MPT Turkish Edition 1/2017

Page 1

Metalürji Prosesleri ve Tesisleri

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ISSN 2197-3016

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LEADING PARTNER IN THE WORLD OF METALS SMS group, metal dünyasındaki lider partnerinizdir. Almanya merkezli bir aile şirketi olarak kalite bilinci ve inovasyon gücü DNA‘mızda vardır. İster tamamen yeni bir fabrikanın tasarlanması, ister modernizasyon, ister dijitalleştirme, ister yaşam döngüsü hizmetleri olsun, biz hızlı ve esnek bir şekilde bireysel ve modüler çözümler geliştiriyoruz. Yakın iş birliği içinde başarınızı garanti altına alıyor ve beraberce tüm değer zinciri boyunca uzanan bir artı değer oluşturuyoruz.

Metal dünyasında lider partner

www.sms-group.com


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MPT Türkiye 1 / 2017


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MPT TĂźrkiye 1 / 2017

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FM 6CXCP VCO MCRCNČ M9J M9J V ĵCTL 6GNGUMQDKM VCXCPČP MCRCPOC UGMCPUČ MPT Türkiye 1 / 2017


8

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?ŲRSŗ l # - ×XEÝJ CLCPHG I5F R GWG @GWCR

250 )ØPNØM QTVCNCOCNCT

550

200

500

150

450

100

400

)ØPNØM QTVCNCOCNCT »XEÝJ CLCPHG ĸ?PH @?Ų L? BÝŲCL IMT? Q?W Q

50

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ĸ?PH @?Ų IMT? Q?W Q 0

%ÝL Q?W Q 123 Minimum 106.6 Maksimum 230.1 1TVCNCOC Standart sapma 15.5

%ÝL Q?W Q 3458 255.6 Minimum 3012.2 Maksimum 1TVCNCOC Standart sapma 61.8

350

300

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NDSà ODQVà DUDFàOàÛà\OD HQMHNWH HGLOPHVL VDGHFH FđUXI NDSàVà WDEDQàQGD EXOXQDQ KXUGD SDUÍDODUàQàQ HUJLWLOPHVL LOH VàQàUOàGàU GùNđP EDąàQD PŢ >V W S @ RNVLMHQ

6GNGUMQDKM '#1 RGTHQTOCPUČ 7HOHVNRELN ($2łQàQ ÍDOàąPDVà LOH LOJLOL RODUDN 0D\àV łWH JHUÍHNOHąWLULOHQ NDSVDPOà DQDOL] DąDÛàGDNL VRQXÍODUà RUWD\D NR\GX ▪ %HQ]HU ąDUM PDO]HPHVL \DSàVà YH EHQ]HU NLP\DVDO HQHUML JLUGLVL ù]JđO JD] RNVLMHQ YH NDUERQ WđNHWLPOHUL LOH ÍDOàąDQ VWDQGDUW ELU ($2 LOH NDUąàODąWàUàOGàÛàQGD ù]JđO HQHUML WđNHWLPL ùQHPOL ùOÍđGH GDKD GđąđNWđU

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£'.ċ- ¸4'6ċ/ċ # - ×XEÝJ CLCPHG I5F R TC -2 RÝICRGKG ,K3 R #LCPHG

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%ÝLJÝI MPR?J?K? CLCPHG

600 #LCPHG

35

550

500

30

500

450

25

I5F R

550

350

15

350

10

300

400

600

800

1000

1200

%ÝLJÝI MPR?J?K? MIQGHCL

6 5

3 400

200

%ÝLJÝI MPR?J?K? CLCPHG

4

20

300

-IQGHCL

450

400

0

7

%ÝLJÝI MPR?J?K? MIQGHCL

,K3 R

I5F R

# - ×XEÝJ CLCPHG I5F R TC E?X RÝICRGKG 40

1400

,K3 R

600

9

2 1 0 0

200

2CI IMT? B×IÝK ?JK? l ,GQ?L l ŗSQRMQ

400

600

800

1000

1200

1400

2CI IMT? B×IÝK ?JK? l ,GQ?L l ŗSQRMQ

1 UQN XG FQüCN IC\ UCü KNG KNKĵMKNK Ò\IØN GPGTLK VØMGVKOK DKT VQP K[K DK[GV DCĵČPC

?ŲRSŗ l E?X RÝICRGKG ,K3 R GWG @GWCR

?ŲRSŗ l -2 RÝICRGKG ,K3 R GWG @GWCR

40

8

35

7

30

6

25

5

20

4 2MNJ?K B×IÝK ?JK? Q?W Q

230

15 10 5

Minimum

22.3

Maksimum

38.4

1TVCNCOC

Standart sapma

1.8

3

2MNJ?K B×IÝK ?JK? Q?W Q

3.5

Maksimum

5.89

1TVCNCOC

Standart sapma

0.29

1

0

230

Minimum

2

0 0

50

100

150

200

250

0

50

100

150

200

250

1MUKLGP XG IC\ VØMGVKOK VTGPFNGTK

HUJLWLOPHVLQH L]LQ YHUPHNWHGLU YH EX GD KXUGD NDWPDQODUàQàQ GDKD Gđ]JđQ ELU ąHNLOGH DąDÛà\D ND\PDVà VRQXFXQX GRÛXUPDNWDGàU (OHNWULN YH NLP\DVDO JđÍ ND\QDÛàQàQ GDKD KDVVDV ELU ąHNLOGH NRRUGLQH HGLOPHVL LOH ELUOLNWH HUJLWPH Kà]àQà YH ($2 YHULPLQL ùQHPOL ùOÍđGH L\LOHąWLUPHN PđPNđQGđU > @ 9DUàODQ ELU GLÛHU VRQXÍ GD HOHNWULN JđÍ JLUGLVLQLQ UHYL]H HGLOHUHN RUWDODPD JđÍ DUWàąàQD RGDNODQàOPDVà JHUHNWLÛL ąHNOLQGH\GL ▪ 7HOHVNRELN ($2łQàQ GLÛHU EDUL] DYDQWDMODUà HUJLWPH VàUDVàQGDNL VàFDN HOHNWURW X]XQOXÛXQXQ NDGHPHOL RODUDN D]DOWàOPDVà VD\HVLQGH GDKD GđąđN HOHNWURW WđNHWLPL YH ùQHPOL ùOÍđGH GDKD D] \DQ RNVLWOHQPH RUDQàGàU 'DKD HąLW NRąXOODU VDÛODQDUDN HUJLWPH GDYUDQàąàQGD \DSàOPDVà PXKWHPHO L\LOHąWLUPHOHULQ GH HOHNWURW NàUàOPDODUàQà D]DOWPDVà EHNOHQPHNWHGLU 'DKD D] HOHNWURW NàUàOPDVà PDOL\HW WDVDUUXIXQXQ \DQà VàUD ÍDOàąPD VđUHOHULQGH GH WDVDUUXID \RO DÍDFDNWàU %UđOùUđQ ÍDOàąPDVà LOH LOJLOL RODUDN GHYUH\H VRNXODQ ED]à L\LOHąWLUPHOHUOH EUđOùU JđFđ łWHQ 0:łD ÍàNDUàOPàą EX-

OXQPDNWDGàU %UđOùU ÍDOàąPD VđUHVLQLQ X]DWàOPDVà\OD Hą ]DPDQOà RODUDN ELUH\VHO EUđOùU JđÍ JLUGLVLQLQ GH D\DUODQPDVà KD]QH LÍLQGH GDKD PXQWD]DP HUJLPH HOGH HGLOPHVLQL VDÛODGà %LU WRQ EL\HW EDąàQD GđąHQ WRSODP WđNHWLOHQ RNVLMHQ PLNWDUàQà PŢ V W S DOWàQGD WXWPDN DPDFà\OD EUđOùU PRGXQGD RNVLMHQ WđNHWLPLQGH ROXąDQ DUWàą ODQV RNVLMHQ WđNHWLPLQLQ D]DOWàOPDVàQà JHUHNWLUL\RUGX §DUMGDQ HOGH HGLOHQ L\L EL\HW YHULPLQL łD \DNàQ WXWPD\à KHGHIOH\HQ %DąWXÛ LÍLQ EX NRąXO NULWLN ELU ùQHPH VDKLSWL 8\JXODPD\D VRNXODQ GHÛLąLNOLNOHU RFDN SHUIRUPDQVàQà L\LOHąWLUGL EN] X]XQ YDGHOL ù]JđO HQHUML WđNHWLP WUHQGOHULQL JùVWHUHQ JUDILNOHU *D] WđNHWLPLQGHNL DUWàąàQ D]DODQ HQHUML WđNHWLPL WUHQGLQL LVWLNUDUD NDYXąWXUPDGD NLOLW ELU IDNWùU ROGXÛX JùUđOHELOPHNWHGLU %UđOùU DOHYOHUL\OH GRÛUXGDQ KXUGD HUJLWPH KDULFLQGH WHSH JD]à VàFDNOàNODUà KD]QHGHNL KXUGDQàQ ùQ àVàWàOPD \RÛXQOXÛXQX \đNVHOWPHN VXUHWL\OH DUWàUàODELOLU 2NVLMHQ WđNHWLPLQGHNL NđÍđN YDU\DV\RQODU SUDWLN RODUDN VRQXÍODU đ]HULQGH KHUKDQJL ELU HWNL\H VDKLS ROPDGà

*WTFC MQXCUČ [ØMNGOG W[IWNCOCUČ XG ÒP ČUČVOC XGTKOK <DQPD JD]à LOH ÍHOLN KXUGD DUDVàQGDNL àVà WUDQVIHUL ROJXVXQXQ GDKD L\L DQODąàOPDVà HUJLWPH SURVHVLQLQ YHULPOLOLÛLQL ROGXNÍD L\LOHąWLUHELOLU %XQXQ LÍLQ ùUQHÛLQ àVàWPD YHULPLQLQ QH ]DPDQ HNRQRPLN RODUDN NDEXO HGLOHELOLU VHYL\HOHULQ DOWàQD GđąWđÛđQđ WHVSLW HGLOHELOLU YH YH\D KD]QH LÍLQGHNL ùQ àVàWPD HWNLVLQGHQ \DUDUODQPDN LÍLQ HQ L\L KXUGD WđUđ PLNWDUà YH \RÛXQOXÛXQX WHVSLW HGLOHELOLU 3UDWLNWHNL GHQH\LPOHU ąX VRQXÍODUD YDUàOPDVàQà VDÛODPàąWàU ▪ +XUGD VàFDNOàÛà EUđOùUđQ PDNVLPXP \DNODąàN GDNLND NDGDU ÍDOàąPDVàQGDQ VRQUD DUWDU EX DQGD ùQ àVàWPD YHULPL łGàU ▪ +XUGDQàQ WđUđ \RÛXQOXÛX ąHNOL YH VSHVLILN \đ]H\L XODąàODQ ùQ àVàWPD VàFDNOàÛàQGD ùQHPOL ELU HWNL\H VDKLSWLU NđÍđN ER\XWOX SDUÍDODQPàą KXUGD\D JùUH +06 KXUGDVàQGD Ź& GDKD \đNVHN VàFDNOàN ▪ 'DKD Eđ\đN \đ]H\ KDFLP DODQà QHGHQL\OH GDKD NđÍđN ER\XWOX KXUGD àVà\à GDKD YHULPOL ELU ąHNLOGH \DNDODU MPT Türkiye 1 / 2017


10

››› £'.ċ- ¸4'6ċ/ċ ?ŲRSŗ l CLCPHG RÝICRGKG I5F RML GWG @GWCR

?ŲRSŗ æ TCPGK Ų?PHB?L GWG @GWCRC

500

110 2MNJ?K B×IÝK ?JK? Q?W Q

480 460

230

Minimum

313.7

Maksimum

529.4

440

1TVCNCOC

420

Standart sapma

22.6

100 90

400

80

380

2MNJ?K B×IÝK ?JK? Q?W Q

70

360 340

Minimum

60

320 300

1TVCNCOC MKTGÃ VØMGVKOK MI V K[K DK[GV

0

50

100

230 85.3

Maksimum

94.3

1TVCNCOC

Standart sapma

3.2

100

150

50 150

200

250

0

50

200

250

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1ECüČP IGNKĵVKTKNOGUK XG GTIKVOG RTQUGUK QRVKOK\CU[QPW $ÛXVWRV łWH ($2łQGD JHUÍHNOHąWLULOHQ JHOLąWLUPH ÍDOàąPDVà GùNđP DÛàUOàÛà DUWàąàQàQ RULMLQDO WDVDUàPàQ đ]HULQH ÍàNPDVàQGDQ ND\QDNODQDQ VRUXQODUà Íù]đPOHPH\H RGDNODQGà $OW KD]QHQLQ ÍDSà PPł\H DUWàUàODUDN W VàYà ÍHOLN W GùNđP DÛàUOàÛà W VàFDN GLS ÍHOLÛL NDSDVLWHVLQH XODąàOPDVà VDÛODQGà <HQL đVW KD]QH KD]QH KDFPLQL P łH NDGDU DUWàUGà (VNL WUDQVIRUPDWùUđQ \HULQH 09$łOàN \HQL ELU WUDQVIRUPDWùU NRQGX 'DKD NàVD GHYUH\H JLUPH\H VđUHOHUL LOH NLP\DVDO JđÍ JLUGLVL LÍLQ PHYFXW VđMPT Türkiye 1 / 2017

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Entegre Tesislerdeki Çözüm Ortağınız

Demir Üretim Teknolojisinde Lider PAUL WURTH sıvı demir üretiminde, hammadde hazırlama ve ilgili çevresel teknolojilerde dünya lideri dizayn ve ekipman tedarikçisidir: Yüksek fırın teknolojisi ve tüm ilgili ekipmanlar Kok Bataryaları ve teknolojisi Aglomerasyon tesisleri

Paul Wurth S.A. 32, rue d’Alsace Tel. +352 4970-1 L-1122 Luxembourg paulwurth@paulwurth.com

Doğrudan indirgeme tesisleri Çevresel, enerji-tasarrufu ve geri dönüşüm teknolojileri

www.paulwurth.com

recto

Bağlı ortaklıklar: Brazilya, Çek Cumhuriyeti, Almanya, Hindistan, İtalya, Japonya, Kore, Meksika, Çin, Rusya, Güney Afrika, Tayvan, Ukrayna, Amerika, Viyetnam


Yüksek Fırınlar Komple fırın mühendisliği ve imalatı, modernizasyon projeleri, yeniden inşa ve örüm hizmetleri.

Yardımcı Tesisler Sıcak hava sobaları & enerji geri kazanımı, şarj hazırlama tesisi, pulverize kömür enjeksiyon sistemi, gaz temizleme, tepe gazı enerji geri kazanımı, cüruf granüle ve kurutma tesisleri.

Kok Üretim Tesisleri Komple üretim tesisi ve bataryaları, kok batarya makineleri, kok söndürme, kok fırın gazı işleme, tesis otomasyonu.

Aglomerasyon Tesisleri Komple Sinter & Pelet tesisleri mühendisliği & konstrüksiyonu, yenileme ve modernizasyonu.

Doğrudan İndirgeme Tesisleri Midrex® Mühendislik ve İmalatı.

Geri Dönüşüm Teknolojileri PRIMUS® prosesi, RedIron™, RedSmelt™, i-Meltor™, PLD yağ arıtma, CİROVAL™ Yüksek Fırın Çamuru arıtma.

Paul Wurth S.A. 32, rue d’Alsace Tel. +352 4970-1 L-1122 Luxembourg paulwurth@paulwurth.com

Paul Wurth, Paul Wurth Logosu, PRIMUS, RedIron, RedSmelt, i-Meltor, Ciroval Paul Wurth S.A. firmasının kendi ticari markalarıdır ve sizin yetki alanınızda tescillenmiş olabilir. Midrex ise Kobe Steel Ltd’in tescilli markasıdır, ve lisans ile kullanılmaktadır.

YF Teknolojisi & Ekipmanları Soğutma & örüm konseptleri ve sistemleri, otomasyon, tepe besleme teknolojisi, özel ekipmanlar.

www.paulwurth.com

verso

Bağlı ortaklıklar: Brazilya, Çek Cumhuriyeti, Almanya, Hindistan, İtalya, Japonya, Kore, Meksika, Çin, Rusya, Güney Afrika, Tayvan, Ukrayna, Amerika, Viyetnam


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17

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MPT Türkiye 1 / 2017


18

››› SICAK HADDELEME

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5/5 ITQWR &ØUUGNFQTH #NOCP[C ċNGVKĵKO YYY UOU ITQWR EQO ' RQUVC OKPKOKNN"UOU ITQWR EQO

MPT Türkiye 1 / 2017

5CCVVG VQP ÃGNKM ØTGVKOK [CRCP VGUKU 5/5 ITWDW VCTCHČPFCP VGFCTKM GFKNOGMVGFKT


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FHN ùQJùUđOPH\HQ JHFLNPHOHUOH EDąD ÍàNPDN LÍLQ JHUHNOL JđÍ 09$ JđÍ VXQDQ ELU WUDQVIRUPDWùU WDUDIàQGDQ VDÛODQDFDNWàU 3URVHV NRQWURO VLVWHPL GùQđąWđUPH PDOL\HWOHULQL HQ D]D LQGLUJHPHN YH WDP RWRPDWLN QLKDL VàFDNOàN NRQWUROđ LÍLQ JHUHNOL KHVDSODPDODUà JHUÍHNOHąWLUPHN LÍLQ DODąàP HNOHPH LąOHPLQL RSWLPL]H HGHFHNWLU 7đP IRQNVL\RQHO ELULPOHU DUDVàQGDNL YH HUJLWPH DWùO\HVL ODERUDWXYDUà LOH LOHWLąLP ELU VHYL\H RWRPDV\RQ VLVWHPL WDUDIàQGDQ JHUÍHNOHąWLULOHFHNWLU 6đUHNOL NđWđN GùNđP PDNLQHVLQLQ WDVDUàPà VàUDVàQGD NđWđNOHULQ KDGGHOHPH WHVLVLQH \HQLGHQ àVàWPD IàUàQà ROPDGDQ GLUHNW RODUDN ąDUM HGLOPHVLQLQ YHULPL YH LOJLOL NRąXOODUà Jù] ùQđQGH EXOXQGXUXOPXąWXU 0,6&2łQXQ EHOLUOL LKWL\DÍODUàQà NDUąàODPDN đ]HUH DąDÛàGDNLOHUL VDÛODPDN đ]HUH \đNVHN Kà]Oà GùNđPH \ùQHOLN &219(;Ŗ WHNQRORMLVL VHÍLOPLąWLU

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››› SICAK HADDELEME

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21

ALMAN MALI Ağır Yük Mıknatısları Ağır yük mıknatıslarında geniş bir yelpaze ve ihtiyaca özel çözümler. Tasarım, üretim, devreye alma, elden geçirme, bakım, yedek parça.

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:2.2 0DJQHW XQG $QODJHQEDX *PE+ Theodor-Heuss-Strasse 57 47167 Duisburg Almanya Telefon +49 203 48275.0 Faks +49 203 48275.25 woko@woko.de www.woko.de

MPT Türkiye 1 / 2017


22

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Salzgitter Flachstahl tandem hadde tesisini sürekli operasyona uygun hâle getiriyor 6DO]JLWWHU )ODFKVWDKO \ñOODUGñU ©LIW \¸QO¾ SDNODPD KDWWñQñQ \DQñQGD PRGHUQ ELU V¾UHNOL SDNODPD KDWWñ LOH EHĜ D\DNOñ ELU WDQGHP KDGGH LĜOHWPHNWH\GL .ñVD ELU V¾UH ¸QFH EX LNL WHVLV DUDVñQGDNL NRRUGLQDV\RQX RSWLPL]H HGHFHN DNñOOñ YH HWNLQ ELU ©¸]¾P JHOLĜWLULOGL 7DQGHP KDGGH\H V¾UHNOL EHVOHPH VDáOD\DQ ELU E¸O¾P EDĜDUñ\OD HNOHQGL Almanya’da kurulu Salzgitter Flachstahl GmbH (SZFG) entegre demir ve çeOLN WHVLVOHULQGH PP NDOàQOàÛàQGD YH JHQLąOLÛL PPł\H NDGDU ÍàNDELOHQ JHQLą VàFDN ąHULW ÍHOLN ąHULW OHYKD YH VDF đUHWLPL \DSPDNWDGàU 6=)* \àOODUGàU ÍLIW \ùQOđ ELU SDNODPD KDWWà LOH EHą

Thomas Preißler, Salzgitter Flachstahl GmbH, Salzgitter, Almanya; Christoph Schnoklake, BWG Bergwerkund Walzwerk-Maschinenbau GmbH, Duisburg, Almanya ċNGVKĵKO YYY DYI QPNKPG FG ' RQUVC KPHQ"DYI QPNKPG FG

MPT Türkiye 1 / 2017

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Металлургическое производство и технология металлургических процессов

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