Stonhard Seamless Floor Systems by StonCor Canada

Unprecedented leader in polymer systems

for more than 90 years.

Experience Why. Stonhard solves flooring problems. Punishing chemical assault, unremitting abrasion and impact, wet conditions, thermal shock — our proven performance systems are designed for the toughest environments. They are also designed with the planner in mind, offering infinite design possibilities and the ability to customize and optimize colours, patterns and finishes. Stonhard’s seamless floor systems are safe, with textured surfaces that protect against slip and fall accidents. Maintenance is minimal because seamless means cleaner. Stonhard takes full responsibility for customer satisfaction, from raw materials to installed systems. Over 300 Territory Managers and Architectural Consultants, and 200 application teams worldwide see that projects are completed on time and successfully meet all standards. Stonhard provides comprehensive support, whether it’s a single location or part of a multi-national network. Unparalleled products, easy maintenance, seamless, customized designs and our reliable single source warranty on it all. C O N T E N T S

Market Applications . . . . . . . . . . . . . . . . . . . . . . . . . 4 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Commitment to Sustainability . . . . . . . . . . . . . . . 8 Stonclad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Stonshield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Stonblend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Stonres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Stontec . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Stonlux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Stontop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Stongard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Engineering Details . . . . . . . . . . . . . . . . . . . . . 26 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Complementary Products . . . . . . . . . . . . . . . 30 3

M A R K E T A P P L I C A T I O N S

The right system for the right environment. Think of a facility. Consider the myriad of environments within that facility. Imagine the flooring possibilities. Add a selection of colours, textures, patterns and designs; after all, they are ultimately part of the end result. Our Territory Managers and Architectural/ Engineering Consultants will assist you in identifying the ideal system for each setting. We analyze the needs of your facility and offer the right systems for each location. Facts, details and comprehensive design elements are an integral part of this process. Chemical, abrasion and slip resistance, ergonomics, static control, sound reduction, anti-corrosion â&#x20AC;&#x201D; floors for every environment.

Traffic Aisles

Packaging Lines

Airport ConcoursesÂ

Classrooms

Processing Areas

Assembly Areas

Cafeterias

Corridors

Control Rooms

Machine Areas

Operating Rooms

Lobbies

D E S I G N

Good designs donâ&#x20AC;&#x2122;t just happen... They are created using innovative, practical solutions that are both design worthy and cost-effective. Stonhardâ&#x20AC;&#x2122;s engineered flooring solutions meet the varying demands of commercial and industrial facility projects. Available in an extensive colour palette, standard and sophisticated custom capabilities, textures and intricate configurations to meet your discriminating design plan â&#x20AC;&#x201D; all while guaranteeing durability, ease of maintenance, chemical, abrasion and slip resistance. Effortlessly take flooring to another level by incorporating logos, geometric shapes and specific colour schemes into your plan. Infinite possibilities and a full project team take you through design, product selection, scheduling, installation and long-term maintenance.

You will find colour selections in the product pages of this brochure, however not all standard colours are shown. For additional standard colour collections visit our website, stonhard.ca or contact us for colour sheets or samples. Custom colour matching is available with sufficient lead time and minimum order requirements.

C O M M I T M E N T T O S U S T A I N A B I L I T Y

Sustainability. By their very nature our floors are sustainable, so this concept is not a new one for Stonhard. Our floors are designed to last. When a Stonhard floor reaches the end of its long life, it will not end up in a landfill, because our floors can be restored or replaced without removing the existing floor. Seamless, bonded floors become part of a building’s structure. This is what sustainability is about. Sustainability is our commitment to think beyond the here and now of our environment. > For

more than ten years, Stonhard’s manufacturing plants have not discharged process

wastewater to local municipal sewer streams. > We

retain an approved Pollution Prevention Plan sanctioned by the New Jersey DEP.

> We

use an innovative, flexible packaging system that has actually prevented millions

of pails and cans from entering the waste stream. > Through

recycling efforts, Stonhard has prevented 92.7% of all materials returned from

the job sites from becoming industrial waste. > Stonhard

has eliminated the use of regulated heavy metals in aggregate products while

90% of all new product development involves water-based urethanes, 100% solids epoxy and rapidly renewable agro-based materials. > Seamless,

easy to clean and no wax finishes require less water and chemicals to maintain.

Stonhard’s global mission to protect the environment and reduce our ecological footprint is a personal quest embraced by Stonhard employees as individuals, as well as a unified corporate commitment.

Indicates recycled glass in formulation. Ask your Stonhard representative about Stonhard’s commitment to a healthier planet.

STONCLAD

Serious protection for heavy duty

Stonclad® GS

Stonclad® UL

environments. Stonclad provides

Troweled epoxy mortar system providing superior impact and abrasion resistance with excellent chemical resistance.

Self leveling, polyurethane mortar system that is chemical, impact and abrasion resistant. Designed for food environments.

extraordinary performance under

Stonclad® GR the most demanding conditions. Chemical, abrasion and impact resistant systems assure durability and longevity. Specialized configurations meet the needs of static control and temperature dependent environments. Diversity and performance for the most rigorous industrial applications.

BRICK RED

DESERT TAN

SILVER GRAY

PEWTER

SAGE

TEAL BLUE

SLATE

REEF GREEN

CHARCOAL

MINT

BEECHWOOD

Stonclad® UR

Troweled epoxy mortar system with the same properties as Stonclad GS. This system utilizes 25% recycled glass fillers and a rapidly renewable soy-based component to enhance the material and make an environmental impact.

Polyurethane mortar system designed for rapid installation in food environments where thermal cycling/thermal shock conditions are present and texture is not a requirement.

Stonclad UT ®

Troweled polyurethane textured mortar system designed to withstand thermal shock/thermal cycling conditions for use in food environments.

Stonclad® G2 Sustainable, polyurethane mortar system that utilizes recycled glass and plant based resins. Formulated for food environments to withstand thermal shock and cycling.

Stonclad® XP

Stonclad® HT Ultra-corrosion resistant formulation that can withstand temperatures up to 93°C/200°F (121°C/250°F) for intermittent spills.

Conductive elements formulated in an epoxy resin for static control and non-sparking properties.

Stonhard Coating

Stonhard Coating (Optional)

Broadcast Aggregate

Stonclad (Mortar)

Stonhard Primer

Substrate

GS|GR|G2|HT|UR|XP

STEEL GRAY

U T

Substrate

U L

STONSHIELD

Safe, easy to clean, with aesthetic appeal and design flexibility. The superior performance of Stonshield systems along with ultra-slip resistant surfaces ensure

Stonshield® HRI

Stonshield® UTS

Troweled epoxy mortar-based, textured, slip-resistant system that is long-lasting, stylized and easy to clean. Perfect for food service and preparation and light manufacturing. For education and healthcare environments, retail, sports and entertainment venues.

Troweled polyurethane mortar textured system. Use in food preparation and service areas where thermal shock and cycling are present.

Stonshield® SLT

protection from slips and falls.

Cost-effective textured floor solution for light traffic areas. Offers reduced resistance to heavy impact and loads. For education and healthcare environments, retail, sports and entertainment venues.

These systems are a cost-effective option for light manufacturing areas. Discover the unlimited design

Stonshield Xpress ®

Methyl methacrylate resin-based system providing excellent chemical and wear resistance, moderate slip resistance and rapid installation time. For education and healthcare environments, retail, sports and entertainment venues.

capabilities available in various textures, patterns and colours.

Stonkote CE4 Stonshield Aggregate (Broadcast)

GLACIER

FLAGSTONE

COBALT

MALT

ACORN

DRIFTWOOD

TWILIGHT

ASH

CYPRESS

NUTMEG

Stonshield® URT Textured polyurethane, cost-effective system that can be installed quickly and with minimal odour.

Stonshield® ATS Textured, conductive floor offering superior static control properties. Ideal for use in AGV and traffic aisles, electronic parts assembly, when ESD-sensitive components are present.

Stonshield Aggregate (Broadcast)

Stonseal CA7 Stonshield Aggregate (Broadcast) Stonseal CA7 Stonshield Aggregate (Broadcast)

Stonshield Undercoat

H R I

BRICK RED

Stonshield Sealer

Stonshield Undercoat Stonshield HRI Base (Troweled)

STEEL GRAY

Stonhard Primer

Stonshield Aggregate (Broadcast) Stonhard Primer

Substrate

S L T | X P R E S S | U R T | A T S

UTS Mortar Substrate

U T S

STONBLEND

Stonblend® GSI

A workhorse for demanding

Striking appearance and cost-effective alternative to terrazzo. Perfect flooring solution for pharmaceutical and healthcare facilities, animal laboratories, packaging areas, plant offices, public areas and R&D facilities.

environments, yet meets savvy design standards for today’s planners. Smart, smooth, stain and wear resistant floor

BLACK SAPPHIRE

WILLOW

BLUE TOPAZ

MEADOW

AUTUMN

RUSSET

CRUSHED SLATE

SANDSTONE

SIERRA

CLAY

SHALE

STONE

TOPIARY

IRIS

TEA LEAF

MACCHIATO

CORK

WOLF GRAY

Stain and wear resistant epoxy mortar system that utilizes recycled glass aggregate in the surface of the system, creating a modern appearance while remaining environmentally responsible. Performs in office and healthcare environments, educational and correctional institutions, pharmaceutical, packaging and R&D facilities.

system, Stonblend is offered in sophisticated patterns and colour blends for a broad range of settings, including an exclusive formulation that utilizes recycled glass.

GSI / HDF

Stonblend® GSI-G

Stonblend® HDF

Stonseal Sealer Stonkote CE4 Stonblend Groutcoat Stonblend Mortar

GSI-G

Decorative epoxy mortar system that exhibits increased physical properties making it ideal for heavy duty pharmaceutical processing environments, ORs and animal laboratories.

Stonhard Primer Substrate

G S I | G S I - G | H D F

STONRES

seamless, resilient floor that combines distinctive design elements with performance and function using intricate patterns and a vast progressive colour palette in a smooth, stain resistant,

Stonres® RTX Ergonomic, resilient, noise-reducing floor that carefully balances depth and colour flecks to offer a mottled, multi-layered look. Custom patterns and free-form designs, Stonres RTX is ideal for healthcare settings, schools and laboratories.

surroundings, yet is created with public spaces in mind – healthcare, education,

Stonres® STR

And like other Stonhard floors, Stonres meets the challenges of industrial

retail environments, as well as museums, concourses, lobbies and arenas.

R T Z | R T X

CANVAS

SANTA FE

RIVERBED

MOSS

STONHENGE

WASABI

TAPIOCA PEARL

SEA SALT

BLUE ALMOND

CARAWAY

HONEY WHEAT

ARROWHEAD

CREEK

FOSSIL

SYCAMORE

RAIN

Stonres® NVL Resilient, ergonomic, noise-reducing urethane floor system that offers a classic design for pharmaceutical processing, schools and healthcare environments. Ideal for open space projects such as corridors and labs. Superior, long-term, seamless performance, over competing vinyl sheet goods and carpet.

ergonomic and noise-reducing system.

RTZ

to be in its own genre. Stonres is a

Ergonomic, noise-reducing floor that gives planners designer-worthy options for high profile public spaces. A bountiful colour palette can be incorporated into traditional patterns or customize free-form designs for healthcare, education and public spaces.

RTX

in a floor that has been proclaimed

Stonres® RTZ

Ergonomic, resilient, noise-reducing urethane floor in a solid, matte finish. It is also ideal for ORs, open space projects such as corridors and labs in hospitals and schools.

NVL / STR

Tradition partnered with innovation

Stonseal Sealer Stonres Groutcoat

Stonseal Sealer

Stonres RTZ/RTX Mortar Stonhard Primer

Stonres NVL Undercoat

Stonres Undercoat

Stonres NVL Mortar

Stonres Mortar

Substrate

Stonhard Primer

Substrate

N V L

S T R

STONTEC

M S

A dense, stain resistant flake system with an extensive range of finishes and colour options. Stontec floors minimize

Stontec速 ERF

Stontec速 UTF

Epoxy system designed for use over smooth concrete. Found in healthcare, education environments, laboratories, process areas, retail, sports and entertainment venues.

High solids, urethane-based system with a decorative, high gloss finish and superior chemical and wear resistance capabilities. Found in healthcare, education environments, laboratories, process areas, retail, sports and entertainment venues.

Stontec速 TRF

downtime for renovations and save critical path time on new construction projects,

Mortar-based urethane system designed for maximum durability and impact resistance. Created for biotech and pharmaceutical industries; recommended to meet critical path projects.

while offering exceptional design options.

MOJAVE BEIGE

SANTA CRUZ

SHENANDOAH BUFF

BLUE RIDGE

DAKOTA BRONZE

DIABLO BEIGE

FALLS RIVER

GLACIER PEAK

IVORY CREST

SILVER SAGE

SMOKY MOUNTAINS

WHITE PLATINUM

Stontec速 Xpress Methyl methacrylate resin-based system distinguished by its rapid installation time. Chemical, stain and wear resistant floor available in a low gloss finish. Found in healthcare, education environments, laboratories, process areas, retail, sports and entertainment venues.

Stontec floors are available in both small and large flakes to provide further design options. Large flake shown above. Ask us about our other colour and style options.

E R F | U T F | X p r e s s

Stonhard Sealer

Stonseal CA7

Stontec Flakes (Broadcast)

Stontec Undercoat

Aggregate (Broadcast)

Stonclad UR Base (Troweled)

Stonhard Primer

Substrate

T R F

STONLUX S T O N L U F XL O

M S

Long-lasting, super clean, lustrous floor protection. An ultra-smooth, chemical and impact resistant formulation for areas requiring static control and a low friction surface. This system is a top choice for clean room environments. Stonlux offers a sleek and clean look while fending off punishing impact and chemical spills.

Stonlux速 SL General purpose formulation where a low friction surface is required. Available in 2mm and 3mm thicknesses for varying degrees of traffic and durability. Use in assembly areas, R&D facilities, light manufacturing and clean room environments.

PLATINUM

SKY BLUE

ASH GRAY

BLUSH

SEA FOAM

BEIGE AT

PLATINUM AT

SKY BLUE AT

ASH GRAY AT

BLUSH AT

SEA FOAM AT

Stonlux AT 速

Developed for areas where static control is demanded. Available in 2mm and 3mm thicknesses, this formulation is also available in static dissipative and conductive formulations to meet electrical specifications. Use in electronics manufacturing and assembly areas, computer/control/clean room environments, as well as areas where munitions are present.

Stonhard Primer

Stonlux AT (Free Flowing) Conductive Primer Stonhard Primer

Substrate

Stonlux SL (Free Flowing)

S L

BEIGE

STONTOP S T O N L U F XL

M S

Stontop floors have the look and feel of stained concrete with the performance features of a tough, industrial Stonhard floor. With a contemporary, mottled look, Stontop floors are durable, slip resistant, textured and are less labor intensive

Stontop速 EST Quartz aggregate broadcast system that incorporates decorative stains into the process to achieve a unique, mottled, lightly textured appearance with excellent wear resistance.

Stontop速 UST Aliphatic urethane system creates a dense, chemical, stain, wear and UV resistant surface. Decorative stains incorporated into the process create a unique, mottled, lightly textured appearance. Can be installed with quick turn-around times and low odour.

RIO RANCHO

SUBLIME

PEWTER GATE

HUSKY GRAY

TAUPE COAST

RED MARL

SPANISH WOODS

and safer to install than stained concrete. Designed for retail spaces, restaurants, stadiums, museums, malls and other public spaces.

Stontop Sealer Stontop Stain Stainable Aggregate (Broadcast) Stontop Undercoat Aggregate (Broadcast) Stonhard Primer Substrate

E S T | U S T

STONGARD S T O N L U XF

Slip, abrasion and crack resistant systems fill the niche for pump mezzanines and mechanical equipment rooms, by providing superior positive

Stongard™ MR An elastomer-based flooring system created for positive side waterproofing applications. It is designed to protect areas below mechanical rooms, pump and mezzanine floors from water damage.

Stongard™ MD

by reducing falls and keeping rooms

An elastomer-based, decorative quartz, slip resistant, positive side waterproofing system created for mechanical rooms, pump mezzanines or any indoor space requiring moisture protection with a focus on design.

well-lit and secure. Four superbly

Stongard™ MX

side waterproofing moisture protection. Stongard products can improve safety

designed systems offer reliable defense with many options to meet specific demands.

An elastomer-based, decorative quartz, slip resistant, waterproofing system reinforced with fiberglass where additional performance is needed. Designed for mechanical rooms, pump mezzanines or any indoor space requiring waterproofing.

STEEL GRAY

BRICK RED

DESERT TAN

SILVER GRAY

PEWTER

SAGE

TEAL BLUE

SLATE

REEF GREEN

CHARCOAL

MINT

BEECHWOOD

Stonkote Sealer Aggregate (Broadcast) Stohard Undercoat

Stonkote Sealer

(MX uses ME7)

Stonproof Elastomer

Engineering Fabric (MD only) Stonhard Primers

Stonhard Primer

(MD only)

Substrate

M R

M D | M X

Stonhard is recognized globally for solving flooring problems. We are the worldâ&#x20AC;&#x2122;s largest turnkey, seamless flooring contractor committed to comprehensive management of each project from construction documentation to the final details. No hidden costs, no sudden change orders and scrupulous attention to details. Your Stonhard Territory and Project Managers will gladly review details with you.

Cove Base Detail

with Prefabricated Wall System CB.006

with Cove Strip CB.001

1/4" Prefabricated Wall System 1/8" Metal Cove Strip

1/8" Plywood or Similar Material

Drywall

Stonhard Overlayment

COVE BASE DETAIL WITH COVE STRIP

GMP Cove Base Detail

COVE BASE DETAIL WITH PREFABRICATED WALL SYSTEM

Shown with CMU Block CB.102

Stonhard Wall Coating System Stonhard High Performance Patching Compound

Stonhard Overlayment

GMP COVE BASE DETAIL WITH CMU BLOCK

E N G I N E E R I N G

D E T A I L S

Joint Expansion/Isolation Detail MISC.006

Stonflex MP7 Stonhard Overlayment

Polyethylene Backer Rod

JOINT EXPANSION/ISOLATION JOINT DETAIL Transition to Existing Floor MISC.016

Drain Isolation Detail

Pre-Fabricated Trench Drain w/ Membrane DRN.008

1/8" Existing Flooring

Stonhard Overlayment

1.5"

Concrete

Stonset Grout (pitched to specification) Stonproof Membrane Stonhard Overlayment

Stonflex MP7 S

TRANSITION TO EXISTING FLOOR Polyethylene Backer Rod

Standard Chase Detail MISC.015

DRAIN ISOLATION DETAIL

Pre-fabricated Trench Drain with membrane Stonhard Overlayment

Crack Treatment

1.5"

Concrete

Stonproof CT5 w/Fiberglass Reinforcement MISC.005

Stonhard Overlayment Engineering Fabric

STANDARD CHASE DETAIL

Stonproof CT5

Crack (Routed Out)

CRACK TREATMENT

Stonproof CT5 with fiberglass reinforcement

For more information, visit us at stonhard.ca 25 27

I N S T A L L A T I O N

Expect performance from start to finish. From design specifications, to project management, to the final walk through, Stonhard works with you to ensure complete satisfaction on every project. A turnkey approach means you’ll receive high quality products and installations consistently. From people, to products and services, quality and dependability are a constant with Stonhard. The single source warranty is Stonhard’s pledge of responsibility. Our Territory Managers and Field Engineers are dedicated to your satisfaction. Site supervision and service are standard across the country and around the world. Each Stonhard project receives attention on every level — multi-phase or small projects, from start to finish. Our Territory Managers, Project Managers, and over 65 application teams, are your single source partners assuring quality control and integrated and flexible scheduling.

Stonhard offers the following technical literature: Product Data Sheets

Cleaning Procedures

Product Guide Specifications

USDA Certifications

Chemical Resistance Guides

Colour Selection Guides

Material Safety Data Sheets

Product Samples

Case Histories

References

C O M P L E M E N T A R Y P R O D U C T S

We offer an extensive line of complementary products designed to maintain the performance and appearance of your floors. To enhance and preserve the look and life of your floor we offer coatings, polymer-based grouts, elastomeric membranes and sealants. To care for your floors a full line of maintenance products and services are also available.

Grouts

For pitching, leveling or patching substrates prior to application of the finished overlayment.

Coatings

Used to protect and prolong the life of the floor. Available in a wide range of finishes, pigmented or clear, epoxy and urethane formulations.

Cove Bases

Elastomers

An extensive line of elastomeric coatings, membranes and sealants for joint sealing, waterproofing and high movement applications.

High Performance Lining Systems

Available in six different resin chemistries, these systems provide the best long-term protection for corrosive environments and promise performance under extreme physical conditions.

Wall Systems

Where there are floors, there are walls. Smooth and seamless wall products protect concrete, block, steel or drywall from splashes, spills, fumes and abrasion. Clean, long-wearing wall systems meet the demands of the most rigorous settings. Decorative flake systems are available, too.

Stonlok

Flexible, interlocking tiles that are versatile for both industrial and commercial applications and are suitable for new floors, as well as existing floors. Recyclable, portable and can even go over asbestos. Easily customized matting systems available too.

Maintenance Products

To keep floors sanitary, neat and long lasting there is an entire line of cleaning products and a universal antimicrobial additive option designed for continuous superior aesthetics.

Turnkey Maintenance

Cleaning and janitorial services are available through Stonhardâ&#x20AC;&#x2122;s maintenance division, Stonkleen, www.stonkleen.com.

Cove bases provide an integral seal at the joint between the floor and the wall. Cove bases can be applied to ensure a clean, hygienic, smooth transition where floors meet walls.

Stonhard is a global leader in manufacturing and installing seamless floor, wall and lining systems with sales operations in more than 25 countries. Stonhard has a direct sales force in North America, Europe, South Africa and parts of the Middle East and works through a dedicated network of Stonhard affiliates throughout the rest of the world. Stonhard is a part of RPM, a multi-billion dollar company that combines their expansive resources and broad business base with smaller operating units to offer superior products, services, technologies and individuals.

Stonhard Worldwide

Stonhard Canada

Whitby, Ontario, Canada (800) 263.3112

Vancouver

Toronto

Victoria

Whitby

Maple Shade, NJ, USA (800) 257.7953

Kelowna

Kingston

Mexico City, Mexico (52) 55.9140.4500

Prince George

Ottawa

Calgary

Montréal

Edmonton

Québec City

Saskatoon

Halifax

Regina

Moncton

Winnipeg

Saint John

Thunder Bay

Dartmouth

Sudbury

St. John’s

Johannesburg, South Africa (27) 11.254.5500

Windsor

Charlottetown

London

Summerside

Shanghai, China (86) 21.54665118

Hamilton

Buenos Aires, Argentina (54.3327) 44.2222 Nivelles, Belgium (32) 67.493.710 Dubai, U.A.E. (971) 4.3470460

Melbourne, Australia (03) 9587.7433

The

Stonhard believes the information contained here to be true and accurate. Stonhard makes no warranty, expressed or implied based on this literature and assumes no responsibility for consequential or incidental damages in the use of these products and systems described, including any warranty of merchantability or fitness. Information contained here is for evaluation only. ©2013.

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