MPT Turkish Edition 1/2015

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Metalürji Prosesleri ve Tesisleri

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ISSN 2197-3016

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2015

£WDWM MCPICN JCVNCTČ KÃKP kalite ve proses kontrolü K[KNGĵVKTOGNGTK

Gerçek değerler yaratma…

Visit us at

METEC 2015

Hall 5, Booth E22 GIFA/THERMPROCESS 2015

Hall 10, Booth H41 June 16 - 20, Düsseldorf, Germany

Sürekli döküm teknolojisinin büyüsü Sürekli döküm teknolojisi mühendislerimizin yetenek ve yaratıcılıklarının sonucudur. Slabların kalitesi daha sonraki ürünün de kalitesini belirler. Bu nedenle SMS Siemag’ın ileri teknolojisini kullanmaya karar vermek altın değerindedir. Bir örmek: Akıllı Slab Döküm Teknolojimiz (SDT) soğutmayı ve dinamik soft redüksiyonu tahrik konsepti ile birleştirir.

Avantajınız: Geleneksel sistemlere göre yüzde 5 daha yüksek verimlilik. Döküm işlemi ne gerekiyorsa onu yaratır – yani gerçek değerleri. SMS Siemag. Yüksek değerli ürünler için ileri teknoloji.

SMS SIEMAG AG

Eduard-Schloemann-Strasse 4 40237 Düsseldorf, Almanya

Telefon: +49 211 881-0 Faks: +49 211 881-4902

E-Posta: communications@sms-siemag.com Internet: www.sms-siemag.com

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GELİŞMİŞ KAPLAMA TEKNOLOJİSİ

1969‘dan beri dünyanın her yerinde

yılı 5 4 i k a d n u s ları konu n a m ip k e e lanın a Silm d y a f n e d e b aşkın tecrü

NUCOR Steel‘in Decatur/Alabama‘daki 1 No.lu sürekli galvanizleme hattında kullanılan hava bıçaklı FOEN DEMCO bant sabitleyicisi

FOEN® - YARININ TEKNOLOJİSİ BUGÜN HİZMETİNİZDE Fontaine Engineering und Maschinen GmbH

Fontaine Engineering ABD

Fontaine Engineering Çin

Industriestrasse 28 40764 Langenfeld, Almanya Telefon: +49 2173 2700-30 E-posta: info@foen-gmbh.de www.foen-gmbh.de

2793 Benedum Drive Bridgeport, WV 26330, ABD Telefon: +1 304 842 8718 E-posta: foen@foen.com www.foen.com

1501, Tower A, New World Center 634, Jiefang Avenue, Qiaokou District Wuhan, Hubei Province P. R. Çin, 430030 Telefon: +86 27 87184459 E-posta: info@foen.cn www.foen.cn

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SMS Siemag AG, Düsseldorf, Almanya ċNGVKĵKO YYY UOU UKGOCI EQO ' RQUVC EQOOWPKECVKQPU"UOU UKG OCI EQO

MPT Türkiye 1 / 2015

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SICAK HADDELEME

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$GP\GTUK\ pVCM XG ÃCNČĵq MQPUGRVKPG UCJKR : 2CEV® QVQOCU[QP UKUVGOK

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5ČECMNČM GĵKVNGOGUK KÃKP OCPFTGNUK\ MCPICN UCTČEČ

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12

››› SICAK HADDELEME – OTOMASYON

6KRKM DKT ÃWDWM MCPICN JCVVČ [GTNGĵKO FØ\GPK

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Maicol Cimolino, Claudio Fabbro, Andrea Taurino; Danieli & C. Officine /GEECPKEJG 5R# $WVVTKQ 7FKPG ċVCN[C ċNGVKĵKO YYY FCPKGNK EQO ' RQUVC KPHQ FOJD"FCPKGNK KV

MPT Türkiye 1 / 2015

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SICAK HADDELEME – OTOMASYON

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#NVČMÒĵG ÃWDWM MCPICNČ

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››› SICAK HADDELEME – OTOMASYON

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MPT Türkiye 1 / 2015

22

››› OTOMASYON

5ØTGMNK VCXNCOC JCVNCTČ KÃKP DCPV ÃGNKüK IGTKNOGUKPK MQPVTQN VGMPQNQLKNGTK %X PDNDOH RWRPRWLY HQG¾VWULVLQGH VLOLVOL VDF YH EDQW ©HOLáL L©LQ NXOODQñODQ V¾UHNOL WDYODPD YH ñVñO LĜOHP KDWODUñQGD NXOODQñODQ HQ VRILVWLNH RWRPDV\RQ YH NRQWURO WHNQRORMLOHULQGHNL VRQ JHOLĜPHOHU YH WHFU¾EHOHU KDNNñQGD NDSVDPOñ ELU JHQHO EDNñĜ VXQPDNWDGñU 'DKD D\UñQWñOñ D©ñNODPDN JHUHNLUVH EXUDGD RWRPRWLY HQG¾VWULVLQGH HOHNWULN ©HOLáL YH DO¾PLQ\XP ĜHULWOHUH \¸QHOLN NXOODQñODQ WDYODPD YH ñVñO KDWODUñQGD X\JXODQDQ ĜHULW JHULOLPL NRQWURO PHWRWODUñ HOH DOñQPDNWDGñU 2WRPRWLY X\JXODPDODUàQGD NXOODQàODQ DOđPLQ\XP EDQWODU LOH HOHNWULN WUDQVIRUPDWùUOHULQGH NXOODQàODQ SDVODQPD] ÍHOLN YH VLOLVOL VDFODU JLEL NROD\ KDVDU JùUHELOHQ đUđQOHUGH HQ L\L PHWDOđUMLN YH IL]LNVHO ù]HOOLNOHUL HOGH HWPHN LÍLQ WDYODPD IàUàQODUàQGD EDQW JHULOPHVL NRQWUROđQđQ GRÛUX \DSàOPDVà VRQ GHUHFH ùQHPOLGLU 0RGHUQ KDWODUGD VàN VàN HQ NđÍđÛđQGHQ HQ Eđ\đÛđQH ÍRN ÍHąLWOL EDQW ùOÍđOHUL LąOHPGHQ JHÍLULOPHNWHGLU %X LVH \đNVHN SHUIRUPDQVOà SURVHV NRQWUROđQH GX\XODQ LKWL\DFà DUWWàUPDNWDGàU 7HQRYD WDYODPD IàUàQODUàQGD NXOODQàOPDN đ]HUH \đNVHN KDVVDVL\HWWH EDQW JHULOPH NRQWUROđ \DSàOPDVàQà VDÛOD\DQ EX DPDFD \ùQHOLN HOHNWURPHNDQLN Íù]đPOHU WDVDUODPàą YH ù]HO \D]àOàP YH NRQWURO VWUDWHMLOHUL JHOLąWLUPLą EXOXQPDNWDGàU

*CUUCU FQüTWNWM XG [ØMUGM OGMCPKM FGPIG 7DYODPD IàUàQàQGD LąOHP JùUHQ EDQGàQ JHULOPHVL EHOLUOHQHQ GHÛHUH JùUH EHOLUOL ELU DUDOàNWD WXWXOPDOàGàU 6DELW GXUXPGD WROHUDQVODU FLYDUàQGD Kà] JHÍLąOHULQGH WROHUDQVODU DUDVàQGD ROPDOàGàU %XQD XODąPDN LÍLQ GRÛUX PDNLQH ùOÍđOHQGLUPHVLQH EXQD WRUN NRQWUROđ DÍàVàQGDQ SHUIRUPDQV KDVVDVL\HWLQL D]DOWDELOHFHN DąàUà ùOÍđOHQGLUPH GH GDKLOGLU VRILVWLNH ELU PHNDQLN WDVDUàP JHUHNOLGLU ]HOOLNOH VLOLVOL VDFGDQ \DSàOPàą EDQWODUàQ LPDODWàQGD EDQGàQ ąHNOLQH ]DUDU JHO-

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MPT Türkiye 1 / 2015

;ØMUGM MCNKVGNK VCPG [ÒPNGPFKTKNOKĵ UKNKUNK UCE FQüTWNVOC XG MCRNCOC JCVVČPČP IKTKĵ DÒNØOØ

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OTOMASYON

‹‹‹

23

)GTOG OGTFCPGUK VQTM MQPVTQN FK[CITCOČ

DOàQDUDN WDVDUODQPàą EXOXQPDNWDGàU %X KDUHNHWOHU GHYUH\H DOPDGDQ ùQFHNL ÍDOàąWàUPDGD GLNNDWOH ùOÍđOđU YH QLKDL GHYUH\H DOPD DąDPDVàQGD RSWLPXP NRPSDQ]DV\RQ LÍLQ D\DUODQàU Ń<XPXąDN JHUGLUPH IRQNVL\RQXń WđP WRSOD\àFà VLVWHPOHUH X\JXODQàU 7DYODPD IàUàQàQGDQ ùQFHNL YH VRQUDNL JHUPH PHUGDQHOHULQLQ WRUNODUà DNVDNOàN QHGHQL\OH ROXąDELOHFHN PXKWHPHO Kà] SDOVODUàQà ÍRN ÍDEXN NRPSDQVH HGHQ ÍRN Kà]Oà ELU Kà] UHJđODWùUđ WDUDIàQGDQ NRQWURO HGLOPHNWHGLU %X NRQWURO VWUDWHMLVL IàUàQà EDQW JHULOPH VHYL\HVLQLQ ER]XOPDPDVà LÍLQ IàUàQ LOH EDQGàQ GLÛHU EùOđPOHUL DUDVàQGD ELU QHYL EDUL\HU ROXąWXUXU

1VQOQVKX W[IWNCOCNCTČPFC MWNNCPČNCECM CNØOKP[WO KÃKP UØTGMNK VCXNCOC XG [Ø\G[ UGTVNGĵVKTOG JCVVČ

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GL JHULOPH WUDQVIHULQH X\JXQ RODQ ÍRN LQFH ELU D\DU \DSàOPDVà LOH VDÛODQàU )àUàQàQ LÍLQGH L\L ELU JHULOPH NRQWUROđ VDÛODPDN LÍLQ WHPHO DOàQDQ SUHQVLSOHU ąXQODUGàU ▪ +HU IàUàQ PHUGDQHVL LQYHUWùUđ WDUDIàQGDQ VđUHNOL YH EDÛàPVà] ELU ąHNLOGH NRQWURO HGLOLU ▪ 7đP IàUàQ X]XQOXÛX ER\XQFD KHU PDNDUD LÍLQ IàUàQàQ WHUPDO GùQJđ-

Vđ PDNDUD ÍDSà YH IàUàQ Kà] DQD NXPDQGDVàQD EDÛOà RODUDN ELU Kà] UHIHUDQVà YHULOLU ▪ *LULąWHNL ELU JHUPH PHUGDQHVL IàUàQ JLULąLQGHNL JHULOPHùOÍHUH GD\DOà RODUDN IàUàQGDNL JHULOPH\L WD\LQ HGHU ▪ +HU PHUGDQH\H X\JXODQDQ WRUN DWDOHW YH VđUWđQPH Jù] ùQđQGH EXOXQGXUXODUDN WD\LQ HGLOLU YH PHUGDQH LOH EDQW DUDVàQGD ND\PDODUàQ ROPDMPT Türkiye 1 / 2015

››› OTOMASYON

24

VĂ QĂ YH Ă?L]LNOHULQ ROXÄ…PDVĂ QĂ HQJHOOHPHN LĂ?LQ GDU ELU DUDOĂ NOD VĂ QĂ UOĂ WXWXOXU â–Ş )Ă UĂ QĂ Q Ă?Ă NĂ Ä…Ă QGD DU]X HGLOHQ EDQW JHULOPHVLQL HOGH HWPH\H \ĂšQHOLN RODUDN IĂ UĂ Q Ă?Ă NĂ Ä…Ă QGD IĂ UĂ Q JLULÄ…L GHĂ›HULQH JĂšUH PHYFXW RODQ EDQW JHULOPHVL IDUNOĂ OĂ NODUĂ LOJLOL JHULOLPĂšOĂ?HUOH ĂšOĂ?Ä‘OPÄ‘Ä… IĂ UĂ Q PDNDUDODUĂ QĂ Q KĂ ]Ă QĂ D\DUODPDN LĂ?LQ NXOODQĂ OĂ U )Ă UĂ Q JHULOPH YHULOHUL LED$QDO\]HU ND\Ă WODUĂ QD JĂšUH EDQW WRSODPD DUDEDVĂ QĂ Q GROPDVĂ YH ERÄ…DOWĂ OPDVĂ HVQDVĂ QGDNL Ă?Ă NĂ Ä… EĂšOÄ‘PÄ‘QGH UXOR GHĂ›LÄ…WLUPH VĂ UDVĂ QGD GXUPD DQĂ QGDQ \HQLGHQ Ă?DOĂ Ä…PD\D NDGDU RODQ WÄ‘P RSHUDV\RQ HVQDVĂ QGDNL IĂ UĂ Q EDQW JHULOPHVLQL JĂšVWHULU %X KDWWD X\JXODQDQ NRQWURO WHNQRORMLOHULQLQ QLKDL VRQXFX IĂ UĂ QGDNL EDQW JHULOPHVLQLQ Ă?Ă NĂ Ä…WDNL KĂ ] GHĂ›LÄ…LNOLNOHULQGHQ KLĂ?ELU Ä…HNLOGH HWNLOHQPHGLĂ›LQL JĂšVWHUPHNWHGLU <DYDÄ…ODPD GXUPD \HQLGHQ EDÄ…ODPD YH VHQNURQL]H ELU KĂ ]D XODÄ…DUDN KĂ ]ODQPD VĂ UDVĂ QGD IĂ UĂ Q JHULOPHVL PÄ‘NHPPHO ELU LVWLNUDUD VDKLSWLU §HPD YH JUDILNOHU KHP JLULÄ… KHP Ă?Ă NĂ Ä… KĂ ]ODUĂ QGDNL YDU\DV\RQODU VĂ UDVĂ QGD JLULÄ… YH Ă?Ă NĂ Ä… IĂ UĂ Q JHULOPHVLQL JĂšVWHUPHNWHGLU

(ÄŒTÄŒP IGTKNOG MQPVTQNĂ˜ FK[CITCOÄŒ

5QPWĂƒNCT *Ä‘QÄ‘PÄ‘]GH PÄ‘Ä…WHULOHU KDILI DÛà UOĂ NOĂ DUDĂ?ODU GÄ‘Ä…Ä‘N HQHUML WÄ‘NHWHQ FLKD]ODU YH KRÄ… JĂšUÄ‘QÄ‘POÄ‘ PRELO\DODU JLEL \Ä‘NVHN NDOLWHOL Ä‘UÄ‘QOHU WDOHS HWPHNWHGLUOHU %X Ä‘UÄ‘QOHULQ LPDO HGLOPHVLQGH DOÄ‘PLQ\XPGDQ VLOLVOL VDFGDQ \D\ Ă?HOLĂ›LQGHQ YH SDVODQPD] Ă?HOLNWHQ \DSĂ OPĂ Ä… KDVVDV EDQWODU ĂšQHPOL ELU URO R\QDPDNWDGĂ U *HUHN GX\XODQ \Ä‘NVHN NDOLWHOL Ä…HULWOHULQ HOGH HGLOPHVL LĂ?LQ Ă VĂ O

LąOHPOHU Và UDVà QGD VDELW ELU EDQW JHULOPHVLQH YH Kà ] NRQWUROđQH LKWL\D� GX\XOXU *H�WLÛLPL] \à OODU L�LQGH 7HQRYD EX DPDFD \ÚQHOLN RODUDN DPDFD X\JXQ Ú]HO ELU \D]à Oà P JHOLąWLUPLą EXOXQPDNWDGà U ŠVWLNUDUOà RODUDN \đNVHN NDOLWHOL đUđQOHU LPDO HWPH NDSDVLWHVLQH VDKLS EDQW LąOHPH KDWODUà QD GHVWHN VDÛODPDN DPDFà \OD EX \D]à Oà Pà Q JHOLąWLULOPHVLQGH PDNLQH YH RWRPDV\RQ PđKHQGLVOHUL DUDVà QGD \DNà Q ELU LąELUOLÛLQH JLGLOGL

INJECTION TECHNOLOGY GmbH

TECHNOLOGY WITHOUT

COMPROMISE

PnĂśmatik TaĹ&#x;Äąma Dozlama ve Enjeksiyon Sistemleri • Size Ăśzel ve en uygun maliyetli teknik çÜzĂźmler ve sistemler • Ä°htiyaca uygun proses teknolojilerinin geliĹ&#x;tirilmesi • KĂśpĂźklĂź cĂźruf uygulamalarÄą için Multipoint-Injection-Process •

• • •

(Çok NoktalÄą Enjeksiyon Prosesi-MPIPat) Refrakter lansÄą olmadan pota fÄąrÄąnÄąnda ve potada sementasyon veya alaĹ&#x;Äąmlama iĹ&#x;lemi yapmaya olanak veren Top-Injection-Process (Ăœstten Enjeksiyon Prosesi-TIPPat) Çelik ve pik demir için kĂźkĂźrt giderme teknolojisi TasarÄąmdan devreye sokmaya kadar tam hizmet Uzun ĂśmĂźr=daha az bakÄąm=daha yĂźksek verim (Ăśr. esnek seramik kaplÄą hortumla)

MPT TĂźrkiye 1 / 2015

METEC 2015 Salon 4 Stant F09 STEIN INJECTION TECHNOLOGY GmbH Hagener Str. 20 - 24 D-58285 Gevelsberg Germany

Telefon: +49 / (0) 2332 / 75742-0 Telefax: +49 / (0) 2332 / 75742-40 E-Mail: stein@sit-gmbh.net Internet: www.sit-gmbh.net

5 | 5eBld2orf1

Dßss Almanya 15 6.20 – . 16 20.0

En YĂźksek ĂœrĂźn Kalitesi için IMS Ă–lçßm Sistemleri ĂœrĂźn kalitenizi artÄąrÄąnÄąz! <Ă™NVHN KDVVDVL\HWOL ; UD\ L]RWRS YH RSWLN Ă“OĂ„Ă™P VLVWHPOHULPL] Ă„HOLN DOĂ™PLQ\XP YH PHWDO HQGĂ™VWULVL LĂ„LQ WHVLVOHULQL]LQ YHULPOLOLÄ?LQL EHOLUJLQ ELU ņHNLOGH DUWÄ?UÄ?U

,06 ÂłOĂ„Ă™P 6LVWHPOHUL DQÄ?QGD YH WHPDVVÄ?] RODUDN Ă“OĂ„HU • .DOÄ?QOÄ?N YH .DOÄ?QOÄ?N 3URILOL • .DPD YH 7DĂ„ 7HņHNNĂ™OĂ™ • .ÓņH 'ÙņPHVL

Ă–lçßmleriniz bizim uzmanlÄąk alanÄąmÄązdÄąr!

• 'Ù]JÙQOÙN YH 0XQWD]DP 'XUXņ • *HQLņOLN YH 0DO]HPH 'XUXņX • ³OÄÙ YH *HRPHWUL

%DÄ?ODQWÄ? 'RF 'U +D\UL (UJXQ 0DGHQ <Ă™NVHN 0Ă™KHQGLVL Erdemir Cad. No. 64/5 .G] (UHJOL 7š5.,<( 7HO ( 0DLO K HUJXQ#ELUL FRP WU

• .HQDU +DWDODUÄ? YH 'HOLNOHU • ÄœĂ„ %DQW YH Ĺ…HULW +DWDODUÄ? • %RUX 'XYDU .DOÄ?QOÄ?Ä?Ä? YH 'Ä?ņPHUNH]OLOLN • %RUX ¤DSÄ? YH 2YDO Ĺ…HNOL • .DSODPD .DOÄ?QOÄ?Ä?Ä? YH .DSODPD 3URILOL • ,VÄ? 'HUHFHVL YH ,VÄ? 'HUHFHVLQLQ .HVLW 3URILOL • +Ä?] YH 8]XQOXN %R\ • %DQW YH +DW *HUJLQOLÄ?L

IMS Messsysteme GmbH | DieselstraĂ&#x;e 55 | 42579 Heiligenhaus | Almanya Tel.: +49 2056 975-0, Faks: -140 | info@ims-gmbh.de | www.ims-gmbh.de

Bizim performansımız sizin bașarınızdır! Kalınlık

IMS – Uzman Kadrosu bașarılı bir ișbirliği ve ortaklığın sembolüdür. 6L]H HNRQRPLN ÙUHWLP YH \ÙNVHN NDOLWHOL VRQXÄODU JDUDQWL HGL\RUX]

Düzgünlük (TopPlan)

%L] VXQX\RUX] • %LUH\VHO GDQĝņPDQOĝN • 0ÙKHQGLVOLN • 0RQWDM YH GHYUH\H DOPD • (čLWLP • *HQLņ NDSVDPOĝ VHUYLV

Genișlik

• 8]XQ YDGHOL PÙņWHUL KL]PHWOHUL 7ÙP GÙQ\DGD KL]PHWLQL]GH\L] 0ÙņWHULOHULPL]H \DNĝQOĝN \HUHO ELU GHVWHN LOH XOXVODUDUDVĝ SURMHOHUGH PÙNHPPHO ELU LņELUOLčLQL PÙPNÙQ NĝOPDNWDGĝU

Boru

IMS endüstriyel ölçüm teknolojisinde yenilikçi gelișmelerde ortağınızdır.

Kaplama

5 | 5eBld2orf1

Düss Almanya 15 6.20 16. – 20.0

Boyut

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Açıları ve uzaklıkları ölçüyoruz. Dijital olarak. Kesin ve hassas bir şekilde. INDUcoder Messtechnik GmbH Kaiserstrasse 316 - 47178 Duisburg - Almanya

MPT Türkiye 1/2015

Telefon: +49-203-57047-0 Faks: +49-203-57047-20

www.inducoder.de info@inducoder.de

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Bu kitap demir ve çeliÄ&#x;in ilgi çekici geçmiĹ&#x;ini ve geniĹ&#x; kullanÄąm alanlarÄąnÄą ele alÄąyor. Bilimsel konulardaki yazÄąlarÄąyla tanÄąnan gazeteci Dr. Rainer Kothe demirin Ăśzelliklerini, uzaydaki varlÄąÄ&#x;ÄąnÄą ve doÄ&#x;ada bol bulunmasÄąnÄąn nedenlerini sĂźrĂźkleyici ve kolayca kavranan bir anlatÄąmla okuyuculara sunmaktadÄąr. Yazar bu kitapta insanoÄ&#x;lunun bu metali daha iyi bir Ĺ&#x;ekilde iĹ&#x;lemeyi ve kullanmayÄą ĂśÄ&#x;renme aĹ&#x;amalarÄąnÄąn izini sĂźrĂźyor. KitabÄąn diÄ&#x;er bĂślĂźmlerinde demir cevherinin devasa maden ocaklarÄąnda nasÄąl elde edildiÄ&#x;ini, elde edilen cevherin ocaklarda nasÄąl eritildiÄ&#x;ini ve Ăźretilen sÄąvÄą metalin nasÄąl çeliÄ&#x;e dĂśnĂźĹ&#x;tĂźrĂźldĂźÄ&#x;Ăź anlatÄąlmaktadÄąr. Okuyuculara belirli bazÄą Ăźretim sĂźreçleri konusunda bilgi verilmekte ve çeliÄ&#x;in istenilen Ĺ&#x;ekle nasÄąl sokulduÄ&#x;u anlatÄąlmaktadÄąr. Son olarak, bol resimli ve tamamen renkli bu kitapta demir ve çeliÄ&#x;in kullanÄąldÄąÄ&#x;Äą, gerçekten etkileyici uygu-lamalara ait Ăśrneklere de yer verilmektedir.

30

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HASSASİYETE ÖNEM VERENLERE! Fikirlerin nereden geldiği önemli değildir. Zekâ ve hassas işlemler ile ustalık ve tasarımı bir araya getiriyoruz ve bunları sahip olduğumuz bilgi birikimi ile harmanlayarak, sizin özel gereksinimlerinizi karşılayan optimum konseptler geliştiriyoruz.

Şunları tedarik ediyoruz: Bant işleme hatları • Haddeleme tesisi teknolojileri • Dilme hatları • Kangal sarıcılar • Bant kenarı tıraşlama hatları • Kangal elleçleme ekipmanları • Sarıcı tamburları ve kafaları • Paketleme hatları • Boy kesme hatları

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31

Salon Stant

Biz fikirden tasarıma, çelikhane ve haddehane teknolojileri üretiyoruz: Üstün bir tasarım sadece cesur bir plandan değil, basit ve güvenilir çözümlerden de oluşur. Biz bireysel ve esnek çözümler geliştirmek ve uygulamak suretiyle, size fikirlerinizi hayata geçirme olanağı sunuyoruz. Harika bir fikir !

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