7 ENGINE (moteur)2011

Page 1

412


SECTION

7

WINDSHIELDS 124” TWIN CAM “A”-STYLE MOTORS

TOURING

•Truly complete Twin Cam-style 124” motors •Now feature S&S Easy Start cams for easier starting •All motors have a 41/8” bore, a 45/8” stroke and forged pistons with 10.8:1 compression ratio •Feature super strong S&S Twin Cam-style crankcases with extra thickness in key stress areas •Timken®-style sprocket shaft bearing for superior strength and load capacity •S&S’s legendary flywheel, connecting rods, .640 lift gear drive Easy Start cams, S&S cylinders and pistons, S&S cylinder 0901-0177 0901-0178 heads, rocker arms, rocker covers; also feature the new S&S Twin Cam-style oil pump and tappets •Available in single-bore fuel-injection style or carbureted style •Single-bore fuel-injection version features a Delphi-style S&S Variable Fuel Injection (VFI) module, manifold, throttle body, fuel rail, injectors and Desperado teardrop air cleaner (Harley-Davidson® Screamin’ Eagle® EFI Race Tuner Kit or similar aftermarket fuel-injection module may also be used) •Throttle body has the same bore diameter as S&S Super G carburetor, so it provides ample airflow for high-performance 124” motors; does not include idle air control motor, throttle position sensor, MAP sensor or temperature sensor; optional tuned induction air cleaner available •Carbureted versions feature an S&S Super G series carb with the slotted “Desperado” air cleaner cover, and come with an S&S Intelligent Spark Technology (IST) ignition system which automatically adjusts ignition timing, retarding it at detonation or during knocking to prevent engine damage, and advancing it for maximum power and economy when detonation or knocking is not present •Made in the U.S.A.

LUGGAGE SEATS & SISSY BARS 0901-0179

EXHAUST FUEL/AIR SYSTEMS ENGINE

0950-0201

TRANSMISSION & DRIVELINE GASKETS & SEALS

NOTE: These motors are for use in applications where the oil tank is located lower than the oil pump. NOTE: If a different intake system is used on the fuel-injected motor, the fuel map must be modified. NOTE: Installation of 124” motors in 01-05 Dyna models requires oil line installation kit PART #0950-0201; this kit includes a special transmission top cover and oil lines. Installation in 99-05 FLT models requires oil line installation 0950-0145 kit PART #0950-0145, but the stock transmission cover may be used. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL 02-05 SINGLE-BORE FUEL-INJECTED MOTOR WITH DELPHI-STYLE VFI 99-06 CARBURETED MOTORS WITH IST IGNITION SYSTEM INJECTION MODULE AND EASY-START CAMS AND EASY-START CAMS 0901-0177 Natural $9,230.95 0901-0174 Silver powder-coat $8,656.95 0901-0178 Black powder-coat 8,830.95 0901-0175 Black powder-coat 8,656.95 0901-0179 Polished 9,997.95 0901-0176 Polished 9,997.95 PART # DESCRIPTION OIL LINE KITS FOR 124” TWIN CAM “A” STYLE MOTORS 0950-0201 For 99-05 Dyna

SUG. RETAIL $318.95

PART # DESCRIPTION SUG. RETAIL OIL LINE KITS FOR 124” TWIN CAM “A” STYLE MOTORS (CONT) 0950-0145 For 99-05 FLT $101.95

EVOLUTION-STYLE MOTORS

PART # DESCRIPTION CARBURETED MOTORS WITH 0901-0092 Natural 0901-0093 Black powdercoated 0901-0094 Polished

41/8”/45/8” 41/8”/4 5/8”

10.8:1 10.8:1

8,404.95 9,190.95

CABLES

TANKS & OIL FILTERS DASHES & GAUGES

PART # DESCRIPTION CARBURETED MOTORS WITH 0901-0126 Black finish CARBURETED MOTORS WITH 0901-0122 Natural finish 0901-0123 Black finish 0901-0124 Polished 1

HANDLEBARS, CONTROLS & MIRRORS

BRAKES

96” BORE/STROKE COMP. RATIO SUG. RETAIL SUPER STOCK IGNITION SYSTEM 41/8”/45/8” 10.8:1 $8,074.95

LIGHTING

0901-0124

•All motors are fully assembled and come with a certificate stating that motor was assembled by S&S, using all S&S components •Feature polished billet tappet guides and gearcover, electric compression releases (except 96” motors) show-quality chrome-plated die-cast S&S rocker covers, high-volume high-pressure (HVHP) oil pump and teardrop air cleaner cover 0901-0093 •Carbureted motors feature S&S Super Stock® ignition or S&S Intelligent Spark Technology (IST) dual-spark ignition system which automatically adjusts ignition timing, retarding it at detonation or during knocking to prevent engine damage, and advancing it for maximum power and economy when detonation or knocking is not present •124” motors come with an S&S Super G carburetor and have an S&S 640 cams •96” motors come with an S&S Super E carburetor and have S&S 585 cams •See Section 6 for optional tuned induction air cleaners and brackets •Made in the U.S.A. 124”

ELECTRICAL

BORE/STROKE COMP. RATIO IST IGNITION 35/8”/45/8” 10.1:1 SUPER STOCK IGNITION 35/8”/45/8” 10.1:1 35/8”/45/8”” 10.1:1 35/8”/45/8” 10.1:1

Motors are 0.050” shorter than stock.

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $6,675.95 5,673.95 6,003.95 6,789.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

413


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE

TWIN CAM ENGINE CASES •Replacement Twin Cam “A” engine cases for stock H-D chassis only (carb and EFI) •Feature greater overall strength than stock crankcases •Strong, dependable Timken®-style sprocket shaft bearings •Clearanced for strokes up to and including 5” •All passages between the crankcase cam support plate are O-ring sealed •Compatible with most stock components •Cam chest has clearance for up to .675” lift cams •Include S&S crankcase breather reed valve designed to eliminate oil carry-over and oil scavenging problems •Rear motor mount bolts directly to the stock transmission; fully compatible with the stock primary, charging system, and other stock components •Available with stock bore (ideal for replacement applications), 4” bore (ideal for use with the S&S Super Sidewinder® Hot Set Up Kits), and 41/8” bore engines with stock or S&S cylinder stud pattern (ideal for custom applications and for use with the S&S 124” Hot Set UpKit®) •Available with silver powder-coat or black powder-coat •Made in the U.S.A. NOTE: Installation in 99-06 FLT models requires oil line installation kit PART #0950-0145, but the stock transmission cover may be used. NOTE: Installation in 99-05 Dyna models require oil line installation kit PART #0950-0201. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications.

0920-0051

FOR 99-06 TWIN CAM “A” ENGINES (EXCEPT 06 DYNA) PART # STOCK BORE 0920-0051 0920-0023

DESCRIPTION

SUG. RETAIL

Silver powder-coat Black powder-coat

$1,673.95 1,673.95

PART # DESCRIPTION 41/8” BORE WITH STOCK STUD PATTERN 0920-0052 Silver powder-coat 0920-0032 Black powder-coat

SUG. RETAIL $1,806.95 1,806.95

GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES

SUPER STOCK™ ENGINE CASES •Cast from A356 T-6 heat-treated aluminum alloy •Cases are available for 31/2” stock and 35/8” big bore motors for any stroke up to and including 5” and most stock length connecting rods •Machined to accept an oil filter assembly that mounts on the front of stock motor cases •All races are line-honed and breather cavity is precision-machined to optimize breather timing for maximum oil scavenging •Additional parts include crankcase bolts, washers and nuts, cylinder mounting studs, timing hole plug, magnetic drain plug, assorted breather and oil line fittings, oil pressure switch, oil screen, spring and plug, sprocket shaft Timken® bearing assembly and oil seal, pinion shaft main bearing race, cam needle bearing assembly, oil pump drive shaft bushing and installation instructions •Machined for EFI fitment •Made in the U.S.A. PART # STANDARD BORE CASES DS-194301 DS-194303 BIG BORE CASES DS-194302 DS-194304

DESCRIPTION

SUG. RETAIL

For 92-99 Evolution-style For 84-91 Evolution-style

$1,108.95 1,108.95

For 92-99 Evolution-style For 84-91 Evolution-style

1,108.95 1,108.95

TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

414

ENGINE CASES •Feature 356 T-6 permanent mold casings, standard American fasteners and gray cast-iron inserts with 1/2” wall sections •Manufactured to exact tolerances •Timken bearings installed •Pinion race-installed and line-lapped to standard size •Cylinder studs installed •Big bore models fit 35/8” bore cylinders •Available with natural finish •O-rings are sold in a 10-pack to dealers; suggested retail is for individual O-rings, as noted •Made in the U.S.A. NOTE: Not for EFI applications.

DS-194311

PART # BIG BORE CASES (35/8”) DS-194312 DS-194314 7806-1558 STANDARD BORE CASES DS-194311 DS-194313 7806-1558

DESCRIPTION

SUG. RETAIL

92-99 Evolution style (except EFI) 84-91 Evolution style Bottom plate O-ring; 14-hole (ea.)

$920.95 920.95 1.95

92-99 Evolution (except EFI) 84-91 Evolution Bottom plate O-ring; 14-hole (ea.)

920.95 920.95 1.95

All part numbers in BOLD MAGENTA are new for 2011.


SECTION 41/4” BIG BLOCK CYLINDERS

0931-0090

•Feature 356 T-6 aluminum castings with centrifugally spun cast-iron liners to provide excellent thermal conductivity •Specially designed fin pack provides more cooling surface area than stock •Cylinders bored to within .010” of final dimension to allow you to select your piston •41/4” custom pistons required, but not included •Cylinder length will work with most 41/4” stroke flywheel assemblies using a 7.440” connecting rod •For use with Delkron Big Block engine cases and Big Block cylinder heads or custom cases that will accept 41/4” bore cylinders •Available in natural or black finish •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 0931-0089 Natural $581.95 0931-0090 Black 613.95

BIG BLOCK ENGINE CASES

WINDSHIELDS

•Cast from 356 T-6 aluminum alloy with standard American fasteners and 4140 steel inserts on pinion and Timken sides •Pinion race-installed and line-lapped to standard size •Timken bearings included •Additional parts include Torrington bearing, cylinder studs and chrome timing plug •Accepts cylinders with 41/4” i.d. •Cases set up for any stroke up to 5” and most stock length connecting rods •Cam chest and lifter block pad offset .250” •Deck height is .625” taller than stock EVO •All other components are based off a 92-99 Evolutionstyle engine case •Available in natural or black finish •Made in the U.S.A. NOTE: Requires custom flywheel assembly, cylinders (PART #s 0931-0089, 0931-0090) and heads (PART #s 0930-0046, 0930-0047).

7

TOURING LUGGAGE SEATS & SISSY BARS EXHAUST 0920-0016

NOTE: Not for EFI applications. PART # DESCRIPTION FOR STOCK CHASSIS W/ 92-99 EVOLUTION-STYLE MOTOR (EXCEPT EFI) 0920-0015 Natural case 0920-0016 Black case

SUG. RETAIL $1,092.95 1,185.95

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE

TOP END KITS

GASKETS & SEALS

•Feature Delkron Hi-Flow assembled cylinder heads •Aluminum casted cylinders with centrifugally spun cast-iron liners provide excellent thermal conductivity •Cylinders honed to match pistons •Bore sizes from 37/8” to 41/8” (107” kits require case boring) •Compression ratio of 10.5:1 on either kit •Includes a flange mount manifold, Cometic MLS gasket kit and Ross Racing Piston kit •Available in natural or black finish •Made in the U.S.A.

ELECTRICAL LIGHTING

NOTE: Top End kits accept stock rocker arms; for better rocker arm alignment on the valves when using high lift cams, use Delkron’s +.030” billet rocker arm supports, PART #2009-9924.

0903-0152

NOTE: Some machining required for use with stock rocker boxes. PART # DESCRIPTION FOR 99-06 TWIN CAM (CARBURETED) 0903-0151 95” natural 0903-0152 95” black

SUG. RETAIL $1,927.95 1,981.95

PART # DESCRIPTION FOR 99-06 TWIN CAM (CARBURETED) (CONT) 0903-0153 107” natural 0903-0154 107” black

SUG. RETAIL $1,927.95 1,981.95

HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES

0920-0001 0931-0100

TANKS & OIL FILTERS 0922-0068 0922-0079

DASHES & GAUGES

106” TWIN CAM STROKER KITS •Economical way to increase horsepower and torque •Kit combines an S&S 41/2” stroke flywheel assembly with S&S 37/8” bore pistons (sold separately) for a displacement of 106” •Include assembled flywheels with shafts and instructions •Do not require any motor case modification •Motors with factory 95” kits require piston fitting only; stock or S&S cylinder heads can be used •Stock cylinders will require boring to 37/8”; or you can purchase S&S 37/8” bore cylinder/piston kit (sold separately) •For replacement piston rings, see page 424 •Made in the U.S.A. NOTE: Fuel-injected motors will require recalibration of the fuel-injection system. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION SUG. RETAIL 106” STROKER KITS 0922-0068 For 99-06 Twin Cam “A” motor (except 06 Dyna) $1,199.95 0922-0069 For 00-06 Twin Cam “B” motor 1,349.95 0922-0079 For 06 Dyna and all 07-10 Twin Cam 96” A 1,249.95 0922-0080 For 07-10 Twin Cam 96B 1,249.95 PISTON KITS 0920-0001 Std. 362.95 2001-2910 +.005” pistons (pr.) 362.95

PART # DESCRIPTION PISTON KITS (CONT) 2001-2911 +.010” pistons (pr.) 2001-2912 +.020” pistons (pr.) 37/8” CYLINDER/PISTON KITS FOR S&S 106” STROKER ONLY (10.5:1 COMPRESSION) 0931-0255 Silver powder-coat 0931-0100 Black powder-coat

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $362.95 362.95

818.95 767.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

415


SECTION

7

WINDSHIELDS 0931-0185

TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE

116” TWIN CAM STROKER KITS •Designed to be used with stock engine cases •Three-piece flywheel assembly features integral pinion and sprocket shaft for maximum stability and 0931-0189 resistance to flywheel distortion •Flywheel assemblies use forged blanks for improved strength •Pre-balanced and assembled using OEM proven crank pin •JIM’S H-beam forged and machined connecting rods •Cylinders are made from aerospace-quality cast aluminum and steel •Cylinders feature VHR™ (Vertical Horizontal Ribbing), which equalizes cylinders top to bottom under load •Stroker cylinders are enhanced with 11 equally spaced fins, improving total fin pack surface by 25% •Cylinders seamlessly blend into OEM components with exact OEM finish and hidden cast seams •Premium forged pistons with rings using .927” wrist pins •Include piston oiling jets and complete instructions •45/8” stroke with 4” bore yields a 10.19:1 compression ratio when using stock heads with .040” head gaskets •Made in the U.S.A. NOTE: Required gasket kit, carb manifold and EFI spacer kit sold separately. NOTE: Cases need to be bored to accommodate 4” bore cylinders. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications.

TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES

NOTE: JIM’S recommends converting the left crankcase bearing to Timken bearing PART #0924-0108. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL FOR 06 DYNA, 07-10 TWIN CAM A MOTORS FOR 99-06 TWIN CAM A MOTORS (EXCEPT 06 DYNA) 0931-0185 Black $3,309.95 0931-0187 Black $3,308.95 0931-0186 Silver 3,309.95 0931-0188 Silver 3,308.95

PART # DESCRIPTION FOR 00-06 TWIN CAM B MOTORS 0931-0189 Black 0931-0190 Silver

SUG. RETAIL $3,308.95 3,308.95

TWIN CAM 41/2” STROKER FLYWHEEL ASSEMBLIES •Designed to be used with stock engine cases •Three-piece forged flywheel assembly features integral pinion and sprocket shaft for maximum stability and resistance to flywheel distortion •JIMS H-beam forged and machined connecting rods with .927” wrist pin diameter and 7.6” length •Made in the U.S.A. NOTE: Cases need to be bored to accommodate 4”-41/8” bore cylinders

0922-0081

NOTE: JIMS recommends converting the left crankcase bearing to Timken bearing PART #0924-0108. PART # 0922-0081 0922-0082 0922-0083

DESCRIPTION For 06 Dyna, 07-10 Twin Cam A motors For 99-06 Twin Cam A motors (except 06 Dyna) For 00-06 Twin Cam B motors

SUG. RETAIL $1,563.95 1,563.95 1,567.95

0921-0035

TANKS & OIL FILTERS DASHES & GAUGES FRAMES, 0921-0103 0921-0036 SUSPENSION & FENDERS FOOTRESTS REPLACEMENT FLYWHEEL ASSEMBLIES & LICENSE •Flywheel assemblies are designed for use with Timken -style sprocket shaft bearings CONNECTING ROD SET FOR TWIN CAMS directly in stock crankcases with no modifications PLATE FRAMES •Fit WITH S&S FLYWHEEL ASSEMBLY •For 88”, 95” and 100” displacement in Twin Cam A and B motors with 4” stroke, and 96” •Designed for use with S&S flywheel assemblies only 3/8” stroke Twin Cam A and B motors with 4 TIRES, •Features 1.5” diameter pressed-in style crankpin with •Can also be used in 03-06 motors when the left-side main bearing is converted end plugs TUBES & to a Timken-style bearing •Rods are machined for .927” diameter wristpins, and WHEELS •Made in the U.S.A. are stock length with 7.668” center-to-center distance DESCRIPTION SUG. RETAIL between wristpin and crankpin holes HARDWARE, PART # •It is recommended that aftermarket forged pistons CHEMICALS FOR 88”, 95” AND 100” (4” STROKE) be used with S&S rods 0921-0035 For 99-02 Twin Cam “A” motor $1,199.95 & TOOLS 0921-0036 For 00-02 Twin Cam “B” motor 1,199.95 •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL COVERS, FOR 96”/103” (43/8” STROKE) For 07-10 Twin Cam “A” motor 1,339.95 0923-0206 For 99-10 Twin Cams w/ S&S SECURITY 0922-0102 flywheel assembly $410.95 For 07-10 Twin Cam “B” motor 1,391.95 & GENERAL 0922-0103 ®

416

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

7

WINDSHIELDS DS-194662

TOURING

DS-194027

LUGGAGE

ROD SET •Heavy-duty replacements, perfect for stock motors •Meets or exceeds OEM specifications •Comes completely fitted and ready to install •Complete set includes a two-hole crankpin, aluminum retainers, bearings, nuts and forged heat-treated steel rods PART # DS-194662 DS-194664

SEATS & SISSY BARS

DESCRIPTION For 84-99 Evolution Big Twin; repl. OEM #24281-83 For 86-99 XL; repl. OEM #24275-86A

$299.95 299.95

0921-0173

0921-0162

0921-0161

EXHAUST

SUG. RETAIL

0921-0178

CRANKPIN ASSEMBLIES

FUEL/AIR SYSTEMS HEAVY-DUTY CONNECTING ROD SETS •High-quality, heavy-duty rod sets come complete and ready to install •Set includes front and rear rods, crankpin and nuts, steel cages and roller bearings •Rods are deep-forged and heat-treated, .120” wider than stock in the I-beam section and feature rod-to-rod clearance to accommodate strokes up to and including 5” •Crankpin has two oil holes and four slots ground on each side of the throw ends to help maintain the oil film on thrust faces •Made in the U.S.A. NOTE: Installation of rod sets may require additional clearancing of flywheels and cases.

•Include crankpin, nuts and key •Made in the U.S.A. PART # DESCRIPTION CRANKPIN ASSEMBLIES 0921-0161 For 84-99 Big Twin 0921-0162 For 84-99 Big Twin (+.001”) 0921-0164 For 86-99 XL REPLACEMENT CRANKPIN NUTS 0921-0173 For 84-99 Big Twin (ea.) 0921-0174 For 86-99 XL (ea.) REPLACEMENT CRANKPIN KEYS 0921-0178 For 84-99 Big Twin, XL (5-pk.)

SUG. RETAIL $109.95 109.95 109.95

PART # DS-194027 DS-194655

DESCRIPTION For L84-99 Evolution Big Twin (.792” wrist pin) For 86-99 XL (.792” wrist pin)

SUG. RETAIL

5.95 7.95

DS-194005

1.95 (ea.)

•Quality replacements that equal or exceed OEM specifications •Sold individually •Made in the U.S.A.

•CNC-machined to within .002” tolerance •Nuts have 1”-20 threads •Sold in pairs •Made in the U.S.A.

PART # DS-194005

DESCRIPTION For 84-99 Evolution Big Twin; repl. OEM #23969-83 For 86-98 XL, 94-99 Buell; repl. OEM #23901-81

SUG. RETAIL DS-194006 $45.95

DESCRIPTION For 84-99 Evolution Big Twin; repl. OEM #23961-80A (three-hole) For 86-99 XL and 94-99 Buells; repl. OEM #23960-80A (three-hole)

DS-194006

SUG. RETAIL

78.95

45.95

WRIST PIN BUSHINGS •Made of 100% bronze •Available in two styles and two sizes •Sold in pairs •Made in the U.S.A.

WRIST PIN BUSHINGS

DS-197065 DS-197066 DS-198825

HANDLEBARS, CONTROLS & MIRRORS

DS-196274

DESCRIPTION For 99-06 Twin Cam std.; repl. OEM #24316-99 For 84-99 Big Twin std.; repl. OEM #24334-36 For 84-99 Big Twin +.005” For 86-11 XL; repl. OEM #24331-36

SUG. RETAIL $39.95 33.95 33.95 33.95

PART # DESCRIPTION FOR 99-06 TWIN CAM 0922-0070 Std. 0922-0071 + .002” oversize FOR 84-99 EVOLUTION BIG TWIN DS-197041 Std. DS-197042 +.002” oversize FOR 86-11 XL DS-197044 Std. DS-197045 +.002” oversize

All part numbers in BOLD MAGENTA are new for 2011.

BRAKES TANKS & OIL FILTERS

$83.95

0922-0070

PART # DS-196274

ELECTRICAL

CABLES

CRANKPIN NUTS

•Machined from solid bronze bar stock •Hold concentricity to less than .0002” •Lead-in edge for easy installation •Sold in pairs •Made in the U.S.A.

GASKETS & SEALS

LIGHTING

CRANKPINS FOR BIG TWIN AND XL

DS-198831

TRANSMISSION & DRIVELINE

$383.95 479.95

DS-198831

PART # DS-198833

ENGINE

SUG. RETAIL $12.95 12.95 12.95 12.95 12.95 12.95

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

417


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS

ROD RACE AND BUSHING SET

ROD RACE SET

•Used to rebuild S&S and stock connecting rods •Includes hardened steel rod bearing races and bronze wrist pin bushings •Made in the U.S.A. PART # DESCRIPTION 0923-0207 For 84-99 Big Twin (except Twin Cam)

•Made from 52100 aerospace-quality Timken® bearing stock •Sold as a set •Made in the U.S.A. SUG. RETAIL $49.95

EXHAUST

TRANSMISSION & DRIVELINE

0924-0170

0924-0171

PART # 2010-2960

ROD ROLLER BEARINGS WITH RETAINERS •Include bearings and bearing retainers •Made in the U.S.A. PART # 0924-0170 0924-0171

DESCRIPTION For 86-99 Evolution Big Twin; repl. OEM #24346-87A For 86-08 XL; repl. OEM #24354-87A

CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

DESCRIPTION For 87-99 Evolution Big Twin motors

SUG. RETAIL $107.95

$49.95 49.95

ROD BEARING RETAINERS •Replacement roller-type for Harley connecting rods •Quality equal to OEM •Sold in sets of three PART # DS-194018

•Kit contains three standard-size, fully assembled bearings needed for a rebuild •Made in the U.S.A. PART # DESCRIPTION 0924-0112 For 99-10 Twin Cam

SUG. RETAIL $84.95

DESCRIPTION For 84-86 Big Twin; repl. OEM #s 24366-71, 24367-71 For 84-86 XL; repl. OEM #s 24362-54A, 24364-54A

DS-194017

SUG. RETAIL $24.95 22.95

0924-0201

0924-0193

CONNECTING ROD ROLLER BEARING SETS

CONNECTING ROD ROLLER SETS

•Exact replacement bearings •Available in sets of 100 •Made in the U.S.A. PART # DESCRIPTION REPLACES OEM # FOR 84-86 BIG TWIN (EXCEPT EVOLUTION) 0924-0193 Std. (1.875” x .594”/1.875” x .500”) 9441A/9186 0924-0194 +.0002” 9442A/9180 0924-0195 +.0004” 9443A/9181 0924-0196 +.0006” 9444A/9182 0924-0197 +.0008” 9445A/9183

FRAMES, 0921-0221 SUSPENSION & FENDERS FOOTRESTS MOTOR SPROCKET & LICENSE AND PINION SHAFT ASSEMBLIES assemblies include tapered shaft, nut and keys PLATE FRAMES •All •For use with standard bearing diameter TIRES, •Made in the U.S.A. DESCRIPTION TUBES & PART # SPROCKET SHAFT ASSEMBLIES WHEELS MOTOR 0921-0221 For 84-99 Big Twin HARDWARE, PINION SHAFT ASSEMBLIES For 84-99 Big Twin CHEMICALS 0921-0168 REPLACEMENT PINION SHAFT NUTS & TOOLS 0921-0176 For 84-86 Big Twin (ea.) COVERS, REPLACEMENT PINION SHAFT KEYS For 84-86 Big Twin, XL (5-pk.) SECURITY 0921-0178 For 86-03 XL (5-pk.) & GENERAL 0921-0180

418

$58.95

SUG. RETAIL

CONNECTING ROD ELECTRICAL BEARING KIT

HANDLEBARS, CONTROLS & MIRRORS

SUG. RETAIL

•Include bearings and bearing retainer •Replace OEM #24346-87A •Made in the U.S.A.

GASKETS & SEALS

LIGHTING

DESCRIPTION For 84-99 Big Twin models; repl. OEM #s 24345-36A and 24356-36A

ROD ROLLER BEARINGS WITH RETAINER

FUEL/AIR SYSTEMS ENGINE

PART # DS-194014

SUG. RETAIL

$12.95 12.95 12.95 12.95 12.95

0921-0168

•Includes short and long rollers •Sold in sets •Made in the U.S.A. PART # FOR E86 XL 0924-0201 0924-0202 0924-0203 0924-0204 0924-0205 0924-0206 0924-0207 0924-0208

DESCRIPTION

SUG. RETAIL

Std.; repl. OEM #9441A, 9150A +.0002”; repl. OEM #9442A, 9151A +.0004”; repl. OEM #9443A, 9152A +.0006”; repl. OEM #9444A, 9156A +.0008”; repl. OEM #9445A, 9158A +.001”; repl. OEM #9446A, 9160A +.002”; repl. OEM #9417, 9418 +.003”

DS-194190

SUG. RETAIL $104.95 139.95 8.95 1.95 (ea.) 4.95 (ea.)

$12.95 12.95 12.95 12.95 12.95 12.95 12.95 12.95

DS-194191

PINION AND MOTOR SPROCKET SHAFTS •Made in the U.S.A.

DS-194142

PART # DESCRIPTION MOTOR SPROCKET SHAFTS DS-194190 For 84-E85 Big Twin; repl. OEM #23909-80 PINION GEAR SHAFTS DS-194142 For 87-99 Big Twin; repl. OEM #24006-87 DS-194191 For 84-86 Big Twin; repl. OEM #s 24006-80, 24006-83

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $96.95 89.95 89.95


SECTION FLYWHEEL-SIDE MOTOR SPROCKET SHAFT NUT

GEAR-SIDE PINION SHAFT NUTS

PART # DS-198836

WINDSHIELDS

•5/8”-24 left-hand threads •Sold each •Made in the U.S.A.

•Heavy-duty nut fits flywheel-side of sprocket shaft •11/8”-16 threads •Made in the U.S.A. DESCRIPTION For 84-E85 Big Twin and JIMS big tapered motor sprocket shafts (ea.)

SUG. RETAIL

PART # DS-198838 DS-198839

DS-198838

DESCRIPTION For 90-92 Big Twin; repl. OEM #24022-90 (ea.) For 84-89 Big Twin; repl. OEM #24023-54 (ea.)

SUG. RETAIL $25.95 17.95

SEATS & SISSY BARS

GEAR-SIDE PINION SHAFT NUT

FLYWHEEL-SIDE PINION SHAFT NUT

•Sold in packs of five •Made in the U.S.A.

EXHAUST

PART # DESCRIPTION SUG. RETAIL 0950-0225 For 93-99 Big Twin and 91-08 XL; repl. OEM #7916A $4.95 (ea.)

FUEL/AIR SYSTEMS

NOTE: Check rod clearance. PART # DS-198835

DESCRIPTION For 84-89 Big Twin; repl. OEM #24016-80 (ea.)

SUG. RETAIL $27.95

MOTOR SPROCKET NUT •OEM replacement style •Sold each •Made in the U.S.A.

ENGINE

PART # DESCRIPTION DS-189864 For 84-06 Big Twin models; repl. OEM #24003-55

ACORN FRONT BELT DRIVE PULLEY NUT

SUG. RETAIL $15.95

•Chrome front pulley nut for open primary belt drive applications •Sold individually •Made in the U.S.A. PART # DS-193813

TOURING LUGGAGE

$30.95

•Heavy-duty nut fits flywheel-side of pinion shaft •3/4”-20 thread •Made in the U.S.A.

7

TRANSMISSION & DRIVELINE GASKETS & SEALS

DESCRIPTION For 84-06 Big Twin models

SUG. RETAIL $13.95

ELECTRICAL

SPROCKET SHAFT NUT LOCK PLATE •Sold in 10-pk. PART # 0950-0221

DESCRIPTION For 84-86 Big Twin; repl. OEM #24018-72

SUG. RETAIL $1.55 (ea.)

MOTOR SPROCKET NUT •Motor sprocket nut for belt-drive conversions and/or eliminating compensating sprockets •Made in the U.S.A. PART # DS-194074

DESCRIPTION For 84-06 Big Twin; repl. OEM #24003-55

•High-quality original Timken bearing assemblies •Made in the U.S.A. PART # 0924-0108

CABLES

DESCRIPTION For 84-99 Big Twin (except Twin Cam 88); repl. OEM #9028 (set)

SUG. RETAIL $54.95

DASHES & GAUGES

RIGHT ROLLER BEARING RETAINER

•Sold in 5-pk. •Made in the U.S.A. DESCRIPTION For 03-11 Twin Cam; repl. OEM #8972

SUG. RETAIL $6.95

•High-quality, replacement right crankcase roller bearing retainer •Sold each PART # DS-194015

DESCRIPTION For 84-86 Big Twin; repl. OEM #43578-35

SUG. RETAIL $16.95

0924-0129

RIGHT-SIDE CRANKCASE BUSHINGS •Made in the U.S.A. PART # DS-194100 DS-197067

BRAKES TANKS & OIL FILTERS

CRANKCASE MAIN BEARING THRUST WASHER PART # 0950-0368

HANDLEBARS, CONTROLS & MIRRORS

CRANKCASE MAIN BEARINGS SUG. RETAIL $11.95

LIGHTING

RIGHT SIDE CRANKCASE RACES

DS-194100

DESCRIPTION For 84-99 Big Twin std. except Twin Cam; repl. OEM #24599-58B/93 For 84-99 Big Twin +.002 except Twin Cam; repl. OEM #24600-58B

0924-0130

•Made in the U.S.A. SUG. RETAIL $77.95 100.95

PART # DESCRIPTION 0924-0129 For 84-99 Big Twin (except Twin Cam); std. repl. OEM #24599-58B/93; clearanced for .798” lift 84-99 style cam w/ 1” base circle 0924-0130 For 87-03 XL and Buell models; std. repl. OEM #8881

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL

$59.95 28.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

419


SECTION

7

WINDSHIELDS PINION SHAFT

PINION SHAFT BEARINGS

BEARINGS

TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES

•Caged bearings •Same color coding as OEM bearings •Sold each •Made in the U.S.A. PART # DESCRIPTION FOR 87-99 BIG TWIN MODELS DS-198656 White DS-198657 Green DS-198658 Red DS-198659 Blue

•Sold each •Made in the U.S.A. REPL. OEM #

SUG. RETAIL

24626-87 24628-87 24641-87 24643-87

$26.95 26.95 26.95 26.95

•Includes one of each size spacer listed; .130”, .140”, .150”, .160”, .170”, .180”, .190”, .200”, .210” •Made in the U.S.A. PART # 0950-0356

DESCRIPTION For 00-06 Twin Cam B motors; repl. OEM #s 14780-00 through 14788-00

SUG. RETAIL $28.95

COUNTERBALANCE SHAFT BEARINGS •High-quality replacement bearings •Sold each •Made in the U.S.A.

0950-0325

WOODRUFF PARALLEL KEYS

0950-0326 SUG. RETAIL $10.95 12.95

DS-194300

SUG. RETAIL (EA.) $.95 2.95

DS-194349

DASHES & GAUGES

420

WOODRUFF KEYS •All meet or exceed OEM specifications •For Big Twin and XL models; sold in 10-pk. •Made in the U.S.A. PART # DS-194300 0921-0143 DS-194310 DS-194325 DS-194349 DS-194206 0950-0220 0925-0287

SUG. RETAIL $14.95

MOTOR SPROCKET SHAFT SPACER •Sold each •Made in the U.S.A. PART # DS-195172

DESCRIPTION SUG. RETAIL For 84-99 Big Twin models (except Twin Cam); repl. OEM #24002-70 $17.95

•Machined to a 32-micron, burrfree finish for extended seal life •Sold each •Made in the U.S.A. PART # DS-197034

DESCRIPTION For 84-99 Big Twin (except Twin Cam); repl. OEM #24002-70

SUG. RETAIL $28.95

DS-196153

0925-0107 SIZE .125” x .5” crankpin key .19” x .15” x .42”

TANKS & OIL FILTERS

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

DESCRIPTION For 84-99 Big Twin except Twin Cam; E86 XL; repl. OEM #6506

0925-0279

•Replacement for S&S cam gear drive kits •Sold in a 5-pack •Made in the U.S.A.

BRAKES

•Replacement-type made from topquality bronze and designed to meet or exceed OEM specifications •Sold in pairs •Made in the U.S.A.

MOTOR SPROCKET SHAFT SPACER

PART # DESCRIPTION FOR 00-06 TWIN CAM “B” MOTOR 0950-0325 Left-side; repl. OEM# 8989 0950-0326 Right-side; repl. OEM# 8991

PART # 0925-0107 0925-0279

FLYWHEEL THRUST WASHERS

PART # DS-194043

BALANCE SHAFT SPACER KIT

0924-0121

PART # DESCRIPTION SUG. RETAIL 0924-0121 For 03-11 Big Twin; repl. OEM #24604-00C $28.95 28.95 0924-0122 For 99-02 Big Twin (right side); repl. OEM #24623-99

DESCRIPTION SUG. RETAIL (EA.) Rods, flywheels, crankpin keys; $1.95 repl. OEM #23985-18 Crankpin key for For 84-08 Big Twin and XL; repl. OEM #11218 .55 Crankpin, pinion shaft, gear shaft keys; repl. OEM #23985-12 1.95 Gear shaft pinion keys for 84-89 Big Twin; repl. OEM #23985-54 .95 Oil pump shaft key, repl. OEM #26340-36 2.95 Oil pump key for 84-99 80” Big Twin; repl. OEM #26348-15 .95 Pinion shaft gear key for 90-99 Big Twin and 86-03 XL; repl. OEM #11219 .95 Rear intake cam gear key for 86-08 XL; repl. OEM #11204 1.95

SPROCKET SHAFT SPACERS •The only way to properly space/align the front motor sprocket or belt drive pulley •Various thicknesses available for 84-99 models in individual packs of five or as a set that includes one each of .060, .090, .120, .150, .180 and .210 •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 07-11 SOFTAIL, 06-11 DYNA, 08-11 FLHT, FLHX, FLHR, FLTR 0950-0358 1.565”; repl. OEM #24009-06 $26.95 (ea.) FOR 03-06 SOFTAIL 0950-0361 1.431”; repl. OEM #24039-03 26.95 (ea.) FOR 03-05 DYNA 0950-0229 0.983”, repl. OEM #24039-01A 26.95 (ea.) FOR 01-02 SOFTAIL 0950-0360 1.330”; repl. OEM #24038-03 26.95 (ea.) FOR 99-00 SOFTAIL MODELS 0950-0230 0.890”; repl. OEM #24038-99 28.95 (ea.) FOR 03-07 FLT, FLHT, FLHX, FLHR, FLTR 0950-0357 1.537”; repl. OEM #24008-03 26.95 (ea.) FOR 99-02 FLT MODELS 0950-0228 1.096”; repl. OEM #24008-99 26.95 (ea.) FOR 84-99 BIG TWIN (EXCEPT TWIN CAM) DS-196135 Set, .060-.210” 32.95 DS-196151 .010”; repl. OEM #35850-84 2.95 (ea.) DS-196152 .020”; repl. OEM #35851-84 2.95 (ea.) DS-196153 .030”; repl. OEM #35852-84 2.95 (ea.) DS-196136 .060”; repl. OEM #24032-70 3.95 (ea.) DS-196137 .090”; repl. OEM #24033-70 3.95 (ea.) DS-196138 .120”; repl. OEM #24034-70 3.95 (ea.) DS-196140 .150”; repl. OEM #24035-70 3.95 (ea.) DS-196141 .180”; repl. OEM #24036-70 5.95 (ea.) DS-196143 .210”; repl. OEM #24037-70 5.95 (ea.)

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

7

WINDSHIELDS HIGH-PERFORMANCE PISTONS •Forged from a high-silicone aluminum alloy to deliver long life and consistent dimensions •Wiseco’s high-tech manufacturing ensures greater operating strength and lower expansion at high temperatures •Sold in kits that include two pistons, rings, piston pins and circlips •Include forged pistons with coated skirts, rings, retainer clips and chrome piston pins •Piston kits are available with X-Ring package (.062 top ring, .062 compression ring and .158 oil ring), XC-Ring packages (.039 top ring, .062 compression ring, .158 oil ring) or VM-rings (1.2mm steel, positive twist, gas nitrided top ring, 1.2mm cast iron, taper under-hook scraper ring and 2.0mm three-piece, flex-vent oil ring with steel chrome-faced rails); VM-rings, X-Rings and XC-Rings will not interchange •X- and XC-rings are identified by PART # in the application chart; X-Ring PART #s end with an “X” and XC-Ring Part #s end with an “XC” •Twin Cam kits also include a top end gasket kit •103” kits require cylinder boring; 110” kit requires big-bore cylinders and case boring; X-Ring package (.0472” top ring, .0472” compression ring and .118” oil ring); recalibration required •Pistons are made in the U.S.A. WARNING: Wiseco pistons that use VM-rings can only be fitted with Wiseco VM-rings; NOTE: Replacement rings include rings for one piston only. Wiseco pistons that use XC-rings can only be fitted with Wiseco XC-rings. PISTON REPL. REPL. WRIST REPL. DESCRIPTION KIT RINGS PIN (EA.) CIRCLIP (PR.) FOR 07-11 TWIN CAM 96 BORED TO 1691CC (103 CU. IN.) VM RING PACKAGE (9:1 COMP. 3 REVERSE DOME) ALSO FITS 99-06 TWIN CAM 88 WITH 4 /8” STROKER CRANK Std. 0910-1996 0912-0285 W5752 .005” 0910-1997 0912-0286 W5752 .010” 0910-1998 0912-0287 W5752 FOR 07-11 TWIN CAM 96 BORED TO 1691CC (103 CU. IN.) VM RING PACKAGE (10.5:1 COMP. 3 REVERSE DOME) ALSO FITS 99-06 TWIN CAM 88 WITH 4 /8” STROKER CRANK Std. 0910-1999 0912-0285 W5752 .005” 0910-2000 0912-0286 W5752 .010” 0910-2001 0912-0287 W5752 FOR 07-11 TWIN CAM 96 BORED TO 1691CC (103 CU. IN.) X-RING PACKAGE (9:1 COMP. 3 REVERSE DOME); ALSO FITS 99-06 TWIN CAM 88 WITH 4 /8” STROKER CRANK Std. 0912-0145 W5752 .005” 0912-0146 W5752 .010” 0912-0147 W5752 FOR 07-11 TWIN CAM 96 BORED TO 1802CC (110 CU. IN.) X-RING PACKAGE (10.5:1 3 COMP. FLAT TOP) ALSO FITS 99-06 TWIN CAM 88 WITH 4 /8” STROKER CRANK Std. 0910-0838 W5752 FOR 99-06 TWIN CAM 88 BORED TO 1550CC (95 CU. IN.) VM RING PACKAGE (9:1 COMP.) Std. 0903-0791 0912-0285 W5752 .005” 0903-0792 0912-0286 W5752 .010” 0903-0793 0912-0287 W5752 .020” 0903-0794 0912-0288 W5752 FOR 99-06 TWIN CAM 88 BORED TO 1550CC (95 CU. IN.) VM RING PACKAGE (10.5:1 COMP.) NOTE: REQUIRES SCREAMIN’ EAGLE MODULE ON FUEL-INJECTED MODELS Std. 0903-0787 0912-0285 W5752 .005” 0903-0788 0912-0286 W5752 .010” 0903-0789 0912-0287 W5752 .020” 0903-0790 0912-0288 W5752 FOR 84-99 1340CC EVO. BIG TWIN X-RING PACKAGE (10:1 COMP.) Std. K1665 3497X S534 W5731 .005” K1675 3504X S534 W5731 .010” K1666 3507X S534 W5731 .020” K1667 3517X S534 W5731 .030” K1668 3527X S534 W5731 .040” K1669 3537X S534 W5731 FOR 84-99 1340CC EVO. BIG TWIN XC-RING PACKAGE (10:1 COMP.) .005” 3504XC S534 W5731 .015” 3514XC S534 W5731 .025” 3524XC S534 W5731 .035” 3534XC S534 W5731 .045” 3544XC S534 W5731 FOR 84-99 1340CC EVO. BIG TWIN X-RING PACKAGE (8.5:1 COMP.) Std. K1640 3497X S534 W5731 .010” K1641 3507X S534 W5731 .020” K1642 3517X S534 W5731

PISTON REPL. REPL. WRIST REPL. DESCRIPTION KIT RINGS PIN (EA.) CIRCLIP (PR.) FOR 84-99 1340CC EVO. BIG TWIN X-RING PACKAGE (8.5:1 COMP.) (CONT) .030” K1643 3527X S534 W5731 .040” K1644 3537X S534 W5731 FOR 84-99 1340CC EVO. BIG TWIN X-RING PACKAGE (10.5:1 COMP.) FITS EDELBROCK CYLINDER HEADS Std. 3497X S534 W5731 .020” 3517X S534 W5731 .040” 3537X S534 W5731 FOR 84-99 1340CC EVO. BIG TWIN X-RING PACKAGE (10.5:1 COMP.) FITS SCREAMIN’ EAGLE® CYLINDER HEADS .005” K1714 3504X S534 W5731 .020” K1716 3517X S534 W5731 FOR 04-11 XL1200CC (10.5:1 COMPRESSION) X-RING PACKAGE; SKIRT COATED Std. 0903-0583 3497X S534 W5731 .010” 0903-0584 3507X S534 W5731 .020” 0903-0585 3517X S534 W5731 FOR 88-03 XL 1200CC AND BUELL MODELS WITH OEM 1200 HEADS (9:1 COMP.) X-RING PACKAGE Std. K1660 3497X W5731 .010” 0903-0145 3507X W5731 .020” K1662 3517X W5731 .040” K1664 3537X W5731 FOR 88-03 XL 1200CC (10.5:1 COMPRESSION) X-RING PACKAGE Std. K1685 3497X W5731 .010” 0903-0147 3507X W5731 .020” K1687 3517X W5731 .030” 0903-0148 3527X W5731 FOR 86-11 883 XL BORED TO 1200CC (REVERSE DOME) (8.5:1 COMP.) X-RING PACKAGE Std. 0903-0150 3497X W5731 FOR 86-11 883 XL BORED TO 1200CC (REVERSE DOME) (9.5:1 COMP.) X-RING PACKAGE Std. K1655 3497X W5731 .010” K1656 3507X W5731 .020” K1657 3517X W5731 .040” K1659 3537X W5731 FOR 86-11 883 XL BORED TO 1200CC (REVERSE DOME) (10:1 COMP.) X-RING PACKAGE Std. K1682 3497X W5731 .010” 0903-0146 3507X W5731 .020” K1684 3527X W5731 FOR S1 BUELL 1200CC W/ 101 HP THUNDERSTORM HEAD (DOME) (10:1 COMP.) X-RING PACKAGE Std. K1700 3497X W5731 .010” 0903-0149 3507X W5731 .020” K1702 3517X W5731

PRICE LIST PART # PISTON KITS 0903-0145 0903-0146 0903-0147 0903-0148 0903-0149 0903-0150 0903-0583 0903-0584 0903-0585 0903-0787 0903-0788 0903-0789 0903-0790 0903-0791

SUG. RETAIL $308.82 317.32 308.82 308.82 311.37 317.32 314.66 314.66 314.66 508.64 508.64 508.64 508.64 508.64

SUG. PART # RETAIL PISTON KITS (CONT) 0903-0792 $508.64 0903-0793 508.64 0903-0794 508.64 0910-0838 335.65 0910-1996 349.95 0910-1997 349.95 0910-1998 349.95 0910-1999 349.95 0910-2000 349.95 0910-2001 349.95 K1640 300.15 K1641 300.15 K1642 300.15 K1643 300.15

SUG. PART # RETAIL PISTON KITS (CONT) K1644 $300.15 K1655 317.32 K1656 317.32 K1657 317.32 K1659 317.32 K1660 308.82 K1662 308.82 K1664 308.82 K1665 311.37 K1666 311.37 K1667 311.37 K1668 311.37 K1669 311.37 K1675 311.36

SUG. PART # RETAIL PISTON KITS (CONT) K1682 $317.32 K1684 317.32 K1685 308.82 K1687 308.82 K1700 311.37 K1702 311.37 K1714 308.82 K1716 308.82 REPLACEMENT RING SETS 0912-0145 29.95 0912-0146 29.95 0912-0147 29.95 0912-0285 36.70

PART # REPLACEMENT RING SETS (CONT) 0912-0286 0912-0287 0912-0288 3497X 3504X 3504XC 3507X 3514XC 3517X 3524XC 3527X 3534XC 3537X

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL

$36.70 36.70 36.70 33.10 33.10 33.95 33.10 33.10 33.10 33.95 33.10 33.10 33.10

SUG. PART # RETAIL REPLACEMENT RING SETS (CONT) 3544XC $33.95 REPLACEMENT WRIST PINS S534 18.12 REPLACEMENT CIRCLIPS W5731 2.00 W5752 2.00

TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

421


SECTION

7 KB PERFORMANCE HYPEREUTECTIC PISTON KITS

WINDSHIELDS TOURING

•Manufactured from high-strength, T-5, heat-treated, 390 hypereutectic aluminum alloy •Allow a tighter fit and longer piston and ring life •Diamond-machined pistons are held to plus or minus one gram weight and less than one-half-thousandth-inch (.0005”) tolerances from piston to piston •Each kit contains two pistons, pins, spiral-lock pin clips and Hastings moly rings •Replacement piston rings and pin lock rings available separately

0910-0915

NOTE: KB pistons can be installed tighter than other pistons. This results in less piston rock and better ring seal. Please read instructions included with piston for correct piston clearance.

LUGGAGE

NOTE: Due to the thermal conductivity and design of KB pistons, special attention is required to the top ring end gap. Please read instructions furnished with piston for correct ring installation. NOTE: Each replacement ring PART # denotes rings for two pistons, except 84-99 Big Bore kits and 99-06 88” Twin Cam kits, which require two sets.

SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

FOR 07-11 103” TWIN CAM BIG BORE (COATED SKIRTS) 10.0:1 COMP PISTON #

REPLACEMENT RINGS #

(3.875”) Std.

0910-0915

DS-750692

BORE

10.5: COMP PISTON #

9.6:1 COMP PISTON #

8.6:1 COMP PISTON #

REPLACEMENT RINGS #

+.005”

0910-0916

DS-750693

Std. (3.498”)

DS-751247

DS-751265

0910-2016

DS-750830

+.010”

0910-0917

DS-750694

+.005

DS-751248

DS-751266

DS-751242

DS-750867

NOTE: Use lock rings PART #0913-0002 (4-pk.)

+.010

DS-751249

DS-751267

DS-751243

DS-750831

FOR 99-06 88” TWIN CAM

+.020

DS-751250

DS-751268

DS-751244

DS-750832

+.030

DS-751251

DS-751269

0910-2017

DS-750833

DS-751252

0910-2019

0910-2018

DS-750834

BORE

10.6:1 COMP PISTON #

8.8:1 COMP PISTON #

REPLACEMENT RINGS #

+.040

(3.750”) Std.

0910-0575

0910-0578

DS-750869

NOTE: Use lock rings PART #0913-0001 (4-pk.)

+.005”

DS-751277

DS-751272

DS-750870

+.010”

0910-0576

0910-0579

0912-0338

FOR 86-11 XL 883 TO 1200 CONV

+.020”

0910-0577

0910-0580

0912-0339

BORE

(REVERSE DOME) 10.0:1 COMP PISTON #

REPLACEMENT RINGS #

Std. (3.498”)

DS-751253

DS-750830

+.005

DS-751264

DS-750867

+.010

DS-751254

DS-750831

NOTE: Use lock rings PART #0913-0002 (4-pk.)

FOR 99-06 95” TWIN CAM BIG BORE BORE

10.5:1 COMP PISTON #

9.3:1 COMP PISTON #

REPLACEMENT RINGS #

+.020

DS-751255

DS-750832

Std. (3.875”)

DS-751286

DS-751281

DS-750874

+.030

DS-751256

DS-750833

+.005”

DS-751287

DS-751282

DS-750875

NOTE: Use lock rings PART #0913-0001 (4-pk.)

+.010”

DS-751288

0910-2020

DS-750876

+.020”

0910-2021

0910-2015

0912-0337

PRICE LIST SUG. RETAIL

PISTONS

LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

FOR 88-03 XL 1200

NOTE: Use lock rings PART #0913-0002 (4-pk.)

PART #

ELECTRICAL

84-99 80” EVOLUTION BIG TWIN

BORE

PART #

SUG. RETAIL

PISTONS (CONT)

PART #

SUG. RETAIL

PISTONS (CONT)

422

(FLAT TOP) 9.0:1 COMP PISTON #

REPLACEMENT RINGS #

Std. (3.498”)

DS-751235

DS-750830

+.005

DS-751236

DS-750867

+.010

DS-751237

DS-750831

+.020

DS-751238

DS-750832

NOTE: Use lock rings PART #0913-0001 (4-pk.) NOTE: Will fit XL 1100 models if used with XL 1200 cylinder heads.

0910-0575

$230.95

0910-2020

$230.95

DS-751252

$191.95

0910-0576

230.95

0910-2021

269.95

DS-751253

191.95

0910-0577

230.95

DS-751235

176.95

DS-751254

191.95

0910-0578

223.95

DS-751236

176.95

DS-751255

191.95

PART #

0910-0579

223.95

DS-751237

176.95

DS-751256

191.95

PISTONS (CONT)

0910-0580

223.95

DS-751238

176.95

DS-751264

191.95

DS-751282

0910-0915

184.95

DS-751242

181.95

DS-751265

191.95

DS-751286

0910-0916

184.95

DS-751243

181.95

DS-751266

191.95

0910-0917

184.95

DS-751244

181.95

DS-751267

0910-2015

230.95

DS-751247

191.95

0910-2016

181.95

DS-751248

0910-2017

181.95

DS-751249

0910-2018

181.95

0910-2019

191.95

SUG. RETAIL

PART #

SUG. RETAIL

PART #

SUG. RETAIL

REPLACEMENT RINGS (CONT)

REPLACEMENT RINGS (CONT)

$230.95

DS-750693

$54.95

DS-750870

$39.95

239.95

DS-750694

54.95

DS-750874

48.95

DS-751287

239.95

DS-750830

43.95

DS-750875

48.95

191.95

DS-751288

239.95

DS-750831

43.95

DS-750876

48.95

DS-751268

191.95

REPLACEMENT RINGS

DS-750832

43.95

PISTON LOCK RINGS

191.95

DS-751269

191.95

0912-0337

53.95

DS-750833

43.95

0913-0001

4.95

191.95

DS-751272

223.95

0912-0338

48.95

DS-750834

43.95

0913-0002

6.95

DS-751250

191.95

DS-751277

230.95

0912-0339

48.95

DS-750867

42.95

DS-751251

191.95

DS-751281

230.95

DS-750692

54.95

DS-750869

39.95

KB PERFORMANCE FORGED PISTONS •Pistons forged from 4032 aluminum alloy •Offset pin design for quiet operation •Each kit contains two pistons, pins, spiral-lock pin clips and Hastings moly rings •Piston pin lock rings available separately •Replacement rings are also available separately

0910-0938 0910-0939

NOTE: Each replacement ring PART # denotes rings for two pistons, except 99-06 88” Twin Cam kits, which require two sets. BORE

10.5:1 COMP PISTON #

9.5:1 COMP PISTON #

REPLACEMENT RINGS #

(3.875”) Std.

0910-0939

0910-0937

DS-750692

+.005”

-

0910-0938

DS-750693

NOTE: Use lock rings PART #0913-0002 (4-pk.)

BORE

10.5: COMP PISTON #

9.5:1 COMP PISTON #

8.5:1 COMP PISTON # (SKIRTS NOT COATED)

REPLACEMENT RINGS #

Std. (3.498”)

0910-0926

0910-0922

0910-0918

DS-750830

+.005

0910-0927

0910-0923

0910-0919

DS-750867

+.010

0910-0928

0910-0924

0910-0920

DS-750831

+.020

0910-0929

0910-0925

0910-0921

DS-750832

NOTE: Use lock rings PART #0913-0001 (4-pk.)

FOR 99-06 95” TWIN CAM BIG BORE (COATED SKIRTS) BORE

10.5:1 COMP PISTON #

9.25:1 COMP PISTON #

REPLACEMENT RINGS #

(3.875”) Std.

0910-0935

0910-0933

DS-750692

+.005”

0910-0936

0910-0934

DS-750693

NOTE: Use lock rings PART #0913-0002 (4-pk.)

FOR 86-11 XL 883 CONVERSION TO 1200 (COATED SKIRTS) BORE

(REVERSE DOME) 9.0:1 COMP PISTON #

REPLACEMENT RINGS #

Std. (3.498”)

0910-0930

DS-750830

+.005

0910-0931

DS-750867

+.010

0910-0932

DS-750831

NOTE: Use lock rings PART #0913-0001 (4-pk.)

PRICE LIST PART #

0913-0002 FOR 84-99 80” EVOLUTION BIG TWIN

FOR 07-10 103” TWIN CAM BIG BORE (COATED SKIRTS)

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

BORE

SUG. RETAIL

PISTONS

PART #

SUG. RETAIL

PISTONS (CONT)

PART #

SUG. RETAIL

PISTONS (CONT)

PART #

SUG. RETAIL

PISTONS (CONT)

PART #

SUG. RETAIL

PART #

SUG. RETAIL

REPLACEMENT RINGS (CONT)

PISTON LOCK RINGS

0910-0918

$233.95

0910-0924

$233.95

0910-0930

$233.95

0910-0936

$251.95

DS-750693

$54.95

0913-0001

$4.95

0910-0919

233.95

0910-0925

233.95

0910-0931

233.95

0910-0937

251.95

DS-750830

43.95

0913-0002

6.95

0910-0920

233.95

0910-0926

233.95

0910-0932

233.95

0910-0938

251.95

DS-750831

43.95

0910-0921

233.95

0910-0927

233.95

0910-0933

251.95

0910-0939

251.95

DS-750832

43.95

0910-0922

233.95

0910-0928

233.95

0910-0934

251.95

REPLACEMENT RINGS

DS-750867

42.95

0910-0923

233.95

0910-0929

233.95

0910-0935

251.95

DS-750692

54.95

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

7

DS-750745

WINDSHIELDS TOURING LUGGAGE

BIG BORE KIT •Upgrades an 883 or 1100 XL to a full 1200cc •Comes complete with 9.0:1 compression pistons, rings, all the necessary gaskets and a special combustion chamber template for proper installation

SEATS & SISSY BARS

NOTE: Will work on 91-03 models if gasket kit DS-173241 is purchased. PART # DS-750745 DS-173241

DESCRIPTION Big Bore kit for 86-90 883 and 1100 XL; repl. OEM #16140-87, 25629-88 Gasket kit for 91-03 XL Big Bore kit

SUG. RETAIL

EXHAUST

$166.95 89.95

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE 0912-0330

BIG BORE PISTON KITS

GASKETS & SEALS

•Top-quality piston kit featuring superior ring seal, bore compatibility, quiet running and longer lifespan •2,000 hours of durability testing behind every piston 0910-1710 •Auto-Fit Coating™ is a permanently bonded, moly-based coating process, designed to last for the life of the piston •Accurate to a 30 micron thickness to deliver tight piston-to-sidewall clearances for ultra-quiet operation •Gas nitride-coated rings offer the ultimate compatibility with nickel-silicon-carbide-plated bores •Replacement piston rings are available separately •Made in the U.S.A.

ELECTRICAL LIGHTING

0910-1707

NOTE: Not recommended for use with cast iron cylinders.

NOTE: Piston kits are intended for use with Revolution Performance big bore and Monster/big bore cylinder kits. BIG BORE PISTON KITS PART # DESCRIPTION 107” KIT FOR 07-11 TWIN CAM (FLAT-TOP; 3.938” BORE; 4.375” STROKE; 10.5:1 COMP) 0910-1709 Piston kit 0912-0330 Repl. rings 98” KIT FOR 99-06 TWIN CAM (DOMED; 3.938” BORE; 4” STROKE; 10.5:1 COMP) 0910-1706 Piston kit 0912-0330 Repl. rings 98” KIT FOR 99-06 TWIN CAM (FLAT-TOP; 3.938” BORE; 4” STROKE; 9.75:1 COMP) 0910-1710 Piston kit 0912-0330 Repl. rings 85” KIT FOR 84-99 EVO BIG TWIN (DOMED; 3.563” BORE; 4.25” STROKE; 10.5:1 COMP) 0910-1707 Piston kit 0912-0327 Repl. rings

SUG. RETAIL

$369.95 44.95

369.95 44.95

369.95 44.95

PART # DESCRIPTION 1250CC KIT FOR 04-11 XL (FLAT-TOP; 3.563” BORE; 3.813” STROKE; 9.5:1 COMP) 0910-1708 Piston kit 0912-0327 Repl. rings

MONSTER BIG BORE PISTON KIT PART # DESCRIPTION 114”/124” KIT FOR 99-06 TWIN CAM (FLAT-TOP; 4.25” BORE; 4” STROKE; 11:1 COMP) 0910-1711 Piston kit 0912-0329 Repl. rings

SUG. RETAIL

$369.95 44.95

BRAKES

$369.95 44.95

$68.95 68.95 68.95 68.95 68.95

PART # DESCRIPTION 1200CC FOR 88-03 XL EVOLUTION (9:1 RATIO, 3.498” BORE) DS-750766 Std. DS-750767 .005 DS-750768 .010 DS-750769 .020 DS-750770 .030

TANKS & OIL FILTERS DASHES & GAUGES

369.95 44.95

•Pistons come complete with wrist pins and keepers (sold in pairs) •Available in various compression ratios •Rings are not included (suggest using Hastings rings) SUG. RETAIL

CABLES

SUG. RETAIL

REPLACEMENT PISTONS

PART # DESCRIPTION 1340CC FOR 84-99 80” EVOLUTION (8.5:1 RATIO, 3.498” BORE) DS-750739 Std. DS-750740 .005 DS-750741 .010 DS-750742 .020 DS-750743 .030

HANDLEBARS, CONTROLS & MIRRORS

SUG. RETAIL

$79.95 79.95 79.95 79.95 79.95

PART # DESCRIPTION 883CC FOR 86-03 XL EVOLUTION (9:1 RATIO, 3” BORE) DS-750675 Std. DS-750676 .005

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL

$58.95 58.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

423


SECTION

7 DS-751306

WINDSHIELDS TOURING

0912-0083 0910-1936

LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS

0910-0295

REPLACEMENT PISTONS AND RINGS FOR S&S MOTORS

TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING

92-1060

PISTON KITS MOTOR

ENGINE

0910-0009

•Piston kits include pistons, rings, wrist pins and clips •Replacement rings come as sets for two pistons •Made in the U.S.A.

89” stroker kits (forged, raised dome for S&S heads only) 89” stroker kits (forged flat top) 95” big bore kits (forged - stock 88 to 95” w/ raised dome for stock heads) 96” motor

BORE SIZE STD.

+.005”

+.010”

+.020”

SUG. RETAIL

31/2”

0910-0295 0910-0296 0910-0297

0910-0298 $309.95

31/2”

0910-1936 0910-1937 0910-1938

0910-1939

278.95

37/8” 35/8”

DS-751306 DS-751307 DS-751308 DS-751309 92-1060 92-1061 92-1062

362.95 330.95

BORE SIZE STD. REPLACEMENT RING SETS FOR S&S PISTONS ONLY 1 3 /2” 0912-0001 35/8” (.059” top ring) 94-1210 5 0912-0093 3 /8” (.078” top ring) 7 3 /8” 2002-2910 DS-751310 37/8” (95”) 4” (.059” top ring) 94-1300 41/8” (.0575” top ring) 94-1400

MOTOR

BORE SIZE STD.

+.005”

+.010”

+.020”

100” motor 106” motor 107” motor 111” motor 113” motor 117” motor 124” motor For 91-03 XL 1200 only

4” 37/8” 4” 41/8” 4” 41/8” 41/8” -

2001-2910 -

92-1401 2001-2911 92-1401 92-1561 92-1411 92-1551 92-1557 0910-0011

92-1402 $309.95 2001-2912 362.95 92-1402 309.95 92-1562 373.95 92-1412 309.95 92-1552 373.95 92-1558 373.95 309.95

92-1400 0920-0001 92-1400 92-1560 92-1410 92-1550 92-1556 0910-0009

+.005”

+.010”

+.020”

+.030”

+.040”

0912-0002 DS-751311 -

0912-0003 94-1211 0912-0094 2002-2912 DS-751312 94-1301 94-1401

0912-0004 94-1212 0912-0095 2002-2913 DS-751313 94-1302 94-1402

0912-0098 0912-0096 -

0912-0099 0912-0097 -

SUG. RETAIL

SUG. RETAIL $29.95 28.95 28.95 34.95 31.95 28.95 36.95

HANDLEBARS, REPLACEMENT PISTON RINGS in standard and oversize versions CONTROLS •Available •Feature a cast or moly top ring (chrome 900cc XL) & MIRRORS •Reverse torsional taper face second ring and easy “spiral on” three-piece oil rings •Made in the U.S.A.

CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

NOTE: Each PART # includes enough rings for two pistons except where noted. SUG. DESCRIPTION MOLY RETAIL CAST FOR 88”/96” TWIN CAM MOTORS Standard DS-750687 $54.95 +.005 DS-750688 54.95 +.010 DS-750689 54.95 +.020 DS-750690 54.95 FOR 95” BIG BORE TWIN CAM MOTORS Standard DS-750692 54.95 +.005 DS-750693 54.95 +.010 DS-750694 54.95 FOR 84-99 80” 1340CC EVOLUTION AND L83-84 1340CC SHOVELHEAD Standard DS-750840 42.95 DS-750640 +.005 DS-750653 42.95 DS-750654 +.010 DS-750841 42.95 DS-750641 +.020 DS-750842 42.95 DS-750642 +.030 DS-750843 42.95 DS-750643 +.040 - DS-750644

SUG. RETAIL -

$35.90 35.95 35.90 35.90 35.90 35.90

SUG. SUG. DESCRIPTION MOLY RETAIL CAST RETAIL FOR 88-03 1200CC XL EVOLUTION Standard DS-750840 $42.95 DS-750640 $35.90 +.005 DS-750653 42.95 DS-750654 35.95 FOR 88-03 1200CC XL EVOLUTION (CONT) +.010 DS-750841 42.95 DS-750641 35.90 +.020 DS-750842 42.95 DS-750642 35.90 +.030 DS-750843 42.95 DS-750643 35.90 +.040 DS-750644 35.90 FOR 86-87 1100CC XL EVOLUTION NOTE: 86-87 1100 XL Evolution sets include enough rings for one piston only. Must order two sets for complete motor. Standard DS-750655 $40.95 -

SUG. SUG. DESCRIPTION MOLY RETAIL CAST RETAIL FOR 86-03 883CC XL EVOLUTION NOTE: 86-03 883 XL Evolution sets include enough rings for one piston only. Must order two sets for complete motor. Standard DS-750850 $32.95 +.005 DS-750851 32.95 +.010 DS-750852 32.95 +.020 DS-750853 32.95 -

FRAMES, SUSPENSION & FENDERS FOOTRESTS DS-750597 & LICENSE PLATE FRAMES PISTON PIN CLIPS PISTON TIRES, •Replacement COOLING JET KIT TUBES & for a wide PISTON OILING JET KIT •For Twin Cam style variety of •Modified to handle upgraded WHEELS engines with strokes Harley models stroker flywheels stroke greater than stock •Quality equals or HARDWARE, •Works with all stock and •Special piston cooling jets that won’t contact exceeds OEM specifications high-performance flywheel assemblies pistons at the bottom of the stroke CHEMICALS •Made in the U.S.A. •Provides an extra .150” of clearance between DESCRIPTION SUG. RETAIL (ea.) & TOOLS PART # piston skirt and jet 0913-0016 For 99-11 Twin Cam; PART # DESCRIPTION SUG. RETAIL •Made in the U.S.A. COVERS, repl. OEM #22097-99 (10-pk.) $.55 0920-0050 For 99-11 performance PART # DESCRIPTION SUG. RETAIL SECURITY DS-750597 For 84-99 Evolution Big Twin; L85-03 H-D and JIM’S Twin Cam XL; repl. OEM #22589-83B (10-pk.) .95 flywheel assemblies $162.95 31-2026 Cooling jet kit $46.95 & GENERAL

424

All part numbers in BOLD MAGENTA are new for 2011.


SECTION 0903-0778

7

WINDSHIELDS 0903-0777

TOURING 0903-0781

LUGGAGE SEATS & SISSY BARS

0934-1879

BOLT-ON BIG BORE KITS

•Revolution™ aerospace-grade all-aluminum cylinders with nickel-silicon-carbide electroplated bores which means NO SLEEVING; allows larger bore sizes and less friction for more horsepower, lower temps and a longer lifespan •True bolt-on kit that delivers major power with no machine work required •Also includes Wiseco forged pistons with rings (that are specifically designed for optimal compatibility with Revolution Performance’s cylinders), wrist pins, circlips and high-performance head and base gaskets 0934-1880 •Available in two finishes: natural silver or black with highlighted fins •Replacement head and base gasket sets available separately •Made in the U.S.A.

EXHAUST FUEL/AIR SYSTEMS

NOTE: For replacement pistons and rings, see Revolution Performance Big Bore Piston Kits on page 423. PART # DESCRIPTION 107” KITS FOR 07-11 TWIN CAM (3.938” BORE CYLINDERS; 10.5:1 FLAT-TOP PISTONS) 0903-0778 Silver 0903-0779 Black 98” KITS FOR 99-06 TWIN CAM (3.938” BORE CYLINDERS; 10.5:1 DOMED PISTONS) 0903-0774 Silver 0903-0775 Black 98” KITS FOR 99-06 TWIN CAM (3.938” BORE CYLINDERS; 9.75:1 FLAT-TOP PISTONS) 0903-0776 Silver 0903-0777 Black

SUG. RETAIL

$999.95 999.95

999.95 999.95

999.95 999.95

PART # DESCRIPTION SUG. RETAIL 85” KIT FOR 84-99 EVO BIG TWIN (3.563” BORE CYLINDERS; 10.5:1 DOMED PISTONS) 0903-0780 Black $999.95 1250CC KITS FOR 04-11 XL 883/1200 (3.563” BORE CYLINDERS; 10.3:1 FLAT-TOP PISTONS) 0903-0781 Silver 999.95 0903-0782 Black 999.95 REPLACEMENT HEAD AND BASE GASKET SETS 0934-1879 For 98”/107”, 3.938” bore Twin Cam 54.95 0934-1880 For 85” EVO Big Twin and 1250cc XL w/ 3.563” bore 54.95

ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL

0903-0797

MONSTER BIG BORE KITS

LIGHTING

0903-0784

•Revolution™ aerospace-grade allaluminum cylinders 0903-0785 with nickel-siliconcarbide electroplated bores which means NO SLEEVING; allows larger bore sizes and less friction for more horsepower, lower temps and a longer lifespan •Monster power in a package that’s tested, reliable and, most importantly, really big •Full 4.250” bore •Includes Wiseco forged pistons with rings (that are specifically designed for optimal compatibility with Revolution Performance’s cylinders), wrist pins, circlips and high-performance head and base gaskets •Available in four finishes: natural silver, black, black with highlighted fins or granite (matches the engines of Screamin’ Eagle models) •Replacement head and base gasket sets available separately •Made in the U.S.A.

HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

NOTE: All kits require case-boring. PART # DESCRIPTION SUG. RETAIL 124” KITS FOR 07-11 TWIN CAM AND 99-05 TWIN CAM WITH SCREAMIN’ EAGLE STROKER CRANK (4.250” BORE CYLINDERS; 10.5:1 FLAT-TOP PISTONS) Silver $1,099.95 0903-07851 0903-07861 Black w/ highlighted fins 1,099.95 0903-07971 Granite 1,099.95 114” KITS FOR 99-06 TWIN CAM (4.250” BORE CYLINDERS; 10.5:1 FLAT-TOP PISTONS) 0903-0783 Silver 1,099.95 0903-0784 Black w/ highlighted fins 1,099.95 107” KITS FOR 99-06 TWIN CAM (3.938” BORE CYLINDERS; 10.5:1 FLAT-TOP PISTONS) 0903-0807 Silver 1,099.95 0903-0808 Black w/ highlighted fins 1,099.95 100” KITS FOR 84-99 EVO BIG TWIN (4.250” BORE CYLINDERS; 10.5:1 FLAT-TOP PISTONS) 0903-0806 Silver 999.95 0903-0805 Black w/ highlighted fins 999.95 0903-0804 Black 999.95

0934-1881 0903-0802

PART # DESCRIPTION 90” KITS FOR 91-11 XL AND 94-09 BUELL (EXCEPT 1125R) (3.875” BORE CYLINDERS; 10.5:1 FLAT-TOP PISTONS) 0903-0798 Silver 0903-0800 Black w/ highlighted fins 0903-0801 Black 88” KITS FOR 91-10 XL AND 94-09 BUELL (EXCEPT 1125R) (3.8125” BORE CYLINDERS; 10.5:1 FLAT-TOP PISTONS) 0903-0803 Silver 0903-0799 Black w/ highlighted fins 0903-0802 Black REPLACEMENT HEAD AND BASE GASKET SET 0934-1881 For 114”/124”, 4.250” bore Twin Cam 1

Requires use of big bore carb or throttle body.

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL

$999.95 999.95 999.95

999.95 999.95 999.95 54.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

425


SECTION

7 120” CYLINDER AND PISTON KITS

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

•Designed to be used with JIM’S Twin Cam flywheel assemblies PART #s 0922-0081, 0922-0082 and 0922-0083 •JIM’S VHR™ (Vertical Horizontal Ribbing) cylinders equalize cylinders top to bottom under load •Cylinders are cast from aerospace-quality cast aluminum and steel; available in black or silver to match OEM finishes •Stroker cylinders are enhanced with 11 equally-spaced fins, improving total fin pack surface by 25% •Cylinders seamlessly blend into OEM components with hidden cast seams •Cylinders fit OEM cylinder stud bolt pattern •4.125” pistons are premium forged with rings using .927” pins •10.5:1 compression ratio when used with Screamin’ Eagle 95cc heads 0931-0181 •Include JIM’S piston jets and complete instructions •Made in the U.S.A. PART # DESCRIPTION NOTE: Gaskets not included. FOR 07-11 TWIN CAM A MOTORS NOTE: Stock engine case bores will need to be bored. 0931-0181 Black NOTE: Stock lifter blocks will have to be clearanced to accommodate larger cylinders. 0931-0182 Silver FOR 00-06 TWIN CAM B MOTORS NOTE: We recommend converting the left crankcase bearing to Timken bearing PART #0924-0108. 0931-0183 Black NOTE: This project requires a skilled technician. It is the responsibility of the person assembling 0931-0184 Silver the parts to check all clearances and assembly specifications.

SUG. RETAIL $1,433.95 1,433.95 1,562.95 1,562.95

110” CYLINDER AND PISTON KITS •Designed to be used with OEM Twin Cam flywheel assemblies and engine cases •Pair of VHR™ (Vertical Horizontal Ribbing) cylinders equalize cylinders top to bottom under load – VHR (Vertical Horizontal Ribbing) also prevents any liner movement over time •Cylinders seamlessly blend into OEM components with hidden cast seams •Cylinders are available in black or silver to match OEM finishes •Cylinders fit OEM cylinder stud bolt pattern •10.0:1 compression ratio when used with stock cylinder heads 0931-0180 •4” bore pistons are premium forged with rings using .927” pins •Include JIM’S piston jets and complete instructions PART # DESCRIPTION •Made in the U.S.A. FOR 07-11 TWIN CAM A MOTORS NOTE: Gaskets not included. 0931-0179 Silver NOTE: This project requires a skilled technician. It is the responsibility of the 0931-0180 Black person assembling the parts to check all clearances and assembly specifications.

SUG. RETAIL $1,385.95 1,385.95

ELECTRICAL 0931-0178

LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES

106” BIG BORE KITS •The 106” Big Bore kits yield excellent results with stock cylinder heads •Feature the largest bore (3.927”) that can safely be used in a cylinder with stock spigot diameter •Even though stock cylinders can be bored to fit the 3.927” pistons, the included S&S cylinders feature a much stronger liner to stand up to the added power •Easy installation: no need to bore or split existing cases, just swap the cylinders •Feature the same silver or black wrinkle powder-coat as stock, so they match the stock finish of the engine •Specifications: 3.927” bore, 43/8” stroke, 106” displacement, 10:1 compression ratio with stock heads (9.7:1 compression ratio with S&S 89cc heads) •Kits include cylinders, pistons, rings and gaskets (head, base and exhaust) •Made in the U.S.A. NOTE: This project requires a skilled technician. It is the responsibility of the person assembling the parts to check all clearances and assembly specifications. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION FOR 07-11 TWIN CAM MOTORS FOR 07-11 TWIN CAM MOTORS (CONT) 0931-0177 Black powder-coat $746.95 0931-0178 Silver powder-coat

SUG. RETAIL $746.95

TANKS & OIL FILTERS DASHES & GAUGES

0931-0257 0931-0256

FRAMES, SUSPENSION & FENDERS 97” BIG BORE KITS •The 97” Big Bore kits for 88” motors yield excellent FOOTRESTS results with stock cylinder heads & LICENSE •Feature the largest bore (3.927”) that can safely be used in a cylinder with stock spigot diameter 91-7047 PLATE FRAMES •Even though stock cylinders can be bored to fit the 3.927” pistons, the included S&S cylinders feature a much stronger cast iron liner to stand up to the added power TIRES, 95” CYLINDER/PISTON KITS installation: no need to bore or split existing cases, just swap the cylinders •Available in black and silver powder-coat finish TUBES & •Easy •Feature the same silver or black wrinkle powder-coat as stock, so they match the stock finish of •Big bore 37/8” cylinders WHEELS the engine •9.7:1 compression ratio with stock heads •Specifications: 3.927” bore, 4” stroke, 97” displacement, 9.7:1 compression ratio with stock heads •Kits include cylinders, pistons, rings and HARDWARE, (9.3:1 compression ratio with S&S 89cc heads or 10.7:1 with S&S 79cc heads) gaskets (head, base and exhaust) CHEMICALS •Kits include cylinders, pistons, rings and gaskets (head, base and exhaust) •Made in the U.S.A. •Made in the U.S.A. & TOOLS DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL PART # NOTE: This project requires a skilled technician. FOR 99-06 TWIN CAM MOTORS FOR 99-06 TWIN CAM COVERS, It is the responsibility of the person $767.95 0931-0256 Black powder-coat $746.95 0931-0191 Silver powder-coat SECURITY assembling the parts to check all clearances Black powder-coat 767.95 0931-0257 Silver powder-coat 746.95 91-7047 & GENERAL and assembly specifications.

426

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

91-7045

7

WINDSHIELDS

0931-0259

DS-750539

TOURING LUGGAGE EVOLUTION-STYLE ALUMINUM CYLINDERS

SEATS & SISSY BARS

0931-0260

31/2”

•Stock replacement cylinders, bore with cast-iron liner •Available with natural or black powder-coat finish to match OEM components •Sold in pairs •Made in the U.S.A.

TWIN CAM 37/8” CYLINDERS •Available with black or silver finish to match OEM components •Big bore 37/8” cylinders feature cast-iron liners •Can be used for 95”, 103” and 106” kits” •Made in the U.S.A.; sold in pairs PART # DESCRIPTION FOR 99-06 TWIN CAM MOTORS 91-7045 Black finish w/ machined fin edges 0931-0259 Silver finish

SUG. RETAIL $540.95 540.95

PART # FOR 84-99 EVOLUTION DS-750539 0931-0260

DESCRIPTION BIG TWIN Natural finish Black powder-coat finish w/ machined fin edges

EXHAUST SUG. RETAIL $489.95

FUEL/AIR SYSTEMS

566.95

ENGINE TRANSMISSION & DRIVELINE

0931-0086

TWIN CAM CYLINDERS •356 T-6 aluminum castings with centrifugally spun cast-iron liners provide excellent thermal conductivity •Specially designed fin pack provides more cooling surface area over stock •Cylinders are finished to within .010” of final dimension to allow you to select your piston •37/8” or 41/8” bore i.d. •Cylinder length will work with most 41/4” stroke flywheel assemblies using a 7.440” connecting rod •Available in natural or black finish •Sold in pairs •Made in the U.S.A. NOTE: Boring out standard engine cases is required on all PART # DESCRIPTION FOR 99-06 TWIN CAM 0931-0085 37/8” natural 0931-0086 37/8” black

GASKETS & SEALS ELECTRICAL

41/8”

cylinders. SUG. RETAIL $581.95 613.95

PART # FOR 99-06 TWIN CAM (CONT) 0931-0087 0931-0088

DESCRIPTION 41/8” natural 41/8” black

SUG. RETAIL $581.95 613.95

LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES

REPLACEMENT CYLINDERS FOR EVOLUTION-STYLE MOTORS •Replacement cylinders feature ductile cast-iron DS-750507 DS-750506 sleeves in aluminum castings •Sleeve has external ribs that “lock” the sleeve to the aluminum casting so it cannot move •Excellent for stock replacement •Cylinders are finished slightly undersized so they may be finishhoned to fit your pistons •Available for all Evo Big Twins and 1200 XL models •1200 XL cylinders make increasing the displacement of an 883 a snap •Sold each PART # DESCRIPTION NATURAL DS-750507 For 84-99 80” Evolution Big Twin 1340cc models; repl. OEM #16510-83A DS-750506 For 88-03 XL 1200cc models; repl. OEM #16447-88 BLACK 0931-0017 For 84-99 80” Evolution Big Twin 1340cc models; repl. OEM #16512-86A, 16510-83A 0931-0018 For 88-03 XL1200cc models, repl. OEM #16447-88A

0931-0017

DASHES & GAUGES

SUG. RETAIL $229.95 229.95 249.95 249.95

0931-0018

DS-199772

CYLINDER DOWELS •CNC-machined dowels used for locating cylinder head •Sold as a 4-pack •Made in the U.S.A. PART # DESCRIPTION DS-199772 For 84-99 80” Evolution Big Twin and 86-11 XL; repl. OEM #16573-83 2401-0579 For 99-07 88” Twin Cam and 05-11 96” and 103” Twin Cam; repl. OEM #16595-99A

TANKS & OIL FILTERS

SUG. RETAIL $13.95 10.95

All part numbers in BOLD MAGENTA are new for 2011.

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

427


SECTION

7

WINDSHIELDS TOURING LUGGAGE

0910-0005 92-1060

SEATS & SISSY BARS 0930-0007

EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

0934-0327

SUPER STOCK™ CYLINDER HEADS FOR EVO BIG TWIN

•S&S heads give great performance now, and work perfectly with additional upgrades later •Kits are fully assembled, and include stainless steel valves and high-lift springs (up to .640 lift) •Available in natural and black powder-coat finish •Intake manifold, pistons and gasket kits are sold separately; gasket kits contain head gaskets, base gaskets and exhaust pipe gaskets (rocker box gaskets are not included due to the variety of available rocker box styles) •Must reuse stock headbolts •S&S Super Stock piston kits are required and include 10:1 ratio pistons, rings, piston pins and clips (sold separately in pairs) •Sold in pairs •Made in the U.S.A. FOR 84-99 EVOLUTION BIG TWIN

ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS

PART # DESCRIPTION CYLINDER HEADS 0930-0007 Natural 0930-0008 Black SUPER STOCK PISTON KITS (31/2” BORE) 0910-0005 Std. 0910-0006 +.005” 0910-0007 +.010” 0910-0008 +.020”

SUG. RETAIL $926.95 1,014.95 309.95 309.95 309.95 309.95

PART # DESCRIPTION SUPER STOCK PISTON KITS (35/8” BORE) 92-1060 Std. 92-1061 +.010” 92-1062 +.020” HEAD INSTALLATION GASKET SETS 0934-0325 31/2” bore 0934-0326 35/8” bore 0934-0327 4” bore

SUG. RETAIL $330.95 330.95 330.95 28.95 28.95 28.95

CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

0930-0060

0930-0061

FRAMES, SUSPENSION & FENDERS CYLINDER HEADS FOR STOCK-STYLE PISTONS S&S heads are available to be used with stock-style flat-top pistons FOOTRESTS •Now •Kits are fully assembled, and include stainless steel valves and high-lift springs & LICENSE •Intake manifold and gasket kits are sold separately; gasket kits contain head gaskets, base gaskets and exhaust PLATE FRAMES pipe gaskets (rocker box gaskets are not included due to the variety of available rocker box styles) •Optimized for smaller displacement engines TIRES, •Slight increase in compression (8.8:1 in an 80” motor) TUBES & •Port design increases flow, while maintaining velocity WHEELS •Set up for .585” maximum lift •EFI compatible 0934-0325 HARDWARE, •Available in silver powder-coat and black powder-coat finish in pairs CHEMICALS •Sold •Made in the U.S.A. & TOOLS PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION HEAD INSTALLATION GASKET SETS COVERS, FOR 84-99 EVOLUTION BIG TWIN Silver powder-coat $944.95 0934-0325 31/2” bore SECURITY 0930-0060 Black powder-coat 999.95 0934-0326 35/8” bore & GENERAL 0930-0061

428

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $28.95 28.95


SECTION 0930-0068

7

WINDSHIELDS

0930-0006

SUPER STOCK™ CYLINDER HEADS FOR TWIN CAM

TOURING

•High port flow gives great performance now, and more later when additional upgrades are done •Heads are fully assembled with springs and valves, and are available in silver or black powder-coat finish to match OEM components •Compression ratios vary depending on cylinder heads chosen, pistons used and engine displacement; see Compression Ratios chart for specifications •79cc heads work great with stock motors for 88” to 103” motors; 89cc heads work best for motors over 103” or with high-compression pop-up pistons •79cc have 1.940 intake and 1.575 exhaust valve and springs for up to .640 lift; 89cc have 2.000 intake and 1.605 exhaust and .640 springs •79cc heads accept OEM rocker boxes •89cc heads accept S&S rocker boxes only (PART #90-4110) •Heads are machined for compression releases (sold separately); S&S rocker boxes required when using S&S compression releases •Do not include rocker arm components, intake manifold, gaskets or headbolts (requires eight long OEM length head bolts) •Accept OEM intake manifolds •Sold in pairs •Made in the U.S.A. NOTE: Must use S&S rocker boxes (PART #90-4110) if S&S compression releases are used. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION FOR 99-05 BIG TWIN FOR 06-11 BIG TWIN 0930-0062 79cc; silver powder-coat $1,298.95 0930-0063 79cc; silver powder-coat 0930-0058 79cc; black 1,337.95 0930-0064 79cc; black 0930-0068 89cc; silver powder-coat 1,298.95 0930-0065 89cc; silver powder-coat 0930-0006 89cc; black 1,298.95 0930-0066 89cc; black

LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS SUG. RETAIL $1,298.95 1,298.95 1,298.95 1,298.95

ENGINE TRANSMISSION & DRIVELINE

COMPRESSION RATIOS ENGINE DISPLACEMENT 88” 95” 95”1 96”

79CC CHAMBER CYLINDER HEADS 9.1 9.6 10.3 10.1

89CC CHAMBER CYLINDER HEADS 8.3 8.7 9.3 9.2

ENGINE DISPLACEMENT 106” top end kit 107” 116” 1

79CC CHAMBER CYLINDER HEADS 10.6 10.7 11.5

89CC CHAMBER CYLINDER HEADS 9.7 9.7 10.4

GASKETS & SEALS ELECTRICAL

With S&S 37/8” dome pistons, PART #DS-751306.

LIGHTING

CYLINDER HEADS

HANDLEBARS, CONTROLS & MIRRORS

2009-9922

•Manufactured from A356 T-6 aluminum •Feature 2” intake valves, 1.625” exhaust valves •Spring travel and valve clearance for cams up to .640” lift •Heads come assembled; include a flange-style intake manifold and top end gasket kit •Accept stock Twin Cam rocker boxes and rocker arm supports •Valve spring pressure: 175# closed, 300# at .600 lift, 89cc combustion chamber •Sold in pairs •Made in the U.S.A.

CABLES BRAKES

NOTE: Will fit fuel-injected models if OEM manifold is used. PART # DESCRIPTION FOR 99-06 TWIN CAM CARBURETOR MOTORS 2009-9921 Natural heads

SUG. RETAIL $936.95

BIG BLOCK CYLINDER HEADS •Manufactured from A356 T-6 aluminum •Designed for use with 41/4” Delkron Big Block Cylinders and Big Block engine cases •Feature 2” intake valves, 1.625” exhaust valves and 1.80” intake valves •Spring travel and valve clearance for cams up to .640” lift •Heads come assembled; include a flange-style intake manifold and top end gasket kit •Available in natural or black finish •Sold in pairs •Made in the U.S.A.

PART # DESCRIPTION FOR 99-06 TWIN CAM CARBURETOR MOTORS (CONT) 2009-9922 Black wrinkle heads

SUG. RETAIL $993.95

0930-0047

NOTE: Accept Delkron Rocker Box, PART #0940-0597. PART # 0930-0046

DESCRIPTION Natural

SUG. RETAIL $1,195.95

PART # 0930-0047

All part numbers in BOLD MAGENTA are new for 2011.

DESCRIPTION Black

SUG. RETAIL $1,224.95

TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

429


SECTION

7 2009-9080

2009-9081

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS

COMPRESSION RELEASE KITS •Available in electric or manual styles for S&S heads that accept compression releases •Electric compression releases open when you press the start button and close when the button is released •Manual compression releases are opened manually and close when the motor starts •Kits include the required parts for installation •For ease of installation and removal, a special socket can be purchased separately •Not for use on OEM heads •Made in the U.S.A. PART # 2009-9080 2009-9081 2009-9082

GASKETS & SEALS ELECTRICAL LIGHTING

SUG. RETAIL $309.95 307.95 8.95

BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

430

DESCRIPTION Compression release socket Repl. silicone solenoid caps (pr.)

SUG. RETAIL $80.95 6.95

DS-196409 DS-196400

MANUAL COMPRESSION RELEASE VALVES •Give your starter a hand by installing these in your high-compression, big-inch motor •Simply drill and tap (10mm x 1.0mm) each cylinder head and thread in the self-sealing release valves (thread tap PART #DS-196409 available separately) •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-196400 Compression release valves for all Big Twin, XL and Buell motors $97.95 DS-196409 Thread tap for all Big Twin, XL and Buell motors 56.95

HANDLEBARS, CONTROLS COMPRESSION & MIRRORS RELEASE ADAPTERS CABLES

PART # 1601-2911 0930-0041

0950-0002

ENGINE TRANSMISSION & DRIVELINE

1601-2911

DESCRIPTION Electric compression release kit Manual compression release kit Compression release hole plugs (ea.)

0950-0003

•Manufactured from 303 stainless steel •Available with billet aluminum cap or threaded to accept any standard tire valve cap for a truly custom appearance •Require a .650” 10mm x 1.0mm-threaded hole for installation •Sold individually •Made in the U.S.A. PART # 0950-0002 0950-0003

DESCRIPTION W/ billet cap W/ threaded end for valve stem cap

SUG. RETAIL $26.95 27.95

COMPRESSION RELEASE CAPS

•Designed to be used in twin plug heads •Fit into the additional spark plug hole, eliminating the dual plug function •Sold each •Made in the U.S.A. PART # 0950-0082 0950-0080

MANUAL COMPRESSION RELEASE VALVES

0950-0082 0950-0080

DESCRIPTION 12mm x 3/4” reach 14mm x 3/4” reach

SUG. RETAIL $18.95 18.95

•Chrome cap covers the plain plastic end on many aftermarket compression releases •Billet aluminum construction •Install with silicone adhesive (not included) •Sold in pairs PART # DESCRIPTION 0950-0101 Compression release caps

SUG. RETAIL $15.95

SMALL BORE CAST IRON GUIDES, UNHONED FOR 84-04 BIG TWINS AND 86-03 XL MODELS •Top diameter is .420” •Overall length is 2.40” •Use seal PART #DS-458509 (each), DS-458525 (25-pack) and DS-458510 (100-pack) SIZE Std. .001” .002”

SUG. INTAKE RETAIL DS-520400 $11.95 DS-520401 11.95 DS-520402 11.95

SUG. EXHAUST RETAIL DS-520400 $11.95 DS-520401 11.95 DS-520402 11.95

GUIDE O.D. .5620” .5630” .5640”

ROWE TRU-BORE CAST-IRON GUIDES, HONED GUIDE I.D. .3095 to .3105” .3095 to .3105” .3095 to .3105”

FOR 05-11 BIG TWIN AND 04-11 XL MODELS •Top diameter is .347” •Use seal PART #0926-0205 (ea.) SIZE Std. + .001” + .002”

SUG. INTAKE RETAIL 0926-0206 $11.95 0926-0207 11.95 0926-0208 11.95

EXHAUST 0926-0206 0926-0207 0926-0208

SUG. RETAIL $11.95 11.95 11.95

GUIDE O.D. .3950” .3960” .3970”

GUIDE I.D. .2310” .2310” .2310”

•Cast-iron guides are precision-machined, hand-honed and roll-stamped for easy identification •Made in the U.S.A.

FOR ALL 84-04 BIG TWIN AND 86-03 XL MODELS •Top diameter is .420” •Overall length is 2.40” •Use seal PART #DS-458509 (each), DS-458525 (25-pack) and DS-458510 (100-pack) CAST IRON SUG. CAST IRON SUG. GUIDE SIZE INTAKE RETAIL EXHAUST RETAIL O.D. Standard DS-199975 $11.95 DS-199988 $11.95 .5620” +.001” DS-199976 11.95 DS-199989 11.95 .5630” +.002” DS-199977 11.95 DS-199990 11.95 .5640” +.004” DS-199979 11.95 DS-199992 11.95 .5660”

All part numbers in BOLD MAGENTA are new for 2011.

GUIDE I.D. .3111” to .3115” .3111” to .3115” .3111” to .3115” .3111” to .3115”


SECTION AMPCO-45 NICKEL BRONZE VALVE GUIDES

SPECIAL TOP CAST IRON VALVE GUIDES, UNHONED

•Ampco-45 guides provide maximum service when used with all valves, have selflubrication capabilities and offer superior heat dissipation •Specifications: 5% nickel, 2.5% iron, 10% aluminum, 1% magnesium and 81.5% virgin copper •Guide outside-diameter tolerances are +.005” to .000” and inside diameters are +.006” to .000” •Guides feature centerless grinding and are roll-stamped for easy identification •Sold each •Made in the U.S.A.

•Top diameter is .531” •Overall length is 2.10” •Use seal PART #DS-004109 (each) and DS-004125 (25-pack)

FOR ALL 84-04 BIG TWIN AND 86-03 XL MODELS •Top diameter is .420” •Overall length is 2.40” •Use seal DS-458509 (each), DS-458525 (25-pack) and DS-458510 (100-pack) SIZE

AMPCO-45 INTAKE

SUG. RETAIL

AMPCO-45 EXHAUST

SUG. RETAIL

GUIDE O.D.

GUIDE I.D.

Std. .001” .002” .003”

DS-199960 DS-199962 DS-199963 DS-199965

$17.95 17.95 17.95 17.95

DS-199960 DS-199962 DS-199963 DS-199965

$17.95 17.95 17.95 17.95

.562” .563” .564” .565”

.3117” .3117” .3117” .3117”

CAST IRON VALVE GUIDES •Precision-machined from cast iron •Compatible with no-lead fuel and accept any type of valve-stem material

DS-199760 Intake

FOR 05-11 TWIN CAM AND 04-10 XL MODELS

to to to to

.3117” .3117” .3117” .3117”

SIZE

CAST IRON INTAKE

SUG. RETAIL

CAST IRON EXHAUST

SUG. RETAIL

GUIDE O.D.

GUIDE I.D.

Std. +.001” +.002” +.004”

0926-0187 0926-0188 0926-0764 0926-0772

$13.95 13.95 12.95 12.95

0926-0191 0926-0192 0926-0765 0926-0773

$13.95 13.95 12.95 12.95

.5620” .5630” .5640” .5660”

.2750” .2750” .2750” .2750”

FOR 84-04 BIG TWIN AND 86-03 XL MODELS OEM STYLE GUIDES •Overall length is 2.40” •Machined for std. .420” seal and can be used as an intake or exhaust guide •Made in the U.S.A. SIZE

CAST IRON INTAKE

SUG. RETAIL

CAST IRON EXHAUST

SUG. RETAIL

GUIDE O.D.

GUIDE I.D.

Std. +.001” +.002” +.003” +.004”

0926-0718 DS-199760 DS-199761 0926-0729 0926-0734

$9.95 10.95 10.95 9.95 9.95

0926-0718 DS-199760 DS-199761 0926-0729 0926-0734

$9.95 10.95 10.95 9.95 9.95

.5620” .5630” .5640” .5650” .5660”

.3090” .3090” .3090” .3090” .3090”

FOR 84-04 BIG TWIN AND 86-03 XL MODELS SPECIAL SHOULDERED GUIDES •Overall length is 2.40” •Shouldered guides that accept .600” lift cams and use OEM style .420” seal •Made in the U.S.A. SUG. RETAIL $9.95 9.95 9.95 9.95 9.95

CAST IRON EXHAUST 0926-0717 0926-0720 0926-0724 0926-0728 0926-0733

SUG. RETAIL $9.95 9.95 9.95 9.95 9.95

GUIDE O.D. .5620” .5630” .5640” .5650” .5660”

•Precision-machined from Ampco-45 •Compatible with no-lead fuel and accept any type of valve-stem material •Provide maximum service with chromed valve stems

GUIDE I.D. .3085” .3085” .3085” .3085” .3085”

FOR 05-11 TWIN CAM AND 04-10 XL SPECIAL SHOULDERED GUIDES

SIZE

AMPCO-45 INTAKE

SUG. RETAIL

AMPCO-45 EXHAUST

SUG. RETAIL

GUIDE O.D.

GUIDE I.D.

Std. +.001” +.002” +.004”

0926-0185 0926-0186 0926-0766 0926-0770

$22.95 22.95 22.95 22.95

0926-0189 0926-0190 0926-0767 0926-0771

$22.95 22.95 22.95 22.95

.5620” .5630” .5640” .5660”

.2750” .2750” .2750” .2750”

PART # DESCRIPTION FOR 84-99 80” EVOLUTION, 99-04 TWIN CAM AND 86-03 XL DS-198897 Std. intake/exhaust

OEM STYLE GUIDES •Overall length is 2.40” •OEM style •Machined for std. .420” seal and can be used as an intake or exhaust guide •Made in the U.S.A. SIZE

AMPCO-45 INTAKE

SUG. RETAIL

AMPCO-45 EXHAUST

SUG. RETAIL

GUIDE O.D.

GUIDE I.D.

Std. +.001” +.002” +.003” +.004”

0926-0744 DS-199765 0926-0761 0926-0762 0926-0763

$15.95 16.95 15.95 15.95 15.95

0926-0744 DS-199765 0926-0761 0926-0762 0926-0763

$15.95 16.95 15.95 15.95 15.95

.5620” .5630” .5640” .5650” .5660”

.3090” .3090” .3090” .3090” .3090”

FOR 84-04 BIG TWIN AND 86-03 XL •Overall length is 2.40” •These guides are shouldered for a positive stop for easy installation and best performance •Guides accept .600” lift cams and use OEM style .420” seals •Made in the U.S.A. SIZE

AMPCO-45 INTAKE

SUG. RETAIL

AMPCO-45 EXHAUST

SUG. RETAIL

GUIDE O.D.

GUIDE I.D.

Std. +.001” +.002” +.003” +.004”

0926-0318 0926-0319 0926-0721 0926-0725 0926-0730

$20.95 20.95 19.95 19.95 19.95

0926-0320 0926-0321 0926-0722 0926-0726 0926-0731

$18.95 18.95 17.95 17.95 17.95

.5620” .5630” .5640” .5650” .5660”

IN .3085”, EX .3095” IN .3085”, EX .3095” .3085” .3085” .3085”

VALVE GUIDE SEALS WITH INSTALLATION TOOLS •Seal kits in 25 packs and 100 packs include driver and two capsules •Made in the U.S.A.

FITS MODELS

EACH

SUG. RETAIL 25-PK.

05-11 Big Twin, 04-10 XL 0926-0205 84-04 Big Twin, 86-03 XL DS-458509

$15.95

ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

PART # DESCRIPTION SEAL DRIVERS DS-094586 5/16” white

$1.95 -

DS-094586

SUG. RETAIL

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL 100-PK. - -

1.95 DS-458525

$1.95

ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES

SPECIAL SHOULDERED GUIDES

DS-094590

•Drivers and capsules sold each

SUG. RETAIL

FUEL/AIR SYSTEMS

FOR 84-04 BIG TWIN AND 86-03 XL

INSTALLATION TOOLS FOR VALVE GUIDE SEALS

•Available in bronze; for race applications only •Silicon aluminum bronze valve guides are precision-machined from solid bar stock •Provide proper self-lubrication at high temps •Chrome or nitride valves are compatible with these guides •I.D. is honed, o.d. is ground to ensure tight tolerances •Made in the U.S.A.

LUGGAGE

EXHAUST 0926-0320 Exhaust

NOTE: Valve seal kits come with seal driver and capsule. Individual seals do not.

BRONZE VALVE GUIDE

TOURING

SEATS & SISSY BARS

Exhaust

•Overall length of both intake and exhaust is 2.055” •Feature a tapered nose design for maximum bearing service and minimal port obstruction; improves flow characteristics •Accept .600” lift cams; also supplied with a one-piece Viton® seal that locks onto a machined groove in the guide •Does not accept OEM valve seal/lower collar •Made in the U.S.A.

CAST IRON INTAKE 0926-0716 0926-0719 0926-0723 0926-0727 0926-0732

0926-0318 Intake

•Overall length of both intake and exhaust is 2.055” •Feature a tapered nose design for maximum bearing service and minimal port obstruction; improves flow characteristics •Accept .600” lift cams; also supplied with a one-piece Viton® seal that locks onto a machined groove in the guide DS-199760 •Does not accept OEM valve seal/lower collar •Made in the U.S.A.

SPECIAL SHOULDERED GUIDES

SIZE Std. +.001” +.002” +.003” +.004”

WINDSHIELDS

SUG. SUG. GUIDE SIZE INTAKE RETAIL EXHAUST RETAIL O.D. GUIDE I.D. FOR 84-04 BIG TWIN AND 86-03 XL BIG TOP WITH FLANGE, .300” SHORTER Std. DS-523500 $11.95 DS-523500 $11.95 .5620” .3095” to .3105” .001” DS-523501 11.95 DS-523501 11.95 .5630” .3095” to .3105” .002” DS-523502 11.95 DS-523502 11.95 .5640” .3095” to .3105”

AMPCO-45 VALVE GUIDES

7

SUG. STEM GUIDE RETAIL O.D. O.D. - 7mm .531”

$34.95 DS-458510 $129.95

5

/16”

.420”

PART # DESCRIPTION SUG. RETAIL CAPSULE FOR THE VALVE STEM DS-094590 5/16” green $1.95

BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

431


SECTION

7

TOURING LUGGAGE

PREMIUM VALVE SEALS

0926-1166

WINDSHIELDS VALVE SEALS

•High-quality Viton® valve seals •Designed to handle high engine temperatures with a built-in spring loaded wiper to clean excess oil from valve stem with minimal friction •Includes four seals and seal installer tool PART # 0926-1167 0926-1166 0926-1168 0926-1169

DESCRIPTION For 05-11 Twin Cam and 04-11 XL models For 84-04 Twin Cam and Evolution, 86-03 XL models 530” guide, 5/16” valve for most Screamin’ Eagle heads 500” guide, 5/16” valve

SUG. RETAIL $11.95 11.95 11.95 11.95

SEATS & SISSY BARS VITON

VALVE STEM SEAL KITS

EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

0935-0108

TANKS & OIL FILTERS DASHES & GAUGES

VALVE STEM SEALS •Teflon® seals provide maximum valve stem oil control and prevent oil from contaminating the cylinder by wiping excess oil from the stem with a unique spring-loaded wiper assembly •Sold in sets of four NOTE: Machining may be required where noted. See description below. PART # DS-199103

SUG. RETAIL

For 05-11 Twin Cam, 04-11 XL For 05-11 Twin Cam, 04-11 XL For 84-04 Big Twin, 86-03 XL, 95-02 Buell

$7.95 7.95 8.95

For 84-04 Big Twin, 86-03 XL, 95-02 Buell

8.95

Used only with Kibblewhite Grooved Guides.

NITRIDED VALVES

DS-199091

DESCRIPTION For 84-04 80” and Twin Cam; 86-03 XL models (fits OEM type guides) For 84-04 80” and Twin Cam or 86-03 XL Evolution (5/16” valve stem dia. with aftermarket guides machined to .531” o.d.)

SUG. RETAIL $10.95

10.95

STANDARD SEATS DESCRIPTION 84-11 Big Twin 87-03 1100/1200 XL 86 1100 XL 86-06 883 XL

INTAKE DS-644 DS-614 DS-644 DS-614

SUG. RETAIL $13.95 13.95 13.95 13.95

•One-piece stainless-steel, stellitetipped valves impregnated by a special nitrided process with .002” depth and .0002” surface buildup to improve wear properties and reduce friction •This process provides resistance to corrosion; wears superior to hard chromium and electrolysis nickel-plating •Lightweight with profiles that provide excellent flow characteristics •Compatible with leaded and unleaded fuels and can be run in cast ironand bronze-type guides at close tolerances for maximum oil control and heat dissipation •Sold each •Made in the U.S.A. FOR 05-11 TWIN CAM PART # INTAKE 0926-0193 0926-0194 EXHAUST 0926-0195 0926-0196

tool-steel base, creating an extremely strong metal •Safely operate in excess of 1,400°F temperatures •Each seat is individually cast using a process that, together with the special alloy, gives greater resistance to oxidation from fuel contaminants •Will not cause valve and valve-seat pocketing and recession •Seats have a rockwell C42 that rises to 50R/C during the first few hours of running time •Made in the U.S.A.

SPECIALTY SEATS

EXHAUST DS-605 DS-605 -

SUG. RETAIL $13.95 13.95 -

FRAMES, PART # O.D. I.D. HEIGHT SUG. RETAIL SUSPENSION DS-605 1.7545” 1.375” .437” $13.95 & FENDERS DS-614 1.880” 1.437” .406” 13.95 DS-644 2.007” 1.625” .437” 13.95 FOOTRESTS R665 2.13” 1.750” .400” 13.95 & LICENSE R664 1.94” 1.562” .400” 13.95 PLATE FRAMES CAST IRON VALVE SEATS TIRES, •Tests have proven that the machinability, TUBES & wear and thermal conductivity surpasses all standards WHEELS •Sold each 0926-0322 HARDWARE, •Made in the U.S.A. DESCRIPTION O.D. I.D. HEIGHT SUG. RETAIL CHEMICALS PART # & TOOLS FOR 84-11 BIG TWIN, 03-06 BUELL 0926-0322 Intake 1.9690” 1.535” 0.453” $12.95 COVERS, 0926-0323 Intake 2.0070” 1.562” 0.450” 12.95 2.1320” 1.690” 0.450” 13.95 SECURITY 0926-0324 Intake 1.7570” 1.375” 0.450” 11.95 & GENERAL 0926-0325 Exhaust

432

0926-0327

DESCRIPTION

DS-199107

HANDLEBARS, VALVE SEATS CONTROLS •Constructed of tungsten alloyed with & MIRRORS chrome, molybdenum and vanadium in a

BRAKES

0926-0326

PART # DESCRIPTION SUG. RETAIL 0935-0108 For 05-11 Big Twin and 04-11 Sportster models $9.95 DS-199107 For 84-04 Big Twin, 86-03 Sportster and 95-02 Buell models 6.95

LIGHTING

CABLES

PART # VITON™ SEALS 0935-0044 0926-07961 0926-0326 TEFLON® SEALS 0926-0327 1

•Kits include four valve stem seals •Made in the U.S.A.

DS-199091

ELECTRICAL

•Solid Viton and solid Teflon seals utilize choker spring and lower tension spring to maintain optimal seal under high heat/stress conditions •For use with stock intake and exhaust valve guides, except where noted •Sold in packages of four •Made in the U.S.A.

YEAR

HEAD DIA.

STEM DIA.

TULIP

05-11 05-11

1.805” 1.900”

.2754” .2754”

1.700” R 4.425” 28° 4.390”

Std. 18074-05 $25.95 Oversize 25.95

05-11 05-11

1.575” 1.630”

.2754” .2754”

22° 34°

Std. 18085-05 Oversize -

LENGTH NOTES

4.520” 4.500”

OEM #

SUG. RETAIL

25.95 25.95

FOR 99-04 TWIN CAM PART # INTAKE 0926-0330 0926-0407 0926-0408 EXHAUST 0926-0331

YEAR

HEAD DIA.

STEM DIA.

99-04 99-04 99-04

1.840” 1.900” 2.000”

.3106” 23° .3106” 28° .3100” 23°

4.430” 4.400” 4.445”

Std. 18074-83A $25.95 Oversize 25.95 Oversize 33.95

99-04

1.565”

.3101” 17°

4.515”

Std.

TULIP LENGTH NOTES

OEM #

18085-991

SUG. RETAIL

25.95

FOR 84-99 EVOLUTION BIG TWIN PART # INTAKE 0926-0126

DS-198972 DS-198973 EXHAUST 0926-0127

DS-198974

YEAR

84-99 84-99 84-99

84-99 84-99

HEAD DIA.

1.900” 1.840” 1.940”

1.630” 1.615”

STEM DIA.

TULIP LENGTH NOTES

.3107” 28° .3100” 23° .3107” 23°

.3096” 40° .3096” 29°

OEM #

SUG. RETAIL

4.400” 4.445” 4.380”

Oversize (Racing Profile) $25.95 Std. 18074-83B 25.95 Oversize 33.95

4.520” 4.520”

Oversize (Racing Profile) Std. 18082-83

25.95 25.95

FOR 86-03 XL PART # INTAKE 0926-0328 DS-198806 0926-0789

YEAR

HEAD STEM DIA. DIA. TULIP LENGTH NOTES

88-03 1200 1.710” .3100” 23° 86-03 883 1.585” .3100” 23° 86-03 883 to 1200 1.715” .3100” 23°

EXHAUST 0926-0329 88-03 1200 1.475” .3095” 44° DS-198807 86-03 883 1.350” .3095” 17° 0926-0784 86-03 883 to 1200 1.480” .3096” 44°

All part numbers in BOLD MAGENTA are new for 2011.

OEM #

SUG. RETAIL

4.480” 4.550”

Std. Std.

18023-87 $25.95 18031-86 33.95

4.550”

Conversion -

24.95

4.560” 4.640”

Std. Std.

25.95 33.95

4.625”

Conversion -

18024-87 18030-86

24.95


SECTION

7

WINDSHIELDS

VALVES •Available in four types: black melonite, hard chrome, roller burnished and black nitride •Fitments for most Big Twin and XL •Sold each •Made in the U.S.A. FITS HEAD STEM SUG. MODEL VALVE FINISH PART # DIA. DIA. RETAIL FOR 05-11 TWIN CAM, FULLY MACHINED HEAD Intake Black melonite 0926-0197 1.800” .2754” $24.95 Black melonite, +.0625” 0926-0198 1.867” .2754” 27.95 Black melonite, +.100” 0926-0199 1.900” .2754” 27.95 Exhaust Black melonite 0926-0200 1.572” .2754” 27.95 Black melonite, +.058” 0926-0399 1.630” .2757” 27.95 FOR 99-04 TWIN CAM Intake Black melonite DS-70013 1.844” .3102” 24.95 Hard chrome DS-198946 1.844” .3102” 23.95 Roller burnished DS-70011 1.844” .3102” 21.95 Exhaust Black melonite 0926-0001 1.610” .3095” 27.95

FITS HEAD MODEL VALVE FINISH PART # DIA. FOR 84-99 80” BIG TWIN Intake Black melonite DS-70013 1.844” Hard chrome DS-198946 1.844” Roller burnished DS-70011 1.844” Exhaust Black melonite DS-70113 1.610” Hard chrome DS-198947 1.610” Roller burnished DS-70111 1.610” FOR 04-11 1200 XL, 09-10 XR1200 FULLY MACHINED HEAD Intake Black nitride 0926-0201 1.807” Exhaust Black nitride 0926-0202 1.575” FOR 88-03 1200 XL, 87 1100 XL Intake Black melonite DS-70213 1.715” Exhaust Black melonite DS-70313 1.478”

TOURING STEM SUG. DIA. RETAIL .3102” $24.95 .3102” 23.95 .3102” 21.95 .3095” 27.95 .3095” 26.95 .3095” 25.95

.2760” .2760” .3102” .3095”

24.95 27.95 24.95 27.95

LUGGAGE FITS MODEL VALVE FINISH FOR 04-11 883 XL, FULLY Intake Black nitride Exhaust Black nitride FOR 86-03 883 XL Intake Black melonite Exhaust Black melonite Hard chrome

HEAD PART # DIA. MACHINED HEAD 0926-0203 1.585” 0926-0204 1.350”

STEM SUG. DIA. RETAIL .2760” $24.95 .2760” 27.95

DS-71013 1.585” .3102” DS-71113 1.350” .3095” DS-198945 1.350” .3095”

24.95 27.95 26.95

STAINLESS STEEL HARD CHROME/NITRIDED VALVES •Designed to out-flow and out-perform all others, even in the most severe environments •One-piece forgings manufactured from high-temperature materials •Feature swirl-polished, performance-oriented shapes and durable chrome-plated stems •Up to 30% weight reduction over stock ensures a stable valve train, even at high rpm •Available with a choice of stem protection: durable hard-chrome plating or state-of-the-art black nitride •Sold in pairs •Made in the U.S.A.

SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE

DS-199040

TRANSMISSION & DRIVELINE

FOR 84-04 80” EVOLUTION AND TWIN CAM HEAD PART # YEAR STYLE DIA. INTAKE DS-199059 84-04 Chrome 1.850” DS-199082 84-04 Chrome 1.850” DS-199063 84-04 Nitride 1.850” DS-199030 84-04 Chrome 1.940” o/s EXHAUST (80” EVOLUTION ONLY) DS-199058 84-99 Chrome 1.615” DS-199081 84-99 Chrome 1.615” DS-199062 84-99 Nitride 1.615” DS-199060 84-99 Chrome 1.650” o/s

STEM DIA.

OEM #

NOTES

SUG. RETAIL

.310” .310” .310” .310”

18074-83 18074-83 18074-83 none

“Race Master” “.060” short”

$51.95 78.95 78.95 78.95

.3095” .3095” .3095” .3095”

18082-83 18082-83 18082-83 18074-66

“Race Master” -

51.95 75.95 75.95 75.95

GASKETS & SEALS

DS-199039 FOR 86-03 XL PART # INTAKE DS-199039 DS-199035 EXHAUST DS-199040 DS-199036

YEAR

STYLE

HEAD DIA.

STEM DIA.

OEM #

NOTES

SUG. RETAIL

86-03 86-03

Chrome Chrome

1.715” 1.585”

.3105” .3105”

18023-87 18031-86

1100/1200 883

$78.95 78.95

86-03 86-03

Chrome Chrome

1.480” 1.345”

.3095” .3095”

18024-87 18030-86

1100/1200 883

75.95 75.95

2008-2910

CABLES

PERFORMANCE VALVES •.060” shorter than stock overall length to regain valve clearance •Retains stock installed spring height after valve seats are enlarged •Severe-duty materials; hard chrome stems •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION FOR 86-03 883-TO-1200 XL CONVERSIONS DS-198929 Intake valves; 1.715” head dia./.3105” stem dia. DS-198930 Exhaust valves; 1.480” head dia./.3095” stem dia.

“RACE MASTER” VALVETRAIN KITS

LIGHTING HANDLEBARS, CONTROLS & MIRRORS

2008-2919 DS-198929

ELECTRICAL

REPLACEMENT STAINLESS STEEL VALVES FOR S&S HEADS

SUG. RETAIL

$78.95 75.95

2008-2911 2008-2918

•Available for 89cc/91cc and 79cc cylinder heads •89cc/91cc heads are found on S&S Twin Cam-style motors and Evolutionstyle motors and use 2.000” intake valves and 1.605” exhaust valves •79cc heads are also found on S&S Twin Cam-style motors and use 1.940” intake valves and 1.575” exhaust valves •Made in the U.S.A. PART # FOR 89CC/91CC 2008-2910 2008-2911

DESCRIPTION HEADS Intake valve 2.000” Exhaust valve 1.605”

SUG. RETAIL $22.95 51.95

TANKS & OIL FILTERS

PART # DESCRIPTION FOR 79CC HEADS 2008-2918 Intake valve 1.940” 2008-2919 Exhaust valve 1.575”

SUG. RETAIL $26.95 37.95

0926-0304

VALVE/SPRING KITS

•Complete valvetrain packages •Perfectly matched for maximum performance •Includes “Race Master” valves, valve spring assemblies, top and lower collars and high-temperature Viton valve guide oil seals •Requires no cylinder head or valve guide machining for installation •Made in the U.S.A. NOTE: Does not use OEM style valve seal/lower collar. PART # DESCRIPTION FOR 05-11 TWIN CAM WITH STOCK TRIPLE KEEPER GROOVE 0926-0304 W/ steel collars (stock stem valves) .600” lift 0926-0305 W/ titanium collars (stock stem valves) .600” lift 0926-0306 W/ titanium collars (stock stem valves) .650” lift

SUG. RETAIL $278.95 337.95 312.95

•Kits include “Race Master” valves, performance double-spring assemblies, steel top collars and machined keys •Requires no cylinder head machining for installation •Will accept cams with lift up to .495 •Titanium top collars are recommended when lift exceeds .500 •Cams sold separately •Made in the U.S.A. PART #

DESCRIPTION

0926-0406 DS-199065

For 99-04 Twin Cam For 84-99 80” Big Twin

All part numbers in BOLD MAGENTA are new for 2011.

BRAKES

DS-199065 SUG. RETAIL $239.95 239.95

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

433


SECTION

7 ULTIMATE VALVETRAIN SYSTEM

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

0926-0735 0926-0791

•The ultimate setup for today’s Twin Cam performance •Designed to perform with modern grades of fuel •Create your ultimate valvetrain system with the following components •All components sold separately •All Kibblewhite components are proudly made in the U.S.A.

0926-0736 0926-0322 0926-0785

VALVES •Intake valves are designed with a larger swept radius leading to the tulip profile to present the seat, curtain 0926-0805 and high lift areas the best shape for optimizing flow characteristics •Forged as one-piece from premium grade 21-N4 stainless steel material •Exhaust valves bear the brunt of increased temperatures and stress but are popular choices due to their high tulip design •Greatly improved with Inconel, a “super alloy” high-nickel material, which retains its mechanical properties at higher temperatures than the most extreme duty exhaust valves available in the past

FOR 99-04 BIG TWIN MODELS (CONT)

VALVE GUIDES WITH SEALS •Constructed of high-quality Ampco-45 •Feature a tapered nose to ensure unrestricted port flow and come with positive-locking Viton seals that never come off

VALVE SEATS •Cast iron seats are a proprietary blend of powdered metals that form a material that is corrosion-and-heat resistant •Tests have proven that the machinability, wear and thermal conductivity surpass all standards

VALVE GUIDES SIZE

INTAKE

Std. +.001” +.002” +.004”

0926-0735 0926-0737 0926-0739 0926-0742

•Contain precision-ground chrome silicon wire springs and the choice of titanium or HT 8620 steel retainers •Springs are heat treated, shot peened and set after winding •Springs incorporate a damping coil to negate harmful vibratory frequencies associated with high lift cams

FOR 99-04 BIG TWIN MODELS

SPRING KITS

VALVES PART # INTAKE 0926-0790 0926-0791 EXHAUST 0926-0785

HEAD DIA. STEM DIA. TULIP

LENGTH

NOTES

SUG. RETAIL

1.900” 1.939”

0.3106” 0.3106”

23° 23°

4.425” 4.485”

Std. Oversize

1.575”

0.3096”

44°

4.52”

Inconel High-Flow

$31.95 31.95 63.95

$22.95 22.95 22.95 22.95

EXHAUST

SUG. RETAIL GUIDE O.D. GUIDE I.D.

0926-0736 0926-0738 0926-0740 0926-0743

$22.95 22.95 22.95 22.95

0.5620” 0.5630” 0.5640” 0.5660”

0.3085” 0.3085” 0.3085” 0.3085”

SEATS PART # INTAKE 0926-0322 0926-0323 0926-0324 EXHAUST 0926-0325

VALVE SPRING KITS

SUG. RETAIL

O.D.

I.D.

HEIGHT

SUG. RETAIL

1.9690” 2.0070” 2.1320”

1.535” 1.562” 1.690”

0.453” 0.450” 0.450”

$12.95 12.95 13.95

1.7570”

1.375”

0.450”

11.95

PART #

DESCRIPTION

0926-0804 0926-0805

W/ HT steel retainers, .655” lift (seat pressure 190-210 lb.) W/ titanium retainers, .655” lift (seat pressure 190-210 lb.)

SUG. RETAIL $246.95 347.95

REPLACEMENT SEALS PART #

DESCRIPTION

0926-0797

Viton intake/exhaust seals (4-pk.)

SUG. RETAIL $7.95

ELECTRICAL .550”, .600” AND .650” VALVE SPRING KITS

LIGHTING

•.650” lift application features dual reverse wound chrome silicon alloy design •Requires no cylinder head or valve guide machining for installation •Made in the U.S.A.

•Kit contains inner springs, outer springs, top collars and keys •No head machining required for installation •Can be used with cams with up to .650 lift •Use of titanium top collars is recommended when using cams exceeding .550 lift •Kits have a .1.020” coil bind •Made in the U.S.A.

PART # DESCRIPTION FOR 05-11 TWIN CAM WITH STOCK TRIPLE KEEPER GROOVE 0926-0307 W/ steel top collars (stock stem valves) .600” lift 0926-0308 W/ titanium top collars (stock stem valves) .600” lift 0926-0309 W/ titanium top collars (stock stem valves) .650” lift

PART # FOR 84-04 BIG DS-199044 0926-0405 DS-198932

0926-0307 HANDLEBARS, CONTROLS VALVE SPRING KITS & MIRRORS PERFORMANCE •.600” lift applications feature single ovate wire in a conical design

CABLES BRAKES

SUG. RETAIL $173.95 232.95 208.95

DS-198932

DESCRIPTION TWIN, 86-03 XL AND 95-02 BUELL W/ steel collars (stock stem valves) .550” lift max. W/ titanium collars (stock stem valves) .600” lift max. W/ titanium collars (stock stem valves) .650” lift max.

SUG. RETAIL $141.95 250.95 199.95

TANKS & OIL FILTERS DASHES & GAUGES

COMPLETE VALVE SPRING KITS •Designed for maximum performance •Feature interference-wound, double-chrome silicone springs; heat-treated steel base washers •Available in a complete set for one engine •Includes steel retainers unless noted •Made in the U.S.A.

FRAMES, SUSPENSION & FENDERS NOTE: Require machining of valve guides. NOTE: Does not use OEM valve seal/lower collar. FOOTRESTS & LICENSE SPRING KIT PLATE FRAMES VALVE •Unique S&S design single-spring kit features TIRES, progressive wound coils TUBES & from ovate wire and WHEELS provides for higher rpm capability with lighter spring loads for long valve train life HARDWARE, •For valve lift to .585” with 1.800”/125 lb. CHEMICALS installed height, 332 lb. at max lift & TOOLS •Max 6500 rpm •Includes springs, top COVERS, and bottom collars, PART # DESCRIPTION SECURITY keepers and shims 0926-0863 For 84-04 Big Twin & GENERAL •Made in the U.S.A.

434

PART # DESCRIPTION FOR 05-11 TWIN CAM, 04-11 XL, 09-11 XR 1200 0926-01831 .600” lift (seat pressure 160-170 lb.) 0926-0184 .600” lift (seat pressure 160-170 lb.) FOR L84-04 BIG TWIN, 86-03 XL, 95-02 BUELL 0926-0801 .550” lift (seat pressure 150-160 lb.) 0926-0802 .600” lift (seat pressure 170-180 lb.) 0926-08031 .655” lift (seat pressure 185-195 lb.) 1

SUG. RETAIL $257.95 170.95 184.95 191.95 347.95

0926-0803

Includes titanium retainers.

HIGH-LIFT VALVE SPRING KIT •Features a triple spring configuration that can be used with stock length valves •Kit includes springs, upper and lower collars and keys •Can be used with cams with lift up to .640” •Spring pressures are 170 lb. when closed, 390 lb. at .560” lift and 415 lb. at .640” lift •Correct installed spring height is 1.800” •Made in the U.S.A. SUG. RETAIL $106.95

PART # DS-199201

DESCRIPTION For 84-04 Big Twin, 86-03 XL, 95-02 Buell•

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $126.95


SECTION

7

WINDSHIELDS TOURING 0926-0851

0926-0853

HIGH-LOAD BEEHIVE™ VALVE SPRINGS •Made from premium stress-relieved conical ovate wire with nitrided surface heat treatment, shot-peened surface enhancements and Nano Peen™ polish •Feature extremely high level of fatigue life •Use a much smaller and lighter weight retainer to reduce valve weight and create quicker rev and smoother motion •Designed to handle the highest demands of performance engines with high lift, steep ramped camshafts •Allow up to 750” lift cams; no rocker box clearancing required •Available for 5/16” and 7mm valves •Kits include: High-Load BeeHive valve springs, lightweight 10° Titanium retainers manufactured from Ti-17 alloy and micropolished for enhanced fatigue life, machined heat-treated chromoly spring seats, seat shims and valve locks and a set of premium Viton® valve seals equipped with spring loaded valve stem wiper system •Spring pressures are 200 lb. at 1.850” (.635” lift), 185 lb. at 1.900” (.685” lift), 415 lb. at 1.215” and coil bind at 1.125” •Dyno proven and track tested •Made in the U.S.A. NOTE: Feuling™ Beehive™ valve spring kits are direct replacement with no machining or rocker box clearance required up to .574” lift for 84-04 Big Twin and 86-03 XL and up to .700” lift for 05-11 Twin Cam. Larger camshafts require valve guide machining for seal to retainer clearance. SUG. PART # DESCRIPTION RETAIL FOR 05-11 TWIN CAM 0926-0854 10°, 7mm valve stem with stock triple keeper groove $338.95 FOR 84-04 BIG TWIN AND 86-03 XL 0926-0853 10°, Standard 5/16” valve stem and keeper groove 338.95

ENDURANCE BEEHIVE™ VALVE SPRINGS •Machined from premium-grade hi-tensile chrome silicon single conical ovate wire •Shot-peened with specially processed thermal heat treat and super NexTex® finish for fatigue life needed to exceed high demands of V-Twin engines •Use a much smaller and lighter weight retainer to reduce valve weight and create quicker rev and smoother motion •Direct bolt-in replacement up to 650” cam lift; no machining or rocker box clearancing required •Available for 5/16” and 7mm valves •Kits include: Endurance BeeHive valve springs, lightweight 7° super Titanium heat-treated retainers, machined spring seats, seat shims and valve locks and a set of premium Viton® valve seals equipped with spring loaded valve stem wiper system •Spring pressures are 190 lb. at 1.725” (.575” lift), 185 lb. at 1.785” (.635” lift), 160 lb. at 1.800” (.650” lift), 375 lb. at 1.150” and coil bind at 1.100” •Made in the U.S.A. NOTE: Feuling™ Beehive™ valve spring kits are direct replacement with no machining or rocker box clearance required up to .574” lift for 84-04 Big Twin and 86-03 XL and up to .700” lift for 05-11 Twin Cam. Larger camshafts require valve guide machining for seal to retainer clearance. SUG. RETAIL

PART # DESCRIPTION FOR 05-11 TWIN CAM 0926-0852 7°, 7mm valve stem w/ stock triple keeper groove FOR 84-04 BIG TWIN AND 86-03 XL 0926-0851 7°, standard 5/16” valve stem and keeper groove

$319.95

LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

319.95

ELECTRICAL LIGHTING VALVE SPRING KITS

0926-0690

0926-0691

BEEHIVE VALVE SPRING KITS •Beehive™ Valve Spring Kits designed as drop-in performance valve train upgrades •Beehive valve springs deliver a host of welldocumented benefits over conventional cylindrical valve springs •Increased rpm capability with no rocker box clearance problems •Designed to work with the limited valve spring installed height of the Harley V-Twin engine, small spring pocket and high-lift cams •Made in the U.S.A. PART # DESCRIPTION 0926-0690 For 05-11 Big Twin; .650” lift, for 7 mm valve stem 0926-0691 For 84-04 Big Twin; .650” lift, for 5/16” valve stem

SUG. RETAIL $154.95 163.95

•Incorporate an interference double-spring design with a damper to control harmonics •Engineered for maximum performance in severe applications such as high compression and big-inch street motors •.600” spring kits are 1.460” o.d. and have a pressure of 160 lb. when closed and 440 lb. at .600” lift; installed height should be 1.850”; coil bind is at 1.200” •.675” spring kits are 1.510” o.d. and have a pressure of 184 lb. when closed and 422 lb. at .570” lift; installed height should be 1.850”; coil bind occurs at 1.080” •Kits include locks, retainers and spring seats •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 84-04 BIG TWIN DS-199523 .600” spring kit w/ chromoly retainers $123.95 DS-199524 .600” spring kit w/ titanium retainers 186.95 DS-199525 .675” spring kit w/ chromoly retainers 137.95 DS-199526 .675” spring kit w/ titanium retainers 273.95

VALVE SPRING AND RETAINER KITS

VALVE SPRING KIT •Available with chromoly or titanium retainers •Features interference-wound double springs with a damper •Includes 10° super keys and lower seats •For use with cam lifts up to .700” •Made in the U.S.A.

•Available for the most popular applications •Includes springs, lower spring seat and split keepers •Available with steel or titanium retainers

PART # DESCRIPTION FOR 84-04 BIG TWIN DS-199501 W/ chromoly retainers, .600” lift (seat pressure 160 lb.) DS-199502 W/ titanium retainers, .600” lift (seat pressure 160 lb.) DS-199503 W/ titanium retainers, .650” lift (seat pressure 195 lb.) DS-199504 W/ titanium retainers, .700” lift (seat pressure 230 lb.)

SUG. RETAIL $86.95 198.95 200.95 280.95

NOTE: It is the installer’s responsibility to check for coil bind. PART # DESCRIPTION FOR 84-04 BIG TWIN AND 86-03 XL DS-199722 W/ steel retainers, 175 lb. DS-199723 W/ titanium retainers, 175 lb. DS-199699 W/ steel retainers, 155 lb. DS-199700 W/ titanium retainers, 155 lb.

All part numbers in BOLD MAGENTA are new for 2011.

DS-199722 SUG. RETAIL $75.95 129.95 75.95 129.95

HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

435


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS

PREMIUM VALVE SPRINGS

VALVE SPRING SETS

•Premium valve springs made from H-11 tool steel •Designed for maximum- and racing-performance installations •For use with up to .650” valve lift •180-185 lb. of seat pressure at 1.800” installed height •Sold in a set of four •Use retainer PART #s DS-199742 or DS-199743 for best results NOTE: It is the installer’s responsibility to check for coil bind. PART # DS-199741

DESCRIPTION For 84-04 Big Twin models

SUG. RETAIL $125.95

EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL

HIGH-LIFT VALVE SPRING KIT •Accommodates cam lifts of .550+ •Installation does not require machining of heads •Kit includes four inner and four outer springs •For use with titanium PART # upper-spring collars DS-199739 •Collars sold separately •Made in the U.S.A.

TITANIUM VALVE SPRING RETAINERS

DESCRIPTION For 84-04 Big Twin and 86-03 XL Evolution

SUG. RETAIL $43.95

VALVE LOCK KEYS •A selection of high-quality machined valve locks available in stock replacement, offset or triple groove •Offset locks raise retainer to gain .050” installed height •PART #0926-1171 is a direct replacement for 04-11 models •Titanium locks are offset 10 degrees

0926-1170

CABLES BRAKES

VALVE KEYS

HANDLEBARS, CONTROLS & MIRRORS

TANKS & OIL FILTERS

•Made of steel •Sold in eight-pack •Made in the U.S.A. DESCRIPTION For 84-04 Big Twin, 86-03 XL

•CNC-machined from the finest-quality metals •Stronger than stock retainers •Titanium is 50% lighter than stock retainers •Allow motor to rev faster with less spring pressure •Sold as a set of four •Made in the U.S.A. PART # DS-199528

•Provide positive location to prevent spring from dancing •Reduce bad harmonics and excessive wear •Made from chromoly steel •.585” i.d., 1.500” o.d., .080” thick PART # DS-199554 •Sold in set of four •Made in the U.S.A.

TYPE 15° OEM

SUG. RETAIL $161.95

DESCRIPTION SUG. RETAIL For 84-04 Big Twin and 86-03 XL $75.95

VALVE SPRING SHIMS •Make it easy to get precise and equal pressure on all valves •The kit includes 12 shims: four .015”, four .030” and four .060” •Allow you to shim from .015” to .105” in .015” increments to ensure equal pressure between springs or to increase pressure as desired PART # DS-199927

PART # 0926-0776 0926-0777

DESCRIPTION For 84-04 Big Twin w/ spring diameters of 1.500”1.550” (we suggest using springs PART #DS-199550)

VALVE SPRING LOWER COLLARS

SUG. PART # DESCRIPTION RETAIL FOR 05-11 BIG TWIN AND 04-11 XL (7MM VALVE STEMS) 0926-1171 Steel valve locks standard height for 7mm valve stems; direct OEM replacement $29.95 FOR 84-04 BIG TWIN AND 86-03 XL (5/16” VALVE STEMS) 5 0926-1170 Offset 10° for /16” valve stems; raise valve spring retainer to gain 0.050” of valve spring installed height 29.95 0926-1172 Titanium valve locks, 10° for 5/16” valve stems; standard height and fits FEULING® High Load BeeHive™ valve spring set up 99.95

LIGHTING

DS-199547

•Incorporate an interference double-spring design with a damper to control harmonics •Engineered for maximum performance in severe applications such as high compression and big-inch street motors •.600” spring sets are 1.460” o.d. and have a pressure of 125 lb. when closed and 275 lb. at .500” lift; installed height should be 1.800”; coil bind occurs at 1.150” •.675” spring sets are 1.510” o.d. and have a pressure of 184 lb. when closed and 422 lb. at .570” lift; installed height should be 1.850”; coil bind occurs at 1.080” PART # DESCRIPTION SUG. RETAIL •Sold in a set of four FOR 84-04 BIG TWIN springs (enough for DS-199547 .600” spring set $64.95 one engine) DS-199550 .675” spring set 77.95 •Made in the U.S.A.

DESCRIPTION For 84-04 Big Twin and 86-03 XL (12-pk.)

SUG. RETAIL $15.95

SUG. RETAIL $29.95 16.95

DASHES & GAUGES VALVE LOCK KEYS

FRAMES, •Made from the highest grade materials and heat-treated to JIMS strict standards SUSPENSION VALVE KEYS •Feature a 10° lock angle & FENDERS •High-grade steel construction •Work well with JIMS titanium valve spring retainers •Sold in sets of four •Sold in eight-pack FOOTRESTS •Made in the U.S.A. •Made in the U.S.A. DESCRIPTION SUG. RETAIL & LICENSE PART # DESCRIPTION PLATE FRAMES 0926-1092 For 05-11 Big Twin, 04-11 XL models; repl. OEM #18260-02 $2.95 (ea.) PART # DS-199555 For all 84-04 Big Twin and 86-03 XL models that use a 10° lock angle and 5/16” valve stems TIRES, TUBES & VALVE KEYS VALVE KEYS WHEELS •This complete set is •Made of a special chromoly material available in two different •Hardened and coated with black HARDWARE, spring-pressure strengths oxide for durability and longer wear CHEMICALS •Sold in sets of four pairs •Made in the U.S.A. DS-199070 •Made in the U.S.A. & TOOLS NOTE: Not for use with thin-stem valves. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL COVERS, FOR 84-04 BIG TWIN AND 86-03 XL EVOLUTION; REPLACES OEM #18229-83 155 lb. spring pressure $14.95 DS-199080 For 84-04 Big Twin and 86-03 XL SECURITY DS-199070 Evo.; repl. OEM #18229-83 (4 pr.) $31.95 175 lb. spring pressure 14.95 & GENERAL DS-199071

436

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $22.95


SECTION

7

WINDSHIELDS FORGED STANDARD ROCKER ARMS

0927-0015

90-4036

FORGED ROLLER ROCKER ARMS •Forged from 4140 steel, heat-treated then shot-peened for additional strength and durability •Rocker arms have 3/4” long bushings instead of the 1/2” long bushings found on most other rocker arms •Feature a modified lubrication system with unrestricted roller oiling •Must be used with adjustable pushrods; sold separately •For ease of adjustment on 91-03 XL and Buell models, use pushrod tube covers DS-193829 •Recommended that new rocker shafts be used when installing roller rocker arms; available separately •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 84-11 BIG TWIN, 86-11 XL, 09-11 XR 1200, 94-02 BUELL MODELS 0927-0015 Roller rocker arms (set of 4) $479.95 90-4036 Rocker shaft set (repl. OEM 17611-83) 33.95 0927-0001 Roller rocker rebuild kit 115.95

TOURING

•An economical solution for stock rebuilds, and mild performance upgrades •Forged from 4140 steel for greater strength than stock or cast steel •Feature the same .750” long rocker shaft bushings as S&S Roller Rockers: longer bushing provides 50% more load bearing area; eliminates the risk of engine damage associated with failed needle bearings •Valve contact tips are induction hardened for extended durability •Recommended for cams of .585” lift or less •Sold in set containing two each of front and rear arms •Made in the U.S.A. PART # 0927-0014

DESCRIPTION For 84-99 Evolution, 99-11 Twin Cam and 96-11 XL, 09-11 XR 1200

SUG. RETAIL $199.95

LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE

ROLLER ROCKER ARMS •The lightest rocker arm available, but still has superior strength characteristics due to its design •The strength of 660 bronze bushings and bearing-grade steel for the roller tip •Extensively tested under extreme conditions to ensure durability in your engine •Will accept cams with up to .700 lift at a ratio of 1.625 (stock) •Sold as a set of four •Made in the U.S.A.

TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL

NOTE: Twin Cam rocker boxes may need to be clearanced. PART # DS-193850

PRO-SERIES® ROLLER ROCKER ARMS •Premium rocker arms are forged from 4140 steel and CNC-machined for a perfect fit •Feature a roller tip for less drag and a solid bushing for extended life •Sold in a set of four •Made in the U.S.A. PART # TP245-20

DESCRIPTION For all 84-11 Big Twin, 86-11 XL, 09-11 XR 1200

SUG. RETAIL $395.95

DS-193833

DS-193834

REPLACEMENT ROCKER ARMS WITH BUSHINGS •OEM style rocker arms •Sold each PART # DESCRIPTION FOR 84-11 BIG TWIN AND 86-11 XL, 09-11 XR 1200 DS-193833 Front intake/rear exhaust DS-193834 Front exhaust/rear intake

DESCRIPTION For 84-11 Big Twin, 86-11 XL, 09-11 XR 1200 and 94-09 Buell (except 1125R); repl. OEM #s 17360-83 and 17375-83

2009-9923

SUG. RETAIL

LIGHTING $577.95

2009-9924

CABLES BILLET ROCKER ARM SUPPORTS •Made from 6061 T-651 aluminum that has double the strength of the stock die-cast rocker arm supports •Available in two styles: stock or with a .030” offset •Offset supports are used in high-performance applications when using long stem valves •Sold in pairs •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-11 TWIN CAM 2009-9923 Stock rocker arm supports $218.95 2009-9924 +.030” rocker arm supports 218.95

SUG. RETAIL $53.95 53.95

CUSTOM ROCKER ARM BUSHINGS

ROCKER ARM SHAFT •Made in the U.S.A. PART # DESCRIPTION DS-193820 Shaft for all Evolution and Twin Cam motors; repl. OEM #17611-83 (ea.)

SUG. RETAIL $27.95

HANDLEBARS, CONTROLS & MIRRORS

•For repairing roller rockers that DS-197054 use Torrington roller bearings •Press fit and line ream to H-D specifications •Works in Crane roller rocker arms •Must be used with rocker shafts PART #DS-193820 (sold separately) •Sold in sets of eight •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR TWIN CAM AND EVOLUTION MODELS DS-197054 Roller rocker arm bushings $88.95 DS-193820 Rocker shaft (ea.) 27.95

All part numbers in BOLD MAGENTA are new for 2011.

BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

437


SECTION

7 0928-0009

WINDSHIELDS

0928-0024

TOURING HP+® AND RACE SERIES™ ADJUSTABLE PUSHRODS

LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

•Maintains maximum valve lift; increases stiffness and column rigidity •Maximizes valve-train stability to increase engine rpm horsepower and torque output •Minimal adjustment parameter eliminates flex and loss of valve-train stability problems •Individual length intake and exhaust pushrods keep the adjustment extension to a minimum •Designed to exceed performance engine needs and maintain proper and critical oil flow •Made from CNC-machined 7/16” chromoly steel tube; 32 thread per inch adjustment •Can be used with hydraulic or solid lifters and street or race engines; “Race” Series recommended when extreme spring pressures are used •Made in the U.S.A. NOTE: Twin Cam applications require use of Pushrod Tube Kit PART #0928-0016. PART # DESCRIPTION FOR 99-11 TWIN CAM 0928-0009 Standard .095” wall thickness 0928-0010 “Race” .120” wall thickness 0928-0011 “Shorty” .120” wall thickness (for use w/ Feuling Rasied Offset Solid lifters) FOR 84-99 EVOLUTION BIG TWINS 0928-0012 Standard .095” wall thickness 0928-0013 “Race” .120” wall thickness

SUG. RETAIL $200.95 218.95 218.95 200.95 218.95

ELECTRICAL LIGHTING

BRAKES TANKS & OIL FILTERS DASHES & GAUGES

•Made from the same great design as the regular install FEULING® adjustable pushrods but feature a slightly shorter tapered tube •Come disassembled allowing the engine builder to install the pushrods without removing the top rocker box •Feature a dual jam nut locking system and include Pushrod Tube Holder tool PART #3801-0159 to hold the pushrod tubes up and out of the way while adjusting •Can be used with the factory pushrod tubes and are the longest fast install pushrods available •Use separate lengths for intake and exhaust which keeps the adjustment area to a minimum creating a fast install pushrod with maximum rigidity promoting maximum valve lift PART # DESCRIPTION FOR 99-11 TWIN CAM 0928-0024 Standard .095” wall thickness FOR 84-99 EVOLUTION BIG TWINS 0928-0025 Standard .095” wall thickness

$239.95 239.95

QUICKEE PUSHRODS •Feature revolutionary design – allows quicker, easier installation •Threaded adjuster screws into the pushrod until the threads disengage and the adjuster simply slides into the pushrod, making installation or removal a snap •Once the pushrod is installed and adjusted, the lock nut prevents the adjuster from moving •The ball ends of the pushrods are drilled so that oil can flow through the pushrod •Made in the U.S.A.

0928-0003

NOTE: S&S Quickee pushrods are designed especially for use with Evolution and Twin Cam style hydraulic tappets. They are not compatible with stock or aftermarket Shovelhead hydraulic tappets or most solid-style tappets.

0928-0017 0928-0023

PART # 0928-0002 0928-0003

DESCRIPTION For 99-11 Twin Cam, 86-03 XL For 84-99 Evolution Big Twin

SUG. RETAIL $179.95 179.95

ADJUSTABLE OR QUICKEE PUSHROD KITS WITH COVER KITS •Kits includes four S&S adjustable pushrods or Quickee pushrods, four pushrod covers, O-rings and gaskets •Pushrods are manufactured from chrome-moly steel for superior strength •Pushrod covers are chrome-plated •Installation does not require the removal of the rocker boxes •Made in the U.S.A. NOTE: Requires the removal of tappet blocks for installation. PART # DESCRIPTION SUG. RETAIL FOR 99-11 TWIN CAM MODELS 0928-0017 Adjustable pushrod kit w/ covers $190.95 0928-0023 Quickee pushrod kit w/ covers 284.95

ADJUSTABLE PUSHRODS •7/16” diameter chromoly steel for maximum strength •Rocker boxes must be removed for installation •Sold in sets of four •Made in the U.S.A. PART #

DESCRIPTION

DS-199241 For 99-10 Twin Cam FRAMES, 93-5076 For 84-99 Big Twin Evolution SUSPENSION 93-5022 For 91-03 XL, Buell & FENDERS 93-5033 For 86-90 XL FOOTRESTS EZ-INSTALL PUSHRODS & LICENSE •EZ-install pushrods eliminate the PLATE FRAMES need to disassemble your rocker boxes or remove the gas tank when DS-199012 ADJUSTABLE PUSHRODS changing cams or doing maintenance TIRES, •Andrews completely adjustable TUBES & •Available in aluminum or chromoly pushrods easily replace the •Sold in a set of four nonadjustable stock pushrods on WHEELS •Made in the U.S.A. Evolution engines NOTE: Twin cam applications require HARDWARE, •Available in aluminum or chromoly DS-199013 use of pushrod tube kit PART #0928-0016 •Rocker boxes must be removed for installation CHEMICALS SUG. SUG. •Made in the U.S.A. & TOOLS PART # DESCRIPTION RETAIL PART # DESCRIPTION RETAIL PART # DESCRIPTION FOR 84-99 80” BIG TWIN COVERS, FOR 99-11 TWIN CAM FOR 84-99 80” EVOLUTION $163.95 DS-193852 Aluminum $156.95 DS-193124 Aluminum pushrod set SECURITY DS-199012 Aluminum 164.95 DS-193851 Chromoly 163.95 DS-193112 Chromoly pushrod set & GENERAL DS-199013 Chromoly

438

SUG. RETAIL

NOTE: Twin Cam and XL applications will require custom pushrod tubes that allow access to adjusters.

HANDLEBARS, CONTROLS & MIRRORS CABLES

FAST INSTALL ADJUSTABLE PUSHRODS

All part numbers in BOLD MAGENTA are new for 2011.

93-5076

SUG. RETAIL $109.95 109.95 108.95 109.95

DS-193124

SUG. RETAIL $85.95 94.95


SECTION

7

WINDSHIELDS DS-193115

TOURING DS-193123

LUGGAGE

PUSHROD KITS ADJUSTABLE PUSHROD KITS •Available in a choice of aluminum or chromoly steel for maximum strength •Rocker boxes must be removed for installation •Made in the U.S.A. PART # FOR 91-03 XL 0928-0021 0928-0020 FOR 86-90 XL DS-193115 DS-193110

DESCRIPTION

SUG. RETAIL

Chromoly Aluminum

$90.95 77.95

Chromoly Aluminum

90.95 77.95

•Super-light, heavy-duty fixed-length pushrods •Available in a choice of aluminum or chromoly •Sold in sets of four to replace OE; two shorter rods for intake, two longer rods for exhaust •Rocker boxes must be removed for installation •Made in the U.S.A.

SEATS & SISSY BARS EXHAUST

PART # DESCRIPTION SUG. RETAIL FOR 91-03 XL REQUIRING A FIXED-LENGTH, NONADJUSTABLE PUSHROD DS-193123 Aluminum pushrod set $77.95 DS-193111 Chromoly pushrod set 79.95

DS-193723 DS-193953

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

ADJUSTABLE CHROMOLY PUSHROD SETS

DS-192288

“TIME SAVER” CHROMOLY ADJUSTABLE PUSHRODS

DS-193129

•Pushrods adjust from 8.750” to 10.750” on Twin Cam models and from 9.500” to 11.500” on 80” Evolution and Shovelhead models •Speed up the installation of performance cams, rockers or other maintenance •Removal of rocker boxes is not required for installation •Adjusting end is a huge 9mm (.354”) – 40% larger than 1/4” ends •Chromoly construction •Sold in sets of four •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL DS-192288 For 99-11 Twin Cam models $159.95 DS-193129 For all 80” Evolution hydraulic and mechanical lifters and Shovelhead mechanical lifters 159.95

ELECTRICAL

•Made from aircraft-grade seamless 4130 chromoly heat-treated steel tubing to be lighter and stronger than stock •Contain two intake and two exhaust pushrods for the most accurate geometry and best strength characteristics •Made in the U.S.A.

LIGHTING HANDLEBARS, CONTROLS & MIRRORS

NOTE: Twin Cam applications require the use of pushrod tube kit PART #0928-0016. PART # DS-193723 DS-193953 DS-193954 DS-193130 DS-193955

DESCRIPTION For 99-11 Twin Cam models For 84-99 80” Evo (stock repl.) For 84-99 Evo Big Twin (strokers) For 91-03 XL For 86-90 XL

SUG. RETAIL $97.95 97.95 97.95 97.95 97.95

BRAKES TANKS & OIL FILTERS

DS-193816

DS-193804

FAST TIMES™ PUSHROD KIT •Special adjustment system allows installation without removing the rocker boxes •Made from 4130 chromoly steel tubing with a .049” wall thickness •The adjuster portion of the pushrod features 4140 high-strength steel with an induction-hardened tip •Available in stock length and +.250” length for stroker motors •Sold in a set of four •Made in the U.S.A. NOTE: Twin Cam applications require the use of pushrod tube kit PART #0928-0016. PART # DS-193816 DS-193803 DS-193804

CABLES

SUG. DESCRIPTION RETAIL For 99-11 Twin Cam motors (stock length) $129.95 For 84-99 80” Evolution (stock length) 132.95 For 84-99 80” Big Twin stroker motors (+.250” longer) 132.95

TAPER-LITE ADJUSTABLE PUSHRODS

DASHES & GAUGES DS-194046

•Manufactured from aluminum or chromoly with a unique taper design for added strength and flex resistance •Features high-rpm upper ball ends and 3/8”-40 threads for accurate adjustments •For models with hydraulic lifters only; will not work with solid lifters •Removal of rocker boxes and lifter blocks is not required for installation or removal on 84-11 Big Twin and 86-90 XL models •91-03 XL models require the removal of the heads and replacing the pushrod tubes with collapsible pushrod tubes •Made in the U.S.A. NOTE: Twin Cam applications require the use of pushrod tube kit PART #0928-0016. PART # DS-194055 DS-194046 DS-194049 DS-194047

DESCRIPTION For 99-11 Twin Cam (aluminum) For 84-99 80” Evolution Big Twin (chromoly) For 91-03 XL (chromoly) For 86-90 XL (chromoly)

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $169.95 160.95 159.95 159.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

439


SECTION

7

WINDSHIELDS TOURING 0929-0005

LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS

“RAISED SOLIDS” LIFTERS

HP+® HYDRAULIC LIFTERS •Performance hydraulic roller lifters 0929-0017 dyno developed and track tested •CNC-machined and precision ground 0929-0018 ® •When used with Feuling oil pump, they will increase critical oil flow to valves, springs, rockers, shafts and valve guides •Extends life of top end valve gear •Can also be used for OEM replacements •Sold in a set of four •Made in the U.S.A. PART # 0929-0005 0929-0017 0929-0018

DESCRIPTION For 99-11 Twin Cam motors, 00-11 XL/XR 1200 and 00-09 Buell For 91-99 XL and 94-99 Buell For 85-99 Evolution Big Twin, 86-90 XL

SUG. RETAIL $159.95 167.95 228.95

•Designed to exceed needs of performance engines running high rpm using large lift camshafts and higher spring pressures; maintains proper and critical oil flow to valves, springs, rockers, shafts and valve guides •Optimize valvetrain stability, increase engine rpm, horsepower and torque output •Decrease valve float; maintain maximum valve lift •Made of 8620 steel with a hardened surface held to aerospace tolerances; CNC-machined, precision-ground and pressure-tested •Requires the use of Feuling® “Shorty” HP+® Adjustable Pushrods (sold separately; see page 438) •Sold in a set of four •Made in the U.S.A. NOTE: Designed to work with Feuling® oil pumps. PART # 0929-0013

DESCRIPTION For 99-11 Twin Cam

ENGINE

0929-0007

RACE LIFTERS

TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL

SUG. RETAIL $318.95

0929-0022

•Full travel hydraulic lifters made from cold headed 1018 steel with a heat treated hardened surface •Exceeds the needs of large-lift camshafts and higher spring pressures •Maintains proper and critical oil flow to valves, springs, rockers, shafts and valve guides •Increases engine RPM and valvetrain stability; decreases valve float •Available in oversize diameters •Recommended for both strip and PART # DESCRIPTION SUG. RETAIL performance street engines FOR 99-11 TWIN CAM, 00-11 XL/XR 1200, 00-09 BUELL •Sold in a set of four 0929-00071 Standard $277.95 •Made in the U.S.A. 0929-00081 +0.001” 287.95 NOTE: High volume oil 0929-00091 +0.0015” 287.95 pump recommended.

PART # DESCRIPTION SUG. RETAIL FOR 84-99 EVOLUTION BIG TWIN, 86-90 XL 0929-0022 Standard $299.95 1

Designed to work with Feuling® oil pumps.

LIGHTING HANDLEBARS, CONTROLS & MIRRORS POWERGLIDE II

HYDROSOLID TAPPETS

HYDRAULIC TAPPETS

CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

•These tappets haves undergone extensive development to increase load, lubrication, hydraulic and life capacities 0929-0014 •Billet body •Increased roller width •Roller perpendicularity held to .0002” •Hand-honed hydraulic unit cavity •Dynamic load capacities increased over 30% •Lubrication capacities for hydraulic unit and valve train (top end) increased 10% •Lubrication capacities for the roller, cams and cam bearings have increased 100% for increased cooling •Sold each •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-11 TWIN CAM, 00-11 XL/XR 1200 AND 00-09 BUELL 0929-0014 Standard $104.95 0929-0023 +.005 oversize 129.95

•Performs like a hydraulic tappet up to 5500 rpm, DS-194342 then turns into a solid tappet •When it turns into a solid tappet, it adds approximately three to six more useable horsepower •Prevent hydraulic pump at high rpms •Sold each •Made in the U.S.A. NOTE: Requires the use of adjustable pushrods. PART # 0929-0015 DS-194347 DS-194342 DS-194343 DS-194344

DESCRIPTION Std. for 99-11 Twin Cam, 00-11 XL/XR, 1200 and 00-09 Buell Std. for all 91-99 XL and 94-99 Buell models; repl. OEM #18529-89 (.9035” o.d.) Std. for 84-99 Evolution Big Twin and 86-90 XL models; repl. OEM #18523-86 (.8425” o.d.) .002” oversize for 84-99 Evolution Big Twin and 86-90 XL models .005” oversize for 84-99 Evolution Big Twin and 86-90 XL models

FRAMES, SUSPENSION & FENDERS BIG AXLE™ TAPPETS •Powerglide™ tappets have a micro-finish bore that allows a running fit of .0002” FOOTRESTS •Big Axle™ rollers are designed around three working parts & LICENSE •The outer wheel/roller has a 27% greater wall size – less harmonic distortion for better tracking of cam lobe PLATE FRAMES •Pin bearings are decreased in size by 12%, which increases rpm for more precise tracking •Axle size is increased 36% and doubles as the inner race, so the pin bearing and complete roller assembly now rotate around the axle instead of an inner race, eliminating all possible movement in and around the axle TIRES, DS-194107 TUBES & •All tappets sold each, unless otherwise noted WHEELS •Made in the U.S.A. POWERGLIDE STANDARD POWERGLIDE SUG. SUG. SUG. HYDRAULIC RETAIL SOLID RETAIL SIZE HYDRAULIC RETAIL HARDWARE, SIZE FOR 86-90 XL; REPL. OEM #18523-86 CHEMICALS FOR 84-99 80” EVOLUTION; REPL. OEM #18523-86 DS-194107 $83.95 DS-194270 $77.95 Std. (.8425”) DS-194107 $83.95 & TOOLS Std. (.8425”) +.002” DS-194362 95.95 - +.002” DS-194362 95.95 DS-194114 95.95 - +.005” DS-194114 95.95 COVERS, +.005” SECURITY FOR 91-99 XL, 94-99 BUELL; REPL. OEM #18526-89 DS-194278 90.95 DS-194379 99.95 & GENERAL Std. (.9035”)

440

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $105.95 98.95 96.95 107.95 107.95

DS-194270 STANDARD SOLID

SUG. RETAIL

DS-194270 -

$77.95 -


SECTION HIGH-PERFORMANCE TAPPET KIT •Designed for highperformance applications •Tappets feature the S&S limited travel kit which improves cold starting and high rpm valve timing accuracy •Requires the use of adjustable pushrods, sold separately •Sold in set of four •Made in the U.S.A. PART # 0929-0003

7

HYDRAULIC TAPPETS

DESCRIPTION For 99-11 Twin Cam, 00-11 XL/XR 1200 and 00-09 Buell (except 1125R/CR)

SUG. RETAIL $277.95

•Rollers have a larger-than-stock inner bearing race that reduces stress and increases axle life •Each lifter body and plunger assembly is hand-fit and pressure-tested to ensure correct operation •Redesigned plunger assembly withstands forces associated with heavy-duty valve springs and pushrods typically used in highperformance applications •Revised metering device precisely controls oil delivery to top end, ensuring rapid lifter pump-up SUG. and reducing possibility of PART # DESCRIPTION RETAIL oil starvation to bottom end 0929-0004 For 84-99 Evolution •Sold in set of four Big Twin and 86-90 XL $255.95 •Made in the U.S.A.

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS

DS-194262

2007-2200 HYDRAULIC TAPPET ASSEMBLIES

DS-193999 •Features precision-hardened ball-type check valve DS-193998 to provide superior sealing and lash control •Valve seal is self-cleaning, making it less susceptible to noise caused by oil contamination •Lifter body and roller are heat-treated for improved strength and wear resistance •Plunger is precision-ground and select-fitted to a tolerance in the millionths-of-an-inch for quieter operation •PART #0929-0000 is recommended for performance use and has an improved high-pressure chamber and larger diameter axle than PART #DS-193999 •Made in the U.S.A.; sold each SUG. PART # DESCRIPTION RETAIL 2007-2200 For 99-11 Twin Cam, 00-11 XL/XR1200 and 00-09 Buell $55.95 0929-0000 For 84-99 80” Evolution Big Twin and 86-90 XL 55.95 DS-193999 For 84-99 80” Evolution Big Twin and 86-90 XL 65.95 DS-193998 For 91-99 XL and 94-99 Buell 29.95

EXHAUST

V-THUNDER™ TAPPET ASSEMBLIES •Features an oil metering design that provides uniform metering throughout the entire rpm range •Rollers and axles are manufactured from high-carbon/chromium bearing-quality steel, which is through-hardened for improved wear and load-carrying capability, and the pushrod seat is carbo-nitrided •Each unit is 100% tested for proper function •HIGH ENERGY™ hydraulic roller lifter is a performance replacement for the stock hydraulic roller lifter, which should be used for street applications •PRO-MAGNUM™ hydraulic roller lifter is designed to perform at higher engine speeds, as in race applications, and a slight increase in noise should be expected; unique anti-pump-up retainer is designed to replace the stock spring retainer clip, which precisely limits plunger travel •HY-REV™ hydraulic roller lifter features internal hydraulic check valve, which allows for higher rpm •Made in the U.S.A.; sold each PART # DESCRIPTION SUG. RETAIL DS-194328 HIGH ENERGY™ for 99-11 Twin Cam, 00-11 XL/XR1200 and 00-09 Buell models $19.95 DS-194329 PRO-MAGNUM™ for 99-11 Twin Cam, 00-11 XL/XR1200 and 00-09 Buell models 21.95 DS-194262 HY-REV™ for 91-99 XL and 94-99 Buell 15.95

HYDRAULIC LIFTER LIMITED-TRAVEL SPACER

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS

•Spacers are designed to limit the range of travel of the hydraulic tappet plunger •Helps with starting and high-speed operation by not letting the hydraulic lifter bleed down or collapse •Sold in sets of four •Made in the U.S.A.

CABLES

NOTE: Requires the use of adjustable pushrods, see pages 438-439 PART # 2008-5002

CHROME TAPPET BLOCK KIT

0929-0006

•Kit features tappet blocks made from 7075 T-651 aluminum, four big axle Powerglide™ tappets, gaskets and chrome mounting screws •Will accommodate a gross valve lift of .625” and will clear most small base circle cams with .655” of lift or more •Tappet blocks PART #DS-194083 also available separately; see page 442 •Made in the U.S.A. PART # DS-194019

DESCRIPTION For 84-99 80” Evolution Big Twin

SUG. RETAIL $880.95

BILLET TAPPET GUIDES

SUG. RETAIL $18.95

TANKS & OIL FILTERS DASHES & GAUGES

•Made from 52100 bearing material •Include 4340 chromoly axles •Sold in a four-pack PART # DS-194052

DESCRIPTION SUG. RETAIL For 84-99 80” Evolution Big Twin, 86-90 XL $59.95

DS-194020

•Made from 7075 T-651 aluminum, available with polished or chrome finish •Kits include front lifter block, rear lifter block and gaskets •Mounting screws must be purchased separately; 84-99 models use 1/4”-20 screws •Made in the U.S.A.

DESCRIPTION For 84-99 Evolution Big Twin w/ stock crankcase

SUG. RETAIL $319.95

BRAKES

18.95

HIGH-QUALITY TAPPET ROLLER KITS

ALUMINUM LIFTER BLOCKS

•Machined from solid billet aluminum with chrome finish •Part of S&S’s top-ofthe-line engine kits •Available for engines with stock-style crankcases •Sold in pairs •Made in the U.S.A. PART # 0940-0953

DESCRIPTION For 86-02 Big Twin and 86-02 Sportster w/ .655” i.d. tappets For 03-11 Twin Cam, 84-85 Evolution Big Twin and S&S Evo-style lifters w/ .612” i.d. tappets

PART # FOR 84-99 80” EVOLUTION DS-194040 DS-194020

All part numbers in BOLD MAGENTA are new for 2011.

DESCRIPTION Chrome Polished

SUG. RETAIL $535.95 428.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

441


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST

CHROME BILLET TAPPET BLOCK KIT

PART # DS-194083

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL

LIFTER BLOCKS •Each pair is precision-machined and comes with a set of chromeplated socket-head screws •Made from cast aluminum, polished and chrome plated

•Made from 7075 T-651 billet aluminum with chrome finish •Kit includes front and rear tappet blocks, gaskets and mounting screws •Made in the U.S.A.

PART # DS-194054

DESCRIPTION For 84-99 80” Evolution motors

SUG. RETAIL $546.95

DESCRIPTION For 84-99 80” Evolution Big Twin; repl. OEM #s 18542-83A and 18540-83A

SUG. RETAIL $169.95

CHROME BIG BORE TAPPET BLOCKS •Made for large bore motor cases that have had the cam case area moved out 1/4” to 3/8” PART # DESCRIPTION •Includes gaskets DS-194082 For 84-99 Evolution-style •Sold in pairs big bore cases •Made in the U.S.A.

0940-0966

BILLET TAPPET COVERS

•CNC-machined from 6061 T-6 billet aluminum •Billet material provides extra strength and dimensional stability over a wide temperature range; is also free of voids which can cause leaks and oil weeping •Made in the U.S.A.

SUG. RETAIL $550.95

CHROME BILLET LIFTER COVERS

PART # DESCRIPTION SUG. RETAIL FOR 99-11 TWIN CAM AND S&S TWIN CAM STYLE CRANKCASES 0940-0295 Polished $186.95 0940-0966 Chrome 186.95

•CNC-machined from 6061 T-6 billet aluminum •Gaskets and screws included •Made in the U.S.A. PART # DS-194532

DESCRIPTION For 99-11 Twin Cam models

DS-376493

LIGHTING

SUG. RETAIL $195.95

DS-376494

HANDLEBARS, CONTROLS & MIRRORS CABLES DS-305022

BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

442

TAPPET BLOCK COVERS •Show-chromed die-cast covers •Install in minutes •Include chrome hardware PART # DS-305022 DS-376493 DS-376494

DESCRIPTION For 99-11 Twin Cam For 84-99 80” Evolution Big Twins (FLT models w/ two-terminal sending unit require DS-272190 sending unit cover) For 91-03 XL models

SUG. RETAIL $69.95 69.95 49.95

CHROME LIFTER BLOCK BOLT CAPS •Exclusive chrome lifter block bolt caps are finely machined from aluminum, then plated with a brilliant chrome finish •Install easily onto the stock 12-point mounting bolts with a dab of clear silicone •Made in the U.S.A.; sold in 8-packs PART # DS-190991

DESCRIPTION For 84-99 80” Big Twin models

LIFTER BASE SCREW KIT •Includes eight chrome socket-head screws •Made in the U.S.A. SUG. RETAIL $22.95

PART # DS-190699

DESCRIPTION For 84-99 models (except Twin Cam) (1/4”-20)

SUG. RETAIL $10.95

12-POINT LIFTER BASE SCREWS •Chrome-plated finish •Sold in sets of eight PART # FOR 84-99 BIG TWIN MODELS DS-189998

DESCRIPTION 1/4”

-20

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $10.95


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS

PUSHROD TUBE ASSEMBLIES

“FAT-RODS” PUSHROD TUBE COVERS •Fattest chrome-plated pushrod covers in the industry •Made from 1.25” round billet aluminum •Use OEM inner sleeve and spring to provide best possible seal •Work with stock or big-inch motors •Sold in sets of four with new seals •Made in the U.S.A. PART # DESCRIPTION DS-193701 For 99-11 Twin Cam models

•Billet chrome-plated radius design aluminum pushrod covers replace the factory chrome outer covers on Big Twin models •Use the factory inner sleeve and spring to ensure the proven sealing method – the best guaranteed sealing available •No threads to play with; no tightening required •All pushrod seals included •Sold in sets of four •Made in the U.S.A. SUG. RETAIL $199.95

PART # DS-193720

DESCRIPTION For 99-11 Twin Cam

SUG. RETAIL $189.95

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE

CUSTOM BILLET ALUMINUM PUSHROD COVER SETS •CNC-machined to a patented design, then polished •Sets include covers for one engine •Installation instructions included •Choice of Classic Smooth or Speedline styles PART # CLASSIC SMOOTH DS-193779 DS-193782 SPEEDLINE DS-193785 DS-193052

EXHAUST

GASKETS & SEALS

DESCRIPTION

ELECTRICAL

SUG. RETAIL

99-11 Twin Cam 84-99 80” Big Twin

$217.95 217.95

99-11 Twin Cam 84-99 80” Big Twin

217.95 217.95

REPLACEMENT SEALS PART # DS-174294 DS-174291

LIGHTING DS-193782

DS-193052

DESCRIPTION For 99-11 Twin Cam For 84-99 80” Evolution

0928-0016

SUG. RETAIL $18.95 18.95

HANDLEBARS, CONTROLS & MIRRORS CABLES

DS-193764

BRAKES TANKS & OIL FILTERS DASHES & GAUGES

DS-173247

CHROME PUSHROD TUBE KITS •Kits include upper and lower tubes, clips, cups, springs and washers •One kit will do a complete engine PART # DESCRIPTION PUSHROD TUBE KITS 0928-0016 For 99-11 Twin Cam (compatible w/ adjustable pushrods) DS-193764 For 84-99 80” Evolution Big Twin

SUG. RETAIL

$95.95 79.95

PART # DESCRIPTION PUSHROD TUBE SEAL KITS DS-173247 For 99-11 Twin Cam DS-194458 For 84-99 80” Evolution Big Twin

PUSHROD TUBE WASHERS •Sold in 10-pk. •Made in the U.S.A. PART # 0950-0369

DESCRIPTION For 84-11 Big Twin and 86-89 XL; repl. OEM #6762B

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $.95 (ea.)

SUG. RETAIL $12.95 7.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

443


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS

PUSHROD TUBE KITS •These kits contain exact OEM duplicate parts for proper fitment •Upper cover kit contains chrome clips, chrome DS-193767 DS-193766 cups, springs, rubber seals and steel washers for four pushrod tubes •Lower cover kit contains four chrome tubes, steel washers and O-rings •Inner cover kit contains four aluminum inner covers •Kits sold separately •Made in the U.S.A. PART # DESCRIPTION DS-193766 For 84-99 Big Twin Evolution models; upper cover kit DS-193767 For 84-99 Big Twin evolution and 86-90 XL; lower cover kit (repl. OEM #17938-83) DS-193768 For 84-99 Big Twin Evolution models; inner cover kit (repl. OEM #17935-79)

ENGINE

DS-193768

SUG. RETAIL $48.95 57.95 33.95

0928-0022

TRANSMISSION & DRIVELINE

“A CUT ABOVE”™ CHROME BILLET PUSHROD COVER SET •Chrome covers feature unique clips that look like a complete tube •Ends are square at the O-ring for a no-leak seal •Compatible with all lifter blocks •Accommodate all pushrods on Evolution Big Twin models •Set of four •Made in the U.S.A.

GASKETS & SEALS

PART # 0928-0022 DS-193709

ELECTRICAL

DESCRIPTION For 99-11 Twin Cam models For 84-99 Evolution Big Twin models

SUG. RETAIL $366.95 366.95

LIGHTING HANDLEBARS, CONTROLS TWIN CAM QUICK & MIRRORS INSTALL LOWER

XL AND BUELL PUSHROD TUBE COVER CONVERSION KIT

PUSHROD TUBE KIT

CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

•This kit is a must when installing adjustable pushrods in a Twin Cam motor •Includes four short lower tubes and clips, which allow easy access to the adjuster nut and lock nut •Requires the use of OEM inner tubes, springs, spring cups, washers and O-rings •Made in the U.S.A. PART # DS-193758

DESCRIPTION For 99-11 Twin Cam models

•Complete kit includes four adapter rings, four inner tubes, four bottom tubes, four clips, four spring covers, four springs, four spring washers and all seals •For use with adjustable pushrods •Made in the U.S.A. SUG. RETAIL $71.95

PART # DS-193829

DESCRIPTION For 91-03 XL models

SUG. RETAIL $129.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS PUSHROD COVER CONVERSION KITS & LICENSE •Eliminates the need to remove the cylinder heads and take off PLATE FRAMES the one-piece pushrod covers to get to the pushrods •Permits access to the pushrods using adaptors that allow the use of earlier-style telescoping pushrod covers TIRES, TUBES & •Provides easier pushrod adjustments for tuning or maintenance when adjustable pushrods have been installed WHEELS •PART #0928-0008 includes a full telescoping pushrod cover kit with HARDWARE, retaining clips #0928-0007 includes twin aluminum bases and special seals CHEMICALS •PART for the front and rear cylinders that replace the factory pushrod & TOOLS tube lower retainers and a full telescoping 0928-0008 0928-0007 pushrod cover kit that includes standard PART # DESCRIPTION SUG. RETAIL COVERS, and extra-long clips for big engines equipped 0928-0008 For 04-11 XL 883/1200, 09-11 XR1200 (use w/ 91-03 adjustable pushrods) $99.95 SECURITY with longer cylinders 0928-0007 For 91-03 XL, 95-02 Buell 1200 149.95 & GENERAL •Made in the U.S.A.

444

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST 0925-0518

FUEL/AIR SYSTEMS

HP+® COMPLETE CAMCHEST KITS

0925-0517

•All necessary components from top to bottom of the camchest •Each part works and functions together in total harmony •Provides maximum reliability, peak performance and the coolest engine and oil temperatures obtainable •Includes HP+ oil pump, high flow camplate, Reaper camshafts, fast-install pushrods, pushrod tube holder, Timken® bearings, gaskets, O-rings and ARP® hardware

ENGINE TRANSMISSION & DRIVELINE

NOTE: Installation of gear drive cams will require separate purchase of S&S or Andrews 4-gear drive kit; see page 458. 525 CAM KITS PART # CHAIN DRIVE 0925-0516 0925-0533 GEAR DRIVE 0925-0518

574 CAM KITS DESCRIPTION

SUG. RETAIL

For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

$1,595.95 1,595.95

For 99-06 Twin Cam (except 06 Dyna Glide)

1,595.95

PART # CHAIN DRIVE 0925-0517 0925-0534 GEAR DRIVE 0925-0519

DESCRIPTION

SUG. RETAIL

For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

$1,595.95 1,595.95

For 99-06 Twin Cam (except 06 Dyna Glide)

1,595.95

GASKETS & SEALS ELECTRICAL LIGHTING

REAPER™ GEAR-DRIVEN CAMS FOR 99-11 TWIN CAM •Produce more power and torque increasing cranking compression, improving throttle response, acceleration and fuel mileage •Dyno proven and track tested •Feuling® camshaft installation kits recommended; see page 458 •Made in the U.S.A.

0925-0426

NOTE: Installation will require the separate purchase of a S&S or Andrews 4-gear gear drive kit; see page 458.

CABLES

525 CAMS •Designed to increase torque band width and increase fuel economy •Great bolt-in camshaft upgrade for stock engines •Produces strong low- and mid-range power with linear horsepower and torque curve •Can be used with factory valve springs, pushrods and lifters •Increases throttle response and eases starting •1750-5800 rpm power range PART # 0925-0426 0925-0425

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $329.95 329.95

574 CAMS

BRAKES 0925-0425

630 CAMS

•Wicked power band for modified engines and an excellent bolt in for stock 96” engines; a great all-around camshaft with solid low end performance and mind blowing mid- and top-end power •Works best with modified cylinder heads, increased compression ratio, performance exhaust and intake systems •Performance valve springs required on 99-04 engines and performance pushrods and lifters recommended •2000-6800 rpm power range

•Vicious power gains, wide streetable power band from high lift profile camshaft for high-performance engines with highly modified cylinder heads and compression ratio •Carburetor and or throttle body work required along with a performance exhaust and intake system •Maintains low end performance with eye blurring mid- and top-end power •High-performance valve springs, pushrods and lifters required •2500-6900+ rpm power range

PART # 0925-0429 0925-0428

PART # 0925-0432 0925-0431

GRIND 525 Intake Exhaust 574 Intake Exhaust 630 Intake Exhaust

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $329.95 329.95

HANDLEBARS, CONTROLS & MIRRORS

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $329.95 329.95

VALVE LIFT

OPEN

CLOSE

DURATION @ .053”

LIFT @ TDC

LOBE CENTERLINE

525 535

4° 51°

42° 5°

226° 236°

.099” .112”

109° 113°

574 574

15° 61°

45° 14°

240° 255°

.163” .143”

105° 113.5°

630 630

20° 64°

58° 19°

258° 263°

.188” .171”

109° 112.5°

All part numbers in BOLD MAGENTA are new for 2011.

TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

445


SECTION

7 REAPER™ CHAIN-DRIVEN CAMS

WINDSHIELDS FOR 99-11 TWIN CAM TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING

•Produce more power and torque increasing cranking compression, improving throttle response, acceleration and fuel mileage •Wide lobe separations produce wide power bands •Smooth camshaft lobe ramps are easy on valve-train components and eliminate excessive valve-train noise and wear •Dyno proven and track tested •Feuling camshaft installation kits recommended; see page 457 •Made in the U.S.A.

525C CAMS •Designed to increase torque band width and increase fuel economy •Great bolt-in camshaft upgrade for stock engines •Produces strong low- and mid-range power with linear horsepower and torque curve •Can be used with factory valve springs, pushrods and lifters •Increases throttle response and eases starting •1750-5800 rpm power range PART # 0925-0427 0925-0513

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

574C CAMS •Wicked power band for modified engines and an excellent bolt in for stock 96” engines; a great all-around camshaft with solid low end performance and mind blowing mid- and top-end power •Works best with modified cylinder heads, increased compression ratio, performance exhaust and intake systems •Performance valve springs required on 99-04 engines and performance pushrods and lifters recommended •2000-6800 rpm power range PART # 0925-0430 0925-0514 GRIND 525C Intake Exhaust 574C Intake Exhaust 630C Intake Exhaust

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

0925-0427

SUG. RETAIL $329.95 329.95

SUG. RETAIL $329.95 329.95

630C CAMS •Vicious power gains, wide streetable power band from high lift profile camshaft for high-performance engines with highly modified cylinder heads and compression ratio •Carburetor and or throttle body work required along with a performance exhaust and intake system •Maintains low end performance with eye blurring mid- and top-end power •High-performance valve springs, pushrods and lifters required •2500-6900+ rpm power range PART # 0925-0433

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide

SUG. RETAIL $329.95

VALVE LIFT

OPEN

CLOSE

DURATION @ .053”

LIFT @ TDC

LOBE CENTERLINE

525 535

4° 51°

42° 5°

226° 236°

.099” .112”

109° 113°

574 574

15° 61°

45° 14°

240° 255°

.163” .143”

105° 113.5°

630 630

20° 64°

58° 19°

258° 263°

.188” .171”

109° 112.5°

HANDLEBARS, CONTROLS THUNDERMAX CHAIN DRIVE CAMS FOR & MIRRORS 06 DYNA, 07-11 TWIN CAM BY RED SHIFT CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

446

•The stroked crankshaft in 07-11 Twin Cam models changes the dynamic from previous Twin Cam 88 engines, making correct cam choice crucial to avoid engine-damaging detonation from today’s lessening fuel quality •Choose cam grind to match engine configuration •Ground from one-piece 8620 steel billets •Provide smooth, linear power with great valvetrain dynamics •Require adjustable pushrods •Made in the U.S.A. NOTE: All numbers shown are calculated using stock (1.62”) rocker arm ratios. Recalculate if using higher rocker arm ratios. NOTE: Legal in California only for racing vehicles which may never be used upon a highway.

575S CAMS – 96” AND 110” ENGINES •Great bolt-in upgrade for stock 96” or 110” engines •Increase torque and horsepower across the board •No headwork required PART # 0925-0189

DESCRIPTION 575S cams

SUG. RETAIL $349.95

647S CAMS – 113” AND LARGER ENGINES

•Strong performer for 103” conversion engines with flat-top pistons and stock 96” heads •Provide smooth power without detonation •Broader timing for lower cranking compression •No headwork required PART # 0925-0190

DESCRIPTION 577S cams

SUG. RETAIL $349.95

657S CAMS – 107” AND LARGER ENGINES

•Max power grind for larger-displacement engines •Broader timing for higher-compression engines •Complement high-flow heads, intake and exhaust •Headwork required SUG. RETAIL $349.95

•Max torque grind for larger displacement with heavy payload •Narrower timing for more low-end grunt •Work well with bagger exhaust •Headwork required PART # DESCRIPTION SUG. RETAIL 0925-0192 657S cams $349.95

LOBE OPENING CENTER CLOSING DURATION LIFT @ TDC LIFT @ 0.053” (DEGREES) @ 0.053” (DEGREES) (INCHES) (INCHES)

LOBE OPENING CENTER CLOSING DURATION LIFT @ TDC LIFT @ 0.053” (DEGREES) @ 0.053” (DEGREES) (INCHES) (INCHES)

PART # 0925-0191

GRIND 575S Intake Exhaust 577S Intake Exhaust

577S CAMS – 103” ENGINES

DESCRIPTION 647S cams

25 49

98 105

41 17

246 246

.201 .162

.575 .575

25 50

100 104

47 23

252 253

.214 .198

.577 .577

GRIND 647S Intake Exhaust 657S Intake Exhaust

26 58

106 106

58 26

264 264

.211 .211

.647 .647

27 52

99 104

45 27

252 259

.228 .217

.657 .650

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

WINDSHIELDS

GEAR-DRIVEN CAMS Andrews Products grinds its cams with the help of a computer with cam design capabilities. This superior technology gives the utmost in both performance and reliability. Only the best alloy steel billets and heat-treating processes are utilized. Furthermore, the power in Harley’s Twin Cam engine can be made even more convincing when superior Andrews computer-designed high-performance cams are installed. •Made in the U.S.A.

TOURING

NOTE: All Andrews gear-driven cams require four-gear set for installation (DS-199532 or DS-199538 for 99-06 applications; 0925-0166 or 0925-0152 for 07-11 Twin Cam and 06 Dyna applications) .

LUGGAGE

NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance. NOTE: 59G, 60G and 64G cams are for highly tuned engines and require the knowledge of an expert engine builder for proper setup and installation.

21HG/G GRIND CAMS

50HG/G GRIND CAMS

•Bolt-in cam for more torque with stock compression •Run best with low restriction exhausts (1700-5200 rpm) •Similar to the EV-23 cam •Cams work well with fuel injection or carburetor models •Can be used with stock valve springs and tappets •Works well with carbs or fuel injection

•Designed for 95”+ motors with 9.25:1 to 9.50:1 compression ratio and stock heads •For lighter bikes •Cams work best at higher rpm of 2500-6000 •Can be used with stock valve springs and tappets

PART # 0925-0168 DS-199250

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna For 99-06 Twin Cam (except 06 Dyna)

SUG. RETAIL $324.95 321.95

26HG/G GRIND CAMS

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $336.95 321.95

•Great cam for motors with 95+ inches and 10:1 compression ratio •Lower TDC lift means easy installation •Similar to 37G but different timing (2000-5800 rpm power range) •Can be used with stock springs and tappets DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $324.95 321.95

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

•Cams for maximum torque and horsepower at higher rpm ranges (2600-6000+ rpm) •Designed for engines with 9.5:1 compression ratio or higher with 88-95” •Coil bind must be checked, but stock tappets can be used PART # DESCRIPTION SUG. RETAIL 0925-0175 For all 07-11 Twin Cam and 06 Dyna Glide $324.95 DS-199249 For 99-06 Twin Cam (except 06 Dyna Glide) 321.95

59HG/G GRIND CAMS

32HG/G GRIND CAMS •Hi-lift High lift version of 31G. Much more (+20%) power thru rpm range with 10:1+ compression ratio •2800-5800 rpm range

PART # 0925-0176 DS-199251

PART # 0925-0171 0925-0180

60HG/G GRIND CAMS

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $324.95 321.95

37HG/G GRIND CAMS •Bolt-in cams have shown 80+ rear wheel HP •Smooth idle with broad torque band •Run best with low restriction exhausts (2200-5800 rpm) •Can be used with stock valve springs and tappets •Works well with carbs or fuel injection

GRIND 21HG/G Intake Exhaust 26HG/G Intake Exhaust 31HG/G Intake Exhaust 32HG/G Intake Exhaust 37HG/G Intake Exhaust 50HG/G Intake Exhaust 54HG/G Intake Exhaust 55HG/G Intake Exhaust

SUG. RETAIL $324.95 321.95

EXHAUST FUEL/AIR SYSTEMS

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $384.95 450.95

SUG. RETAIL $324.95 321.95

•For 95”+ motors with 10:1 compression ratio or higher •Heads must be set up for .700 lift cams and flowed for peak airflow •Make maximum torque and HP at upper rpm (3000-6500 rpm) •Coil bind must be checked, but can use stock tappets

CLOSE

DURATION @ .053 DURATION @ .020 VALVE LIFT LIFT TDC

10° 40°

30° 08°

220° 228°

255° 264°

.498 .498

.138 .120

11° 41°

35° 09°

226° 220°

262° 266°

.490 .490

.129 .112

67HG/G GRIND CAMS

10° 52°

46° 08°

236° 240°

272° 276°

.510 .510

.131 .120

10° 52°

46° 08°

236° 240°

272° 276°

.570 .570

.131 .120

PART # 0925-0179 0925-0181

18° 46°

38° 14°

236° 240°

272° 276°

.510 .510

.174 .140

20° 54°

48° 18°

248° 252°

283° 287°

.510 .510

.184 .168

16° 43°

42° 15°

238° 238°

273° 273°

.555 .555

.165 .158

22° 52°

46° 20°

248° 252°

283° 292°

.550 .550

.197 .181

PART # 0925-0178 DS-199252

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $384.95 450.95

•Hi-lift Performance cams for 95-107+ inches, 10.0 to 10.8 compression ratio with high-flow head setup. (2600-6400+ RPM)

GRIND 59HG/G Intake Exhaust 60HG/G Intake Exhaust 64HG/G Intake Exhaust 67HG/G Intake Exhaust

DESCRIPTION SUG. RETAIL For all 07-11 Twin Cam and 06 Dyna Glide $324.95 For 99-06 Twin Cam (except 06 Dyna Glide) 321.95

OPEN

CLOSE

DURATION @ .053 DURATION @ .020 VALVE LIFT LIFT TDC

29° 63°

57° 27°

266° 270°

303° 307°

.590 .590

.238 .218

24° 58°

56° 22°

260° 260°

296° 296°

.560 .560

.205 .192

30° 68°

62° 30°

272° 276°

307° 312°

.640 .640

.262 .232

24° 58°

48° 22°

252° 260°

287° 297°

.570 .570

.209 .187

All part numbers in BOLD MAGENTA are new for 2011.

TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL

HANDLEBARS, CONTROLS & MIRRORS CABLES

64HG/G GRIND CAMS

OPEN

ENGINE

LIGHTING

•Designed for 95”+ motors with major head work •Maximum torque and HP at middle and upper rpm ranges (2700-6500+ rpm) •Coil bind and valve-to-valve and valve-to-piston clearance must be checked PART # 0925-0177 DS-199119

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 99-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $324.95 321.95

55HG/G GRIND CAMS

•For 95”+ motors with 10:1 compression ratio or higher •Maximum torque and HP at middle and upper rpm ranges (2400-6200 rpm) •Coil bind must be checked, but can use stock tappets

PART # 0925-0172 DS-199247

SUG. RETAIL $324.95 321.95

SEATS & SISSY BARS

54HG/G GRIND CAMS

PART # 0925-0280 0925-0281

31HG/G GRIND CAMS

PART # 0925-0170 0925-0069

PART # 0925-0174 DS-199118

•Designed for 96” and 103” motors with up to 10:1 compression ratio •Cams work best at rpm range of 2200-5600

•Bolt-in cam for lower rpm torque on heavier bikes •For two-up touring •Good power from 1800-5500 rpm •Can be used with stock springs and tappets •Works well with carbs or fuel injection PART # 0925-0169 DS-199117

7

BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

447


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST

CHAIN DRIVEN CAMS Andrews Products grinds its cams using a computer with cam design capabilities. This superior technology gives the utmost in both performance and reliability. Only the best alloy steel billets and heattreating processes are used. The power in a Harley Twin Cam engine is completely released only when superior Andrews computer-designed high-performance cams are installed. Cams for 00-06 Twin Cam (except 06 Dyna) come with new bearings (1 roller and 1 ball). Made in the U.S.A. NOTE: 00-06 model cams use a splined cam drive sprocket. These cams will fit in the 1999 Twin Cam motor, but the splined cam drive sprocket OEM #25716-99 or DS-199175 must be used. NOTE: Installer must check coil bind, valve-to-valve clearance and valveto-piston clearance.

TW21 GRIND CAMS

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES

•Bolt-in cam with more torque at low and middle rpm range (1700-5200 rpm) •Similar to EV23 for heavy bikes •Work well with either fuel-injection or carburetor •Can be used with stock valve springs and tappets PART # 0925-0112 DS-199176

TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

448

SUG. RETAIL $287.95 287.95

TW26 GRIND CAMS •Bolt-in cams for low rpm torque and two-up touring •Add more torque and horsepower at low and middle rpm range (1800-5500 rpm) •Work well with either fuel-injection or carburetor •Can be used with stock valve springs and tappets PART # 0925-0113 DS-199179

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)

TW50 GRIND CAMS

SUG. RETAIL $287.95 287.95

TW31 GRIND CAMS •Great cams for motors with 9.8 to 10.2 compression ratio •Lower TDC lift for easy installation •Similar to TW37 with different timing (2000-5600 rpm power range) •Can be used with stock springs and tappets PART # 0925-0114 0925-0070

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $287.95 287.95

•High-lift version of 31H •Much more power through rpm range with 10:1+ compression pistons (2800-5600 rpm) DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide

SUG. RETAIL $287.95

TW37 GRIND CAMS •Bolt-in cams for 88”, 95” or 96” motors •Smooth idle, broad torque band •Run best with low restriction exhausts (2200-5800 rpm) •Work well with either fuel-injection or carburetor •Can be used with stock valve springs and tappets PART # 0925-0115 DS-199180

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)

GRIND OPEN STOCK CARBURETOR (A) Intake 02° Exhaust 36° STOCK FUEL-INJECTED (B) Intake 02° Exhaust 36° 21H/TW21 Intake 10° Exhaust 40° 26H/TW26A Intake 09° Exhaust 43° 31H/TW31S Intake 10° Exhaust 52° 32H Intake 10° Exhaust 52°

•Maximum torque and horsepower at higher rpm ranges •For lighter bikes and engines with a 9.5 compression ratio or higher (2600-6000+ rpm) •Can be used with stock valve springs and tappets PART # 0925-0117 DS-199181

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $287.95 287.95

TW54 GRIND CAMS

TW32 GRIND CAMS

PART # 0925-0188

BRAKES

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)

•Designed for 96” and 103” motors with up to 10:1 compression ratio •Cams work best at rpm range of 2200-5600 PART # 0925-0278 0925-0282

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $287.95 287.95

TW55 GRIND CAMS •Maximum torque and horsepower at higher rpm ranges (2,600-6,000+ rpm) •Designed for engines with 9.5:1 compression ratio or higher •Coil bind should be checked; can be used with stock tappets PART # 0925-0118 DS-199178

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $287.95 287.95

TW60 GRIND CAMS •Require high-lift valve springs and collars •Use with low restriction exhaust (2,400-6,000+ rpm) SUG. RETAIL $287.95 287.95

DURATION DURATION

VALVE

LIFT

CLOSE

@ .053

@ .020

LIFT

TDC

38° 04°

216° 220°

257° 260°

.473 .473

.072 .110

34° 04°

216° 220°

257° 260°

.473 .473

.087 .110

30° 08°

220° 228°

255° 264°

.498 .498

.134 .121

37° 04°

226° 220°

262° 266°

.490 .490

.138 .120

46° 08°

236° 240°

272° 276°

.510 .510

.131 .120

46° 08°

236° 240°

272° 276°

.570 .570

.131 .120

PART # 0925-0119 DS-199182

GRIND 37H/TW37B Intake Exhaust 50H/TW50 Intake Exhaust 54H/TW54 Intake Exhaust 55H/TW55 Intake Exhaust 60H/TW60A Intake Exhaust

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna Glide For 00-06 Twin Cam (except 06 Dyna Glide)

SUG. RETAIL $287.95 287.95

DURATION DURATION

VALVE

LIFT

OPEN

CLOSE

@ .053

@ .020

LIFT

TDC

18° 46°

38° 14°

236° 240°

272° 276°

.510 .510

.174 .148

20° 54°

48° 18°

248° 252°

283° 287°

.510 .510

.184 .168

16° 43°

42° 15°

238° 238°

273° 273°

.555 .555

.165 .158

22° 52°

46° 20°

248° 252°

283° 292°

.550 .550

.197 .181

24° 58°

56° 22°

260° 260°

296° 296°

.560 .560

.205 .192

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

WINDSHIELDS

TWIN CAM CONVERSION CAMSHAFTS •Allows you to upgrade your 99-06 Twin Cam (except 06 Dyna Glide) to the newer roller-style cam chains and replaces the spring tension cam chain adjusters with the later-style hydraulic adjusters for longer life. Cam grinds listed are designed to be used with stock lifters. They require the installation of a 2007 cam plate, oil pump, cam sprockets and chains, and both hydraulic chain adjusters. These parts are not included and must be purchased separately. A list of required components is supplied with each set of cams. Performance should be similar to earlier bikes with the same cam grinds. •Made in the U.S.A.

TOURING

NOTE: 99-06 Twin Cam motors (except 06 Dyna Glide) cannot use the 2007 cams, as the bearing journal on the earlier motors is .875” in diameter and the 2007 cams are 1.000” in diameter. The “N” series of cams feature the .875” bearing journal, yet still accept the new style cam support plate. NOTE: 99-01 model motors must use the Andrews rear cam sprocket Drag PART # 0925-0147. 2002-2006 models must use the stock rear cam sprocket, OEM # 25728-06.

FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) “12N” GRIND CAMS “21N” GRIND CAMS

PART # 0925-0139

DESCRIPTION “12N” grind cams

SUG. RETAIL $287.95

“26N” GRIND CAMS •Bolt-in cams for low rpm torque and two-up touring •Add more torque and horsepower at low and middle rpm range (1800-5200 rpm) •Can be used with stock valve springs and tappets

•Bolt-in cams with more torque at low and middle rpm range (1700-4800 rpm) •Similar to EV23 for heavy bikes •Ideal for heavy bikes with stock compression ratios and stock pistons •Can be used with stock valve springs and tappets PART # 0925-0140

DESCRIPTION “21N” grind cams

SUG. RETAIL $287.95

PART # 0925-0141

DESCRIPTION “41N” grind cams

SUG. RETAIL $287.95

“50N” GRIND CAMS

•Great cams for motors with 95 inches and 9.8:1 to 10.2:1 compression ratio •Lower TDC lift for easy installation •Similar to TW37 with different timing (2000-5600 rpm power range) •Can be used with stock springs and tappets

•Bolt-in cams for 88” or 95” motors •Smooth idle, broad torque band •Run best with low-restriction exhausts (2200-5800 rpm) •Can be used with stock valve springs and tappets

•Designed for easy installation in 95 inch motors with stock heads •For lighter bikes with 9.5:1 to 9.8:1 compression ratio (2400-6000+ rpm) •Can be used with stock valve springs and tappets, but valve travel must be checked (minimum .620”) •Piston-to-valve and valve-to-valve clearance must be checked

PART # 0925-0142

PART # 0925-0143

PART # 0925-0145

“37N” GRIND CAMS

“31N” GRIND CAMS

DESCRIPTION “31N” grind cams

SUG. RETAIL $287.95

DESCRIPTION “37N” grind cams

SUG. RETAIL $287.95

DESCRIPTION “50N” grind cams

SUG. RETAIL $287.95

“55N” GRIND CAMS PART # 0925-0146

DURATION GRIND OPEN CLOSE @ .053 STOCK CARBURETOR (A) Intake 02° 38° 216° Exhaust 36° 04° 220° STOCK FUEL-INJECTED (B) Intake 02° 34° 216° Exhaust 36° 04° 220° ANDREWS “12N” Intake 02° 34° 216° Exhaust 40° 02° 222°

GRIND OPEN CLOSE ANDREWS “37N” Intake 18° 38° Exhaust 46° 14° ANDREWS “50N” Intake 20° 48° Exhaust 54° 18° ANDREWS “55N” Intake 22° 46° Exhaust 52° 20°

257° 260°

.473 .473

.072 .110

257° 260°

.473 .473

.087 .110

252° 259°

.489 .489

.091 .095

GRIND OPEN CLOSE ANDREWS “21N” Intake 10° 30° Exhaust 40° 08° ANDREWS “26N” Intake 11° 37° Exhaust 44° 04° ANDREWS “31N” Intake 10° 46° Exhaust 52° 08°

EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL

•Maximum torque and horsepower at higher rpm ranges (2600-6200+ rpm) •Designed for engines with 9.8:1 to 10.2:1 compression ratio •Coil bind should be checked; can be used with stock tappets (minimum valve travel of .620”) •Piston-to-valve and valve-to-valve clearance must be checked DURATION VALVE LIFT @ .020 LIFT TDC

LUGGAGE SEATS & SISSY BARS

NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance.

•Bolt-in cams with the same output as the stock cams •Slight power increase when compared to stock •No retuning of the stock system is necessary •Can be used with stock valve springs and tappets

7

DURATION DURATION VALVE LIFT @ .053 @ .020 LIFT TDC 220° 228°

255° 264°

.498 .498

.134 .121

226° 230°

262° 266°

.490 .490

.138 .120

236° 240°

272° 276°

.510 .510

.131 .120

DESCRIPTION “55N” grind cams

SUG. RETAIL $287.95

DURATION DURATION VALVE LIFT @ .053 @ .020 LIFT TDC 236° 240°

272° 276°

.510 .510

.174 .148

248° 252°

283° 287°

.510 .510

.184 .168

248° 252°

283° 292°

.550 .550

.197 .181

ANDREWS CAMS

LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES

•Andrews Products grinds its cams with the help of a computer with cam design capabilities. This superior technology gives the utmost in both performance and reliability. Only the best alloy steel billets and heat-treating processes are utilized. Furthermore, the power in Harley’s Evolution engines can be made even more convincing when a superior Andrews computer-designed high-performance cam is installed. These hydraulic lifter cams are capable of 6,000-plus rpm with stock springs and no valve float. Made in the U.S.A.

TANKS & OIL FILTERS

NOTE: Must check coil bind, valve-to-valve clearance and valve-to-piston clearance.

EV3 GRIND CAM

EV5 GRIND CAM

•Bolt-in cam for light bikes (FXRS, etc.) adds significant mid-range power without affecting idle •A 6000+ rpm cam for stock heads and springs with hydraulic lifters

•Designed for mildly stroked motors or motors with head work done •Works with stock hydraulics, with stock spring travel set to .560” minimum •Excellent power in the 2500-6500 rpm range

PART # DS-199320

DESCRIPTION For 84-99 80” Evolution

SUG. RETAIL $145.95

EV7 GRIND CAM

DESCRIPTION For 84-99 80” Evolution

DESCRIPTION For 84-99 80” Evolution

SUG. RETAIL $145.95

EV13 GRIND CAM

•Designed for big-inch stroker motors with head work •Works with stock hydraulics, with stock spring travel set to .560” minimum •Excellent in the 2800-6500 rpm range •Uses stock springs PART # DS-199445

PART # DS-199443

•Bolt-in cam for street or touring use with more mid-range and upperend power than the stock 88 EV cams •Especially effective in reducing oil temperature •Uses stock springs; works with carbs or fuel injection SUG. RETAIL $145.95

PART # DS-199323

DESCRIPTION For 84-99 80” Evolution

SUG. RETAIL $145.95

EV23 GRIND CAM

EV27 GRIND CAM

•Bolt-in cam for heavier touring bikes and high-geared bikes with 65-tooth rear pulleys •Crisp throttle response and strong pulling power from 1500 to 6000 rpm •Works well in higher altitudes •Uses stock springs; works with carbs or fuel injection

•Bolt-in street cam with fast open and close ramps •Similar timing to EV3, but designed to produce a very broad torque band •Pulls from 1500 to 6000 rpm •Uses stock springs; works with carbs or fuel injection

PART # DS-199097

DESCRIPTION For 84-99 80” Evolution

SUG. RETAIL $145.95

PART # DS-199344

DESCRIPTION For 84-99 80” Evolution

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $145.95

ANDREWS CAMS continued on next page.

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

449


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

450

ANDREWS CAMS (CONT) EV38 GRIND CAM

EV31 GRIND CAM •Super power for supercharged engines •Basically an EV27 cam with timing set for superchargers or big-inch motors with 10.5+ compression ratio PART # 0925-0071

DESCRIPTION For 84-99 80” Evolution

SUG. RETAIL $145.95

EV46 GRIND CAM

DESCRIPTION For 84-99 80” Evolution

SUG. RETAIL $145.95

PART # DS-199444

DESCRIPTION For 84-99 80” Evolution OPEN 03/39 54/02 -02/30 31/-09

CLOSE 222 236 208 202

DURATION @ .053 274 288 250 242

VALVE LIFT .495 .495 .472 .472

21° 43°

37° 15°

238° 238°

.495 .495

28° 52°

44° 20°

252° 252°

.530 .530

15° 45°

SUG. RETAIL $145.95

•Long duration for modified street motors •Works with stock hydraulics PART # DESCRIPTION SUG. RETAIL •Easy installation DS-199447 For 84-99 •Power range from 3000-6500 rpm 80” Evolution $145.95 •Upgraded EV7, for 92” or larger street motors •For use with Andrews springs and titanium collars •Very broad powerband, 2800-6000 rpm •OK for use with hydraulic lifters

•Designed for modified 80” to 88” motors •For use with high lift springs and collars •Very broad powerband to 6000 rpm

31° 59°

DESCRIPTION For 84-99 80” Evolution

EV72 GRIND CAM

EV59 GRIND CAM

GRIND Stock (L) 1, 2 88-91 Stock (N) 1, 3 92-93 EV3 Intake Exhaust EV5 Intake Exhaust EV7 Intake Exhaust EV13 Intake Exhaust

PART # DS-199446

EV51 GRIND CAM

•Bolt-in performance cam with fast open and close ramps •Similar to “EV3” but higher static compression pressure for 4000+ rpm with stock heads and hydraulic lifters PART # DS-199327

•Lower lift exhaust for easy installation •Bolt-in for lighter bikes (FXLR, etc.) •Great mid-range and high-end power •Longer exhaust cam lowers oil temperature

55° 27° 31° 13°

266° 266°

.560 .560

226° 238°

.485 .495

SUG. RETAIL $145.95 GRIND EV23 Intake Exhaust EV27 Intake Exhaust EV31 Intake Exhaust EV38 Intake Exhaust EV46 Intake Exhaust

PART # DS-199194

DESCRIPTION For 84-99 80” Evolution

OPEN

CLOSE

DURATION VALVE @ .053 LIFT

10° 40°

30° 8°

220° 228°

.498 .498

20° 44°

36° 16°

236° 240°

.495 .495

10° 52°

46° 08°

236° 240°

.495 .495

21° 52°

37° 20°

238° 252°

.495 .500

25° 49°

41° 17°

246° 246°

.495 .495

GRIND EV51 Intake Exhaust EV59 Intake Exhaust EV72 Intake Exhaust 1 2

3

SUG. RETAIL $145.95

OPEN

CLOSE

DURATION VALVE @ .053 LIFT

28° 54°

44° 22°

252° 256°

.510 .510

28° 56°

48° 24°

256° 260°

.560 .560

30° 60°

54° 28°

264° 268°

.560 .560

Stock. Listed for reference. 84-87 cam is 212° intake, 202° exhaust, .472 lift on both valves. Listed for reference. 92 cam is very close to 84-87 specs. California cams are approximately 178° duration.

XL AND BUELL CAMS •Cams run to 6500 rpm with stock hydraulic lifters; recommend solids not be installed •Stock base circle sizes allow the use of stock pushrods •V2 and N2 are bolt-in cams for stock applications designed for up to 6000 rpm •N3 cams are bolt-in for 05-10 883/1200 engines with stock springs and heads (cams for 04-06 models with more than .465 lift may need different valves, springs and collars) •V4 and N4 are for stock or modified applications and have a slightly higher idle speed, but can be used with stock hydraulic lifters and springs; rpm range of 2500-6500 •V6 and N6 designed for modified 1200s to 80” and/or high compression pistons: stock springs and hydraulic lifters recommended; rpm range 2500-6500 •V8 and N8 designed for modified 883, 1100 and 1200 stroker models; stock springs and hydraulic lifters recommended; rpm range 2000-6000 •N6 designed for modified 1200s to 80” and/or high-compression pistons: stock springs and hydraulic lifters recommended; rpm range 2500-6500 •N8 designed for modified 883, 1100 and 1200 stroker models; stock springs and hydraulic lifters recommended; rpm range 2000-6000 •B50 designed for more valve lift and duration; stock hydraulics and springs; more power and torque 2000 to 6000 rpm •B70 designed for high lift in modified motors; works best with high compression; more torque and HP 2400 to 6500+ rpm •Made in the U.S.A. PART #

DESCRIPTION

SUG. RETAIL

FOR 00-11 XL AND 00-02 BUELL DS-199075 0925-0072 DS-199076 DS-199077 DS-199078

N2 cams N3 cams (05-10 XL only) N4 cams N6 cams N8 cams

$330.95 330.95 330.95 330.95 330.95

PART # FOR 86-90 XL DS-199295 DS-199296 DS-199113 DS-199111

DESCRIPTION V2 V4 V6 V8

cams cams cams cams

$330.95 330.95 330.95 330.95

PART # DESCRIPTION FOR 91-99 XL AND 94-99 BUELL DS-199195 N2 cams DS-199196 N4 cams DS-199114 N6 cams DS-199112 N8 cams

SUG. RETAIL $330.95 330.95 330.95 330.95

B70 GRIND CAM SET

B50 GRIND CAM SET •More valve lift and duration •Works with stock PART # hydraulics and springs •More power and torque DS-199254 2000 to 6000 rpm GRIND V2, N2 Intake Exhaust N3 Intake Exhaust V4, N4 Intake Exhaust V6, N6 Intake Exhaust

SUG. RETAIL

DESCRIPTION B50 cam set for 00-06 Buell Blast

SUG. RETAIL $218.95

OPEN CLOSE DURATION @ .053 DURATION @ .020 VALVE LIFT LIFT @ TDC 22° 46°

38° 18°

240° 244°

-

.465 .440

.180 .155

17° 43°

33° 11°

240° 234°

-

.465 .482

.181 .134

30° 52°

46° 24°

256° 256°

-

.490 .490

.216 .198

34° 56°

50° 28°

264° 264°

-

.500 .500

.241 .212

•High-lift cam for modified motors •Works best with PART # high compression DS-199255 •More torque and HP 2400 to 6500+ rpm GRIND V8, N8 Intake Exhaust B50 Intake Exhaust B70 Intake Exhaust

DESCRIPTION B70 cam set for 00-06 Buell Blast

SUG. RETAIL $218.95

OPEN CLOSE DURATION @ .053 DURATION @ .020 VALVE LIFT LIFT @ TDC 32° 56°

44° 28°

256° 264°

-

.490 .500

.226 .212

16° 43°

32° 15°

228° 238°

264° 276°

.498 .498

.163 .146

22° 48°

38° 20°

240° 248°

277° 285°

.530 .530

.196 .176

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

7

WINDSHIELDS EASY START CAMS

TOURING

•Start any engine regardless of displacement or compression ratio with a stock starter •Save your starter and battery; tested for 10,000 starts without running battery down •Spring-loaded lobe in cam allows for easy start by initially reducing crank compression, but once the engine starts and rpm increases, the compression release lobe is centrifugally retracted and the engine runs normally, with full compression, and without any loss in performance •Available in chain drive and gear drive versions

LUGGAGE

0925-0443

0925-0448

551 EZ CAMS

570 EZ CAMS

•Optimized for 88/96” to 106” Touring bikes with slip-on mufflers and 9.0 to 10.0:1 compression •Best bolt-in cam available for Dressers •Can be used with stock pushrods, springs and lifters •Pulls hard from idle to 4000 rpm

•For 88/95/96/103 cubic-inch engines •Compression ratios below 10:1 •High lift springs required

PART # DESCRIPTION FOR 07-11 BIG TWIN, 06 DYNA 0925-0443 Chain-drive 0925-0448 Gear-drive

SUG. RETAIL $344.95 794.95

PART # DESCRIPTION SUG. RETAIL FOR 99-06 BIG TWIN (EXCEPT 06 DYNA) 0925-0521 Chain-drive $354.95 0925-0453 Gear-drive 794.95

583 EZ CAMS •Optimized for use as a great overall cam for Softail and Dyna, but can be used in any Big Twin •Provides strong low-end torque and horsepower that you can really feel •Strongest from 1500-5000 rpm in a Softail and Dyna application •High lift springs required PART # DESCRIPTION FOR 07-11 BIG TWIN, 06 DYNA 0925-0445 Chain-drive 0925-0450 Gear-drive FOR 99-06 BIG TWIN (EXCEPT 06 DYNA) 0925-0523 Chain-drive 0925-0454 Gear-drive GRIND S&S 551 Intake Exhaust S&S 570 Intake Exhaust

SUG. RETAIL $344.95 794.95 354.95 794.95

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

15° 39°

20° 18°

215° 237°

.550” .550”

20° 55°

40° 20°

240° 250°

.570” .570”

GRIND S&S 583 Intake Exhaust S&S 585 Intake Exhaust

585 EZ CAMS •Optimized for 07-11 Softail and 06-11 Dyna 95” to 106” with slip-on mufflers, high-flow air filter and 9.0 to 10.5:1 compression •Great results from 3000-6000 rpm •High lift springs required PART # FOR 07-11 BIG 0925-0446 0925-0451 FOR 99-06 BIG 0925-0524 0925-0455

DESCRIPTION SUG. RETAIL TWIN, 06 DYNA Chain-drive $344.95 Gear-drive 794.95 TWIN (EXCEPT 06 DYNA) Chain-drive 354.95 Gear-drive 794.95

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

8° 60°

15° 22°

204° 262°

.583” .583”

20° 60°

45° 20°

245° 260°

.585” .585”

PART # DESCRIPTION SUG. RETAIL FOR 07-11 BIG TWIN, 06 DYNA 0925-0444 Chain-drive $344.95 0925-0449 Gear-drive 794.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA) 0925-0522 Chain-drive 354.95 0925-0520 Gear-drive 794.95

625 EZ CAMS •For 95/96/103/110 cubic-inch engines •Compression ratios from 10:1 to 10.75:1 •High lift springs required PART # DESCRIPTION SUG. RETAIL FOR ALL 07-11 BIG TWIN AND 06 DYNA 0925-0447 Chain-drive $344.95 0925-0452 Gear-drive 794.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA) 0925-0525 Chain-drive 354.95

GRIND S&S 625 Intake Exhaust

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

20° 60°

55° 20°

255° 260°

.625” .625”

SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING

GEAR DRIVE CAMSHAFT KITS

0925-0157

•Camshaft gear drive kits increase valve timing accuracy by eliminating timing chain lash and loosely fit stock chain drive •Reverses the rear cam’s direction of rotation, providing additional operating clearance between cam lobes; as a result, higher cam lifts are possible with the gear drive kit •Kits include cams, inner gears, outer drive gears, inner and outer bearings, gasket and instructions •Material must be removed from the inner surface of the stock gear cover to install S&S gear drive cams •A hydraulic press and other professional-level tools are required to install these kits •S&S recommends that adjustable pushrod/cover kit PART #0928-0017 be used •Cam bearings and gaskets must be replaced when installing new cams •Made in the U.S.A.

HANDLEBARS, CONTROLS & MIRRORS

2007-2510

CABLES BRAKES

NOTE: Kits require high-performance valve springs (except 510G). NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance.

TANKS & OIL FILTERS

NOTE: Due to the inherent characteristics of gear drives, you may experience more valve train noise.

S&S 510G GRIND CAMS

S&S 570G GRIND CAMS

S&S 585G GRIND CAMS

•Bolt-in cams for 88/96 cubic-inch engines with stock cylinder head assemblies •Stock pushrods and valve springs acceptable •Compression ratios below 10:1

• For 88/96/103 cubic-inch engines •High-lift springs required • Compression ratios below 10:1

•For 88/96/103/110 cubic-inch engines •High-lift springs required •Compression ratios from 10:1 to 10.5:1

PART # DESCRIPTION SUG. RETAIL FOR ALL 07-11 TWIN CAM AND 06 DYNA GLIDE 0925-0157 570G cam kit $745.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2570 570G cam kit 745.95

PART # DESCRIPTION SUG. RETAIL FOR ALL 07-11 TWIN CAM AND 06 DYNA GLIDE 0925-0158 585G cam kit $745.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) 2007-2585 585G cam kit 745.95

PART # FOR 07-11 TWIN 0925-0156 FOR 99-06 TWIN 2007-2510

DESCRIPTION SUG. RETAIL CAM AND 06 DYNA GLIDE 510G cam kit $745.95 CAM (EXCEPT 06 DYNA GLIDE) 510G cam kit 745.95

S&S 625G GRIND CAMS

S&S 640 GRIND CAMS

•For 95/96/103/110 cubic-inch engines •High-lift PART # DESCRIPTION SUG. RETAIL springs required FOR ALL 07-11 TWIN CAM AND 06 DYNA GLIDE •Compression 0925-0159 625G cam kit $745.95 ratios from 10:1 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE) to 10.75:1 2007-2625 625G cam kit 745.95

•For 95/96/103/110 cubic-inch engines •High-lift PART # DESCRIPTION SUG. RETAIL springs required FOR ALL 07-11 TWIN CAM AND 06 DYNA GLIDE •Compression ratios 0925-0160 640 cam kit $745.95 from 10.5:1 to 11.5:1 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)

DURATION GRIND OPEN CLOSE @ .053 STOCK CARBURETORS/INJECTED Intake -02°/02° 38°/34° 216°/216° Exhaust 36°/36° 04°/04° 220°/220° S&S 510G Intake 20° 38° 238° Exhaust 52° 20° 252°

VALVE LIFT .473”/.473” .473”/.473” .510” .510”

GRIND S&S 570G Intake Exhaust S&S 585G Intake Exhaust

2007-2640

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

20° 55°

40° 20°

240° 255°

.570” .570”

20° 60°

45° 20°

245° 260°

.585” .585”

GRIND S&S 625G Intake Exhaust S&S 640G Intake Exhaust

All part numbers in BOLD MAGENTA are new for 2011.

640 cam kit

745.95

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

20° 60°

55° 20°

255° 260°

.625” .625”

25° 60°

60° 25°

265° 270°

.640” .640”

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

451


SECTION

7

WINDSHIELDS CHAIN DRIVEN CAMS

TOURING LUGGAGE

•Cams for 00-06 Twin Cam are for use with stock splined drive gears; for installation on 99 Twin Cam motors you must purchase splined outer drive sprocket; S&S recommends that Andrews 4340 steel drive sprocket PART #DS-199175 be used •Cams for 06 Dyna and 07-10 Twin Cam are for use with models with hydraulic tensioner chain-drive system; cams 510C and 551C are bolt-in applications, all others require high-lift valve springs •Made in the U.S.A. NOTE: Installer must check coil bind, valve-to-valve clearance and valve-to-piston clearance.

SEATS & SISSY BARS EXHAUST

510 CAMS

583 CAMS

•Designed as bolt-in cam for 88”, 95” and 96” engines with compression ratios below 9.7:1 •Intended primarily for stock heads that have not been ported •Can be used with stock pushrods, springs and lifters PART # DESCRIPTION SUG. RETAIL 0925-0346 For all 07-11 Twin Cam and 06 Dyna $294.95 0925-0532 For 99-06 Twin Cam (except 06 Dyna) 305.95

•Great overall cam for Softail and Dyna •Provides strong low-end torque and horsepower •Strongest from 1500-5000 rpm •High lift springs required PART # 0925-0528

FUEL/AIR SYSTEMS

551 CAMS

ENGINE

PART # 0925-0347 0925-0526

TRANSMISSION & DRIVELINE

570 CAMS

625 CAMS

•Designed for 88” to 96” engines with compression ratios between 9:1 and 10:1 •High lift springs required PART # DESCRIPTION SUG. RETAIL 0925-0348 For all 07-11 Twin Cam and 06 Dyna $294.95 0925-0527 For 99-06 Twin Cam (except 06 Dyna) 305.95

PART # 0925-0350 0925-0530

GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS

VALVE GRIND OPEN CLOSE STOCK CARBURETORS/INJECTED Intake -02°/02° 38°/34° Exhaust 36°/36° 04°/04° S&S 510C Intake 20° 38° Exhaust 52° 20° S&S 551C Intake 18° 20° Exhaust 39° 15°

•Designed for 88” to 95” engines with compression ratios from 10 to 10.5:1 and 100” and 107” engines with ratios 9.7:1 to 10.5:1 •High lift springs required

SUG. RETAIL $294.95 305.95

DURATION @ .053

VALVE LIFT

216°/216° 220°/220°

.473”/.473” .473”/.473”

238° 252°

.510” .510”

215° 237°

.550” .550”

SUG. RETAIL $305.95

585 CAMS

•Designed as bolt-in cam for stock 99-11 touring bikes •More power across the rpm range, with improved low and midrange torque •Can be used with stock pushrods, springs and lifters •99-06 requires high lift springs DESCRIPTION For all 07-11 Twin Cam and 06 Dyna For 99-06 Twin Cam (except 06 Dyna)

DESCRIPTION For 99-06 Twin Cam (except 06 Dyna)

PART # 0925-0349 0925-0529

DESCRIPTION For all 07-11 Twin Cam and 06 Dyna For 99-06 Twin Cam (except 06 Dyna)

SUG. RETAIL $294.95 305.95

•For 95” or larger engines with compression ratios between 10.0 and 10.75:1 •High lift springs required DESCRIPTION For all 07-11 Twin Cam and 06 Dyna For 99-06 Twin Cam (except 06 Dyna)

VALVE GRIND S&S 570C Intake Exhaust S&S 585C Intake Exhaust S&S 625C Intake Exhaust

SUG. RETAIL $294.95 305.95

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

20° 55°

40° 20°

240° 255°

.570” .570”

20° 60°

45° 20°

245° 260°

.585” .585”

20° 60°

55° 20°

255° 260°

.625” .625”

S&S CAMS FOR EVOLUTION-STYLE ENGINES

CABLES

•S&S Cams are tested on the dyno, street and track before being offered to the public •With hundreds of hours of testing on each cam, you know you are getting the best cam S&S can produce •Made in the U.S.A.

BRAKES

NOTE: Installer must check coil bind, valve-to-valve clearance, valve-to-piston clearance and cam lobe to case clearance.

0925-0076

FOR 84-99 BIG TWIN EVOLUTION ENGINES

TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

452

510 CAM

520 CAM

561 CAM

•S&S’ best bolt-in cam •Ideal for engines to 96” up to 10:1 compression •No spring spacing required •Works with stock pushrods, springs and hydraulic tappets PART # DESCRIPTION SUG. RETAIL 0925-0076 510 cam $184.95

•Works well in all size motors up to 10:1 compression •Makes best power in low to mid-range •Works with hydraulic tappets •Requires high-lift springs

•For motors with up to 10:1 compression •Very good mid-range performance •Works with hydraulic tappets •Requires high-lift springs

PART # DS-199224

DESCRIPTION 520 cam

631 CAM

•Works well in large-displacement engines 9.5 to 10.5:1 compression •Makes best power in mid-range •Works with hydraulic or solid tappets •Requires high-lift springs

•For all high-compression engines 11:1 and up compression •Makes best power from 4500 rpm and up •Works with solid or hydraulic tappets •Requires high-lift springs

GRIND S&S 510 Intake Exhaust S&S 520 Intake Exhaust

SUG. DESCRIPTION RETAIL 600 cam $184.95

PART # DS-199229

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

20° 52°

38° 20°

238° 252°

.510” .510”

0° 50°

40° 2°

220° 232°

.520” .520”

PART # DS-199225

DESCRIPTION 561 cam

SUG. RETAIL $184.95

640 CAM

600 CAM

PART # DS-199228

SUG. RETAIL $184.95

DESCRIPTION 631 cam GRIND S&S 561 Intake Exhaust S&S 600 Intake Exhaust

SUG. RETAIL $184.95

•For large displacement engines (110”+) with 10.5 to 11.5:1 compression and smaller engines (96 - 107”) with 11 to 12:1 compression •Less overlap and fast ramps build high cylinder pressure •Lower TDC lift makes installation easier •Designed for use with hydraulic tappets •Requires high-lift springs PART # 0925-0044

DESCRIPTION 640 cam

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

32° 50°

40° 26°

252° 256°

.560” .560”

20° 60°

55° 20°

255° 260°

.600” .600”

GRIND S&S 631 Intake Exhaust S&S 640 Intake Exhaust

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $184.95

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

34° 66°

61° 29°

275° 276°

.630” .630”

25° 60°

60° 25°

265° 270°

.640” .670”


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE

CHAIN DRIVE PERFORMANCE CAMS FOR 99-11 TWIN CAM •Computer-designed hydraulic cams •Available from mild street/cruising up to big-bore and race engine build-ups •Lobe-to-lobe cam profile accuracy for off-idle torque and high-rpm horsepower •Cams for 06 Dyna and all 07-11 models require the use of 99-04 style valves, seals, valve guides and spring kits (unless noted) •Sold in sets of two, one intake and one exhaust cam •Made in the U.S.A.

GASKETS & SEALS

NOTE: Must check coil bind, valve to valve clearance and valve to piston clearance.

290-2 HOT STREET PERFORMANCE

296-2 HOT STREET

•Great mid-range and upper end power •Provides optimum power with 9.5:1 compression ratio and modified heads •Must use Crane valve springs, set up for .570” lift, performance air cleaner and exhaust •Power range from 1800 to 5800 rpm

•For heavily modified engines with a compression ratio of 10.25:1 and up, big bore kit and headwork •Performance air cleaner and performance exhaust also required •Designed for use with Edelbrock Performer RPM Twin Cam cylinder heads •.620” lift, range: 2000 to 6000 rpm

PART # 290-2 CAMS 0925-0247 0925-0235

PART # 296-2 CAMS 0925-0249 0925-0241

DESCRIPTION

SUG. RETAIL

For 06 Dyna Glide and 07-11 Twin Cam For 99-06 Twin Cam (except 06 Dyna Glide)

$299.95 299.95

DESCRIPTION

SUG. RETAIL

For 06 Dyna Glide and 07-11 Twin Cam For 99-06 Twin Cam (except 06 Dyna Glide)

$299.95 299.95

300-2 MILD STREET, CRUISING/TOURING

304-2 MAX HOT STREET

•Bolt-in camshaft; great low-end and mid-range power •Works well in heavier bikes with performance air cleaner, exhaust and stock compression ratio •Can be used with stock valve springs •Power range from idle to 5000 rpm

•Strong mid-range torque with great upper end power •Best for modified engines with 10.5:1 compression ratio, big bore kits and modified heads •Must use Crane valve springs, set up for .700” travel, performance air cleaner and exhaust •Power range from 2000 to 6200 rpm

PART # 300-2 CAMS 0925-0244 0925-0227

DESCRIPTION

SUG. RETAIL

For 06 Dyna and 07-11 Twin Cam For 99-06 Twin Cam (except 06 Dyna Glide)

$299.95 299.95

PART # 304-2 CAMS 0925-0248 0925-0238

DESCRIPTION

SUG. RETAIL

For 06 Dyna Glide and 07-11 Twin Cam For 99-06 Twin Cam (except 06 Dyna Glide)

310-2 MODERATE STREET, CRUISING

316-2 STREET PERFORMANCE

•Bolt-in camshaft; good low-end and mid-range power •Great for Dynas, Softails and solo riders •Works best with performance air cleaner, exhaust and compression ratio from stock to 9.5:1 •Can be used with stock valve springs •Power range from 1500 to 5000 rpm

•Bolt-in camshaft; 10.1:1 compression ratio recommended •Works best with performance air cleaner and exhaust •Can use stock valve springs •Power range from 1800 to 5800 rpm

PART # 310-2 CAMS 0925-0245 0925-0229 GRIND CRANE 290-2 Intake Exhaust CRANE 296-2 Intake Exhaust CRANE 300-2 Intake Exhaust

DESCRIPTION

SUG. RETAIL

For 06 Dyna and 07-11 Twin Cam For 99-06 Twin Cam (except 06 Dyna Glide)

$299.95 299.95

OPEN

CLOSE

DURATION @ .053”

VALVE LIFT

18° 46°

42° 22°

240° 248°

.570” .570”

20° 52°

46° 22°

246° 254°

.619” .619”

13° 42°

33° 14°

226° 236°

.505” .505”

PART # 316-2 CAMS 0925-0246 0925-0232

GRIND CRANE 304-2 Intake Exhaust CRANE 310-2 Intake Exhaust CRANE 316-2 Intake Exhaust

DESCRIPTION

$299.95 299.95

$299.95 299.95

OPEN

CLOSE

DURATION @ .053”

VALVE LIFT

25° 56°

49° 24°

254° 260°

.600” .600”

20° 47°

36° 15°

236° 242°

.505” .505”

19° 48°

43° 24°

242° 252°

.505” .505”

All part numbers in BOLD MAGENTA are new for 2011.

LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

SUG. RETAIL

For 06 Dyna Glide and 07-11 Twin Cam For 99-06 Twin Cam (except 06 Dyna Glide)

ELECTRICAL

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

453


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING

FIREBALL CAMS FOR 84-99 80” EVOLUTION •These bolt-in cams are designed to deliver high performance in a stock engine with hydraulic lifters for the street or the strip •Made of high-quality materials, the computer-designed camshaft has a broader powerband •Made in the U.S.A. NOTE: Not for use on fuel-injected models. NOTE: Must check coil bind, valve-to-valve clearance and valve-to-piston clearance.

300-2B GRIND, HYDRAULIC

316-2 GRIND, HYDRAULIC

•Bolt-in cam designed for broad power range starting from low rpm; right where you need it for street performance •Replaces EV-13; cam lift at TDC: Int: .094” Exh: .093”

•Bolt-in performance with noticeable difference throughout rpm range; works better with high-performance carb and exhaust •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons •Replaces EV-38; cam lift at TDC: Int: .110” Exh: .127”

PART # 0925-0219

DESCRIPTION 300-2B cam

SUG. RETAIL $189.95

310-2 GRIND, HYDRAULIC •Bolt-in cam, works well with stock carb and performance exhaust •Replaces EV3 PART # 0925-0225 GRIND 300-2B Intake Exhaust 310-2 Intake Exhaust 316-2 Intake Exhaust

DESCRIPTION 310-2 cam

SUG. RETAIL $189.95

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

12° 41°

34° 15°

226° 236°

.490” .490”

19° 46°

37° 16°

236° 242°

.490” .490

19° 48°

43° 24°

242° 252°

.490” .490”

PART # 0925-0221

DESCRIPTION 316-2 cam

SUG. RETAIL $189.95

326-2 GRIND, HYDRAULIC •Performance cam works well to increase performance in mid- and upper-rpm range •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons •Replaces EV-5; cam lift at TDC: Int: .125” Exh: .129” PART # 0925-0223 GRIND 326-2 Intake Exhaust

DESCRIPTION 326-2 cam

SUG. RETAIL $189.95

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

23° 56°

49° 26°

252° 262°

.490” .500”

HANDLEBARS, CONTROLS HI-ROLLER CAMS FOR 84-99 80” EVOLUTION cam design for 84-99 80” Evolution only has Multi-Index Gears to offer the versatility & MIRRORS •Revolutionary of three cam timing settings with one camshaft. One position gives a 4° advance of usual cam CABLES

timing and another position is 4° retarded of the original timing. An overall 8° timing range is available •Made in the U.S.A.

H286-2B GRIND, HYDRAULIC

BRAKES TANKS & OIL FILTERS

•Bolt-in performance that works better with high performance carb and exhaust, offering a noticeable difference throughout the rpm range •Excellent for speed and touring •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons PART # DESCRIPTION SUG. RETAIL 0925-0212 H286-2B cam $248.95

H290-2 GRIND, HYDRAULIC

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

454

•Produces strong low-end and mid-range power •Engine must have higher-than-stock compression ratio or increased displacement up to 88 cu. in. •Works best in modified engines with headwork performed PART # DESCRIPTION SUG. RETAIL 0925-0216 H290-2 cam $248.95

H296-2 GRIND, HYDRAULIC

H304-2 GRIND, HYDRAULIC •Produces a wide power range in your Evolution •Engine must have at least 10:1 compression ratio •Good cam for strokers and motors with up to 95 cu. in. •Modified heads and high-lift springs required PART # 0925-0217

DESCRIPTION H304-2 cam

H306-2 GRIND, HYDRAULIC •Bolt-in performance that increases horsepower in engines with carb and exhaust work, but will work in a stock engine •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons PART # 0925-0214

DESCRIPTION H306-2 cam

•Increases performance in mid- and upper-rpm range •Valve-to-piston clearances must be checked in some early Evolution engines without notched pistons

H314-S GRIND, HYDRAULIC

PART # 0925-0213

PART # 0925-0218

GRIND H286-2B Intake Exhaust H290-2 Intake Exhaust H296-2 Intake Exhaust

DESCRIPTION H296-2 cam

SUG. RETAIL $248.95

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

19° 48°

43° 24°

242° 252°

.490 .490

17° 45°

43° 23°

240° 248°

.581 .581

23° 56°

49° 26°

252° 262°

.490 .500

SUG. RETAIL $248.95

SUG. RETAIL $248.95

•Camshaft for large-displacement, performance-oriented engines •Will provide maximum street and strip performance

GRIND H304-2 Intake Exhaust H306-2 Intake Exhaust H314-S Intake Exhaust

DESCRIPTION H314-S cam

SUG. RETAIL $248.95

OPEN

CLOSE

DURATION @ .053

VALVE LIFT

24° 55°

50° 25°

254° 260°

.600 .600

28° 69°

54° 23°

262° 272°

.500 .510

26° 65°

54° 21°

260° 266°

.600 .600

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

7

WINDSHIELDS XTREME ENERGY™ CAMS FOR 84-99 EVOLUTION BIG TWIN

TOURING

•New cam lobe designs allow maximum performance for Evolution engines •Give great throttle response and mid-range with excellent high-rpm power •Fast opening and closing gives better airflow with the lift and duration used •Xtreme Energy cams require valve springs designed for high-lift cams •All cams made from SAE 6150 bearing-quality steel for durability and include the cam gear •Made in the U.S.A.

LUGGAGE

EVL-5000 CAM

EVL-5005 CAM

EVL-5010 CAM

•Excellent low-end and mid-range; idle-5300 rpm •For trailer towing, two-up

•Low-end and mid-range power for heavy bikes; 1500-5500 rpm

PART # 0925-0037

PART # 0925-0038

•Mid-range to top-end for light bikes; 1800-5800 rpm •Stock heads with performance springs

DESCRIPTION EVL-5000 cam

SUG. RETAIL $181.95

DESCRIPTION EVL-5005 cam

SUG. RETAIL $181.95

PART # 0925-0039

DESCRIPTION EVL-5010 cam

SEATS & SISSY BARS

SUG. RETAIL $181.95

EXHAUST

EVL-5015 CAM

EVL-5020 CAM

EVL-5025 CAM

•Mid-range to top-end for modified 80- to 88-cu.-in. engines, 9.5:1+ compression and lowrestriction pipes and intake

•Modified engines over 88 cu. in., lowrestriction pipes and intake; up to 6500 rpm

•Maximum power in 88+-cu.-in. engines, 10.5:1+ compression, head work, performance pipes and intake

PART # 0925-0040 GRIND EVL-5000 EVL-5005 EVL-5010 EVL-5015 EVL-5020 EVL-5025

DESCRIPTION EVL-5015 cam

SUG. RETAIL $181.95

INTAKE DURATION 230 236 244 252 260 268

OPEN 17 18 22 26 58 23

PART # 0925-0041

CLOSE 33 33 42 46 52 56

DESCRIPTION EVL-5020 cam

EXHAUST DURATION 230 236 244 252 260 272

SUG. RETAIL $181.95 OPEN 41 42 48 52 56 64

PART # 0925-0042

CLOSE 9 14 16 20 24 28

DESCRIPTION EVL-5025 cam

LIFT INT./EXH. .562/.562 .569/.569 .585/.585 .585/.585 .585/.585 .601/.601

SUG. RETAIL $181.95

TDC LIFT INT./EXH. .172/.130 .177/.158 .203/.171 .228/.182 .139/.216 .263/.240

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

V-THUNDER™ CAMS FOR 84-99 EVOLUTION BIG TWIN •Provide the ultimate in arm-stretching power on the street or in competition •Power proven and backed by hundreds of exhaustive hours on V-Thunder’s dyno and in on-bike testing, these cams provide added punch at all levels of performance for Evolution motors while maintaining the longevity and integrity of valvetrain parts •V-Thunder cams are made with SAE6150 bearing-quality steel and induction-hardened for optimum surface longevity •Tolerances are extremely precise with the aid of computer-controlled machining centers •Made in the U.S.A.

ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS

NOTE: Always check valve spring coil bind, valve guide-to-collar, valve-to-valve and valve-to-piston clearance when installing a new cam.

EVL-3000 CAM

EVL-3030 CAM

EVL-3060 CAM

•For two-up riding and pulling trailers •Good power to 5000 rpm

•Requires head work, free-flowing pipes and carb work •Good roll-on in high gear •Strong mid-range •Power from 2000 to 6300 rpm

•Requires valve springs, free-flowing pipes and carb work •Works better with higher compression •Hot street/strip cam for light bikes •Power from 3000 to 7000 rpm

CABLES

PART # DS-199155

PART # DS-199158

BRAKES

PART # DS-199152

DESCRIPTION EVL-3000 cam

SUG. RETAIL $181.95

DESCRIPTION EVL-3030 cam

SUG. RETAIL $181.95

DESCRIPTION EVL-3060 cam

SUG. RETAIL $181.95

EVL-3010 CAM

EVL-3040 CAM

EVL-3070 CAM

•Stock motor •Good low-end and mid-range power •Power from 1500 to 5600 rpm

•Requires valve springs, free-flowing pipes and carb work •Pulls hard through power range •Power from 2000 to 6500 rpm

•Requires valve springs, headwork, free-flowing pipes and carb work •Recommended for 88 cu. in. and larger motors •Works best with 10.5-to-1 and higher compression •Very hot street/strip cam •Power from 3500 to 7500 rpm

PART # DS-199153

DESCRIPTION EVL-3010 cam

SUG. RETAIL $181.95

PART # DS-199156

DESCRIPTION EVL-3040 cam

SUG. RETAIL $181.95

EVL-3020 CAM

EVL-3050 CAM

•Works best with free-flowing pipes and carb work •Strong mid-range •Power from 2000 to 6000 rpm

•Requires valve springs, free-flowing pipes and carb work •Top-end cam •Power from 2500 to 6500 rpm

PART # DS-199154 GRIND EVL-3000 Intake Exhaust EVL-3010 Intake Exhaust EVL-3020 Intake Exhaust EVL-3030 Intake Exhaust

DESCRIPTION EVL-3020 cam

SUG. RETAIL $181.95

PART # DS-199157

DESCRIPTION EVL-3050 cam

OPEN

CLOSE

DURATION @ .053

LIFT

10° 34°

34° 10°

.224° .224°

.500” .500”

15° 39°

39° 15°

.234° .234°

.500” .500”

18° 42°

42° 18°

.240° .240°

.500” .500”

16° 44°

44° 16°

.240° .240°

.530” .530”

GRIND EVL-3040 Intake Exhaust EVL-3050 Intake Exhaust EVL-3060 Intake Exhaust EVL-3070 Intake Exhaust

PART # DS-199159

DESCRIPTION EVL-3070 cam

SUG. RETAIL $181.95

SUG. RETAIL $181.95 OPEN

CLOSE

DURATION @ .053

LIFT

17° 50°

45° 22°

.242° .252°

.510” .510”

22° 50°

50° 22°

.252° .252°

.510” .510”

24° 61°

54° 29°

.260° .270°

.585” .585”

29° 63°

61° 31°

.270° .274°

.608” .608”

All part numbers in BOLD MAGENTA are new for 2011.

TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

455


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL

WILD THINGS CHAIN DRIVEN CAMS FOR 99-11 TWIN CAM •Low cam noise and long valve train life •Designed to give strong low-end torque and high horsepower with a wide, usable power band and extended rpm ranges •Chain-driven cams for 99-06 models (except 06 Dyna) use stock splined gear and chain; ‘99 models with keyed drive gear will require the installation of a splined gear (sold separately) •Chain-driven cams for 06 Dyna and all 07-11 models use stock cam chain drives •Sold in sets of two •Cam installation kit are recommended for chain-driven cams (kit #DS-199235) NOTE: The TC-4D and TC-46D cams are specifically designed to allow you to use the stock starter in larger than stock motors; and they help eliminate detonation (pinging) when running up to 10.5 compression if 92-octane fuel is used.

TC-1

TC-2D

•Bolt-in low- and mid-range power increases; 80+ horsepower possible with no head work •Recommended for heavy bikes with stock or near stock compression

•Works best in 88” to 96” motors •Power gains through the entire rpm range

PART #

DESCRIPTION

0925-0098

TC-1 cams for 99-06 Twin Cam (except 06 Dyna)

PART #

DESCRIPTION

0925-0183

TC-2D cams for all 07-11 Twin Cam and 06 Dyna

SUG. RETAIL $349.95

SUG. RETAIL $349.95

TC-26D •High-lift version of our TC-2 cams, very street-friendly •When combined with Wild Things heads, pistons and throttle body, more than 120 horsepower can be produced •Requires clearancing PART #

DESCRIPTION

0925-0184

TC-26D cams for all 07-11 Twin Cam and 06 Dyna

TC-46D

SUG. RETAIL

TC-546D

•Big power for 88” to 103” motors; best for use with motors that have head work, larger carb or throttle body and a performance exhaust system •Can be used in stock motors

•High-lift version of the TC-4D •For 95”+ motors •Impressive power gains and a wide powerband •High compression, head work, large carburetor or throttle body and a performance exhaust will get the most out of this cam •Require some clearancing

PART #

DESCRIPTION

PART #

DESCRIPTION

PART #

DESCRIPTION

0925-0185

TC-4D cams for all 07-11 Twin Cam and 06 Dyna

0925-0186

TC-46D cams for all 07-11 Twin Cam and 06 Dyna

0925-0187

TC-546D cams for all 07-11 Twin Cam and 06 Dyna

TC-4D

SUG. RETAIL $349.95

SUG. RETAIL

HANDLEBARS, CONTROLS & MIRRORS

$349.95

SUG. RETAIL

•Low cam noise and long valve train life •Designed to give strong low-end torque and high horsepower with a wide, usable power band and extended rpm ranges •Sold in sets of two •Gear-driven cams require the use of 4-gear gear set (DS-199532 or DS-199538) and a high-lift spring kit (both sold separately) •Cam installation kit recommended for gear-driven cams (kit #DS-199321)

•Bolt-in low- and mid-range power increases; 80+ horsepower possible with no head work •Recommended for heavy bikes with stock or near stock compression DESCRIPTION

0925-0100 TC-1G cams

SUG. RETAIL $349.95

TANKS & OIL FILTERS DASHES & GAUGES

•Works best in 88” to 95” motors •Power gains through the entire rpm range •Can be used in stock motors

•Big power for 88” to 103” motors; best for use with motors that have head work, larger carb or throttle body and a performance exhaust system

PART #

PART #

PART #

TC-4G TC-2G

DESCRIPTION

LIFT LIFT @ TDC OPENING (INCHES) (INCHES) (DEGREES) .158 .121

15 40

SUG. RETAIL

0925-0101 TC-2G cams

•A high-horsepower, high torque cruiser cam for 103”+ motors •High compression, head work, large carburetor or throttle body and a performance exhaust will get the most out of this cam •Excellent choice for engines with restricted intake tracts or those with Magneti PART # DESCRIPTION SUG. RETAIL Marelli fuel0925-0103 TC-5G cams $349.95 injection systems GRIND TC-1/TC-1G Intake .510 Exhaust .498 TC-2/TC-2D/TC-2G Intake .510 Exhaust .495 TC-4D/TC-4G Intake .560 Exhaust .550 TC-5G Intake .590

0925-0099

•High-lift version of our TC-2G cams, very street-friendly •When combined with Wild Things heads, pistons and throttle body, more than 120 horsepower can be produced •Requires clearancing

TC-1G

TC-5G

BRAKES

$349.95

WILD THINGS GEAR DRIVEN CAMS FOR 99-06 TWIN CAM (EXCEPT 06 DYNA GLIDE)

PART #

CABLES

$349.95

•For 100”+ engines •Large powerband with good drivability yet it runs quiet •Really helps when starting high-compression, big-inch motors •Requires clearancing

NOTE: The TC-4G and TC-46G cams are specifically designed to allow you to use the stock starter in larger than stock motors; and they help eliminate detonation (pinging) when running up to 10.5 compression if 92-octane fuel is used. TC-26G

LIGHTING

0925-0185

$349.95

DESCRIPTION

SUG. RETAIL

0925-0099 TC-4G cams

$349.95

DESCRIPTION

SUG. RETAIL

0925-0104 TC-26G cams

$349.95

TC-46G

TC-546G

•High-lift version of the TC-4G •For 95”+ motors •Impressive power gains and a wide powerband •High compression, head work, large carburetor or throttle body and a performance exhaust will get the most out of this cam •Require some PART # DESCRIPTION SUG. RETAIL clearancing 0925-0102 TC-46G cams $349.95

•For 100”+ engines •Large powerband with good drivability yet it runs quiet •Really helps when starting highcompression, big-inch motors •Requires clearancing

CLOSING (DEGREES)

DURATION (DEGREES)

LOBE CENTER (DEGREES)

41 8

236 228

103 106

LIFT GRIND (INCHES) TC-5G (CONT) Exhaust .560 TC-26D/TC-26G Intake .575 Exhaust .495 TC-46D/TC-46G Intake .625 Exhaust .575 TC-546D/TC-546G Intake .630 Exhaust .575

PART #

DESCRIPTION

SUG. RETAIL

0925-0105 TC-546G cams

$349.95

LIFT @ TDC OPENING (INCHES) (DEGREES)

CLOSING (DEGREES)

DURATION (DEGREES)

LOBE CENTER (DEGREES)

.189

22

260

108

58

.175 18 50 248 106 FRAMES, .169 18 50 248 106 .145 48 14 242 107 SUSPENSION .145 48 14 242 107 & FENDERS .230 26 54 260 104 .217 26 54 260 104 .182 52 20 252 106 FOOTRESTS .181 52 20 252 106 & LICENSE .234 27 59 266 106 .225 27 59 266 106 .182 52 20 252 106 PLATE FRAMES TIRES, WILD THINGS CAMS FOR 84-99 EVOLUTION BIG TWIN TUBES & •Low cam noise and long valve train life 0925-0096 WHEELS •Produce wide, usable power with strong low-end torque, high horsepower and extended rpm ranges •Sold each ER-46 LIFT OPENING CLOSING DURATION LOBE CENTER HARDWARE, ER-2 GRIND (INCHES) (DEGREES) (DEGREES) (DEGREES) (DEGREES) •The Evo version of our venerable TC46-G cam CHEMICALS •Wide powerband for 80” to 96” motors •Intended for use on 96”+ motors ER-2 26 50 256 102 •Head work, a larger carburetor, performance exhaust Intake .560 & TOOLS •Works well in larger, low-compression motors Exhaust .510 52 20 252 106 and higher compression really make this cam shine •Valve springs and spacing required COVERS, •Valve springs and spacing required ER-46 Intake .625 24 56 260 106 DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL SECURITY PART # Exhaust .575 56 16 252 110 ER-2 cam $219.95 0925-0097 ER-46 cam $219.95 & GENERAL 0925-0096

456

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

7

WINDSHIELDS TOURING 0925-0434

0925-0435

0925-0535

0925-0536

CAMSHAFT INSTALLATION KITS •Now available in two kit styles: standard and plus •Each kit includes Timken® roller bearings, Timken® Torrington® full roller needle bearings, 12-point ARP® camshaft and crankshaft bolts and hardened washers •Gaskets include cam cover, lifter blocks, pushrod tube and camplate O-rings •Plus kit also includes a Rockerbox gasket kit •Made in the U.S.A.

LUGGAGE SEATS & SISSY BARS EXHAUST

0925-0436

PART # DESCRIPTION SUG. RETAIL FOR ALL 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) 0925-0434 Gear drive installation, standard kit $119.95 0925-0535 Gear drive installation, plus kit 149.95 FOR 06 DYNA GLIDE AND 07-11 TWIN CAM MOTORS 0925-0435 Gear drive installation, standard kit 89.95

0925-0537

PART # DESCRIPTION FOR 06 DYNA GLIDE AND 07-11 TWIN CAM MOTORS (CONT) 0925-0536 Gear drive installation, plus kit 0925-0436 Chain drive installation, standard kit 0925-0537 Chain drive installation, plus kit

SUG. RETAIL $119.95 79.95 109.95

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE

0925-0182

GASKETS & SEALS 0925-0167

ELECTRICAL 0925-0456

LIGHTING

•Kits include all required parts needed when servicing orchanging gear- or chain-drive cams in a Twin Cam motor •Made in the U.S.A.

•Includes all gaskets, bearings and hardware necessary to install gear-driven cams •Made in the U.S.A. SUG. RETAIL $42.95 46.95

CRANKSHAFT CAM DRIVE SPROCKET

PART # DESCRIPTION SUG. RETAIL FOR ALL 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) 0925-0456 Gear drive cam installation kit $41.95 DS-199321 Chain drive cam installation kit 86.95 FOR 06 DYNA AND ALL 07-11 TWIN CAM 0925-0512 Gear drive cam installation kit $45.95 0925-0457 Chain drive cam installation kit 24.95

HANDLEBARS, CONTROLS & MIRRORS CABLES 0925-0457

BRAKES TANKS & OIL FILTERS

CAM DRIVE SPROCKETS

•Manufactured from 4340 steel and replaces OEM #25609-99 •17-tooth sprocket can be used with the OEM cam drive sprocket or DS-199009 •Made in the U.S.A. PART # DS-199074

0925-0512

CAM INSTALLATION KITS

CAM INSTALLATION KITS FOR TWIN CAM

PART # DESCRIPTION 0925-0167 For 06 Dyna Glide and all 07-11 Twin Cam motors 0925-0182 For all 99-06 Twin Cam motors (except 06 Dyna Glide)

DS-199321

•Manufactured from 4340 steel and replaces the stock 34-tooth cam drive sprocket •Includes shims •Sold each DS-199175 •Made in the U.S.A. SUG. RETAIL

DESCRIPTION For all 99-06 Twin Cam motors (except 06 Dyna Glide)

$65.95

PART # DS-199175 DS-199009

DS-199009

DESCRIPTION For 00-06 Twin Cam motors (except 06 Dyna Glide), splined; repl. OEM #25716-99 For 99 Twin Cam motors, keyed; repl. OEM #25563-99

SUG. RETAIL $81.95 81.95

GEAR SETS FOR GEAR-DRIVEN CAMS •Sets will work with all Andrews and S&S geardriven cams for Twin Cam motors •Choose from a two-gear set that includes a pinion shaft gear and an outer cam gear or a four-gear set that includes a pinion gear, an outer cam gear and two inner cam gears •Sets include bolts, thrust washer and key •Made in the U.S.A.

0925-0166

DS-199539 DS-199538

PART # DESCRIPTION FOR 06 DYNA GLIDE AND ALL O7-11 TWIN CAM MOTORS 0925-0166 Four-gear set

SUG. RETAIL $449.95

PART # DESCRIPTION FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) DS-199539 Two-gear set DS-199538 Four-gear set

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $252.95 449.95

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

457


SECTION

7 FOUR-GEAR SET

WINDSHIELDS FOR GEAR-DRIVEN CAMS TOURING LUGGAGE

•A four-gear set is required for gear-driven cams that do not come with secondary cam gears; includes two secondary cam gears, outer cam drive gear, outer pinion drive gear and mounting hardware •Due to the inherent characteristics of gear drives, DS-199532 you may experience more valve train noise with gear driven cams; oversized and undersized gears are available to help achieve correct gear lash •Made in the U.S.A.

0925-0152

0925-0092

NOTE: It is the installer’s responsibility to check all clearances and follow all procedures in the S&S instructions and Harley-Davidson manual.

SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

PART # DESCRIPTION CAM GEAR DRIVE KIT DS-199532 For 99-06 Twin Cam models (except 06 Dyna Glide) 0925-0152 For 06 Dyna Glide and all 07-11 Twin Cam models OVERSIZED AND UNDERSIZED GEARS FOR 99-06 TWIN CAM MOTORS (EXCEPT 06 DYNA GLIDE) 0925-0092 Rear inner cam gear, undersized 0925-0093 Rear inner cam gear, oversized 0925-0094 Pinion gear, undersized 0925-0095 Pinion gear, oversized

SUG. RETAIL $461.95 461.95

113.95 115.95 93.95 92.95

PART # DESCRIPTION OVERSIZED AND UNDERSIZED GEARS (CONT) FOR 06 DYNA GLIDE AND ALL 07-11 TWIN CAM MODELS 0925-0154 Rear inner cam gear, undersized 0925-0155 Rear inner cam gear, oversized 0925-0094 Pinion gear, undersized 0925-0095 Pinion gear, oversized

SUG. RETAIL

$103.95 104.95 93.95 92.95

CAM SUPPORT PLATE •Made from billet 6061 T-651 aluminum •Optimized oil passages for better oil distribution •High-tolerance dowel locators for a more precise cam bore-to-cam bore location •Made in the U.S.A. PART # 0925-0423 DS-199667

DS-199667

DESCRIPTION For all 07-11 Big Twin and 06 Dyna Glide For all 99-06 Twin Cam motors (except 06 Dyna Glide); repl. OEM #24607-99

SUG. RETAIL $386.95 304.95

HIGH FLOW CAM SUPPORT PLATES

ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

•Increases engine oil flow and volume by enlarging critical oil passages and oil pump reservoirs •Blue printed and matched to Feuling® oil pumps •Made of 7075 billet aluminum which increases strength and hardness of cam plate, holds tighter tolerances under temperature and eliminates need for pinion shaft bushing •Tighter cam bearing bore tolerance for improved press fit •Decreases engine temperature by as much as 35 degrees •Pressure relief valve and spring designed for increased volume and pressure and eliminate need to stretch the spring or use a shim •Includes bearing retainer plate and hardware 0920-0006 0925-0440 •Bolts to stock location 0925-0110 •CAM PLATE PART #s 0920-0006 and 0925-0109 are hard anodized, include bearing retainer plate and hardware; use Feuling oil pump PART #s 0932-0018 and 0932-0020 •CAM PLATE PART #0925-0110 features tighter cam journal bore tolerance for improved cam fitment, added cam journal oil groove for cold start up protection and increased cam journal lubrication and added oil pressure feed holes to front and back of cam journals to prevent excessive thrusting wear; uses Feuling oil pump PART #s 0932-0023 and 0932-0026 •CONVERSION CAM PLATE PART #0925-0440 is made of 7075 aluminum and has original style 99-06 Twin Cam cam bearing bores for use with press in bearings and is designed to use new style 07-11 “factory” hydraulic chain tensioner system with original 99-06 Twin Cam style camshafts; includes bearing retainer plate and hardware, requires the purchase of factory hydraulic chain drive tensioners and uses Feuling oil pump PART #s 0932-0023 and 0932-0026 •Made in the U.S.A. NOTE: For use ONLY with Feuling® oil pumps only; see pages 462-463. PART # DESCRIPTION SUG. RETAIL CAM PLATES 0925-01101 For gear or chain drive cams in 06 Dyna and all 07-11 Twin Cam motors $379.95 0920-0006 For gear drive cams in 99-06 Twin Cam motors (except 06 Dyna) 379.95 For chain drive cams in 99-06 Twin Cam 0925-01092 motors (except 06 Dyna) 398.95

PART # DESCRIPTION CONVERSION CAM PLATE 0925-04403 For chain drive cams in 99-06 Twin Cam motors (except 06 Dyna) 1

3

®

®

458

$379.95

Block off plate PART # 0932-0036 required when using gear drive cams. Includes tensioner pins and guide tower. Requires purchase of “factory” hydraulic chain drive system (tensioners, chains and sprockets).

FRAMES, SUSPENSION & FENDERS FOOTRESTS CAM PLATE/OIL PUMP FASTENER KIT & LICENSE •Optional kit for Twin Cam engines •Quality 12-point, heat-treated 8740 chromoly steel bolts PLATE FRAMES with black oxide finish manufactured by ARP to Feuling’s exact specifications TIRES, •Precision-rolled threads provide optimum engagement, TUBES & OFF PLATES prevent galling and promote consistent torque loading WHEELS BLOCK •Block off hydraulic chain tensioner •Wide, underhead flange design provides even load distribution for optimum sealing of surfaces to prevent leaks HARDWARE, holes when using gear driven cams •Tensile strength rated at 170,000 psi; superior and stronger than CHEMICALS •Made in the U.S.A. OEM and stronger than grade 8 fasteners SUG. & TOOLS •Includes moly assembly lubricant for installation PART # DESCRIPTION RETAIL •Made in the U.S.A. COVERS, 0932-0036 For 07-11 Twin Cam PART # DESCRIPTION SUG. RETAIL and 06 Dyna SECURITY $38.95 camplates $35.95 2401-0127 For 99-11 Twin Cam motors & GENERAL 2

SUG. RETAIL

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

7

WINDSHIELDS TOURING LUGGAGE

CAMPLATE CHAIN TENSIONER PINS •Made from heat-treated chromoly steel •Ensure proper press fit when changing Twin Cam chain drive camplates or replacing chain drive tensioners •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL 0925-0439 For all 99-06 Twin Cam chain drive camplates (except 06 Dyna) $49.95

SEATS & SISSY BARS CAM BEARING PLATE •Heavy-duty steel cam bearing plate is recommended for use with all gear-drive cams and is included in S&S complete gear-drive cam kits •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL 0925-0046 For all 99-06 Twin Cam motors (exc. 06 Dyna Glide) $6.95

BEARING RETAINER PLATE •Cam bearing retainer plate and hardware •Recommended for use with all Twin Cam model camplates •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL 0925-0437 For all 99-06 Twin Cam motors (except 06 Dyna Glide) $14.95

EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE

0924-0107

0924-0011

CAM BEARINGS/BUSHINGS PART # CAM BEARINGS 0924-0107 0924-0011 0924-0012 0924-0013 0924-0010 CAM COVER BUSHINGS DS-194171 DS-194174

0924-0012

GASKETS & SEALS

DS-194171 DS-194174

DESCRIPTION

SUG. RETAIL

Inner cam bearing for 06 Dyna and all 07-11 Big Twin; rep OEM #9215 Inside needle bearing for 99-06 Twin Cam models (except 06 Dyna Glide); repl. OEM #9198 (Timken) (ea.) Outside ball bearing for 99-06 Twin Cam models (except 06 Dyna Glide); repl. OEM #8990A (Timken) (ea.) Needle bearing for 84-99 Big Twin (except Twin Cam); repl. OEM #9058 (Timken) (ea.) Needle bearing for 86-90 XL; repl. OEM #9057 (Timken) (ea.)

$10.95 11.95 16.95 8.95 8.95

For 86-06 XL (#s 1, 3, 4); 45” (#4); repl. OEM #25586-37 (ea.) For 86-90 XL (#2); repl. OEM #25588-57 (ea.)

21.95 19.95

DS-194199

ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS

DS-194123

CABLES BRAKES TANKS & OIL FILTERS DS-194195

PINION SHAFT BUSHINGS

CAM BUSHING KITS •Big Twin kits include cam and gear shaft bushings/bearings, along with lock pins and thrust plate •XL kits include all cam and gear shaft bushings/bearings, along with lock pins and shims •Made in the U.S.A. PART # DESCRIPTION DS-194195 For 84-99 Big Twin (except Twin Cam) DS-194199 For 86-90 XL

DS-197069

SUG. RETAIL $32.95 86.95

•Quality pinion shaft bushings; sold individually •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL DS-194123 For 93-99 80” Evolution Big Twin; repl. OEM #25582-93 $30.95 DS-194180 For 84-92 Big Twin; repl. OEM #25582-54, 73 37.95

CAM COVER BUSHINGS •Bushings are made from solid bronze bar stock •Machined in one operation with a tolerance of .0002” •Feature a lead-in for ease of installation •Sold each •Made in the U.S.A. PART # DESCRIPTION DS-197069 For 84-99 Big Twin, except Twin Cam; repl. OEM #25581-70 (1.2015” o.d.) DS-197055 For 84-99 Big Twin, except 99 Twin Cam, (+.005 o.d.) DS-197070 For 86-09 XL; repl. OEM #25586-37 (.9405” o.d.) DS-197071 For 86-90 XL rear intake; repl. OEM #25588-57 (1.3775” o.d.)

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $30.95 30.95 27.95 29.95

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

459


SECTION

7

WINDSHIELDS TOURING PINION/GEAR COVER DOWEL PINS

LUGGAGE SEATS & SISSY BARS

•.125” x .250” long •Sold in 25-pk. •Made in the U.S.A. PART # 0925-0531

CAM SHIMS

DESCRIPTION For 84-99 Evolution Big Twin; repl. OEM #275

SUG. RETAIL $.95 (ea.)

EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

460

CAM LOCK WASHERS

CAM GEAR THRUST PLATES

•Sold in 5-pks. •Made in the U.S.A.

•Sold in pairs •Made in the U.S.A. SUG. PART # DESCRIPTION RETAIL 0925-0290 For 86-08 XL; repl. OEM #25551-58 $19.95

SUG. PART # DESCRIPTION RETAIL DS-193144 For 84-99 Big Twin models (except Twin Cam models); repl. OEM #25550-57 $3.95 (ea.)

•Available in a complete set of 10, or in individual sizes in 5-pk. •Made in the U.S.A.

DS-194162

PART # DESCRIPTION SUG. RETAIL FOR 84-99 BIG TWIN (EXCEPT TWIN CAM) DS-194162 Complete set (10-pk.) $25.95 0925-0289 .045”; repl. OEM #25555-48 (5-pk.) 2.55 (ea.) DS-194163 .050”; repl. OEM #25550-36 (5-pk.) 2.95 (ea.) DS-194164 .055”; repl. OEM #25551-36 (5-pk.) 2.95 (ea.) DS-194165 .060”; repl. OEM #25552-36 (5-pk.) 2.95 (ea.) DS-194166 .065”; repl. OEM #25553-36 (5-pk.) 2.95 (ea.) DS-194167 .070”; repl. OEM #25554-36 (5-pk.) 2.95 (ea.) DS-194168 .075”; repl. OEM #25555-36 (5-pk.) 2.95 (ea.) DS-194169 .080”; repl. OEM #25556-79 (5-pk.) 2.95 (ea.) DS-194170 .085”; repl. OEM #25557-79 (5-pk.) 2.95 (ea.) DS-194175 .090”; repl. OEM #25558-79 (5-pk.) 2.95 (ea.) DS-194176 .095”; repl. OEM #25559-79 (5-pk.) 2.95 (ea.)

PINION GEARS •High-quality pinion gears are carefully machined, heat treated and then finish ground •Available in various sizes •Sold each •Made in the U.S.A. APPLICATION COLOR For 84-89 Big Twin Yellow Red Blue Green For 91-99 XL Blue Red White Green Yellow

DS-194248

PART #

OEM #

SIZE

DS-194247 DS-194248 DS-194249 DS-194483 0921-0001 0921-0002 0921-0003 0921-0004 0921-0005

24042-78 24043-78 24044-78 24045-78 24056-91 24057-91 24058-91 24059-91 24060-91

1.4737” 1.4729” 1.4721” 1.4715” -

0921-0005 SUG. RETAIL

-

1.4745” 1.4737” 1.4729” 1.4721”

$79.95 79.95 79.95 79.95 128.95 128.95 128.95 128.95 128.95

MYSTFREE OIL SEPARATOR KIT •Permanent solution to blow-by oil misting generated from breather system •Direct replacement for factory umbrella modules; no modifications required •Precision machined aluminum billet construction •Includes gaskets, hardware and instructions •Made in the U.S.A. PART # 0950-0084

DESCRIPTION For 99-10 Twin Cam

SUG. RETAIL $229.95

CRANKCASE BREATHER REED VALVE •New-style breather is not dependent on the rotation of the crankshaft to make it open and close; instead, reeds open when the pressure in the crankcase becomes greater than the pressure in the cam chest and close when the pressure in the cam chest is equal to or greater than the pressure in the crankcase •By opening and closing “on demand,” the reed valves automatically compensate for the lag time associated with accelerating the mass of air as it is forced out of the crankcase, 0920-0008 increasing performance and stopping high-rpm oil carryover in engines with marginal piston ring seal DESCRIPTION SUG. RETAIL •Installation is fast and simple; PART # FOR 93-99 BIG TWIN EVOLUTION-STYLE ENGINES no aligning timing marks, 0920-0008 Standard $95.95 and no rotating parts 0920-0009 +.030” oversize 111.95 •Made in the U.S.A.

STEEL BREATHER GEAR KITS •Kit comes with gear and spacer •Available in standard or +.030” oversize •Require the use of corresponding cam and pinion gear •Made in the U.S.A. PART # DESCRIPTION FOR 84-99 BIG TWIN DS-194242 Standard DS-194471 + .030” oversize

DS-194242

SUG. RETAIL $104.95 104.95

PLASTIC BREATHER VALVE WASHER SET •Sold in set of eight in sizes .130”, .135”, .140”, .145”, .150”, .155”, .160” and .165” •Made in the U.S.A.

STEEL BREATHER VALVE WASHER KIT •Includes one each of the following size washers; .110”, .115”, .120” and .125” •Made in the U.S.A. PART # 0950-0364

DESCRIPTION For 84-99 Big Twin

NOTE: Use only plastic washers with plastic breather valves. Do not intermix plastic and steel parts. SUG. RETAIL $12.95

PART # DS-194160

All part numbers in BOLD MAGENTA are new for 2011.

DESCRIPTION SUG. RETAIL For 84-99 Big Twin; repl. OEM #25320-82 $20.95


SECTION

7

WINDSHIELDS 2018-2909

TOURING

CRANKCASE BREATHER VALVE

2018-2908

•Solves the problem of oil carryover in Twin Cam “A” motors with stock oil pump •Oil carryover is the oil that comes out your breather and all over your bike •Easy to install when changing cams or servicing the oil pump •Made in the U.S.A. PART # 2018-2909 2018-2908

DESCRIPTION For 03-10 Twin Cam For 99-02 Twin Cam

SUG. RETAIL $106.95 106.95

•Increases cfm flow by approximately 80% •Helps remove more air and oil from the crankcase •Made in the U.S.A.

OIL SCREENS •Sold in packs of five •Made in the U.S.A.

NOTE: Requires the removal of the screen on S&S breather gears. PART # DESCRIPTION DS-194254 For S&S breather gears on 84-99 Big Twin

SUG. RETAIL $44.95

PART # DESCRIPTION 0950-0224 For 01-11 Big Twin; repl. OEM #24983-00

DESCRIPTION For 84-99 Big Twin and all aftermarket cases (except Twin Cam)

SUG. RETAIL $8.95

PART # DS-289515 DS-289516 DS-289519 DS-289517

KRANK VENT PLUS •Installs on your crankcase breather hose •Controls the air under the pistons by maintaining the proper amount of vacuum in the crankcase at any rpm •Better seal is achieved due to an increased pressure differential across the compression ring •Designed to give a 2-7 horsepower increase, with a deeper motor sound •Comes apart for easy cleaning •Made in the U.S.A. PART # DESCRIPTION DS-289525 Krank Vent Plus

SUG. RETAIL

ENGINE DS-289515 DS-289519 DS-289517

DESCRIPTION Chrome crankcase vent filter assembly Repl. filter w/ chrome top Button head bolt filter Rubber top filter

CRANKCASE BREATHER FILTER •High-quality billet construction with unique style •For lower crankcase or rear rocker breather line •Matches D&M/Drag Specialties Spear air cleaner; see page 401 •Accepts 3/8” hose •Made in the U.S.A.

SUG. RETAIL $15.95 12.95 13.95 12.95

PART # 2110-0322

62-1000

DESCRIPTION 3/8” vent filter, chrome w/ 1/2” vent filter, chrome w/ 5/8” vent filter, chrome w/ 3/4” vent filter, chrome w/ 3/8” vent filter w/o stud

stud stud stud stud

SUG. RETAIL $26.95 26.95 26.95 26.95 25.95

DESCRIPTION Chrome mini vent filter

CRANKCASE VENT FILTERS

•Designed to collect head or crankcase blow-by •Made from chrome-plated CNC-machined aluminum •Measures 21/8” L x 15/16” diameter •Made in the U.S.A. U.S. Patent #s 5.972.213/399.299. PART # 2110-6731

DESCRIPTION Blow-by oil collector

SUG. RETAIL $36.95

BRAKES

DASHES & GAUGES

SUG. RETAIL $15.95

14-20905

•High-quality crankcase breathers and filters from Emgo •Crankcase breather filter kit 14-20900 features one-piece, chrome-top filter, hose clamp and die-cast mounting base; accepts 3/8” i.d. hose 14-20900 •Replacement filter with chrome die-cast cap 14-20905 is for use only with 14-20900 (crankcase breather filter kit) PART # DESCRIPTION SUG. RETAIL •Black rubber-top crankcase 14-20900 Chrome crankcase vent filter assembly $18.95 breather 14-20910 can be 14-20905 Repl. chrome-top filter for use w/ 14-20900 only 7.95 clamped directly to 14-20910 Rubber-top crankcase vent filter 6.95 3/8” i.d. hose

All part numbers in BOLD MAGENTA are new for 2011.

CABLES

TANKS & OIL FILTERS

14-20910

BLOW-BY OIL COLLECTOR

ELECTRICAL

HANDLEBARS, CONTROLS & MIRRORS

•Features chrome end caps with washable filter •Measures 1.5” in diameter and 1.6” high •Has a 1/4” mounting tab and accepts a 3/8” i.d. hose SUG. RETAIL $118.95

GASKETS & SEALS

LIGHTING

MINI CRANKCASE VENT FILTER

DESCRIPTION Crankcase breather filter

TRANSMISSION & DRIVELINE

KN62-109

•Features a steel base, one-piece design and chrome or black rubber top •Measures 2” in dia. and 11/2” H; comes with or without a mounting stud •Made in the U.S.A. PART # KN62-109 KN62-110 KN62-111 KN62-112 62-1000

EXHAUST FUEL/AIR SYSTEMS

CRANKCASE VENT FILTERS

SUG. RETAIL $124.95

SEATS & SISSY BARS

$4.55 (ea.)

DS-289516

•One-piece crankcase filter assembly comes complete with filter clamp and a chrome, die-cast mounting base and accepts a 3/8” i.d. hose •Replacement filters available; all sold each

•Tappet screen and spring •Replaces oil screen OEM #24981-70 and spring OEM #24982-70 •Made in the U.S.A.

PART # 1012-0136

LUGGAGE

CRANKCASE VENT FILTER

CRANKCASE OIL SCREEN AND SPRING

PART # 2005-3001

AIR RAMP FOR S&S BREATHER GEARS

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

461


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST

0932-0035 0932-0027

0932-0028

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL 0932-0070

0932-0069

LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES 0932-0071

TANKS & OIL FILTERS

0932-0072

OIL SYSTEM PACK

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

462

•Available in either HP+ or Race Series •HP+ kits include 6061 billet aluminum high volume oil pump, 7075 hard anodized billet aluminum cam plate, HP+ hydraulic roller lifters and installation gasket kit •Race Series kits include blueprinted 7075 hard anodized billet aluminum oil pump; 7075 hard anodized cam plate; full-travel, slow leak down hydraulic roller lifters and installation gasket kit •Race Series hydraulic lifters offer tighter internal tolerances to handle heavy valve spring pressures and have increased roller clearance for steep ramped camshafts •PART #s 0932-0071 and 0932-0072 are designed to use 99-06 (except Dyna) style chain drive camshafts, but are upgraded with 07-11 OEM Twin Cam hydraulic tensioner system •Test results show noticeable decrease in engine operating/engine oil temperature and oil blow by •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 07-11 TWIN CAM AND 06 DYNA 0932-0029 HP+ Performance pack $859.95 0932-0030 Race series 1,099.95 FOR 99-06 TWIN CAM WITH GEAR DRIVEN CAMS (EXCEPT 06 DYNA) 0932-00271, 2 HP+ Performance pack 859.95 0932-00281, 2 Race series 1,099.95 0932-00353 Chain drive conversion kit 59.95 FOR 99-06 TWIN CAM (EXCEPT 06 DYNA) WITH CHAIN DRIVE STOCK REPLACEMENT 0932-0069 HP+ Performance pack 889.95 0932-0070 Race series 1,129.95

PART # DESCRIPTION FOR 99-06 TWIN CAM (EXCEPT 06 DYNA) WITH UPGRADED 07-11 OEM HYDRAULIC TENSIONER 0932-0071 HP+ conversion camplate 0932-0072 Race series conversion camplate 1 2 3

SUG. RETAIL

$869.95 1,119.95

For use with gear driven cams only. Includes bearing retainer plate and hardware. For use with PART #s 0932-0027 and 0932-0028 when using 99-06 chain drive system.

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

7

WINDSHIELDS TOURING 0932-0020

0932-0026

LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS

RACE SERIES™ OIL PUMPS •Made of 7075 billet aluminum and hard anodized •Tighter tolerances and harder billet aluminum alloy make this a true precision part •Gain 40% pressure volume and 60% scavenge volume over stock oil pump •Eliminates blow-by, wet sumping and oily air cleaners •Provides cooler engine and oil temperatures, more horsepower, torque and oil pressure •Recommended for strip and high-performance street engines •Made in the U.S.A.

ENGINE TRANSMISSION & DRIVELINE

NOTE: Use with Feuling® cam support plate (recommended but not required); see page 458. PART # 0932-0026

SUG. RETAIL $528.95

DESCRIPTION For 07-11 Twin Cam, 06 Dyna Glide models

PART # 0932-0020

DESCRIPTION For 99-06 Twin Cam models (except 06 Dyna Glide)

SUG. RETAIL $528.95

GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES

HIGH VOLUME HP+® OIL PUMP

BRAKES

•Made of 6061 billet aluminum •Features aerospace design, tolerances and materials •High-flow 2” gerotor gears pump 40% more pressure volume and 60% more scavenge volume •Eliminates blow-by, wet sumping and oily air cleaners •Increases oil pressure and provides cooler oil and engine temperatures •Bolts to stock location •Feuling® recommends that HP+™ lifters be used with oil pump for best results (sold separately; see page 440) •Made in the U.S.A. NOTE: Use with Feuling® cam support plate (recommended but not required); see page 458. PART # 0932-0018

DESCRIPTION For 99-06 Twin Cam models (except 06 Dyna Glide)

SUG. RETAIL $428.95

TANKS & OIL FILTERS

HIGH VOLUME HP+® OIL PUMP •Made of 6061 billet aluminum with high-flow 2” gerotor gears •Stock replacement oil pump increases oil pressure •Gain 20% pressure volume and 30% scavenge volume over stock oil pump •Eliminates blow-by, wet sumping and oily air cleaners •Provides cooler engine temperatures and oil, more horsepower and more torque •Made in the U.S.A. PART # 0932-0023

DESCRIPTION For all 07-11 Twin Cam, 06 Dyna models

SUG. RETAIL $428.95

0932-0019

OIL PUMP REBUILD KITS •Includes everything needed to rebuild Feuling High Volume and Race Series oil pumps •Kit comes with new O-rings, separator plate and installation instructions •Made in the U.S.A. ®

PART # 0932-0024

DESCRIPTION For 07-11 Twin Cam, 06 Dyna Glide models

SUG. RETAIL $22.95

PART # 0932-0019

DESCRIPTION For 99-06 Twin Cam models

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $22.95

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

463


SECTION

7

WINDSHIELDS

0932-0021

TWIN CAM OIL PUMP/CAM COVER KIT

TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING

•Revolutionary design replaces stock oil pump, cams, cam support plate, bearing plate, bearings and decorative gear cover •Compatible with S&S and stock Twin Cam style crankcases; for engines without balancers •Oil pressure is regulated after the oil filter, resulting in more consistent engine oil pressure •Increased scavenge capacity means less power loss and heat buildup •Excess oil from pressure relief valve is filtered for longer pump life •Polished billet aluminum outer cover supports outer ends of camshafts •Breather valve and spring are not included •Oil pump is designed to be used with special S&S gear drive cams (sold separately) •Made in the U.S.A. NOTE: Not for use with early ignition systems that utilize a cam position sensor. PART # DESCRIPTION SUG. RETAIL OIL PUMP/CAM COVER KIT 0932-0021 For 99-06 Twin Cam “A” engines and all Twin Cam engines built w/ S&S crankcases (except 06 Dyna Glide) $1,647.95

CAMS FOR USE WITH S&S OIL PUMP/CAM COVER KIT S&S 510GP CAM •Designed as a bolt-in cam for 88” to 95” engines with compression ratios below 9.7:1. Intended primarily for stock heads that have not been ported

DURATION

0925-0052

PART # DESCRIPTION SUG. RETAIL 0925-0052 510G cam w/ drive gear $489.95

S&S 570GP CAM

S&S 625GP CAM

•Designed for 88” to 95” engines with compression ratios between 9:1 and 10:1

•Designed for 95” or larger engines with compression ratios between 10.0 and 10.75:1

PART # DESCRIPTION SUG. RETAIL 0925-0053 570G cam w/ drive gear $489.95

PART # DESCRIPTION SUG. RETAIL 0925-0055 625G cam w/ drive gear $489.95

S&S 585GP CAM

S&S 640GP CAM

•Designed for 88” to 95” engines with compression ratios from 10 to 10.5:1 and 100” and 107” engines at 9.7:1 to 10.5:1 compression

•Designed for engines of 95” or more with compression ratios between 10.5:1 and 11.5:1 used in S&S 124” Twin Cam style engines

PART # DESCRIPTION SUG. RETAIL 0925-0054 585G cam w/ drive gear $489.95

PART # DESCRIPTION SUG. RETAIL 0925-0056 640G cam w/ drive gear $489.95

GRIND OPEN S&S 510GP Intake 20° Exhaust 52° S&S 570GP Intake 20° Exhaust 55° S&S 585GP Intake 20° Exhaust 60° S&S 625GP Intake 20° Exhaust 60° S&S 640GP Intake 25° Exhaust 65°

CLOSE

@ .053

VALVE LIFT

38° 20°

238° 252°

.510” .510”

40° 20°

240° 255°

.570” .570”

45° 20°

245° 260°

.585” .585”

55° 20°

255° 260°

.625” .625”

60° 25°

265° 270°

.640” .640”

HIGH VOLUME/HIGH PRESSURE (HVHP)

HANDLEBARS, POLISHED BILLET OIL PUMPS CONTROLS •HVHP oil pumps have a new gear tooth profile with & MIRRORS fewer but larger teeth that provides an increased oil CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

31-6302

volume for both supply and return side of the pump •Supply side gears are 9% wider than stock •Return gears are 28% wider than stock to ensure that the additional volume of oil supplied to the engine is scavenged and returned to the oil tank, reducing the amount of oil in the crankcase breather •Pumps are available in universal and standard styles; universal style has a number of oil feed and return 31-6208 options allowing maximum flexibility for custom installations, while standard has 92-99 style oil line hookups •Available as a kit or oil pump only •Kits include supply gears, return gears, drive shaft, drive shaft keys, drive shaft snap rings, check ball, check ball spring, pressure valve spring, cover screws with O-rings, miscellaneous hose fittings, plugs, screws, gaskets, mounting hardware, oil pump drive shaft gear, oil pump pinion shaft gear, S&S breather gear and shim kit and instructions 31-6299 •Oil pumps only include supply gears, return gears, drive shaft keys, drive shaft snap rings, check ball, check ball spring, pressure valve spring, cover screws with O-rings, miscellaneous hose PART # DESCRIPTION fittings, plugs, screws, gaskets, mounting hardware and instructions REPLACEMENT COMPONENTS •Made in the U.S.A. 31-6299 Gasket kit

FRAMES, SUSPENSION DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL 0934-1552 & FENDERS PART # OIL PUMP KITS FOR 92-99 80” BIG TWIN OIL PUMP FOR 92-99 80” BIG TWIN FOOTRESTS 31-6298 W/ 92-99 style cover $500.95 31-6209 W/ 92-99 style cover $383.95 500.95 31-6208 W/ universal cover 383.95 31-6300 & LICENSE 31-6302 W/ universal cover PLATE FRAMES BILLET OIL PUMP KIT TIRES, •Kit includes an oil pump with cover, mounting bolts, supply and return gears, drive shaft with keys and snap rings, check ball and spring, pressure relief valve and spring, check ball and release valve cover screws with TUBES & O-rings, miscellaneous hose fittings, plugs, screws and gaskets WHEELS •Pump features a smoother design and pressure relief towers that are .300” shorter than the OEM oil pump HARDWARE, •Accepts OEM steel oil lines and have late-style mounting bolt pattern gaskets available separately CHEMICALS •Replacement •Made in the U.S.A. & TOOLS PART # DESCRIPTION SUG. RETAIL COVERS, DS-194061 For 92-99 80” Big Twin models $314.95 For 84-91 Big Twin models 314.95 SECURITY DS-194062 Repl. gaskets 4.95 & GENERAL DS-194064

464

All part numbers in BOLD MAGENTA are new for 2011.

Genuine James gasket kit (w/ metal beaded gaskets) Master repair kit

DS-194061

SUG. RETAIL $6.95

12.95 18.95


SECTION

7

WINDSHIELDS 0932-0007

TOURING

FLOW PRO 1 BILLET OIL PUMP BODIES

LUGGAGE

•Oil pump increases horsepower by decreasing drag on the flywheels and other rotating parts •CNC-machined to exact tolerances for the most durable, strong and wear-resistant performance •Feed and return gears are individually matched to each body •Increases oil return volume over stock pumps •Made in the U.S.A. PART # DESCRIPTION OIL PUMP BODY, OEM BLACK WRINKLE 0932-0007 For 92-99 single-cam Big Twin w/ 80” -140” motors 0932-0006 For 84-91 Big Twin w/ 74” -140” motors

FLOW PRO 1 BILLET OIL PUMP COMPLETE ASSEMBLIES •Your choice of polished billet or OEM-style black wrinkle finished 6061 aluminum construction •CNC-machined feed and return gears increase pump flow and return volume •Pumps include cover, gears, drive shaft, seals, gaskets, woodruff keys, snap-rings and mounting bolts •Oil pumps do not have provisions for primary chain or drive chain oiling •Made in the U.S.A.

SEATS & SISSY BARS

SUG. RETAIL $351.95 351.95

EXHAUST FUEL/AIR SYSTEMS

DS-197093

ENGINE TRANSMISSION & DRIVELINE

NOTE: Must check the thread size in the motor cases before mounting oil pump. PART # DESCRIPTION SUG. RETAIL FOR 92-99 EVOLUTION BIG TWIN (OEM-STYLE FITTINGS) 0932-0008 Black w/ top feed/return oil lines $472.95 DS-197093 Polished w/ bottom feed/return oil lines 463.95 0932-0009 Black w/ bottom feed/return oil lines 472.95 FOR 84-91 BIG TWIN (1/8” NPT FITTINGS) DS-197094 Polished w/ top feed/return oil lines 463.95 0932-0010 Black w/ top feed/return oil lines 472.95 DS-197095 Polished w/ bottom feed/return oil lines 463.95 0932-0011 Black w/ bottom feed/return oil lines 472.95

GASKETS & SEALS ELECTRICAL 0932-0009

LIGHTING

PRO-SERIES® SMART PUMP OIL PUMPS •Filter your oil before it enters your motor •Complete with fittings that send oil to the filter before pumping it through your engine •Allows the use of 10-micron oil filters for additional protection •Machined from 6061 T-6 aluminum billet and polished to a mirror finish •Patented three-valve system delivers oil to the crankshaft at idle •Stainless steel check-valve eliminates wet-sumping upon startup; positively will not leak oil into lower end during storage •No provisions for primary or rear-chain oiling •Replacement gasket kits include cover gasket, body gasket, snap rings and keys U.S. Patent #6,230,680 PART # DESCRIPTION OIL PUMP ASSEMBLY 0932-0014 For 92-99 80” Big Twin 0932-0015 For 84-91 Big Twin

SUG. RETAIL $415.95 415.95

HANDLEBARS, CONTROLS & MIRRORS CABLES

0934-0331

0932-0014

PART # DESCRIPTION REPLACEMENT GASKET KIT 0934-0331 For 92-99 80” Big Twin 0934-0332 For 84-91 Big Twin

TANKS & OIL FILTERS

SUG. RETAIL $27.95 27.95

DASHES & GAUGES

DS-194502

PRO-SERIES® BILLET OIL PUMP •Constructed of high-quality billet aluminum with a polished finish •Unique three-valve system delivers 8-10 lb. of oil pressure to the crankshaft at idle (all other oil pumps have a pressure valve that closes at idle, denying the crankshaft oil flow at idle) •Stainless steel check valve eliminates wet sumping upon startup; positively will not leak oil into the lower end during storage •Available as an oil-pump assembly •No provisions for primary or rear-chain oiling U.S. Patent #6,230,680 PART # DESCRIPTION OIL PUMP ASSEMBLY DS-194502 For 92-99 Big Twin (except Twin Cam) DS-194501 For 84-91 Big Twin REPLACEMENT GASKET KIT 0934-0331 For 92-99 80” Big Twin 0934-0332 For 84-91 Big Twin

SUG. RETAIL $397.95 397.95 27.95 27.95

All part numbers in BOLD MAGENTA are new for 2011.

BRAKES

0934-0331

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

465


SECTION

7 OIL PUMP

WINDSHIELDS DRIVE SHAFT TOURING LUGGAGE SEATS & SISSY BARS

•Top-quality replacement shaft precision-ground to tight tolerances •Made in the U.S.A. PART # DESCRIPTION DS-197038 For 84-99 Big Twin except Twin Cam models; repl. OEM #26346-69/70

PART # 0932-0074

DESCRIPTION For 84-99 Evolution Big Twin; repl. OEM #24641-36

ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES

PART # DS-197039 DS-197040 DS-197050 DS-197051

DS-197039

DESCRIPTION Return drive gear; repl. OEM #26315-68A Return idler gear; repl. OEM #26317-68A Feed idler gear; repl. OEM #26326-62A Feed drive gear; repl. OEM #26328-74

0932-0034

SUG. RETAIL

SUG. RETAIL $38.95 38.95 38.95 38.95

DS-194007

OIL PUMP DRIVE GEARS

$19.95

•Sold each •Made in the U.S.A.

DS-194244

PART # 0932-0034 DS-194007

DS-194245

OIL PUMP DRIVE GEARS

GASKETS & SEALS

$28.95

•Made from solid billet steel •Made in the U.S.A.

•Sold each •Made in the U.S.A.

FUEL/AIR SYSTEMS

TRANSMISSION & DRIVELINE

SUG. RETAIL

OIL PUMP DRIVE SHAFT BUSHING

EXHAUST

ENGINE

OIL PUMP GEARS

DS-194245 33-4148

DESCRIPTION SUG. RETAIL Oil pump drive gear (24-tooth) for 84-99 Big Twin (except Twin Cam); repl. OEM #26345-73 $24.95 Pinion shaft oil pump gear for 84-89 Big Twin; repl. OEM #26349-73/84A 35.95 Pinion shaft conversion kit for 90-99 Evolution Big Twins 123.95

TWIN CAM OIL PUMP SCREENS •Designed to protect the oil pump and cam plate from debris off the chain-tensioners or other particles that may come loose in a Twin Cam engine •Great to put in when doing a cam bearing job •Keeps cam bearing rollers from dropping into the center section of your engine, which could ruin the oil pump and cam plate •Does not restrict oil flow – in testing the engine returned the same amount of oil back to the oil tank in an allotted amount of time; the screens de-aerated the oil more which drops oil temperature 5-10°F •Easy to install and to clean •Made in the U.S.A. PART # 0932-0073

SUG. RETAIL $33.95 33.95

33-4148

•Must be used as a set or with OEM equivalents •Made in the U.S.A. PART # DS-194244

DESCRIPTION For L85-89 Big Twin; repl. OEM #26349-84 For 84-E85 Big Twin; repl. OEM #26349-73

DESCRIPTION For 99-11 Twin Cam models

SUG. RETAIL $30.95

OIL PUMP FITTINGS WITH EASY-ACCESS SOCKET HEADS •Replace the oil fittings on top of the oil pump that are difficult to get a wrench on •Fittings are 1/8” NPT and accept 1/8” NPT straight oil line fitting PART #s DS-245272 and DS-245274 •Require a 5/16” Allen wrench for installation •Fit in the tightest applications with no problems •Sold in a set of two •Made in the U.S.A. PART # 1611-3100

DESCRIPTION Socket head oil pump fittings

SUG. RETAIL $14.95

OIL PUMP RELIEF VALVE PLUNGER •Sold each •Made in the U.S.A. PART # 0932-0075

DESCRIPTION For 84-99 Evolution Big Twin; repl. OEM # 26400-82

SUG. RETAIL $10.95

BRAKES OIL BYPASS SHIM

TANKS & OIL FILTERS DASHES & GAUGES

•Twin Cam engines feature an oil pressure bypass passage within the cam support plate that’s controlled by a spring-loaded plunger; inconsistencies in spring length and passage machining can cause the plunger to open prematurely and/or not fully close the passage when it’s supposed to be closed which results in a loss of critical oil pressure and volume at lower rpms •Zipper’s machined shims assure proper spring pre-load, which improves oil pressure and volume •Use with OEM or aftermarket oil pumps and cam plates •Sold in a 5-pack •Made in the U.S.A.

FRAMES, SUSPENSION & FENDERS DESCRIPTION FOOTRESTS PART # 0925-0424 For 99-06 Twin Cam (except 06 Dyna) & LICENSE PLATE FRAMES TIRES, TUBES & PRESSURE RELIEF SPRING WHEELS •Increases camplate pressure relief pop-off pressure •Proper spring rate to control pop-off pressure and oil HARDWARE, flow in by-pass port CHEMICALS •Bench testing recommended with Feuling Camplate Pressure Test tool PART #3801-0071 & TOOLS •Sold as a 6-pack COVERS, •Made in the U.S.A. DESCRIPTION SECURITY PART # For 99-11 Twin Cam; repl. OEM #26210-99 & GENERAL 0925-0300

SUG. RETAIL $5.95 (ea.)

•Increases pressure relief valve pop off PSI •Kit includes valve plunger, spring and roll pin •Bench testing recommended with camplate pressure test tool PART #3801-0071 to ensure proper valve seal and valve operation, see HARDWARE, CHEMICALS & TOOLS section •Made in the U.S.A. PART # 0925-0438

DESCRIPTION For 99-11 Twin Cam engine camplates

SUG. RETAIL $29.95

OIL PUMP RELIEF VALVE SPRING •This premium quality, steel-alloy oil pump pressure relief spring actually increases engine oil pressure by 2-3 psi, and does not interfere with critical bearing lubrication needs

®

466

PRESSURE RELIEF KIT

SUG. RETAIL $5.95 (ea.)

PART # DS-194048

DESCRIPTION For 84-99 Big Twin models (except Twin Cam); repl. OEM #26207-83

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $8.95


SECTION

7

WINDSHIELDS TOURING

OIL PUMP COMPONENTS •Miscellaneous hardware, check balls, retainers, etc. are available for various oil pumps found on Big Twin or XL models FITTINGS FOR BIG TWIN AND XL PART # DESCRIPTION DS-245276 Hex socket plug, 1/8” male NPT, for custom petcocks, etc. DS-245205 90° elbow, 1/8” male NPT to 1/8” female NPT, for oil tanks, pressure gauges, etc. DS-245274 Male hose connector, 3/8” hose to 1/8” male NPT, for oil tanks, coolers, etc. DS-245272 Male hose connector, 5/16” hose to 1/8” male NPT, for oil tanks, coolers, etc. RELIEF VALVE PART # 0950-0232 DS-194207

SPRINGS FOR BIG TWIN DESCRIPTION For 99-08 (10-pk.); repl. OEM #26210-99 For 84-99 (10-pk.); repl. OEM #26207-83

CHECK VALVE PART # DS-194222 DS-173404

SPRINGS AND BALLS FOR BIG TWIN DESCRIPTION Spring for 84-99 (10-pk.); repl. OEM #26262-80 Repl. ball for 84-99; repl. OEM #8873 (10-pk.)

SNAP RINGS FOR BIG TWIN AND XL PART # DESCRIPTION DS-188051 Oil pump shaft for 84-98 Big Twin; repl. OEM #26348-36 (10-pk.) DS-188052 Oil pump shaft for 86-90 XL; repl. OEM #26497-75 (10-pk.)

DS-245276

DS-245205

DS-245272

DS-245274

LUGGAGE DS-194222

SUG. RETAIL

DS-173403

SEATS & SISSY BARS

$2.95 4.95

EXHAUST

3.95 3.95

SUG. RETAIL $.95 (ea.) .95 (ea.)

SUG. RETAIL $.95 (ea.) .95 (ea.)

DS-194349 SNAP RINGS FOR BIG TWIN AND XL (CONT) PART # DESCRIPTION DS-173529 Oil pump shaft snap ring for 84-99 Big Twin; repl. OEM #11002 (10-pk.) DS-173403 Repl. retainer clip for 84-99 Big Twin 91-05 XL models oil pump; repl. OEM #11002 (10-pk.) DS-174433 Oil pump shaft end C-clip for 84-98 Big Twin, 86-90 XL; repl. OEM #26348-36 (10-pk.)

FUEL/AIR SYSTEMS

SUG. RETAIL $.95 (ea.) .95 (ea.) 1.95 (ea.)

WOODRUFF KEYS FOR BIG TWIN SUG. RETAIL

PART # DS-194349

$.95 (ea.) DS-194206 .95 (ea.)

DESCRIPTION Oil pump shaft key, 84-98 Big Twin, replaces OEM #26340-36 (10-pk.) Oil pump key, 84-99 Big Twin; replaces OEM #26348-15 (10-pk.)

SUG. RETAIL $2.95 (ea.) .95 (ea.)

ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING

OIL PUMP REPAIR KITS •Comes with new components that allow you to totally rebuild/rebush most Big Twin and XL oil pumps •Gasket/seal kits are available to complete the job •Made in the U.S.A. PART # DS-194205 DS-194202 DS-173382

HANDLEBARS, CONTROLS & MIRRORS DS-194205

DESCRIPTION Shaft/bushing kit for 84-99 Big Twin Gasket/bushing kit for 86-90 XL Gasket/seal kit with metal gaskets for 92-99 Evolution Big Twin

DS-194202 SUG. RETAIL $27.95 8.95 11.95

DS-173382

CABLES

DS-173375

PART # DESCRIPTION DS-173375 Gasket/seal kit w/ paper gaskets for 92-99 Evolution Big Twin 0934-1637 Gasket/seal kit for 91-03 XL (w/ DL-style gasket) DS-174531 Gasket/seal kit for 91-03 XL

SUG. RETAIL $10.95 13.95 10.95

0950-0201

OIL LINE KITS FOR 124” TWIN-CAM STYLE MOTORS AND CASES

•Neatly covers the side and top of the oil pump •Attaches easily using two existing oil pump body mounting points •Includes chrome hardware PART # DESCRIPTION SUG. RETAIL DS-376504 For 92-99 80” Big Twin $24.95

•Due to changes in S&S crankcase design, installation of an S&S 124” engine or S&S crankcase in 01-05 Dyna models requires oil line kit PART #0950-0201; this kit contains a special transmission top cover and oil lines for Dyna models •Installation in 00-06 FLT models requires oil line kit PART #0950-0145, but stock transmission top cover may be used •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL 0950-0201 For 99-05 Dyna $318.95 0950-0145 For 99-06 FLT $101.95

All part numbers in BOLD MAGENTA are new for 2011.

TANKS & OIL FILTERS DASHES & GAUGES

0950-0145

OIL PUMP COVER

BRAKES

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

467


SECTION

7 V-STYLE CUSTOM MOTOR MOUNT

WINDSHIELDS TOURING

FRONT/TOP MOTOR MOUNT •Steel construction with a chrome finish

LUGGAGE

PART # 0933-0056

DESCRIPTION For 08-11 FLHT, FLHR, FLHX, FLTR and H-D FL Trikes; repl. OEM #16321-08

SUG. RETAIL $29.95

•Unique-style motor mount is made from 18-gauge steel and includes an L bracket •Available in a raw finish only •Can be drilled to accept switches, buttons and brackets •Made in the U.S.A. PART # DS-243624

DESCRIPTION For custom applications on Big Twin models

0933-0052

SEATS & SISSY BARS

SUG. RETAIL $94.95

DS-243607 DS-243606

0933-0044

EXHAUST FUEL/AIR SYSTEMS

0933-0066

HEAVY-DUTY TOP MOTOR MOUNTS

ENGINE

•Chrome-plated heavy-duty mounts are 30% thicker than stock •Mounts include chrome choke/horn brackets •Softail bracket comes with sockethead hardware

TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES

NOSTALGIA TOP MOTOR MOUNTS •Polished stainless steel construction •Direct replacement for stock mounts •PART #s 0933-0044 and 0933-0067 relocate stock coil to top motor mount •PART #s 0933-0052 and 0933-0066 retain stock location of coil •Works with both carbureted or fuel-injected models •All mounting hardware included •Matches Roland Sands Design Nostalgia motor cover lineup •Made in the U.S.A. PART # DESCRIPTION FOR 00-11 TWIN CAM SOFTAIL MODELS 0933-00441 W/ relocation of coil 0933-0052 W/o relocation of coil FOR 04-11 DYNA 0933-0066 W/o relocation of coil FOR 07-11 XL 0933-00671 W/ relocation of coil

0933-0029

PART # DS-243601

SUG. RETAIL

DESCRIPTION For 82-94, 99 FXR and 80-06 FLT 5-speed models; repl. OEM #47159-79T

SUG. RETAIL $22.95

0933-0014

$220.95 205.95

DS-243602

219.95 219.95

0933-0011 0933-0030

TOP MOTOR MOUNTS •High-quality, chrome two-piece motor mount •Bolts not included with mount unless noted

TOP MOTOR MOUNTS

PART # 0933-0068 0933-0070 0933-0069 0933-0014

DESCRIPTION For 08-10 FXCW For 06-10 Softail w/ EFI For 06 Softail w/ carb For 00-05 Softail w/ carb. repl. OEM #s 69136-00/16247-00 For 91-98 FLT, FXDB and 91-99 Softail; repl.OEM #s 16247-91/16242-90 For 04-06 XL (includes hardware); repl. OEM #16353-04

one- and two-piece top motor mounts FRAMES, •High-quality •Bolts not included SUSPENSION •Made in the U.S.A. DS-243602 & FENDERS NOTE: Also work with Paughco frames. SUG. 0933-0011 FOOTRESTS PART # DESCRIPTION RETAIL & LICENSE 0933-0029 For 87-89 FXST/FLST; repl. OEM #16852-83A $36.95 PLATE FRAMES 0933-0030 For 87-89 FXR w/ coil mount; repl. OEM #16216-83D 46.95 TIRES, TUBES & VELVA-RIDE™ WHEELS TOP FRONT MOTOR MOUNT MOTOR •Available in a black or polished finish HARDWARE, MOUNT •Reduces engine vibration by 20% to 50% CHEMICALS •Polished billet aluminum •Made in the U.S.A. mount that replaces plain OEM mount & TOOLS •No provisions for choke, horn or coil mounts PART # DESCRIPTION FOR 80-08 FXR AND FLT MODELS COVERS, •Made in the U.S.A. DESCRIPTION SUG. RETAIL DS-243609 Black (ea.) SECURITY PART # For 84-99 FXST/FLST models $143.95 DS-243610 Polished (ea.) & GENERAL 1902-0016

468

SUG. RETAIL $44.95 29.95

•Made of heavy-duty chromed steel to OEM specifications

Requires custom plug wires.

TANKS & OIL FILTERS DASHES & GAUGES

DESCRIPTION For 84-99 Softail For 84-94 FXR

FRONT MOTOR MOUNT PLATE

NOTE: Horn must be relocated.

1

BRAKES

PART # DS-243607 DS-243606

0933-0067

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $42.95 42.95 42.95 33.95 28.95 34.95

DS-243609 DS-243610

SUG. RETAIL $92.95 116.95


SECTION

7

WINDSHIELDS FRONT ISO-MOUNT™ MOTOR MOUNT •Urethane motor mount specially designed to out-last and out-dampen the OEM part •Front motor mount •Sold individually PART # DESCRIPTION DS-243515 For 82-94, 99 FXR, FXRS, FXRT; 80-08 FLT, FLHT; repl. OEM #16207-79B

TOURING FRONT MOTOR MOUNT LIMITER SUG. RETAIL $19.95

•Restricts excessive movement of the engine in the motorcycle frame •Especially useful for big-inch motors •Installs with OEM hardware •Natural billet aluminum finish PART # DS-243535

DESCRIPTION For 82-94 FXR, 99-00 FXR, 80-08 FLT/ FLHT and 95-07 Buell models

SUG. RETAIL $39.95

LUGGAGE SEATS & SISSY BARS EXHAUST

XL ENGINE MOUNT PLATES •Steel mount plates with a polished chrome finish •Sold in pairs PART # DESCRIPTION DS-243516 For L84-03 XL (except 883C/1200C); repl. OEM #s 16210-84A and 16212-84A

FRONT MOTOR MOUNT COVER® •Beautiful cover for an ugly motor mount •Easy two-bolt installation U.S. Patent # DES 416,227. PART # DESCRIPTION DS-243504 For 91-05 FXD

SUG. RETAIL $63.95

FUEL/AIR SYSTEMS SUG. RETAIL

ENGINE

$29.95

TRANSMISSION & DRIVELINE

2015-2610

GASKETS & SEALS ELECTRICAL CHROME XL MOTOR MOUNTS •Front lower mounts sold in pairs •Front upper mount sold each •Made in the U.S.A.

2015-2611

PART # DESCRIPTION SUG. RETAIL 2015-2610 Front lower mounts for L84-03 models (except $72.95 custom models); repl. OEM #s 16210-84A and 16212-84 2015-2611 Front upper mount for all 86-03 XL models; repl. OEM #s 16222-86 and 16214-86 95.95

CHROME MOTOR MOUNT KIT •Chome-plated steel construction •Includes two lower front mounts and front cylinder head mount •Hardware included PART # DESCRIPTION 0933-0012 For 04-11 XL; repl. OEM #47480-04

LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES

SUG. RETAIL $79.95

TANKS & OIL FILTERS DASHES & GAUGES

CHROME TIE-LINK •Chrome-plated steel •Sold each PART # 0933-0013

DESCRIPTION For 04-11 XL; repl. OEM #16232-04

ISOLATOR MOUNTS

SUG. RETAIL $34.95

0933-0054

•Meet or exceed OEM specifications •Sold each

ENGINE ADAPTER PLATE 0933-0055

PART # DESCRIPTION FOR 04-11 XL 0933-0054 Front isolator mount; repl. OEM #48463-04 0933-0055 Rear isolator mount; repl. OEM #48492-04

SUG. RETAIL $19.95 19.95

•Mounts Twin Cam 88 “A” motor into any Evolution style Softail or Rigid frame •Made in the U.S.A. PART # DESCRIPTION 0933-0027 For 99-06 Twin Cam motor

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $151.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

469


SECTION

7

WINDSHIELDS TOURING LUGGAGE 1902-0017

DS-330021 0903-0416

PMM-1

SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS

DS-330022 DS-330025

ENGINE

1902-0022

TRANSMISSION & DRIVELINE

DS-325626

GASKETS & SEALS ELECTRICAL

DS-325641

DS-325631 DS-325762

LIGHTING

2102-0163 1902-0023

HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES

1902-0019 1902-0020

TANKS & OIL FILTERS DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

470

BILLET TOP MOTOR MOUNTS/COIL BRACKETS/COIL COVERS •The modular design provides greater strength and less vibration than stock mounts •Optional coil brackets/adapters permit installation of several coil combinations •Chrome coil covers (sold separately) tuck into motor tightly •Switch bracket (PART #1902-0019), long choke bracket (PART #1902-0020) and short choke bracket (PART #1902-0021) are available separately if you wish to mount the switch or choke cables instead of the coils •Key switch mount is now chrome •See chart for proper application •Made in the U.S.A. PART # DESCRIPTION MOTOR MOUNTS 1902-0017 For 00-06 FXST/FLST carb models 0903-0416 For 00-06 FXST/FLST EFI models 1902-0018 For S&S Super Sidewinder (FXST/FLST frame) PMM-1 For 86-94, 99 FXR DS-330021 For 84-99 FXST/FLST models DS-330022 For 91-98 Dyna Glide DS-330025 For 86-03 XL COIL BRACKETS 1902-0022 For 99-06 OEM Twin Cam coil, Crane Twin Cam coil and Daytona Twin Tec Twin Cam coil DS-325626 For two Dyna or Andrews end mount coils DS-325641 For one Crane single fire, MC Power Pak, 84-99 80” OEM, 84-99 Accel Super or “Spike” coil DS-325642 For one Dyna Tech coil DS-325762 For two Nology coils, either dual or single plug, or two Compu-Fire closed core design coils

SUG. RETAIL $153.95 181.95 153.95 147.95 149.95 142.95 160.95

98.95 139.95 98.95 101.95

1902-0021

PART # DESCRIPTION SUG. RETAIL COIL BRACKET ADAPTERS DS-325631 For DS-33002, DS-330022, 1902-0017 and 1902-0018 motor mounts $47.95 COIL COVERS 1902-0023 For Dyna Twin Fire II coils 140.95 2102-0163 For Dyna Twin Fire II coils w/ fins 151.95 DS-376629 For two Nology coils, 84-99 80” OEM coil, Crane single fire coil 84-99 Accel super coil, MC Power Pak 132.95 coil, new style Spike coil and Dyna Twin Fire coil DS-376630 For one Nology coil or one Compu-Fire closed core coil (dual fire only) 132.95 HORN, SWITCH AND CHOKE BRACKETS 1902-0019 Switch bracket 99.95 1902-0020 Choke bracket (long) 36.95 1902-0021 Choke bracket (short) 36.95

103.95

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

WINDSHIELDS

BILLET TOP MOTOR MOUNTS/COIL BRACKETS/COIL COVERS (CONT)

TOURING

YANKEE ENGINEUITY MOTOR MOUNT/COIL BRACKETS AND COVER APPLICATIONS

00-06 COILS FXST/FLST 99-06 OEM Twin Cam, Motor mount Crane Twin Cam, Daytona Adapter Twin Tec Twin Cam Coil bracket Cover Crane Single Fire, Motor mount MC Power Pak, Adapter 84-99 OEM, Coil bracket 84-99 Accel Super Spike Cover Dyna Tech Compu-Fire Single Nology Single

Motor mount 1902-0017 -

Nology Dual

-

-

PART # DS-330021 DS-325631 DS-325641 DS-376629 DS-330021 DS-325631 DS-325642 DS-376629 DS-330021 DS-325631 N/A DS-376629/ DS-376630 Motor mount DS-330021 Adapter1 DS-325631 Cover DS-376629/ DS-376630 Motor mount DS-330021 Adapter1 DS-3256311 Coil bracket DS-325762 Cover DS-376629 Motor mount DS-330021 Adapter DS-325631 Cover N/A Motor mount DS-330021 Adapter DS-325631 Coil bracket DS-325626 Chrome cover 1902-0023 Chrome cover 2102-01632

Motor mount Motor mount Coil bracket Chrome cover Chrome cover Adapter Motor mount Chrome cover Adapter Motor mount Chrome cover Adapter -

1902-0017 1902-0017 DS-325626 1902-0023 2102-01632 NOT USED 1902-0017 DS-376630 NOT USED 1902-0017 DS-376629 NOT USED -

Motor mount Adapter Motor mount Coil bracket Chrome cover Chrome cover Adapter Motor mount Chrome cover Adapter Motor mount Chrome cover Adapter Motor mount Adapter Coil bracket

Compu-Fire HD-1 and HD-2 Andrews/Dyna End Mount Coils

Single Dyna (post-type) and Accel Super (post-type) Dual Dyna (post-type)

Single Dyna Mini coils

Dual Dyna Mini coils

Compu-Fire Dual Closed Core Design 1

PART # 1902-0017 DS-325631 1902-0022 DS-376629 0903-0416 DS-325641 DS-376629 -

May be used to provide extra clearance.

2

84-99 FXST Motor mount Adapter Coil bracket Cover Motor mount Adapter Coil bracket Cover Motor mount Adapter Coil bracket Cover

DS-330021 DS-325631 DS-330021 DS-325626 1902-0023 2102-01632 DS-325631 DS-330021 DS-376630 DS-325631 DS-330021 DS-376629 DS-325631 DS-330021 DS-325631 DS-325762

91-98 DYNA GLIDE Motor mount Adapter Coil bracket Cover Motor mount Adapter Coil bracket Cover Motor mount Adapter Coil bracket Cover Motor mount Adapter1 Cover Motor mount Adapter1 Coil bracket Cover Motor mount Adapter Cover Motor mount Adapter Coil bracket Chrome cover Chrome cover

PART # DS-330022 DS-325631 DS-325641 DS-376629 DS-330022 DS-325631 DS-325642 DS-376629 DS-330022 DS-325631 N/A DS-376629/ DS-376630 DS-330022 DS-325631 DS-376629/ DS-376630 DS-330022 DS-3256311 DS-325762 DS-376629 DS-330022 DS-325631 N/A DS-330022 DS-325631 DS-325626 1902-0023 2102-01632

84-94, 99 FXR Motor mount Adapter Coil bracket Cover Motor mount Adapter Coil bracket Cover Motor mount Adapter Coil bracket Cover Motor mount Adapter Cover Motor mount Adapter Coil bracket Cover Motor mount Adapter Cover Motor mount Adapter Coil bracket Chrome cover Chrome cover

PART # PMM-1 NOT USED DS-325641 DS-376629 PMM-1 NOT USED DS-325642 DS-376629 PMM-1 NOT USED N/A DS-376629/ DS-376630 PMM-1 NOT USED DS-376629/ DS-376630 PMM-1 NOT USED DS-325762 DS-376629 PMM-1 NOT USED N/A PMM-1 NOT USED DS-325626 1902-0023 2102-01632

S&S SUPER SIDEWINDER (FXST/FLST/ CUSTOM FRAME) PART # Motor mount 1902-0018 Adapter DS-325631 Coil bracket DS-325641 Cover DS-376629 Motor mount 1902-0018 Adapter DS-325631 Coil bracket DS-325641 Chrome cover 1902-0023 Chrome cover 2102-01632

Motor mount Adapter Motor mount Coil bracket Chrome cover Chrome cover Adapter Motor mount Chrome cover Adapter Motor mount Chrome cover Adapter Motor mount Adapter Coil bracket

DS-330022 DS-325631 DS-330022 DS-325626 1902-0023 2102-01632 DS-325631 DS-330022 DS-376630 DS-325631 DS-330022 DS-376629 DS-330022 DS-325631 DS-325762

Motor mount Adapter Motor mount Coil bracket Chrome cover Chrome cover Adapter Motor mount Chrome cover Adapter Motor mount Chrome cover Adapter Motor mount Adapter Coil bracket

PMM-1 NOT USED PMM-1 DS-325626 1902-0023 2102-01632 NOT USED PMM-1 DS-376630 NOT USED PMM-1 DS-376629 PMM-1 NOT USED DS-325762

Motor mount 1902-0018 Motor mount 1902-0018 Coil bracket DS-325626 Chrome cover 1902-0023 Chrome cover 2102-01632 Adapter DS-325631 Motor mount 1902-0018 Chrome cover DS-376630 Adapter DS-325631 Motor mount 1902-0018 Chrome cover DS-376629 Adapter -

For coils with fins.

LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS DASHES & GAUGES

MOTOR MOUNT STANDOFFS •PART #0933-0031 is for frames that have been stretched and the original motor mount position has been altered; made from 6061 T-6 billet aluminum with a polished finish •PART #s 0933-0032 and 0933-0033 are used when an engine has been offset or to reduce the space between the motor mount and the frame bracket; made from 6061 T-6 billet aluminum with a polished finish •PART #0933-0034 is unpolished and undrilled and is used for any special applications or modified frames •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL 1/2” taller $48.95 0933-0031 1/2” wider 0933-0032 48.95

7

0933-0034 0933-0031 PART # 0933-0033 0933-0034

0933-0033 DESCRIPTION 3/4” wider 11/2” taller and 1/2” wider

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $54.95 35.95

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

471


SECTION

7 TRI-LINK FRONT MOTOR STABILIZERS

WINDSHIELDS

•Replaces stock front motor stabilizer link •Eliminates the floaty, light feel in handlebars at high speeds •Drastically increases high-speed handling performance •Stabilizes front of motor by triangulating the motor in the front of the chassis •Eliminates premature front motor mount deterioration •Includes CNC-machined aluminum components, with grade 8 and stainless hardware •Uses Gooden Tight bushings for variable adjustment •Available in black anodized or chrome finish •Made in the U.S.A.

TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

0933-0045

PART # DESCRIPTION FOR 80-08 FLT, FLHT MODELS 0933-0045 Chrome

0933-0046

SUG. RETAIL

PART # DESCRIPTION SUG. RETAIL FOR 80-08 FLT, FLHT MODELS (CONT) 0933-0046 Black $351.95

$399.95

DS-243510

“A CUT ABOVE”™ BILLET FRONT MOTOR MOUNTS •Premium-grade 6061 T-6 billet aluminum construction •Choice of chrome, polished or black anodized finish 0933-0061 •Include polished hardware •Optional hardware kit includes chrome-plated Heim joint link with chrome mounting hardware (available separately) •Made in the U.S.A. PART # FOR 08-11 TOURING MODELS 0933-0059 0933-0060 0933-0061 0933-0062

0933-0062

MOTOR MOUNT STABILIZER •Available with a polished stainless steel, chrome or zinc finish •Sold each •Made in the U.S.A.

DESCRIPTION

SUG. RETAIL

Mount, polished Mount, black anodized Mount, chrome Optional chrome hardware set

VELVA-RIDE™

$132.95 132.95 153.95 71.95

DS-243618

ELECTRICAL MOTOR MOUNT

PART # DESCRIPTION SUG. RETAIL FOR 80-08 FXR AND FLT MODELS; REPL. OEM #16219-79A/C DS-243510 Polished stainless steel $92.95 0933-0025 Zinc 34.95 0933-0026 Chrome 79.95

DS-243613

STABILIZER

LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES

•Body contains a plunger encased in a specially formulated urethane to absorb vibration •Available in a standard or polished stainless steel finish •Sold each or in pairs •Made in the U.S.A. PART # DESCRIPTION FOR FRONT AND TOP OF 80-08 FXR, FLT AND TOP DYNA MODELS DS-243614 Polished (pr.) DS-243618 Polished (ea.) DS-243613 Standard (pr.) DS-243616 Standard (ea.)

SUG. RETAIL $280.95 140.95 185.95 89.95

2106-0034

BRAKES MOTOR MOUNTS/

TANKS & COIL COVERS/BRACKETS covers, key switches and brackets are OIL FILTERS •Mounts, machined from 6061 T-6 billet aluminum DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

472

2102-0091

2102-0089 0933-0023

•All are either triple show-chrome-plated or black anodized •All components sold individually to allow for mixing and matching finishes to create a custom look •Include necessary mounting hardware •Black ignition/starter switch and chrome ignition key switch sold separately; see ELECTRICAL section •Made in the U.S.A.

1050-0117

0933-0019 2106-0035

2102-0093

2102-0090

0933-0022 1050-0171

0933-0020

PART # DESCRIPTION MOTOR MOUNTS FOR 84-99 FXST/FLST 0933-0019 Chrome 0933-0020 Black MOTOR MOUNT SPACERS 0933-0021 0.7”, chrome 0933-0022 0.7”, black 0933-0023 1.25”, chrome 0933-0024 1.25”, black CHOKE BRACKET 1050-0117 Choke bracket, chrome 1050-0171 Choke bracket, black COIL BRACKETS 2102-0089 Chrome bracket for one Dyna Twin Fire II coil, Crane 3 ohm Single Fire coil or similar mounting coils

SUG. RETAIL $160.95 160.95 39.95 39.95 44.95 44.95 22.95 22.95

2102-0092

PART # DESCRIPTION COIL BRACKETS (CONT) 2102-0090 Black bracket for one Dyna Twin Fire II coil, Crane 3 ohm Single Fire coil or similar mounting coils COIL COVERS 2102-0091 Chrome 2102-0092 Black COIL COVER INSERTS 2102-0093 Chrome 2102-0094 Black KEY SWITCH BRACKETS 2106-0034 Chrome 2106-0035 Black

77.95

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL

$77.95 154.95 154.95 55.95 55.95 88.95 88.95


SECTION EVO FINNED ROCKER COVERS

TWIN CAM FINNED ROCKER COVERS •Billet 6061 T-6 aluminum with a chrome finish •Feature deep fins that act as a heat sink and help reduce engine oil temperature 8-to-12° •Bolt up with stock hardware and offer a great custom look •Sold in pairs •Made in the U.S.A. PART # 0940-0556

DESCRIPTION For 99-11 Twin Cam

SUG. RETAIL $785.95

•Original Randy Smith design •Features a guaranteed fit and are compatible with the very latest breather system (early breathers too) •Include adequate clearance for 0940-0984 all factory frames •Fully machined from domestic aircraft grade aluminum alloy billets •Are not subject to warpage and oil seepage as die-cast imported copies •The underside of the covers have been machined for additional clearance which will accommodate virtually any high lift cam •Available in a polished or chromed finish PART # DESCRIPTION SUG. RETAIL •Polished stainless FOR 84-99 EVOLUTION BIG TWIN, button head allen 86-03 EVOLUTION XL MODELS screws and washers 0940-0983 Polished $349.95 are also included 0940-0984 Chromed 430.95 •Made in the U.S.A.

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS

BIG BLOCK ROCKER BOX KIT •CNC-machined from 6061 T-6 aluminum with a chrome finish •Open valve spring pockets for high lift cams and springs eliminates grinding •Easy-to-install smooth two-piece design •Includes Cometic rocker box gasket set and chrome hardware •Made in the U.S.A. PART # DESCRIPTION 0940-0597 For 99-11 Twin Cam and Big Block Cylinder Heads

ENGINE TRANSMISSION & DRIVELINE

SUG. RETAIL $785.95

90-4095

GASKETS & SEALS

90-4110

ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS

90-4111

DS-376522

CABLES

CHROME ROCKER BOXES •Positive O-ring seal ensures leak-free operation •Can be installed with the stock engine in the frame in most applications •Include rocker boxes, gaskets and mounting bolts •Assembler must supply rocker shafts and rocker arms for all rocker boxes •Billet Twin Cam rocker boxes use OEM rocker shaft supports that assembler must also supply •Die-cast and billet Evolution boxes and die-cast Twin Cam boxes come with rocker arm supports •Installation on Buell models requires removal of some material from the front motor mount •Made in the U.S.A. NOTE: It is the engine builder’s responsibility to confirm all operating clearances. PART # DESCRIPTION SUG. RETAIL PART # DIE-CAST BILLET ROCKER BOXES DS-376522 For 84-99 Evolution Big Twin, 86-03 XL $959.95 90-4110 90-4095 DS-174081 Repl. gasket kit for early-style S&S rocker boxes only 36.95 90-4111 DS-174301 Repl. gasket kit for rocker boxes DS-376522 49.95 90-4091

BRAKES TANKS & OIL FILTERS

DESCRIPTION ROCKER BOXES For 99-11 Twin Cam motors For 84-99 Evolution Big Twin, 86-03 XL, 94-02 Buell Repl. gasket kit for rocker boxes PART #90-4110 Repl. gasket kit for rocker boxes PART #90-4095

SUG. RETAIL $634.95 634.95 49.95 53.95

0940-0677

CUSTOM ROCKER BOX KIT •Die-cast aluminum rocker boxes fit all Twin Cam motors •Chrome-plated with a smooth finish •Rocker arm supports not included; reuse stock arm supports •Gaskets and mounting hardware included •Sold as an engine set PART # 0940-0677 0934-1665

DESCRIPTION For 99-11 Twin Cam Repl. rubber seal for PART #0940-0677

0934-1665 SUG. RETAIL $432.95 19.95

All part numbers in BOLD MAGENTA are new for 2011.

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

473


SECTION

7 0940-0440

WINDSHIELDS TOURING 0940-0737 DS-376502

LUGGAGE

DS-376512

SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

CHROME ROCKER COVER KITS •Quality construction with exact dimensions ensures a perfect, leak-proof fit •Sold as a kit for one cylinder (two required per engine) •Replacement inner gaskets sold to dealer in 10-pk.; sold to consumer as each PART # DESCRIPTION FOR 99-11 TWIN CAM 0940-0737 Chrome rocker box cover (ea.) FOR 92-99 80” BIG TWIN DS-376513 Chrome rocker box kit DS-376510 Repl. inner gasket for PART #DS-376513 (.190” thick) (10-pk.)

SUG. RETAIL

$169.95 238.95

SUG. PART # DESCRIPTION RETAIL FOR 84-91 BIG TWIN DS-376502 Chrome rocker box kit $141.95 DS-376556 Repl. chrome rocker box cover upper (top); repl. OEM #17528-84A 49.95

PART # FOR 04-06 XL 0940-0440 FOR 86-03 XL DS-376512 DS-376510

SUG. RETAIL

DESCRIPTION Chrome rocker box kit

$229.95

Chrome rocker box kit 238.95 Repl. inner gasket for DS-376512 (.190” thick) (10-pk.) 1.95 (ea.)

1.95 (ea.)

ELECTRICAL ROCKER BOX BOLT COVERS LIGHTING

•Quality chrome-plated steel bolt covers •Polished and buffed to a mirror-like finish •Made in the U.S.A. PART # 2402-0071

DESCRIPTION Twin Cam rocker box bolt covers (4-pk.)

SUG. RETAIL $25.95

HANDLEBARS, CONTROLS & MIRRORS

0940-0606

0940-0752

CABLES BRAKES

0940-0747

TANKS & OIL FILTERS 0940-0985

DASHES & GAUGES

0940-0748

FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE 0940-0979 PLATE FRAMES FINNED TIRES, PANHEAD-STYLE TUBES & VALVE COVERS construction WHEELS •CNC-machined billet aluminum •Measure approximately 23/4” tall HARDWARE, •Sold in pairs CHEMICALS •Made in the U.S.A. DESCRIPTION & TOOLS PART # FOR 99-11 TWIN CAM ENGINES Black COVERS, 0940-0747 Chrome SECURITY 0940-0748 Black diamond-edge & GENERAL 0940-0979

474

NOSTALGIA ROCKER BOX COVERS

SUG. RETAIL $899.95 899.95 1,194.95

•RSD line of covers transforms a Twin Cam HD motor into something special •Machined from billet aluminum •Choice of chrome plated, black anodized or Contrast Cut™ finish •Contrast Cut™ finish starts with a polished rocker box cover that has been black anodized then re-cut to pen up the design •Sold as a pair •All mounting hardware included •Matching derby cover, points cover, inspection cover and timing cover are available separately •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-11 TWIN CAM MODELS 0940-0606 Chrome $499.95 0940-0752 Black anodized 499.95 0940-0985 Contrast Cut™ 603.95

All part numbers in BOLD MAGENTA are new for 2011.


SECTION

7

WINDSHIELDS TOURING LUGGAGE

0940-0605

NOSTALGIA TIMING COVERS

0940-0988 •The RSD line of covers transforms a Twin Cam HD motor into something special 0940-0751 •Machined from billet aluminum •Choice of chrome plated, black anodized or Contrast Cut™ finish •Contrast Cut™ finish starts with a polished timing cover that has been black anodized then re-cut to open up the design •Include all mounting hardware •Matching rocker box covers, inspection covers, derby cover and points cover are available separately •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL PART # DESCRIPTION SUG. RETAIL FOR 01-11 TWIN CAM MODELS FOR 01-11 TWIN CAM MODELS (CONT) FOR 01-11 TWIN CAM MODELS (CONT) 0940-0605 Chrome $329.95 0940-0751 Black anodized $329.95 0940-0988 Contrast Cut™ $339.95

SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE

SMOOTHIE BILLET CAM COVER

NESS-TECH® OVAL SERIES CAM COVER •Machined from 6061 T-6 billet aluminum •Polished and chrome-plated in a smooth design •Comes complete with mounting hardware, gaskets and bushing •Made in the U.S.A. PART # DS-376669

GASKETS & SEALS

•Machined from 6061 billet aluminum, then show-chrome plated •Designed to clear all gear drive cams •Includes gasket and mounting hardware •Made in the U.S.A.

DESCRIPTION For 01-11 Twin Cam

PART # 0940-0838

ELECTRICAL

DESCRIPTION For 01-11 Twin Cam models

SUG. RETAIL $399.95

SUG. RETAIL $399.95

LIGHTING HANDLEBARS, CONTROLS & MIRRORS

0940-0438

0940-0437

CABLES BRAKES CAM COVER •Billet alluminum construction with chrome finish •Includes gasket and mounting hardware •Made in the U.S.A. PART # 0940-0965

CHROME CAM COVERS

DESCRIPTION For 01-11 Twin Cam w/ stock or S&S crankcase

SUG. RETAIL $463.95

TANKS & OIL FILTERS

•Replacement covers with fit and finish that matches the OEM parts •Replace damaged parts or upgrade your polished covers PART # 0940-0438 0940-0437

DESCRIPTION For 99-00 Twin Cam; repl. OEM #25247-99 For 01-11 Twin Cam; repl. OEM #25369-01

SUG. RETAIL $114.95 114.95

DS-376560

CHROME ALUMINUM CAM COVER •Made from 7075 T-651 aluminum •Tensile strength of 83,000 psi (almost three times more than OEM) •Two-piece design is within .0002” of the cam and pinion bushing center lines •Comes with all necessary bushings, seals, O-rings and screws •Made in the U.S.A. PART # DS-376559 DS-376560 DS-376546 DS-376547

“A CUT ABOVE”™ BIKE POCKETS

DESCRIPTION For 93-99 Big Twin, except Twin Cam For 84-92 Big Twin Repl. large O-ring for JIMS cam covers Repl. small O-ring for JIMS cam covers

SUG. RETAIL $665.95 665.95 12.95 3.95

0940-0927

•Turn your cam cover into good-looking storage for your keys, registration and insurance papers •Twist out cover for easy access •Made in the U.S.A. PART # DESCRIPTION FOR 01-11 TWIN CAM W/ OEM-STYLE CAM COVER 0940-0927 Chrome 0940-0926 Black anodized

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $171.95 142.95

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

475


SECTION

7

WINDSHIELDS TOURING LUGGAGE SEATS & SISSY BARS EXHAUST

CAM COVER CONVERSION KIT FOR TWIN CAM MOTORS

0940-0784

•Converts Twin Cam ignitions to earlier Evolution style electronic ignition •Can be used with any aftermarket ignition/ rotor cup system •Great when building a custom bike with a kickstart transmission, a Twin Cam engine and gear-driven cams – the stock ignition is not kickstart compatible •Allows the use of aftermarket Evolution wiring harnesses •Made from 6061 T-6 billet aluminum with a polished finish •Kit includes cam cover, special bolt, cam cover end adapter and seal •Made in the U.S.A. NOTE: Not for use on fuel-injected models. PART # 0940-0863

DESCRIPTION SUG. RETAIL For 99-06 Twin Cam engines w/ gear-driven cams $688.95

FUEL/AIR SYSTEMS ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL

0940-0785

CAM COVERS •Die-cast aluminum construction •Polished, chrome-plated finish •Bushings installed and pinned; reamed to OEM specifications •Oil seal, mounting hardware and gaskets included

CHROME BILLET CAM COVERS

PART # 0940-0784

•Machined from a 21/2” thick x 8” long chunk of 6061 T-6 aluminum •Low-profile finned design is much narrower than stock cover •Include chromed mounting hardware •Made in the U.S.A.

0940-0785

DESCRIPTION For 93-99 Big Twin (except 99 Twin Cam); repl. OEM #25256-93 For 84-92 Big Twin; repl. OEM #25268-84A

0940-0939

SUG. RETAIL $139.95 159.95

0940-0300

NOTE: Not for use with gear-driven cams. PART # 0940-0578

DESCRIPTION For 01-11 Twin Cam

SUG. RETAIL $314.95

LIGHTING HANDLEBARS, CAM COVER CONTROLS FOR DELKRON & MIRRORS MOTOR CASES CABLES BRAKES TANKS & OIL FILTERS

BILLET CAM COVER KITS •For use on S&S engine •Machined from soild 6061 billet aluminum •Available with polished or chrome finish •Includes chrome-plated billet points cover •Made in the U.S.A.

•Polished-billet 6061 T-6 aluminum •Designed for Shovelhead and Evolution Delkron motor cases ONLY •Include cam cover, mounting screws with chrome Allen plugs, bushing (installed), seal, points cover with screws, breather tube and gaskets •Made in the U.S.A. PART # DS-373910

PART # 0940-0301 0940-0939

DESCRIPTION For Delkron Evolution motor cases

SUG. RETAIL $528.95

0940-0300

DESCRIPTION SUG. RETAIL For 93-99 Evolution Big Twin; repl. OEM #25256-93A; polished finish $463.95 For 93-99 Evolution Big Twin; repl. OEM #25256-93A; chrome finish 463.95 For 73-92 Big Twin; repl. OEM #25268-84A; polished finish 463.95

DASHES & GAUGES FRAMES, 0940-0894 0940-0900 SUSPENSION & FENDERS DOMED FOOTRESTS POINTS COVER •Machined from 6061 billet aluminum, & LICENSE highly polished and show-chromed PLATE FRAMES CHASING LED TIMING COVER •Features Klock Werks logo; Domed •Cover features LED lights that move in style features a milled edge to match TIRES, rhythm with the rpm of the motor Klock Werks or stock derby covers TUBES & •Seven built-in colors to choose from: red, lime, •Sold each ice blue, sky blue, dark blue, purple or green WHEELS 0940-0892 •Made in the U.S.A. •Or have all hues continuously fade from one color to the next •Single or changing colors can also be set for constant illumination (does SUG. SUG. HARDWARE, not follow engine speed) PART # DESCRIPTION RETAIL PART # DESCRIPTION RETAIL CHEMICALS •Cover has a chrome finish when LED is not lit FOR 99-11 TWIN CAM FOR 84-99 BIG TWIN (EXCEPT & TOOLS •Kit includes cover, multi-function LED, wiring and controller 0940-0894 Radius $89.95 TWIN CAM), 04-11 XL DESCRIPTION SUG. RETAIL 0940-0900 Domed $89.95 109.95 0940-0893 Radius COVERS, PART # For 84-99 Evolution Big Twin, FOR 86-03 XL SECURITY 0940-0859 99-11 Twin Cam and 86-11 XL $189.95 0940-0892 Radius 89.95 & GENERAL

476

All part numbers in BOLD MAGENTA are new for 2011.


SECTION NOSTALGIA POINTS COVERS •The RSD line of covers transforms a Twin Cam HD motor into something special •Machined from billet aluminum to exacting standards •Choice of chrome plating, black anodized or Contrast Cut™ finish •Contrast Cut™ finish starts with a points cover that has been black anodized, then recut to open up the design •All mounting hardware included •Matching derby covers and inspection covers are available separately •Made in the U.S.A. PART # DESCRIPTION FOR 99-11 TWIN CAM MODELS 0940-0608 Chrome 0940-0750 Black anodized 0940-0986 Contrast Cut™

SUG. RETAIL $99.95 99.95 109.95

0940-0608

0940-0750

0940-0987

7

WINDSHIELDS TOURING

PART # DESCRIPTION SUG. RETAIL FOR 84-99 BIG TWIN MODELS (EXCEPT TWIN CAM), 04-11 XL 0940-0607 Chrome $99.95 0940-0749 Black anodized 99.95 0940-0987 Contrast Cut™ 109.95

LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS

0940-0584

DS-325921

0940-0996

DS-325922

0940-0582

0940-0583

ENGINE TRANSMISSION & DRIVELINE

0940-0898

DS-325919

0940-0899

POINTS COVERS •Available in a variety of designs •Chrome-plated or anodized billet aluminum finish •Include mounting screws •Made in the U.S.A. PART # DESCRIPTION FOR 99-11 TWIN CAM 0940-0584 Finned 0940-0996 Finned Black 0940-0585 Money to Burn 0940-0586 Rock and Roll DS-325921 Flame DS-325922 Hot Head DS-325923 Joker DS-325924 Smooth DS-373065 Lucky 7

SUG. RETAIL $38.95 38.95 38.95 38.95 39.95 39.95 39.95 39.95 39.95

SUPREME POINTS COVERS

0940-0580

DS-325920 PART # FOR 84-99 BIG TWIN 0940-0581 0940-0997 0940-0582 0940-0583 0940-0280 0940-0898 0940-0899 DS-325917 DS-325918 DS-325919 DS-325920 DS-373064 FOR 86-03 XL, 94-09 0940-0282

DS-373064

0940-0282

DESCRIPTION SUG. RETAIL (EXCEPT TWIN CAM), 04-11 XL Finned $38.95 Finned Black 38.95 Money to Burn 38.95 Rock and Roll 38.95 Joker Racing – anodized black 38.95 Finned Joker Racing – anodized black 38.95 Finned Joker Racing – anodized clear 38.95 Flame 39.95 Hot Head 39.95 Joker 39.95 Smooth 39.95 Lucky 7 39.95 BUELL MODELS (EXCEPT 1125R, BLAST) Joker Racing – anodized black 38.95

0940-0272

0940-0273

LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES

TANKS & OIL FILTERS

DESCRIPTION

SUG. RETAIL

Hot Head Joker Smooth

$38.95 38.95 38.95

PART # DESCRIPTION FOR 84-99 BIG TWIN (EXCEPT TWIN CAM), 04-11 XL 0940-0272 Hot Head 0940-0273 Joker

SUG. RETAIL $38.95 38.95

0940-0687

POINTS COVERS

POINTS COVERS •CNC-machined from billet aluminum •Made in the U.S.A.

ELECTRICAL

BRAKES

•Domed style available in a variety of designs •Chrome-plated billet aluminum •Include mounting screws •Made in the U.S.A. PART # FOR 99-11 TWIN CAM 0940-0274 0940-0275 0940-0580

GASKETS & SEALS

0940-0829 0940-0686

PART # FINISH FOR 99-11 TWIN CAM 0940-0686 Black 0940-0687 Chrome 0940-0830 Black diamond edge FOR 84-99 BIG TWIN (EXCEPT TWIN CAM) 0940-0684 Black 0940-0685 Chrome 0940-0829 Black diamond edge

SUG. RETAIL $59.95 59.95 109.95 59.95 59.95 109.95

•Choice of chrome0940-0768 plated or black 0940-0767 aluminum construction 0940-0920 •Made in the U.S.A. 0940-0919 PART # DESCRIPTION SUG. RETAIL FOR 99-11 TWIN CAM MODELS 0940-0767 Chrome $99.95 0940-0919 Chrome, Tri-bar 99.95 0940-0768 Black 99.95 0940-0920 Black, Tri-bar 99.95 FOR 84-99 BIG TWIN MODELS (EXCEPT TWIN CAM MODELS), 04-11 XL 0940-0765 Chrome 99.95 0940-0766 Black 99.95

All part numbers in BOLD MAGENTA are new for 2011.

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

477


SECTION

7

WINDSHIELDS TOURING 0940-0948

0940-0950

LUGGAGE

0940-0313

0940-0316

0940-0923

0940-0781

SEATS & ACCENT STYLE COVERS SISSY BARS POINTS •Available in chrome or wrinkle EXHAUST FUEL/AIR SYSTEMS ENGINE

POINTS COVERS

black finish with a contrasting 0940-0951 screen insert •Three styles to match existing horn and dipstick covers •Replaces the stock cover; includes mounting hardware PART # DESCRIPTION FOR 99-11 TWIN CAM 0940-0947 Skull, chrome 0940-0948 Skull, wrinkle black 0940-0949 Flame, chrome 0940-0950 Flame, wrinkle black 0940-0951 Cross, chrome 0940-0952 Cross, wrinkle black

SUG. RETAIL $29.95 29.95 29.95 29.95 29.95 29.95

•Billet aluminum points covers with a choice of chrome or black powder-coat background behind a raised chrome Maltese Cross design or Nautical Star •Made in the U.S.A. FOR 84-99 BIG TWIN (EXCEPT TWIN CAM), 04-11 XL

FOR 99-11 TWIN CAM SUG. RETAIL

SUG. PART # DESCRIPTION RETAIL MALTESE CROSS 0940-0313 Chrome $127.95 0940-0314 Black w/ chrome cross 127.95 0940-0782 Black w/ gold cross 120.95 NAUTICAL STAR 0940-0923 Black powder-coat 120.95

PART # DESCRIPTION MALTESE CROSS 0940-0315 Chrome $127.95 0940-0316 Black w/ chrome cross 127.95 0940-0781 Black w/ gold cross 120.95 NAUTICAL STAR 0940-0922 Black powder-coat 120.95

TRANSMISSION & DRIVELINE GASKETS & SEALS ELECTRICAL

0940-0888

0940-0889

0940-0890

0940-0956

0940-0891

0940-0954

POINTS COVERS

LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES

•High-quality, five-hole points cover with a custom look •Constructed of 6061 T-6 aluminum •Easy installation •Available in two distinct styles with a choice of finish: chrome, black-anodized or black-anodized with re-machined accents •Made in the U.S.A.

PART # DESCRIPTION SUG. RETAIL FOR 99-11 TWIN CAM (CONT) 0940-0891 Waterfall series, chrome $79.95 FOR 84-99 BIG TWIN MODELS (EXCEPT TWIN CAM MODELS), 04-11 XL 0940-0954 Lefty series, black w/ re-machined accents 79.95 0940-0955 Lefty series, chrome 79.95

0940-0995

BILLET POINTS COVERS

0940-0992

TANKS & OIL FILTERS

•Machined from 6061 T-6 aluminum •Polished finish •Include chrome hardware DS-376549 •Covers fit JIMS PART # DESCRIPTION SUG. RETAIL and OEM-style FOR 84-99 BIG TWIN (EXCEPT TWIN CAM), 04-11 XL cam covers, DS-376549 W/ lasered JIMS logo $42.95 except Twin Cam DS-376548 Plain 42.95 •Made in the U.S.A.

DASHES & GAUGES FRAMES, POINTS COVERS SUSPENSION •CNC-machined from 6061 & FENDERS billet aluminum •Available in Signature Series FOOTRESTS and 3-D Thunder Cross designs & LICENSE with a choice of chrome black-anodized finish; black PLATE FRAMES or finish features reverse-cut accents TIRES, TUBES & •Made in the U.S.A. # DESCRIPTION WHEELS PART FOR 99-11 TWIN CAM Signature Series, chrome (5-hole) HARDWARE, 0940-0916 Signature Series, black (5-hole) CHEMICALS 0940-0995 0940-0918 3-D Thunder Cross, chrome (5-hole) & TOOLS 0940-0992 3-D Thunder Cross, black (5-hole) COVERS, FOR 84-99 BIG TWIN (EXCEPT TWIN CAM), 04-11 XL 3-D Thunder Cross, chrome (2-hole) SECURITY 0940-0994 3-D Thunder Cross, black (2-hole) & GENERAL 0940-0993

478

0940-0955

PART # DESCRIPTION SUG. RETAIL FOR 99-11 TWIN CAM 0940-0888 Lefty series, black w/ re-machined accents $79.95 0940-0889 Lefty series, chrome 79.95 0940-0890 Waterfall series, black 79.95 0940-0956 Waterfall series, black w/ re-machined accents 79.95

POINTS COVERS 0940-0994 SUG. RETAIL $99.95 99.95 99.95 99.95 99.95 99.95

•Choice of chrome or black-anodized 6061 T-6 billet aluminum •Mounting hardware included •Made in the U.S.A.

DS-373404

PART # DESCRIPTION FOR 99-11 TWIN CAM DS-373404 Elite, chrome 0940-0483 Maltese Cross, black anodized FOR 84-99 BIG TWIN (EXCEPT TWIN CAM); 86-11 XL 0940-0481 Maltese Cross, black anodized

All part numbers in BOLD MAGENTA are new for 2011.

0940-0483 SUG. RETAIL $52.95 56.95 60.95


SECTION

7

WINDSHIELDS TOURING 0940-0874 2105-0002

0940-0989

0940-0292

0940-0293

0940-0990

LUGGAGE

POINTS COVERS •Machined billet aluminum, brilliantly chrome-plated or black wrinkle finish •Both styles have matching derby covers, inspection covers 0940-0757 0940-0758 and gas caps; sold separately •Made in the U.S.A. PART # DESCRIPTION SUG. RETAIL FOR 99-11 TWIN CAM MODELS 2105-0002 Reflections, chrome $33.95 0940-0293 Crusader Maltese cross, chrome 34.95 0940-0759 Smoothie, chrome 35.95 0940-0760 Smoothie, black wrinkle 35.95 FOR 84-99 BIG TWIN (EXCEPT TWIN CAM) AND 86-11 XL MODELS 0940-0292 Crusader Maltese cross 34.95 0940-0757 Smoothie, chrome 35.95 0940-0758 Smoothie, black wrinkle 35.95

SEATS & SISSY BARS NESS-TECH® POINTS COVERS

EXHAUST DS-373954

DS-373915

•Machined from 6061 T-6 billet aluminum; available in polished show-chrome or black •Includes chrome-plated hardware •Sold each PART # DESCRIPTION FOR 99-11 TWIN CAM 0940-0874 Retro, chrome 0940-0989 Scalloped, black 0940-0990 Engraved, black 0940-0991 Engraved, chrome FOR 84-99 BIG TWIN (EXCEPT TWIN CAM), 94-11 XL DS-373954 Grooved, chrome DS-373915 Flamed, chrome

FUEL/AIR SYSTEMS

SUG. RETAIL $59.95 54.95 89.95 89.95 47.95 49.95

ENGINE TRANSMISSION & DRIVELINE GASKETS & SEALS

DS-373965 DS-373964

ELECTRICAL

MILLENNIUM POINTS COVERS •Custom aluminum covers available with a smooth or ball-milled design •Feature a chrome finish •Sold each •Made in the U.S.A. PART # FOR 99-11 TWIN CAM DS-373965 DS-373966 FOR 84-99 BIG TWIN (EXCEPT DS-373963 DS-373964

7805-0080

DS-373915

LIGHTING

CHROME SPHERICAL RADIUS POINTS COVER

DESCRIPTION

SUG. RETAIL

Smooth Ball-milled TWIN CAM), 04-11 XL Smooth Ball-milled

$44.95 44.95 44.95 44.95

HANDLEBARS, CONTROLS & MIRRORS

•Beautiful radiused chrome points cover matches our brake caliper inserts and fork tube cap covers •Comes complete with screws and gasket PART # 7805-0080 DS-373919

DESCRIPTION For 99-11 Twin Cam (no gasket) For 84-99 Big Twin (except Twin Cam) and 86-11 XL models (ea.)

SUG. RETAIL $19.95

CABLES

13.95

BRAKES TANKS & OIL FILTERS

LIVE TO RIDE POINTS COVERS •Die-cast aluminum construction •Feature detailed eagle with banner and script •Sold each PART # DESCRIPTION FOR 99-11 TWIN CAM 0940-0841 Chrome 0940-0842 Gold

0940-0841

SUG. RETAIL $13.95 22.95

0940-0844

0940-0840

0940-0839

PART # DESCRIPTION SUG. RETAIL FOR 84-99 EVOLUTION BIG TWIN, 04-11 XL 0940-0839 Chrome $13.95 0940-0840 Gold 22.95

PART # FOR 86-03 XL 0940-0843 0940-0844

DESCRIPTION Chrome Gold

SUG. RETAIL $13.95 22.95

3-D SKULL POINTS COVER SMOOTH POINTS COVER

•Chrome die-cast construction •Features blackened 1902-0186 eyes and mouth •Skull protrudes outward about .750”

•Billet aluminum with a chrome finish •Features a unique mounting system with no visible screws PART # 7805-0081

DESCRIPTION For 84-99 Big Twin (except Twin Cam), 86-11 XL models

SUG. RETAIL

PART # 1902-0181 1902-0185

$49.95

1902-0186

DESCRIPTION SUG. RETAIL For 99-11 Twin Cam $22.95 For 84-99 Big Twin, 04-11 XL 27.95 For 86-03 XL 24.95

All part numbers in BOLD MAGENTA are new for 2011.

POINTS COVER •Chromed, heavy-gauge steel replacement point cover PART # DS-373917

DESCRIPTION SUG. RETAIL For 84-99 Big Twin (except Twin Cam) and 86-11 XL models $6.95

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

479


SECTION

7 FINNED

DS-376519

WINDSHIELDS POINTS COVER TOURING LUGGAGE SEATS & SISSY BARS EXHAUST FUEL/AIR SYSTEMS ENGINE

•Machined billet aluminum points cover is polished and chrome-plated •Distinctive finned pattern matches our finned rocker covers •Supplied with polished stainless steel hardware •Made in the U.S.A. PART # DS-373931

DESCRIPTION For 84-99 Big Twin (except Twin Cam), 04-11 XL

DS-305024 DS-376519

SCORPIONS™ •Covers add a classy touch to any motor •Held in position with setscrews to prevent noisy rattling •Spark plugs may be removed without cover removal on Twin Cam models •Sold in pairs SUG. RETAIL

PART # DS-376519 DS-305024

$71.95

DESCRIPTION For 99-11 Twin Cam For all Evolution Big Twin and XL (except 04-11 XL and Screamin’ Eagle Evolution heads)

CHROME HEADBOLT/ SPARK PLUG COVERS

DS-305003

SUG. RETAIL $49.95 39.95

DS-305009

•A step beyond individual headbolt covers and spark plug covers •Drag and Billy Westbrook have teamed up to put an end to having to buy individual parts; our die-cast aluminum covers fit over the entire headbolt area as well as the spark plug base •Beautiful detail to really accent the finned area of the head PART # DS-305003 DS-305005 DS-305009

DESCRIPTION Chrome headbolt/spark plug covers for 86-99 80” Big Twin (set) Repl. rubber grommets for PART #DS-305003 (pr.) Chrome headbolt/spark plug covers for 86-03 XL (except 98-03 1200S) (set)

SUG. RETAIL $39.95 3.95 39.95

TRANSMISSION MAGNETIC & DRIVELINE HEADBOLT COVERS GASKETS & SEALS ELECTRICAL LIGHTING HANDLEBARS, CONTROLS & MIRRORS CABLES BRAKES TANKS & OIL FILTERS

•Specially designed for S&S headbolts •Not for stock headbolts •Magnets hold covers in place; no setscrews needed •Chrome finish •Sold in sets of four •Made in the U.S.A. PART # 0930-0014

DESCRIPTION S&S headbolt covers

SUG. RETAIL $54.95

HEADBOLT COVERS •Fit completely over the washer and headbolt without interference from 0950-0060 the head fins for S&S 107 cubic inch motors •Available in Warrior or vertical-milled styles •Set of four •Made in the U.S.A. PART # DESCRIPTION FOR ALL S&S MOTORS UP TO 107 CU. IN. 0950-0060 Warrior 0950-0062 Vertical milled FOR ALL STOCK EVOLUTION AND TWIN CAM MODELS 0950-0061 Warrior 0950-0063 Vertical milled

CUSTOM HEX HEAD HEADBOLT COVER •Chrome-plated hex head cover hides dull 12-point headbolts •Easy setscrew installation •Sold in 4-pk. PART # 2401-0113

DESCRIPTION For 86-11 FL, FX, and XL models

0950-0063

SUG. RETAIL $67.95 67.95 67.95 67.95

STILETTO™ HEAD BOLT COVERS •Awesome style, easy installation •Beautiful chrome finish •Sold in a set of four PART # 0940-0494

DESCRIPTION For all 86-11 H-D models

DASHES & GAUGES

SUG. RETAIL $39.95

DS-375073

FRAMES, SUSPENSION ALI BABA HEADBOLT COVERS & FENDERS •Machined from 6061 T-6 aluminum and chrome plated great detail addition to your bike FOOTRESTS •A •Sold in a set of four & LICENSE •Made in the U.S.A. PLATE FRAMES PART # DESCRIPTION For 86-11 Big Twin and XL TIRES, 0940-0303 TUBES & WHEELS GOTHIC HEADBOLT COVERS HARDWARE, •Chrome-plated 6061 T-6 CHEMICALS billet aluminum covers in packs of four setscrew installation & TOOLS •Easy •Gothic style COVERS, •Made in the U.S.A. DESCRIPTION SECURITY PART # For 86-11 Big Twin and XL models & GENERAL 0940-0328

480

SUG. RETAIL $50.95

0930-0028 SUG. RETAIL $89.95

SUG. RETAIL $90.95

CYLINDER HEADBOLT COVERS •Cover the top of the OEM headbolts found on the left side of the engine by the spark plugs, totally refining the look of the cylinder heads •CNC-machined – not cast – from 6061 T-6 aluminum and fully chrome-plated •Easy to install with included setscrews •Sold in sets of four •Made in the U.S.A. PART # DESCRIPTION FOR 86-11 BIG TWIN AND 86-11 XL MODELS 0930-0028 Flat Top DS-375073 Series 2000

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $62.95 64.95


SECTION 0940-0448

FIREDOMES AND HEADBOLT COVERS

WINDSHIELDS

DS-376492

•A quick, easy way to dress up the engine •Firedomes slip right over the spark plug, held in place with a rubber grommet •Low-profile peaked design headbolt covers cover the entire headbolt •All feature a beautiful chrome finish •Firedomes sold in pairs, headbolt covers sold in 4-pk. PART # DESCRIPTION SUG. RETAIL FIREDOMES 0940-0448 For Twin Cam and Evolution XL (pr.) $26.95 HEADBOLT COVERS DS-376492 For 86-11 Big Twin and XL models (4-pk.) 21.95

DS-375632 •Custom covers made by Landmark Mfg. DS-375629 •An Allen-head set screw holds them in place PART # DESCRIPTION SUG. RETAIL •Polished to FOR ALL 86-11 BIG TWIN AND XL MODELS a mirror-like finish DS-375629 Bandit $46.95 •Sold in sets of four DS-375632 Renegade 46.95 •Made in the U.S.A.

TOURING

•Cover the unsightly factory 12-point headbolts; come complete with setscrews •Available with a chrome head in a 7/16” hex acorn or cap-style cover •Sold four per pack

LUGGAGE

DS-190669

PART # DESCRIPTION FOR 84-E85 80” EVOLUTION MODELS DS-190791 Acorn-style DS-190669 Cap-style

SUG. RETAIL $22.95 22.95

•Eye-pleasing machined aluminum chrome headbolt covers •Available individually or in packs of four •Made in the U.S.A.

DS-190926

DESCRIPTION SUG. RETAIL For 92-11 Big Twin and 92-11 XL Evolution (4-pk.) $56.95 For 86-91 80” and 86-91 XL Evolution (4-pk.) 52.95 For 84-85 80” Evolution (4-pk.) 52.95 For 92-11 Big Twin and 92-11 XL Evolution (ea.) 13.95

DS-305017

HEADBOLT COVERS •Machined from solid aluminum, then chrome-plated to a smooth finish •Snap-on locking feature keeps covers in place •Sold in packs of four •Made in the U.S.A. PART # 2402-0083

DESCRIPTION For all S&S engines

ENGINE TRANSMISSION & DRIVELINE

SUG. RETAIL $30.95

GASKETS & SEALS ELECTRICAL

•Come with set screws and hex wrench •Sold in a four pack PART # 1902-0409

DESCRIPTION For 86-11 Big Twin and XL models

SUG. RETAIL $25.95

CHROME HEADBOLT COVERS

PART # 2402-0073

DESCRIPTION For 86-11 Big Twin and XL models (4-pk.)

SUG. RETAIL $34.95

•High-quality, chrome-plated, die-cast construction •Smooths the transition from the cylinders to the engine cases •Easy installation

SUG. DESCRIPTION RETAIL For 07-11 FLHT/FLHR/FLTR and FLHX, 06-08 FXDWG $69.95 For 07-11 FXST/FLST 69.95 For 00-06 Softail, 99-06 FLHT, FLHR and FLTR, 99-05 FXDWG 63.95 For 84-99 80” Evolution Big Twin w/ forward controls or floorboards 39.95 For 91-03 XL models 39.95

0940-0591

0950-0199

SUG. RETAIL $89.95

TANKS & OIL FILTERS

REAR CYLINDER BASE COVER •Covers the area between the transmission top cover and rear cylinder •Installs quickly and easily •Beautiful chrome finish NOTE: PART #0950-0199 requires the use of Küryakyn’s front transmission shroud for installation. PART # DESCRIPTION SUG. RETAIL 0940-0591 For 02-06 Touring models $39.95 0950-0199 For 07-08 Touring models 49.95

MOTOR KAPZ

REAR CYLINDER BASE COVER •Three-piece kit fills in the area between the transmission top cover, rear cylinder and seat post •Beautiful chrome finish •Bolt-on installation •Sold as a kit PART # DESCRIPTION 0940-0999 For 07-11 FXST/FLST (except FXCW/C and FLSTC w/ stock head pipes)

CABLES BRAKES

CYLINDER BASE TIMING HOLE COVERS

DS-376490

LIGHTING HANDLEBARS, CONTROLS & MIRRORS

•Quality chrome-plated steel bolt covers •Polished and buffed to a mirror-like finish •Made in the U.S.A.

DS-376490

PART # 0940-0739 0940-0740 DS-305017 DS-376488

SEATS & SISSY BARS EXHAUST

CHROME DIE-CAST HEADBOLT COVERS

CHROME HEADBOLT COVERS

DS-376488

ACORN AND CAP-STYLE HEADBOLT COVERS

FUEL/AIR SYSTEMS

STAINLESS STEEL HEADBOLT COVERS

PART # DS-190926 DS-190930 DS-190932 DS-190927

7

•Designed to cover the lower front motor mount nuts and bolts •Machined from billet aluminum, then chrome-plated for a beautiful shine •Fasten with set screws •Sold in pairs •Made in the U.S.A. PART # 1902-0000

DESCRIPTION For 00-11 FXST/FLST

All part numbers in BOLD MAGENTA are new for 2011.

SUG. RETAIL $29.95

DASHES & GAUGES FRAMES, SUSPENSION & FENDERS FOOTRESTS & LICENSE PLATE FRAMES TIRES, TUBES & WHEELS HARDWARE, CHEMICALS & TOOLS COVERS, SECURITY & GENERAL

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