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FOREWORD
W
elcome to the June edition of Supply Chain Digital!
distribution in a regulated environment. Elsewhere in the magazine, we
This month’s cover features Michele
speak to Colby Mayberry, Director
Palumbo, Head of Supply Chain
of Logistics APAC at Terex, about
Management at Bayer, who discusses
the company’s digital transformation
the transformation of the supply chain
journey in the supply chain space.
industry and how the company is
Alberto Simongini, Head of Product
driving innovation. “It is impressive, I
Engineering at Australia Post Identity
have to say how reactive the supply
Services, details how the company
chain has been in particular to cope
helps Australians simply and
with this disease, certainly in relation
securely prove who they are.
to transporting the medical supplies that are required worldwide, as well as the level of collaboration between colleagues from all around the world.” Other leaders that feature in the magazine include Tara Merry, Industry and Solution Strategy Director at Infor, on rapid innovation in supply chain and manufacturing and the impact of COVID-19, as well as Matthew Sly, Logistics Director at Canopy Growth Corporation, who tells us about
Additionally, in this month’s Top 10 we take a look at 10 of the finest leaders within the logistics industry globally. Do you have a story to share? If you would like to be featured in an upcoming issue of Supply Chain Digital, please get in touch at georgia.wilson@bizclikmedia.com. Enjoy the read! Georgia Wilson
the post-legalisation challenge of
www.supplychaindigital.com
03
Is supply chain the weakest link in your global strategy?
“EY” and “we” refer to all German member firms of Ernst & Young Global Limited, a UK company limited by guarantee. ED None. MUK 1903-246
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PUBLISHED BY
Sophia Forte Sophie-Ann Pinnell PRODUCTION DIRECTORS
EDITOR-IN-CHIEF
Sean Galea–Pace DEPUTY EDITOR
DIGITAL MARKETING EXECUTIVE
Jack Grimshaw PROJECT DIRECTORS
Georgia Allen Daniela Kianicková
Charlotte Clarke Caroline Whiteley
PRODUCTION MANAGER
DIGITAL MEDIA DIRECTOR
Georgia Wilson
Owen Martin
Jason Westgate
EDITORAL DIRECTOR
DIGITAL VIDEO DIRECTOR
OPERATIONS DIRECTOR
Matt High
Joshua S Peck
Alex Barron
CREATIVE DIRECTOR
DIGITAL VIDEO PRODUCERS
PRESIDENT & CEO
Steve Shipley
Kieran Waite Sam Kemp
Glen White
CREATIVE TEAM
Oscar Hathaway Erin Hancox
DIGITAL MARKETING MANAGER
Shirin Sadr www.supplychaindigital.com
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10 Bayer
RAPID INNOVATION IN SUPPLY CHAIN AND MANUFACTURING
32
46
Logistics Leaders
64 Canopy Growth
80 Terex Corporation
94 Australia Post
110 Ninja Van
120 Motisun Group
10
Creating the supply chain of tomorrow WRITTEN BY
WILLIAM GIRLING AND GEORGIA WILSON PRODUCED BY
CHARLOTTE CLARKE
JUNE 2020
11
w w w. s up p l y c h ain digi t a l . c o m
B AY E R
Bayer’s Head of Supply Chain Management, Michele Palumbo, discusses the transformation of supply chain and how Bayer is driving innovation
W
ith over 20 years’ experience within the supply chain and logistics industry, Michele Palumbo is currently the Head of Supply
Chain Management at Bayer S.p.A. (Italy). Palumbo has worked at a number of companies during his career. Prior to joining Bayer in 2010, he worked 12
at SDA Bocconi School of Management, Hoechst Italia S.p.A., Gruppo COMIFAR and various pharmaceutical companies as a consultant in operations and supply chain management. Currently, Palumbo is a member of the Scientific Committee of Il Sole 24 ORE Formazione|Eventi and Adjunct Professor at Università Cattolica del Sacro Cuore in Milan. With his broad range of experience within the industry, Palumbo is well placed to discuss the evolution of supply chain and logistics, and the impact that Coronavirus (COVID-19) is having on the industry. He also has an acute understanding of the technologies – such as cloud computing, advanced radio-frequency identification (RFID), and more – that have both contributed to Bayer’s own digital transformation journey, and are driving the supply chain of the future. He joined us to discuss both areas. JUNE 2020
“ It is possible to streamline processes and to project systems that are able to resist predictable events, not black swans” — Michele Palumbo, Head of Supply Chain Management Italy 13
w w w. s up p l y c h ain digi t a l . c o m
B AY E R
“ In the future, customers and all the actors involved in the supply chain processes will be interested in having full visibility on the distribution processes” — Michele Palumbo, Head of Supply Chain Management Italy
PRE-COVID-19: OLD PERSPECTIVES Palumbo describes the transformation of the industry as a Copernican revolution that we are in the middle of. However, he believes that the onset of the global pandemic is only accelerating the effects of this revolution. He says: “The impact on industries we are seeing today, I believe, were already rooted a long time ago in the first economical crisis back in the 1930s. Many have previously tried to explain and provide solutions for this revolution, from
14
economists and politicians, through to tycoons, ideologists and more, each one putting profit, capital, the workers or the environment at the centre of this economic universe. However, none had a comprehensive perspective. “Deming and Juran, for example, tried to put the customer at the centre of the system, but found an audience only in the post second world war Japan,” he reflects. “This disruptive culture reached its peak in the 1980s, with the development of new computing power and the emerging internet allowing the world to connect and forever diminishing the boundaries between countries. Companies that JUNE 2020
E X E C U T I V E P R OF IL E :
Michele Palumbo Title: Head of Supply Chain Management Italy Location: Milano, Lombardy, Italy Palumbo has been Head of Supply Chain Management Italy in Bayer S.p.A. since 2017. He started working for Bayer in 2010 to source logistics and distributive services for the group in Italy, implementing important strategic and more operational projects in the ambit of the life science industry. Palumbo is a Summa graduate from Bocconi with a research empirical thesis on circular economy and majored at Polytechnics of Milan in industrial management. He joined the SDA Bocconi faculty where he designed and coordinated managerial logistics training for the technology and production department. After collaborating with some management consulting companies, he took on the role of innovation and logistics manager in the business services department of the pharma-chemical group, Hoechst, in Italy. Then he was responsible for central logistics services in one of the leading pharma wholesalers in Italy, Comifar-Phoenix Group. Palumbo is an Adjunct Professor in Operations and Supply Chain Management at the Catholic University of Milan and faculty member of Il Sole 24 Ore Business School. A serial innovator, as a manager and academic, he offers a multifaceted perspective and is able to create value in different contexts thanks to technologically advanced, sustainable and efficient solutions. Empathic and altruistic, intellectually curious and a visionary, he has a large family and is involved in caritative initiatives. He is a board member of the Italian Food Aid Foundation and of the Observatory on Transport Compliance Rating.
w w w. s up p l y c h ain digi t a l . c o m
15
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17
started to connect at that point began
reduced to certifications, audits and
to compete to gather the best core
procedures designed to mitigate the
competences.
main risks. The spirit of progressing
Palumbo explains that growing pres-
towards zero defects became the spirit
sure on margins as a result of global
of greater ‘resilience’. However, I believe
competition was problematic for the
it is possible to streamline processes
long-term sustainability of the entire
and to project systems that are able
system. As a result, the perspective
to resist predictable events, not ‘black
became increasingly short term and
swans’. And, we have to admit that the
short sighted, based around a quarterly
more over-structured the systems are,
ROI. “The new rules were fixed to com-
the more fragile they reveal to be.”
pete, survive and prosper,” he states.
Reflecting on this, he muses:
“But, at the end of 1990s, the concept
“Compare this financial short-sighted
of continuous improvement was mainly
perspective with the ones of Cristoforo w w w. s up p l y c h ain digi t a l . c o m
B AY E R
18
Colombo, Leonardo da Vinci, Galileo
exposed to natural threads struggles
Galilei, and many other visionaries who
to develop antibodies that become part
changed the world with their long-term
of its survival assets. Resilience stands
perspectives. Or, consider those who
to immunity like a snail to a seed – a
built cathedrals without knowing if
snail relies on his shell to cope with
they could have seen them completed
threads. A seed falls to the ground and
or not. In my experience, we have a
is immediately attacked by microor-
great opportunity today to change our
ganisms that try to eat it. But, in doing
perspective very easily. If we change
that they free the vital energy impris-
it to immunity, we can switch to a more
oned in the rind and life starts rooting
natural and sustainable concept:
and, as a paradox, eating the same
threads, after all, are opportunities.
microorganisms. Life takes advantage
We are meant for that, every organism
of threads.�
JUNE 2020
account the concept of ‘Personal, Automate, Local (PAL)’, as described by transformation expert S.A. Culey. “Personalisation and customer centricity is increasingly important. Amazon calls it ‘customer obsession’, and it’s something that we have all experienced – it’s set the modern benchmark,” he explains. “Working in the pharmaceutical industry, where customers are often patients and drugs are called ethical products, it is not difficult to get the concept.” Automation, he notes, is driving collaboration and visibility. “It is the end of invisible supply chains where no news means good news,” he explains. “In the
PERSONAL, AUTOMATE, LOCAL
future, customers and all the actors
Reflecting on challenges and opportu-
involved in the supply chain processes
nities in more general terms, Palumbo
will be interested in having full visibility
considers the impact of the global
on the distribution processes.” Finally,
COVID-19 pandemic. It is, he says,
Plaumbo notes, the idea of Local is
“only the latest disruptive event that is
driven by the concept of density of
accelerating the evolution of supply
value. In terms of volumes, in the last
chains towards collaborative ecosys-
30 years the miniaturisation of elec-
tems able to cope with big challenges
tronic components has enabled both
and take advantage of them by improv-
a noticeable technological enrichment
ing their response capabilities.”
and a reduction in size or dimensions
Supply chains in the future, says Palumbo, will have to take into
of products. This would immediately drive a higher density of value, if it were w w w. s up p l y c h ain digi t a l . c o m
19
B AY E R
not for the more than proportional cost decrease of the technological developments. “The final result is counterintuitive, a general decrease of the density of value,” says Palumbo. “In logistics, this is one of the most basic but important elements to consider in the engineering of a distributive network: decreasing density of value allows higher stocks to be distributed and an increase of the service level possible for the customers. This is exactly what 20
we are experiencing with ecommerce during the current lockdown situation.”
THE IMPACT OF COVID-19 ON THE PHARMACEUTICAL SUPPLY CHAIN AND LOGISTICS INDUSTRY Considering the current state of supply chain and logistics amidst the COVID-19 pandemic, Palumbo is impressed by the response of the industry. “COVID19 emerged in late February with the first three cases of coronavirus in Lodi, where our LSP Silvano Chiapparoli Logistica principal warehouse is located. We immediately engaged the second warehouse, located in the center of the country, to switch roles in the JUNE 2020
distributive network and minimise the impact of quarantined areas, where it was difficult to enter or get out. Special medical assistance was immediately settled, and a specific COVID-19 protocol was implemented to grant safety conditions for the active workers. Redundancy in the distributive network and distributed stock in two warehouses allowed an exceptional result. “It is impressive,” he continues. “I have to say how reactive the supply chain has been in particular to cope with this disease, certainly in relation to transporting the medical supplies that are required worldwide, as well as the level of collaboration between colleagues from all around the world. I would have never imagined having meetings in the middle of the night, 24-hours a day, seven days a week. That’s really impressive and something that we’ll never forget.” Palumbo, who believes that the future for supply chains will change as a result of the virus, explains that “the logistic system will become extremely local and decentralised as a result of COVID-19, which will be a huge challenge for the future for organisations w w w. s up p l y c h ain digi t a l . c o m
21
B AY E R
22
“ The logistic system will become extremely local and decentralised as a result of COVID-19, which will be a huge challenge for the future for organisations to compete with a completely different shift in approach” — Michele Palumbo, Head of Supply Chain Management Italy
JUNE 2020
to compete with a completely different shift in approach. As I mentioned before, COVID-19 is accelerating the trends of the Personalised, Automated and Local approach. From my perspective, it’s very important that in the future there will be local abilities to serve the customers in an extremely agile, reactive and proactive approach. It will be a fundamental change.”
BAYER: DIGITAL TRANSFORMATION AND PREPAREDNESS Bayer has, for the past 156 years, used science and technology to provide a better life for all. Innovation, as a consequence, lies at the heart of the organisation. With that in mind, it should come as little surprise that Palumbo recounts a more than positive response to the COVID-19 crisis. To understand that response, and the wider ambition for technological innovation in the company, he explained in more detail Bayer’s transformation journey. “Today the competitive advantage has changed to competing as ‘systems’ rather than as companies. Technology provides the industry with the ability to escalate, therefore companies need to w w w. s up p l y c h ain digi t a l . c o m
23
B AY E R
24
be interconnected with their systems.
“It spends more than €5bn on R&D every
At Bayer we have implemented multiple
year, meaning that we can experiment
technologies to escalate our operations
freely and treat any failures as simply
over the years, including RFID trackers
the necessary steps towards success.”
across the supply chain to monitor the
This creatively fertile atmosphere has
flow of goods and Blockchain in the
allowed Palumbo to develop a range
near future to increase accessibility,
of different ideas and projects over
traceability and reliability.” he concludes.
the past 10 years. Serving over 17,000
Bayer is no stranger to frontier-
customers across Italy, Bayer S.p.A.
pushing innovation; its research team
maintains a complex flow of supply
discovered and later distributed
channels, yet the company is able to bal-
Prontosil, the world’s first prominent
ance the myriad elements within it with
antibiotic, which won the 1939 Nobel
transparency, traceability, efficiency and
Prize in Medicine and went on to save
flexibility. The origins of the system that
countless lives. The company’s pres-
make this possible, Palumbo says, can
ence in Italy consists of three divisions:
be traced back to 2010.
Bayer S.p.A. (human and animal), Bayer CropScience (botanical) and Bayer Healthcare Manufacturing (production, packaging and distribution). With a regional revenue of €1.02bn, three state-of-the-art production sites and approximately 2,000 local collaborators, the company is representative of the professionalism, dedication and transformational creativity that has defined Bayer for over a century. Palumbo tells us that it is this spirit that first drew him to the company. “Bayer is really pursuing research and development,” he explains. JUNE 2020
BUILDING A COLLABORATIVE ECOSYSTEM
Palumbo. Doing so was no easy task,
At that time, Bayer had the vision for
as marrying old systems with new
a digital transformation that would
software proved to be highly challeng-
see the inception of a ‘collaborative
ing. However, he continues, pursuing
ecosystem’, combining TMS (transpor-
100% automation in these aspects
tation management systems), cloud
was a practical necessity, not just
and advanced analytics capabilities.
because it increased the efficiency
This was to be a ‘from the ground up’
of transport costs but also to ensure
journey, starting with system automa-
business continuity in an increasingly
tion via the integration of software
complex environment. “Bayer moved
with legacy technical structures and
to a cloud platform, a pilot project for
then progressing onto more qualita-
the company worldwide. We were the
tive developments. “Phase one was
first to move outside the boundaries
to move from the focus on processes,
of Bayer’s IT system and use a new,
such as pre invoicing, contract man-
unique platform in order to monitor and
agement and so on,” elaborates
track deliveries.”
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“ We were the first to move outside the boundaries of Bayer’s IT system and use a new, unique platform in order to monitor and track deliveries” — Michele Palumbo, Head of Supply Chain Management Italy
company also required a way to leverage this new resource in a method that would allow the supply chain to continually adapt and stay ahead of trends. This is where data analytics and simulation software come in: “They are very important when re-engineering the distributive network in a country,” says Palumbo. “With this software, I have the ability to redesign it and find out the exact consequences of doing so. I can project; I can have a clear understanding of the effects on cost and service level of the new distributive asset.” Added to this is the usage of RFID (radio-frequency identification) in a way which Palumbo calls “unique within the pharmaceuticals industry”. RFID is a
TECHNOLOGY TRANSFORMATION
form of identification technology that can
A shift towards cloud computing edged
enable the unique identification of large
Bayer towards the overall goal for its
volumes of products, assets, people,
transformation: increased collabora-
animals and much more. For a relatively
tive capability. Now with a centralised
low cost, special RFID labels can be
platform from which to share and
added to items or logistics supports
store information, various elements
(e.g. cartons, pallets, etc,) which give
of the supply chain (warehouses, car-
off a readable signal. Each tag has an
riers, agents and customer service
extensive operational lifetime and emits
representatives) could pool strands of
a unique identifier that can be transmit-
information in a flexible manner. Even so,
ted over a long distance at a very fast
with new data streams now open, the
rate, enabling massive and simultaneous w w w. s up p l y c h ain digi t a l . c o m
27
B AY E R
28
readings that provide a huge increase
its diverse applicability, from Brand
in accuracy, speed and productivity
Protection to production control
compared to barcode readings.
and Industry 4.0 applications, asset
Using this relatively cheap method,
management, hospital processes
billions of items can be accurately
optimisation and many others. However,
tracked during all parts of the logistics
despite the fantastic opportunities that
process, thus granting customers
RFID technology presents to supply
peace of mind through enhanced trans-
chains, very few industries have been
parency which illustrates every step
proactive in integrating it; Palumbo
of their distributive journey throughout
notes that retail, airlines and conveni-
LSP warehouses, carriers’ hubs and
ence stores could all benefit from the
subsidiaries, up to destination.
cost-saving and enhanced stock
Moreover, RFID technology can provide value to companies thanks to JUNE 2020
control implications, yet single-digit percentages of companies opt to do so.
“ We’ve collectively realised how fragile our supply chains are; as a result of coronavirus, it’s become clear how important it is to have reliable digital systems that show us the reality of the whole supply chain” — Michele Palumbo, Head of Supply Chain Management Italy
handling unit arrangement, shipping, receiving and inventory, with an average of 10 to 15 readings per box. All this data generates added value through real-time information and a dedicated BI web dashboard that provides full supply chain visibility, detailed and accurate traceability, perfect recall capability and operational KPI monitoring. “Increasing the level of service means a general improvement not only in operational efficiency,” Palumbo clarifies, “but also an improvement in turnover. The benefit that we expect from this project is an increase in our ability to review errors, customer complaints
In Bayer Italy’s deployment, every
and returns. Bayer will be able to have a
single box of product and every
real-time visibility throughout the entire
GreenPallet is uniquely identified by
supply chain.” This will go hand-in-hand
an RFID label and tracked individually
with a significantly increased rate of
throughout the whole supply chain,
productivity and logistical accuracy
starting from LSP facilities up to final
from a relatively small investment in
delivery to customers. More than 30
RFID technology. “In the future, all of
facilities of Bayer’s LSP and transporta-
this shipping information could be certi-
tion partners are equipped with RFID
fied by each and every single actor on a
readers and stations, managed by
shared blockchain,” he continues. “We
middleware that collects and sends all
will also be able to trace information like
data to a remote server. Products and
ambient temperature with embedded
GreenPallets are read during relevant
temperature sensors in order to get
processes such as picking, palletised
data from a cold-chain perspective.” w w w. s up p l y c h ain digi t a l . c o m
29
B AY E R
THE SUPPLY CHAIN OF THE FUTURE Bayer’s developments and vision for the supply chain’s future are truly futuristic and the company’s focus on solutions for contemporary problems doesn’t stop at RFID. Increasing the level of sustainability in the company’s operations has been over 20 years
1863
Year founded
$43mn+ Revenue in US dollars
in the making, starting with the 1997 ‘Ronchi Decree’, which redefined corporate waste as anything a company discards, intends or is required to throw away, and is consequently taxed 30
for. This has given way to ‘circular eco-
107,824 Number of employees
nomic’ thinking, wherein a company seeks to reduce production ‘inputs’ and reuse materials in a cost-effective
the waste. As a result we have saved,
and environmentally friendly manner.
more or less, €1mn per year.”
It was this restructuring of priorities
The effective evolution of Bayer’s
that resulted in Bayer’s ‘GreenPallet’.
supply chain is a model example
Realising that 75,000 new wooden pal-
of why innovative and bold thinking
lets were being produced every year,
aren’t just ornaments for successful
the company realised that it could save
companies, they are the reasons for
large amounts of money by manufac-
that success.
turing reusable pallets from (recycled)
Referring back to those challenges
plastic. “Instead of being wasted, the
outlined previously, Palumbo claims
pallets return to the warehouse,” says
that the company’s attitude towards
Palumbo. “This has allowed us to avoid
investment in R&D could be more
a huge amount of wasted wooden
valuable now than ever before.
packaging, as well as tax payments for
“We’ve collectively realised how fragile
JUNE 2020
31
our supply chains are; as a result of
“As I have previously stated, threats
coronavirus, it’s become clear how
like coronavirus will make us stronger,
important it is to have reliable digital
because our supply chain will be able
systems that show us the reality of the
to meet the challenge,” Palumbo con-
whole supply chain. Imagine a world
cludes. “This is the story of the supply
where you can really trust in your
chain of tomorrow, where everything is
partners because of the tools that
interconnected, everything is feasible
you have enabled, which provide
and a digital ecosystem is able to cope
information in real time via different
with threats that we can’t predict today.”
platforms.” It is through these systems that a new standard of best-practice for customer service in the industry can be reached, and it is this that Bayer is working towards. w w w. s up p l y c h ain digi t a l . c o m
32
JUNE 2020
Rapid innovation in supply chain and manufacturing 33 WRITTEN BY
GEORGIA WILSON
w w w.suppl yc ha i ndi gi ta l. com
TECHNOLOGY
Tara Merry, Industry and Solution Strategy Director, Infor, discusses rapid innovation in supply chain and manufacturing and the impact of COVID-19
T
HE EVOLUTION OF TRENDS WITHIN MANUFACTURING AND SUPPLY CHAIN
“In conversations with our industrial manufacturing customers, along with our industry strategists, 34
the key challenges that we’ve been discussing are very much focused around industry 4.0,” says Tara Merry, Industry and Solution Strategy Director at Infor. “It’s about finding new ways to increase productivity; driving business model innovation; a shift to servitisation where we’re seeing more subscription-based sales; smart manufacturing, shifting to the cloud, which can enable so many things relating to data visibility, and using that data in bigger ways. We have also had discussions around the next generation workforce; and the demand for new products and customisation from consumers.” With the recent disruption caused by COVID-19 in mind, Merry reflects on her career, explaining that for most of it, she has spent close to half of her time on the process side and half on the discrete side of manufacturing. “At the top of emerging trends as a JUNE 2020
35
w w w.suppl yc ha i ndi gi ta l. com
TECHNOLOGY
“ At the top of emerging trends as a result of COVID-19 are safety and security, although these are typical core priorities for manufacturers, they are obviously even more critical in any crisis or disruption” — Tara Merry, Industry and Solution Strategy Director, Infor 36
result of COVID-19 are safety and security. Although these are typical core priorities for manufacturers, they are obviously even more critical in any crisis or disruption. So now, more than ever, reducing risk while maintaining safety and as much efficiency as possible is key for survival. In light of any black swan type event, the main challenges are around trying to remain productive with constrained resources and a resilient supply chain to weather the storm.”
THE BEST STRATEGY FOR RAPID INNOVATION For manufacturers looking to rapidly innovate, Merry details the best strategy to drive results. “Rapid innovation is such an interesting topic for me,” she explains. “Whether you’re a manufacturer of consumer products, part systems or supplies for other manufacturers, there’s always a significant need for speed and innovation. “A rapid innovation strategy involves having a strong cross functional team, pilot programs, well-defined goals, and corporate buy-in to be successful. There are several components that build on a strategy in this area, but at the heart of it lies a flexible yet trusted supply chain. So, when a new product introduction is
JUNE 2020
Companies build best on Infor CLICK TO WATCH
|
0:34
37 ready to scale, manufacturers need to be
integrated business plans can analyse
able to maintain the highest level of qual-
their network continuously and adapt
ity while containing costs and delivering
their plans in real time. When it comes to
on time,” Merry continues.
black swan events, the goal temporarily
However, in light of any black swan event that causes disruption to supply
shifts from innovation and optimisation to getting the basic right for survival.”
chains and innovation, “the strategy shifts from a goal of optimisation, to one focused on getting the basics right
THE TECHNOLOGY BEHIND RAPID INNOVATION
to remain productive with constrained resources,” she notes. “This type of
• END-TO-END VISIBILITY
strategy focuses on achieving agil-
When it comes to end-to-end visibility,
ity and resilience across the supply
both manufacturing and supply chains
chain, enabled by end-to-end visibility.
can benefit from minimised informa-
Manufacturers that operate collaborative,
tion latency, with information shared w w w.suppl yc ha i ndi gi ta l. com
TECHNOLOGY
38
across the network in almost real time.
and that we’re focused on. So, for
To achieve this, Merry explains that
manufacturing, the key components
“adopting cloud-based, digitally ena-
are connectivity, IoT, machine learning
bled solutions can be the foundation
and the cloud to rapidly innovate the
for end-to-end visibility.”
effectiveness of global manufacturing.
She adds that “manufacturers must
All of the business systems we’ve dis-
be able to work with a wide variety of
cussed must support a diverse range
systems such as ERP, WMS, supply
of IoT technology. Once that data is
planning, transportation manage-
harnessed into the cloud, it creates
ment and DMS to actually achieve
visibility and can be used in advanced
end to end visibility. This takes me
or even predictive analytics to drive
back to elements of industry 4.0.
process optimisation, create and act
End-to-end visibility really encom-
on alerts and predict when, or even
passes the trends that we’re seeing
before an issue occurs.”
JUNE 2020
• ADVANCED PLANNING AND LEADING-EDGE TECHNOLOGY Once a product has completed its design and testing process, manufacturers look to scale the prototype for mass production while maintaining high quality standards, containing costs and delivering products at the right time. When it comes to implementing and achieving the desired outcomes of leading-edge technology, supply chain technologies, advanced planning and multi enterprise business networks, Merry explains that it’s “simply about improving service levels which ultimately leads to potential revenue growth, decreased costs and decreased working capital - core goals of supply chain and manufacturers. This kind of technology is about driving
E X E C U T I V E P R OF IL E :
Tara Merry
Title: Director of Industry & Solution Strategy Company: Infor Industry: Computer software Tara Merry began her career 20 years ago in the chemical industry, focused on leading strategic supply chain initiatives for high-profile companies. Currently the Director of Industry & Solution Strategy at Infor, Merry is a curious, lifelong learner and leader, passionate about exploring diverse customer needs, solving problems and challenging the status quo.
better fulfillment capabilities to match supply and demand, optimise inventory and optimise warehouse operations.” Leading-edge planning tools can provide a more accurate picture for supply chains and manufacturers by harnessing advanced algorithms that allow planning teams to capture a clearer projection of future demand. Combining this technology with w w w.suppl yc ha i ndi gi ta l. com
39
40 solutions that configure statistical fore-
paired with a strong strategic sourcing
casting allows the end user to identify
program and a multi enterprise solution
shifts and anomalies in demand sooner
to gain visibility to suppliers.
to drive the bottom-line impact, as well
“A streamlined adaptable production
as the ability to examine distribution,
schedule enables a new product to
production, and procurement alterna-
seamlessly transition from a proto-
tives when needed.
type to mass production, to bring new products to market faster,” explains
• OPTIMISING AND STREAMING PRODUCTION
Merry. “A strong ERP can create lean,
Influenced by improving the supply
are resilient to disruptions and build on
chain management and shop floor
their advanced supply chain practices,
visibility, production optimisation and
thus driving speed and innovation.
streamlining is driven by the combina-
Ultimately, it’s all about increasing
tion of having the right ERP solution
asset utilisation, increasing efficiency,
JUNE 2020
demand-driven supply networks that
41 and increasing service levels. It allows an organisation to reap the benefits of a synchronised supply chain.” Critical to the streamlining process, Infor explains that “it’s important for manufacturers to utilise global, multisite enterprise planning capabilities to synchronise supply processes, allowing them to lower inventory, optimise resource utilisation, and improve customer service. Integration of a manufacturer’s supplier network with advanced supply chain collaboration capabilities that include functionality for vendor managed inventory (VMI),
“ Suppliers are essential to any manufacturer and the supplier relationship doesn’t need to be painful or risky, so creating a flexible connected supplier network built on trust is key and can enable innovation” — Tara Merry, Industry and Solution Strategy Director, Infor
w w w.suppl yc ha i ndi gi ta l. com
TECHNOLOGY
42
JUNE 2020
supplier managed inventory, consignment, kanban scheduling, just in time (JIT), and supply in line sequence (SILS).”
OPTIMISING WAREHOUSE MANAGEMENT With manufacturers and distributors continuously facing the challenges of rising costs, increased supply chain complexity, changing business models and changing customer demands, Merry explains that as a result “they may reevaluate their warehouse management practices, processes and systems to improve warehouse productivity. Strategies that can be deployed to address these hurdles include investing in advanced warehouse manufacturing systems (WMS). One of the most commonly cited use cases for industry 4.0 is connectivity, so in this case, the use of IoT and warehouse operations for smart warehousing to connect every item, employee and device for real time visibility across the supply chain.” Investing in WMS solutions and IoT for warehouses can drive a variety of benefits within manufacturing and supply chain operations, “the technology can strengthen order management, w w w.suppl yc ha i ndi gi ta l. com
43
TECHNOLOGY
increase labor productivity, and maximise the use of warehouse assets,” says Merry. “Ultimately this will drive costs down and create an opportunity for greater warehouse visibility, agility, and productivity. This will build the foundations for profitable growth and improve customer experience.” Merry states that “ultimately efficient distribution drives speed, which allows companies to maximise their product placement strategies, better prioritise their tasks, implement productivity standards and increase logistics effi44
ciency, which all could be considered drivers of rapid innovation.”
“ Adopting cloud based digitally enabled solutions can be the foundation for endto-end visibility” — Tara Merry, Industry and Solution Strategy Director, Infor
THE IMPORTANCE OF SUPPLIERS FOR RAPID INNOVATION Whether it’s simple parts or complex systems, Merry emphasises that “suppliers are essential to any manufacturer, and the supplier relationship doesn’t need to be painful or risky. Creating a flexible connected supplier network built on trust is key and can enable innovation.” In the minds of a high-tech manufacturer, maintaining a competitive advantage is being the first to market
JUNE 2020
2002
Year founded
10,000 Number of employees
45
with differentiated, high-quality products.
an example might include leaning on
“Having the right supplier network that
the expertise that resides in your supply
is optimised to reduce complexity and
base to enable mass customisation of
increase speed and visibility through
goods. Customisation requires signifi-
component standardisation is a key ena-
cant changes to design, supply chain,
bler of rapid innovation,” Merry notes.
sales, manufacturing and delivery. If
Another driver of rapid innovation
these aspects are not working together,
when it comes to suppliers is collabora-
the entire business model falls apart.
tion and co-innovation. In this instance,
Therefore, collaboration with suppli-
Merry explains that one follows the
ers can enable manufacturers to stay
other. “Collaborating with suppliers can
focused on their core competencies.”
lead to co-innovation and can act as an extension of a manufacturer’s brand. So, w w w.suppl yc ha i ndi gi ta l. com
T O P 10
46
JUNE 2020
Logistics Leaders Supply Chain Digital takes a look at 10 of the finest leaders in logistics globally WRITTEN BY
SEAN GALEA-PACE
w w w.suppl yc ha i ndi gi ta l. com
47
T O P 10
HQ
SEATTLE, USA
575,700 NUMBER OF EMPLOYEES
$280.5bn REVENUE IN US DOLLARS (2019)
48
10
Tim Collins [ VP, WORLDWIDE AMAZON LOGISTICS ]
Collins began his career with Amazon in 1999, and worked in a variety of different roles before taking on the position of Vice President, Global Community Operations, in 2015. Collins rejoined Amazon a year later in 2016 and stepped into the role of Vice President, Worldwide Amazon Logistics. Collins is a graduate of the University of Washington.
JUNE 2020
HQ
EDEN PRAIRIE,USA
15,262 NUMBER OF EMPLOYEES
$16.6bn REVENUE IN US DOLLARS
49
09
Bob Biesterfeld [ PRESIDENT AND CEO, C.H. ROBINSON ]
Biesterfeld has worked at CH Robinson in a variety of positions for more than 20 years. In his role as President and CEO, Biesterfeld develops innovative solutions to move freight better, faster and more cost effectively than ever before. Biesterfeld strives to foster a culture of innovation where his team puts the success of its customers and contract carriers at the heart of operations. Biesterfeld is a graduate of Winona State University.
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T O P 10
HQ
LOWELL, USA
24,681 NUMBER OF EMPLOYEES
$7.1bn
REVENUE IN US DOLLARS (2017) 51
08
John N. Roberts
[ PRESIDENT & CEO, J.B. HUNT TRANSPORT SERVICES ] Roberts has been President and CEO of J.B. Hunt since 2011. Having graduated with a BSBA degree in Marketing at the University of Arkansas in 1988, he is on the board of Federal Reserve Bank of St. Louis. Roberts’ company, J.B. Hunt, is renowned as one of the largest transportation logistics firms in North America and prides itself on providing safe and reliable transportation services to a diverse group of customers across the United States, Canada and Mexico.
w w w.suppl yc ha i ndi gi ta l. com
T O P 10
HQ
OMAHA, USA
41,967 NUMBER OF EMPLOYEES
$22.8bn REVENUE IN US DOLLARS
52
07
Clark Ponthier [ SVP, SUPPLY CHAIN AT UNION PACIFIC ]
Ponthier is an experienced executive with broad supply chain, manufacturing and engineering experience at Fortune 500 companies. He is a respected global leader with a proven ability to drive sustained change across organisational boundaries. In his role as Senior Vice President, Supply Chain, at Union Pacific, Ponthier is responsible for overall leadership on strategic sourcing, warehousing, planning, supplier quality, fueling operations and wastewater treatment operations. Prior to joining Union Pacific in 2018, Ponthier previously worked at Ingersoll Rand and Dell.
JUNE 2020
HQ
ESSEN, GERMANY
72,000 NUMBER OF EMPLOYEES
$18.3bn REVENUE IN US DOLLARS
06
53
Jochen Thewes [ CEO, DB SCHENKER ]
Thewes is an internationally recognised logistics expert with over 20 years of senior management expertise and experience in both regional and global positions. Prior to joining DB Schenker, Thewes held several senior management roles within the global logistics group Kuehne + Nagel. He has worked in a range of different countries, including Brazil, China, Vietnam, Hong Kong and the United States before moving back to Germany.
w w w.suppl yc ha i ndi gi ta l. com
HQ
SCHINDELLEGI, SWITZERLAND
75,876 NUMBER OF EMPLOYEES
$19.3bn REVENUE IN US DOLLARS (2017)
55
05
Detlef Trefzger [ CEO, KUEHNE + NAGEL INTERNATIONAL AG ]
Trefzger has been CEO at Kuehne + Nagel since 2013. He has previously worked at DB Schenker for 14 years in several different roles, and joined the Board of Directors of the Swiss-American Chamber of Commerce in Zurich, Switzerland, in 2019. Trefzger has a mission to enable his customers to convert technological challenges into fruitful business opportunities. He understands that every customer is unique and strives to deliver solutions that meet specific customer needs and provide tailor-made solutions.
w w w.suppl yc ha i ndi gi ta l. com
T O P 10
HQ
GREENWICH, USA
100,000 NUMBER OF EMPLOYEES
$17.2bn REVENUE IN US DOLLARS (2017)
56
04
Bradley Jacobs [ CHAIRMAN AND CEO, XPO LOGISTICS ]
Jacobs is the Chairman and CEO of XPO Logistics. He has helped build five companies from scratch, with all five becoming billion dollar and multi-billion dollar industry leaders. Since joining XPO Logistics in 2011, Jacobs has achieved several big accomplishments, with the company recognised as the seventh highest performing stock of the last decade on the Fortune 500, based on Bloomberg market data. Under Jacobs’ leadership, XPO conducts business with over 50,000 customers in 30 countries.
JUNE 2020
HQ
MEMPHIS, USA
425,000 NUMBER OF EMPLOYEES
$65.4bn REVENUE IN US DOLLARS
57
03
Dr. Udo Lange [ PRESIDENT AND CEO, FEDEX LOGISTICS ]
Dr. Udo Lange is president and chief executive officer of Memphis-based FedEx Logistics, an integrated global logistics organization providing a wide variety of supply chain, fulfillment, air and ocean cargo, customs brokerage and trade services, managed trade solutions and repair services. Dr. Lange is responsible for the leadership and strategic direction of FedEx Logistics.
w w w.suppl yc ha i ndi gi ta l. com
E M E A | A P A C | | APAC N O R T H | A EMEA MERICA AMERICAS FIND OUT MORE
FIND OUT MORE
T O P 10
60
Philippe Gilbert [ PRESIDENT AT UPS SUPPLY CHAIN SOLUTIONS ] Having joined UPS in early January 2019, Gilbert is responsible for Global Logistics and Distribution, Global Freight Forwarding, UPS freight and the technologydriven truckload freight brokerage business at Coyote. Prior to joining UPS, Gilbert worked at DB Schenker and GEODIS Wilson, the freight management division of international logistics provider, the GEODIS Group. Gilbert earned a degree in Finance from Institut Superieur de Gestion (ISG) in Paris, France, and is fluent in English, Spanish, French and Portuguese.
HQ
ATLANTA, USA
481,000 NUMBER OF EMPLOYEES
$71.8bn REVENUE IN US DOLLARS
JUNE 2020
61
The UPS Movement CLICK TO WATCH
|
1:33
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T O P 10
62
Oscar de Bok [ CHIEF EXECUTIVE OFFICER, DHL SUPPLY CHAIN ] De Bok is the CEO of DHL Supply Chain, the world’s leading contract logistics specialist, and is a Member
HQ
of the Board of Deutsche Post DHL Group. De Bok
BONN, GERMANY
is passionate about his company’s people and the
200,000
potential technology has to transform the world. Having worked at DHL in several different leadership roles for 20 years, De Bok has been the CEO since October 2019. He is also a graduate of the University of Groningen and a passionate sailor.
JUNE 2020
NUMBER OF EMPLOYEES
$15.1bn REVENUE IN US DOLLARS
63
Is a Customer Centric Supply Chain Feasible? CLICK TO WATCH
|
2:44
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CANOPY GROWTH: WORLD’S LARGEST CANNABIS DISTRIBUTION NETWORK
64
WRITTEN BY
JOHN O’HANLON PRODUCED BY
ARRON RAMPLING
JUNE 2020
65
w w w. s up p l y c h ain digi t a l . c o m
C A N O P Y G R O W T H C O R P O R AT I O N
CANOPY GROWTH CORPORATION’S LOGISTICS DIRECTOR MATTHEW SLY TALKS ABOUT THE POST-LEGALISATION CHALLENGE OF DISTRIBUTION IN A REGULATED ENVIRONMENT
C
anopy Growth Corporation (Canopy) was established in 2013 at Smiths Falls, Ontario as a grower, processor and
producer of medical cannabis. Cannabis originates from India and Asia, where it’s been used for many thousands of years and is so widely 66
used today that a history review is unnecessary. It’s only recently though that western medical science has started to accept the efficacy of cannabis in alleviating illnesses such as epilepsy, multiple sclerosis (MS) and muscular spasms as well as a host of other conditions, both physical and mental. Research and trialling will doubtless isolate and validate many new cannabinoidbased remedies. The debate about legalising cannabis has rumbled on for decades, those in favour pointing out that it is less addictive or physically harmful than either tobacco or alcohol, those against arguing that it is a gateway to hard drugs. However that argument is pretty much lost: legalisation in many countries has generally been welcomed
JUNE 2020
“ THERE WAS NOBODY TO FOLLOW, NO REARVIEW MIRROR: WE WERE THE LEADERS!” — Matthew Sly, Logistics Director, Canopy Growth
67
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C A N O P Y G R O W T H C O R P O R AT I O N
“ THE RECREATIONAL MARKET IS WHERE THE MAJOR PART OF OUR BUSINESS NOW COMES FROM” — Matthew Sly, Logistics Director, Canopy Growth
by enforcement agencies because it decoupled pot from the illegal drug trade controlled by criminals. Cannabis for recreational use was legalised by the Canadian government in October 2018, opening a completely new market opportunity to the already well-established industry leader Canopy Growth and its subsidiaries, Tweed Inc (which grows the plants) and Spectrum Therapeutics (which supplies medical formulations). Today, Canopy is the world’s biggest
68
producer and distributor of cannabis and employs some 3,500 people. From growing sites all around Canada, some under glass producing up to five harvests a year, some in open fields yielding a single harvest, the bulk product is brought in armoured trailers to the processing and packing plant at Smiths Falls. It was in the run-up to legalisation that Matthew Sly was appointed Logistics Director of the company. At that point the company employed just 150 people, he recalls, and had no formal logistics department. Until then it had been comparatively simple as all operations were out of a single site at JUNE 2020
Canopy Growth: Regional Distribution Center CLICK TO WATCH
|
2:19
69 Smiths Falls. But as acquisitions were
concentrates, had yet to be formulated
made in other provinces, licensing and
for a completely new market. One
moving the cannabis became more
big unknown was how large this new
complex and a supply chain profes-
retail market might become: Canopy
sional was needed.
increased production and growing
For him, the challenge facing Canopy
capacity at this time to meet expected
called to mind how the first settlers
demand but has since modified its
moving westward across Canada must
approach. It aims to maintain its posi-
have felt over a century ago. “There
tion as the world’s leading cannabis
was nobody to follow, no rear-view mir-
company but growth is being carefully
ror: we were the leaders!” Legalisation
matched to market demand as that
presented so many unknowns, and
becomes clearer.
though the core product was now
Recreational shipments outstrip
legal, today’s product portfolio, includ-
medical by a factor of around 10:1
ing edibles, vapes, beverages and
in units, says Sly. “That is where the w w w. s up p l y c h ain digi t a l . c o m
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C A N O P Y G R O W T H C O R P O R AT I O N
The Great Clone Transfer: Moving over 120,000 cannabis plants from Smiths Falls to BC CLICK TO WATCH
|
4:51
72
major part of our business now comes
they provide, has made for a very
from.” And remember that this is a
successful partnership. We can have
high value, rigidly regulated product
goods to the value of anything from
requiring specialised handling. Brinks
CAD$5mn to CAD$20mn on a trailer,
is the global leader in security bulk
and this needs very specialised treat-
transfer of cash and securities for
ment because it not only has to be
banks. Within a month of legalisation,
secure but also in temperature con-
Canopy signed an ongoing agree-
trolled and pharma-grade transports.”
ment with Brinks Canada to provide
Brinks continues to be a key partner,
logistics for its domestic recreational
and it’s not hard to understand why.
distribution network. “We have a fleet
Its CEO Douglas Pertz was excited by
of armoured tractor trailers that we
the tie-in with Canopy, he estimates
use for all our deliveries. The value
the global cannabis industry to be
Brinks brings to us, and the network
worth around US$160bn. As finance
JUNE 2020
is increasingly traded electronically, it’s not just producers like Canopy who will be the winners. The recreational product is confined to Canada, the medical distribution
E X E C U T I V E P R OF IL E :
Matthew Sly Title: Director of Logistics Location: Ottawa, Canada
is destined for Europe, Australia, and South America. Starting to export cannabis was quite challenging, Sly admits. “One of my first challenges was figuring out how to move cloned plants and cultures to other continents. Navigating the regulations around the movement of agricultural products is one thing, doing that with a controlled substance is another!” His first international shipment was to Germany to open up the Europe market. His second international shipment was to Australia, which required special temperature and humidity-controlled shippers that were custom designed to make sure the cloned seedlings and cultures would not flower or come to harm in up to 36 hours of transit. Part of Sly’s original brief was to set up a Canada-wide warehousing operation and he continues to help design all Canadian and global storage loca-
After a decade in the pharmaceutical and high-tech industries, Matthew turned his attention to logistics. During his 20 years in the field, he has managed one of the largest auto parts fulfillment centers in North America and has also managed Walmart’s Eastern Canada Distribution Center. Now as the Director of Logistics at Canopy Growth Corporation, Matthew oversees all logistics and worldwide distribution of medical and recreational cannabis out of the world’s largest cannabis distribution center in Smiths Falls, ON. In 2018, Matthew piloted the design of Canopy’s Regional Distribution Center and continues to improve efficiencies with state-of-the-art technologies and innovative solutions.
tions. Here the experience he’d had of running Walmart’s massive Canadian w w w. s up p l y c h ain digi t a l . c o m
73
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75 distribution facility equipped him for the daunting challenge. At the beginning of 2018 he was asked to plan and implement a recreational distribution network ready to capture a new and quite unknown demand. He had five months to buy a distribution center, set it up, work out the excise stamp requirements, and put contracts in place with carriers. This called for him to be very creative to cater for as yet unknown quantities, products and even destinations. Back at the Smiths Falls distribution center, Canada’s rigorous excise
2013
Year founded
$226mn Revenue in US dollars
3,500 Number of employees
stamp requirements were a further w w w. s up p l y c h ain digi t a l . c o m
C A N O P Y G R O W T H C O R P O R AT I O N
76
Canopy Growth: Corporation Culture CLICK TO WATCH
JUNE 2020
|
5:33
challenge – and in this case an opportunity to implement the reliability, flexibility, speed and data capture that only automated packing can really ensure. As with tobacco, cannabis producers have to obtain a licence from the Canada Revenue Agency (CRA) permitting them to buy excise stamps – and each province and territory’s stamp is differently coloured “Every unit we ship out has to carry an excise stamp; and they come without adhesive. So I worked with a partner called Plan Automation LP to develop custom excise stamping equipment and high speed packaging lines that allow us to
“ THE VALUE BRINKS BRINGS TO US, AND THE NETWORK THEY PROVIDE, HAS MADE FOR A VERY SUCCESSFUL PARTNERSHIP” — Matthew Sly, Logistics Director, Canopy Growth
pick and place these stamps, at rates from 100-300 units per minute, with the flexibility to accommodate all our different product types.” There’s been a big automation programme at Canopy, he says, placing it ahead of its competitors in being able to respond to customer orders flexibly and fast. An order can be received, packaged, stamped with an excise stamp and dispatched within four hours for delivery anywhere in Canada by 8am the following morning. Digital transformation is not achieved in w w w. s up p l y c h ain digi t a l . c o m
77
C A N O P Y G R O W T H C O R P O R AT I O N
78
isolation of course. Brinks for example
to eliminate paperwork and transac-
has custom-designed its own systems
tional errors. We simply can’t have
so that Canopy can track exactly
errors because we are required by
where its trucks are, what orders are
Health Canada to account for every
on them and when they are delivered,
single gram. And we are introduc-
with proof of delivery (POD) instantly
ing more production automation, for
relayed to Canopy and triggering
example robotic picking and packing
an automated bill. “Because of the
of orders. The digital transformation
complicated regulatory environment
of our industry is the one key thing that
we work in we’ve had to automate a
will enable us to grow and be more
lot of our internal processes including
cost efficient.”
documentation controls and transfer processes, JUNE 2020
Flexibility and agility are qualities Sly has learned from experience, he says.
79
He could have added a great deal of
reach their potential to deliver value
confidence, since many would have
for themselves and the organisation
fled from some of the challenges he
– it is, he says, a fun environment for
describes. With a CV verging on the
someone who thrives on change.
picaresque, he has worked with con-
“Logistics is the heart of the company;
struction equipment, high-tech PCB
if the heart is not pumping properly
manufacture, pharmaceutical products,
everything will shut down.”
English teaching, auto parts fulfillment (at a rate of 20,000 products a day) and large retail distribution. Now, he is truly working in a culture that suits his personality. Canopy, he notes, gives its people the autonomy they need to w w w. s up p l y c h ain digi t a l . c o m
80
JUNE 2020
81
Terex’s supply chain digitalisation approach WRITTEN BY
SEAN GALEA-PACE PRODUCED BY
CAROLINE WHITELEY w w w. s up p l y c h ain digi t a l . c o m
T E R E X C O R P O R AT I O N
Colby Mayberry, Director of Logistics APAC at Terex, discusses Terex’s digital transformation journey in the supply chain space
C
olby Mayberry is Director of Logistics APAC at Terex. He has experience working in several different markets such
as North America, Europe and now Asia. Mayberry recognises that each market poses a different challenge. “One of the biggest things that I’ve learned is that if you had a strategy six months ago 82
in China then it’s no longer valid,” says Mayberry. “This is due to the speed that the market changes. You have to be quick, dynamic and on your feet to adapt to the requirements of the market. You can’t afford to just assume it’s a phase and will go away like in other markets.” That proactive and agile approach is a key pillar to Mayberry as he and his team comes up with all sorts of creative solutions to adapt to the ever changing environment. “We could have a simple problem such as the wifi being down but within 20 minutes everyone has their phones out hot-spotting,” explains Mayberry. “I find that kind of thing extremely encouraging because it shows you don’t need to have a bar chart on everything. Sometimes, the best solutions are determining what needs to be fixed, testing the solution and making it all work out.” JUNE 2020
83
w w w. s up p l y c h ain digi t a l . c o m
T E R E X C O R P O R AT I O N
“ You have to be quick, dynamic and on your feet to adapt to the requirements of the market” — Colby Mayberry, Director of Logistics APAC, Terex
Over the past few years, Terex has made great strides in its digital transformation journey. “Two years ago, I’d have just said that we were trying. But now, it’s becoming an absolute necessity,” says Mayberry. “The biggest thing we’re centered around is IoT and it’s a massive part of our journey as we look to innovate and drive change in the marketplace. Most of our major product lines are equipped with telematics systems.” Terex’s telematic systems are not only providing
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Genie *Lift Connect Launch CLICK TO WATCH
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1:54
85 information to the users but also giving
looks cool. It’s all about defining the
Terex access to the usage data to pro-
problem that we’re going to solve.”
vide new opportunities for supporting
The value of partnerships are a key
our customers. Mayberry understands
area of interest to Mayberry. Terex
the importance of leveraging technol-
has formed strategic relationships
ogy that makes a difference rather
with Hoegh Autoliners, UECC and
than utilising it for technology’s sake.
Land Transport. “We really went
“We can always tell how well received
through a transformational journey of
any of our technology is because of
what we would consider a strategic
customer feedback,” affirms Mayberry.
sourcing initiative,” says Mayberry.
“Before introducing any new systems,
“Through that, we’ve launched a series
we must work out why. We have to
of bids for different markets and types
always ask ourselves: ‘what problem
of freight to choose not only provid-
are we trying to solve?’ We can’t just
ers that will offer us good value, but
implement technology because it
will also compliment our business. w w w. s up p l y c h ain digi t a l . c o m
T E R E X C O R P O R AT I O N
86
JUNE 2020
“ Sometimes, the best solutions are working out what needs to be fixed and trying whatever you can to see if it works” — Colby Mayberry, Director of Logistics APAC, Terex
w w w. s up p l y c h ain digi t a l . c o m
87
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Over the past few years, we’ve put
same customer urgency that we do as
an increased focus on aligning our
well as treat customers the same way,”
values with our partners. These part-
says Mayberry. “Whereas locally, it’s
nerships are the next level of what
all about adaptation. Take Australia
is needed in the logistics industry,
for instance, that’s a very customer-
whether that’s on the inbound side
focused market. If you have someone
to get raw materials to the factory
driving a truck and they’re upset or not
or the outbound side to get the unit to
in a good mood, then it could impact
the customer.” Mayberry understands
your next sale. So, when we’re looking
the importance of differentiating global
for partners we’re looking at how they
and local providers and believes both
train their staff, run their day to day
are influential. “With a global provider,
operations and solve problems. It’s key
it’s about having the ability to react in
that any potential partnership stands
all of the markets. They must have the
up and doesn’t just look good on paper
E X E C U T I V E P R OF IL E :
Colby Mayberry Title: Director of Logistics
Company: Terex
Industry: Lifting equipment Location: Asia Pacific region He currently leads the APAC region, optimising supply chain routings and selecting carriers to support business growth and stability globally. He has worked across supply chain functions for Terex on three continents, leading system implementations as well as aftermarket purchasing departments for their Aerial division. He is an active member on the Western Washington University supply chain board. w w w. s up p l y c h ain digi t a l . c o m
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T E R E X C O R P O R AT I O N
90
“ The biggest thing we’re centered around is IoT and it’s a massive part of our journey as we look to innovate and drive change in the marketplace” — Colby Mayberry, Director of Logistics APAC, Terex
but that they can actually perform the business too.” Mayberry is well aware of the latest trends in the logistics industry, particularly from an environmental point of view. “New environmental standards are affecting a range of different markets. We must always ensure we’re transparent with our partners; we know there are new structures that are being put in place but how are they planning for it? Are they ignoring the changes and hoping it goes
JUNE 2020
91
away? Are they investing in technol-
initiatives such as one-day delivery,”
ogy to combat it? That is really where
he explains. “We know that’s not eco-
strategic discussions are important
nomical, however, it might be what the
because it encourages collabora-
market is demanding. We’re working
tion.” Sustainability is a key topic area
on solutions that satisfy the customer,
for Mayberry and he recognises the
environment, and cost.”
challenge of competing with giants
Looking to the future, Mayberry has
such as Amazon and staying true to
an idea of what the future will hold
Terex’s sustainability drive. “Emissions
for the logistics industry over the
from ships and airlines are one of the
next few years. “I believe there will
biggest contributors to air pollution
be increased pressure for real-time
so we must be conscious of that,
information,” says Mayberry. “You do
particularly when Amazon introduces
have that Amazon-esque experience w w w. s up p l y c h ain digi t a l . c o m
T E R E X C O R P O R AT I O N
92
JUNE 2020
where you can track packages, however, the shipping industry is still quite far behind. Digitalisation will start to become more transparent; whether that be standardising our radio frequency identification (RFID) tracking on the ocean freight side or clearances becoming more efficient by utilising new technology like blockchain. We’re also starting to see more creative solutions, particularly in terms of reverse logistics. It’s all centered around how we can reuse and recycle more because logistics can be quite wasteful. Being carbon neutral will be a huge thing and I expect the logistics industry to be under increased pressure which will likely drive prices up to a degree as well. However, it’s up to us and our partners to work together and strategise a way to prepare for the upcoming future. Increasing efficiency while being more environmentally friendly remains the biggest challenge but something we continually work towards.”
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AUSTRALIA POST
94
Delivering digital transformation WRITTEN BY
DAN BRIGHTMORE
JUNE 2020
PRODUCED BY
STUART IRVING
95
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AUSTRALIA POST
How Australia Post is supporting security and e-commerce with identity checks for anti-money laundering, passport applications, police checks and more
A
ustralia Post processes eight million identity transactions every year, supporting consumers, businesses and government
with the implementation of products and solutions which require identity checks: from identity verification to support financial services organisations’ 96
anti-money laundering obligations, to property transfers, passport applications, aviation and maritime security identity checks, and police checks for everyone. “Our mission is to simplify identity moments for everyone,” pledges Alberto Simongini, Head of Technology & Engineering. “Identity products and services are actually one of the key growth areas for Australia Post over and above our core mail and parcel services.” Simongini joined Australia Post in 2017 in the midst of its digital transformation and notes this transition is allowing the postal organisation’s Business & Government clients to directly interact with their customers. “In regulated markets where a face-to-face identity verification is required, Australia Post can play to its strengths, because we run the largest retail network with trained people in JUNE 2020
97
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AUSTRALIA POST
98
the country, with nearly three times the number of retail outlets of the second largest retailer. With our vast range of services to connect Australians in every corner of the country, there is no reason why we cannot become the front door of Australia for important services that require identity verification.” Australia Post is behind Digital iD™, the first form of digital identity in the country to be accredited by the federal government’s Digital Transformation Agency. In a full online experience, Digital iD™ combines back-to-source JUNE 2020
“ Now, we’re establishing new ways of working and it’s more about our passion towards continuous improvement and growing our products - that’s when engineering becomes product engineering” — Alberto Simongini, Head of Technology & Engineering, Australia Post
Digital iD™ – a simpler way to verify CLICK TO WATCH
|
1:29
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document verification and facial biom-
explains Simongini. “Our business
etric binding, which offers communities
transformation triggered a large invest-
access to both government and private
ment into the latest technologies from
sector services. Simongini’s team is
cloud infrastructure to automation (e.g.
responsible for the execution of this
Continuous Integration/Continuous
product roadmap in terms of engineer-
Delivery), from Big Data to machine
ing and operation.
learning and from cyber security to
Technology plays an important role
compliance (ISM and PCI). Now that
in attracting and retaining the talent
we’ve established new ways of work-
required to continue the work started
ing and integrated this with a new
with the organisation’s digital transfor-
technology ecosystem, our team’s
mation. “Our workforce is very diverse,
engagement is more about our passion
from customer experience design to
towards continuous improvement and
development, security and operation,”
growing our products in the market.” w w w. s up p l y c h ain digi t a l . c o m
AUSTRALIA POST
“ We need vendors that keep feeding us with ideas and innovative capabilities that we can leverage, now and in the future, to evolve our level of compliance and digital maturity in what we do.”
— Alberto Simongini, Head of Technology & Engineering, Australia Post
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JUNE 2020
101
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AUSTRALIA POST
102
Simongini believes a tight integra-
the subject matter expert of the prod-
tion between product management
uct in itself, and pushing its area of
and engineering is a must. “At
influence towards sales and cus-
Australia Post, we follow the scaled
tomer engagement rather than being
agile methodology. Most impor-
inward facing; that’s when engineer-
tantly, it’s a collaboration to allow
ing becomes product engineering.”
people to understand why things are
“We’re at an exciting point where we
needed, so you can all rally behind
can see the fruits of our labor and the
the challenges ahead to deliver a
real business benefits of our trans-
customer-focused solution. The team
formation,” affirms Simongini. “It’s
becomes owners of the product and
fantastic to engage customers directly,
we see a shift from engineering being
collect feedback, and continue to work
about execution to actually becoming
on our products, because even with
JUNE 2020
E X E C U T I V E P R OF IL E :
“ Corporations, like Western economies, are often impatient, and moving from innovation to growth takes time and perseverance so we can’t just invest in innovation hoping to find the unicorn” — Alberto Simongini, Head of Technology & Engineering, Australia Post
small changes we can make a very big impact. It’s actually become a part of the lifecycle of our products and the way we take them to the next level, which makes the potential for what we can achieve in the future very exciting.” Creating the right culture to develop new ways of working and an ability to constantly adapt across the organisa-
Alberto Simongini Title: Head of Technology & Engineering Location: Melbourne, Victoria Alberto Simongini is an award-winning organisational leadership expert with over 15 years’ experience in the Information, Communication and Technology industry. A dedicated 103 program manager Simongini works to overcome obstacles and consistently achieve complex, large-scale program goals within tight timeframes and budgetary and compliance requirements. His experience in previous consulting roles in system integration, network operation and media - have helped him navigate the challenges of Australia Post’s digital transformation.
tion has been integral to the success of the transformation. “Ideally, you want to build your team from the very beginning and scale it so the culture w w w. s up p l y c h ain digi t a l . c o m
AUSTRALIA POST
FACT BOX
How digital is transforming IT roles at Australia Post
104
Digital transformation is everywhere, believes Alberto Simongini, Head of Technology & Engineering at Australia Post. “Technology is at the heart of everything we do and what every modern company does. Therefore, its development and a better understanding of what it can achieve, can help all areas of a business, including sales,” he says. “It’s not all about transactional sales; it’s about understanding what the technology, its environment, and how our solutions, can promote integration.”
grows with it,” reasons Simongini. “This is not always possible, so we have to find ways to support other parts of the organisation by inheriting the resources of different teams. Often, each team brings their own technology and culture, so we’ve had to break down the old ways and encourage a new esprit de corps a JUNE 2020
“There is a shift in the industry where the product engineer becomes the expert in that product and can support sales and move up in the chain. So, when it comes to digital transformation of the traditional model the more your skill develops, the more your worth in the organisation is changing. To some extent it is about selecting the right person or the right skills for the outcome required. It means the traditional model of HR is transforming across the ICT industry.”
few times.” This approach has been vital for Simongini when faced with resistance to change. “It’s been a barrier to overcome because ultimately we are accountable for the end-to-end results and delivering the benefits to the business and customers.” Building the alliances and partnerships required to sustain Australia Post’s digital transformation has led Simongini and his team to source field contractors to ensure they keep control of the outcome. “The traditional ways of sourcing contractors didn’t fit our purpose, so we are enriching our approach with different ways of recruiting the right people,” he says. “Not just in terms of what they know and the way they execute, but also in the way they engage and operate within the business. That’s why we have started prototyping different ways of engaging consulting companies in the market.” Simongini notes, “we’re working successfully in this way as our suppliers are deeply engaged in our delivery rhythm and provide us the flexibility to make sure we find talent that is the right fit in our teams. They are w w w. s up p l y c h ain digi t a l . c o m
105
AUSTRALIA POST
in a relationship with solid and international companies providing specific, extremely reliable and secure software for our products. We need vendors that keep feeding us with ideas and innovative capabilities that we can leverage, now and in the future, to evolve our level of compliance and digital maturity in what we do.” Simongini sees a place for startups in the ecosystem, viewing them as offering “cherry on top” potential. “They’re not necessarily at the core of our ecosystems, but we definitely see the value in specific and innovainvested in developing and maintain-
tive tools in software lifecycle to help
ing with us the right people within
us better build, operate and moni-
the teams’ culture and Australia Post
tor our applications. At Australia Post,
delivery framework.”
we’ve learned how to select and groom
Australia Post collaborates with
opportunities with our innovation pro-
key providers in the identity products
gramme to select ideas to accelerate
and services space and innovators in
and incubate before we actually start
developing and deploying biometric
to invest considerably. Corporations,
authentication and identity assurance
like Western economies, are often
solutions worldwide, like Daon with a
impatient, and moving from innovation
long history of product development
to growth takes time and persever-
to enable high quality and international
ance. We can’t just invest in innovation
standard photo capture. Simongini
hoping to find the unicorn; we must
notes that the business is very careful
carefully analyse the potential and the
in its vendor selection: “We’ve invested
timing of the commercial return.” w w w. s up p l y c h ain digi t a l . c o m
107
AUSTRALIA POST
“For example, we’ve been working with the National Australia Bank on a joint venture for identity fraud prevention called TrustCheck,” reveals Simongini. Essentially, TrustCheck is a service aiming to build a positive reputation and strong engagement across all functional areas - particularly risk, legal, privacy, sales, governance, corporate development and partnerships, and data service owners. “This new e-commerce fraud detection product came through our innovation 108
programmes, and allows for applied machine learning to offer merchants a high degree of confidence that
“ Now the market is ready to embrace the SaaS concept, we’ve also signed an agreement with Mastercard to enable the digital ID to be a form of identification in the credit card application process” — Alberto Simongini, Head of Technology & Engineering, Australia Post JUNE 2020
to automate pre-employment identity verification checks, removing the burden of manual processing for HR departments. “It’s been a great success,” confirms Simongini. “In just six months we already have 30 customers on board. They’re attracted by the fact that our digital services are ISM and PCI compliant, accredited by the Australian federal government’s Digital Transformation Agency as a provider of the identity exchange to be rolled out across government services. Now, the market is ready to embrace our solution, which gives consumers the choice of face-to-face or digital identity verification and puts consumers in control customers they are interacting with are
of their identity. We’ve also signed an
not using stolen or synthetic identities.”
agreement with Mastercard to use
Australia Post understands the
Digital iD™ as a form of identification
complexities of transforming a vast
in its trial of a broader digital identity
network of legacy systems, pro-
service for customers when interact-
cesses and people and has been
ing with other businesses and private
focused on utilising its own digital
organisations.”
solutions. In 2019, it launched its own Workforce Verification product, enabling businesses and government departments to utilise a SaaS offering. This enabled a re-use function in Digital iD™, which has the ability w w w. s up p l y c h ain digi t a l . c o m
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Ninja Van: preserving the startup spirit WRITTEN BY
WILLIAM SMITH
PRODUCED BY
CAROLINE WHITELEY
w w w. s up p l y c h ain digi t a l . c o m
N I N J A VA N
Vin Perez, COO, Philippines, discusses how Ninja Van is maintaining its position as the vanguard of ecommerce logistics in Southeast Asia
L 112
ogistics technology company Ninja Van is one of a number of high tech startups in Southeast Asia, a region ripe for
disruption. That’s precisely what attracted COO, Philippines, Vin Perez back to the region after studying for an MBA at Harvard Business School. “There’s explosive growth happening here in Southeast Asia, following what happened in the West maybe 15 years ago and China 10 years ago. Because of that, I was really quite keen on going back. I happened upon this opportunity at Ninja Van, where the company was really looking to establish the regional ecommerce logistics industry.” While the region brings enormous opportunities, it also has its own challenges. “Ecommerce markets in the West develop straightforwardly. There’s existing infrastructure, there are regulations, technology is quite advanced. Customer adoption of ecommerce is therefore really direct. In Southeast Asia, the infrastructure is not as good. There are JUNE 2020
2014
Year founded
10,000 Number of employees
113
w w w. s up p l y c h ain digi t a l . c o m
N I N J A VA N
“ We believe in a virtuous cycle of technology helping us to be lean, which allows us to adapt new technologies that in turn allows us to become leaner, and so on” — Vin Perez, COO, Philippines, Ninja Van
a lot of logistical challenges to make sure that the parcels arrive on time. Some of the challenges are to do with events like typhoons and the disruption they cause.” Overcoming such issues requires a certain flexibility. “We really have to be creative,” says Perez. “The percentage of the population that uses credit cards is very low, so a large chunk of our deliveries go through as what we call cash on delivery or COD. That’s not so common in the West, but it makes up more than 90% of our
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deliveries here.”
JUNE 2020
Ninja Van: On the Record with CEO Lai Chang Wen CLICK TO WATCH
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3:04
115 Ninja Van’s success has also required the intelligent application of technology. “Trying to address the complicated last mile problem here in Southeast Asia starts with technology. We have a talented development team that constantly thinks about these problems and how we can address them. We use a lot of different proprietary technologies in our internal platform, which allows us to provide the quality of service we do.” It is thanks to technology that Ninja Van can take an evidence-based approach to the decisions it makes. “I’m a firm believer w w w. s up p l y c h ain digi t a l . c o m
Your window to endless sourcing possibilites. We offer global sourcing solutions and tailor them to your needs and requirements. Specializing in construction materials and logistic packaging, our goal is not just to meet your expectations but to exceed them by always being one step ahead in terms of products and services.
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Hongkong SSG Limited
in data. It’s essential to understand
a certain culture and demographic to
how you’re performing, how the
be able to adapt to this kind of tech-
market is reacting and how we can
nology,” says Perez. “In order to have
be more proactive in addressing the
the objective in mind and to be able to
market’s needs. But working with data
reach it, it’s key that everyone is going
is easier said than done. A lot of it’s
for the same goal and has that com-
about making sure you have the right
mon purpose. More often than not, we
database tools and understanding
find the younger demographic to have
who has the ability to deal with such
the ability to operate in this environ-
an infrastructure. You have to adapt
ment.” That emphasis on youth led to
your organisation to be able to address,
new and unexpected solutions to logis-
handle and then really trust the data.”
tics issues. “Especially early on in our
Technology means little without the
tenure, we really looked into the young
proper culture in place, however. “We
problem solvers who may not have
discovered along the way that it takes
had the most experience in logistics,
JUNE 2020
but were willing to explore different
we’d be stuck with an organisation una-
problems in order to solve logistics
ble to adapt. A startup has to always
problems in a very different way.”
be aware of where it is investing its
That startup spirit is not just present
resources, making sure that it doesn’t
in the younger members of the team,
grow wasteful. I think that’s essential,
however, having instead suffused the
and it feeds back into how we use
entire organisation from the very start,
technology. We believe that, because
as Perez explains: “Over the past sev-
of technology and how we deploy it,
eral years we’ve been growing more
we are able to scale while remaining
than 10-fold over the span of a year,
lean. We believe in a virtuous cycle of
and in certain periods even quicker.
technology helping us to be lean, which
If we hadn’t kept the team lean and
allows us to adapt new technologies
agile and willing to explore new ways
that in turn allows us to become leaner,
of serving our clients and operating,
and so on.”
117
E X E C U T I V E P R OF IL E :
Vin Perez
Vin Perez graduated with a Bachelor of Science in Industrial Engineering from the University of the Philippines, and a Master of Business Administration from Harvard University. Prior to Ninja Van Philippines, he has acquired operations management experience as a Demand and Supply Planning Executive for Nestlé. His vision for Ninja Van Philippines is to connect every Filipino to the parcels and products they want one delightful delivery at a time. In his spare time, Vin plays basketball and is working to finish the latest role playing video game on his PlayStation. w w w. s up p l y c h ain digi t a l . c o m
N I N J A VA N
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“ We really looked into the young problem solvers who may not have had the most experience in logistics, but were willing to explore different problems in order to solve logistics problems in a very different way” — Vin Perez, COO, Philippines, Ninja Van JUNE 2020
Ninja Van partners with some of the biggest ecommerce operators in the region in the form of Shopee and Lazada. “We have a mutually beneficial relationship with them, where we essentially serve their logistics needs. So we integrate with their platforms, we speak the same language in terms of technology and customer experience, and that allows both parties to provide a solid experience.” The super app Grab is another key synergistic partner. “Grab offers many different services in many different areas, including delivery, and
119
that’s where Ninja Van comes in, provid-
of the big ticket items. Operationally,
ing delivery outside of the main metro
I see it just getting more and more opti-
areas,” Perez explains. “At the same
mised.” Such improvements are all in
time, we’re cognizant that a big chunk of
the service of improving the customer
business in the market is still happen-
experience. “At the end of the day, being
ing in the physical retail space. Smaller
able to provide a solid, reliable experi-
SMEs haven’t been well served - that’s
ence to the people who ship with us and
a very underserved part of the market
the people we deliver to is key.”
that we really want to serve a lot better.” Going forwards, Perez still sees room for improvement, particularly when it comes to automation. “Right now we’re looking at fully automated facilities that can process parcels for us. That’s one w w w. s up p l y c h ain digi t a l . c o m
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Motisun: supplying a diverse business portfolio in Africa WRITTEN BY
JOHN O’HANLON PRODUCED BY
JUSTIN BRAND
JUNE 2020
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MOTISUN GROUP
Motisun Group has grown to become one of Tanzania and Africa’s dominant conglomerates, achieving stellar growth and diversification
T 122
he port of Dar es Salaam, the ‘haven of peace’, is the gateway to eastern, central and southern Africa. The former Tanzanian
capital has an international airport, and rail links to the landlocked nations, including the Chinesefunded TAZARA linking it with Zambia’s Copper Belt and a planned 2,190-km railway to Rwanda, Burundi and the DRC. It is expanding to rival Mombasa and Djibouti as the country develops its industry and the port acclimatizes with the demand for container and bulk mineral export capacity. Tanzania is not being left behind in Africa’s internet transformation. Dar es Salaam is connected to the rest of the world by all the major undersea cables that have been laid in recent years, including SEACOM and the Eastern Africa Submarine Cable System (EASSy). Other deepwater ports such as Pangani, Mtwara and Bagamoyo are being developed to take the pressure from Dar es Salaam and provide access for Panamax vessels. JUNE 2020
123
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MOTISUN GROUP
Motisun CLICK TO WATCH
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6:03
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This vibrant city has been home
Sayona brand, as well as cabling and
to the Motisun Group since it was
plastic products of all kinds, distribut-
founded in 1992 by Subhash Patel. And,
ing them throughout Tanzania and
though it has grown to rank among
exporting them to all African markets.
the strongest business groups on the
It manufactures locally in some of those
continent, it remains a family concern.
markets. More recently, Motisun Group
It started with a small-scale steel plant
has been able to diversify into hospital-
with a single induction furnace and
ity, hotels, resorts and real estate.
rolling mill, but today MMI Steel Mills
A glance at the diversity of interests
produces more than 200,000MT of
reveals a complex logistics and sup-
steel a year. However, steel is only one
ply chain network. Key to the smooth
of many products the group produces.
running and cost management of this
It also manufactures paints, pipe,
network is the procurement depart-
beverages and juices sold under the
ment. Manoj Kumar is Head of Global
JUNE 2020
Procurement for Motisun, oversees
fruit juices, which are produced at
this vital part of the business from his
state of the art a new plant on a
office in Dar es Salaam and manages
40-acre site in the Mboga area,
a team of procurement professionals
Bagamoyo, which is 150 km from Dar
there in each of the businesses.
es Salaam.� The juices are prepared
The businesses are very diverse,
using fresh fruit sourced from Tanzania,
he says. “Under the Sayona brand,
and the beauty of this product is that
we diverse range of juices, carbonated
fresh fruit of the highest quality, such
soft drinks and packaged drinking
as mangos, pineapple, Guava and
water, and we started going into pure
Orange is available across Africa.
E X E C U T I V E P R OF IL E :
Manoj Kumar
125
A global leader, Manoj Kumar, has a successful history in supply chain management involving procurement, vendor management, material requirements planning & continuous process improvements in diverse industries like paint, chemical, steel, plastic, hospitality (food & beverage) in India, Tanzania and Africa. In a career spanning more than 15 years, he has collaborated with teams to manage a wide range of procurement and supply chain processes consisting of assessment & transformation, warehouse management, vendor management/sourcing, risk management, value management/ Value engineering, financial management, and been a key contributor to the development and implementation of continuous improvement initiatives. He has acquired expertise in analysing market activities to build into category strategies to minimise supply risk, drive competitive market advantage, augment productivity & increase operational efficiencies via implementation of standardised processes across all procurement areas. w w w. s up p l y c h ain digi t a l . c o m
If raw materials for Sayona products
supply chain relies upon stockists with
are comparatively simple and reliable
warehouses all over Tanzania, from Dar
to source, the supply chain for the
es Salaam to Mwanza and Arusha to
paints produced under the Kiboko
Mtwara. No area is too remote.
brand is somewhat more complex.
“We have over 5,000 global suppliers
Only 30% of finished goods are
in our supply chain,” Kumar contin-
imported, the rest is manufactured in
ues. Chemicals for the factories are
high-capacity factories, backed by an
sourced via Dubai,South Africa, the
in-house resin & emulsion manufac-
USA and Europe, while much of the
turing plant. The Kiboko division can
steel required by MIIT’s plants comes
produce 50 tons of top-quality paint
from India. Accurate forecasting is
a day to satisfy the 60% share of the
required to keep costs in check and
Tanzanian market that Kiboko holds.
avoid waste. In the context of Africa it
Packaging and labelling are manufac-
is often not possible to achieve just-in-
tured at a separate facility. The onward
time sequencing of materials.
JUNE 2020
Sometime delays at the port con-
on the freeway. However, forecasting
gestion, fluctuations in availability and
gives manufacturing companies a
disruptions to the road and rail systems
leg-up on these elements of planning
have to be factored in with the rise and
and production cycles, companies can
fall of demand, making it necessary
operate with more agility, transparency,
to store enough raw materials at the
and flexibility to adapt to changing pro-
plants to ensure continuity of produc-
duction environments or schemes.”
tion. “Forecasting and planning always
Lead times are dependent on the
depend on market conditions,” says
location of the suppliers, he continues.
Kumar. “It’s a kind of rear-view mirror
Goods from Canada can take 90 days
approach, in that where you’ve been
by sea, whereas from Mumbai the time
can often help determine where you’re
from dispatch to clearance would be
going; but that does not necessarily
around 40 days. With reliable road and
help you avoid a multiple car accident
rail links, importing from South Africa is
“ Many of our vendors have been in place since the company was founded” — Manoj Kumar, Head of Global Procurement, Motisun
w w w. s up p l y c h ain digi t a l . c o m
127
MOTISUN GROUP
128
“ With wide experience and forecasting business planning exposure, we can manage our accounts, warehouse management inventory management and other key procurement functions” — Manoj Kumar, Head of Global Procurement, Motisun
much easier. “Coordinating supply to a
becomes more diverse as the product
particular plant requires a backup plan
portfolio is extended, which happens
that includes a number of pre-approved
almost daily.” The core software plat-
suppliers. Any disruption in availability
forms in use within the group are SAP
will disrupt the entire supply chain.”
and the versatile Tally ERP, originating
Kumar stresses that there’s real
in India. A phased programme of migra-
partnership between Motisun Group
tion is in place as individual businesses
and its suppliers. “Many of our vendors
integrate legacy programmes and
have been in place since the company
Excel-based practices. “With Tally’s
was founded, however the supply chain
accounting application we can manage
JUNE 2020
It is very exciting, though challenging, to be part of a continually expanding group that dominates the East African market in a number of key verticals, says Kumar. “Our Chairman, Subhash Patel, has a simple mantra: there are three ‘Ms’ at the core of any successful business, Money, Mindset and Manpower. Our people find this a great way to focus our minds on our work. Clearly no business can survive without having a firm hand on its finances; then it has to have a clear vision and finally a committed and competent workforce.” Patel is a person of vision, retaining his humility and empathy, despite being a figure of huge influence in Tanzania and the wider African business world, Kumar acknowledges. Under his leadership our accounts, warehouse management
the group is constantly diversifying
inventory management and other key
and adding new products to the exist-
procurement functions,” explains Kumar,
ing divisions. Kumar and his team are
adding that parts of the business are still
fully equipped to accept the challenge
used to the familiar Excel for budget-
of keeping these supplied with the
ing, preparing financial statements and
materials they need.
creating balance sheets. During the migration period, it is easy to import and export cash management information and financial data to and from Tally. w w w. s up p l y c h ain digi t a l . c o m
129
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