’m able to attend conferences and seminars at MIT as well. We created a plan that included inviting content specialists to lead each of the emerging technology committees.

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These individuals help guide me in terms of the value of new technologies to gear manufacturers as well as the trends I’m looking to identify that might hold potential for our industry. And that’s an important distinction I’d like to make: something can happen once and it’s very interesting, but when it happens more consistently it could develop into an industry-wide trend. We are looking for trend lines, not trade secrets.

At the same time, how do you stay abreast of the knowledge required to understand it all? Beyond the excellent resources we’re so lucky to have onboard, I rely on industry leaders in their particular areas of expertise to guide and inform me. I do what I can to “learn the language,” if you will, and the general parameters of their technology, but I’m upfront and sincere in my desire to learn more, and the generosity I’ve encountered is truly gratifying to witness. People generally love talking about their work, and the knowledge they’re willing to share allows us to pass that along to our members.

What channels have you identified as the best means of conveying your findings to AGMA members, and to your wider audience? Our digital newsletter, which is delivered via email, provides a weekly way to keep our members informed. As I’ve mentioned, the material each issue contains is hand-picked based on reader interest, so we hope they’ll find the content to be well-targeted and

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succinct. The emerging tech articles are posted on the website. We have enlisted speakers, host webinars, and produce white papers from these committees. We have also taken our members on tours of technology on show floors, like at RAPID in 2019. Now, we are focusing on innovative ways of delivering virtual educational experiences.

thing that really helps me stay focused is the active involvement of AGMA members in our work in Emerging Technology. I feel like we’re working together for the benefit of the entire gear manufacturing industry. More information is available at www.agma.org, and by checking out the Emerging Technology tab.

Is it challenging to avoid getting carried away about a company, technology, or process that has caught your attention? My career has been working in associations where the general rule is never to play favorites. I apply the same instinct to emerging technology work. Yes, some of the things that I get to see are so cool, and I have met some really great people. But my role is to inform the membership about these technologies. So, I believe in letting the facts drive the narrative. I get calls from members asking me for recommendations on IIoT solutions; or members looking for information on 3D printers. It is my job to tell them what I know in an unbiased way and let them find the best solution for them. One

ABOUT AGMA: Founded in 1916, AGMA is a voluntary association of companies, consultants and academicians with a direct interest in the design, manufacture, and application of gears, couplings and related power transmission components and equipment. It is a member- and marketdriven organization, conducting programs and providing services to the gear industry and its customers. AGMA member companies currently number more than 495. They include gear manufacturers from the United States, Mexico, and Canada, as well as gearing interests from more than 30 countries around the world.

AGMA Board of Directors is “All In” For 2021 Trade Show Formerly Gear Expo, AGMA believes MPT Expo will be the first focused power transmission event to be held in North America as the economy returns to normal next year. The MPT Expo is scheduled to take place September 14–16, 2021 in St. Louis, Missouri. Learn more at www.motionpowerexpo.com

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Talking Shop

FEATURING:

TALKING SHOP WITH: Nicole Wolter — President & CEO, HM Manufacturing Tell us a little about the company’s background, and also the path you’ve taken toward attaining your current position. My father, Kenneth Wolter, founded the company in Wauconda, Illinois, in 1979. He wanted to produce innovative power transmission components such as gears, timing belt pulleys, splines, shafts, chain sprockets, sheaves, and other related parts. He is currently our COO. I studied chemical engineering at the University of Kansas, but my real education began when I joined HM in 2009 and set out on a self-designed curriculum in manufacturing. I started out in shipping, receiving, and inventory then moved on to purchasing before becoming a production manager, and then an account executive. Six years later I was named vice president of operations before becoming president and CEO two years after that. That was a pretty well-rounded training program on the business side of how HM operates.

But you also worked to understand machining at the operational level. I needed to understand the mechanical side of things. I’d grown up around manufacturing, of course, but I needed some hands-on experience, so I began working toward various licenses and certifications, beginning with AutoCAD Design, which I received in 2017 from Harper College. From there I moved on to the National Institute for Metalworking Skills (NIMS), where I studied Measurement,

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Materials and Safety, as well as becoming a CNC Milling Operator. I completed my training for both in 2018. So that is why I say that my education has continued throughout my career, as it still does today. We are a vibrant group of people here at HM. We’re motivated, curious, and we’re constantly challenging each other in positive ways that benefit the company, and especially our customers. It’s a very unique and innovative environment and one that I thoroughly enjoy.

You are known for your civic and professional activities both at the local and national level. How do you find the time, and what motivates you? I think it’s right in line with what we’ve just been discussing. I’m a “Type A” person, and I enjoy challenges. I like being surrounded by other creative people, and I want to support the manufacturing industry in any way that I can. I serve on the board of the National Association of Manufacturers, as one example, and the Technology and Manufacturing Association as another. Closer to home, I’m on the board of the Illinois Chamber of Commerce, and an advisory board member to McHenry East High School. What unites all these efforts is a desire to awaken young minds to the possibilities that exist when you consider a career in manufacturing.

It’s important to be a mentor. If you can reach a young person right at the time when they’re overwhelmed by all the directions they can choose in life and at least

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make one path clear, then you’re really making a difference. Looking back, I think we all can relate to that. It’s also why we established the internship and apprenticeship programs at HM; but only part of the reason. The other part is that we benefit from the energy these young people bring to our enterprise – their enthusiasm and fresh

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Safety & Maintenance

Forging Opportunity in the New Year

aking care of any necessary equipment repairs, rebuilds or remanufactures now ensures that forgers and manufacturers will be ready for the economic rebound in 2021 In the forging industry, the recent economic slump, disruption of the international supply chain and consolidation among forge operations has created a potential opportunity for domestic operators to pick up new business in 2021. However, forgers must be poised to satisfy demand, as well as take advantage of additional business that gets reshored as North American manufacturers look to shorten lead times and the supply chain with domestic suppliers. So, forgers looking to rebound in the new year would be wise to consider the proverb, “Luck is what happens when preparation meets opportunity.” With this

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in mind, many forgers are now wisely taking this time to prepare for opportunity. This means re-evaluating their processes and seeking out new ways to improve production efficiency as part of their post-crisis rebound and recovery strategy. To the extent funding is available, that includes finding fast, economical ways to repair or acquire equipment that will enable production at higher volumes. For the far sighted, it can also mean rebuilding or even remanufacturing equipment to take advantage of high-production, labor-saving automation.

Rapid Repair Scheduling necessary repairs is the obvious first step to be ready for an economic rebound in the new year. “The most immediate and economical option is to repair existing or

out-of-commission units to get them up and running to spec with greater efficiency. This can be as simple as replacing parts that are worn, out-of-tolerance, or broken to bring the machinery back online,” says Ken Copeland, president of Ajax-CECO, a manufacturer of forging equipment since 1875. In recent years, the company has continued to expand into a one-stop, expedited domestic source for forging equipment with the acquisition of Erie Press Systems under parent company Park Ohio (NASDAQ: PKOH). As a result, the company is now the largest OEM forging equipment supplier in North America. According to Copeland, the most needed repairs on forging equipment usually involve perishable items that are common to every machine, including friction plates and driving plates for

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presses and upsetters, or piston heads, rods, rings and packings for hammers. He says that the parts for these most needed repairs should be in stock at reputable domestic suppliers. “However, forging operations can still get into trouble when a part they need to replace was built decades ago and the forger doesn’t know if the OEM is in business or if a drawing of the part exists,” he points out. According to Copeland, when forgers end up sending parts to machine shops to be reverse-engineered and machined, problems occur. Machine shops often do not have access to critical specifications about high wear parts including the material grade of the steel, the heat-treating process utilized and tolerances that all were engineered specifically for that piece of equipment. “The result can be parts that prematurely wear or fail,” he cautions. Instead, it is often a better choice to rely on OEMs like Ajax-CECO, which offer stocking programs for long lead time items such as main gears, eccentric shafts, rams, etc. that are usually not

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stocked by forgers due to the cost. In this type of program, the part is held in inventory for the forger. The forger pays a percentage of the cost and then the balance when they take possession of the part – even if years later. According to Copeland, a custom stocking program with minimal up-front investment can eliminate months of down time due to long lead time parts. Instead, multiple machines with parts of similar size and design can have the parts manufactured to a semi-finished state in preparation for use with any of the machines. When needed, the exact dimensions for the down machine can be provided so the part can be completed to spec, ready to install. With the economy still down, however, most forgers are less comfortable with placing a purchase order for a new machine that may take one year to deliver. Instead, they want more economical options that can be brought online quickly. In this way, a rebuild or remanufacture of existing forging equipment are still feasible options. A plus to this approach is that high-productivity, labor-saving automation can be added.

Expedited Rebuild and Remanufacture When the scope of work goes beyond repair, a machine rebuild is an economical, accelerated option to bring additional equipment online. “Depending on the scope of the work, equipment rebuilds are ideal because the process can take as little as a few months to be operational. In a rebuild, all high wear items such as bearings, bushings, seals and liners should be replaced to get the machine in good working condition,” says Copeland. According to Copeland, rebuilds can be performed on-site or the unit can be shipped to the OEM’s manufacturing facility, which reduces the rebuild costs. Once there, the machine is completely disassembled, cleaned and inspected. Upon completion of the inspection, a report of findings is submitted to the customer that includes a list of missing components as compared to the “as-built” Bill of Material; findings of concern that might impact operation; and a description and pictures of the general condition of the parts. This comes along with a general scope of work and price estimated for the rebuild and re-commissioning of the machine. If even more extensive work is required, remanufacturing the equipment can still save time over buying new. “Remanufacturing basically means stripping down the machine to the cast frame and replacing all the internal parts,” says Copeland. “With a remanufacture, you save time having a new frame cast. Remanufacture can be completed faster than buying new at about 85% to 90% the cost, and would usually carry a new machine warranty.” One of the advantages of rebuilding or remanufacturing forging equipment is that the scope of work can also include adding significant automation upgrades. Many of the tasks that are performed manually – such as moving heavy steel rods, pipe and other stock in and out of equipment – can be automated. This could be with the mechanical “hand” of a robot or by integrating servos that can lift, insert and deposit materials. Even tasks such as automated tooling changes can be completed with the push of a button. Automation creates a safer environment for forging operators and increases productivity. "By automating forging operations to perform some of the tasks of a human operator, productivity can increase from several hundred pieces per hour up to 3,000,

depending on the type of products being forged. At the same time, it gives the plant the ability to maintain recommended social distancing," says Copeland.

Preparing for Opportunity While forgers are preparing for an expected economic rebound in 2021, now is actually a good time to work with forging equipment OEMs. One of the challenges forging shops still face in 2020 is shutting down the line for repairs for any length of time. However, equipment OEMs can work with forgers to develop a plan to minimize down time by reviewing the machine’s bill of materials, reviewing past repair orders and manufacturing key components that will need to be replaced. In addition, the OEM has the original design specifications, critical materials and clearance specifications to jump on repairs or rebuilds and quickly get the work done. Information such as critical data on high-wear parts, the material grade of the steel, the heat-treating process that was used, and the required clearances that were used in the engineering of that particular forger are all needed for a quality repair, rebuild, or remanufacture. For more information, call Ajax-CECO at 440-295-0244; email info-sales@ajax-ceco.com; and visit them online at www.ajax-ceco. com, or call Erie Press Systems at 814-455-3941; visit them online at www.eriepress.com; and contact them via mail at 1253 West 12th Street, Erie, PA 16512. INDUSTRIAL MACHINERY DIGEST.COM

IMD | 17

Workforce Development

“It is hard to find employees here in the Pacific Northwest, because aerospace is such a large volume,” says CEO of Tool Gauge, Debbie Lee. “We have a great opportunity here with bringing in the cobots, because we’re now looking for a different type of employee than in the past. Before, we were hiring for machine operators, people that would just stand, swing a gate and pull parts off the press. Now, with the robots coming in, we’re looking for that type of employee that is going to be able to do the programming and set the robots up and work alongside the robots.”

Cobots Automate and Lower Labor Costs

Universal Robots Helps Tool Gauge Double Production of Plastic and Metal Aerospace Components Despite Labor Shortage

acoma, Washington-based Tool Gauge manufactures precision metal and plastic components and assemblies for the aerospace industry, but producing these labor-intensive products in a tight hiring market presents significant challenges. With long-term customer contracts that can’t be renegotiated, Tool Gauge turned to automation to help mitigate and contain labor costs. Two collaborative robots from Universal Robots accomplished that goal, while also decreasing scrap and improving product quality. And while reducing the need for additional workers for repetitive, undesirable jobs, Tool Gauge also found new opportunities for employees to add value, improve safety, and gain job satisfaction. Jim Lee, Tool Gauge general manager, faces the stark realities of doing business in a global market. Even though the company is close

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to many of its customers in the Pacific Northwest, those customers can do business anywhere in the world, including in much lower-cost labor markets. “It became clear to us that the way that we can compete is not by adding more bodies but by adding more technology, and then adding more value using that technology,” Lee explains. The company’s fixed-price contracts can extend for five to seven years, without the ability to renegotiate even if labor costs increase. Tool Gauge needed to build in efficiencies—and found that cobots from Universal Robots (UR) were the perfect solution. Lee describes the three key advantages of UR’s collaborative robots. “We chose Universal Robots because number one, they are cobots: We were always kind of afraid of using automation because there’s a huge capital investment, but that isn’t the case

with the Universal Robots. Two, we were concerned about walling off portions of our manufacturing to put in automation cells, which we don’t have to do with UR. And three, we can configure the UR cobots to do hundreds of different things; they’re highly configurable and they’re easy to move around. So for us, it was really the only solution.”

UR Cobot Implemented in Metal Machining Application Drives Immediate Return Tool Gauge installed two UR cobots to address repetitive, high-labor applications in both its metal and plastic parts departments. On the metal side, an easily damaged copper machined part was being produced by a fully-attended journeyman CNC machinist simply to pull parts off the The UR cobots can be taught in “free drive mode” enabling the user to simply teach the cobot the desired trajectory by moving it through waypoints. “We believe the teach method for the Universal Robots is one of the biggest benefits by far,” says CNC chute, clean, rinse, dry, and box them. manufacturing engineer at Tool Gauge, Steve Ouzts. Now, the parts pass a proximity sensor that sends a signal to a UR3 cobot to pick them up. The cobot places Cobot Doubles Production While Reducing Labor parts in a rinse bath, then holds them up in front of a dryer where by 75 Percent after they are dropped into individual cardboard cells. In the injection molding department, a UR5 robot is used for an Tool Gauge was able to use the palletizing wizard that is built intricate plastic extrusion assembly, picking up end caps for a into the UR cobot to easily program the robot to drop each part plastic panel, moving them through a glue dispenser. After correct into an open cell in the box in a grid pattern. “When we put the dispensing of the glue in the end cap, the UR5 places the part in Universal Robot in place, that was a $9,000 savings of the reduced an actuator on a table where the part is clamped. An operator then labor involvement on the very first order, and we expect to run that takes over, inspects the gluing, and removes the part. This task used multiple times in the future,” says Lee, who is no longer wasting his to require four operators to produce about two hundred units per machinist’s talents but can have him focus on higher-value projects day. Now, the automated application requires one operator working such as setting up and programming the CNC machines. with the UR5 cobot to produce four hundred units per day. The

General Manager Jim Lee explains that the cobots will be key to how Tool Gauge evolves. “Many more of our employees will be able to work with and program the cobots to make work easier, more productive, and more rewarding.”

20 | IMD | Q4 2020

Once the UR3 has dropped parts into all cells in the box, the cobot alerts the operator to insert a new grid pattern so a new layer of parts can be added.

bonding operation also had a fairly high rejection rate. Tool Gauge manufacturing engineer Steven Ouzts explains, “Any time you work with glue, there are so many variables that can negatively impact the results of your product, so we wanted to switch away from humanapplied gluing to robot-applied gluing to take advantage of the repeatability that a robot gives. Our scrap rates are reduced from 15 percent to just three percent.” General manager Lee adds, “What I thought would be one of the most difficult assembly operations—using a robot to apply glue on a very complex surface—works very, very well.” Beyond the labor savings, Lee also emphasizes the quality and consistency of the robotic bond, and the fact that it gives operators time to inspect the bond rather than just producing the part as quickly as possible. Not only was it difficult for a human operator to dispense glue exactly the same way every time, potential injury was also a concern. Ouzts explains, “The area the glue needs to be applied is incredibly narrow, so over time, operators were seeing fatigue in their hands.” This fatigue is now a thing of the past. “It’s very nice having the Universal Robot in that cell because of how safe it is. You don’t have to worry about injuries resulting from this cobot,” says Ouzts. According to CEO of Tool Gauge, Debbie Lee, the

company has experienced additional savings through a decrease in repetitive motion injuries. “We have seen a reduction in the Labor and Industry claims on our production floor, as robotics take over these monotonous tasks,” she says, adding that the robots have enabled Tool Gauge to appeal to younger workers, providing a hiring advantage for recent grads who want to work with exciting, interesting technologies. “Working with the cobots is something that they enjoy, it’s more of a skilled hobby, rather than just coming in and running a machine.”

Easy Programming Key for Workers Without Robot Experience Before the Universal Robots, manufacturing engineer Ouzts had minimal robotic experience—just some time in college using a traditional, non-intuitive SCARA robot. The easy UR programming experience was a huge benefit. “When switching to Universal Robots, the intuitive nature of the graphic user interface is what really drew me in,” he says. “I really appreciate how all the terms in the software are in layman’s terms. I can understand them a lot easier and know exactly how the code runs from start to finish, and I get very good positive feedback graphically of what my actions will cause the robot to do.” INDUSTRIAL MACHINERY DIGEST.COM

IMD | 21

To help deal with glue inconsistencies, Tool Gauge paired the UR5 robot to a Nordson two-part adhesive dispenser, which dispenses at the same pressure every time. This, combined with the robot’s repeatable tool path to apply glue to the work piece, provides consistent results every time.

Another benefit of the Universal Robots is how easy it is to connect digital and analog input signals to a control box. Ouzts found that using the proximity sensor was as easy as plugging the wires into one of the 12-volt digital inputs, selecting it from the I/O screen on the UR3’s teach pendant, and waiting for a signal from the sensor to tell the cobot when it’s time to pick up a part.

Employees Welcome Cobot Colleagues One of the first reasons Tool Gauge looked at automation was to address serious labor shortages. The company was looking at the need to hire as many as a hundred new employees who simply weren’t available in the tight Pacific Northwest labor market. With the UR cobots, the company is able to cut that number in half, while being able to hire workers for jobs they want. Lee says, “We found out that the people that were doing the jobs that the robot would do were really happy not to have to do those jobs any more. I think that we’ll be ordering a lot more because people enjoy working next to the robots. They’re just fantastic, and they’re quiet, and they’re very predictable in terms of what they produce and the number of things that they can do. If you ask all of our employees if they would have any concerns about working next to a Universal Robot it would be emphatically, “Absolutely none.”

22 | IMD | Q4 2020

ROI Much Faster Than Anticipated With Future is Ripe for More Cobots In the aerospace industry, where product designs can remain unchanged for twenty or thirty years, expectations for return on capital investment is longer than many other industries. Lee initially thought that a three- or a four-year return on the robot investment would be good. He was pleasantly surprised by the Universal Robots, seeing 50 percent ROI on the UR5 within the first quarter of production, and similar for the UR3, and with expected payback for both robots under a year. “We’re very thrilled with that,” he states. The cobots’ ability to be easily moved and reprogrammed for additional processes, with easy changes of end-of-arm tooling, lets Tool Gauge look at a wide range of tasks where cobot advantages can improve processes and output. For instance, traditional robots on injection molding machines could be replaced with cobots, and cobots could tend presses and other machining tasks, as well as final assembly. As easy as it is to move the cobots to new applications, engineer Ouzts is looking forward to bringing in more Universal Robots to take on additional high-volume jobs, including one for riveting and assembly. “One particular part requires twenty rivets to be installed, and since it’s so high-volume, we immediately saw an application for a robot right there,” he says. “We can have a semi-automatic rivet

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gun attached to the end of the arm that can do all the riveting for us. We plan on doing this at the injection mold press, so this part never has to leave that area for secondary operations.” Ouzts sounds somewhat surprised as he explains how much he enjoys working with the robots. “It’s nice being a part of the future,” he says. “It’s certainly the direction most manufacturing is heading, and I just like seeing everybody else’s faces light up when they see it in operation.”

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experienced considerable growth with the user-friendly cobot now sold worldwide. The company, which is a part of Teradyne Inc., is headquartered in Odense, Denmark, and has subsidiaries and regional offices in the United States, Germany, France, Spain, Italy, Czech Republic, Poland, Hungary, Romania, Russia, Turkey, China, India, Singapore, Japan, South Korea, Taiwan and Mexico. In 2018, Universal Robots had a revenue of USD 234 million. For more information, please visit www.universal-robots.com or read our blog at blog.universal-robots.com

ABOUT TOOL GAUGE Founded in 1966 and headquartered in Tacoma, Wash., Tool Gauge manufactures complex, high-value plastic and metal parts and assemblies. Global aerospace OEMs and tier-one aircraft interior integrators trust Tool Gauge for its high product quality, on-time delivery, and relentless pursuit of technology. The company has been the proud recipient of Boeing’s Silver / Silver Performance Award for manufacturing excellence for the past nine consecutive years (20102018) as well as the PNAA’s 2017 Aerospace Company of the Year award.

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IMD | 23

New Technology

The new digital-native CNC from Siemens, SINUMERIK ONE, is setting new productivity benchmarks with its digital twins — the new hardware platform and innovative technology functions.

Increasing CNC Machine Users’ Efficiency

SINUMERIK ONE Dynamics — Powerful New Technology Packages for Motion Control and Workpiece Quality

uring Siemens Machine Tool Days 2020, Siemens launched three powerful technology packages exclusively for its new SINUMERIK ONE control system. The SINUMERIK ONE Dynamics packages are available in three different variants: ONE Dynamics Operate, ONE Dynamics 3-axis milling and ONE Dynamics 5-axis milling. The software functions contained in each technology package support users from machine-oriented programming in the job shop to high-performance machining of CAD-CAM-programmed workpieces with high surface quality. The ONE Dynamics Operate package supports the machine tool user in efficient programming in the machine shop with the proven SINUMERIK machining cycles and high-quality CNC simulation for milling and turning applications. In addition, the user is given a

24 | IMD | Q4 2020

wide range of options for accessing NC programs and workpiece documentation. Users have the option of paperless manufacturing and can, for example, visualize 3D CAD data on the shopfloor within a very short time. For the execution of CAM-generated CNC programs for free-form surface machining, ONE Dynamics 3- and 5-axis milling packages offer the Top Surface and Top Speed Plus CNC functions for excellent motion control and perfect workpiece surfaces. With Top Surface, the geometric data from the CAM system is checked and optimized during processing on the CNC using an intelligent algorithm. This ensures high surface quality when milling complex free-form surfaces. This is particularly advantageous for geometrically complex mold components that place special demands on surface quality, mold accuracy and production

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efficiency — for example in tool- and mold-making, aircraft construction or medical technology. Top Speed Plus ensures with new filter technology that increased dynamics are made possible without activating mechanical vibrations of the machine and that the contour accuracy is reliably maintained. Depending upon the specific application, this can reduce machining times by up to 30 percent. As a result, unit costs for milling with CAM-generated CNC programs can be reduced and production efficiency increased. With a few exceptions, the functions of SINUMERIK ONE Dynamics do not require any commissioning effort by the machine tool builder. Once activated, they are available to the user for immediate use on the CNC machine. Since they are CNC software functions, no intervention at the machine or in the machine’s mechanics is required. For users who have particularly challenging requirements when it comes to machining quality and speed, the machine tool builder can add additional optional CNC functions of the SINUMERIK control that go beyond the SINUMERIK ONE Dynamics packages. These additional functions must then be activated and parameterized by the machine builder for the user’s individual machine and adapted to the machine statics and dynamics.

Shorten Development and Commissioning Times By Up To 50% The new generation of machine tool control, SINUMERIK ONE, is at the heart of the digital transformation of CNC machines. As a digital native control, SINUMERIK ONE features not only a new hardware platform, but also versatile software for the creation of a digital twin. It closes the gap between the virtual and the real world while helping to reduce development and commissioning times considerably. The central element for engineering the SINUMERIK ONE is the Totally Integrated Automation (TIA) Portal. Both PLC (Programmable Logic Controller) and Safety are engineered in this framework with modern programming languages and a seamless data flow. The integration of SINUMERIK ONE into the TIA Portal enables a consistent digital development process for CNC machines, which makes all engineering tasks easier. With its integrated Simatic S7-1500F failsafe PLC, machine tool builders can take full advantage of the benefits the TIA Portal brings. Uniform, centralized data handling enables efficient engineering and considerably reduces the potential for errors caused by inconsistent data. Drag-and-drop is used to network peripherals easily and to establish communication links with other machine components. In addition, machine builders can create software libraries with ready-made hardware configurations and numerous function and software modules in TIA Portal, thus standardizing the development of the CNC machine. SINUMERIK ONE is based upon Safety Integrated as the Siemens industry standard. The controller also supports safety functions integrated in the drive. In addition, thanks to the integration of the Simatic S7-1500F PLC for implementation of the safety logic, only one failsafe program is required. This simplifies safety engineering and reduces safety commissioning time.

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The central element for engineering the SINUMERIK ONE is the TIA Portal. Both PLC (Programmable Logic Controller) and Safety are engineered in this engineering framework.

With Create MyVirtual Machine software, machine tool builders can use a digital twin of the CNC and utilize it as a virtual test rack. In this way, engineering and software modules can be tested comprehensively without the need to use hardware. Programming tasks, which previously had to be performed successively, can now be completed at the same time. This creates flexibility and reduces dependencies. Using the virtual image of the CNC, logic functions in the safety environment can be virtually tested and commissioned in advance. Virtual commissioning with the digital twin helps to minimize commissioning time in the real world. Run MyVirtual Machine software allows the CNC user to create the machining environment that will happen before they get to the manufacturing floor. Users can quickly and easily validate the actual machining of the product, evaluate the process that will happen before the first cut, and optimize their CNC part programs to stay up-and-running. New machine tool operators can even be trained without tying up the actual CNC machine.

greater productivity and flexibility. DI is constantly adding innovations to its portfolio to integrate cutting-edge future technologies. Siemens Digital Industries has its global headquarters in Nuremberg, Germany, and has around 75,000 employees internationally.

ABOUT SIEMENS CORPORATION Siemens Corporation is a U.S. subsidiary of Siemens AG, a global powerhouse focusing on the areas of power generation and distribution, intelligent infrastructure for buildings and distributed energy systems, and automation and digitalization in the process and manufacturing industries. Through the separately managed company Siemens Mobility, a leading supplier of smart mobility solutions for rail and road transport, Siemens is shaping the world market for passenger and freight services. Due to its majority stakes in the publicly listed companies Siemens Healthineers AG and Siemens Gamesa Renewable Energy, Siemens is also a world-leading supplier of medical technology and digital healthcare services as well as environmentally friendly solutions for onshore and offshore wind power generation. For more than 160 years,

For more information about SINUMERIK ONE, please visit usa.siemens.

the company has innovated and invented technologies to support

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American industry spanning manufacturing, energy, healthcare and infrastructure. In fiscal 2018, Siemens USA reported revenue of $23.7

ABOUT SIEMENS DIGITAL INDUSTRIES (DI)

billion, including $5.0 billion in exports, and employs approximately 50,000 people throughout all 50 states and Puerto Rico.

Siemens Digital Industries (DI) is an innovation leader in automation and digitalization. Closely collaborating with partners and customers, DI

For specific product information and inquiries, send an e-mail to:

drives the digital transformation in the process and discrete industries.

cnc.marketing.us@siemens.com

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Process

High demand and the launch of six new watch designs meant that Bremont had to increase its production capacity.

Manufacturing Capacity Doubled

British luxury watch manufacturer Bremont made the most of Sandvik Coromant and DMG MORI’s strategic partnership as it introduced a turnkey manufacturing cell to double capacity at its factory.

uxury watchmaker Bremont Watch Company is a true British manufacturing success story. Founded by brothers Nick and Giles English in 2002, the company specializes in the manufacture of certified chronometers for the aviation sector. These watches are assembled, as well as shock and quality tested, at the manufacturer’s dedicated headquarters in Henley-on-Thames, Oxfordshire, UK. Production of the main components, such as stainless steel backs and casings, takes place just a few minutes' drive away. High demand and the launch of six new watch designs meant that Bremont’s production capacity had to be increased. To achieve this, the company purchased an NTX 1000, a state-of-the-art 5-axis machining center from DMG MORI, which is equipped with tool packages from Sandvik Coromant. The project was six months in the making, explains Mathew Bates, a machine tool investment specialist from Sandvik Coromant’s

28 | IMD | Q4 2020

UK Machine Tool Solutions team. “From the beginning, the objective was to deliver a ‘right first time’ solution,” explains Bates. “We wanted Bremont to be able to use the new system straight away.” Close collaboration with application technicians from DMG MORI was needed, with regard to the selection of suitable tools. “We knew that we had to produce six new watches,” says Bates. “As soon as the drawings were ready we met with specialists from DMG MORI to compile a list of standard tools and to determine which special tools would be needed.”

Integrated Automation For 24/7 Operation The DMG MORI NTX 1000 is equipped with a magazine for 38 Coromant Capto® tools, with the option of expanding the capacity up to 76 tools. The turn and mill machine is suitable for turning and high-speed milling in 5 axes, simultaneously.

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Thanks to the bar loader, the machine produces the different stainless steel components around the clock without any operator intervention. Everything from a single source — tools, machine, automation and programming Even before the installation of the machine, Frederick Shortt, application technician at DMG MORI, and his development team created and simulated the numerical control (NC) programs with the Vericut computer-aided Sandvik Coromant shows the customer its new tooling solution. manufacture (CAM) system. “Together with Sandvik Coromant we optimized all programs in in combination with the Sandvik Coromant tools, the processes are such a way that as few tools as possible are needed,” says Shortt. absolutely trouble-free.” In other words, Bremont only bought what they really needed. Bates added, “Thanks to the collaboration between Sandvik As this all took place before the installation, so Bremont was able to Coromant and DMG MORI, it was possible to start production on the start producing from day one. NTX 1000 on the very first day.” “This joint optimization meant that any teething problems were reduced to a minimum and the investment quickly paid off for ABOUT SANDVIK COROMANT Bremont,” explains James Rhys-Davies, Strategic Relations Director, Northern Europe at Sandvik Coromant. Part of global industrial engineering group Sandvik, Sandvik Coromant “The call for such turnkey solutions will increase steadily. is at the forefront of manufacturing tools, machining solutions and Although the preliminary costs are sometimes a little higher, the knowledge that drive industry standards and innovations demanded benefits of a fast return on investment (ROI) and maximization of by the metalworking industry now and into the next industrial era. machine availability make such turnkey production cells a very Educational support, extensive R&D investment and strong customer attractive option, as cost per part is generally much lower.” partnerships ensure the development of machining technologies that change, lead and drive the future of manufacturing. Sandvik Coromant

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Exactly as planned, Bremont was able to start full production of the watch components immediately after installation of the new machine. Malcolm Kent, Production Manager at Bremont, was extremely satisfied with the results. “We were surprised at the speed and high quality to which we can now produce the individual components,” he says. “We produce very complex parts with tolerances of 3 to 5 µm, where quality and precision are of paramount importance. Thanks to the NTX 1000

represented in 150 countries. For more information visit www.sandvik.coromant.com Contact Details for Editorial Enquiries Nikki Stokes – Global PR – Sandvik Coromant Email: nikki.stokes@sandvik.com

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machining with the B-axis and the lower 10-station turret at the main and counter spindles » Direct Drive Motor (DDM) on the B-axis for 5-axis simultaneous machining

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30 | IMD | Q4 2020

Product Showcase

PRODUCTSHOWCASE WANT TO BE FEATURED? Send your latest product information to editorial@indmacdig.com

IMD's Product Showcase features the latest from some of the manufacturing industry's top suppliers.

Allied Machine to Launch New Drilling System This Fall – T-A Pro The T-A Pro drill combines material-specific insert geometries, a redesigned drill body and a proprietary coolant-through system to allow penetration rates which run at speeds nearly 30 percent faster than other high performance drills on the market. Coolant outlets are designed to direct maximum flow to the cutting edge providing quick heat extraction where it is most critical - even at significantly higher speeds. Material-specific insert geometries produce impeccable chip formation and the drill body incorporates straight flutes redesigned for maximum coolant flow and excellent rigidity. These design elements combine to extend tool life, create consistent quality holes, and provide superior chip evacuation. » For more information, visit www.alliedmachine.com

BIG KAISER Adds New Sizes to EWE Digital Boring Head Program BIG KAISER Precision Tooling is expanding its offering of digital boring heads to include head sizes down to the CKB1 modular tooling connection size, which means boring down to Ø.787” for Series 310 peripheric heads, and Ø.016” for Series 112 centric boring heads. Due to the small sizes of these boring heads, the digital display will no longer be present on the head itself, rather the adjustment value will be shown on a separate mobile device or tablet that has the BIG KAISER App installed. » For more information, visit www.us.bigkaiser.com

The RCE-710, ATI’s First Radially-Compliant Electric Material Removal Tool The RCE-710 features large bearings, a shaft designed for demanding robotic use and a variable speed motor with a range of 0 to 13,000 rpm. It is built to handle a diverse array of robotic material removal tasks such as rust and weld spatter removal, blending, polishing and light grinding. The new electric tool features built-in compliance to simplify and streamline the programming process, and to compensate for part and fixturing misalignments. The motor rotates clockwise and counterclockwise and produces continuous torque on the work piece. » For more information, visit www.ati-ia.com

32 | IMD | Q4 2020

IMD – The Industry’s Most Extensive Industrial Publication

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Dynabrade Begins Manufacturing of Replacement Sanding Pads For Line of Random Orbital Sanders. Dynabrade’s line of Random Orbital Sanding Pads feature a single piece hub design. This design reduces “face run out” to only .002 - .005, allowing for a smoother running tool, eliminating vibration. Competitor’s hub design are three to four pieces, resulting in additional tool vibration and inefficient sanding. Available in Vacuum and Non-Vacuum styles, Dynabrade’s line of Sanding Pads is available in various diameters and thicknesses. The pads are also offered in PSA (Pressure Sensitive Adhesive) backing for adhesive backed abrasive discs and hook-face backing for re-attachable abrasive discs. Dynabrade replacement sanding pads fit most competitors’ sanders as well.

Doosan Debuts a Multi-Level Rotary Pallet System for NHP Series

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The multi-level RPS (Rotary Pallet System) holds up to 21 pallets (3 layers of 7 pallets) vertically, which saves on floor space. The new configuration will be attractive to job shops that need to add capacity to their machine or require an affordable, more compact pallet system to consolidate fixtures that may be feeding their horizontal machining centers. With JIT scheduling, job shops that cater to multiple industries (where tasks may change from month to month) can benefit from the RPS by cutting down on setup time. » For more information, visit www.doosanmachinetools.com

Wear Resistant Pneumatic Conveyor Provides High Throughput EXAIR’s new 2-1/2 NPT Heavy Duty Threaded Line Vac™ is a powerful in-line conveyor that transports high volumes of material through ordinary pipe. Designed for rugged, industrial applications, it has a hardened alloy construction that helps prevent premature wear when transporting abrasive or heavy materials like shot blast, tumbling media or metal fittings. These units feature large throat diameters that make it possible to convey more material over longer vertical and horizontal lengths. The conveying rate is typically twice that of ordinary air powered conveyors. » For more information, visit www.exair.co/lghdtlv

Wireless Motion Detector Series LCD Counter C12 Series People Counter ENM Company is supplying the new C12 series LCD counter with an integrated Motion Detector. The unit is operated by 4 C batteries and can be mounted easily on a wall or other flat surface. This people counting counter can be used as a part of a simple security system where you can keep track of Events such as door opening and closing., such as sporting events, museums, concerts, and large crowds. » For more information, visit www.enmco.com

34 | IMD | Q4 2020

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Greenerd’s Innovative Hydraulic Press Solution A linear transducer mounted in Greenerd’s 30-Ton Gantry style hydraulic press cylinder enables a minimum depth to be programmed into the control to ensure proper pin depth has been achieved. The 25-foot long hydraulic press features automated gantry positioning with optical recognition of the distance between each set of pins to be inserted. The cycle can be initiated in autonomous operation where the gantry moves to each pin location and applies the set of tonnage on the pins. As a Tier 1 Industrial Authorized Robot System Integrator of FANUC America Corporation, Greenerd has full access to the comprehensive offerings of FANUC Robots including all models, training and support. » For more information, visit www.greenerd.com

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Helios Introduces Hera 200 CNC Gear Hobbing Machine The Hera 200 offers 6 axes (7 with automation) of Fanuc CNC, a 4 module (6.35 DP) pitch rating, and 1,200 rpm maximum hob speed. This combination comes on a base that handles parts up to 200 millimeter diameter and 530 millimeter length with up to 250 millimeter axial travel. With hob shifting up to 180 millimeter, this machine offers versatility for short- or long-run jobs. Software on the Hera 200 provides gear manufacturers simple dialog programming with visual examples to help guide operators and accelerate training.

2000ºF Electric Inert Atmosphere Furnace

» For more information, visit www.heliosgearproducts.com

No. 989 is an electrically-heated, 2000ºF (1093ºC) inert atmosphere furnace from Grieve, currently used to process fabricated parts at the customer’s facility. Workspace dimensions measure 30” W x 48” D x 30” H. 57KW are installed in nickel chrome wire coils supported by vacuum- formed ceramic fiber to heat the unit, while a roof-mounted, heat-resisting alloy circulating fan powered by a 2 HP motor with V-belt drive maintains the inert atmosphere for the workload. Special Grieve inert atmosphere construction includes a continuously welded outer shell, high-temperature door gasket, sealed heater terminal boxes, inert atmosphere inlet and inert atmosphere outlet » For more information, visit www.grievecorp.com

Enclosures for Robotics and Lab Automation Enclosures are designed to enclose robots and other lab automated processes by providing exhaust air systems or HEPA filtered clean workstations. Robots are beneficial in many applications and are proven to increase efficiency and productivity. Robots integrated into existing facilities are shown to increase output, improve quality, while providing additional flexibility in the production process. Enclosures are built to protect robotic processes from contamination and personnel from hazardous fumes. Utilizing a flexible, modular design, Enclosures are engineered and built to exact customer size and design requirements. HEMCO offers a wide selection of standard sizes in vented or HEPA filtered models. » For more information, visit www.HEMCOcorp.com

36 | IMD | Q4 2020

Jergens Pyramid Risers Provide A New Angle for Multi-Part, Five Axis Machining Productivity Part of the Fixture-Pro® line of quick-change modular workholding solutions, Jergens pyramids feature a 30-degree mounting surface to ensure maximum clearance for spindle and cutting tool paths resulting in more machining per setup. The engineered solutions offer three versatile mounting options. Direct-to-table uses t-slots, center pin and timing key, and is secured using t nuts and Socket Head Cap Screws (SHCS). QLS accurately locates and clamps the pyramid to a base element, such as subplates, using a combination of QLS shoulder screws and SHCS. Quick-Loc™ pallet systems use pull studs to locate and clamp in a single step. » For more information, visit www.jergensinc.com

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» For more information, visit www.makerbot.com

New GARR TOOL Tool Library Available for Mastercam CNC Software, Inc. has announced a new partnership with GARR TOOL to provide their complete line of cutting tools as a native, Mastercam tool library. Mastercam users can download the GARR TOOL cutting tool library, containing both inch and metric tools, from the Mastercam Tech Exchange. The native, Mastercam 3D tool database is fully compatible with Mastercam 2019, 2020, and the latest Mastercam 2021 release. The new library features over 11,000 GARR end mills, drills, reamers, and roughers, including the new VRX-6, VX-7, and 1880KD series of tools introduced to the market in October 2020. » For more information, visit www.mastercam.com

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IMD | 37

Mitsui Seiki VGi20A Ball Screw Nut Grinding Multitasking Machine Mitsui Seiki’s VGi20A Ball Screw Nut Grinding Multitasking Machine performs grinding and machining in one chucking, slashing nut processing time by two thirds. With five axes of motion and storage for 40 tools, the machine can grind thread grooves and also machine the nut circumference, end surface, key grooves, and return tube holes in a single setup. In addition to producing large savings in manufacturing time, elimination of setup changeovers also assures exact phase alignment of thread grooves and return tube holes. The machine produces threads via simultaneous interpolation of the C-, Y-, and Z-axes.

Miller Introduces the New Multimatic® 235 Welder

» For more information, visit www.mitsuiseiki.com

The Multimatic 235 is a versatile, all-in-one machine designed to get more jobs done. Multiprocess capabilities include MIG, flux-cored, stick, DC stick, DC Lift-Arc™ TIG and pulsed TIG capabilities, allowing welders to tackle more projects and materials without the downtime for changeover required when using multiple power sources. With up to 170 amps at 60 percent duty cycle, the Multimatic 235 provides the power needed to get jobs done faster. Operators can improve efficiency with an industrial wire-feed system that handles 15-foot MIG gun cables — so welders can work farther away from the welding power source without moving it. » For more information, visit www.millerwelds.com

New Norton Vortex Rapid Prep Non-Woven File Belts Offer Efficiency, Superb Finishes on Complex Parts The new Norton Vortex® Rapid Prep Non-Woven File Belts offers users an easier way to obtain superior finishes when working with tight, intricate and complex parts. A unique high-performance ceramic blend of grain cuts like a coarser grit size and delivers faster cuts, while producing finishes similar to a finer grit abrasive on a wide range of metals. The new File Belts are available in several sizes including widths of ¼-inch, ½-inch and ¾-inch with lengths ranging from 12-inch to 24-inch depending on the belt width. » For more information, visit www.nortonabrasives.com

OnRobot Launches Out-of-the-Box Robotic Sanding Tool for Cost-Efficient Finishing Applications Traditional sanding automation solutions often require a background in robotics to implement and maintain. With the launch of OnRobot Sander, manufacturers now have access to a complete out-ofthe-box sanding tool that's easy to use with all major collaborative and lightweight industrial robots. The complete Sander package incorporates everything OnRobot customers need to get their sanding application started quickly and easily: a plug-and-play sanding tool, a variety of standard sanding and polishing pads, easy-to-use programming software, an optional force/ torque sensor and a Grit Changer that enables automated switching between different sanding grits without operator intervention. » For more information, visit www.onrobot.com

38 | IMD | Q4 2020

High Payload PL500 Palletizing Robot Offers Application Flexibility

Weiler Abrasives has introduced color-coding on its most popular brushes for stainless steel. The color-coding helps stop crosscontamination in operations working with both carbon and stainless steel by making it easy to identify the correct wire brush. The color-coding is a visual change to an existing product line — there will be no change to the performance of the stainless steel offering. Part numbers and pricing will also remain the same. The offering includes Roughneck® Max Stringer Bead Wheel, Wolverine® Stringer Bead Wheel, Standard Twist Wheel with Nut, Standard Twist Wheel, Knot Wire Cup Brush, Knot Wire End Brushes, Crimped Wire End Brushes.

Offering a high 500-kilogram payload, the powerful PL500 robot is ideal for a variety of palletizing applications, unitized loads, and other logistical tasks for end-of-line or distribution automation. The PL500 features extremely fast axis speeds and acceleration for maximum production throughput. It offers a large work envelope and a high payload to efficiently load/unload pallets, and easily handles full layers or a variety of product including boxes, bags, bottles and cases. Installation is quick and efficient.

» For more information, visit www.weilerabrasives.com

» For more information, visit www.motoman.com

Weiler Abrasives Adds Color-Coding to Brushes for Stainless Steel

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IMD | 39

OZ Lifting Launches Stainless Steel Chain Hoist The chain hoist, available in 1 ton and 2 ton capacities, is designed for use in corrosive environments where the properties of stainless steel make it a preferred material. Essentially, the composition of the metal prevents rusting and serves as heat resistance. The Winona, Minnesotabased manufacturer offers the stainless steel chain hoist with standard heights of lift (lengths of pull) of 10 feet 15 feet, 20 feet, and 30 feet; the larger unit has two chain falls compared to the smaller hoist’s one. However, it does provide custom lengths to meet the requirements of the application. » For more information, visit www.OZLiftingProducts.com

Mounted Stone Kit from Palmgren Palmgren’s Mounted Stone Kit features high quality mounted stones made from a pure, fused aluminum oxide alloyed with chrome and a vitrified bonding agent. The stones have a distinct pink color due to their components and can be used on a variety of steels and alloys where sharp cutting action is essential. The characteristics of the pink abrasive grain make the stones exceptionally durable while providing cooler cutting. Each kit contains a wide variety of stone sizes for use on both large and small workpieces. Now observing its 100th anniversary, Palmgren is a C.H. Hanson brand. » For more information, visit www.palmgren.com

New Powermatic Pm2820evs Drill Press Provides Gear-Driven Power with EVS Control

The u-tec® system, according to Platinum Tooling Technologies, Inc. president, Preben Hansen, “represents a real improvement in lathe live tooling design. u-tec® allows great user flexibility and ensures a solid connection due to the polygon design built into both the tool and the adapter. This polygon connection helps guarantee the proper position and alignment of the adapter inside the tool. Once the insert is properly positioned and the collet nut is clamped, the cutting tool will have excellent rigidity and torque transmission.” The company plans to include its u-tec® flexible changing system on all live tools and angle heads, going forward, according to Hansen.

The new Powermatic® PM2820EVS Drill Press is engineered for superior torque and productivity with a gear drive system and electronic variable speed (EVS) motor. The 20-inch stationary drill press also features a removable center table, laser crosshairs for work-piece positioning, patented depth stop and premium fence with adjustable stop. This professionalgrade drill press is ideal for production facilities, professional woodworkers and metalworkers, vocational and educational shops and advanced enthusiasts. Typical applications include pre-drilling and drilling for assembly, spindle sanding, repetitive drilling, fixturing and countersinking.

» For more information, visit www.platinumtooling.com

» For more information, visit www.powermatic.com

U-Tec® Flexible Changing System Now Offered For Live Tools

40 | IMD | Q4 2020

New SLM Solutions NXG XII 600 The NXG XII 600 is the latest addition to SLM Solutions' product portfolio and puts productivity on a whole new level, with 12 simultaneously operating lasers with 1 KW each, numerous technological innovations, and automated features. The new machine was designed from scratch for serial production and features a whole new optic system, the most compact on the market. It enables large overlap and is based on a tailor-made laser scanning system to best fit the build area. Additionally, the machine comes with a brand-new UI concept focusing on the operator, which optimizes the workflow and reduces training requirements.

Seco Tools Adds Turbo 16 Square Shoulder Cutter To The Industry-Leading Turbo Portfolio

» For more information, visit www.slm-solutions.us

Turbo 16 scores highly on productivity - its exceptionally close pitch on selected cutters significantly increases material removal rates by up to 50 percent. The corrosion-resistant tool steel cutter bodies have internal coolant channels at every size, ranging from 25 millimeter to 250 millimeter. They are compatible with a wide range of interfaces and standard rotating holders. Built for the future of manufacturing, Turbo 16 inserts are the first Seco Tools products to feature Data Matrix tags. These scannable codes store product and batch information, and can be read by the new Seco Assistant smartphone app. » For more information, visit www.seco-tools.com

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INDUSTRIAL MACHINERY DIGEST.COM PM 11/16/20 4:56

Suhner Offers Efficient Machining with Special Guards

Siemens Expands Xcelerator Portfolio In Latest Version Of NX Software NX Model Based Definition provides a rich set of data that defines a variety of characteristics beyond size and shape to enable a truly comprehensive digital twin. By including non-geometric data within the CAD model, engineers can now produce a complete digital definition of a product in an annotated and organized manner, creating alignment throughout the production process, from design to production through validation. Using NX Model Based Definition, designers and engineers can automatically create and reuse data, adding more intelligence to the model, and subsequently leverage the data to inform other products and decisions — moving to a model-based enterprise.

Suhner Industrial Products Corp. (Rome, Georgia) is proud to introduce machining units with special guards that protect mechanical and electrical components against contamination from fiberglass dust and fibers, as well as dust from composite and 3D printed products. Suhner offers automated drilling, boring, tapping, threading and other tools for high-production environments on these products throughout North America. When drilling high quality holes into sheet metal composites and dissimilar material stacks of resin bonded fibers or 3D printed polymer substrates, for example, these dust-protected machining units are an ideal solution. They are universal and can be positioned everywhere alongside the workpiece for precision, automatic machining. » For more information, visit suhner-machining.com

» For more information, visit www.plm.automation.siemens.com

WD-40 Company Makes it Easier for Professionals to Find the Right Product for Their Job with the WD-40 Specialist® Line The WD-40 Specialist line – including lubricants, penetrants, greases, cleaners and degreasers, and rust-management solutions – are best-in-classic products that now bear the colors of WD-40® Brand, meaning for every challenge there is now a blue and yellow can. With the redesign, the WD-40 Specialist line more closely resembles the iconic WD-40 Multi-Use Product, making it easier to identify the brand professionals have known and trusted for decades.

AccuLock™ R Consumables Now Available on Fixed Automatic and Robotic Water-Cooled MIG Guns AccuLock R consumables are compatible with the Tregaskiss MA1 fixed automatic air-cooled MIG gun, as well as the Tregaskiss MW1 and AW2 fixed automatic water-cooled guns for hard tooling automation applications. They are also available on the Tregaskiss 600-amp robotic water-cooled MIG gun, which is designed to improve productivity on demanding applications, such as welding thick plate or running prolonged duty cycles. Customers currently using TOUGH LOCK® consumables on their 600-amp robotic watercooled gun can convert to AccuLock R consumables with no impact on Tool Center Point (TCP). » For more information, visit www.tregaskiss.com

42 | IMD | Q4 2020

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SUPPLIER'S DIRECTORY FEATURED SUPPLIERS

Accudyne Products – EZ Puller

Actek Manufacturing & Engineering

The EZ-Puller came about because of the frustration and time wasted setting up and fine-tuning traditional bar pullers. The EZ-Puller from Accudyne Products is a bar puller that can be set up for any bar diameter in seconds.

Since their, inception in 1989, Actek® Manufacturing & Engineering has established a reputation for providing top-quality products as well as excellent service. Actek hoist rings are ISO 9001:2008 certified and 200% proof-load test all hoist rings with a certificate.

(303) 991-1500 dan@ezpullerusa.com | www.ezpullerusa.com

(800) 752-7229 sales@ActekMfg.com | www.actekmfg.com

ADB Hoist Rings Mfg.

AeroGo, Inc.

ADB offers hoist rings and other lifting solutions for the manufacturing, construction, concrete, and precast industries. ADB lifting products are made from high-strength alloy steel. Our ISO 9001:2008 Quality Assurance Program ensures processes are controlled and implemented per defined procedures providing the highest product quality.

AeroGo manufactures innovative load moving equipment, utilizing wheels and hovercraft technology, that move heavy, awkward, or delicate loads in factories. AeroGo works with companies large and small to find a load moving solution that is safe, efficient and cost-effective.

(800) 423-4425 info@adbhoistrings.com | americandrillbushing.com

(800) 426-4757 info@aerogo.com | www.aerogo.com

Allied Machine & Engineering

American Technical Publishers

Allied Machine & Engineering is a leading manufacturer of holemaking and finishing cutting tool systems. Located in Dover, Ohio, Allied devotes its advanced engineering and manufacturing capabilities to creating the widest selection of value-added tooling available to metal-cutting industries around the world.

American Technical Publishers (ATP) produces effective training materials for technicians and skilled-trades workers in construction, electrical, mechanical, and maintenance industries. Our high-quality instructional materials are widely used in apprenticeship and industrial training programs.

(800) 321-5537 info@alliedmachine.com | www.alliedmachine.com

(800) 323-3471 service@atplearning.com | www.atplearning.com

48 | IMD | Q4 2020

IMD – The Industry’s Most Extensive Industrial Publication

AMS | Press Brake Safety

Baker Engineering LLC

Advanced Manufacturing Solutions | Press Brake Safety is a leading industry advocate for press brake operator safety. PBS is the exclusive North American installer of Germany-based Fiessler AKAS® laser safety systems, the most sophisticated press brake safety systems in the world.

Precision machining company, Baker Engineering LLC.'s core business centers around the design and development of high tech, high-performance technologies for a variety of applications, from custom engines, to engine components, to the production of parts and mechanical assemblies for other industries.

(800) 901-1193 sales@pressbrakesafety.com | www.pressbrakesafety.com

(616) 837-8975 jones@bakerengineeringmfg.com | bakerengineeringmfg.com

Behringer Saws, Inc.

Betenbender Manufacturing, Inc.

BEHRINGER SAWS manufactures high-performance bandsawing machines, circular cold saws, and structural fabricating equipment. Our primary goal is to create additional value for our customers by striving to achieve the highest combination of speed, accuracy, and cost-effectiveness.

The Betenbender Family of American Hydraulic Shears and Hydraulic Press Brakes is made by Betenbender Manufacturing,Inc. in Coggon, Iowa, U.S.A. Now in their fifth decade in business, this Midwestern Company continues to produce, what they believe, is America's best built Shears and Press Brakes.

(610) 286-9777 info@usa.behringer.net | www.behringersaws.com

(319) 435-2378 sales@betenbender.com | www.betenbender.com

Burr King Mfg., Co., Inc.

Carell Corporation

Since 1951 Burr King grinders, polishers, and mass finishing systems have utilized innovative designs of uncompromising quality. They are industrial grade and intended for use on metals, woods, composites, plastics, rubber, stone, fiberglass and other materials.

Founded over 27 years ago to provide higher quality fabricating machines, faster deliveries, and superior service. Carell Corporation & Eagle Bending Machines, Inc. proudly maintain their goals and have placed over 8,000 machines in North America. Proof that our Commitment, Quality, and Service are valued by today’s industry.

(660) 438-8998 info@burrking.com | www.burrking.com

(251) 937-0947 sales@carellcorp.com | www.carellcorp.com

Clamprite, LLC

Combilift

The Clamprite Gage was designed for accurate spindle tension testing right on the machine. The actual force exerted by the spindle drawbar mechanism is read directly on the dial, so there is no need for any calculations or conversions. Drawbar force checking is made easy using the Clamprite drawbar force gage.

Combilift is the largest global manufacturer of multi-directional forklifts and an acknowledged leader in long load handling solutions. More than 50,000 units have been sold in over 85 countries since Combilift was established in 1998.

(775) 246-5100 jerome@clamprite.com | www.clamprite.com

(877) 266-2456 info@combilift.com | www.combilift.com/us

Cosen Saws, North America

Coxreels

COSEN SAWS Cosen Saws is a global leader in manufacturing industrial band saws and technologies. Offering cutting solutions for a wide variety of industries and applications, we offer over 70 different models with nearly 200 units in stock and ready to ship from our Charlotte, NC HQ.

Coxreels® has remained focused on manufacturing high quality professional grade hose, cord, and cable reels since 1923. Offering a full product line serving the industry in every channel and application, Coxreels® designs, builds, and supports their products in America.

(704) 943-1030 info@cosensaws.com | www.cosensaws.com

(480) 820-6396 info@coxreels.com | www.coxreels.com

Custom Machine and Tool Co., Inc.

DCM Tech, Corp.

Custom Machine & Tooling is an American-made manufacturer of power transmission and motor control components. Since 1964, CMT has supplied the world with high-quality products at competitive prices from its Northeast manufacturing location. The multigenerational company continues to expand its global reach.

DCM Tech is a family-owned manufacturer of rotary surface grinders and automotive rebuilding equipment. Our machines are backed by factory-direct service and support from our production facility in Winona, MN. Check out our full lines of equipment and request a quote.

(781) 924-5154 cstevens@cmtco.com | www.cmtcvo.com

(800) 533-5339 info@dcm-tech.com | www.dcm-tech.com

Since 1976

INDUSTRIAL MACHINERY DIGEST.COM

IMD | 49

Featured Suppliers Dynabrade, Inc.

Eagle Bending Machines

Dynabrade has earned a reputation in the innovative design and manufacturing of unique portable pneumatic abrasive power tools, related accessories, and dust collection. Dynabrade tools have been proudly designed, manufactured, and built in the USA for 50 years.

Eagle Bending Machines’ precision engineered quality is designed to meet the demands for tough, dependable Section Benders for bending pipe, tube, profiles, sections, and ornamental pieces and working day after day with minimum downtime.

(800) 828-7333 customer.service@dynabrade.com | www.dynabrade.com

(251) 937-0947 sales@eaglebendingmachines.com | www.eaglebendingmachines.com

Essex Structural Steel Co., Inc.

Federal Knife, Inc.

Essex Structural Steel has been manufacturing pre-engineered building since 1972. Their buildings are designed for easy erection, energy efficient, designed to exceed local and state codes and are built in the USA by American Workers.

Federal Knife Inc. A global supplier of high-quality machine knives and blades of all types. Federal Knife also provides the correct replacement blade for your equipment. In addition to our large inventory and custom manufacture blades to your specifications. Federal Knife has over 25 years of experience in cutting edge technology.

(800) 323-7739 sales@essexstructuralsteel.com | www.essexstructuralsteel.com

(812) 364-1448 sales@federalknife.com | www.federalknife.com

Formdrill USA, Inc.

Fortville Feeders, Inc.

Formdrill helps you produce your own inserts out of the same parts material. Users save money by eliminating the need to buy nuts or threaded inserts. You do not need to weld or install fasteners.

Fortville Feeders is a manufacturer of Feeding Systems that are engineered to easily integrate into your automation system. Maintenance and changeover friendly. Turnkey capable. Of the highest quality and ability.

(773) 290-1040 info@formdrill-usa.com | www.formdrill-usa.com

(317) 485-5195 info@fortvillefeeders.com | www.fortvillefeeders.com

GEHRING L.P.

H&K Equipment, Inc.

With 90 years of experience in honing the technology, the product range of the GEHRING Group, Includes honing machines for the machining of bores with diameters ranging from 1 - 2000 mm and bore lengths of up to 24000 mm.

H&K Equipment, Inc. was founded in 1983 to provide specialized material handling solutions and exceptional service to their customers. H&K Equipment is a comprehensive leader in lift trucks, container handlers, personnel carriers, yard trucks, and industrial sweeping and scrubbing equipment.

(248) 427-3901 info.us@gehring-group.com | www.gehring.de/en-us

(800) 272-9953 info@hkequipment.com | www.hkequipment.com

HE&M Saw

HMI a Division of Betenbender

HE&M Saw manufactures more than 70 different models of production band saws for the metalworking industry. Their product line, includes vertical, horizontal, plate and double column saws with capacities ranging from 12" x 12" to 80" x 80" machines.

HMI offers the most versatile C-Frame press or punch of all machines available today. Their frames are designed to have fewer tons-per-square-inch of pressure on their side plates, thus reducing spring back of the frame and reducing tool wear.

(888) 729-7787 sales@hemsaw.com | www.hemsaw.com

(319) 435-2378 sales@betenbender.com | www.betenbender.com

HYDMECH Group Limited

HYMARK

HYDMECH is a world leader in metal band saw and cold sawing solutions. Their innovative solutions are geared to meet the practical needs of the aerospace, automotive, steel service centers, metal fabrications shops, racing, and other sectors.

Through a combination of strategic partnerships with world respected manufacturers and continuous improvement of systems and services, Hymark provides customers with cost-effective solutions to their measuring and control problems, including stop and pushing systems for ferrous and non-ferrous industries.

(877) 276-7297 info@hydmech.com | www.hydmech.com

(270) 683-3500 info@hymark.net | www.hymark.net

50 | IMD | Q4 2020

SERVING AMERICAN MANUFACTURERS FOR OVER

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Industrial Machinery Digest | Established in 1986 and is the industry’s

MOST EXTENSIVE INDUSTRIAL PUBLICATION

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Listings

Featured Suppliers Hypneumat, Inc.

Jergens, Inc.

Hypneumat, Inc. manufactures an array of automatic drilling units, tapping units and multiple spindle heads under the Hypneumat, Commander and Snow brands. Hypneumat also specializes in contract machining services offering multi-axis turning and vertical machining capabilities.

Since their founding in 1942 Jergens, Inc. has grown to comprise three distinct business units: Workholding Solutions, Lifting Solutions and Specialty Fasteners. Their tooling components, fasteners, and hoist rings are at work in just about every industry on every continent.

(414) 423-7400 info@hypneumat.com | www.hypneumat.com

(877) 486-1454 info@jergensinc.com | www.jergensinc.com

Kanetec USA Corporation

KHK-USA

Kanetec has been at the forefront of magnetic tools and equipment since 1959. The company has expanded their Magnetic Bases, Tools, and Chuck lines with the latest technology and electronic controls.

Having been a company solely devoted to the manufacture of gears for 80 years, KHK is world renowned for their brand of gears. KHK USA is a factory direct, full-service distributor of KHK gears to meet your gearing needs.

(800) 959-0449 sales@kanetec.com | www.kanetec.com

(516) 248-3850 info@khkgears.com | www.khkgears.us

L&L Special Furnace Co., Inc.

Lenzkes Clamping Tools, Inc

L&L Special Furnace Co., Inc. has a longstanding reputation for designing special industrial furnaces, ovens, kilns, quench tanks and heat treating systems. Their broad product line allows L&L to provide special treatment in creating the best system for thermal needs.

Lenzkes clamps assist with QMC-Quick Mold Change, QDC-Quick Die Change, SMED-Single-Minute Exchange of Die and other machining/safety issues. Their Free Trial program allows use in real-time working situations (such as Stamping, Milling, and Injection Molding) without obligation to purchase.

(877) 846-7628 sales@llfurnace.com | www.llfurnace.com

(540) 381-1533 info@lenzkesusa.com | www.lenzkesusa.com

MakerBot Industries, Inc.

Master Magnetics, Inc.

MakerBot believes there's an innovator in everyone.As a global leader in desktop 3D printing, we set the standard in reliability, ease-of-use by providing effective solutions for every stage of the desktop 3D printing process. From the start,we have redefined what's possible for makers of all walks by introducing many industry firsts

Founded in 1976, Master Magnetics manufactures, and distributes magnets and magnetic devices for industrial, commercial & consumer use. Over 20 million magnets in stock and two regional production and distribution facilities ensure fast delivery. The Magnet Source® brand is a registered trademark of Master Magnetics, Inc.

(347) 752-5571 MakerBot.com

(800) 525-3536 magnetsolutions@magnetsource.com | www.magnetsource.com

OnRobot

Pro-Line Work Benches

OnRobot was launched in Denmark in 2015 to design grippers and other accessories for collaborative applications that featured easy installation and ease of use. Active in nearly every region of the world, North American operations are based in Dallas, Texas.

Pro-Line has been a leader in workbench manufacturers since 1978. Proline offers a wide selection of workbenches that feature a modular designs and interchangeable accessories. Pro-Line continues to be on the leading edge of modular ergonomics.

(469) 586-8384 americas@onrobot.com | www.onrobot.com

(800) 739-9067 bench@1proline.com | www.1proline.com

Radwell International, Inc.

RAS Machine Tool Technologies, Inc.

Radwell International stocks and sells New and Surplus Industrial Automation, MRO, Pneumatic, Motion, Electronic, Hydraulic, HVAC and Electrical Control Equipment for plant floor and facilities maintenance machinery. Radwell has full component level repair capabilities for Industrial Electronic and Electrical equipment.

RAS Machine Tool Technologies is your one-stop CNC shop; serving Machine Tool Builders/Dealers/End Users and Service Companies. Contact RAS to help you find those hard-to-find Japanese, Taiwanese, and Korean Machine Tool parts and accessories.

(800) 332-4336 sales@radwell.com | www.radwell.com

(413) 323-9041 sales@rasmachinetool.com | www.rasmachinetool.com

52 | IMD | Q4 2020

Featured Suppliers relayr

Russell, Holbrook & Henderson, Inc.

Relayr is the Industrial Internet of Things (IIoT) powerhouse delivering the most complete solution for risk-free digital transformations. We unleash data insights from existing equipment, machines and production lines. Implement fully interoperable IIoT solutions guaranteed to achieve target business outcomes with relayr.

Russell, Holbrook & Henderson Inc. has been supplying the gear manufacturing industry with quality products and valuable service since 1915. Our line of TRU-VOLUTE gear cutting tools includes gear hobs, gear shaper gear cutters, and milling cutters which are known for their superior quality.

amer-marketing@relayr.io | relayr.io

(201) 226-9000 gears@tru-volute.com | www.tru-volute.com

Salinger Electric Co.

Scotchman Industries

Salinger Electric Co., Inc. has been selling quality electrical equipment both new and reconditioned since 1946. We can supply all new, all reconditioned, or a combination of both at very competitive prices. Call or email us with your requirements.

Scotchman is the most trusted hydraulic ironworker manufacturer in the USA, and also builds a complete line of Circular Cold Saws: manual to fully automatic, plus distributor of quality Digital Measuring Systems, Band Saws, H-Presses, and Tube and Pipe Notchers/Grinders.

(248) 585-8330 info@salingerelectric.com | www.salingerelectric.com

(605) 859-2542 info@scotchman.com | www.scotchman.com

Sprinter Marking

Standard Direct.com

Sprinter Marking manufactures a range of machines models that automatically ink code-mark message on a wide range of porous and non-porous surfaces. While very small in physical size, they are designed for rugged industrial operation.

Industrial Grade, All-Welded STEEL Carts, Cabinets, Tables & Work Benches. Shipping points in Illinois, New York, Virginia, Nevada. Standard-Direct.com offers you the best quality and service in the industry with its "more metal" and "quick ship" programs. We offer the industry’s largest selection with OVER 450 models!

(740) 453-1000 sales@sprintermarking.com | www.sprintermarking.com

(800) 622-2692 standardpaul@aol.com | www.standard-direct.com/

Stor-Loc

Suhner Industrial Products, LLC

The original heavy duty Modular Storage Drawer Cabinet that was the norm in the industry until the early 1990s is available only from Stor-Loc®. Their durable Modular Drawer Cabinet comes complete with a unique 55 Year Satisfaction Guarantee.

Since 1914, Suhner has offered solutions for specific applications and process improvements in the areas of refining industrial surfaces with their abrasive products, tool holders for machining units that multiply capacity, customized flexible drive shafts, and stamping technology. Remanufacturing Services for Machining Spindles.

(815) 936-0700 sales@storloc.com | www.storloc.com

(706) 235-8046 machining.us@suhner.com | www.suhner-machining.com/en

Sure Tack Systems, LLC

Syclone ATTCO Service (Sky Hook)

Sure Tack Systems, a division of Crist Company, Inc. established in 1980 and offers a diverse product line for your hot melt adhesive equipment and application needs. Whether your need is for high-speed extrusion, wide web spray, slot coating or manual product assembly; STS has a hot melt system to fit your individual needs and budget.

Manufacturer of the Sky Hook, a small, portable, ergonomic lifting device designed to provide safe, high quality lifting solutions that can assist in applications involving hard to reach loads up to 500 lbs. Proudly family owned and operated since 1969.

(800) 580-2803 info@suretacksystems.com | www.suretacksystems.com

(208) 365-5770 sales@skyhookmfr.com | www.skyhookmfr.com

Tap Associates, Inc.

Tormach, LLC

The innovative Self-Locking “Jüngere” design has offered the smallest OD Tap Extension in the industry. For that reason, it is the preferred solution for close quarter and long tapping applications.

At Tormach, our mission is to empower people who make things. We are dedicated to providing exceptionally engineered compact CNC machines, tooling, and related products with best-in-industry technical support and customer service.

(800) 566-4827 info@tapextension.com | www.tapextension.com

(608) 850-2597 info@tormach.com | www.tormach.com

54 | IMD | Q4 2020

IMD – The Industry’s Most Extensive Industrial Publication

Trilogy Machinery, Inc.

Trim-Lok, Inc.

Trilogy Machinery, Inc. is committed to bringing the highest standards of professionalism, integrity and service in order to achieve a reputation as a leader in the metal fabricating machinery industry. Trilogy proudly offer products from Italy, Sweden, Turkey, and Taiwan.

Trim-Lok, Inc. manufactures high-quality plastic and rubber extruded trim and seal profiles. From plastic edge trims to sponge rubber seals, our profiles add protection from rough edges while sealing out moisture and debris with a clean, finished look to your application. In-stock profiles and custom engineering is available.

(410) 272-3600 sales@trilogymachinery.com | www.trilogymachinery.com

(888) 874-6565 info@trimlok.com | www.trimlok.com

TS3, LLC

US Metal Crafters, LLC

TS3 covers the Upper Midwest for all your Sawing Machinery, Service needs-from new equipment, accessories, upgrades, parts & repair on most major OEM’s. With two decades of in-field on-site service and repair expertise, our mission is keeping your saw up and running. TS3, LLC-The Saw Service and Sales company.

At US Metal Crafters, we know the right supplier can transform your supply chain by enabling buyers to save money, save time, and improve the quality of your products. USMC brings cutting edge equipment, category expertise, consistent quality, and the production capacity you require.

(612) 500-8088 chris@ts3machine.com | www.ts3machine.com

(336) 861-2100 info@us-metalcrafters.com | us-metalcrafters.com

US Shop Tools

Yaskawa America, Inc.

US Shop Tools offers over 80,000 items for your everyday metalworking and shop supply needs. Products, include lathe or mill workholding, toolholding, cutting tools, measuring tools, abrasives, materials and shop supplies that, include same day shipping on in-stock items.

With over 450,000 Motoman® industrial and collaborative robots installed globally, Yaskawa provides automation products and solutions for virtually every industry and robotic application; including arc welding, assembly, material handling, material cutting, material removal, and more.

(800) 243-7701 sales@usshoptools.com | www.usshoptools.com

(937) 847-6200 info@motoman.com | www.motoman.com

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June 2020

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IMD | 55

INDUSTRIAL MACHINERY DIGEST.COM AM 9/10/20 10:40

Featured Suppliers

2020 ANNUAL

SURPLUS GUIDE

FEATURED SUPPLIERS

Capital Recovery Group, LLC

Corporate Assets Inc.

CRG is a global private equity firm that creates liquidity for its clients through expertise, innovative solutions, and access to worldwide markets. Specializing in complex scenarios comprised of industrial assets and real estate, we revitalize idle or marginally productive assets and liquidate surplus.

Corporate Assets Inc. is an international auction, appraisal and asset management company with offices strategically located in both Canada and the United States.

(860) 623-9060 info@crgllc.com | www.crgllc.com

(416) 962-9600 info@corpassets.com | www.corpassets.com

DeCosmo Industrial Auctions

Denver Breaker & Supply

Our primary focus is to help you understand today's market and which auction format fits your needs to maximize your financial return. Whether it is an Online or Onsite/Webcast style auction, we have a knowledge of values along with current market conditions second to none in the industrial auction world.

Denver Breaker and Supply was established in 1984 and has always had a "Customer First" approach of doing business. They provide new and reconditioned electrical equipment and guarantee the finest quality and best prices you can find in the business.

(413) 363-0857 info@diauctions.com | www.diauctions.com

(800) 544-7375 sales@denverbreaker.com | www.denverbreaker.com

Gibbs Machinery Company

Glenn A. Winternitz, LLC

Gibbs Machinery Company, Inc has been buying, selling, rebuilding, liquidating and appraising metalworking machine tools since 1946. We are a global supplier with import/export specialists. Our facilities encompass 235,000 square feet, including high bay crane capacity to 75 ton.

With a history of four generations as auctioneers, Glenn A. Winternitz, LLC brings the knowledge and experience necessary to navigate these challenging economic times. We have the ability to maximize our client's return on the sale of their assets - with honesty, integrity, attention to detail, experience and service.

(586) 755-5353 joeg@gibbsmachinery.com | www.gibbsmachinery.com

(773) 290-1827 glenn@winternitzauction.com | www.winternitzauction.com

56 | IMD | Q4 2020

IMD – The Industry’s Most Extensive Industrial Publication

Industrial Auction Services, LLC

Koster Industries, Inc.

Industrial Auction Services, LLC acts as an agent or principal in the conversion of industrial machinery, tooling and related assets into cash, through public auction, privately negotiated sale, or a combination of both.

Koster Industries is one of the leading industrial auctioneers, appraisers and liquidators in the United States. We specialize in evaluating assets and performing professional on site, online auction sales and liquidations in virtually every industry.

(848) 229-2500 sales@ind-auctions.com | www.ind-auctions.com

(631) 454-1766 info@kosterindustries.com | www.kosterindustries.com

Lee Stevens Machinery, Inc.

Perfection Global, LLC

For close to 70 years, Lee Stevens Machinery, Inc. has been providing solutions to manufacturers worldwide for their machine tool needs. Their services range from buying and selling used machine tools to appraising, brokering, marketing, leasing and financing production equipment.

Perfection Global is the company you trust for efficient and successful industrial asset solutions. We respect the individual needs and concerns of every customer and work to exceed all expectations.

(248) 926-8400 info@stevensmachinery.com | www.stevensmachinery.com

(847) 427-3333 sales@perfectionglobal.com | www.perfectionglobal.com

Plant & Machinery, Inc.

Rabin Worldwide, Inc.

Founded in 1984, Plant & Machinery, Inc. is an industrial appraisal and liquidation company. It was founded to fill an international need for a top-quality, customer-oriented, industrial auction company that could effectively handle the liquidation needs of companies of any size.

Rabin is a family-held industrial auction and real estate investment company, with a focus on the acquisition and sale of industrial equipment and facilities around the world. As leading industrial and commercial liquidators, Rabin has sold equipment assets in every trade sector and on almost every continent.

(713) 691-4401 marthaj@pmi-auction.com | www.pmi-auction.com

(415) 522-5700 info@rabin.com | www.rabin.com

Select Equipment Company Select Equipment Co. stocks new, custom engineered, and professionally remanufactured MCC buckets and motor control center parts. They can also integrate new components into existing MCC's such as soft starters, VFD's and automation products to meet the demands of modern facilities.

(888) 459-5191 sales@selectequipment.net | www.selectequipment.net

Stone Auctioneers & Appraisers

YOUR COMPLETE AUCTION RESOURCE

From manufacturing and transportation equipment to inventories and real estate, Stone Auctioneers & Appraisers' specialized training and affiliations allow them to offer asset marketing, appraisal and consulting services in plastics, metalworking, construction, transportation, and more.

With our user-friendly website, users can easily find the type of auction they are looking for, regardless of size or location. The site has the latest technology to make it simple for users to engage with an auction of interest.

(205) 373-1130 auctioneer@stoneauctioneers.com | www.stoneauctioneers.com

Westbrook Engineering The Leaders in Used Metal Fabricating Machinery Established in 1964, Westbrook Engineering is one of the United States Leaders in high quality Used Metal Fabricating Machinery.

Subscribe now to receive FREE news on upcoming auctions!

(800) 899-8182 info@westbrook-eng.com | www.westbrook-eng.com INDUSTRIAL MACHINERY DIGEST.COM IMDauctions-Q-092018.indd 1

IMD | 57 8/23/18 11:31 AM

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Ad INdex Accudyne Products USA — www.ezpullerusa.com ........................................................................... 3 Actek Manufacturing and Engineering Inc. — www.actekmfg.com ............................................ 23 ADB Hoist Rings Mfg. — www.adbhoistrings.com ........................................................................... 33 AmCon Design & Contract Manufacturing Expo — www.amconshows.com .......................... 41

SERVING SERVING AMERICAN AMERICAN MANUFACTURERS MANUFACTURERS FOR OVER OVER FOR

33 35 YEARS YEARS

ATTCO, Inc. DBA Syclone ATTCO Service — www.skyhookmfr.com ..................................15, 25, Betenbender Manufacturing, Inc — www.betenbender.com ......................................................... 5 Carell Corporation — www.carellcorp.com ........................................................................................ 7 Cosen Saws, USA — www.cosensaws.com ....................................................................................2, 9 Denver Breaker & Supply — www.denverbreaker.com ..................................................................43 Design-2-Part Shows — www.d2p.com ............................................................................................39 DHM Associates, Inc. — www.dhmassociates.com ........................................................................58 Eagle Bending Machines — www.eaglebendingmachines.com ..................................................... 7 Essex Structural Steel Co. — www.essexstructuralsteel.com......................................................... 53 ENM Co — www.enmco.com ..............................................................................................................58 H&K Equipment, Inc. — www.hkequipment.com ............................................................................44 IMDauctions.com — www.imdauctions.com ......................................................................46, 57, 58

IS YOUR COMPANY LISTED? IMD’s New online Directories. Searchable directories with over 400 categories specifically designed for the industrial machinery industry. IF YOU’RE NOT LISTED, YOU’RE MISSING OUT!

Iverson & Company — www.ChampionNow.org ............................................................................ 27 Kanetec USA Corp — www.kanetec.com .......................................................................................... 31 L&L Special Furnace Co., Inc. — www.llfurnace.com .....................................................................58 Pro-Line — www.1proline.com ............................................................................................................58 Royal Products — www.mistcollectors.com .....................................................................................58 Schweiss Doors — www.schweissdoors.com ..................................................................................58 Scotchman Industries, Inc. — www.scotchman.com ..................................................................... 13 Select Equipment Company — www.selectequipment.net ..........................................................45 Stor-Loc — www.storloc.com .............................................................................................................29 Tormach — www.tormach.com ...........................................................................................................11 Trim-Lok — www.trimlok.com .......................................................................................................35, 37 INDUSTRIAL MACHINERY DIGEST.COM IMDdirectory-Listed-TV-01-2019.indd 1

IMD | 59 3/26/19 8:59 AM

Product Index Allied Machine & Engineering — www.alliedmachine.com ........................................................... 32 ATI Industrial Automation — www.ati-ia.com .................................................................................. 32 BIG KAISER — www.us.bigkaiser.com ............................................................................................... 32 Coxreels — www.coxreels.com ........................................................................................................... 33 Dillon Manufacturing, Inc. — www.dillonmfg.com ......................................................................... 33

SERVING SERVING AMERICAN AMERICAN MANUFACTURERS MANUFACTURERS FOR OVER OVER FOR

33 35 YEARS YEARS

Doosan Machine Tools — www.doosanmachinetools.com .........................................................34 Dynabrade Inc. — www.dynabrade.com ...........................................................................................34 ENM Company — www.enmco.com ................................................................................................34 EXAIR Corporation — www.exair.com ...............................................................................................34 Gleason Corporation — www.gleason.com ..................................................................................... 35 Greenerd Press & Machine Company Inc. — www.greenerd.com .............................................. 35 Helios Gear Products — www.heliosgearproducts.com ................................................................36 HEMCO Corporation — www.HEMCOcorp.com ............................................................................36 Jergens Inc. — www.jergensinc.com .................................................................................................36 MakerBot Industries, LLC — www.makerbot.com ........................................................................... 37 Mastercam — www.mastercam.com ................................................................................................. 37 Miller Electric Mfg. LLC — www.millerwelds.com ...........................................................................38 MITSUI SEIKI NORTH AMERICA — www.mitsuiseiki.com ..............................................................38 Norton Abrasives — www.nortonabrasives.com ..............................................................................38

OnRobot — www.onrobot.com ..........................................................................................................38 OZ Lifting Products LLC — www.OZLiftingProducts.com .............................................................40 Palmgren — www.palmgren.com .......................................................................................................40 Platinum Tooling — www.platinumtooling.com ..............................................................................40 Powermatic — www.powermatic.com ..............................................................................................40 SECO Tools — www.secotools.com ................................................................................................... 41 Siemens Digital Industries — www.plm.automation.siemens.com ..............................................42 SLM Solutions — www.slm-solutions.us ........................................................................................... 41 SUHNER — www.suhner-machining.com ........................................................................................42 The Grieve Corporation — www.grievecorp.com ...........................................................................36 TREGASKISS WELDING PRODUCTS — www.tregaskiss.com ......................................................42 WD-40 Company — wd40.com/specialist.......................................................................................42 Weiler Abrasives — www.weilerabrasives.com .................................................................................39 Yaskawa America, Inc. — www.motoman.com ................................................................................39

60 | IMD | Q4 2020 IMDdirectory-Listed-TV-01-2019.indd 1

3/26/19 8:59 AM

Industrial Machinery Digest Quarterly - IMD Quarter 4, 2020

Articles inside

NEW TECHNOLOGY

FROM THE EDITOR

TALKING SHOP REVIEW

PROCESS

SAFETY & MAINTENANCE

WORKFORCE DEVELOPMENT