KPM-Wangen GATOR Range Brochure 2016

GATOR Range

One pump unlimited solutions

Run dry high pressure and flow progressive cavity pumps

What’s New for 2015 KPM is pleased to announce a new partner KPM Marine are delighted to announce that Juan Moreno Portillo is representing all KPM products in Spain, Italy and the South Americas. Juan will become an invaluable member of the KPM family and bring his extensive experience to help customers.

KPM Increases safety and standards again The DNV Annex 10 has been around for a while, but KPM ensured that its suspension seats are fully compliant to the complete HSC2000 specification FROM DAY ONE. As such all KPM seats can be used in any HSC2000 application unlike many seats on the market. KPM has also gained further standards such as the wheel mark for all the upholstery which is not covered in DNV regulations.

KPM–Wangen Gator two companies same ethos Based upon the legendary KPM Predator reliability and performance, KPM entered into a joint agreement with Wangen Pumpen of Germany, to develop and globally represent the Gator range of pumps for the marine market. The Gator range excels with high viscosity and high solids media.

DS100 (DS8) comfortably the market leader IN 2014 KPM released its DS100 Range of seats for the longer journeys encountered. This seat trialled by Iceni Marine proved to be a winner with tecs due to its comfort space and the ability to sleep in tilt. Since the release the DS100 has proven to be a popular seat with installs from Brazil through to China. As with all KPM products the weight saving is significant, where designers are trying to keep vessel weight down.

KPM 2Cubed sets new standards.

Mainprize MO2 has taken to the water to critical acclaim, with weight savings of 4500kg, and modularity for change of use.

This has resulted in orders for lightweight interiors with 2 yards.

Whilst KPM do not do the physical fit themselves, they help the yards team to use the new materials and systems to KPM the design layouts and the predicted weight savings. This has been a great success with our customers and the system continues to be expandes with new modules added to the range.

KPM deliver first 2Cubed Cabin units KPM 2Cubed cabin habitation units have been designed to be robust yet extremely light. Frame construction is from aluminium box section and subjected to high load factors to ensure total safety. As with all KPM interiors and products the 2Cubed Cabin utilises KPM’s tried and tested Unitrack based system. So whether you need a vessel changing room, an additional accommodation pod, a survey station or even a land based office the 2Cubed Cabin`s applications are only limited by your imagination. Weighing only 700KG the unit is on average 700kg lighter than other solutions on the market which saves fuel and improves stability.

The latest innovation from KPM-Wangen is the GATOR marinised progressive cavity pump range, which builds upon the unrivalled reputation of the PREDATOR pumps, and has been specially developed for performance, easy maintenance, considerably shorten the servicing time and thus reduce costs. This is achieved with a typical KPM-Wangen complete solution that makes no compromises. The KPM-Wangen GATOR pump range has been designed to cover most demanding applications of the marine industry.

Progressive revolution

cavity

a

technology

The KPM-Wangen Gator range of progressive cavity pumping systems not only allows high pressures but also high flow rates without pulsing. The technology has proven to be incredibly reliable and power efficient compared to other pump solutions. Since the pump is self priming it can be mounted above the head of water allowing versatility in machinery space design.

Ease and speed of maintenance

The innovative G-LIFT quick change system means that the suction housing remains attached to the pipeline and the pipeline itself remains in place. This makes it easier to work in locations that are hard to access. Full maintenance can be undertaken with only 4 standard tools.

Reliability and Lower operating costs

The KPM-Wangen Gator range has been designed to give trouble free running and performance, as has been proven with the KPM Predator range of pumps. In an industry comparison, service intervals for the Gator were once a year as apposed to monthly with the industry standard pumps used. Cost effective spares and fast delivery times ensure that in the unlikely event of down time, the Gator can be operational in a very short time.

Type approval and certification

The KPM-Wangen Gator and Predator ranges are DNV Batch approved, and certification can be supplied to customer upon request.

The Gator range of pumps hold industry specific certification from the, food, mining, bio mass, chemical and building industry sectors.

Please contact us for the certificates to suit your specific application.

KPM-Wangen one pump unlimited solutions

The Gator range of progressive cavity pumping systems, due to their robust design and quality materials and components can pump a wide range of aggressive media without compromise to the operation or the reliability.

The multi modal pumping capability allows designers to specify a single pump type on the vessel to deal with a vast array of applications. The KPM-Wangen design philosophy is that not only does it reduce the complexity of having several different style of pumps but also reduces spares requirement and training.

Oil gas and shipping

Medium pumping Versatility

Mining and tunnel

• • • • • •

Bio Gas

• • •

Sewage and waste

Agriculture

Food and beverages

Pharma and chemicals

Fuel oil and diesel Raw oil, biodiesel, rape Raw water Thin, excess and digested sludge Flocculants, polymer solutions, lime milk Sludges from industrial waste water treatment e.g. metal hydroxide sludge Household and industrial waste water Aluminium and iron sulphate solutions Slurry, bovine manure, fermentation residues

• Fuel oil and diesel bilge water on ships • Polyol, isocyanate, PVC compounds, tensides, • Polyurethane adhesives, dispersions for glues or galvanic sludges • Dispersion paint, latex suspensions, glue, plasterwork, paint, pigments • Kaolin suspensions, titanium dioxide, deinking • Chemicals, retention agent, coating paints, starch • Suspensions, adhesives, resins or pigment sludges

Product range Gator Midi Fuel Transfer The Gator Midi has been developed for the work boat industry and small to medium size vessels. The Gator can be mounted vertically or horizontally, and because it self primes can be mounted above the water line, giving greater options to the designer where space is tight. The Gator Midi versatility means that one pump type can be used for fire fighting, fuel transfer or any of the media below. This allows reduced spares and service training thus lowering costs. Unlike most pumps the Gator can pass solids such as gravel or even screws without damage to the pump, further increasing its reliability.

Technical highlights: • • • • •

Flowrate up to 40 m3/h 666l/min Temperature up to +40 °C Max differential pressure 4 bar (41m Head) Viscosity up to 200.000 mPa·s.

Run dry capability

Benefits and Characteristics

Typical uses • • • •

Heavy duty fire fighting Fuel transfer STP sewage pumping Bilge water pumping

•Low life cycle costs •Excellent price/performance ratio •High pressure performance •Maintenance friendly •Good price/performance ratio (standard product group) •Optional with base plate or mobile •Good dosing properties •Constant flow speed in the suction housing prevents deposits or sedimentation •Rigorous modular principle for high flexibility •Compact design •High suction lift (self-priming)

Typical media compatibility

Self priming vertical or Horizontal mounting

• • • • • • • • • • • • • • • • • • •

Fuel oil and diesel Raw oil, biodiesel, rape Raw water Thin, excess and digested sludge Flocculants, polymer solutions, lime milk Sludges from industrial waste water treatment e.g. metal hydroxide sludge Household and industrial waste water Aluminium and iron sulphate solutions Slurry, bovine manure, fermentation residues Bilge water on ships Polyol, isocyanate, PVC compounds, tensides, polyurethane adhesives, dispersions for glues or galvanic sludges Dispersion paint, latex suspensions, glue, plasterwork paint, pigments Kaolin suspensions, titanium dioxide, deinking chemicals, retention agent, coating paints, starch suspensions, adhesives, resins or pigment sludges

Gator Max Flowrate

0 - 525 m³/h

Maximum differential pressure

up to 12 bar

Viscosity

up to 200.000 mPas Benefits and Characteristics

Fields of Application •Suction •Loading •Conveying media •Filling •Rnsing •Transfer pumping •Feeding

•Low life cycle costs •Large viscosity range •Consistent diameters at joint connections for constant flow rates •Insensitive to foreign matter •Excellent price/performance ratio •High dosing accuracy, also at low speed •Little space required thanks to vertical design •High operational reliability •High suction lift (self-priming) •Configuration and length according to the customer's wishes •Rigorous modular principle simplifies the handling of spare parts •Low-pulsation, continuous conveyance independent of pressure and viscosity •Maintenance-friendly

Gator Mini Flowrate

5 m³/h

Maximum differential pressure

up to 16 bar

Benefits and Characteristics

•Low life cycle costs •Excellent price/performance ratio •High pressure performance •Maintenance friendly •Good price/performance ratio (standard product group) •Optionally with base plate or mobile •Good dosing properties •Constant flow speed in the suction housing prevents deposits or sedimentation •Rigorous modular principle for high flexibility •Compact design •High suction lift (self-priming)

Gator HF (high flow) Benefits and Characteristics Flowrate

0 - 560 m³/h

Maximum differential pressure

up to 48 bar

Viscosity

up to 200.000 mPas

•Excellent price/performance ratio •Low life cycle costs •Large viscosity range •Good pumping performance even against high pressure (max 6 or 12 bar) •High operational reliability •Consistent diameters at joint connections for constant flow rates •Rigorous modular principle for high flexibility, low stocking of spare parts, short downtimes for maintenance and repairs •Almost pulsation free conveyance •Optimum service life even with difficult media •Optionally with base plate •Insensitive to foreign matter •Good pumping performance even with abrasive and fibrous materials in the media •High suction lift (self-priming) •Constant flow speed in the suction housing prevents deposits or sedimentation •Low pulsation continuous conveyance independent of pressure and viscosity •Easy to maintain thanks to large cleaning openings

Gator MM (multi material) Flowrate

0,004 - 150 m³/h

Maximum differential pressure

40 bar

•Conveying media to storage areas •dosing •filling •feeding

Benefits and Characteristics •Pump delivery over long distances and large differences in height •Low life cycle costs •Large viscosity range •Good pumping performance even against high pressure (max. 6 or 12 bar) •High operational reliability •Rigorous modular principle for high flexibility, low stocking of spare parts, short downtimes for maintenance and repairs •Low servicing costs •Optimum service life even with difficult media •Insensitive to foreign matter •Good pumping performance even with abrasive and fibrous materials in the media •Optional heating or cooling jackets •Optional with base plate or mobile •Various hopper sizes available •Modular design for high flexibility and short downtimes for maintenance and repairs

Innovating safety at sea For 20 years Contact: KPM-Marine Ltd 85-90 Buckingham street Birmingham West midlands B19 3HU Tel: +44 (0)121-359-6434 Fax: +44 (0)121-233-1456

John Key

Commercial & Sales Director

john.key@kpm-marine.com

Jules Morgan Design and Technical Director julian.morgan@kpm-marine.com Susan Key Marketing and Media Director susan.key@kpm-marine.com

Helen Hartle

Customer Services Manager

helen@kpm-marine.com

For Italy Spain and South America Juan Moreno Portillo Sales and Technical Agent capilano.int@gmail.com

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