IMD April 2015

Achieving Relevance in Manufacturing Versatile Cylinder Repair Sustainably Produced Hydraulic Components indmacdig.com

april 2015

Visit Us at Visit Us at

June 16-18, 2015 Toronto, Ontario, Canada

November 9-12, 2015 Chicago, Illinois

With over 35 years experience and over 100,000 satisfied customers worldwide, Lenzkes is renowned for its high quality work-holding solutions.

MQ 100 Series

• Clamping solutions for all types of machines • Strong clamping pressure for small clamping torque • Highly adjustable through integrated sliding plate

MQ 100 Series

• Fast clamping, short set-up time, quick release action • Step-less adjustability horizontal and vertical • Our MQ series may also be used as an extension to the machine platen

Our Newest PrOducts: Multi QuiCk 106

Multi QuiCk 60 & 100 COMPOnEnt 8

stepless adjustable range

ChAin ClAMP

Lenzkes Clamping Tools may be requested free of charge, on a free trial basis, without obligation to purchase. An ideal offer to companies looking for improvements.

Lenzkes Clamping Tools, Inc.

825 Radford Street, Christiansburg, VA 24073 PO Box 660, Christiansburg, VA 24068 Phone: 540-381-1533, Fax: 540-381-4484 Email: info@lenzkesusa.com Web: www.lenzkesusa.com

| IMD | April 2015 | www.IndMacDig.com

Scan the QR Code for more information

Dynabrade’s Air-Powered .4 hp Die Grinders and Disc Sanders ➤ Designed for peak efficiency and longer life! Ideal for rapid material removal, deburring, finishing and polishing. ➤ Straight-Line, Right Angle and 7° Offset models. ➤ Models from 3,200 to 30,000 RPM, front and rear exhaust. ➤ No-obligation demonstrations available – call for details!

1-800-828-7333 DY N A B R A D E . C O M

Dynabrade and the Dynabrade logo are registered trademarks of Dynabrade, Inc.

www.INDMACDIG.com | April 2015 | IMD |

in this issue

Features

Achieving Relevance in Manufacturing

Reinventing manufacturing through organizational philosophy and IT solutions. 22 Versatile

26 The Key to

Cylinder Repair Cylinder Hone proves it value through repairs in the shop and in the field.

| IMD | April 2015 | www.IndMacDig.com

Locking Tools in Place An innovative mechanical device eliminates cutter pullout.

30 The Electric

44 Sustainably

Future of Gripping and Clamping

Produced Hydraulic Components

Electric gripping and clamping are an efficient alternative to hydraulics and pneumatics.

Eco-friendly practices help make VOSS Fluid a world leader in Hydraulics.

Scan this QR-code to learn more

SINUMERIK CNC Anything is possible — when you have the right tools for the job.

Machine tool users who have chosen SINUMERIK CNC can tell you why they love them. They have watched their productivity increase and trust SINUMERIK CNC systems to make every workpiece an absolute success — whether individual parts or mass production, simple or complex workpieces. They understand SINUMERIK controls have been setting the standard in the American machine tool industry for more than 50 years and that Siemens continues this innovation. Do you have what it takes to be highly-productive and highly-efficient? Isn’t it time to think about whether or not you have the right tools for the job? Learn how anything is possible with SINUMERIK CNC — scan the QR-code to watch a short video or ask your machine tool dealer for a personal demonstration.

usa.siemens.com/cnc

contents

Publisher, William C. Strickland william.strickland@indmacdig.com 866-833-5346 Associate Publisher, Adrienne Gallender adrienne.gallender@indmacdig.com 888-407-7737 Strategic Accounts Director, Joan Mooney joan.mooney@indmacdig.com 248-613-3792 Editor, Account Executive, Max Kaplan max@indmacdig.com editor@indmacdig.com 336-314-1259

sections

Account Executive, Lisa Hanschu lisa@indmacdig.com 800-366-0676, ext. 114 Art Director / Production Manager, Cris Strickland cris@indmacdig.com 800-366-0676 ext. 120 Interactive Product Manager, Sarah Mayo sarah@indmacdig.com 800-366-0676, ext. 112

8 Industry Updates 18 Special Focus Achieving Relevance in Manufacturing . . . . . 18 Versatile Cylinder Repair . . . . . . . . . . . . . . . . . . . . 22 The Key to Locking Tools in Place . . . . . . . . . . 26 The Electric Future of Gripping . . . . . . . . . . . . 30

Circulation & Subscriptions IMD, 3590-B Hwy 31 South, Suite 233 Pelham, AL 35124 Fax: 877-476-4995 â&#x20AC;˘ circulation@indmacdig.com Reprints To purchase article reprints please call 800-366-0676 ext. 103 or email cris@indmacdig.com

Y Mark? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

44 Profile Sustainable Hydraulic Components . . . . . . . . 44

48 Product Showcase 54 Surplus Buying and selling 65 classifieds 66 Advertiser index

| IMD | April 2015 | www.IndMacDig.com

source

360 media llc

A publication of: Source 360 Media LLC 3590-B Hwy 31 South PMB #233 Pelham, AL 35124

INDUSTRIAL MACHINERY DIGEST (ISSN 1542-5223) is published 12x per year by Source 360 Media, 262 Yeager Parkway, Suite C, Pelham, Alabama 35124. POSTMASTER: Please send change of address to INDUSTRIAL MACHINERY DIGEST, 3590-B US Hwy 31 South, PMB 233, Pelham, AL 35124. Printed in the U.S.A. SUBSCRIPTION POLICY: Individual subscriptions are available without charge in the U.S. to qualified individuals. Publisher reserves the right to reject nonqualified subscribers. One-year subscription to nonqualified individuals in the United States: $9600. Single copies available (prepaid only) $1000 each.

JERGENS LIF TING SOLUTIONS

HOIST RINGS

Lift-Check™ with Visual Tension Indication System Jergens Lift-Check™ hoist rings quickly assure that an application is secure and ready to lift. Lift-Check™ uses a patent-pending bolt that clearly shows whether the bolted joint is loose or tight, providing fast and hands-free inspection for reduced installation time. No torque wrench or calibration required. Proof tested to 200% of rated load capacity.

Certified

15700 S. Waterloo Road. Cleveland, OH 44110-3898 877.440.LIFT (5438) |

jergensinc.com/LIFTING |

LIFTING@jergensinc.com

INDUSTRY

View more at www.IndMacDig.com

PwC reports Mergers and Acquisitions Surpass Ten-Year High The industrial manufacturing industry closed out a stellar year for merger and acquisition (M&A) activity, according to Assembling Value, a quarterly analysis of global deal activity in the industrial manufacturing industry by PwC US. Total deal value (for transactions worth more than $50 million) soared in 2014, reaching $127 billion, an increase of 163 percent over the prior year and surpassing the 10-year high of $92.4 set in 2006. Megadeals worth more than $1 billion were also in abundance in 2014 with 24 announced transactions worth $91.6 billion. “The strong momentum for manufacturing deals in 2014 carried into the fourth quarter as horizontal consolidation and divestitures of non-core business continued to drive robust activity,” said Bobby Bono, U.S. industrial manufacturing leader for PwC. “Companies are monetizing non-core or underperforming assets, leveraging scale in core businesses and considering joint ventures and new strategic alliances to expand into long-term attractive markets, particularly in developing economies with a growing middle class. In addition, management’s attention has shifted away from headcount reduction and cost-cutting programs toward growth initiatives and filling the talent gaps.” “China-involved deals in 2014 exceeded any year of the past 10; however, foreign buyers have become increasingly wary due to an oversupply of capacity, materials and debt in the region and local market consolidation. Given a perceived lack of innovation, inability to move up the value chain and cooling domestic markets, we expect Asian manufacturing companies to begin looking for opportunities in established markets in 2015,” said Bono. For information on Assembling Value and to access the full Q4 2014 report, visit: http://www.pwc. com/us/industrialproducts.

Monthly Confidence Index in Equipment Finance Remains at Three-Year High The Equipment Leasing & Finance Foundation Monthly Confidence Index for the Equipment Finance Industry (MCI-EFI) for February 2015 reports confidence in the equipment finance market is 66.3, a slight increase from the three-year high level reached by the January index of 66.1. This news comes on the heels of ELFA’s Monthly Leasing and Finance Index (MLFI-25) for January which indicates that new business volume is up 12% over the same period last year. Compared to December 2014, however, business volume is down by 48% - typical end-of-quarter, end-of-year behavior. When asked about the outlook for the future, MCI-EFI survey respondent William Verhelle, Chief Executive Officer, First American Equipment Finance said, “The economy continues to improve. First American is seeing increased equipment acquisition activity among the large corporate borrowers we serve. We are optimistic that lower energy costs, if they remain at current low levels, will drive increased U.S. economic activity in the second half of 2015. We are more optimistic about the U.S. economy today than we have been at any time during the past six years.” For more information and to view complete reports visit www.elfaonline.org.

| IMD | April 2015 | www.IndMacDig.com

PURVEYORS OF FINE MACHINERY®, SINCE 1983! • • • •

OVER A MILLION SQUARE FEET PACKED TO THE RAFTERS WITH MACHINERY & TOOLS 2 OVERSEAS QUALITY CONTROL OFFICES STAFFED WITH QUALIFIED GRIZZLY ENGINEERS HUGE PARTS FACILITY WITH OVER 1 MILLION PARTS IN STOCK AT ALL TIMES TRAINED SERVICE TECHNICIANS AT ALL 3 LOCATIONS • MOST ORDERS SHIP THE SAME DAY

12" X 36" GEAR-HEAD, CAM LOCK SPINDLE, GAP BED LATHE

13" X 40" GEAR-HEAD FLOOR LATHE

• • • • • • • • • • •

Swing over bed: 12" • Swing over gap: 17" Swing over cross slide: 7" Distance between centers: 36" Bed width: 7 1 ⁄4" • Spindle bore: 1 7 ⁄ 16" Spindle nose taper: MT#5 Spindle nose: D1-4 camlock Cross slide travel: 6 1 ⁄4" Compound travel: 3 1 ⁄4" $ 255 Tailstock barrel taper: MT#3 Tailstock barrel travel: 4" Tailstock barrel diameter: 1 9 ⁄ 16" $

• Range of speeds: 70, 200, 220, 270, 360, 600, 800, 1000, & 1400 RPM • Motor: 2 HP, single phase, 220V, 8.5A, 60 Hz, 1725 RPM • Height: without stand–23"; with stand–52" • Approximate shipping weight: 1020 lbs.

shipping

lower 48 states

G4003 $2895.00

SALE

279500

Swing over bed: 13" • Range of speeds: 70, 115, 190, 300, 460, Swing over gap: 18 3/4" 755, 1255, & 2000 RPM Swing over saddle: 7 3/4" • Motor: 2 HP, 220V, single-phase, 10A Distance between centers: 40" • Size: 71 1/ 2" L x 30" W x 53 1/ 2" H Bed width: 7 3/ 8" • Hole thru spindle: 1 7/16" Spindle nose taper: MT#5 • Approx. Spindle nose: D1-4 camlock shipping Cross slide travel: 6 1/ 8" weight: Compound travel: 2 7/ 8" 1555 lbs. $ Tailstock barrel taper: MT#3 355 Tailstock barrel travel: 3 3/ 8" $ 00 shipping

lower 48 states

G9036 $4795.00

3995

SALE

14" X 40" 3-PHASE HIGH PRECISION TOOLROOM METAL LATHE

16" X 40" ELECTRONIC VARIABLE-SPEED LATHE

• • • • • • • • • • •

Swing over bed: 14.17" • Motor: 5 HP at 3450 RPM, 2.5 HP at 1725 RPM, 220V, Swing over gap: 20.94" 3-phase • Width of bed: 9" Swing over cross slide: 8.66" • Approximate shipping Distance between centers: 40" weight: 2684 lbs. Spindle bore: 1.653" Spindle nose taper: MT#5 Spindle nose: D1-5 camlock Cross slide travel: 7" • Compound travel: 4" Tailstock barrel taper: MT#3 $ 355 Tailstock barrel travel: 1.968" Spindle speeds: 16, 50–2570 RPM $ 00 shipping

lower 48 states

G0740 $12,995.00

11,995

SALE

Swing over bed: 16.14" • Motor: 5 HP, 220V, 3-phase with inverter, Yasakawa Swing over gap: 22.95" frequency drive • Width of bed: 10.23" Swing over cross slide: 10.39" • Approximate shipping Distance between centers: 40" weight: Spindle bore: 2.06" 3694 lbs. Spindle nose taper: MT#6 Spindle nose: D1-6 camlock Cross slide travel: 8.2" • Compound travel: 5.1" Tailstock barrel taper: MT#4 $ Tailstock barrel travel: 6" 495 Speed range: 20–400, 400–2500 RPM $ 00 shipping

lower 48 states

G0670 $14,995.00

SALE

13,495

20" X 60" 3-PHASE BIG BORE METAL LATHE

MILL/DRILL WITH STAND

• • • • • • • • • • •

• Motor: 2 HP, 110V/220V*, single-phase, 17.8A/8.6A, prewired to 220V • Spindle taper: R-8 • Spindle travel: 4 11⁄16" • Swing: 15 1⁄2" • Max. distance spindle to table: 17 5⁄16" • Collars calibrated: 0.001" • T-Slots: 3 @ 2 1⁄2" on centers, 5⁄8" wide • Table size: 8 1⁄4" x 28 3⁄4" • Table travel (longitudinal): 19 11⁄16" • Table travel (cross): 7 1⁄2" $

Swing over bed: 20" Swing over gap: 29" Swing over saddle: 12" Distance between centers: 60" Spindle bore: 3 1 ⁄ 8" Spindle nose taper: MT#7 Spindle nose: D1-8 camlock Cross slide travel: 12 3 ⁄4" Compound travel: 5" Tailstock barrel taper: MT#5 Tailstock barrel travel: 7" $

G0600

ONLY

• • • • •

Spindle speeds: 12, 25–1600 RPM Motor: 10 HP, 220V, 3-phase • Width of bed: 13 3 ⁄4" Range of threads (inches): 60 @ 2–112 TPI Range of threads (metric): 47 @ 0.2–14 mm Approximate shipping weight: 5758 lbs.

755

shipping

G0705 G0760

lower 48 states

13,500

WITH STAND

ONLY

• Drilling capacity: for cast iron–13⁄16"; for steel–1" • Spindle speed range: 140–2436 RPM • Approximate shipping weight: 848 lbs. * Converting to 110V requires purchase of T25515 conversion kit.

139500

WITH STAND & POWER FEED

ONLY

179

shipping

lower 48 states

165000

HEAVY-DUTY MILL/DRILL WITH POWER FEED AND STAND

HEAVY-DUTY VS BENCHTOP MILL/DRILL WITH POWER FEED

• Motor: 2 HP, 220V, single-phase, 1725 RPM, 8.6A • Swing: 20" • Max. distance spindle to table: 18" • Table size: 91⁄2" x 311⁄2" • Table travel (longitudinal): 17" • Table travel (cross): 7 7⁄8" • Head travel: 13 3⁄4" MADE IN AN • Spindle travel: 5" ISO 9001 FACTORY! • Spindle speeds: 90, 210, 345, 670, 1180, & 1970 RPM • Spindle taper: R-8 $ 00

• • • • • • • • • •

G0755

ONLY

2495

• • • • • •

Drawbar size: 7⁄16"–20 Face mill capacity: 31⁄8" End mill capacity: 11⁄4" Head tilt: 90° left & 45° right Quill diameter: 3" T-slots: 3 @ 31⁄8" on center, 1⁄2" wide • Overall dimensions: 491⁄2" W x 751⁄4" H x 341⁄2" D • Approximate shipping weight: 1102 lbs.

179

shipping

lower 48 states

Motor: 2 HP, 220V, 3-phase, 6.2A Swing: 20 1⁄4" Max. distance spindle to table: 18 1⁄8" Table size: 9 1⁄2" x 31 1⁄2" Table travel (X-, Y-Axis): 22", 7 1⁄2" Head travel (Z-Axis): 13 3⁄4" Spindle travel: 4 3⁄4" Spindle speeds: Variable, 75–2500 RPM Spindle taper: R-8 Head tilt: 45° left & right

G0762 $2595.00

SALE

• T-slots: 3 @ 31⁄8" on center, 1 ⁄2" wide • Overall size: 49 5⁄8" W x 61" H x 36 5⁄8" D • Base footprint: 17 3⁄4" W x 21 5⁄8" D • Approximate shipping weight: 732 lbs.

249500

179

shipping

lower 48 states

15INDMA TECHNICAL SERVICE: 570-546-9663 • FAX: 800-438-5901 16971R

3 GREAT SHOWROOMS: BELLINGHAM, WA • MUNCY, PA • SPRINGFIELD, MO www.INDMACDIG.com | April 2015 | IMD |

Industry Updates Industry Updates

SME and DEMAT Partner to Strengthen Additive Manufacturing SME, the U.S. leader in additive manufacturing and 3D printing expertise and events, has announced that it will partner with DEMAT, to support the additive manufacturing elements of EUROMOLD. The SME/DEMAT strategic relationship will further strengthen EUROMOLD’s position as the world’s leading exhibition on additive manufacturing and 3D printing. “SME is excited to partner with DEMAT and participate in EUROMOLD,” said Debbie Holton, director of events and industry strategy, SME. “Collaboration between the U.S. and Europe is vital to advancing additive manufacturing, as these markets are the largest in 3D technology. Advanced applications, machines and related technologies are constantly being discovered and launched. SME’s role in the partnership will be to provide additive manufacturing knowledge to EUROMOLD delegates through a newly expanded technical conference and exhibits. SME will also work with startups and other leading companies to assist them in reaching the world market for additive manufacturing. “We are very enthusiastic to partner with SME, a highly-respected and leading organization on additive manufacturing and 3D printing,” said Diana Schnabel, CEO/President of DEMAT. “This marks a significant milestone for our company to further boost EUROMOLD, together with SME, as the leading world fair and conference for additive manufacturing, industrial design, mold-making and tooling and product development. For more information visit www.sme.org. To learn more about EUROMOLD 2015 visit www.euromold.com.

Spectronics Corporation Announces Three New Appointments • Daniel Cooper appointed to the position of General Manager of Operations. In his new role, Dan will be developing and implementing strategies and goals for the company. Dan started his career at Spectronics ten years ago as a temporary employee in the Quality Control Department, eventually moving on to Production Coordinator and Marketing Coordinator positions. In recent years, he helped to grow the Industrial and Aviation markets as a Sales Account Manager. Dan’s involvement in varied aspects of the company makes him a perfect fit for General Manager of Operations. • Michael C. Fleming appointed to the position of Director of Product Management. Mike joined Spectronics 19 years ago as a Sales Application Engineer for the AC&R and Pipe Freezer divisions, eventually moving on to Product Manager and National Sales Manager. He was then given the additional responsibility for also being the National Sales Manager of the AC&R, Automotive, Industrial, Aviation and the Pipe Freezer divisions. • .Limin Chen appointed to the position of Vice President of Manufacturing and Special Projects. Limin began his career at Spectronics in 1993 as a Mechanical Product Development Engineer, and has been the lead engineer for the Pipe Freezer, UV EPROM/Wafer Eraser and Grid Lamp products for more than ten years. He has also worked on fluorescent leak detection products and been involved in other areas as well. For more information visit www.spectroline.com or call (800) 274-8888.

Mitutoyo Announces Capital Leasing Program for Measuring Equipment Mitutoyo America Corporation, a leader in the field of precision measuring tools and instruments, is now offering customers a capital leasing program as an alternative to purchase. The program, which features a variety of lease options, customized financing solutions and flexible terms (12-84 months), is available for purchases over $20,000 for measuring equipment including CMMs, vision measuring systems, form measuring equipment, optical measuring equipment, automated measuring solutions and precision measuring instruments. Applications for up to $350,000 may be submitted online with answers typically given (continues on page 12)

| IMD | April 2015 | www.IndMacDig.com

Industry Updates (continued from page 10) within 24 hours. “Many customers are looking to implement advanced measuring processes or replace dated measuring equipment, but are constrained by initial outlay costs or limited budgets,” said Mark Izumi, marketing group manager, Mitutoyo America. “To help our customers develop and expand their businesses, Mitutoyo America is offering a flexible, simple and rate-competitive capital equipment lease program that significantly conserves cash and provides tax advantages.” With the leasing program, customers have access to Mitutoyo’s state-of-the-art technology without having to make a large capital expenditure. It also enables a company to leverage its available capital to implement technology more broadly at one time, rather than in stages over several years. For more information visit www.mitutoyo.com/financing or call (888) 648-8869.

Siemens Announces 2015 Automation Summit Siemens has announced that innovator and business futurist Nicholas J Webb will provide the keynote address during the company’s 2015 Automation Summit at Aria Resort in Las Vegas, Nev., June 22-25. Webb, author of “The Innovation Playbook” and “The Digital Innovation Playbook,” is a successful inventor with a wide range of patented technologies including one of the world’s smallest medical implants and the popular Hanz® line of educational toys. The Summit theme, “Community. Experiences. Productivity,” will ring true in 2015, as the event provides engineering and operational professionals, automation and operations management and senior-level executives with end user learning opportunities covering the complete spectrum of automation--from process and discrete to motion control and drives. Siemens will offer hands-on training sessions, featuring work stations with equipment, led by technical experts, and will provide updates on recent product enhancements, including the PCS 7 Version 8.1,SIMATIC WinCC V7.3 process monitor; WinCC/Web UX; SIMATIC HMI Mobile Panels and Outdoor Panels 2nd generation; SIMATIC IPC347D; SIMATIC ET 200SP Open Controller; SIMATIC S7-1500 Software Controller; and INOX devices. Certified training courses and user-led breakout sessions featuring best practices on many topics are also scheduled. Registration for the event opened February 19, 2015 For more information or to register for the summit visit http://sie.ag/1AOihUw.

Hurco Selects Crotts & Saunders to Represent Hurco in the Carolinas and Virginia Hurco announced that Crotts & Saunders has been selected as the exclusive distributor for Hurco CNC machine sales and service in North Carolina, South Carolina, Virginia, and eastern West Virginia. “I know the team at Crotts & Saunders is the right company to demonstrate the value that Hurco technology provides manufacturers throughout Virginia and the Carolinas. Hurco CNC technology is especially valuable for high mix/ small batch shops where minimizing setup time and maximizing chip time is critical in order to increase profit margins. The dynamic team at Crotts & Saunders is dedicated to finding solutions that improve the speed and quality of manufacturing processes to reduce the overall cost to manufacture products, and I know the Hurco product line of CNC mills and lathes will be a valuable asset as they continue to fulfill their mission,” said Joe Braun, General Manager of Hurco North America. Chris Miller, Vice President and General Manager of Crotts & Saunders, “We are proud to partner with Hurco to bring the latest technology to shops throughout the Carolinas and Virginia…” .For more information on Hurco visit www.hurco.com. For more information on Crotts & Saunders visit www.crottsandsaunders.com.

| IMD | April 2015 | www.IndMacDig.com

www.INDMACDIG.com | April 2015 | IMD |

Industry Updates

ABB to Open New Facility in Memphis ABB will invest $30 million in building a new manufacturing site and expanding its customer experience center for its Low Voltage Products division in the Memphis area, Tennessee. The investment in the 120,000 square foot facility will initially create more than 200 jobs, with a further 100 jobs expected to be added over the next five years. ABB’s total workforce in the Americas has tripled over the last five years to about 20,000 as the company has expanded across the region, including its $3.9 billion purchase of Memphis-based, electrical components maker Thomas & Betts in 2012. The manufacturing, R&D and training investment will support the Low Voltage Products business to expand its ABB products offering alongside the Thomas & Betts portfolio to offer a broad range of electrical connection, protection and distribution solutions and technical support offerings. Products from across the ABB low voltage product portfolio will be assembled here, including the world’s first integrated breaker and power manager, Emax2, alongside other breakers, switches; power distribution systems; modular enclosure and DIN rail products; and control products including our new soft starter solution. ABB will also invest in a new customer experience center at its existing Memphis location, which is now the Americas headquarters for the division. The business will upgrade its training suite to accommodate the requirements of its expanding product portfolio and commitment to best in class technical support and training. For more information visit www.abb.com.

Methods Machine Tools, Inc. Named UNITED GRINDING Distributor United Grinding North America, Inc. recently named Charlotte-based Methods Machine Tools, Inc. as a distributor in the Southeast region. The company will offer the industry’s leading comprehensive and integrated grinding solutions to customers in Virginia, North Carolina, South Carolina and Georgia. Methods Machine Tools has over 55 years of experience supplying leading-edge precision machine tools and solutions. Through this new partnership, Methods Machine Tools adds advanced grinding, eroding, lasering and measurement equipment to its high-end product selection. The complete product offering available to carbide and sintered metal producers, tool and die shops, moldmakers and other precision manufacturers includes UNITED GRINDING’s, STUDER, SCHAUDT and MIKROSA cylindrical machines; BLOHM, MÄGERLE, and JUNG surface and profile machines; and WALTER and EWAG tool grinding machines. “Methods Machine Tools has a long history of top-notch sales and support for its customers,” explained Larry Marchand, vice president of surface and profile for United Grinding North America, Inc. “We believe this partnership will strengthen applications, service and sales support for customers using UNITED GRINDING’s top-level technologies in these states as well as continue our growth.” For more information on United Grinding visit www.grinding.com. For more information on Methods Machine Tools, Inc. visit www.methodsmachine.com.

| IMD | April 2015 | www.IndMacDig.com

www.INDMACDIG.com | April 2015 | IMD |

Industry Updates

Rollon Expands Actuator Offering with Tecno Center Acquisition Rollon Corp. has expanded its global linear actuator and cartesian robot offering with the acquisition of Italian company Tecno Center. “The Tecno Center acquisition enables us to deliver new, complementary technologies to our customers, support many new applications and provide a higher level of integrated systems expertise,” said Rick Wood, Rollon Corp’s managing director. “In particular, some of the more complex motion systems produced by Techno Center will enable us to deliver high-performance solutions in the domestic appliance, automotive and machine Rick Wood, Managing Director of Rollon Corp. tool sectors.” Since 1971, Tecno Center’s products have been used in a wide array of applications such as sheet metal-handling, stamp presses, laser cutters, press automation for feeding appliances, assembly, automotive engine block manipulation and pipe-handling. New products to be launched in the United States over the coming months will include a linear guide with counter balance for vertical axis, a new range of ball screw-driven actuators, and belt-driven and rack and pinion-driven gantries up to 12 meters long created from just one piece of extrusion. For more information visit www.rolloncorp.com.

| IMD | April 2015 | www.IndMacDig.com

Tormach PCNC Mills Looking to fulfill your need for an additional piece of equipment without blowing your budget? With unprecedented affordability and high quality, a new Tormach PCNC 1100 Series 3 is the best value in the CNC market. Tormach PCNC mills are perfect for small shops, custom manufacturing, hobbyists and R&D. But they aren’t just for the little guys...

starting at

$8480 (plus shipping)

Don’t let a dirty job like electrode machining take time and life out of your equipment - a PCNC can do the same job at a fraction of the cost. Or set up a PCNC for secondary operations like CNC drilling to free up your other machines for increased productivity. Sure, you could buy used, but why? With a rock-bottom cost of ownership and no-cost tech support by email or phone, a PCNC mill is an easy choice and avoids the hidden pitfalls of used equipment. Every PCNC 1100 Series 3 features: • Table size 34” x 9.5” • R8 Spindle 1.5 hp variable speed 5000 RPM and 90 IPM axes motion • Computer controlled spindle speed and direction • Standard G code compatibility • Composition bonded slideways (similar to Turcite®) When compared to the risk and headaches of used equipment, the decision is easy.

Product information and online ordering at

The Tormach PCNC 1100 offers professional grade accessories like quick change tooling and optional Automatic Tool Changer.

Shown here with optional stand, LCD monitor, machine arms, 4th axis, and accessories.

www.tormach.com/industrial

Tormach_Jan2013IMD.indd 1

12/3/2012 11:51:21 AM

www.INDMACDIG.com | April 2015 | IMD |

Special Focus

Achieving relevance A new mindset, new organizational structure and the IT solutions that

make it work

Manufacturing is once again reinventing itself. From ground-level basics to the overarching strategies for growth and product innovation, manufacturing leaders are rewriting their game books. In plants, mills and fabricating shops worldwide, production workflows as well as management concepts are being revised, again. Few departments or job descriptions are exempt from review as companies shift priorities trying to adapt to the drastic changes in competitive pressures, market demands and disruptive technologies. Modern IT solutions are helping shape the new mindset and support the new organizational structure needed to compete today.

Forces Behind the Shift Necessity is at the fulcrum point of change. Manufacturers are making drastic changes because they heard the wake-up call, loud and clear. Stakeholders know the heavy toll the recent recession had on manufacturing. Plant closings, jobs lost, wages cut and work sent off shore dominated headlines for a decade, casting a cloud of doom on the industry that once employed the best and brightest entrepreneurs, engineers, research scientists and product visionaries. According to the US Bureau of Labor Statistics, nearly 4 million U.S. jobs were lost in manufacturing since 1998. In the 1970s, nearly 20

| IMD | April 2015 | www.IndMacDig.com

percent of all jobs were in manufacturing; today, only 9 percent. Technology undoubtedly takes some of the blame for lost jobs. Automation, robotics and advanced computerization drastically reduced manual tasks once done by laborers. At the same time, technology also deserves some of the credit for rekindling enthusiasm in the American factory’s ability to out-innovate global threats. Nanotechnology, 3D printing, smart sensors, drones, machine-to-machine communication, wearable devices and machine learning all have brought imagination back to manufacturing. A spark of innovative imagination is hardly enough to turn around an entire industry, though. To succeed, U.S. manufacturers must restore a sense of relevancy to their products, including a level of quality, value and service that the customer expects. Manufacturers must, once again, be closely aligned with the buyers’ motivations and triggers, whether the target market is a local geographic region or an emerging population cluster in Eastern Europe. A recent report, “Improving Business Growth by Achieving Resiliency” published by IDC Manufacturing Insights says that the current challenge goes beyond product design. Manufacturers must begin to see the issue as one stretching their thinking to include such intangibles as reliability and loyalty. “Companies must provide superior responsiveness and outstanding reliability in meeting fulfillment needs to ensure customer loyalty and to stay ahead of competitors. Manufacturers realize that line-ofbusiness resources must be aligned to customer requirements and processes calibrated to the customer,” the report says.

The customer experience can cover a wide range of activities, from online shopping portals to configuration tools that allow the customer to personalize a product and see a 3D rendering before the custom design goes into production. Product customization is rapidly becoming part of the new normal in consumer goods, being applied to products from clothing, shoes and jewelry to furniture, electronics and décor.

A spark of innovative imagination is hardly enough to turn around an entire industry . . . To succeed, U.S. manufacturers must restore a sense of relevancy to their products, including a level of quality, value and service that the customer expects.

Becoming Relevant Knowing today’s consumer is no simple task. With the influence of social media, online shopping and hundreds of omnipresent media sources, trends can change in an instant. To keep up with this pace, manufacturers have learned they must embrace these social tools, rather than resist them. Modern IT solutions help track and manage the vast amounts of online communications, from social media posts from disgruntled customers to websites where prospects can select and customize their own, personalized products.

The customer experience still also includes the basics, such as on-time delivery of as-promised goods. Accurate invoices, prompt answers to questions, reliable advice and friendly agents are all part of the fundamental deliverables that customers expect from retailers, distributors and manufacturers. As products become more complex and costly, the expectations for service also seem to rise. Today, the purchase of a product will often include the delivery, set up, on-site calibrations, performance testing and training of users.

The Demand-Oriented Value Chain Manufacturers today must strive to create a value chain which has one goal: meeting the consumer demand. This value chain can be long or short, regional or global, involve many suppliers and partners or be simplistic and direct. The successful demand oriented value chain tends to be: • Dynamic and cost-effective at all times. Manufacturers must be agile and quick to adapt to the changing profiles of their customers. This means assets and structures need to be adaptable and able to flexibly scale up or down as needed. • Service-centric and embedded with customer understanding. To reach the highest level of customer engagement, manufacturers must learn to use data from downstream partners, such as suppliers and resellers.

www.INDMACDIG.com | April 2015 | IMD |

Special Focus Maintaining a Core Focus When manufacturers stretch out of their comfort zone to add more items in the product line, more customizations and service packages, they often struggle to maintain their core focus. It’s easy for the organization to become muddled. As manufacturers re-engineer their processes in order to ramp production back up to pre-recession levels, they are faced with the challenge of creating a new organizational structure that is lean and efficient, yet meets modern customer expectations. The old organizational hierarchy simply no longer fits their needs. More personnel must have access to critical data in order to make well informed decisions. Organizations can no longer expect to route all decisions from the ground level to top tier personnel for resolution, it’s too slow and limits the ability of front line personnel to engage with customers on a meaningful level. Authority must also be delegated to more downstream personnel so they can comply with the vast and complex needs of the entire customer base. When account managers, service representatives and line of business managers are given decision-making authority, they can become fully attentive and responsive to individual customers, such as offering purchase incentives, providing advice on upgrades, rewarding large purchases, expediting special orders or collaborating on custom designs. This decentralized approach does have its drawbacks if not managed carefully and supported by the necessary IT solutions.

Borrowing the ‘Flock Approach’ from Nature IDC provides an interesting illustration of an organizational structure that is resilient to change: a flock of birds in nature. Nature watchers have likely noticed how a flock of birds, herd of antelope, swarm of bees, or school of fish travels in groups and instinctively turns in unison, seemingly without communication. These organizational structures provide an excellent model which manufacturers can emulate as they reinvent their systems today. In nature, a system is considered resilient if it can adapt to changing circumstances while maintaining its central purpose. When it comes to manufacturing, resilience can be defined as the ability to adapt to fast changing market pressures without losing focus on core business targets. To achieve this state, manufacturers can borrow the flocking principle and become “simple at the core and diverse at the edges.” This means balancing the obvious need for process standardization at

| IMD | April 2015 | www.IndMacDig.com

the core with flexibility at the edges so front-line personnel can react to situations and engage with customers in a meaningful way.

It Solutions Support New Infrastructure It’s is clear that the old straight line hierarchy is an outdated concept, but the more modern structure which delegates authority must be carefully managed in order to maintain visibility. If not fully integrated into the company-wide value chain, it is easy for departments to become siloed, operating within a narrow sphere of influence and self-serving priorities. Modern ERP solutions play a critical role in managing a more dispersed, complex organizational structure, preventing gaps in communication and ensuring full visibility across the elongated value chain. Although manufacturers have been making great strides in improving communication channels, the explosive amount of information to be shared is challenging. Key software providers are responding and improving the ability to drill into details behind incidents and push contextual relevant data to the user, even before they make a query. Intuitive, predictive abilities of modern IT solutions help users—at all levels in the organization—understand the situational relevance of data and cut through the layers to hone in on the facts significant to a particular question. By turning to modern ERP solutions, manufacturers can create the organizational structure that is flexible and responds to customer needs with relevant products and services. Manufacturers can continue to reinvent the meaning of success, being resilient to outward forces, while still being focused on the core goal, pleasing customers. By establishing this new structure now, manufacturers can be well prepared for the next generation of consumer demand.

By Larry Korak, Industry Strategy Director, for Industrial Manufacturing

ImpressIve performances. revolutIonary prIces. More than 47 years of experience building state of the art fabricating equipment make us a leading manufacturer of fabricating machinery worldwide. We offer a solution for every metal fabricating need with our complete line of machine tools.

dRIllING lINES

PRESS BRAKES

PlASMA CUTTING

CNC MACHINING CENTERS SHEARS

Haco-Atlantic, Inc. 11629 N. Houston Rosslyn Rd. Houston, TX 77086

PUNCHING

281-445-3985 www.hacoatlantic.com

www.INDMACDIG.com | April 2015 | IMD |

Special Focus

Cylinder Hone

field repairs Damaged, Scarred Cylinders Repaired In-Field Using Flexible Cylinder Hone

Versatile and easy-to-use, the cylinder hone can deburr and clean out passages or provide IDs with a super-smooth plateau finish free of cut, torn and folded metal. It can also be used for edge blending, plateau honing, polishing and chamfer operations.

Whether for smoothing out rough areas and high points, deburring, edge blending, cross hatching or removing cut, torn or folded metal, a flexible cylinder hone can be an indispensable tool for field repairs. Using this relatively inexpensive tool, parts such as carbide bushings, bore sleeves, hydraulic and pneumatic cylinders, and other cylindrical cavities can be resurfaced using a standard drill. For two industrial equipment manufacturers, it was precisely this type of field repair work that allowed them to salvage equipment that was damaged – through no fault of their own – and save their customer tens of thousands of dollars in replacement parts.

Scarred Valve Housings For Elmar, a food processing company that designs and manufactures filling machines for the food, beverage, petrochemical, personal care and pharmaceutical industries, a flexible cylinder hone saved the customer $30,000 in damaged valve housings after unexpected damage was caused prior to production. The company offers a variety of models, including rotary piston, bottom fill, gravity and pocket for filling liquids, high viscosity and solid particulates into plastic, glass, composite or metal containers.

| IMD | April 2015 | www.IndMacDig.com

The rotary piston models have a large, rotating bowl for product with 6 to 72 filling stations. Each station is built with a valve housing and rotary valve that dispenses a metered quantity of product. The tolerance between valve and housing must be within 1/1000th of an inch. It was this type of machine, a 45-station piston filler, Elmar sold to a customer for apple sauce and other food products. The food processor had recently taken delivery of the new equipment. However, construction continued within the facility, one floor above. As a result, a small amount of concrete and metal shavings had fallen into the filling bowl. When the equipment was started, the concrete particles and metal chips moved from the rotating bowl into the rotary valves, scarring the housings and damaging the valve plugs. The damage was significant enough that each of the 45 valve housings and plugs had to be replaced. The estimated cost for replacement was $60,000. “In this case, the machine hadn’t even run its first product yet,” says Thomas Dahlquist, Special Projects Manager for Elmar. “When you have a capital improvement project and the customer is looking at an expensive bill for replacement parts before production even begins, they want a quick solution that is cost effective.” Unfortunately, the valve plugs were damaged beyond repair. This comprised approximately half the estimated replacement costs. However, Dahlquist suggested an alternative solution. By honing each cylinder to remove any raised lips or high points and then inserting new valve plugs, the customer could save half the cost – approximately $30,000. The company was familiar with cylinder hones, having used them in the past in the manufacturing of

the pinnacle of cutting performance Cosen Band saw advantages:

• US availability of parts • Local service • Fast ROI • Model choices & Pricing • User friendly features

proDuctivity cnc-800Dm programmable Double miter banDsaw

• • • • •

over 100 models aCross 7 produCt lines

16” X 31” Capacity Double Miters +45° to - 60° Programmable up to 100 Jobs 10° Blade Cant 2” Blade

new new

reliability mvc-670Dm vertical tilt-frame banDsaw

• • • • •

visit us at

19.1” x 26.4” Capacity 5 HP Blade Drive 60° Degree Miter in both directions Adjustable 5° Blade Cant 1-1/4’’ Blade

booth #2134

versatility c-510mnc mitering

programmable banDsaw • • • • •

14’’ Round Capacity 13” x 20” Rectangular Capacity Miters up to 60 Degrees Automatic Machine Index For Production Sawing or Fabricating

quality banDsaws featureD at eastec

info@cosensaws.com

1-877-sawing-1

www.cosensaws.com www.INDMACDIG.com | April 2015 | IMD |

Special Focus As a result, the customer was able to begin production within a few weeks. “This was a unique application that saved a customer a lot of money. They were very happy and were able to get on with their production,” adds Dahlquist.

Poorly Machined Cavities

Although the Flex-Hone can be used in automated production equipment, it can also be used with a handheld electric drill. The tool is ideal for field applications because it is self-aligning and selfcompensating for wear, which facilitates close-tolerance finishing work.

the valve bodies. In the past, they had used the FlexHone, specifically, in the field to hone out undersized or out-of-tolerance cylinders from time to time. The Flex-Hone, from Los-Angeles-based Brush Research Manufacturing, is a highly specialized abrasive tool that is instantly recognizable by its unique appearance. Characterized by the small, abrasive globules that are permanently mounted to flexible filaments, the product is a limber, low cost tool. Versatile and easy-to-use, the cylinder hone can deburr and clean out passages or provide IDs with a super-smooth plateau finish free of cut, torn and folded metal. It can also be used for edge blending, plateau honing, polishing and chamfer operations. Although the Flex-Hone can be used in automated production equipment, it can also be used with a handheld electric drill. The tool is ideal for field applications because it is self-aligning and self-compensating for wear, which facilitates closetolerance finishing work. To assist in the repair, Dahlquist travelled to the customer’s site with several 2.25” Flex-Hones. The total cost of the hones was less than two hundred dollars. In just over 4 hours, Dahlquist was able to hone each of the 45 housings to the appropriate specifications. To achieve the tolerance required between valve and housing, he utilized a dial bore gauge. “With the Flex-Hone, drill and a drill holder, we were able to rework each of the valve housings on the machine by hand,” says Dahlquist. “We were able to smooth out all the high points and insert the new valves.”

| IMD | April 2015 | www.IndMacDig.com

For Vektek, a manufacturer of hydraulic and pneumatic clamping systems, improperly machined cavities from an overseas third party not only impacted the performance of the product they were providing, but also created a potential safety issue. As a global supplier to the metalworking, tool & die and mold industries, Vektek must rely on their customer to ensure that the cylindrical product they supply is installed into a cavity with a proper surface finish, or it will not seal and function properly. The consequence of a leaking cylinder could be very serious since these Vektek devices hold workpieces stationary on machining fixtures. If the oil pressure in the cylinders drops due to leakage, the grip on workpieces would fail, requiring the machine to be shut down and production to halt. This became a very real issue when Vektek began having some problems with a major heavy equipment manufacturer customer in China that was not machining a cavity suitable for installation. “The trouble was that the customer’s cavities were not machined suitably for installation, a flaw in their finishing process was missed,” says Rod Nelson, Vice President of Vektek International Sales. “As a result, it appeared that the Vektek seals were leaking, a problem that was not a shortcoming in the cylinder design or quality, but nevertheless had to be solved at the customer’s site or these very expensive fixtures would not be useable.” Vektek advised technicians at the manufacturing plant in China to use the Flex-Hone Tool to properly surface finish the cylinder cavities so that the sealing problem would be eliminated. Nelson says the flexible hone is so useful to his customers in properly preparing cavities for his company’s products that Vektek has for many years specifically recommended the Brush Research tool in its product catalog and data sheets. “In all, 300 cavities were Flex-Honed, and 299 of the 300 cavities were saved and polished exactly to specification,” explains Nelson. “One cavity was slightly out of spec, but it also provided an adequate seal. So, in the end, we saved 300 very expensive holes.” For more information on Brush Research Manufacturing call (323) 261-2193 or visit www.brushresearch.com

boschert

Simply Better!

precision machinery

Simply Better!

more than the world’s best notchers…

Boschert: CNC Punching, Copper bar processing, manually gauged punching, notching Watch the Multipunch Video!

Watch the Copper Punch Video!

Watch the Stierli 300CNC copper bar bending Video!

Watch the PBT Video!

PBT: Precision Profile Bending Machines

Stierli-Bieger: Precision Horizontal Benders

www.boschertusa.com

Boschert Precision Machinery, Inc. 12400 W. Cameron Ave., PO Box 409, Butler, WI 53007-0409 Phone: 800-354-3737 • Fax: 800-354-6920 • Email: sales@boschertusa.com www.INDMACDIG.com | APRIL April 2015

| IMD |

Special Focus

The

Keyto

Locking Tools in Place Tough to machine materials, aggressive metal removal rates and long awkward tool overhangs are machining conditions that require toolholders perform flawlessly and provide strong gripping force, high precision and vibration control. In most instances, toolholder systems that function using heat or hydraulics are used, but even these systems run the risk of cutting tools pulling out of the holders. To prevent such a catastrophe, a new toolholder system has been developed that locks cutting tools in place - eliminating cutter pullout. And, it does so using an innovative mechanical design. While mechanical toolholding systems provide incredible holding power, tooling manufacturers continue to actively develop systems that offer even more

security against cutter pullout. Many of the existing systems involve special grooved patterns such as reverse helixes, or other modifications, that must be ground into a cutter’s shank. These systems can limit what brands of tools can be used. Additionally, because there is an added manufacturing process of modifying cutter shanks, these systems prove to be a bit more expensive. Unlike systems that require modified tool shanks, the new system, called secuRgrip and pioneered by REGO-FIX Tool Corporation, uses a

| IMD | April 2015 | www.IndMacDig.com

special threaded insert or key that eliminates the need to alter cutters. The simple and effective design is part of the company’s well-established powRgrip mechanical toolholding system and one that allows the use of any off-the-shelf tool as long as it has a common standard Weldon flat on its shank. The secuRgrip further enhances the already extreme holding capability of REGO-FIX’s wellestablished powRgrip mechanical holder system. To lock a cutter in place, the small insert of the secuRgrip system is placed in the Weldon flat of a cutter. The bottom profile of the insert matches that of the Weldon flat, and its exposed side has a thread pattern that matches with those of internally threaded powRgrip system collets. Users hold the insert in place while sliding the tool into the collet. The collet is turned so that its threads engage with those of the insert, and the tool is then screwed all the way into the collet. This cutter-collet assembly is pressed into a powRgrip system holder, and a special external cap nut is tightened onto the holder for added pullout security. Users with existing powRgrip holders can easily transform their systems into a secuRgrip holder by simply threading the outside of any powRgrip PG 25 or PG 32 holder for accepting the cap nut. REGO-FIX can either supply the necessary thread specifications or factory-threaded holders. The secuRgrip holders accommodate cutter diameters from 0.472” up to 1.000”. And with holder body tensile strengths higher than those of the cutting tools being held, the secuRgrip holders will withstand cutting forces that could break the cutters before ever damaging the toolholder itself. As machine tool spindle speeds and feed rates continue to increase, the more critical a toolholder’s vibration dampening capabilities become. The better a toolholder controls or even eliminates vibration, the tighter its T.I.R. The tighter a holder’s T.I.R., the more it helps increase tool life as well as

W H AT I S SCIENCE WITHOUT CARE? KYZEN.COM

CLEANING is more than just getting the science right. For over 20 years our clients have seen the difference that care makes in all of our cleaning solutions. Because if we don’t thoroughly know and understand you first, how can we create the most effective PARTS WASHING technologies for your specific needs? When science and care converge, exceptional cleaning results. WORLDWIDE ENVIRONMENTALLY RESPONSIBLE CLEANING TECHNOLOGIES

KY_Industrial_12 page .indd 1

8/8/2014 9:49:09 AM

form your own inserts

Edge Trim

TRIMS AND SEALS

Formdrill’s form sturdy bushings that can be threaded to produce your own inserts. These built-in inserts are as strong or stronger as the same-diameter welded nuts. Process works in steel, stainless steel, copper and aluminum up to ½” thicknesses. Standard UNC, UNF, NPT and Metric sizes are available up to 1.5” in diameter. It can easily be used in most Drill Presses, Milling Machines and CNC systems. Formdrill USA Inc

773-290-1040 info@formdrill-usa.com www.formdrill-usa.com

CMY

FREE Samples Available

Made in USA

6855 Hermosa Circle Buena Park, CA 90622-6180

800-554-7615 www.trimlok.com www.INDMACDIG.com | April 2015 | IMD |

Special Focus improves part accuracies and surface finishes. The powRgrip and secuRgrip systems ensure concentricity (T.I.R.) with deviations of less than 3 microns (0.0001”) for tool lengths up to 3 x diameter and length pre-adjustment with a repeat accuracy of less than 10 microns (0.0004”). The secret to these results lies in the interior of powRgrip. The system achieves high vibration dampening due to the functional contact surfaces between its toolholders and collets, and the collets and tool shanks. The concept absorbs vibrations better than do non-mechanical systems such as heat shrink holders. The powRgrip system absorbs vibrations by creating “material breaks.” The process starts with a cutting tool, typically made from anything from high-speed steel to carbide to cobalt, with each material having its own specific vibration frequency or harmonics. The cutting tool is held in a collet that is also made from a particular type of steel then inserted into a powRgrip toolholder made from a different type of steel. REGO-FIX’s use of different materials, all with their own unique harmonics/frequencies, creates

breaks or gaps. These gaps – between the cutter and collet, collet and toolholder body – provide a natural vibration-dampening capability. In leading European university testing, the vibration dampening capabilities of the standard powRgrip holder were proven to far exceed those of heat shrink-type systems. As mechanical designs, powRgrip and secuRgrip are also faster than other systems when it comes to exchanging tools. Removing a tool from a holder and installing another takes about 10 seconds. Heat shrink holders, on the other hand, must be heated, the cutter installed, then put in a chiller for 2 or 3 minutes before the tool can be used. Mechanical-base tooling innovations such as REGO-FIX’s powRgrip and secuRgrip provide shops with solutions for their machining challenges, especially those involving tough materials such as titanium and Inconel. With such toolholding systems, shops can increase cutting tool life, experience significant cost advantages and confidently run their cutting tools at the highest speeds and feeds to increase productivity while also improving part surface finish quality.

800-554-7615 www.trimlok.com

BLACKFAST

TRIMS AND SEALS

cORROsION PROTEcTION LEADER

Rubber Seal

For steel components

fro

e -BLACK

SOLUTIONS

FREE Samples Available

Do-it-yourself, In-house, In minutes

FROM BucKET sIZE TO PRODucTION sIZE!

CMY

Made in USA

e NVIRONMENTALLY FRIENDLY, e cONOMIcAL, e AsY-TO-usE “NEVER OuTsOuRcE BLAcK OxIDE AgAIN”

6855 Hermosa Circle Buena Park, CA 90622-6180

800-554-7615 www.trimlok.com

| IMD | April 2015 | www.IndMacDig.com

www.e-blacksolutions.com Toll Free: 1-866-878-8886 Email: itworks@e-blacksolutions.com

MANUFACTURING COMPANY, INC. OVER 100 YEARS OF QUALITY

110 YeARS ON The CUTTING eDGe 2150A-PC3S-60

MSIW126D/DX

qUAlITY SeRvICe & PRODUCTS

PA460 HD P-230B

Marvel Manufacturing Company, Inc. • 3501 Marvel Dr. • Oshkosh, WI 54902 1-800-4SAWING • Phone: 920-236-7200 • Fax: 920-236-7209 • email: marvelsales@marvelsaws.com

www.marvelsaws.com

Special Focus

The

Future of

Gripping Clamping To conserve energy and reduce costs, more shops and machine tool builders are shying away from hydraulics and pneumatics and instead opting for gripping and clamping systems powered by electricity. This growing e-technology – while it may not spell the complete extinction of hydraulics and pneumatics – is the wave of the future in terms of efficient, precise, compact and lowmaintenance solutions. One company taking a serious lead in e-technology is Röhm GmbH, a manufacturer of clamping and gripping products that maintains the distinction of being a pioneer in electro-mechanical systems for the metalworking industry. Most noteworthy, the company’s recently released e-QUIPMENT line of clamping and gripping systems now make the concept of allelectric machine tools a reality. The line incorporates electrically powered steadyrests, clamping heads, grippers, cylinder systems (with and without through holes), clamp release units and tool locking systems. Among the e-QUIPMENT range of tools, the latest innovation is the EVS 50 electrical clamping system that activates power chucks on turning and grinding machines, minus any hydraulics or pneumatics. The EVS combines the strengths of mechanics with the precision control of electronics and operates on a standard external servomotor with 1.0 kW of power, making it compatible with several industry standard CNC machine controls. Also new to the e-QUIPMENT line is a servomotor-driven electrical steadyrest for turning and grinding machines. With NC controlled functionality, the steadyrest rigidly clamps and

| IMD | April 2015 | www.IndMacDig.com

supports long, shaft-type workpieces with O.D.s measuring between 15 and 170 mm. Machine tools equipped with electric clamping or gripping systems, such as those from Röhm, consume overall less energy. Unlike hydraulic clamping cylinders that require constant power to maintain necessary operating pressure, electrical clamps, for instance, use energy only when in actual use – typically to run the short duration of the clamp and release cycle or when clamping force modifications are needed. As a result, shops could, in one year and based on three shifts of operation, potentially save up to 13,000 kWh for one machine tool. The amount of energy saved is equivalent to the power consumption of four small family households. In addition to energy savings, electromechanical clamping systems deliver increased part accuracy through faster and more precisely controlled clamping. Because they are easily regulated via machine tool controls, the systems allow shops to optimize holding force and lift while a workpiece is being processed. Because clamping force can be adjusted during actual workpiece rotation, shops can, for example, reduce the tensile force and pressure of the electronic clamp for finish turning operations to eliminate the risk of workpiece deformation. This capability to precisely regulate clamping force on-the-fly makes it possible to process extremely delicate parts with maximum accuracy. When electrical components replace those larger ones associated with hydraulics and pneumatics, the result is a more compact, space-saving clamping and gripping system that requires minimal maintenance. Shops eliminate the need to clean, replace or dispose of hydraulic fluids and avoid any risk of environmental contamination from system leakage. The absence of hydraulics also makes for a clean, oil-free and quieter working environment. As the development of e-technology – electromechanical – systems continues to surge, machine tools of the very near future will consume less energy, require minimal maintenance and be more environmentally friendly. Also, shops will increasingly come to realize that the most efficient machine tools will be those that only use energy when actually performing a movement.

European Quality Lathes Heavy Duty

•

Accurate

•

Reliable

Providing the industry with european quality lathes at affordable prices for over 35 years!

4" SPindle Bore 20" 20" 20" 20"

x x x x

60" 80" 120" 157"

23” 23” 23” 23”

x x x x

60" 80" 120" 157"

4" SPindle Bore 25" 25" 25" 25"

x x x x

60" 80" 120" 157"

30” 30” 30” 30” 30”

x x x x x

60" 80" 120" 157" 196"

6" SPindle Bore 32" 32" 32" 32"

x x x x

120" 157" 196" 236"

40" 40" 40" 40"

x x x x

120" 157" 196" 236"

Heavy duty clutched headstock with hardened gears and shafts. Precision spindle with SKF bearings. Cuts inch and metric threads without change of gear. 4-way rapid traverse and 2-speed tailstocks standard. Heavy duty monoblock bed construction with extra wide bedways and heavy machine weights.

Call For PriCing!

International Machinery Co. www.lionlathes.com

800.638.0770

www.INDMACDIG.com | April 2015 | IMD |

Special Focus

Mark? What is inspection marking and why should I know about it? Inspection marking is part of the quality control process that identifies pass or fail in most instances. Much more, however, is involved in determining who, what, where, when and how to apply the inspection marks. Inspection marking is driven by industry specifications set by organizations like ASTM, CE, OSHA, FDA, and other government and industry organizations. Groups like American Society of Quality aid the establishment of standards used by manufacturers so quality engineers and technicians can insure implementation and provide oversight. The marks are always impacted by product design and configuration and consider the productâ&#x20AC;&#x2122;s integrity. Critical information pertaining to the date code, lot or batch identification, and even heat number for metals is important to the inspection process. Other information that may be involved in the inspection marking includes the manufacturerâ&#x20AC;&#x2122;s identification (especially when multiple vendors provide components to an OEM for assemblies),

specific production line or work cell in which the product was produced and the country of origin. For added traceability it is not unusual to have the product serialized to narrow the range in the event of failure which can minimize the risk or loss for an organization. Inspection marking is done predominantly for the safety of those using

Marks Created by SIC Marking

| IMD | April 2015 | www.IndMacDig.com

TRIMS AND SEALS

Rubber Edge Trim FREE Samples Available

CMY

Made in USA

6855 Hermosa Circle Buena Park, CA 90622-6180

800-554-7615 www.trimlok.com

www.INDMACDIG.com | April 2015 | IMD |

Special Focus marks might be a combination of alpha-numeric characters representing the work cell or production line, or a simple “X” and “O” can identify pass or fail. Automated systems now allow manufacturers to use symbols like 2-dimensional bar codes to serialize the end-product at this point. There are instances that permanent identification might jeopardize the product integrity making ink marking or laser etching a more feasible choice for inspection marking. Ink marking allows the application of a single dot to indicate “pass” or it can be color-coded differently for “pass” and “fail. Ink marking will require consideration of porous and non-porous material properties to sustain legibility before handling the product in the next operation. ” Laser etching can be applied without concern to dry-time. When a product does not pass and has been identified either for “Rework” or “Scrap” additional identification is required so that the product is quarantined to correct bins and locations. or exposed to the product while in operation. We are all familiar with food and auto-related recalls; most of us would agree that our military should be similarly prepared regarding combat ready devices. Have we given consideration to the many other items inspected such as pavement markings that aid our safety on the roadways or the lumber used in pallets to avoid the spread environmentally hazardous insects? How many other places in our everyday lives would inspection and related markings apply? Given the variety of products produced and manufactured we must further examine how the marks are applied. Plastic products differ from metals. The varying metals and their surfaces demand yet other considerations. Ultimately, one must give consideration to the placement of the inspection mark on the product and at what point in the production it will be applied to ensure its utility. For example, a welder must certify his mark at the time a weld is made. He is typically provided a personalized steel hand stamp or insert-style inspector hammer by his employer. Each welder in an organization would use a unique symbol or alpha-numeric combination. When machining a product, the inspection marking process might become part of the work flow specific to that work cell or production line. Often times this is done at a stand-alone inspection station where an inspector might use a rubber stamp or center punch tool with a pass or fail symbol or identification mark. Other times it might tie into an automated system using an impact press, dot peen or laser marking system. These

| IMD | April 2015 | www.IndMacDig.com

Laurie Barcaskey of Leading Marks LLC is an authorized manufacturer’s representative with 30 years of experience and shop floor knowledge of solutions for industrial identification, part traceability and pipe testing. Laurie is the third generation of one of the marking industry’s most innovative and enduring family legacies, tracing back to 1889. Contact Laurie at Leading Marks, 412-366-4733, 736 W. Ingomar Road #707, Ingomar, PA 15127, www.leadingmarks.com.

www.INDMACDIG.com | April 2015 | IMD |

800-554-7615 www.trimlok.com

TRIMS AND SEALS

Trim Seal

power units… As designers and builders of custom hydraulic assemblies, MacMillin offers solutions for both your system and physical requirements. Wide range of capacities and components to suit every application. Both horizontal and vertical configurations.

circuit-block manifolds… With MacMillin

FREE Samples Available

“Circuit Blocks”, numerous valves and controls can be plugged in to a single space-saving manifold. Eliminates troublesome plumbing problems, such as leaking or broken hose and pipe connections, that can cause system failure.

CMY

Made in USA

6855 Hermosa Circle Buena Park, CA 90622-6180

800-554-7615 www.trimlok.com

| IMD | April 2015 | www.IndMacDig.com

designers and builders of hydraulic products and custom assemblies

pump motor mounts… Strong lightweight aluminum alloy castings completely enclose motor shaft and coupling, providing greater safety and quieter operation. Assures accurate alignment without bedplates, brackets or shims. Fractional to 200 hp motors. 7355 N. Lawndale Ave., PO Box 6, Skokie, IL 60076

Phone: 847-676-2910 Fax: 847-676-0365 www.macmhydraulic.com

www.INDMACDIG.com | April 2015 | IMD |

Hydraulic SHearS: 1/8” (10GA), 3/16”, 1/4”, 3/8”, 1/2”, 5/8”, 3/4”, 1” and 1-1/4”

Hydraulic PreSS BrakeS: 20-Ton to 1000-Ton

c-frame PreSSeS: 40-Ton to 200-Ton

cuStom deSignS: for Custom Applications

retrofit BackgaugeS:

for Shears and Press Brakes. Made to fit most machines with minimum modifications.

PreciSion knife SHarPening

call for a free catalog! 319-435-2378 Fax: 319-435-2262 sales@betenbender.com

www.BetenBender.com 38

| IMD | April 2015 | www.IndMacDig.com

human ingenuity. manufacturing brilliance.

12-14

EASTERN

STATES

2015

EXPOSITION WEST SPRINGFIELD, MA

Find a Solution for Every Manufacturing Challenge EASTEC is your single point of contact for connecting with all the latest technologies that human ingenuity makes possible. Discover the ideas, equipment and processes that lead to innovative products, greater profitability and new business — all in one place. Find the solutions you’re looking for, and even the ones you didn’t know you needed. Attend EASTEC and watch your manufacturing brilliance come to life!

EASTEC Speaks for Itself… “Even if I spent weeks I could never see all the companies and the array of equipment and services that are on display at EASTEC. EASTEC helps me stay on top of technology and helps me improve the processes and equipment I use. I am not aware of a single show in my area that can bring together so many technology and service vendors as EASTEC has done for so many years. The show speaks for itself!”

Chris Harrington, President, Sequoia Corporation

Register for free today! Use Promo Code ET15IMD online or bring this ad to EASTEC. VISIT: easteconline.com | CALL: 800.733.4763

EASTEC® is produced by SME

Official Media Sponsor

Expand Your Horizons, Zero in on Solutions

HUNDREDS

OF SUPPLIERS

MILLIONS OF IDEAS

FREE EDUCATIONAL SESSIONS NETWORKING OPPORTUNITIES Including

May 6–7, 2015 Boston Convention & Exhibition Center | Boston, MA

New England Design & Manufacturing has solutions for today and inspiration for tomorrow. Whether you’re looking for a solution to a current challenge or want to jump start your idea process for the future, New England Design & Manufacturing is the event for you. With thousands of knowledgeable suppliers, educational and networking opportunities, AND something no other expo has—access to four other related manufacturing events and features—you’ll find ideas and solutions around every corner.

Get your badge today! CONNECT WITH YOUR COMMUNITY:

DM-NewEngland.com

29806_NE_DM15

Co-located with:

| IMD | April 2015 | www.IndMacDig.com

celebrating 25 years as the authority on

produced by

COMPANYB EVENT NAME® is produced by SME

RAPID is known worldwide as the preeminent event for 3D printing, scanning, and additive manufacturing. The level of cutting-edge 3D innovation at RAPID is unparalleled, as well as the breadth and depth of additive expertise across all industries. At RAPID 2015, we will be celebrating our 25th anniversary as the ultimate authority, with the most comprehensive display of 3D technology, expertise, and innovation ever showcased in one place. Experience the latest advances – hands on – and explore the unlimited possibilities of how 3D technology can improve your business.

CONFERENCE AND EXPOSITION

rapid3Devent.com

may 18-21, 2015 | long beach (CA) convention center exhibits may 19-21

9727.indd 1

12/3/14 4:06 PM

nOw a part Of rOckfOrd-ettcO prOcunier Our Bench, Horizontal, Floor and Automated Machines are used throughout the Stamping, Die Casting, Screw Machine, and CNC Parts Manufacturing Industries. Available with Quick Change Tooling or Multiple Spindle Configurations, SPEEDYCUT will convert secondary operations into PRIMARY PROFITS!

High Speed Drilling & Tapping Units High Speed Drilling & Tapping Units High Speed Drilling TappingHeads Units • Drill & Tap Feed Units • & Multi-Spindle • Drill & Tap Feed Units • Multi-Spindle Heads • Lead Screw • Clutch Tappers • Drill & Tap FeedTapping Units • Multi-Spindle Heads • Lead Screw Tapping • Clutch Tappers Servo Driven Ball Screw RailTappers Units • •Lead Screw Tapping • Clutch • Servo Driven Ball Screw Rail Units • Servo Driven Ball Screw Rail Units

DRILL. TAP. REPEAT. DRILL. DRILL. TAP. TAP. REPEAT. REPEAT.

Over 8,000 Machines sOld DISTRIBUTOR • NO PUSH or PULL INQUIRIES • Precision Loaded Gear Lead System INVITED! • No Part Lift Up • Easy, Quick Fixturing & Set Up • Largest Worldwide Inventory of Parts, Gears & Tooling • Low Maintenance for Years of Dependable Production • Tap Range #000 to 3"

Engineered Tough for Year After Year Reliability Engineered Tough for Year After Year Reliability Engineered Tough for Year After Year Reliability

call 800-781-tapp (8277) for a catalog!

414-423-7400 414-423-7400 414-423-7400

www.speedycut.cOM Or www.rOckfOrd-ettcO.cOM

Hypneumat.com Hypneumat.com Hypneumat.com

1422 NW Commerce Centre Drive • Port St. Lucie, FL 34986 Fax: 772-461-6362 • Email: speedycuttapping@aol.com

repair parts, inc. Machine Tool RepaiR paRTs

2415 Kishwaukee St., Rockford, IL 61104, Tel: 815.968.4499, Fax: 815.968.4694, Email: rpi@repair-parts-inc.com BarBer-Colman

The One-STOp ShOp fOr BarBer-COlman maChine TOOlS! • Machine Tool Reconditioning • Repair and Replacement Parts • Gear Machine Sales, over 100 machines in stock • Hob Sharpening Service

fOr Sale ATlAnTic VAn noRMAn PRoducT line: Parts, Prints, documentations

we keep your equipment running Van norman mill

| IMD | April 2015 | www.IndMacDig.com

WWW.repair-parTS-inC.COm

USa

100%

ade in th

GUARANTEED in

e v e r y w ay

Made by aMerican craftsMen in the Usa

www.storloc.com â&#x20AC;˘ 1-800-storloc 1-800-786-7562

Profile

Sustainably Produced Hyd r aulic Components VOSS Fluid GmbH is a supplier of hydraulic connection technology. We spoke with Marco Schawohl, Division Manager Marketing, about corporate responsibility, ecological benchmarks and the in-house electroplating equipment. Editorial team: Mr Schawohl, please introduce your company briefly. Schawohl: VOSS Fluid is one of the world’s leading suppliers of hydraulic connection technology. We focus on application-specific system solutions for tube connections in stationary and mobile hydraulics. These include cutting ring couplings, tube forming systems and flange connections, amongst other products. We offer our customers all services from a single source – from project planning and engineering via production and assembly to economic logistics services.

| IMD | April 2015 | www.IndMacDig.com

Editorial team: How do you realize sustainable values? Schawohl: Sustainability is a central topic for our company. Our projects are shaped with vision. Besides business success, we also look at social and ecological benefits in everything we do. This begins with the overriding strategic and operative targets and ends with each individual employee acting responsibly. Editorial team: Please illustrate this with a concrete example. Schawohl: We have developed an extremely high-quality surface for our tube couplings: the corrosion protection VOSS coat. To achieve this quality level, we have even invested in a new electroplating equipment at our head office in Wipperfürth. This is one of the most modern such installations in Europe. Thanks to processes optimally configured to our needs, we are able to attain perfect surface results in production. It also

allows us to comply with the highest ecological standards – for environmental protection as well as for energy and resource efficiency. Editorial team: What results have you achieved? Schawohl: All emissions such as air, water and noise are far below the specified limit values. Instead of potable water, we exclusively use industrial process water. Another important aspect: We save more than 490 MWh each year thanks to the energy-efficient plant. That corresponds to an annual electricity consumption of around 160 residential units. We also restrict the use of chemicals to the absolute minimum necessary. This is achieved by using automated dosing pumps, amongst other reduction measures. In addition to this, the employees in our two-story electroplating installation work completely separated from the fully-automatic controlled process conveyors. Editorial team: Are people becoming increasingly aware of sustainability, in your opinion? Schawohl: The subject has certainly gained importance, but still offers a great deal of potential. As far as I am concerned, one of the most important tasks is to implement sustainability strategies across the board in business and society. The VOSS Company Group has long pursued this important path.

About VOSS Fluid GmbH VOSS Fluid GmbH is an internationally leading supplier of hydraulic connection technology. The company’s head office is in Wipperfürth and, with around 400 employees, it is part of VOSS Holding. The product portfolio comprises tube connections for stationary and mobile hydraulics, including cutting ring couplings, tube forming systems and flange fittings. VOSS Fluid as a development and system partner of international mechanical engineering focuses on application-specific system solutions. VOSS Fluid offers customers everything from a single source: from project planning and engineering via production and assembly to economic logistics

services. With its four own sales companies in Europe and Asia as well as further VOSS Group representations and a worldwide network of dealers, VOSS Fluid ensures at all times the reliable distribution of its system solutions. For more information email Catrin Neukirchen at catrin.neukirchen@voss.net or call +49 (0) 2267 63-5653

www.INDMACDIG.com | April 2015 | IMD |

STRUCTURAL STEEL CO., INC. STRUCTURAL STRUCTURAL STEEL STEEL CO., CO., INC. INC.

iso 9001: 2008 Registered firm

Essex Provides: Essex Essex Provides: Provides:

• Pre-Engineered Buildings Built To Withstand The • Pre-Engineered Buildings Built • Rugged Pre-Engineered Buildings Built To To Withstand Withstand The The Northeast Winters. Rugged Rugged Northeast Northeast Winters. Winters. • • Commercial, Commercial, Industrial Industrial & & Agricultural Agricultural Buildings Buildings Built Built • Commercial, Industrial &Needs. Agricultural Buildings Built To Satisfy Your Building To Satisfy Your Building Needs. To Satisfy Your Building Needs. • Steel Structure Sub-Structure, & Sheeting • • Steel Steel Structure Structure Sub-Structure, Sub-Structure, & & Sheeting Sheeting

YouR souRce foR sAfe And eAsY lifting solutions Mold Handler™ Swivel & Pivot Hoist Rings

Forged Street Plate™ Swivel Hoist Rings

Side Load Hoist Rings

Hoist Ring Kits

Call For A Quote On Your Next Project Call Call For For A A Quote Quote On On Your Your Next Next Project Project

STRUCTURAL STEEL CO., INC. STRUCTURAL STEEL CO., INC. STRUCTURAL STEEL CO., INC. 607 Route 13, Cortland, NY 13045 607 Route 13, Cortland, NY 13045 607 Route 800-323-7739 13, Cortland, NY 13045 National: National: 800-323-7739 National: 800-323-7739 607-753-9384 • FAX: 607-753-6272 607-753-9384 • FAX: 607-753-6272 607-753-9384 •• FAX: www.essexstructuralsteel.com 607-753-9384 FAX: 607-753-6272 607-753-6272 www.essexstructuralsteel.com www.essexstructuralsteel.com 607 Route 13, Cortland, NY 13045

Round Base Swivel & Pivot Hoist Rings

Forged Swivel Hoist Rings

0° 18 ts vo

Drop Forged Hoist Rings

Swivels 360°

melmor melmor Associates, inc. Associates, inc.

Hoist Rings ARe:

200% Proof Load Tested Each Ring Has Serial Numbers Orders Shipped Same Day Rated load 400 lbs - 250,000 lbs

cAll foR fAx foR A fRee cAtAlog

“World’s Largest Material Handling Distributor” “World’s Largest Material Handling Distributor”

     

Wire Baskets Wire Baskets Hoists Hoists Pallet Racking Pallet Racking Conveyor Conveyor Rolling Ladders Rolling Ladders

Since 1963 Since 1963      

Steel Containers Steel Containers Self Dumping Hoppers Self Dumping Hoppers Shop Pans Shop Pans Warehouse Carts Warehouse Carts Plastic Containers Plastic Containers

1110 Fullerton Rd, City of Industry, CA 91748 Phone: 800-752-7229 or 626-581-3424 Fax: 626-581-3423 Email: sales@actekmfg.com

www.Actekmfg.com

| IMD | April 2015 | www.IndMacDig.com

Melmor Associates, Inc. Melmor Inc. OH 44446 840 Ann Avenue - POAssociates, Box 511 - Niles, 840 Ann Avenue - PO Box-511 - Niles, OHfax 44446 330-652-1784 phone 330-652-1667 330-652-1784 phone - 330-652-1667 fax www.melmor.com www.melmor.com

Hydra Service, Inc luid Mov Specialist in F em ent Wastewater Pumps, Grinder Stations, Process Equipment, Generators, Motors & Panels, ABS, Godwin, Toyo, Yamada, Aeration Industries, AMWELL, IronBrook Partners

Warrior, AL, 800-749-3569 • Pelehatchie, MS, 888-258-1892 Robertsdale, AL, 800-847-5006 • Debary, FL, 800-323-1731

www.hydraservice.net

THE PERFECT LITTLE TOOL ROOM FURNACE • Extremely Uniform • Easy Lift Door Only $3950 • Program Control Model GS1714 • 17"W x 14"D x 12"H

20 Kent Rd • POB 2129 • Aston PA 19014

877.846.7628 • www.llfurnace.com

AMericAn VersAtiLity POWerFUL, “On/OFF” rAre eArtH PerMAnent LiFt MAGnet HOriZOntAL AnD VerticAL LiFt cAPABiLity rFiD enABLeD FOr trAcKinG PUrPOses BUiLt-in “test LiFt” FeAtUre cOnFOrMs tO AsMe B30.20 stAnDArDs UsA M.A.D.e™ (MAnUFActUreD, AsseMBLeD, DesiGneD & enGineereD)

VersaLift™ Magnet

The VersaLift™ Lift magnet offers both horizontal and vertical lifting ability, is one of the only lift magnets on the market to feature a RFID chip for tracking and has a built-in lift capacity “test” function to assist the user in determining whether or not a load is safe to lift. Powerful, yet compact, the USA manufactured VersaLift™ supports extremely high lifting values in relation to its lightweight design and features a sleek, industrial grade, stainless steel housing.

For more information: Industrial Magnetics, Inc. Call: 888.582.0823 Surf: www.magnetics.com Scan: QR code with your smart device

www.INDMACDIG.com | April 2015 | IMD |

New Portable Plasma System from Hypertherm Hypertherm has announced the release of the Powermax20 AIR, a portable air plasma system featuring an internal air compressor. Weighing only 30 pounds (13.5 kg) the Powermax30 AIR provides 30 amps of output giving it the highest power to weight ratio of any system in its class. “Hypertherm is setting new performance and portability standards with this new model,” explains Harry Mellott, a Hypertherm Powermax specialist. “With a recommended cut capacity of 5/16” (8 mm) and a severance capacity of 5/8” (16 mm) the system can easily and quickly cut a variety of metal types and thicknesses making it a great entry level cutting tool for a variety of professions, as well as home users.” The Powermax30 AIR, like all Hypertherm Powermax systems, is rugged and reliable with Hypertherm Certified™ reliability to perform in the most demanding environments and is available from authorized Hypertherm partners. For more information visit www.hyperthermcom.

GMTA Introduces New Direct-Drive Gear Honing Machine New from German Machine Tools of America, the Präwema SynchroFine 205 HS gear honing machine features direct-driven, digitally controlled spindles for the tool and the workpiece, enabling precise, rigid synchronization. The Präwema Honing gear finishing process produces quality comparable to grinding results for spur and helical gears, as well as shafts. The machine’s software checks the stock allowance and workpiece runout and then optimizes the X-axis approach distance. Measuring the workpiece does not affect the cycle time and the process can reduce cycle times by 3 to 5 sec. The machine features a pick-up design to enable automation. The workpieces and dressing tools are loaded and unloaded by the workpiece spindle. The large X-axis travel enables placement of additional stations adjacent to the loading/unloading station inside the machine, such as a two-flank roll-checking device. Additional options, such as a dual-spindle model, are available to further reduce cycle times. For more information visit www.gmtamerica.com.

Economical EM Series High-Speed VMC from Chevalier The new EM series from Chevalier is engineered to deliver large quantity machining with limited floor space and comes in three models: EM 1602L, EM2033L and EM 2040L. The machines offer table capacity as large as 1,320 lbs. with a maximum work envelope of 16” x 20.8” x 20”. The series provides fast interpolation with traverse speeds up to 1,889.7 ipm. The 20HP spindle can produce up to 10,000 rpm, combining excellent surface finish at high-speed with sufficient torque at lower rpm. A 24-station tool changer delivers rapid changeover. The EM’s are equipped with the FANUC 0iMD controller, featuring 4-axis, simultaneous contouring, linear-circular-helical interpolation and canned cycles for drilling, tapping and profiling, plus a conversational Manual Guide 0i and much more. Pricing starts at $48,500 for the EM1620L. For more information visit www.chevalierusa.com.

| IMD | April 2015 | www.IndMacDig.com

industry leader since 1969

SAVE TIME

& PREVENT LIFTING INJURIES

Visit Us at Booth

#1704

• • • • • • • • • • •

WITH SKY HOOK INDUSTRIAL LIFTING DEVICES

Prevents Lifting Injuries Sky Hook Weight Starts at 23 lbs. Capable of Precision Positioning Rotates 360° and operates with one hand Portable and Lightweight Replaces Overhead Cranes Operates in Tight Working Conditions No Maintenance Needed Meets OSHA Requirements Can be customized to fit your specific application Environmentally-Friendly! No Air, No Electricity, No Hydraulics!

Lifts up to 500 lbs! 800-4-SKY-HOOK (800-475-9466) info@skyhookmfr.com

CUSTOM

MODIFICATIONS

AVAILABLE

TELL US WHAT YOU NEED… SEE WHAT WE CAN DO!

Our mission is not to sell a product, but to sell a solution. We can design a custom Sky Hook with capabilities that no off-the-shelf product in the world can offer. Going far beyond dimensional changes with options like clutch brake, cable unit, stainless, cleanroom package and more, we are confident that we have the tools to meet your exact needs!

www.skyhookmfr.com

ATTCO, Inc. DBA Syclone ATTCO Service • 8395 W. Idaho Blvd., Letha, ID 83636 • Phone: 208-365-5770 • Fax: 208-365-5771

product showcase

New High-Efficiency Intensifier Pump from Jet Edge Jet Edge has released the new iP60-30 60,000 psi, 30hp hydraulic waterjet intensifier pump. Designed for waterjet shops that desire the reliability of a hydraulic intensifier pump, but have limited power, the iP60-30 draws only 37 full load amps at 460vac or 74 full load amps at 230vac. It is capable of producing 0.6 gpm of ultra-high pressure water at a continuous operating pressure of 55,000 psi. Economically priced and easy to maintain, the iP60-30 is ideally suited for rural shops, R&D labs, schools, and small, budget-conscious waterjet cutting shops. The iP60-30 features a reliable tie-rod design that eliminates threads on the high pressure cylinders, end caps, and hydraulic cylinders. This reduces the likelihood of cracking and increases component life. Matched metal components prevent galling of hydraulic components. The iP60-30 includes a hydraulic accumulator to provide smoother hydraulic pressure, reduce spikes and prolong hydraulic pump life. For more information visit www.jetedge.com.

RÖHM Announces Orange Line The new Orange Line from RÖHM includes drill chucks, live centers, lathe chucks, and machine vises. The standardized product selection offers valuable advantages in priceperformance ratio, availability and rapid repair services. Drill Chucks The EXTRA RV-E keyless and PRIMA-L keyed chucks accommodate varied applications. The EXTRA RV-E is clamped with a simple turn of its metal and plastic sleeve and the PRIMA-L gets its clamping strength via DIN 6349 toothing. Both drill chucks have a through-hole for clockwise and counterclockwise rotation. Live Centers The Orange Line live centers feature triple bearings. They come in sizes MT 3, MT 4 and MT 5 and can handle maximum weights of 661, 1,102 and 1,388 pounds respectively. These centers withstand high clamping pressures and allow for high turning speeds without the need for separate lubrication. Lathe Chucks The ZG geared scroll chuck, with its vibration-dampening cast iron body and one-piece jaws is also part of the Orange Line. They are available in six standard sizes in 3-jaw and 4-jaw configurations. Machine Vises The modular RB machine vise rounds out the Orange Line. Available in mechanical (RB-M) or power intensified (RB-K) versions, the vise provides long guidance of its moveable jaw and accurately covers a wide clamping range with quick adjustments. To ensure accuracy, the vise’s longitudinal grooves precisely match the t-slots of a machine tool table, and the vise works with rotation plates to achieve angular settings for increased flexibility. For more information visit www.rohm-products.com.

| IMD | April 2015 | www.IndMacDig.com

AmCon Design & Contract Manufacturing Expos See Manufacturing’s latest cutting-edge technologies at any of our upcoming shows

Spring 2015 Schedule Seattle (Bellevue), WA March 24-25 Orlando, FL April 7-8 Denver, CO April 28-29 Kansas City, KS May 12-13 Phoenix, AZ June 2-3

Fall 2015 Schedule Rochester, NY September 23-24 Dallas (Plano), TX October 6-7 Salt Lake City, UT October 27-28 Detroit (Novi), MI November 10-11 FREE ADMISSION • FREE ATTENDEE PARKING • FREE SEMINARS • Design • Engineering • Prototyping • Machining • Cutting • Grinding• 3D Printing • Forming • Fabricating • Rubber • Plastics • Components • Castings • Molds • Tools • Dies • Patterns • Finishing • Assembly • Fixtures • Electronics...and much much more.

www.INDMACDIG.com | April 2015 | IMD |

POWERFUL THE DRIVE TECHNOLOGY SHOW

OCTOBER 20-22, 2015 DETROIT, MI COBO CENTER

CONNECTIONS

SAVE THE DATE

FOR THE DRIVE TECHNOLOGY SHOW OF THE YEAR! GEAR EXPO 2015 brings together the full range of experts — design, manufacturing, application engineering — all in the same place — Cobo Center, Detroit, October 20–22. From a single gear to complex drives, GEAR EXPO covers it all… • More exhibitors — from gear making machines to systems integrators. • More education sessions — from metallurgy and geometry to maximizing power density.

GEAR EXPO 2015 is the place to be. • Make powerful connections. • See the latest technology in action. • Get the inspiration you need to take your products to the next level. Improved drive technology is critical to achieving higher efficiencies and longerservice life. All the information and answers you need will be at GEAR EXPO 2015.

• More attendees — buyers and makers from automotive, construction, mining, agriculture — wherever high-performance drives are critical. • More solutions — meet the experts and evaluate your capabilities.

Registration opens in spring 2015 at www.gearexpo.com 52

| IMD | April 2015 | www.IndMacDig.com

LED Direct-Replacement for

Metal Halide Saves $1,000s and $1,000s in Monthly Energy Costs... Simply by Changing “Bulbs!”

BEFORE

W/ METAL HALIDE

“EZ LED”

METAL HALIDE REPLACEMENT

• Simply screw it in...It’s EZ! • Saves up to 68% in energy costs = $364 per light, per year.* • No fixture change or rewiring. • Long LED life technology. • Payback: less than one year (before rebates). • Equals or Exceeds Brand New Metal Halide Light Output. • No Mercury. No Radiation. No UV. RoHs Compliant. • Rebate Eligible. • 5 Year Warranty. 50,000+ hour life.

Waiting Is Costly. Call Now! 800-553-2112

AFTER

W/ THE EZ LED

145w “BRIGHT”

Saves 68% = up to $364*, per light, per year

180w “BRIGHTER”

Saves 62% = up to $324*, per light, per year

230w “BRIGHTEST”

Saves 50%+ = up to $267*, per light, per year *Operating 24/7 @ national kWh of 13.6 cents

Brian Brandel

“PLUG N’ PLAY” LED for Metal Halide Saves $1,000s in Monthly Energy Costs

.com

FREE Shipping This Month. 30 Day Money-back Guarantee.

www.INDMACDIG.com | April 2015 | IMD |

surplus buying & selling

WEBSITE

www.raco.com

for specifications & photos on over 1000 machines in our inventory!

MORI SEIKI #SL65A CNC Turning Center, Fanuc 16T, 4.1" Sp. Bore, Chuck, Tailstock, Chip Conv., 50 HP, 1996

#273A CINCINNATI HEALD Internal Grinder, Ext. Bed, 3 Red Hd. Sp., Chuck, Tooling, 5 HP, 1977

104" X 3/4" AKYAPAK Hydr. 4 Roll Plate Bending Roll, #AHS16/20, PLC Touch Screen, Hydr. Drop End, 20 HP, 2004

13.8" x 40" STUDER CNC Cylindrical Grinder, #S35R, Fanuc 16T CNC, 20" x 3-1/4" Wheel, Cool/Filtr., 10 HP, 1988, Retro. & Rebuilt by Studer 2000

138 Ton AMADA CNC Press Brake #FBD1253NT, Upacting, Hydr. Amada AMNCB 7 Axis CNC, 118" O.A., 106" B.H., 5.9" Stk., 15 HP, 1999

OKUMA #ES-L8 CNC Turning Center, OSP-U10L CNC, 8" Ck., Tailatock, Chip Conv., 10 HP, 2000

88 Ton AMADA CNC Press Brake #FBD8025NT, Hydr., Upacting, Amada AMNCB 7 Axis CNC, 98" O.A., 85" B.H., 5.9" Stk., 10 HP, 2000

100 Ton PACIFIC Hydr. Press Brake #J100-12-I, 144" O.A., 126" B.H., 3 Speed, 30 HP, 2000

10" x 10" AMADA #HA250W Automatic Horiz. Band Saw, 1-1/4" Blade, Hydr. Vises, Chip Auger, 5 HP, 1993

40/52" x 80" SUMMIT Hvy. Duty Lathe #40DC, 5-1/2" Sp. Bore,

12' X 1" ACCURSHEAR #8100012, Hydr., 48" B.G., Sq. Arm, 4 Fr. Arms, Extra Blades, 75 HP, 1989

5.1" TOSHIBA Tbl. Type Horiz. Boring Mill #BFT-13W2, 48" x 98" Tbl., 98" Cr., 71" Vert. #50 Tpr, P.D.B., D.R.O., Way Bed, Pendant, 1975

JUST PURCHASED

56" BULLARD Dynatrol CNC VTL, Fanuc 11TT, Turret & Side Hds., 48" Vert., 3 Jaw, 50 HP 56" BULLARD Dynatrol Vert. Boring Mill, Ram & Side Hds., 60" Under Rail, 3 Jaw Ck w/4 Jaws, 60 HP, 1968, Excellent

42" BLANCHARD Rot. Surf. Grinder #22C, Mag. Chuck, Dresser, Conv. Base, Coolant, 50 HP, 1976 14" x 40" KELLENBERGER CNC Univ. Cylindrical Grinder #UR175/1000 Kelvaria, Kelco 90 CNC, B Axis, Internal Attach., Gauging, 1998 7.8"x11.8" TSCHUDIN CNC Cyl. Grinder #PL24, Usach Open Arch. CNC, Marposs P5 Gauging, SBS Balancing Sys., 10 HP, 2001, CNC Upgrade 2014, From Medical Device Mfg. 6" MITSUBISHI CNC Floor Type Boring Mill, Ram Type, 393"X, 78"Y, 27.5"Z, Fanuc 18i CNC, 60 ATC, 1988, Retro. 2001 5" x 12" MYFORD Hydr. Cylindrical Grinder #MG12-HMR, Auto. Infeed, Spark Out, Tooling, 3 HP, 1999

8' X 19" OOYA Radial Drill #RE3-2500, #5 MT, 2150 RPM, Coolant, Box Tbl., 15 HP, 1976

| IMD | April 2015 | www.IndMacDig.com

OKUMA #MX-45VAE CNC Vertical Machining Center, 30"X, 18"Y, 17.7"Z, 7K RPM, OSP700M CNC, 20 ATC, 2000

#2V18-18 GARDNER Vert. Double Disc Grinder, 18" Dia. Wheels, Dresser, Coolant/Filtr., 10 HP Heads, 1979, Excellent

FRYER CNC Bed Type Vert. Mill, #MB14, 3 Axis CNC, 40"X, 20"Y, 25"Z, 40 Tpr., Anilam 1400 CNC, 5 HP, 1998 (3)

www.INDMACDIG.com | April 2015 | IMD |

surplus buying & selling

Charleston Annex Corporation Metalworking Machinery • plants • bought, sold & liquidated 301 Post Office Drive, Suite D • Indian Trail (Charlotte) NC 28079 Phone: 704-821-7370 • Fax: 704-821-7392 • email: markm@charlestonannex.com

POREBA 53” X 236” MANUAL ENGINE LATHE

JORNS CNC HYDRAULIC FOLDING MACHINE

36” AEM BELT GRINDER AND DEBURRING MACHINE

DC MORRISON 1-1/4” KEY SEAT MACHINE

PACIFIC 300 TON X 30’ HYDRAULIC PRESS BRAKE

OKUMA MILLAC 852V CNC VERTICAL MACHINING CENTER

PEDDINGHAUS OCEAN AVENGER CNC BEAM DRILL LINE

ANAYAK LARGE CAPACITY 4-AXIS HORIZONTAL BORING MILL

Charleston annex wants to turn your surplus metalworking maChinery into Cash!!! one maChine or an entire plant! CNC HORIZONTAL BORING MILLS 6’ GRAY CNC Floor Type Horizontal Boring Mill, Allen Bradley 9/260 CNC Controls, 120” Vertical Travel, 240” Horizontal, Model 660FC (#1628) 8’ INGERSOLL Floor Type Horizontal Boring Mill, Model Infeeding Column, Pendant Controls, 5-Axis Digital Readout System (1629) 6’ GIDDINGS & LEWIS NC Floor Type Boring Mill, Model G60FX with 108” Vertical Travel, 288” Horizontal, (2) Rotabs, 2002 CNC Control (#1621) 6” GIDDINGS & LEWIS MC-60 CNC Table Type Horizontal Boring Mill, Spindle Diameter 6”, Taper in Spindle #50 ANSI, Built in Rotary Table, Giddings & Lewis 8000-C CNC Hand Held Pendant, CH-8 Davis Facing Head with Auto Coupling System, Single Point Treading, Chip Conveyor with Elevator, Inspect in Plant Under Power, sn:450-297-03 (1787)

MAZAK FH580/40 CNC Horizontal Machining Center, (2) Pallet 19.6” x 19.6”, 360 Degree Rotate, X-Axis 27”, Y-Axis 24”, Z-Axis 25.9”, #40 Taper, 12,000 RPM, 60 ATC, with Mazak M Plus CNC Controls (1897)

CNC veRTICAL MACHINING CeNTeR OKUMA Millac 852V CNC Vertical Machining Center, X-Axis 80.71”, YAxis 33.49”, Z-Axis 29.53”, Table Size 86.61” x 33.46”, BT50 Taper, Okuma OSP-P200M CNC Control, 36 ATC, High Pressure Coolant Thru Spindle, sn:85684, mfg. 2008 (1894)

KeYSeATeR DC MORRISON 1-1/4” Key Seat Machine, Model K, sn:K834131, mfg. 1983 (1907)

HORIZONTAL BORING MILLS

DRILL PReSS

4” GIDDINGS & LEWIS Manual Table Type Horizontal Boring Mill, Model 70A-DP4-T, Table Size 36” x 74” (with (7) 13/16” Tee Slots & (3) ¾” Key Slots, Approx. 72” Table Travel, Approx. 60” Saddle Travel, 55” Head Vertical Travel, 28” Spindle Travel, Spindle Taper #50 with Power Draw Bolt, Main Motor 20 HP (1790) 5” GIDDINGS & LEWIS 70A-DP5-T Table Type Horizontal Boring Mill, 5” Spindle, #50 Taper , Vertical Y-Axis 96”, Cross X-Axis 132”, Saddle W-Axis 80”, Spindle Z-Axis 36”, Table Size 60” x 144”, sn:150-789 (1910) TOSHIBA BTD-110.R16 4.33” CNC Table Type Horizontal Boring Mill, X-98.42”, Y-70.86”, Z-19.68”, W-57.08”, Table Size (Built in Rotary) 55.12” x 62.99”, 60 ATC, Tosnuc 888 CNC Control (1917)

IBARMIA 4-B-32 Southbend 4-Head Production Drill Table, Throat Cap. 29” Diameter, Drill Cap. 1.3”, Quill Travel 7.87”, 9 Speeds (4 spindle heads), 1 Head Equipped with Tapping, sn:656-E, mfg. 1983 (1899)

veRTICAL BORING MILLS

CNC FLAT BeD LATHeS MONARCH Heavy Duty CNC Flat Bed Lathe, Model 40/25, 24” Chuck, Swing Over Bed 48”, Swing Over Cross Slide 33.5”, CC 168”, 4.12” Spindle Hole, New Motor 50 HP, 6 Position Indexable Turret, with Fagor 8055 CNC Pendant Control (2006 Retrofit), Extra Tooling, Chucks, Turrets, Steady Rests, Manual and Documentation, Very Good Condition, sn:50287 REDUCED PRICE (1806) MAZAK M-5N 24” x 82” CNC Flat Bed Lathe, Swing 24.02”, Machining Length 81.89” X-22.05”, Z-80.91”, 3-Jaw Chuck with 5.5” Hole, Mazatrol 640T CNC Control, Very Low Hours (2 available) (1915)

Diameter of Bending Rolls 20.47”, Main Motor 40 HP, Round Bar Capacity 4.92”, Square Bar Capacity 4.3” x 4.3”, Pipe Capacity 8.6” OD x .279” WALL, Square Tube 7” x .39 WALL, Max. Beam Capacity (Hard Way) W8x24x240” Dia., mfg. 1998 (1672)

ROTARY TABLeS WOTAN Motorized Infeeding Rotary Table, 67” x 60” Capacity with Control (1725) GIDDINGS & LEWIS 48” X 72” Hydrostatic Rotary Table, 25,000 Load Capacity, 6 T-Slots, Overall Height 15 ½”, M fg. 1998 (1720) 36” X 36” CINCINNATI GILBERT Air Lift Rotary Table, Overall Table Height 11.25”, 4 T-Slots, Width of Top T-Slots .75”, Width of Bottom T-Slot 1.5”, Depth of T-Slot 1.5”, Distance Between T-Slots 8.5”(1773)

WeLDING

eNGINe LATHeS

JORNS CNC Hydraulic Folding Machine, Super-Line 300-soMB4000-12.2, 16 Gauge, 32’ Forming Length, 6 Bend Cylinders (1613)

SUMMIT 39.5” x 134” Hollow Spindle Engine Lathe Model 38-12XRO, 12.5” Spindle Bore, Taper Attachment, Rapid Traverse, Power Tailstock, Inch/Metric Threading, Steady Rest, sn:49503001 REDUCED PRICE (1833) POREBA 53” x 236” Manual Engine Lathe, Model TR135B1x6M, 53.14” Swing Over Bed, Over Cross Slide 40.15”, Swing in Gap 66.92”, 4.72” Bore, Distance Between Centers 236.22”, Inch/Metric, 31.5” 4-Jaw Chuck, 49” 4-Jaw Chuck, Tool Post, Taper Attachment, Power Rapid, Tail Stock, Steady Rests (1877) LEBLOND 36” x 228” Engine Lathe, Model NK, Max. Swing 36”, Max. Distance Between Centers 228”, Bore 2-1/4”, 24” 4-Jaw Chuck, 30 HP, Threading, Steady Rest, Rapid Traverse, Trak 2-Axis DRO (1874) STANDARD MODERN 20” x 80” Engine Lathe, Swing Over Bed 22”, Swing Over Cross Slide 12”, 80” CC, 12” 3-Jaw Chuck, Face Plat, 10” Steady Rest, Inch/Metric Treadhing (1900)

FARREL Manual Vertical Boring Mill, Model 120” VBM-ADJ RAIL, 75HP DC Main Drive Motor, 120” Table Size, 90” Distance Under Rail, 82” Ram Stroke, 16 Speed Changes, 127” Maximum Swing, Full Pendant Controls, REDUCED PRICE (1768) KING Hi-Column Vertical Boring Mill, Table Main Drive Power 75 HP, 3 Heads, Maximum Swing 56”, Table Size 52” 4-Jaw, Height Under Rail 72”, Variable Table Speeds 2.7-100 RPM, 7 Speed Changes, sn:20112, upfit in 2013 (1727)

CNC DUPLICATORS

FLOOR PLATeS

PReSS BRAKeS

CNC HORIZONTAL MACHINING CeNTeRS

(10) 90” x 215” x 19” Cast Iron T-SLOTTED FLOOR PLATES, matched to bolt together (1630)

PACIFIC 300 Ton x 30’ Hydraulic Press Brake, Model K300-30, Overall Bed Length 30’, Distance BH28 5-1/2”,Bending Cap. ¼” x 24’, 12” Stroke, Open Height 20”, Closed Height 8”, Throat Depth 10”, Tonnage Control, 3 Speed Unit, Excellent Condition REDUCED PRICE (1848)

KITAMURA HX 630I CNC 4-Axis Horizontal Machining Center, X-Axis 39.4”, Y-Axis 31.5”, Z-Axis 32.236”, B-Axis .001 N/C Rotary, Spindle Speeds 12,000 RPM, Pallets 2, Pallet Size 24.75” x 24.75”, Full Contouring B-Axis 360,000 Degrees, Excellent Condition, mfg. 2008 LOW HOURS (1837) 2001 ANAYAK Large Capacity 4-Axis Horizontal Machining Center, Model HVM-H3300, X-Axis 106”, Y-Axis 78”, Z-Axis 47”, 31” Tsudakoma 4th Axis Rotary Table, Table Size 134” x 36”, Sub-Table 120” x 36”, Cat #50 Taper Spindle, 6,000 RPM’s, 200 IPM, 40 Pocket ATC, Fanuc 16i-MA CNC Pendant Control (1905) OKUMA MA-60HB CNC Horizontal Machining Center, X-Axis 39.37”, YAxis 31.49”, Z-Axis 31.88”, Pallet Size (2) 24.80” x 24.80”, 1 Degree Indexing, 50 Taper, OSP-U100M CNC Control, 60 ATC, Hi-Pressure Thru Spindle (1896) OKUMA Space Center MA-800HB CNC Horizontal Machining Center, X-Axis 55.12”, Y-Axis 49.21”, Z-Axis 49.21”, Pallet Size (2) 31.5” x 31.5”, 1 Degree Pallet Indexing, 12,000 RPM Spindle Speed, NT50 Spindle Taper, Okuma OSP-P200M CNC Control, 60 ATC, Coolant Thru Spindle, sn:129514, mfg. 2008 (1895)

GEKA CNC Plate Duplicator/Punch, Model Paxy 2000 (Puma 220/PD) Capacity (W&L) 30” x 80”, Max. Thickness 1-9/16”, Throat Depth 36”, Punching Capacity Squares 1-1/8” x 1-1/8”, Rounds 1-1/2”, Large Assortment Punches & Dies, Ball Work Table, Fagor Paxy 2000 CNC Controls, Foot Actuator, sn:312 (1851)

CNC PLATe PUNCHeS CONTROLLED AUTOMATION 175 Ton CNC Plate Punch, Model 2AT-175, 30” x 60” Max. Plate Size, 1 ½” Max. Material Thickness, Max. Hole Size 2 5/16”, Max. Angle Size 8” x 8” x 1-1/8”, mfg. 1996 (1801)

BeAM LINeS PEDDINGHAUS OCEAN AVENGER CNC Beam Drill Line, MDL1000, Installed 2007, 60’ Profile Size with Optional Rush 250A Drill Grinder, Video on Website, sn:49099 (1878)

BeNDING ROLLS HAEUSLER 6” x 6” x ¾” Horizontal Angle Bending Roll, Model HPR330-H, 40 HP, 23 FPM Roller Speed, Mfg. 1998, sn:97-1785 (1672) CRAIG AND DONALD 5” X 5” X ¾” Angle Bending Roll, Model #4, Angle Bending Cap. (Leg Out) 6” x 6” x ½”, Main Motor (440 Volt) 15 HP, sn:8/50 (1799)

BeNDeRS HAEUSLER 6” x 6” x ¾” Horizontal Angle Bending Roll, Model HPR-330H,

CNC LATHeS DAEWOO LYNX 200B CNC Lathe, Model 200B, 8” Chuck, Swing Over Bed 18.11”, X-Travel 6.3”, Z-Travel 13”, Fanuc 21-T, Tool Presetter, Auto Gantry Load/Off Loader, Chip Conveyor, sn:L2000824 (1844)

ROLLS DAVI MC4P 4-Roll CNC Hydraulic Angle Bending Roll, 4” x 4” x ½” Angle Out/Angle In, Like New (only 15 hours use), sn:20820017, mfg. 2011 (1911)

SHeARS CINCINNATI 16’ x 3/8” Mechanical Plate Shear, Model 4316, Cap. 16’ x 3/8”, 48” Front Operated Power Back Gauge, Hold Downs 17, Left Hand Squaring Arm, Palm Buttons (1847)

| IMD | April 2015 | www.IndMacDig.com

HOBART/PANDJIRIS Welding Manipulator & Vertical Seam Welder, 8’V x 8’H Arm Travels, Mfg. 1986 (1477) KOIKE ARONSON Plasma Burning Machiner, 8’ x 8’ x 43”, Beveling Head, Mfg. 1996 (1588)

FOLDING MACHINeS

GeAR MACHINeS (2) NATIONAL Broach Red Ring Gear Shavers (1495-1496) NILES Model ZSTV-06 Gear Grinder, 31.49” Gear Dia. (1600) STAR Model 4HS Hob Shaper, 10’ Work Diameter (1606) HOFLER Gear Tester, Model HFR-2000, Mfg. 1981, Index Testing, Lead Testing, External Gears (1664) SCHIESS Vertical Gear Hobber, Model RF-35/40, Max. Workpiece dia. 170”, Axial and Helix Travels and Angles, Main Motor 32 HP, Change Gears and much more (1809) PFAUTER Vertical Gear Hobber, Model P3000B, 120” Max. Workpiece Dia., Main Motor 20 HP, Equipped with Universal Hob Head with Auto Hob Shift, Chip Conveyor, Change Gears, Differential Mechanism and much more (1810) SCHIESS Vertical Gear Hobber, Model RF30E, Max. Workpiece Dia. 128”, Main Motor 32 HP, Change Gears and much more (1811)

PReSSeS GREENERD 30 Ton, HP-30-38-30 Hydraulic C-Frame Press, Bed Area 17” x 22”, Throat Depth 11-1/2, Adj. Stroke Approx. 20” (1754)

MeCHANICAL PReSSeS NIAGARA 100 Ton OBI, 10” Stroke, AC&B (1199)

STRAIGHTeNeRS, FeeDeRS, UNReeLeRS, STRIP WeLDeR AMERICAN Steel Line 20,000# x 24” x .250 Uncoiler & Straightener (1224) AMERICAN Steel Line 30,000# x 72” Motorized Coil Reel (1247) COOPER WEYMOUTH 5,000 lb x 12’ x .090” Cradle/Straightener (599) ROWE 30” x .065, 30” Wide (925)

MISC. GRINDeRS, TOOL & CUTTeR GRINDeRS

ANGLe PUNCH LINe

(4) GIDDINGS & LEWIS (Winslow) Drill, Pointers Mod. Winslowmatic HC & HC 101 (701, 703, 705)

FRANKLIN Angle Shear, 90 Ton, 6’ x 6’ x 5/8” (1582)

DeBURRING

GRINDeRS

36” AEM Belt Grinder and Deburring Machine, Model OF2-M2-900, Width of Belt 36”, Height Under Belt 3/16” to 6” (adjustable), Feed Belt Motor ¾ HP, Deburr Brush Size 6”, Grinding Belt Motor 15HP, sn:WB6859 (1802)

CINCINNATI 12” x 36” Universal Cylindrical Grinder, Max. Swing Over Bed 12”, Distance Between Centers 36”, Variable Speed Workhead with Tailstock, Universal Grinding Head, Swing Down Internal Grind Motor

www.charlestonannex.com 56

(no spindle), Coolant System, Assorted Centers (1867) MATTISON 42” Rotary Surface Grinder, 42” Diameter Table, 5/8” Approx. Chuck Life, Max. Swing Inside Guards 56”, (6) Table Rotation Speeds 2-28 RPM, 75 HP, Magnalux Variable Power Controller, Head Rebuilt in 2001 (Very Good) (1872)

we want to buy your surplus or underutilized machinery! We buy single machines or entire plants and are always looking for: • Late Model CNC Machines • Hardinge Machines • Fabricating Equipment • Toolroom Machinery

Email or call us today! sales@actionmachinery.com

610.691.6677

www.actionmachinery.com a leading distributor of Quality machine tools & fabricating eQuipment 2320 highland ave., bethlehem, pa 18020 (ph.) 610-691-6677 (fax) 610-694-0944

www.INDMACDIG.com | April 2015 | IMD |

surplus buying & selling

COMPLETE PLANT CLOSURE

PUBLIC AUCTION WED, APR. 29TH

WEBCAST & ONSITE 2015 @ 10AM EDT

PREVIEW & INSPECTION: Tuesday, April 28 from 9am-4pm or by appointment

802, boul de l’Ange-Gardien • L’Assomption QC

CANADA CORP.

STAMPING PRESSES

CNC PRESS BRAKES TO 2008

Y T I L I C A F G BRICATIN

A F L A T E M . 000 SQ. FT

725,

SALE CONDUCTED BY

AUCTIONS

HUGE POWDER COAT PAINT / ENAMEL FACILITIES

SERVO FEED LINES

LIQUIDATIONS

APPRAISALS

| IMD | April 2015 | www.IndMacDig.com

75 International Blvd., Suite 102 Toronto ON M9W 6L9 Tel: (416) 242-3560

maynards.com

IN CONJUNCTION WITH

biditup.com

mgmartin.com

• APPRAISALS • FINANCING • • TRADE-INS • TOOLING •

• SHIPPING • INSTALLATIONS • • TRAINING • SOFTWARE •

www .jor Visit us TO V dancraig at IEW A CO machine r MPL ETE y.com LIST

Machinery Dealers National Association

110 TON X 122” AMADA HFE 1003S/7 CNC PRESS BRAKE, MFG: 2000 (MACH 10144)

4000 WATT AMADA PULSAR 2415NTA4 CNC LASER, MFG: 12/2008 (MACH 9972)

33 TON AMADA PEGA 345Q TURRET PUNCH W/FANUC O4PC CNC CONTROL, MFG: 1992 (MACH 10157)

187 TON X 167” AMADA HFE 1704S/7 “DOWN-ACTING” HYDRAULIC CNC PRESS BRAKE, MFG: 2004 (MACH 10166)

33 TON AMADA VIPROS III 3610NT HIGH SPEED HYDRAULIC TURRET PUNCH PRESS, MFG: 2004 (Mach 10153)

33 TON AMADA VIPROS 368 KING II HYDRAULIC TURRET PUNCH, MFG: 2000 (MACH 10173)

6000 WATT AMADA LC-3015F1NT LASER CUTTING SYSTEM, MFG: 2011 (Mach 10114)

5200 WATT BYSTRONIC BYSPEED 3015 LASER SYSTEM, MFG: 2005 (10072)

88 TON X 8’ AMADA HDS8025NT “DOWN-ACTING” CNC PRESS BRAKE, MFG: 2007 (Mach 10176)

33 TON AMADA PEGA 367 TURRET PUNCH W/ FANUC O4PC CNC CONTROL, MFG: 1992 (MACH 10174)

22 TON AMADA VIPROS 2510 KING HYDRAULIC CNC TURRET PUNCH, MFG: 1999 (MACH 10172)

187 TON X 160” TRUMPF TRUMABEND V170 PRESSBRAKE W/ DELEM CNC BACKGAUGE W/PROGRAMMABLE Z1 & Z2 HYDRAULIC CLAMPING, CROWNING, MFG:2000 (10013)

Jordan Craig Machinery Int’l LLC 151 N. Main St. Ste 203 • P.O. Box 737 • New City, NY 10956 Tel: 845-398-0073 • Fax: 845-398-0074

jc@jordancraigmachinery.com • www.jordancraigmachinery.com

www.INDMACDIG.com | April 2015 | IMD |

surplus buying & selling

Buy, Sell, Rent New & Used We make it easy to sell your surplus equipment. Send us a picture. We will promptly call you back with our best offer.

HEAD & TAIL STOCK

WELDING MANIPULATORS

POSITIONERS

FLAT TURN TABLES

WE HAVE MOVED TO A NEW LOCATION Billing Address: P.O. Box 3255 • Spring, Texas 77838 Shipping Address: 321 North Loop East • Houston, Texas 77022

email: sales@weldingequipment.com P: (713) 694-1790 • F: (713) 694-1791 • C: (281) 380-9607

WWW.WELDINGEQUIPMENT.COM 60

| IMD | April 2015 | www.IndMacDig.com

TURNING ROLLS

NEW AND USED EQUIPMENT RENTAL EQUIPMENT

6ft x 6ft Welding manipulator. 600-amp Subarc system

3000 LB Pipe welding positioner, 20” chuck variable speed.

1315 College Ave • So Houston TX 77587 •

6000 LB Aronson Head Tail stock positioners

Tank turning rolls, Sales and Rentals. 1-Ton thru 1000-Ton

www.mitrowskiwelding.com • 713-943-8032 • sales@mitrowskiwelding.com

Call, Email or go onlinE for morE dEtails and a full invEntory list

2023 BlaCk BridgE road york, Pa 17402 fax: 717-845-9497

717-846-2600 • SALES@HILDEBRANDMACHINERY.COM • WWW.HILDEBRANDMACHINERY.COM 400 MACHINES IN STOCK • INSPECT UNDER POWER • 30 DAY RETURN PRIVILEGE

66” Bullard cnc VTl, Rebuilt & Retrofit 1999, Fanuc 16T CNC

Toyoda HMc, Fa-450II,

17” Pallets, Fanuc 15M, New 1997

48” G&l cnc VTl,

5” unIon Floor Type HBM,

(2) 48” Tables, G&L8000/winXP CNC, New 1993

BFP 130/6, 18’ x 8’Y, New 1980

WaHlI dIxI HMc, 4 axIs,

HoFFMan FIlTraTIon sysTeM,

12” Pallets, Fanuc 15MB, New 1995

5” TosHIBa HBM, 98” TaBle, 72” Y, New 1978, Have 2

200 Ton pacIFIc pressForMer II

with Cushion, New 2006

Model UBF-600, Like New

Haas VF5, 23” x 52” TaBle, Cat 50, New 1998

6” x 126” reForM knIFe GrInder,

Model AR32 Type 5, New 1987

We are actively buying good used machines of all types. turn your idle machines into cash

www.INDMACDIG.com | April 2015 | IMD |

surplus buying & selling

NEED AN APPRAISAL OF YOUR MACHINERY & EQUIPMENT?

• Banks & Borrowing • Insurance Needs • Estate Purposes

The Association of Machinery and Equipment Appraisers (AMEA) • Internal Reasons was founded in 1983 by the members of the Machinery Dealers National Association and our members are knowledgeable in any industry you require! Certiﬁed AMEA appraisers are continually subjected to rigorous requirements to maintain their certiﬁcation.

AMEA

ASSOCIATION OF MACHINERY AND EQUIPMENT APPRAISERS

| IMD | April 2015 | www.IndMacDig.com

Visit www.amea.org Call 703-836-7900 Email amea@amea.org

EEL specializes in large and hard to find fittings. Stocking through 6” in most items.

EEL is a master distributor of Penn Union Corp. with the most extensive inventory on the East Coast.

Recyclers of Surplus Electrical Supplies

Buyers & Sellers of Electrical Supplies

Your source for hard to find electrical supplies and every day items at bargain prices! CIRCUIT BREAKERS (NEW) GE - THQP, THQL, THQB, TEY, TED & MISC SIEMENS - BL, BQD, BQ, QJ, ED, FD, FXD, JD, JXD, HJD, PUSHMATIC & MISC CUTLER HAMMER - BAB, QBHW, GHB, ED, EHD, FDB, FD, HFD, HMCP & MISC SQUARE D - QO, QOB, EDB, EHB, FA, KA, LA, MA & MISC

CONDUIT & ELBOWS EMT - IMC - RIGID STEEL ALUMINUM PVC COATED GREENFIELD PVC SEALTITE THRU 6"

Phone: 215-236-1160 Fax: 215-235-5339 800-523-3818 www.eastelec.com CONDUIT BODIES

APPLETON - BRIDGEPORT CROUSE HINDS - KILLARTK OZ GEDNEY - RACO RED DOT - ROB ROY

CONDUIT FITTINGS

APPLETON - ARLINGTON BRIDGEPORT - CROUSE HINDS KORNS - MYERS - OZ GEDNEY RACO - THOMAS & BETTS

FUSES

BUSSMAN - CEFCO - EDISON FERRAZ SHAWMUT LITTELFUSE

CABLE TIES

PANDUIT - THOMS & BETTS

GREENFIELD/MC CONNECTORS

APPLETON - BRIDGEPORT CROUSE HINDS - OZ GEDNEY PLM - RACO - THOMAS & BETTS

LUGS & CABLE CONNECTORS

PENN UNION CORP - BURNDY DOSSERT - ILSCO - 3M THOMAS & BETTS

PVC FITTINGS

CANTEX - CARLON - KRAYLOY

SAFETY SWITCHES CUTLER HAMMER - GE SIEMENS - SQUARE D WESTINGHOUSE

STRUT FITTINGS

B-LINE - GLOBE STRUT POWER STRUT - SUPERSTRUT UNISTRUT - VERSABAR

WIRING DEVICES

ARROW HART - BRYANT HUBBELL - KELLEMS - LEVITON PASS & SEYMOUR - WOODHEAD

MISCELLANEOUS

3M COLD SHRINK, TERMINATIONS & TAPE BEAM CLAMPS *MALLEABLE) BELL BOXES - BUS DUCT PLUGS CADDY - CADWELD - ENCLOSURES ERICSONS - LOCKNUTS PLASTIC BUSHINGS - STEEL CITY TRANSFORMERS

1755 E. Maple Road, Troy, MI 48083-4201

www.salingerelectric.com 248-585-8330 or toll-free 800-424-3690 — Fax: 248-585-4040 websales@salingerelectric.com

New & RemaNufactuRed electRical equipmeNt We buy, recondition, remanufacture, and sell industrial electrical equipment. A full line of electrical power distribution products is available including: • Switch Boards • Panel Boards • Load Centers • Transformers • Motor Control • Fuses • Generators • Instrumentation • Capacitors • Circuit Breakers • Disconnect Switches • Bus Duct • Bus Plugs • Bus Drop • Surge Suppression • Safety Switches

Authorized Distributor of Continental, Murray Siemens, Eaton (Cutler-Hammer) and many others

We buy surplus industriAl electricAl equipment

www.INDMACDIG.com | April 2015 | IMD |

surplus buying & selling

Select

equipment

Industrial Electrical Sales

MCC BuCkets & Motor Control Centers Custom Built mCC BuCkets • largest inventory in the midwest!

we Can retrofit any make and model of mCC BuCket with all new Components inCluding vfd’s! soft starters nema & ieC starters

888-459-5191 • sales@selectequipment.net

| IMD | April 2015 | www.IndMacDig.com

classifieds classifieds

* * * * *

RFID--code---keyless Automates checklist Wireless---WiFi Installs--ANY machine Ind Machinery Impact + speed sensing

2015 3.875x4.75 14V.pdf

11/19/14

9:27 AM

buying? selling? We buy & sell Wire mesh, steel & plastic

containers m h containers Phone: 440-951-4900 Fax: 440-951-2711 info@mhcontainers.com

WWW.mhcontainers.com

find your next new or used machine today.

50,000 Used Listings 15-Year Global Track Record

www.INDMACDIG.com | April 2015 | IMD |

advertiser

& Web Site Locator

Actek Manufacturing and Engineering Inc............46 www.actekmfg.com

The Electric Barn, Inc....................................................62

MacMillin Hydraulic Engineering Corporation.....36

www.electricbarn.com

www.macmhydraulic.com

Action Machinery............................................................ 57 www.actionmachinery.com

Essex Structural Steel Co..............................................46

Marvel Manufacturing Company, Inc......................29

www.essexstructuralsteel.com

www.marvelsaws.com

AmCon Design & Contract

Formdrill USA Inc............................................................ 27

Maynards Industries.......................................................58

www.formdrill-usa.com

www.maynards.com

Grizzly Industrial, Inc....................................................... 9

Melmor Associates.........................................................46

www.grizzly.com

www.melmor.com

H&K Equipment, Inc......................................................62

Mitrowski Welding Equipment, Ltd........................... 61

www.hkequipment.com

www.mitrowskiwelding.com

Haco-Atlantic, Inc.......................................................... 21

OEO Energy Solutions................................................... 53

Manufacturing Expo.......................................................51 www.amconshows.com American Gear Manufacturing Association (AGMA)......................... 52 w w w.agma.org Association of Machinery and Equipment Appraisers...................................................62 www.amea.org ATTCO, Inc. DBA Syclone ATTCO Service.............49 www.skyhookmfr.com Betenbender Manufacturing, Inc..............................38 www.betenbender.com Boschert Precision Machinery...................................25 www.boschertusa.com Briney Tooling Systems..................................................17 www.brineytooling.com Carell Corporation..........................................................33 www.carellcorp.com Charleston Annex, Inc...................................................56 www.charlestonannex.com

www.hacoatlantic.com

www.oeo.com

Hilco Industrial, LLC....................................................... 55

Phase-A-Matic.................................................................33

www.hilcoind.com

www.phase-a-matic.com

Hildebrand Machinery.................................................. 61

Raco Industrial Corporation........................................54

www.hildebrandmachinery.com

www.raco.com

HYDMECH......................................................................... 35

Rapid Conference and Exposition by SME............. 41

www.hydmech.com

www.rapid3Devent.com

Hydra Service................................................................... 47

Reliance Steel & Aluminum Co................................IBC

www.hydraservice.net

www.rsac.com

HyPneuMat inc................................................................42

Repair Parts Inc................................................................42

www.hypneumat.com

www.repair-parts-inc.com

Industrial Magnetics, Inc.............................................. 47

Rockford Ettco Procunier............................................42

www.magnetics.com

www.rockford-ettco.com

International Machinery Co.........................................31

Salinger Electric Co........................................................63

www.lionlathes.com

www.salingerelectric.com

Cole-Tuve, Inc.................................................................. 13 www.coletuve.com

Jergens, Inc.........................................................................7

SCT...................................................................................... 16

www.jergensinc.com

www.sct-usa.com

Cosen Saws, USA............................................................23 www.cosensaws.com

Jet Edge............................................................................BC

Select Equipment Company.......................................64

www.jetedge.com

www.selectequipment.net

Design & Manufacturing New England...................40 www.DM-NewEngland.com

Jordan Craig Machinery Intâ&#x20AC;&#x2122;l. LLC.............................59

Siemens Industry, Inc.......................................................5

www.jordancraigmachinery.com

www.usa.siemens.com/cnc

Design-2-Part Shows....................................................65 www.d2p.com

Kanetec USA Corp.......................................................... 47

Speedycut..........................................................................42

www.kanetec.com

www.speedycut.com

Dynabrade, Inc...................................................................3 www.dynabrade.com

KEC Incorporated...........................................................60

Stor-Loc.............................................................................43

www.weldingequipment.com

www.storloc.com

e-Black Solutions............................................................28 www.e-blacksolutions.com

Kyzen................................................................................... 27

Sullair Corporation.........................................................FC

www.kyzen.com

www.sullair.com

Eagle Bending Machines..............................................33 www.eaglebendingmachines.com

L&L Special Furnace Co., Inc....................................... 47

Tormach..............................................................................17

www.hotfurnace.com

www.tormach.com

Eastec by SME..................................................................39 www.easteconline.com

Lenzkes Clamping Tools, Inc.................................... IFC

Trim-Lok....................................................... 27, 28, 33, 36

www.lenzkesusa.com

www.trimlok.com

Eastern Electrical Liquidators......................................63 www.eastelec.com

MachineryStreet..............................................................62

U S Shop Tools..................................................................11

www.machinerystreet.com

www.usshoptools.com

Edwards Manufacturing Company........................... 15 www.edwardsironworkers.com

MachineTools.com.........................................................65

Ultimate Tube Bender Parts Plus, Inc....................... 37

www.machinetools.com

www.benderparts.com

Clamprite...........................................................................36 www.clamprite.com

| IMD | APRIL 2015 | www.IndMacDig.com

www.rsac.com

METAL IS OUR SPECIALTY. SERVICE IS OUR STRENGTH. Diverse inventory, global presence, and just-in-time delivery have made Reliance the biggest metals service center company in North America. But itâ&#x20AC;&#x2122;s our people who have made us the best in the business.

Experience for yourself what our customers already know.

Presorted Standard U.S. Postage PAID Lebanon Junction, KY Permit # 756 3590-B Hwy 31 South PMB #233 Pelham, AL 35124

www.IndustrialMachineryDigest.com

DEMAND PRECISION REQUIRE PERFORMANCE

INSIST ON JET EDGE.

WATERJET SYSTEMS | WATERJET PUMPS | CUSTOM SOLUTIONS

Precision waterjet cutting applications require a waterjet system that is built for the task.

Donâ&#x20AC;&#x2122;t settle for imprecision. Demand a Jet Edge.

WAT E R J E T S YS T E M S