CONSTRUCTION SOLUTIONS
Construction Solutions For All Your Repair Needs
A Division of
YOUR ONE-STOP SOURCE FOR CONSTRUCTION REPAIR ACROSS CANADA
PARKING DECKS CARBON FIBRE STRENGTHENING
JOINT STABILIZATION
HIGH PERFORMANCE PRODUCTS AND TURNKEY PACKAGES TO SUIT YOUR INDIVIDUAL CHALLENGES
CERTIFIED INSTALLERS READY TO RESPOND WHEN YOU NEED THEM
Stonhard provides comprehensive and technically-advanced product lines and customizable turnkey packages that work to support Stonhard floor, wall and lining systems, as well as solutions from our network of specialist contractors, and suppliers.
Our quickly mobilized teams of dedicated certified installers are highly skilled experts in our comprehensive solutions. They’re ready when and where you need them for solving the toughest challenges as they arise, and adapt innovative solutions to minimize your facility’s downtime and construction schedules.
Whatever your need, Stonhard Construction Solutions are the toughest, best-suited, most reliable and durable choice. SEAMLESS TURNKEY SERVICES AT YOUR FINGERTIPS Our team approach means we seamlessly work at all levels of your project, from specifiers to site supervisors, to help identify and handle your unique needs from start to finish. We are your comprehensive resource for expert guidance and assistance on everything throughout the design, application and installation process. Whether you’re an architect, designer, contractor or owner, we work side by side with you and your project team to deliver the products and services you need.
Our reputation is built on our unmatched ability to solve your toughest construction challenges efficiently and effectively to a high level of quality and longevity. All of our turnkey packages come with an unmatched single source and industry leading warranty. Since 1922, Stonhard has provided high-performance solutions to the toughest building challenges and has been the industry’s trusted partner in tailored construction, restoration and repair solutions.
WATERPROOFING
CONCRETE SEALERS SELF-LEVELLING SCREEDS
PRODUCT OVERVIEW COMPLETE SUPPLIED & INSTALLED SYSTEMS Stondeck Parking Structure Waterproofing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Stonwalk Natural Stone Grip Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Stonfil Self-Levelling Screeds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 ENHANCED PERFORMANCE SYSTEMS CarboComp Carbon Fibre Structural Strengthening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SPECIALTY REPAIR & RESTORATION SYSTEMS Structural Waterproofing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Epoxy & Cement Grouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Concrete Restoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Concrete Densifiers, Sealers & Penetrating Sealers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Joint Stabilizing, Caulking, Sealing, Restoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Marine Pile Restoration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 SPECIALTY TOTAL HYGIENE SYSTEMS Blücher Commercial Hygienic Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Puraco Pharmaceutical-Grade Hygienic Wall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Polysto Food & Beverage Hygienic Wall Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
COMPLETE SUPPLIED & INSTALLED SYSTEMS
STONDECK PARKING STRUCTURE WATERPROOFING
Over 2.5 million ft2 of Stondeck systems have been installed across the country to meet the most demanding requirements of Canada's harshest weather and highest-traffic environments. Stondeck coating systems use advanced technologies that are specially formulated to provide durable surfaces that can withstand heavy traffic in demanding environments like parking structures and loading docks. Our systems are designed for every environment from new construction to refurbishment projects in both exterior and interior environments. Coating formulations can be customized for increased durability, rigidity or flexibility, moisture and slip resistance, low temperatures, and UV stability. A wide range of decorative options allows you to make utilitarian areas safer and more pleasant with lighter, brighter and quieter finishes. • Superior alternative to sealers • Wide range of decorative options • Customizable options; drive aisles, turning lanes, entry/exit ramps • Proven durability • Complete package supplied and installed by Stonhard
ADVANCED TECHNOLOGIES • MMA for fast turnaround and low temperature installations • High durability polyurethane for flexibility • Epoxy hybrid membranes for moisture resistance to prevent water ingress into underlying structures SUITABLE FOR • New construction • Refurbishment • Exterior & interior applications APPLICATIONS • Parking decks and garages • Service corridors • Pedestrian bridges and walkways • Balconies • All high-traffic zones • Loading Docks • Vehicle Service bays
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STONHARD CONSTRUCTION SOLUTIONS: PRODUCT OVERVIEW
COMPLETE SUPPLIED & INSTALLED SYSTEMS
STONWALK NATURAL STONE GRIP SYSTEMS
From rapid turnaround in high foot traffic areas in Canada’s strip malls to prestigious entrances on high profile buildings, religious centres and Universities, Stonwalk systems have been installed across the country to repair, enhance, upgrade and protect concrete pedestrian surfaces. Stonwalk natural stone grip systems use high durability polyurethane technology combined with Canadian-sourced natural stone and light-stable sealers for fast-track resurfacing of worn, damaged and drab concrete surfaces. Stonwalk surfaces are seamless, slip-resistant, chemically resistant, visually appealing and natural looking. These systems are particularly well suited for outdoor areas that require both safe and durable surfaces for busy public use. Their natural stone finish creates pleasant spaces in harmony with their surrounding environments. • More Environmentally friendly than concrete replacement • Quicker and more cost effective than concrete replacement • Reduced salt usage due to texture providing dramatically increased grip in Canada’s harshest environment • Wide range of decorative options • Customizable formulations • Proven durability • Total package supplied and installed by Stonhard
ADVANCED TECHNOLOGIES • MMA for fast turnaround and low temperatures • High durability polyurethane for flexibility • Tough and durable UV-resistant sealers SUITABLE FOR • New construction • Refurbishment • E xterior applications APPLICATIONS • Outdoor walkways • Building entrances • Concrete refinishing • Outdoor decks and patios • E xternal seating areas • Busy public areas
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COMPLETE SUPPLIED & INSTALLED SYSTEMS
STONFIL SELF-LEVELING SCREEDS
Stonfil systems have been installed in every environment ensuring our production facilities have safe surfaces to work on, our Hospitals have level floors for critical medical operations and patient transfer and sensitive rail infrastructure can be moved for essential maintenance.
Stonfil is a pumped, self-levelling cement-based flooring system that is specifically designed for strength, fast turnarounds, and completely level floors for the most demanding industrial and commercial environments from heavy duty warehousing to sensitive medical facilities. Stonfil products can be applied in a range of thicknesses from 1/4 inch to 3 inches. Our high-precision formulations create a strong and exceptionally flat and level finish. Stonfil also boasts custom formulations includes microfibre reinforcement for added strength and polishable surfaces for a superior aesthetic. • High-precision quick-bonding levelling for minimal downtime • Customizable formulations and thicknesses • Wide range of decorative options • Complete package supplied and installed by Stonhard
ADVANCED TECHNOLOGIES • Microfibre reinforced formulations for added strength and durability • Floor leveling capabilities that help achieve desired project levelness and flatness tolerances SUITABLE FOR • New construction • Refurbishment • Interior applications APPLICATIONS • Warehouses • Medical facilities • Food and beverage environments • Commercial buildings • Heavy-duty Industrial environments
STONHARD CONSTRUCTION SOLUTIONS: PRODUCT OVERVIEW
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ENHANCED PERFORMANCE SYSTEMS
CARBOCOMP CARBON FIBRE STRUCTURAL STRENGTHENING
CarboComp carbon fibre strengthening is a complete engineered supplied and installed package solution for improving and upgrading the structural strength of many common building materials including concrete, steel, timber, Glulam Beams (glued and laminated timber), brick and masonry. Using premium grade carbon fibre, repairs and upgrades are extremely strong, durable, lightweight, cost effective and reliable. It’s ideally suited for a broad range of applications and environments that require strengthening against seismic movement, restoring and increasing carrying capacity, aperture trimming, column confinement and upgrading. CarboComp is available as both pre-engineered laminates and in a variety of fabric types to suite project needs. CarboComp Plus is a unique multi directional vacuum formed carbon fibre laminate that allows the use of bolted end restraint, giving designers greater flexibility in use. This is particularly useful where site limitations such as shear walls, columns, drop panels and through slab penetrations would otherwise impact the viability of the design.
• C omplete package can be supplied and installed by Stonhard with engineering support • Highly trained approved contractor network • Proven durability • Fireproofing design options APPLICATIONS • CarboComp fabrics for wrapping columns and shear strengthening of beams, column confinement, brick facade retention, and timber repairs • Laminates for flexural strengthening • Aperture trimming • Increased load carrying capacity • Change of use • Restoration • Upgrading • Timber beam restoration • Steel beam repair and restoration
Carbocomp Plus is a unique, vacuum formed, multi directional Carbon Fibre laminate which can be restrained using mechanical fixings. This patented technology allows Stonhard Construction Solutions to adjust design to compensate for site conditions, low strength concrete and curved structures that would otherwise be impossible to strengthen. STONHARD CONSTRUCTION SOLUTIONS: PRODUCT OVERVIEW
SPECIALTY REPAIR & RESTORATION SYSTEMS
STRUCTURAL WATERPROOFING
Our structural waterproofing systems offers a wide range of solutions for controlling and stopping water ingress. Self-curing polymer-modified cementitious materials create a rigid barrier that is resistant to very high water pressures in both positive and negative side applications. A wide range of polyurethane and acrylic injection technologies are used in both wet and dry conditions, facilitating major construction projects in tough environments like tunneling and mining to continue even in the most extreme conditions.
Crack repair, moisture ingress repair, and management solutions for any environment including, parking structures, water and waste water, new construction and buried infrastructure.
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ADVANCED TECHNOLOGIES • Polyurethane resin for injection into wet and dry structures for excellent adhesion and elastic water sealing • Cementitious waterproofing • Epoxy injection resin for cracked concrete structural repair • Acrylic injection resin to handle cyclical shrinkage and expansion as well as temperature variation APPLICATIONS • Mining and tunnelling • Water/waste water applications • Dams and water storage • Vaults and tanks • Manholes • Foundations and basements • Elevator pits • Containment structures
SPECIALTY REPAIR & RESTORATION SYSTEMS
EPOXY & CEMENT GROUTS
Our high-precision easy-to-use pre-packaged epoxy and cement grouts are available in a wide range of formulations to deal with equipment grouting. From seismic isolation on major critical infrastructure to extremely high strength or fine alignment, we have a solution. No matter your requirements, our materials are project-proven for demanding applications. Our range of epoxy grouts are designed for ultimate durability and dependability in the world’s toughest environments. They offer industry leading expansion mechanisms and the best effective bearing area achievable. Our cement grouts are designed for high performance precision and reliability. These non-metallic, non-shrink grouts are formulated with Air Release technology for precision alignment on supporting machinery and equipment.
ADVANCED TECHNOLOGIES • Air Release technology to counteract curing shrinkage, in liquid, plastic, and hardened states, and ensures precision alignment. • Corrosion protection for bridge cables. • Chemical protection with unique Novolac Epoxy formulations. • Unrivaled very high strength formulations for extreme loading. APPLICATIONS • Large, heavy duty and vibrating equipment • Status and high value equipment • Pipelines, pumping stations, compressors and turbo equipment • Tanks, vessels, anchors and dowels • High temperature areas and equipment like cokers, furnaces, forges, boilers and kilns • Underwater and nuclear safety zone grouting options • Wind turbines • Seismic attenuation
STONHARD CONSTRUCTION SOLUTIONS: PRODUCT OVERVIEW
SPECIALTY REPAIR & RESTORATION SYSTEMS
CONCRETE RESTORATION
Our concrete restoration portfolio comprises a range of versatile solutions suited to repairing damaged and deteriorating concrete surfaces and structures in every type of environment from critical highways to skyscrapers. Liquid formulations create an integral bond with concrete surfaces, chemically reacting to form a bond that increases surface density and durability of any repair by penetrating deep into the concrete. Each product is specially formulated to handle specific conditions from freezethaw cycles to mechanical damage, acid rain, and even high temperature applications. When used in conjunction with our range of resurfacing, waterproofing, joint repair, grouting and corrosion protection products, our concrete repair and restoration solutions offer the ultimate in strength, durability, application specificity and rapid turnaround to meet your unique needs. 12
ADVANCED TECHNOLOGIES • Specialized formulations for overhead, vertical and horizontal applications • Polyurethane hybrid polymers for rapid turnaround • Thermally-compatible cementitious options • Underwater repair options APPLICATIONS • Major infrastructure like highways, bridges and airport runways • Commercial and industrial plants, buildings, floors, walls, ceilings • Parking decks, ramps • Load-bearing walls, columns and structures • Equipment foundation repair • High-temperature areas like kiln and foundry repairs • Marine and hydraulic structures • Nuclear safety zone options
SPECIALTY REPAIR & RESTORATION SYSTEMS
CONCRETE DENSIFIERS & SEALERS
Sealing concrete surfaces provides a number of advantages from simple dust proofing, to water repellency and chloride protection. Improving durability and longevity of concrete surfaces by sealing them offers cost effective solutions to production facilities, back of house areas, warehousing and other areas where aesthetics are less critical. Simple to apply, quick curing densifers and sealers allow areas to be returned to service with minimal downtime and cost. We offer a complete range of concrete densifiers and sealers to provide a convenient and full flooring package. With access to industry-leading technologies including silicates, silanes, and lithium formulations, you can be sure we provide a reliable and proven technology for your project.
ADVANCED TECHNOLOGIES • High solids Silane • Waterbased low VOC formulations • Silicate Sealers • Siliconate for added water repellence • Lithium Silicate Options APPLICATIONS • Parking deck slab on grade areas • Big box stores • Warehousing • Back of house areas • Concrete dust-proofing and sealing • Stairs and landings
STONHARD CONSTRUCTION SOLUTIONS: PRODUCT OVERVIEW
SPECIALTY REPAIR & RESTORATION SYSTEMS
JOINT STABILIZATION CAULKING, SEALING, RESTORATION
Joint Stabilizers are able to quickly and efficiently restore load transfer capability to failed joints and unplanned cracking, reducing damaging joint movement and costly product, equipment and most importantly human damage. We also offer a broad range of fast-curing joint restoration products that keep busy facilities and critical infrastructure up and running. Our unique package approach allows you to combine products designed for your specific conditions from freezer floors to hightraffic loading docks. Joint solutions include restoration products in a variety of formulations, stabilizers, caulking and sealing products.
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ADVANCED TECHNOLOGIES • Load transfer reinstatement • Crack treatment and repair • Joint treatment and repair • Joint filler replacement • Fastrack repairs for localized spalls and damage • Low temperature repairs for freezers and chillers • Fast cure polyurea formulations • UV stable options • High efficiency and fastrack pumping options for rapid reinstatement APPLICATIONS • Warehousing • Big box stores • Freezers and cold storage • Joint restoration
SPECIALTY REPAIR & RESTORATION SYSTEMS
MARINE PILE RESTORATION
Our engineered marine pile restoration systems offer a full package of products and technical expertise specifically designed for the challenges of extreme underwater environments. Our advanced pile jacket system enables the restoration of load carrying capacity without the need to remove existing piles. The solution is suitable for timber, steel and concrete piles of any shape, including round, square, H pile and we can also provide custom capital designs. Lightweight materials enable rapid and simple installation with easy maneuverability on site. The solution offers greatly improved abrasion and impact resistance to floating debris, wave action, ice and salt water and tidal erosion.
THE COMPLETE PACKAGE CONSISTS OF: • Articulated block mats for protection of shorelines including erosion control, underpinning and scour protection • Fibreglass marine pile jackets • Underwater cementitious and epoxy infill grouts • Underwater concrete repair and restoration materials • Full installation ancillaries including pump ports, screws and fixings, capping materials, bottom seals, sealants and caulking ADVANCED TECHNOLOGIES • Environmentally sound repair options with reduced silt disturbance • Improved impact and abrasion resistance • Improved chemical resistance • Minimal aesthetic impact • Faster return to service • Pre-engineered and factory made • Lightweight ease of handling STONHARD CONSTRUCTION SOLUTIONS: PRODUCT OVERVIEW
SPECIALTY SUPPORT SYSTEMS
POLYSTO FOOD & BEVERAGE HYGIENIC WALL PROTECTION
Polysto food and beverage hygienic wall protection provides durable protection against damage and contamination from water, food, heavy traffic and bacteria; an absolute necessity in the food and beverage industry. This hygienic solution eliminates all gaps and voids when casting concrete-filled stainless steel curbs. A unique coating and sanitary sealants prevent moisture ingress and create a seamless hygienic barrier for the prevention of bacteria growth.
ADVANCED TECHNOLOGIES • Complete hygienic solution • HACCP and EHEDG certified
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Polysto hygienic wall protection is a turnkey solution that’s quick and easy to install. It’s four times faster than site-cast curbs, and can save time and construction costs up to 12 weeks in some cases. It’s twice as strong as concrete for ultimate durability and shock-resistance, and provides complete water and chemical resistance for an easy-to-clean hygienic surface that will last. When combined, Stonhard flooring and Polysto wall protection work in perfect harmony to eliminate the risk of harmful bacteria, contamination and unhygienic conditions. Each product improves the lifespan of the other for long-lasting hygienic solutions you can rely on.
APPLICATIONS • Food and beverage production and processing facilities • Packaging, meat packing and bottling lines • Traffic aisles and washdown areas
SPECIALTY SUPPORT SYSTEMS
BLÜCHER COMMERCIAL HYGIENIC DRAINS
Blucher drains are designed to provide the ultimate in sanitary drainage solutions in a range of industries, designed with the best possible materials to complement Stonhard Flooring Solutions. Blucher’s HygienicPro drains are specifically designed to withstand high-temperature and harsh chemical disinfecting procedures. They are lightweight, space efficient and easy to install with minimal maintenance. Combined with Stonhard’s seamless, resinous flooring, Blücher drains improve flow, minimize water consumption and are resistant to fire, corrosion, deformation and thermal stress. Stonhard flooring and Blücher drains work in perfect harmony to eliminate the risk of harmful bacteria, contamination and unhygienic conditions. Each product improves the lifespan of the other for longlasting drainage solutions you can rely on.
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ADVANCED TECHNOLOGIES • Complete hygienic solution • HACCP and EHEDG certified APPLICATIONS • Food and beverage production and processing facilities • Packaging, meat packing and bottling lines • Traffic aisles and washdown areas
SPECIALTY SUPPORT SYSTEMS
PURACO PHARMACEUTICAL-GRADE HYGIENIC WALL PROTECTION
Puraco high-impact sanicoat curbs have been installed in the most sensitive pharmaceutical environments across the world so critical facilities can operate effectively, efficiently, safely and hygienically. Puraco pharmaceutical-grade hygienic wall protection provides durable protection against damage and contamination from water, chemical spills and bacteria; an absolute necessity in the pharmaceutical industry. This hygienic solution eliminates all cavities and areas where bacteria could grow, creating totally hygienic filled and sealed surfaces with rounded edges that are easy to clean as well as impact and abrasion resistant. Puraco hygienic wall protection is a turnkey solution that’s quick and easy to install, ensuring minimal downtime for your facility. It’s twice as strong as concrete and uses a unique advanced sanitary sealant so you can rely on a high performance and totally hygienic solution that will last. When combined, Stonhard flooring and Puraco wall protection work in perfect harmony to eliminate the risk of harmful bacteria, contamination and unhygienic conditions. Each product improves the lifespan of the other for long-lasting hygienic solutions you can rely on.
ADVANCED TECHNOLOGIES • Complete hygienic solution • Wide range of finishes available APPLICATIONS • Pharmaceutical manufacturing, processing, packaging facilities • Cleanrooms • Chemical and warehouse storage • Services corridors and dispatch areas
800.263.3112 www.stonhard.ca
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